INJECTION PUMP MODEL DB0 4 2 9 -0494

diesel systems SPECIFICATION

MODELNO. WAS DBGVC429-2DH
CUSTOMER PART NO. AT16518T
EGITION NO. 16 ; 0ATF.D ’ 3-09-89 CUSTOMER’S NAME A ADDRESS:
John Deere Dubuque Tractor Works
FULL LOAD RPM 2500 Dubuque, Iova
ENGINE 163D
APPL’C4T’oN 2010 TRACTOR GOV. REGULATION , s ISSUED BY: J. HcHahon

NOTE: ALL SPEEDS ARE IN ENGINE RPM UNLESS OT HERWISE NOTED

-%-r
TEST STAND
1. INJECTION LINES .093” I.D. BY 20’ LONG 8. CHECK POINT xi
2. TEST OIL TEMPERATURE, llO-115’F. 9. CHECK POINT..
3. NOZZLE OPENING PRESSURE 2500 PSI Pm NOZZLES. 1 0. CHECK POINT. SHUT-OFF 4 MAX.
4. USE H.M.S. CALIBRATING OIL 5.8.201 1 1. SET TORQUE SCREW. 2500 48-49 3 80-83 HOI&
PUMP OPERATING SPEED HALF ENGINE SPEED 1 2. CHECK POINT-PART LOAD., .2500 20-25
ENGINE FUEL CONSUMPTION 24-25 #/Hr. b 2500 RPM 1 3. HIGH IDLE (WOT) 2665 u-15 :
PUMP ACCESSORIES 1 4. GOVERNOR CUT.OFF .2700 5 usx.
1. Speed Advance 1 5. LOW IDLE 800 8-10 3
2. Delivery Valve 400 4tl4X.
1 6. CHECK SBUT-OFF
3. By-Pus System 1 7. TRANSFER PUMP PRESSURE (WOT).
1 8. MINIMUM CRANKING SPEED DELIVERY 100 15MIN‘.
PUMP SETTINGS (t
. . . ITEMS APPLY TO SERVICE ONLY)
_! I
1. ROLLER TO ROLLER DIMENSION 1.964 * .0005 1OTE : RETURN OIL 150-500cc/min. liT RATED SPEED.
2. GOVERNOR LINKAGE GAP .125’ TO .165’ 1 9. NAME PLATE. LEIT SIDE VIEWING E.P.
-USE KIT 23093 5.8.95 2 ‘0. TIMED _. .L!sT SIDE VIEWING E.P.
13. OPERATE PUMP AT 1000 RPM WOT (WIDE OPEN THROTTLE) 2 1. TIMED TO. .Cem. (for end .Of inject 10”)
FOR 10 MINUTES TO BRING TO OPERATING TEMPERATURE ANC 1 22.
‘ GOVERNOR CONTROL COVER TO BE STAMPED VOLTS.
CLEAR AIR FROM SYSTEM. 2:3. NUMBER ONE CYLINDER (FROM END PLATE)
4. CHECK FOR MINIMUM 18” HG TRANSFER PUMP LIFT AT 400 RPM 2!O..SPECIAL NOTES:
IF EQUIPPED WITH THE BY PASS SYSTEM, PINCH BY PASS HOSE
5. ADJUST TRANSFER PUMP PRESSURE (WOT) 8-i Do not stamp RPH on Nsme Plate
t6. CHECK FOR MINIMUM CRANKING SPEED DELIVERY (SEE STEP18 ) b. assemble Timing snd Return Oil fitting Assembly on Right Side*
7. AUTO ADVANCE SPEED RESPONSIVE Viewing End Plete in eceordence with XL-452
l . ADVANCE MOVEMENT 8” -00 +l” C. Screw U11346 6 Washer U16225 purchased_ separately
d. Use Teflon tape on Connector Assembly No. 15888
And No. 15520 Inlet Fitting Assembly
_, a. *Torque all fasteners r 7001.3 S.B.106. .
2!>. Seal fastenes par 700 !cI or S.B.134. .- * .
dHigh Idle 2665 Min. 7. &iv. sfter step 13
NOTE: !!iigh Idle Scrcwto.Pe gealed by. J. Deere Inspector
ON ENGINE
OR AUTHORIZED SERVICE DEAI;ER,
1. Set 3O Adv. Movement at 1500 RPM (FULL LOAD)
2. No Load Advance is l-2. movement at 800 RPM end ROTATION: CLOCKWISEMOUNTING:-VERTICAL
.sh
- Idle

I.
ZF
Is;

SCREW, low idle adj. 5442 IL IASHFB, lov idle .dj. ‘crew
NUT, low idle ad.j. screw 2174
SEAL, low idle screw .1588

12202 3 SCREW,cover hold down

,-
1158;
15888 :t :DRNEmcR ASSY., return line
13521 3 IASHEZ, cover hold dovn scre
12153 x ZOVER,governor contfo 1
GASKET, governor cover !724LI- 16460 11 KXEEN, return oil
SUL. pilot tube 0519 15517 1 ZITTXNG ASSY, timing 6 ret.
SEAL, drive shaft I- 2 iCREW, fitting rssembly
SHAFT, drive
1045:
LO261i- :05:82: I ;ASKET. fitting essembly
15411 (OSE, return oil
11331 iCREW. head locking
i
11611 WI torque screw.
J3KlJ :1 NT. tor& +&
17438 x ML. torq& *Cr.”
14675 Y mcs, torquq..
10648 1‘ (INC. drive shrft ret.

SCREW, nsme plste. 14419 14943 1 HOUSING ASSQfBLY

PETE, asme .0394
GASKET, timing line cover 17604
SCREW, timing line cover 11194
COVER, timing line 1 23051
= q=

KD. HEAD b RDTCR ASSY. *

: PLUffiER, rotor (brric)
1se I1057 thou 1106O(stsndsrd:
r‘ 11062 thru llD65kwerSise:
ROLLER, cam us lndicsted on rotor S.B. 601
SHOE, corn roller : 13615 1 MxE, deLivery S./B.l,431
)r 13820 (oversize) .I req’d.
CAH RING 1 3- 13839 1 iH(ING, delivery valve
16440 1 iTOP, delivery vslve
13037 ;CREU. delivery valve ret.
SEAL, hydraulic head 1 2724 5- 11437 : WIRE. vent
SPRING, leaf 1 1119 6-
11436 2 SCREW, hydrsulic heed plug
SCREW, leaf spring adj. 1 1117 5-
11439 1 WIRE, vent wire ret.
12216 1 SCREW, hydrsulic head plug

WASHER, fuel line connect 11208 I (ING, rotor retainer

SCREW,fuel line connecto 11212 2 LmTAINER, rotor
t INDENIED ITM INCLUDED
 DB0429-0494
DtsiIPTIO. iz
i!El
FITlT??G ASSENBLY, Wet 1

CAP AND FILTER ELEMENT ASS! 1 PISTUN, regulating

SEAL,filter cap
SEAL,transfer pump
RCLLPIN,end plate lot. 1
1’ SLEE?E, end plate

2760; SEAL, end plate sleeve

liuI& SPRING, plunger retainer

1352 FLAT WASllgR

1l.M PLkTE,end
LINER,transfer pkmp 1158 LOCKWASHER
BLADE,transfer pwrp . : 1750 SCREW, end plate
FLUG,end plate pipe 1
.-E =
1240
= - -SEAL, end~ plate plug
*e::
I
SPRING, governor control 1 .7997 1221 1 HETkIh’Ek, spring
119t I SPRING, idling
ARM, governor 1 .44S2 1196 1 CUIGE, idling spring
SHAIT, gov. arm pivot 1 2214. 2213 1 ARM ASSY., metering valve
SEAL, pivot shaft 2 1580 2760 1 WASHER, guide stud
NU?_I pivot ahaft ret. 2 2288 2472 1 STUD, guide
-SPACER, governor spring 1 5284 2642 1 SHIM, metering valve
2084 .L VALVE, metering 22250 O.S.
SLEEVE, governor thrust 1 21312 2035 x SPRING, metering valve
19521 1 RETAINERASSY., go". wt.
WEIGHT, governor 6 11643
- _.
!3265
h’AStiER, So”. thrust sleeve '3272 1898( 1’
RING, go”. cege retaining : 12285 !2931 1
= GE

LEYER, throttle shaft 1 1223 1 SHIR,rhut’off

SEAL, throttle shaft 2
WASHER,throttle shaft seal 2 1440E
SHAFTASSY., throttle 1 lti24

1224 11 CALI, shut-off

LEVER ASSY., throttle 1 15026

SOLING, throttle lever 1 13003
1760 ‘&OX ASSMBLY., gm. Unkagc
: SCREh!, gar. link. hook ad
z:- * UASHEF& gov. l&Jr. book a
SCREW,throttle lever spring 1 12995 .76OL : HOOK, governor l&&age
RETAINER, throttle lever spr 1 13019 .235E 1
1919 1
NUI, high idle l dj. 1 12174
SCREW,high idle adJ. 1 121671 1 BusaNGoIJr
-. ---___ ___-. = =I:
=
,lnOMI,IC
*DYANCr
OlOW
I
2655 1 PLUG, piston hole (pO=)
SEAL, piston hole plug 2

SE& piston hole plug 2

6241 1 PISTON, pe&r* *
WASHER,slide 2 Assemble with Part No.
towsrds Piston Hole Plug
RETAIN, slide washer 1 17602 2 SUL, head lot. mcrev

PISTON, spring 1 1 SCREW ASSY., hesd locr -

!223t
SPRING, outer advance 1
SPRING, inner advance 1 1 SCREW, csm advance
15431
GUIDE, adv. adj. spring 1 1 SEAL, adv. screw hole Plug
2761
PLUG, piston hole (Spring) 1 1 PLUG, adv. screw hole
23051
SCREW,advance adJ. ,l 1 SEAL, adv. l dj. screw
13807 1-g 1743'
NUT, trimmer screw 1.

= - i

PGR SERVICE USE ONLY FOR 1 :XNEl ZINC USE ONLY

APPLICABLE SERVICE ASSRMBLIES: EDITION REKARKa
MTE
~_- --

GASKET KIT I24371 6-11-Q 7261 7 Refer to E.C.N. #7261

THROTTLE SHAFT BUSHING REPLACEMENT 315093
PILOT TUBE REPLACEMENT 116323 4-9-64 7932 a Refer to E.C.N. 67932

a345 9 Refer to E.C.N. i?@345

l-g-65
a459 10 Refer to E.C.N. #a459
4-2-65
11 Refer to E.C.N. 68488
5-5-65 a488
lo-la-66 9255 12 Refer to E.C.N. P9255
7-3-68 10112 13
15233 14
-&;:;; --17315 1!i
3-09-89 19480 16