The - Future - of - Hyperloop - by - Delft - Hyperloop June 2019
The - Future - of - Hyperloop - by - Delft - Hyperloop June 2019
By Delft Hyperloop
All information given in this report is gathered by extensively studying the hyperloop environment,
together with the help of industry experts. All findings in this report are described as veracious and
objective as possible, to our best intent.
Contributors:
J.K. van Leeuwen
J.M.P. Lohle
T.R. Speelman
Y. van der Tang
M.H. Teeuwen
T. Vleeshouwer
Technology
Multiple technologies have potential for a hyperloop, and additional research and development has to be conducted to
determine the most feasible technologies. Delft Hyperloop has researched several subsystems, and based on this research,
recommendations are given.
Levitation: Electrodynamic Suspension (EDS) and Electromagnetic Suspension (EMS) are the two most promising tech-
nologies for levitation, as they are currently used in Maglev trains. For the operational speeds of a hyperloop, both tech-
nologies still need to be proven. EMS is very promising because of its low energy consumption. However, as the system
needs an active control system to levitate, it is less reliable from a safety point of view. EDS, which is a fail-safe passive
levitation method with relatively large air gaps, is therefore opted for as the most promising levitation option as safety is
an important design criteria.
Propulsion: A Linear Synchronous Motor (LSM) and a Linear Induction Motor (LIM) are the two most promising tech-
nologies for propulsion. A LIM performs best in terms of costs and reliability, however current technology is not able to
reach the same speed as an LSM. Furthermore, LSM is the best option regarding energy consumption. During further
development, the reliability and safety of an LSM should be increased.
Passenger Pod: Although the near vacuum environment, passenger pod design should take aerodynamically optimised
shapes into account to minimise aerodynamic drag. The capacity of a pod is recommended to be around 50, to cope
with the expected demand in a European network. Based on aircraft design guidelines, a pod diameter of 2.7 m is recom-
mended to fit three seats abreast, including an aisle. This includes 0.2 m for structural components including isolation.
Furthermore, to diminish station size, it is recommended to have a bidirectional pod.
Tube: With a blockage ratio of 0.7, the tube diameter becomes 3.5 m. Steel is recommended as material, however it is
useful to closely pay attention to new technological developments of other materials. Developments to watch are steel
weight optimisations and fibre reinforced polymers. If additional aesthetic value is needed, acrylic transparent tubes
might be suitable, although expensive. A steel tube thickness of 25 mm is advised to withstand vacuum buckling, including
a safety factor. More extensive calculations are needed for the final design of the tube.
Vacuum: The optimal tube pressure depends on the pod frequency in the tube: the more pods in the tubes, the more
efficiency is gained when the pressure is lower, because all pods will experience a reduced aerodynamic drag and there-
fore reduced power consumption. For a frequency of 2 pods per minute, the optimal tube pressure is 3 P a, under the
assumption that the pumping speed and the power required per vacuum pump do not vary with pressure. It is advised to
have a variable tube pressure, that varies dependent on the changing pod frequency.
Communication: Current communication technologies used in high-speed railways are not suited for hyperloop speeds.
The main challenge lies within the communication from the pod to the outside world, which is necessary to exchange data.
Optical fibre is a technology that has potential to solve this challenge. Furthermore, there is a possibility that new commu-
nication protocols get developed in the coming years, such as 5G. This would erase the need for current technologies in a
hyperloop system. However, as the development of new technologies is uncertain, it is useful to further develop current
technologies in order to make them suitable for high-speed transportation.
i
Artificial Intelligence: Application of Artificial Intelligence is promising for the hyperloop. This can be used during
designing, building, operating and maintaining the system. For example incident detection, ensuring on-board safety
and prediction of (sub)system failure, can be areas where Artificial Intelligence can be applied. Next to that, it can be used
for optimising security checks, timetables and scheduling.
Impact of a Hyperloop
A European hyperloop network designed by Delft Hyperloop, is able to transport over 300 million passengers yearly by
replacing a share of the short-haul air passenger transportation. The network connects 48 of the largest cities in Europe
and can take over two-thirds of all passengers flying between these cities. By doing so, the environmental impact of
transportation will be diminished, as a hyperloop is fully electric. It is estimated that the hyperloop infrastructure costs
approximately €38 million per kilometre above-ground, and €61 million per kilometre underground. This means that the
complete designed network, which requires 19.700 km of bidirectional tube, would cost close to a trillion euro. Next to
providing high-speed transportation, a hyperloop network will positively impact society. By increasing the connectivity
between cities, welfare will be enlarged.
Safety
Safety is the most important aspect of a hyperloop system. To increase passenger safety, hazard mitigation methods need
to be incorporated during design. It is important to maintain and monitor all subsystems thoroughly to ensure a reduced
likelihood for failures. Furthermore, a redundant power supply system is desired to ensure safe operation in case of a
power outage. As communication is one of the most critical subsystems, it is advised to incorporate a secondary commu-
nication system. Next to that, the tube is the most sensitive subsystem for black-swan risks: risks with a low likelihood
and severe consequences.
To guarantee safety, it is important to test all subsystems thoroughly, which shows the need for a test facility where pods
can reach speeds over 1000 km/h. A high-speed test facility is also necessary for certification purposes. For this certifi-
cation, it is advised to found an agency that is responsible for hyperloop certification. Multiple stakeholders should be
involved in this agency.
To minimise the cost for emergency exits, while still guaranteeing safety, it is recommended to further investigate the
potential of Safe Havens. Safe Havens are intermediate emergency exit stations, where pods can stop to provide safe exit
to the passengers. Whilst doing so, impact on the operation of the rest of the system is minimised.
Challenges
Hyperloop is a promising innovation in order to decrease the rising problems in transportation, however there are still
various challenges. To increase interoperability, it is important that there will be a single European standard. However, it
is necessary that this does not happen too early in the process, as multiple techniques have to be developed first in order
to research their potentials. To accelerate development of these techniques, policy support for infrastructure is essential.
Standardisation is hard to achieve, as it is difficult to converge to an optimal system. Furthermore, similar to existing
infrastructure, hyperloop infrastructure is expensive. It is nearly impossible to find a single party that is able to finance the
construction of a complete European network, which is why a public-private partnership is most likely needed. However,
as governments will be involved, political aspects will make this more complex. Finally, high-speed switches are essential
for realising efficient point-to-point connections. However, as these switches do not yet exist, these need to be developed.
Conclusions
The hyperloop provides a sustainable solution to the growing demand for high speed travel within Europe. In order to
successfully realise a hyperloop system, two main focus points can be identified: working towards standardisation and
setting up the foundation for implementation. It is recommended to start setting up a framework for standardisation
in the future. The three main steps will be continuing research and development, sharing knowledge and investing in
a long test track. Planning for actual implementation should already start in the early phases of the project in order to
create maximum benefit for future passengers and European citizens in general. The three main steps will be to found a
European agency for certification, secure financing and determine the location of the first links.
ii
Table of Contents
Executive Summary i
1 Introduction 1
3 Levitation 6
3.1 Subsystem Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.2 Analysis of Potential Levitation Mechanisms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.3 Trade-off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.4 Recommendation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4 Propulsion 14
4.1 Subsystem Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.2 Analysis of Potential Propulsion Mechanisms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.3 Trade-off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.4 Recommendation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5 Pod Characteristics 19
5.1 Situation Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.2 Recommendation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
6 Tube Characteristics 21
6.1 Subsystem Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
6.2 Tube Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
6.3 Tube Thickness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
6.4 Pillar Distance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
6.5 Thermal Expansion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
6.6 Recommendation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
7 Vacuum Analysis 26
7.1 Vacuum Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
7.2 Situation Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
7.3 Recommendation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
8 Pod Communication 29
8.1 Theoretical Background . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
8.2 Situation Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
8.3 Communication for Sensor Data and Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
8.4 Location and Pod ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
8.5 Required Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
8.6 Recommendation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
10 Cost Estimation 39
10.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
10.2 Infrastructure Costs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
10.3 Station Cost . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
10.4 Pod Costs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
10.5 Recommendation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
iii
11.4 Recommendation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
12 Safety Analysis 49
12.1 Importance of Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
12.2 Research Approach . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
12.3 Hazard Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
12.4 Safe Haven Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
12.5 Recommendation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
13 Regulatory Implications 59
13.1 Standardisation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
13.2 Legislation and Policies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
13.3 Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
13.4 Recommendation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
15 Conclusions 63
Bibliography 65
Glossary 67
Appendices 70
A Environmental Analysis 72
H Network Analysis 81
iv
1.Introduction
Each year, people tend to travel further and further. Except for sea transport, all modes of transportation show an in-
crease in passenger kilometres travelled [European Environment Agency, 2018]. This growth unfortunately also leads to
an increase in problems. The capacity of existing infrastructure does not suffice for the growing demand, leading to large
waiting queues and traffic jams. Additionally, current modes of transportation are energy inefficient and thereby large
contributors to rising carbon dioxide levels and climate change. Furthermore, current modes of transportation are sensi-
tive to external influences, leading to large disruptive situations.
A promising solution for these problems is the hyperloop: a high-speed transportation system using near vacuum tubes
in which pressurised vehicles travel. The concept of hyperloop was initiated back in 1799 as an atmospheric railway by
George Medhurst and got reintroduced by the publication of the white paper of Elon Musk in 2013. By reducing the air
resistance and rolling resistance, a hyperloop could travel efficiently with speeds over 1000 kilometres per hour. The en-
closed environment of the system ensures reduced external influences.
The main goal of this report is to give an overview of hyperloop knowledge, in order to provide recommendations to ac-
celerate the realisation of a hyperloop. An overview of companies involved in development is given, as well as appropriate
technologies for each subsystem. Trade-offs are made to indicate the advantages and disadvantages of every technology.
Another important subject is safety: the main safety risks per subsystem are determined to show the critical points in
hyperloop design. Furthermore, the main barriers and challenges for a hyperloop are emphasised, in order to determine
the key steps in hyperloop development. Ultimately, all information and recommendations provided by Delft Hyperloop,
offers the Ministry a framework to help decide on how to proceed as the Netherlands in hyperloop development.
Delft Hyperloop
This report is written by Delft Hyperloop III, a student team from Delft University of Technology. Delft Hyperloop com-
petes in the SpaceX Hyperloop Pod Competition initiated by Elon Musk, where they received the first and second place
in the previous years, out of student teams all over the world. Besides the competition, a part of Delft Hyperloop focuses
on open-source researching the implementation of a future hyperloop system, the results of which are described in this
report. The goal of this department of Delft Hyperloop is to share knowledge in order to stimulate hyperloop development.
Overview of Report
In order to give a comprehensive overview of hyperloop knowledge, a broad overview of related subjects is discussed.
First, an overview of companies, non-profit organisations and student teams working on hyperloop is given in Chapter 2
to list the most relevant hyperloop parties. Top-level system parameters are listed for each of the companies to determine
their overlap and differences in vision.
Afterwards, the main subsystems of a hyperloop are described in Chapters 3 to 8, i.e. levitation, propulsion, pod char-
acteristics, tube characteristics, vacuum analysis and pod communication respectively. Multiple potential techniques to
be used are compared, and trade-offs are made to determine the most feasible techniques. This is followed by Chapter 9
that highlights the possible applications of Artificial Intelligence. Every chapter is concluded with a recommendation by
Delft Hyperloop.
With the parameters of all main subsystems determined, the expected costs are estimated in Chapter 10, based on the
techniques recommended by Delft Hyperloop. The infrastructure, station and pod costs are presented. These costs are
subsequently used as input to develop a European hyperloop network. The network, presented in Chapter 11 is based on
1
Chapter 1. Introduction
Afterwards, Chapter 12 describes the safety of a hyperloop system on a top-level. A Hazard Analysis is conducted to
determine the largest safety risks. Hazard mitigation methods are defined to illustrate important design implications.
Furthermore, a new safety concept (Safe Haven) is described, which optimises passenger safety while minimising emer-
gency exit costs. This is followed by Chapter 13, discussing the legislation and certification implications of a hyperloop.
Finally, future points of notice are discussed in Chapter 14, covering the main barriers and challenges for hyperloop de-
velopment. Chapter 15 concludes this report by highlighting the focus points in order to successfully realise a hyperloop.
As the hyperloop system consists of many different subsystems, it is too elaborate to discuss everything in detail. There-
fore, some interesting subjects are left out of this report. On the one hand, because the topics are still uncertain, such as
exact energy consumption or the choice for airlocks or jetways at stations. On the other hand, because the subjects relate
less to the goals of this report compared to other subjects discussed. Examples of this are secondary suspension in pods,
energy supply to the system and solar panels.
2
2.Current State Hyperloop Parties
The purpose of this chapter is to provide an overview of everyone actively contributing to hyperloop development as
of 2019. This can be divided into university teams competing in the SpaceX Hyperloop Pod Competition, commercial
companies and non-commercial organisations. Besides, two websites tracking hyperloop development are mentioned.
Finally, an overview of the operational and planned hyperloop test tracks is provided.
3
Chapter 2. Current State Hyperloop Parties
2.4 Websites
Several websites and platforms online exist that are contributing to hyperloop development.
Hyperloop Connected is an initiative of Delft Hyperloop, with the goal to create a platform with an overview of all Hyper-
loop related knowledge. At the time when the platform was launched, no comprehensive overview of who was working
on Hyperloop and what they were working on existed. Delft Hyperloop noticed this problem and decided to create Hy-
perloop Connected. Currently, research performed by Delft Hyperloop is shared via this site. Other parties such as several
companies and teams mentioned here before have shown interest in the platform and mentioned the importance of an
independent knowledge hub. Besides articles, the website currently contains a frequently asked questions page and an
interactive map showing everyone in the world who is contributing to hyperloop. SpaceX engineers mentioned that the
website is fascinating and are inspired by the enthusiasm. Everyone is able to contribute to Hyperloop Connected by shar-
ing their knowledge, research or vision for hyperloop. Several articles from contributors around the world have already
been posted as well. See www.HyperloopConnected.org.
IntheLOOP brings all the new information concerning the hyperloop industry into one place. It provides regular updates
from all companies and teams that are working on developing hyperloop and is therefore a good source of hyperloop
news. The site also started a ‘tech series’ in which more technology related articles are posted. See www.intheLOOP.news.
4
Chapter 2. Current State Hyperloop Parties
5
3.Levitation
This chapter focuses on levitation, which is the phenomenon of a floating object due to a lift force counteracting the grav-
ity on that object. Maglev has proved the advantages of levitating passenger transport. No physical contact between the
vehicle and the guideway results in less noise production, less maintenance and less energy consumption compared to
high-speed rail [Wang & Zong, 2010]. Therefore, Delft Hyperloop believes that levitation is the best option for a hyperloop
pod.
In this chapter, the four potential levitation mechanisms known by Delft Hyperloop will be explained. The advantages
and disadvantages are listed and the mechanism will be assessed on design criteria. After assessing all four mechanisms,
a trade-off is be made to determine the most promising levitation system. Eventually, a recommendation is given on
which levitation method seems optimal for a hyperloop. The flowchart (see Figure 3.1) represents the structure of this
chapter. The top-level system requirements and the environmental boundaries are input values for this chapter. Within
these limits, the levitation systems will be evaluated in Sections 3.1, 3.2 and 3.3. The final section of this chapter gives a
recommendation.
The design criteria on which the potential subsystems will be assessed are listed below, ordered by priority. More infor-
mation about these design criteria is given in Appendix B.
• Reliability
• Power consumption
• Stability
6
Chapter 3. Levitation
• Cost
• Safety
• Complexity
Another important feature to take into account is the TRL1 of technology. It is a measure of how far a technology is into
development, a high TRL means that the technology is further in the development and closer to implementation. For
more information, see Appendix D.
7
Chapter 3. Levitation
Figure 3.3: Schematic of two EMS guideway configurations. Left: top-EMS. Right: bottom-EMS, the traditional EMS Maglev guideway
(Transrapid).
Current Situation
EMS is currently operational in the Transrapid, Shanghai. It functions as a line connecting Shanghai Airport and Longyang
Road Station with a top speed of 431 km/h [Han & Kim, 2016]. Another example of an operating EMS system is the Linimo.
This is a low speed train that has an operating speed of 100 km/h. The operations have not always gone smoothly. Two
accidents with the Transrapid Maglev occurred in 2006, one of which resulted in 23 fatalities. The TRL depends on the
guideway, for the top-EMS the TRL is 5 or 6. For the bottom-EMS the TRL is 9, because it is already implemented into the
Shanghai Transrapid. Several companies and student teams are developing EMS (see Chapter 2).
8
Chapter 3. Levitation
Advantages Disadvantages
• Low magnetic fields inside and outside the vehicle. • Inherently unstable, which means it requires con-
The fields have to be limited for medical electronic de- stant monitoring to maintain the distance between the
vice wearers and persons with pacemakers and other guideway and the pod (both for levitation and guid-
implanted electronic devices. For the Transrapid in ance) Han & Kim [2016].
Shanghai the stray magnetic fields were measured and
satisfy the requirements for urban transit [Han & Kim, • Electromagnets are positioned on-board, which re-
2016]. The induction outside the vehicle is 10 µT and quires batteries that increase the mass of the vehicle.
inside 25 µT [Kircher et al., 2018]. This is below the Moreover, the batteries have to be recharged during
magnetic field of the Earth (30-50 µT ) and within the operation.
limits imposed by the German regulation BImSchV 26 • Small gap distance (approximately 10 mm [Han & Kim,
[Kircher et al., 2018]. 2016]) resulting in the following: at speeds around 300
• Less guideway material required because it already m/s, a very fast control loop is necessary because the
works with two ferromagnetic beams, no complete pod should be able to provide stability. At high veloc-
guideway required. ities the irregularities in the guideway should be ob-
served very quickly. Bumps in the track could result in
• Some forms of EMS have already been certified, proven the pod colliding and potentially crashing. The follow-
by the operations of the Transrapid Maglevs. ing potential hazards should not be neglected when re-
searching EMS: load changes, unsteady aerodynamic
• Good reliability of system is proven by 10 years of forces, guideway induced vibrations and guideway
problem-free operation [Han & Kim, 2016]. misalignment [Han & Kim, 2016].
• Achieved speed of 430 km/h (Shanghai Transrapid)
[Han & Kim, 2016][Cassat & Bourquin, 2011].
9
Chapter 3. Levitation
as conductor. According to Faraday’s and Lenz’s Laws a lift force is created and the pod is able to levitate. The options for
passive levitation that will be discussed in the paragraph are:
Current Situation
Chuo Shinkansen L0 is one example of Maglev that uses superconductivity, it holds the speed record for Maglev trains2 .
Moreover, Virgin Hyperloop One has shared a version of a hyperloop vision with electrodynamic suspension, but they
are also interested in electromagnetic suspension. Hyperloop Transportation Technologies makes use of electrodynamic
suspension (Inductrack) as well. In the U.S., four major industrial teams (Foster Miller, Grumman, MIT and Bechtel)
were initiated to research the potential of, and eventually develop, Maglev trains. Concepts were worked out but the U.S.
government stopped funding for these programs after one and a half years [Lever, 1998][Rose et al., 2019]. The TRL on
EDS with superconductors is 8 or 9. The TRL of Inductrack is unknown.
Advantages Disadvantages
• Highest maglev speed record of 603 km/h set by the • Necessary use of magnetic shielding due to strong
Chuo Shinkansen L0. fields (pacemakers, data storage media) outside the ve-
hicle. Because the magnetic field can reach 300 µT .
• Large gap between guideway and pod (at least 25 mm However, this is still under the ICNIRP guideline that
[Han & Kim, 2016]). The Chuo Shinkansen has an air put the limit on 2500 µT [Kircher et al., 2018]. Inside
gap of around 100 mm [Kircher et al., 2018]. the vehicle the magnetic field still passes the guidelines
• Guideway can be on the bottom of the tube, this en- with 100 µT without shielding [Kircher et al., 2018].
ables wheels as auxiliary suspension system at low • Vehicle must be wheeled to travel at low speed. In case
speeds. of superconductivity, the cryogenic system has to keep
• No additional on-board batteries have to be installed the pod levitating.
to facilitate the EDS levitation. • Eddy current losses resulting in additional drag. Addi-
• Energy required for the levitation is taken from the ki- tional drag involves an increased energy consumption.
netic energy of the pod. Therefore, no additional bat-
teries have to be on-board to have an operational pod.
10
Chapter 3. Levitation
not imply that the total system is more expensive. It could mean that there have to be less safety measures with
respect to other levitation systems.
• Safety: magnetic shielding is required outside the vehicle. However, passenger are safe within the vehicle because
the magnetic field is not oriented in that direction. Moreover, the large air gap significantly decreases the probability
of a pod colliding with the guideway.
• Complexity: EDS works simple since there are no active systems required. Moreover, the pods are scalable in terms
of mass and length.
Current Situation
Research has been performed on air bearings as a levitation method, for example with the TLRV (Track Levitated Research
Vehicle) [Fischer et al., 1974]. It had air-cushioned suspension and was designed to reach speeds up to 480 km/h. Unfortu-
nately, the Urban Mass Transportation Administration stopped funding for this project. Delft Hyperloop has no knowledge
of other hyperloop corporations or teams researching air bearings for a future hyperloop. However, the hyperloop team
of MIT has developed a vehicle with air bearings that will probably participate in the 2019 SpaceX Pod Competition. The
TRL of a complete system for air bearings in high-speed transport has not reached 9, the best guess is 6. The TLRV is not
considered in the TRL estimation.
Advantages Disadvantages
• Extremely low drag [Musk, 2013]. • Fans, motors and hover-pads are heavy components
increasing the pod weight that has to be lifted.
• The generated magnetic fields are negligible, since no
electromagnetism is required for creating the levita- • Compressors can be noise producing, the noise-level is
tion force. type dependent.
• The compressor sucks additional flow from the front • Compressors require high-maintenance [Opgenoord
of the pod through the pod (decreasing the blockage et al., 2017].
ratio) [Opgenoord et al., 2017].
• On-board power is required to power the compressors
[Musk, 2013].
11
Chapter 3. Levitation
Current Situation
No companies are developing Electrodynamic Wheels. Some hyperloop student teams researched this levitation mecha-
nism for competition purposes, see Chapter 2. As far as Delft Hyperloop knows, EDWs have not yet been used for trans-
portation purposes. The TRL is presumed to be 4.
Advantages Disadvantages
• Suspension and propulsion can be realised at the same • Wheels rotate at high rotations per minutes (RPM’s).
time [Bird & Lipo, 2003]. Magnetic fields induced in the direction of the passen-
ger compartment.
• Can ride on the electrodynamic wheels on low speeds.
• The wheels will have a relatively high mass [Bird &
• Peak thrust efficiency almost independent of operating Lipo, 2003]. Moreover, a higher mass results in a higher
speed [Bird & Lipo, 2019]. energy consumption.
3.3 Trade-off
The trade-off for the levitation mechanism is performed in Table 3.5. EMS is used as benchmark in this trade-off.
From the information that is available, it can be determined that EDW provides the least potential as levitation mech-
anism. Therefore Delft Hyperloop recommends not to use EDW as levitation mechanism for the future hyperloop. Air
bearings are complex, more research and development has to be performed for the use of air compressor systems at ve-
locities similar to those of the hyperloop. Moreover, the air gap is small, making it difficult to respond to variations in track
height in time. Therefore Delft Hyperloop recommends not to use air bearings for a hyperloop.
12
Chapter 3. Levitation
EMS and EDS are very promising options for levitation. EDS costs more energy since there are eddy current losses present.
However, they could be reduced significantly by developing a suitable guideway (e.g. Inductrack) and therefore it is still
assumed to be a feasible levitation method. EMS also has large potential since it is energy efficient and the operator is able
to control the gap height. The focus of EDS research and development should be on the guideway configuration, working
towards a guideway that has a Lift-over-Drag ratio of over 200. Inductrack could be an option but there has not been any
published progress around Inductrack lately. The EMS development should be on the reliability of the system, especially
on high speeds (Delft Hyperloop envisions velocities over 1000 km/h for the hyperloop). Being able to control the system
at all times is a necessity with such a small air gap. Redundant systems should be installed to guarantee the levitation
of the pod in case of a power outage. The track has to be capable to charge on-board batteries to provide power for the
levitation.
3.4 Recommendation
An EMS system is very promising because of its low power consumption, this is definitely an advantage with respect to
EDS. However, if an EMS system is able to reach the operating speeds presumed by Delft Hyperloop, one has to verify that
the system’s small air gap is sufficient, as a crash should be prevented at all times. To prove the reliability of the EMS system
at, the system must be tested at high-speed of up to 1000 km/h. Moreover, an EMS system does depend on active control
systems for it to levitate. Therefore it is dependent on the power supply of the electromagnets which makes it inherently
more prone to failure than a passive levitation system such as EDS.
The recommendation of Delft Hyperloop for the levitation system is EDS. Primarily because Delft Hyperloop prioritises
safety, especially when developing a high-speed passenger transport mode. The relatively large air gap of EDS significantly
lowers the probability of crashing due to track irregularities or other effects on the movement of the pod. A remark on EDS
is that more research and development into the energy efficiency in combination with guideway configuration has to be
performed. This is necessary to increase the energy efficiency, as this is still a disadvantage of EDS that must be improved.
13
4.Propulsion
Propulsion is the subsystem that generates the movement of the pod. The two most promising propulsion mechanisms
for the hyperloop, will be introduced and explained. The advantages and disadvantages are listed and the mechanism will
be assessed on design criteria. After assessing all mechanisms, a trade-off will be made to determine the best propulsion
system. Eventually, a recommendation is given by Delft Hyperloop on which propulsion method to use for a hyperloop.
The flowchart (see Figure 4.1) represents the structure of this chapter. The top-level system requirements and the envi-
ronmental boundaries are input values for this chapter. Within these limits, the propulsion systems will be evaluated in
Sections 4.1, 4.2 and 4.3. The final section of this chapter gives a recommendation on which propulsion mechanism to
use.
The design criteria on which the potential subsystems will be assessed are listed below. More information about these
design criteria is given in Appendix B.
14
Chapter 4. Propulsion
• Reliability
• Power consumption
• Cost
• Safety
• Complexity
The TRL1 of the technology is important to take into account as well. For more information, see Appendix D.
The function of the primary part is to generate a varying magnetic field across the air gap, this is called the stator. The
magnetic field induces an electromotive force in the secondary part of the LIM, a conductor. This electromotive force
creates eddy currents which interacts with the magnetic field of the primary, thereby creating a propulsion force.
Two variants of LIM exist: short primary (SP) and long primary (LP). The stator is always the primary and the conduc-
tor is always the secondary.
• Short primary: stator is on-board of the pod and the conductor is in the guideway.
• Long primary: stator is in the guideway and the conductor in on-board of the pod.
Current Situation
A few examples that use LIM for propulsion are listed below. Note that they all of them operate on relatively low speeds.
All examples use Short Primary LIM as propulsion mechanism.
1. HSST (Japan): High Speed Surface Transport, maximum speed of 100 km/h [Cassat & Bourquin, 2011] and it uses
electromagnetic suspension to levitate.
1 Technology Readiness Level: a level indicating the development of a certain technology, originally invented at NASA [Mankins, 1995]
15
Chapter 4. Propulsion
2. Korean Hyundai Rotem (South Korea), maximum speed of 110 km/h. The used technology is similar to the HSST
technology. [Cassat & Bourquin, 2011]
3. Changsha (China): maximum speed of 100 km/h [Yang et al., 2018].
The TRL of LIM is 9 because it has been researched, developed and implemented in multiple projects already.
Advantages Disadvantages
• Proven its operation for Maglev [Cassat & Bourquin, • A reduced energy efficiency because of end effects.
2011][Yang et al., 2018][Thornton, 1993]. Moreover, the energy efficiency is reduced because the
air-gap flux is inductively created. The leakage induc-
• Implemented in applications besides transportation tance for the LIM is inherently large and gets worse
(e.g. cranes, pumps, actuators, conveyor systems and with an increased air-gap.
accelerators). Because of its many applications, the
system has been researched many times which results • Heat generation in the short primary (pod).
in a higher reliability.
• Because of the large air gap of EDS, LIM is not efficient
• Relatively cheap guideway because no active parts and in combination with EDS.
power supply have to be installed (a conducting sheet
is sufficient).
The advantages and disadvantages of a Long Primary LIM are represented in Table 4.2.
Advantages Disadvantages
• Implemented in high speed Maglev. • Air-gap flux is inductively created, the leakage induc-
tance for the LIM is inherently large and gets worse
• No gears required (no mechanical rotary to linear con- with an increased air-gap, therefore it has a low energy
verter). efficiency.
• Relatively high acceleration and deceleration is achiev- • Increased guideway cost because all the active parts of
able since the active parts are in the guideway and the LIM have to be positioned in the guideway.
therefore no heavy batteries are required on-board, re-
ducing the mass to be accelerated. • Heat generation in the guideway.
• Able to reach high speeds and do this more efficient • Because of the large air gap of EDS, LIM is not efficient
than a SP LIM. in combination with EDS.
16
Chapter 4. Propulsion
• Cost: in case of an LP LIM, guideway cost will rise significantly because the guideway has to be active and installed
with coils. The guideway cost of an SP LIM are lower.
• Safety: the system has not been implemented in high speed passenger transport, therefore it should be tested thor-
oughly to guarantee the safety. The magnetic fields created by the LIM will not be dangerous for passengers located
in the passenger compartment. At low speeds, the HSST has proven to be safe.
• Complexity: electrical complexity of the LIM is high, maintenance has to be performed regularly.
Current Situation
The LSM propulsion has been implemented in multiple Maglev projects already. Examples are listed below:
• The German Transrapid (TR07) uses LSM propulsion in combination with EMS levitation. The top design speed is
482 km/h [Lever, 1998].
• Japanese MLX01 currently holds the world Maglev speed record (581 km/h) while using LSM for propulsion and
EDS with null-flux coils to provide lift and guidance.
• Bechtel, this project was started but eventually the US government stopped its funding [Lever, 1998], the design
cruising speed was 482 km/h.
• Grumman, this project was started but eventually the US government stopped its funding, the design cruising speed
was 482 km/h [Lever, 1998].
The TRL of LSM is 9 because it has been researched, developed and implemented in multiple projects already.
Advantages Disadvantages
• Already in operation in the Transrapid Maglev Cassat & • Higher cost compared to LIM because the LIM only re-
Bourquin [2011]. quires one active part (in the pod or in the guideway).
• The energy efficiency is high (0.8-0.9) compared to that • LSM lacks the flexibility to easily change with system
of a LIM. capacity and operational modes. Moreover, the system
needs to be designed for the highest expected demand.
• Ability to reach high speeds (e.g. the Japanese MLX: If the demand is lower than expected, the system turns
581 km/h). Almost all high-speed Maglev designs use out to be over-designed [Kaye & Masada, 2004].
a LSM for the propulsion [Han & Kim, 2016]).
• Requires data for the exact position of the on-board
• Energy does not have to be transferred to the pod since magnets to ensure that the vehicle is synchronous with
the primary can be in the track [Kaye & Masada, 2004]. the traveling wave generated by the stator winding in
• High accelerations can be reached, this could be useful the guideway [Kaye & Masada, 2004].
for transporting cargo. However, for passenger trans-
port, the acceleration is limited by safety requirements
and passenger comfort [Kaye & Masada, 2004].
17
Chapter 4. Propulsion
• Cost: high investment cost because the active guideway and power supply installation needs to be designed for the
highest expected demand. If the demand is lower than expected, the system turns out to be over-designed [Kaye &
Masada, 2004].
• Safety: the safety has not been implemented often in high speed passenger transport, therefore it should be tested
thoroughly to guarantee the safety. The magnetic fields created by the LSM will not be dangerous for passengers
located in the passenger compartment.
• Complexity: the system is not complex and has been built before. However, maintenance may be time-intensive. If
a segment of stator windings malfunctions, repair and re-qualification testing results in the whole track being out of
service [Kaye & Masada, 2004].
4.3 Trade-off
In Table 4.4, the discussed propulsion methods are assessed according to the design criteria. The trade-off in Table 4.4
compares the possible methods for the propulsion of the hyperloop with LSM as the baseline measurement. It can be
derived from this trade-off that a LIM with a long primary (active guideway) is the least optimal propulsion mechanism
for a hyperloop.
An LSM is the best option if the system is assessed from an energy efficiency point of view. Especially for high speed oper-
ations the LSM is preferred because of the low energy efficiency of LIM at high speeds. Moreover, the ability to transfer the
high electrical power to the pod is impractical at speeds of the hyperloop [Kaye & Masada, 2004]. However, the reliability
and safety of the LSM system is less than the LIM because the LIM has been put into practice many times before.
4.4 Recommendation
Two propulsion mechanisms were introduced as potential propulsion subsystems for the hyperloop. Namely, Linear Syn-
chronous Motors and Liniear Induction Motors. For the Linear Induction Motors two types were assessed: LIM with a
short primary and LIM with a long primary. The mechanisms were assessed according to the following design criteria:
power consumption, cost, reliability, safety and complexity. A trade-off was made to determine the best option.
If it is desired to develop a system that is energy efficient and is able to achieve high velocities (over 1000 km/h), one
should opt for LSM. Moreover, LIM is not compatible with EDS levitation and requires non-contact charging of the batter-
ies during the journey. However, the guideway costs and complexity of an LSM propulsion system are higher than those
of a LIM.
Since the envisioned hyperloop system of Delft Hyperloop must be energy efficient and requires speeds of approximately
1000 km/h, the LSM is the best option for the propulsion system of a hyperloop. Future research must prove the safety
and reliability of a LSM system at high-speeds of 1000 km/h. This should be achieved through extensive testing of the
system at a high-speed test facility. Only when safety and reliability are guaranteed, could LSM be a real option for the
hyperloop.
18
5.Pod Characteristics
To size the hyperloop pod, two different approaches can be used; the inside-out approach and the outside-in approach.
Using the outside in approach, the diameter of the tube is set fixed. From there, the pod can be sized based on the
constraints of the tube and the aerodynamic performance. However, this could lead to unrealistically small hyperloop
pods if the tube diameter is based on other requirements than pod size and is therefore not a recommended approach. In
this chapter, the inside-out approach is explained. The flowchart (see Figure 5.1) represents the structure of this report.
By starting with assuming the amount of passengers per pod, the pod can be sized and the tube follows afterwards.
Figure 5.1: Flowchart representing the structure of this chapter to size the pod and the tube
The parameters required for the fuselage sizing process are taken from reference aircraft. This method is explained in
detail in Appendix E. The seat width is set to 22 i n or 56 cm, which is a compromise between 20 i n used for short range
economy seats and 24 i n used for mid range business class seats. In this way, seats in a hyperloop pod will offer a great
level of comfort while still being space efficient. Using the values as given in Table 5.1, the total outer diameter of the pod
becomes 2.70 m. The required length of the pod to accommodate 17 rows of seats, one toilet for passenger convenience
and four exits is 22 meters. To optimise the aerodynamic efficiency, an aerodynamic cone will be added to the front and
back adding another 10 meters.
19
Chapter 5. Pod Characteristics
Parameter Value
Seats per row (n sa ) 3
Seat width (w seat ) 0.56 m
Number of aisles (n ai sl e ) 1
Armrest width (w ar mr est ) 0.05 m
Aisle width (w ai sl e ) 0.51 m
Side wall clearance (s cl ear ance ) 0.02 m
Structural depth 0.2 m
The aerodynamic drag is highly dependent on the blockage ratio (which equals to the ratio of the cross section of the pod
to the cross section of the tube). In Appendix E, an extensive aerodynamic analysis is presented to cover this topic. For the
input of the aerodynamic analysis, the operating pressure was set to 100 P a and the operating velocity was set to 300 m/s.
5.2 Recommendation
It can be concluded from the aerodynamic analysis that the aerodynamic drag ranges between 2 kN and 10 kN for reason-
able operating speeds (>500 km/h) and blockage ratios (0.6 - 0.8) at an internal tube pressure of 100 P a. The aerodynamic
drag for the configurations where the flow is not chocked is several orders of magnitude smaller than the aerodynamic
drag of the chocked flow. A blockage ratio between 0.6 and 0.8 is therefore recommended. To continue further analysis
and designing, the blockage ratio has been set to 0.7 in the design by Delft Hyperloop. More elaborate research is required
to determine the optimal blockage ratio.
Based on aircraft design guidelines, a pod diameter of 2.7 m would be recommended to fit three seats abreast. The cross-
section of a hyperloop pod is presented in Figure 5.2, based on the parameters of Table 5.1. A blockage ratio in the order of
0.7 would mean an inner tube diameter of 3.5 m. The pod length including aerodynamic noise and tail cones (to reduce
pressure drag) would become 30 meters.
This is a top-level design based on the system parameters analysed by Delft Hyperloop. The next step is to move to-
wards subsystem design using a systems engineering approach. The choices made in this chapter need to be evaluated
and possible other pod concepts need to be investigated. A more elaborate market and cost analysis can be conducted to
optimise the number of passengers per pod. Once converged to one concept, subsystem requirements need to be set-up
and the interface between all the subsystems of the pod need to be analysed. Safety and costs are two main criteria that
will be important for every subsystem. From here, each subsystem of the pod can be designed in detail. This includes
the pod structure, levitation and propulsion system, life support systems including environmental controls, power sub-
system and navigation and communication systems. Full-scale testing of these subsystems in a simulated environment
or test-track will be important in order to make progress in pod design.
Figure 5.2: Hyperloop pod cross section with three seats abreast.
20
6.Tube Characteristics
A hyperloop tube consists of many components. In this chapter only the main cylindrical tube and its pillars are con-
sidered. Other components are too detailed for this stage of development. Since physical infrastructure is needed for all
links, the hyperloop tubes are prominent in the total system.
This chapter explains the current situation for the hyperloop tube. First, the requirements and boundary conditions for
the tube are explored. After that, different materials are explained and a qualitative trade-off is made. Following this,
basic calculations for the tube thickness and heat expansion are done and the optimal pillar distance is shortly addressed.
Finally, a recommendation for the tube configuration is given, based on material choice, thickness, pillars and thermal
expansion.
Furthermore, there are requirements from other subsystems which the tube should satisfy. Such as, the size of the pod and
the aerodynamics, which determine the size of the tube. The tube should be 3.5 metres in inner diameter, as was found in
Chapter 5. Also, the tube should be sufficiently stiff and strong to prevent excessive deformations.
• Span suitability
• Cost
• Thermal expansion
• Workability
• Air tightness
A further explanation of the criteria is given in Section 6.2.2. A table containing the most important characteristics of the
materials can be found in Appendix F.
Concrete
Concrete is a good all-round material. Using reinforcement bars, pre-stressing and other advanced techniques, robust
structures and desirable properties can be achieved. Concrete might not always be airtight, thus special coating is re-
quired. Concrete is ideal for compression, but concrete is significantly weaker under tension. For a hyperloop tube, this
property is not ideal.
Currently new techniques are under development by combining concrete with glass or carbon fibres. These developments
look promising as they greatly reduce the required thickness of the concrete while maintaining the same strength. In this
paper these technologies are not considered, since developments are in their early stages.
21
Chapter 6. Tube Characteristics
Steel
Steel is a material with a high strength to weight ratio for both tensile and compressive stresses. Strong structures and
large spans can be created with relatively little material (compared to concrete for example). Due to the characteristics of
steel, it is easily moulded into any shape while maintaining its structural strength and stiffness. A problem for steel is that
it is prone to corrosion.
Current new techniques are under development to make a steel tube with the same strength significantly lighter. This is
done by using innovative wall geometries (TRL 6). Structurally, these innovations are promising, however, the effects on
the aerodynamics, the producibility or the track have not been investigated yet.
Aluminium
Aluminium is lighter compared to steel, but has a lower stiffness. This means more aluminium is needed than steel for the
same deflections. The strength of the aluminium highly depends on the type of alloy.
Aluminium is often used in the aerospace industry, due to its low weight and high strength. However, weight optimisation
is of great importance for airplanes, but not for a hyperloop tube. Aluminium is more expensive than steel, what often
makes it less preferred. This is especially true for the hyperloop, where the tubes make up a large portion of the costs.
Acrylic
Acrylic is a transparent and strong material, which finds its use, amongst other things, for large (aquarium) tanks and
can be made in any shape. It is corrosion free and can withstand various weather effects. Acrylic is significantly more
expensive than steel or concrete, rising the same cost problem here as for aluminium. Acrylic is aesthetically appealing
and could be used for small portions of tube.
Fibre reinforced polymers are expensive and are mostly used in high-tech environments, for instance, in race cars and
airplanes. The same costs problem arises as for aluminium and acrylic.
New developments are made to reduce the costs and to speed up the production process. Currently, it is investigated to
what extent glass fibre composites are suitable for a hyperloop tube. Glass fibre composites are currently being developed
for offshore windmills (TRL 6). Experts on the subject have stated that glass fibre composites would be similar in costs
compared to steel tubes after it is fully developed. A problem that currently remains is the ability to recycle fibre reinforces
polymers. If the tubes cannot be recycled, the sustainable goal of the hyperloop is neglected.
6.2.2 Trade-off
In order to choose the best tube material, a trade off is made based on five qualitative characteristics of the materials.
These five qualitative characteristics are explained below in descending order of importance.
I Cost: Hyperloop tubes contribute a large portion to the total cost and economical feasibility of the system. Reducing
the costs of the tube therefore is beneficial for the success of the hyperloop. Costs is the strongest weighing factor,
as it determines the economic feasibility of the hyperloop.
II Span suitability: A span is the unsupported distance a between two points in a construction. Not all materials are
as suitable as others for the application in spans. For spans, the material should have a high strength (yield stress),
to prevent material failure in the middle of the span. Furthermore, the material should have a high stiffness (Young’s
Modulus), to minimise occurring deflections.
III Thermal expansion: All materials expand and contract due to thermal fluctuations. For large construction works,
this expansion and contraction can lead to significant size differences of the tube throughout the year.
IV Workability: Workability is a combination of producibility and transportability. It is important that big numbers of
tube can be produced in a short time and that transportation to the construction site is efficient. This reduces cost
and construction time.
22
Chapter 6. Tube Characteristics
V Air tightness: To maintain the low pressure environment inside the tube, air tightness is desired. Tubes that leak
will result in more pumping effort, higher drag and higher energy usage.
For the material, steel was chosen as the best option due to Table 8.1. Since a European hyperloop network requires large
amounts of tube, material and cost reduction will significantly decrease construction time and costs. Steel has a high
strength to weight ratio and stiffness compared to concrete, so less material is needed for the same goal. Aluminium and
acrylic have higher prices than steel and would make the hyperloop system less to not economically feasible.
A problem with all materials is thermal expansion due to temperature fluctuations. This could create problems in areas
where large temperature fluctuations are typical. Of all trade-off materials, steel and concrete have comparable heat
expansion, whilst aluminium and acrylic have significantly higher heat expansion. In Section 6.5 this problem is addressed
shortly.
New developments are not opted for, as there are no clear conclusion and results. It is advised to keep an eye on the
current developments as promising ideas might emerge. Criteria are that new developments are both low in cost and easy
to produce and construct.
To determine a value for the tube thickness it is assumed that the vacuum buckling criteria is governing. This assumption
is made, since designing for maximum deflections is not possible at this stage in hyperloop development. More research
is needed to determine the allowable deflections and the optimal pylon distance. Furthermore it is assumed that the tube
is an infinite long vacuum chamber, that the tube is thin-walled (thickness/diameter < 1/20) and that the tube holds a
pressure of 3 P a. For the complete calculation, see Appendix F.
It is found that the tube thickness should be 25 mm to withstand vacuum buckling including a safety factor of 1.5.
Calculating the optimal pillar spacing is out of the scope of this research, as it has no large influence on the complete
system. It is expected that the pillar distance will be around 30 metres.
23
Chapter 6. Tube Characteristics
A solution utilised in railway engineering is to heat the track before connecting the different rails. this results in the desired
stress in the track at the design temperature. In the winter, tensile stresses occur in the track and in the summer, little to
no compressive stress occur in the track. In this way, Buckling of the track is prevented.
For above-ground hyperloop tubes a solution to thermal expansion has to be thought of as well. The tubes are significantly
bigger than rails, so using the exact same techniques and machines is not possible. In the following list possible and
existing ways of countering thermal expansion are explored:
I Mechanical prestressing: Mechanical prestressing means that the material is mechanically elongated which in-
duces a stress. Under this stress the sections are connected. This means that there is a stress in the tube at installa-
tion temperature. For higher temperatures, the stress reduces and compressive stresses can occur. However, these
stresses are smaller due to the mechanical prestressing.
II Thermal prestressing: Thermal prestressing uses the same principle as mechanical prestressing, except that the
initial elongation is caused by heating up of the material.
III Gaps in between sections: This option allows for all sections to elongate since there is room in between the sections.
This space should be filled with elastic material (e.g. rubber) that ensures an airtight gap.
IV Expansion joints: Expansion joints can be put in between any connection to allow for elongation of the two adjacent
sections into this joint.
V Shaft at station: This is essentially the same as the expansion joints. However, in this case there is one expansion
joint located at a station. The entire elongation of the tube should roll into this shaft.
VI Stress in tube: This option makes use of the stiffness of the tube. The stress in the tube builds up and a sufficient
mass moment of inertia of the tube should prevent buckling.
In order to achieve an order of magnitude of the expansion of the tube, the maximum thermal elongation for a segment
of tube and a link can be seen in Table 6.2. These values (order of magnitude) are chosen to show that thermal expansion
for a link looks more crucial than it is. For an explanation on how these values are calculated, see Appendix F.
Table 6.2: Maximum elongation of the tube for different tube lengths
Because of the large lengths of tube needed for the hyperloop, thermal expansion on the large scale is significant. Dealing
with thermal expansion at one point (option V) is therefore unfeasible. However, a small part of 30 metres elongates by
just 2.4 centimetres. It is feasible to accommodate for this, by using rubber spacers (III) and prestressing (I and II). Not all
elongation needs to be obviated, since some elongation could be converted to stresses in the tube.
24
Chapter 6. Tube Characteristics
6.6 Recommendation
The goal of this chapter is to give a recommendation for the right configuration of the tube. In this chapter, the tube
material, tube thickness, pillar distance and thermal expansion are discussed. To summarise this chapter, the following is
recommended:
• Tube material: Steel is recommended as the tube material. Steel has a high strength and stiffness and is suitable for
both compressive and tensile stresses, which makes it ideal for the creation of spans. However, it is useful to keep
an eye out for new technological developments happening on a large scale, as they might lower the cost or ease
construction. New materials or innovative techniques might develop in the coming years. Developments to watch
are steel weight optimisations and fibre reinforced polymers. If extra aesthetic value is needed, acrylic transparent
tubes might be suitable.
• Tube thickness: A tube thickness of 25 mm is advised as a first value. This tube should be able to hold up against
vacuum buckling with a safety factor of 1.5. More extensive calculations are needed for the final design for the tube.
These calculations are too detailed for the current state of hyperloop development and are out of the scope of this
research.
• Pillar distance: The pillar distances is a compromise between the structural properties of the tube on one side, and
social impact, like segregation, on the other side. Calculating the exact pillar distance is out of the scope of this
research and should be analysed further. However, an intermediate pillar distance of approximately 30 metres is
expected.
• Thermal expansion: Thermal expansion is not as big of a problem on a local level as thought of on a global level.
Instead it is a classic engineering problem all projects are facing, with a set of solutions. Rubber gaps in between
section, prestressing and minor stresses in the tube can be used to counter thermal expansion.
25
7.Vacuum Analysis
The low pressure environment reduces aerodynamic drag allowing for high speed transportation with relatively low energy
consumption compared to other modes of transportation. Since the vacuum environment is a key element in a hyperloop
system, this chapter provides an analysis on the major design choices with regard to the vacuum system. This chapter
covers the analysis of the vacuum installation required for pump-down, the vacuum installation required for maintaining
the vacuum level and the operational pressure level. Appendix G covers the physics and equations used for this analysis.
1e12
1.4
1.2
Total energy use per day [J]
1.0
0.8
0.6
0.4
0.2
0.0
0 20 40 60 80 100 120 140
Pressure [Pa]
Figure 7.1: Energy consuption for vacuum pumps and overcoming aerodynamic drag for different operating pressures.
pressures for a frequency of 12 pods per hour. For this scenario, the optimum tube pressure would be 10 P a. This energy
consumption does not yet include the propulsion required to overcome magnetic drag. However, since magnetic drag is
only dependent on the velocity and not on the tube pressure, it does not influence the optimum pressure.
The pod frequency hugely influences the optimum pressure where the energy consumption is minimised. Table 7.1 pro-
vides an overview of the estimated optimum pressure for different pod frequencies. These pressures were established for a
26
Chapter 7. Vacuum Analysis
tube length of 500 km and an assumed trip length of 35 mi n. For this analysis, it was assumed that the power consumption
and pump speed of the vacuum pumps do not change with operating pressure for simplification purposes.
The pressure is not discrete, which means there is always a pressure gradient in the tube. For example, when an air-
lock opens, one could intuitively think that the column of air from the airlock moves as column through the tube. This is
probably not the case, the pressure gets distributed along the tube (note that the tube acts as huge vacuum pump as well).
When vacuum pumps are not evenly distributed, the pressure will also not be the same everywhere. The vacuum pumps
should be distributed as evenly as possible.
7.3 Recommendation
The optimal tube pressure is a balance between the energy required to maintain the vacuum level and the energy required
to overcome the aerodynamic drag. Therefore, the optimal tube pressure strongly depends on the pod frequency in the
tube. The more pods travel in the tube, the more efficiency is gained when the pressure is lower because all pods will expe-
rience a reduced aerodynamic drag and therefore a reduced power consumption. Therefore, the optimum tube pressure
will be variable based on the pod frequency and will be vary between 50 P a and 3 P a according to this analysis. The range
for the optimal operational pressure could however be different based on the variance in leakage, power-consumption of
the pumps and the frequency of pods.
The exact values of the tube pressure should be determined with a more in-depth analysis of the vacuum pumps which
should include an increase in power and decrease in pump speed at lower pressures. Extensive CFD research and a long
test track would be required to test the exact behaviour of the integrated components for the vacuum system. Out-gassing
and leakage can be determined and different pump configurations can be tested in order to optimise the vacuum system.
This research should also give more insights into shockwaves in the tube.
27
Chapter 7. Vacuum Analysis
To facilitate a vacuum environment it is recommended to install three roots pumps and two backing pumps together
in one unit. The amount of units required to pump down the entire tube from atmospheric pressure to the desired oper-
ating pressure heavily depends on the time this process is allowed to take. From the assumption that this must be able to
happen overnight, within a span of 6 hours, this would result in a vacuum system with 2 units every 5 km.
28
8.Pod Communication
In each transportation system, a secure line of communication with the moving vehicle is essential. A hyperloop system is
no exception. Only by a proper functioning communication system, the moving vehicle can be monitored and actuated.
This is essential for the functioning of the vehicle.
In this chapter, the communication for the hyperloop is explored. First, the theoretical background of communication
will be examined. This is followed by an overview of the communication systems in current methods of transportation.
Then, the situation with respect to communication in a hyperloop system will be analysed. In this section, all methods
for communication will be explained, followed by an overview of the system requirements. This will be concluded by a
recommendation.
• Information transmission of control system via wireless communication with <50 ms delay.
• Real-time monitoring with <300 ms delay.
• Train multimedia dispatching.
• Railway emergency communications.
• Railway Internet of Things.
The use of LTE-R will face some issues. Implementation of LTE-R for HSRs already has some issues, which will be of greater
influence for a hyperloop due to the high speed. Some challenges regarding LTE-R are listed below:
Ft
Fd = ·v (8.1)
c
Here F d is the Doppler frequency shift, F t the frequency of the signal. The doppler-effect implies a loss or misinter-
pretation of the data signal, due to the shifted frequency.
29
Chapter 8. Pod Communication
• The communication of the pods sensor data and commands to and from a centralised data processor
• The communication with information about the pods location between the pod and the tube
First, the communication of the pods sensor data and commands to and from a centralised data processor gets explained.
Then, the communication of the pods location between the pod and the tube will be discussed.
P2I
To establish a secure line of communication between a moving pod and the outside world, some challenges occur. Since
the tube is expected to be made of steel, it is impossible to send and receive data directly with any existing method of
wireless data transfer. The combination of the material and thickness of the tube blocks the radio waves. Therefore, a new
method of communication can solve this problem. This challenge can also be overcome by making adjustments to the
tube. One possible way to ensure fast and reliable data transport between the tube and the outside world would be the
use of fibres that connects an antenna inside and outside the tube. Such a communication system is illustrated in Figure
8.1 and works as follows:
P2C
1. The pod sends the collected data with an antenna in the pod to the closest antenna on the surface at the tube.
2. The antenna receiving data in the tube sends the data via fibre to an antenna outside of the tube.
3. The antenna outside of the tube sends this data to the central data processor.
C2P
1. The central data processor sends this data to the antenna outside of the tube.
2. The antenna receiving data in the tube sends the data via a cable to an antenna within the tube.
3. The antenna within the tube sends this data back to the pod
T2C and C2T are the same protocol in reversed direction. The dataflow for both P2C and C2P is shown in Figure 8.2
30
Chapter 8. Pod Communication
P2P
Since the propulsion mechanism and the tracking of speed and location (this will be elaborated further upon later in this
section) are located at the tube rather than on the pod, communication regarding safety between pods is completely out-
sourced to hardware integrated in the infrastructure. The functioning for the communication between pods relies only on
passenger comfort and wellbeing, and for operational purposes. Since there is no wall of steel between the pods them-
selves, communication between moving pods in the tube seems less complex than communication with the outside world.
The main counterarguments for completely wireless communication between pods, using radio waves, is the Doppler ef-
fect, as described in Equation 8.1. The Doppler effect occurs when the multiple pods move with a relative velocity not
equal to zero.
Doppler Effect One potential way to overcome the Doppler problem, is to eliminate the completely wireless communi-
cation and transfer data via a combination of wired and wireless communication. This can be achieved by sending data
from the antenna of the pod to the antenna within the tube. This antenna then transfers the data to a next antenna located
near the target pod via a cable within the tubes. The receiving antenna then forwards the data to the target pod.
31
Chapter 8. Pod Communication
Figure 8.2: Schematic view of the communication between the pod and the outside world
To use a signalling system for a hyperloop, photoelectric sensors will be placed onto the tube, and light strips will be
attached to the pods. By this way, the tube will detect when a pod moves by. This data will be send to the central pro-
cessing unit, that computes the velocity based on this received data. To perform this process successfully, it is essential
that a pod has a unique ID. Light strips located on the pod function as a bar code. This way, the photoelectric sensors can
separate every pod by their unique ID. More details on this photoelectric sensors are provided in Subsection 8.5.3. By this
process, the measured locations, and therefore the calculated velocity, get matched to the right pod. This communication
system is illustrated in 8.3.
Figure 8.3: Schematic view of the communication between the photoelectric sensor on the tube and the pod. Here, 1 represents the
photoelectric sensor, 3 represents the pods unique bar code and 2 the communication between this components. This line of
communication passes the ID located on 3 to sensor 1.
32
Chapter 8. Pod Communication
Speed
Properties of optical fibre depends on the diameter and the number of fibres. In 2012, researchers from Necam and
Corning reported an ultra-large capacity transmission, with 1 petabit per second over 52.4 km of 12-core (light paths)
optical fibre [Peach, 2012].
Bandwidth
Current technology supports wavelengths up to 1675 nm. This equals 0.18 MHz. This is sufficient for the required data
communication. The current practical limits in bandwidth do not approach the theoretical limit of optical fibre.
Based on the speed and bandwidth, optical fibre is a viable option for the wired communication between the antennas in
the tube [M, 2009].
The bar codes placed on the pod need to be readable at all times. To ensure this readability, a trade-off should be made
between a static or hard coded bar code, and an adjustable bar code projected on a screen. The advantages for the vari-
able bar code are its property to add, delete or edit data. The disadvantages are related to its decreased reliability. For now,
a static bar code has been chosen, due to the fact that the pod only needs to show its presence, and its unique ID that
functions as a name tag.
33
Chapter 8. Pod Communication
Through-Beam photoelectric sensors are the best functioning sensors. These consist of the most advanced hardware.
However, these are unpractical in terms of set-up time and costs, since these sensors require more labour and mate-
rial. Diffuse sensors perform less than Through Beam photoelectric sensors. Diffuse sensors are easier to set up. Retro-
reflective sensors lay in the middle of these two.
8.6 Recommendation
For the current status of pod communication, challenges have to be solved to implement a safe and reliable system. These
challenges lie within the communication from the pod to the outside world. Such a connection is necessary for the ex-
change of data with a central processing unit or help desk, or to establish an on-board internet connection. Another
potential problem lies within the collection of data from the pod at the infrastructure (external communication).
To overcome these challenges and to decrease errors and increase effectiveness, the technologies described in the sec-
tion should be developed further. Optical fibre is a technology with great potential. However, the type of fibre depends on
the size and speed at which data needs to be communicated. This should be researched in a later phase in the pod com-
munication. Wireless communication between antennas with radio waves still remains one of the most effective ways for
wireless data transportation.
This whole section is based on the technologies that are currently available. There is a high probability, that future devel-
opments in technology will erase the need for technologies described in this chapter. An example is the communication
from pod to the outside world. There is a possibility that within the coming years, a new communication protocol that
allows data travel through steel gets invented, such as 5g 2 . However, as these new technologies are still in development,
and since there is uncertainty about their performance, it is useful to further develop current technologies.
34
9.Artificial Intelligence Applications
Designing, building and operating a transportation system is a complex matter, and the complexity keeps increasing as
the demand and the size of the transportation system will continue to grow. This phenomenon has been happening since
the arrival of the first computers, when people got access to methods to process more data than ever before. Computers
surpassed humans ability to make complex calculations a long time ago. This has lead to an exponential growth in tech-
nologies. Traditional means of transportation are making use of computational power for years now. Now, in the recent
years, a new development within the field of computer science is evolving; Artificial Intelligence (AI).
Artificial Intelligence can be defined as follows:
Machines that mimic "cognitive" functions that humans associate with other human minds, such as "learning" and "prob-
lem solving"[Russell & Norvig, 1995].
AI is applied in a great variety of business cases and is promising for the hyperloop as well. AI can be of great contribution
to the designing, building and operating of a hyperloop transportation system. In this chapter, the possible application of
Artificial Intelligence in a hyperloop system are explored. First, the current applications of AI in transportation are exam-
ined. Then, this view of AI is projected on the hyperloop development, and a recommendation to apply AI in designing
and operating a hyperloop system is given.
Aviation
The AI systems used in the aviation ranges from failure detection to flight route optimisation. Since a numerous amount
of ways in which AI gets applied in the aviation industry, only a few examples are explored:
• Anomaly Detection in airline safety.
• Aviation turbulence detection.
• Route optimisation.
These subjects are elaborated further upon Section 9.3.
Railway
Similar to the aviation industry, the decision making in the railway industry gets dominated by AI algorithms. It can be
applied in the same fields as in aviation. One difference is the route optimisation. In aviation, the direction that an airplane
travels in depends on many variables. The direction of the train depends on other factors; the scheduling, the capacity of
stations and the passenger demand. This course optimisation results in the determination of the timing of a train, and it
does not alter the direction since it is a fixed route.
Therefore, to make fully use of the benefits of AI, a hyperloop system needs to start collecting data from the first oper-
ational vehicle. Data collection is a process where data gets measured and saved. Both the pods and the infrastructure
should be supplied with sensors, measuring as much data as possible. Depending on the specific task the AI has to fulfil,
different data is necessary. For example, for predicting mean time to failure (MTTF) (9.3.7) for the pressure vessel of the
pod, the pressure and temperature inside and outside the pod have to be measured, since this is related to the vessels
characteristics.
35
Chapter 9. Artificial Intelligence Applications
• Incident detection.
• Ensuring on-board safety.
• Security and staff.
• Timetables and scheduling.
• Mean time to failure.
An alternative for the human agent would be the guidance of an artificial intelligent assistant. Employing an AI agent
rather than a human agent solves the problems relating the costs and the constant connection to the internet, as men-
tioned above. The costs for an AI agent will be lower than the amount that the human agent would be payed. Also, an AI
agent does not require such a connection, since all the required knowledge can run locally on its software system.
This AI assistant could manifest in a robot, a computer-graphic generated ‘person’ on a screen, or a mere voice on a
telephone. The AI needs to meet the following standards:
36
Chapter 9. Artificial Intelligence Applications
The AI Needs to Interact Humanly: To give the passengers the feeling they are helped and understood, it is important
to create an AI that feels and interacts as close to a human as possible. People will feel more comfortable when they are
helped by a human voice rather than a robotic voice.
The AI Needs to run Locally: To ensure the assistant will work at any time, it is important that it will always be connected
to a source of power, and a source of information, since the assistant will also be used in situations where power or access
to the internet is limited. The power can come from an emergency battery located in the pod. Therefore, the entire
operating system for the AI needs to run locally, so that it will still function even without an active internet connection.
The AI Needs to be Able to Read Input Given by the User: It would be difficult and inefficient to sense every possible
situation, based on sensors connected to the AI assistant. To overcome this challenge, the user should be able to give input
(e.g. with a tablet or with voice commands).
• Checking identification.
• Luggage security check.
• Using AI agents as staff (such as Pepper 1 ).
Checking Identification: The scanning of identification can be automated. Some airports (such as Schiphol Airport 2 )
already use this technology. Scanning identification with a computer saves time and money. It is unclear whether these
systems are more accurate than human agents. However, it is more time and cost effective. The recognising of instances
on images, also known as Pattern Recognition, is a subfield within the Artificial Intelligence. A recommendation for AI
techniques that can be used for this purpose are Convolutional Neural Network [Saha, 2018].
Luggage Security Check: The x-ray scans of the luggage should recognise forbidden goods that can not enter the ve-
hicle. Today, the x-ray images are still analysed by human employees. This is already changing; the technique to use
Artificial Intelligence for this purpose is gaining popularity, and it will be a matter of years before the first airports will
deploy these techniques. At hyperloop stations, these techniques should be applied, since it is faster, more accurate and
more cost-efficient than human employees. Similar to checking identification, the AI models will most likely be based on
convolutional neural networks.
Using AI Agents as Staff: The functioning staff at the station could consists of AI agents (robots) designed to interact and
help the human passengers. The current status of these robots is already employable. However, they are still less advanced
than their human operators. This gap will decrease in the coming years, as the functioning hardware and software of
these agents are currently evolving. Development in computer science and Artificial Intelligence is an exponential growth
process. This growth is described as Moores Law, that states that the number of transistors at dense integrated circuits
increase at 100% approximately every two years [Moore, 1965]. Since computing power is one of the factors that determine
the performance of an AI system, an increase in computing power enhances the performance of an AI system.
37
Chapter 9. Artificial Intelligence Applications
9.4 Recommendation
Within the field of Artificial Intelligence, there is a great variety of techniques with each their own application, advantages
and disadvantages. The type of AI techniques depends fully on the specific problem characteristics and the available data.
These applications of AI are not specific for hyperloop; it can be applied in any other transportation system.
In a hyperloop system, multiple areas to apply Artificial Intelligence are present, which all require data. To gain full ad-
vantage of the AI technologies, ways to capture and collect data should be implemented in hyperloop design.
In this chapter, various ways to implement AI in the designing and operating of hyperloop are examined. Especially for the
operating and optimising of hyperloop, AI can play a crucial role. For this purpose, the most important recommendation
is related to the collecting of data. Sensors should be placed on the pod and at the tube. The type of sensors depends on
the specific areas where AI can be applied. These areas include:
• Incident detection.
• Ensuring on-board safety.
• Security and staff.
• Timetables and scheduling.
• Mean time to failure.
If the hyperloop system meets the requirements for the application of AI, based on computing power and data, then these
processes could contribute greatly to the feasibility of a hyperloop system. It is therefore recommended to closely follow
the development of Artificial Intelligence.
38
10.Cost Estimation
The total cost of the hyperloop system is an important factor that determines if the hyperloop can be realised in the fu-
ture. Similar to other infrastructure projects, the investment costs for a hyperloop system are very high. For example, the
Betuwe route, a 160 kilometre long freight railway between Rotterdam and Germany, cost over €29 million per kilometre.
Moreover, the metro connection between the North and South of Amsterdam cost almost €320 million per kilometre.
The costs for a hyperloop system can be divided into two categories: investment costs and operational costs. Infrastruc-
ture, stations and pods are taken into account for the investment costs. The operational costs include costs for mainte-
nance, personnel and energy use. This chapter will only focus on the investment costs. First, an overview of the total
investment cost will be presented, followed by three sections covering the infrastructure, station and pod costs respec-
tively. The final section of this chapter provides a recommendation.
10.1 Overview
The investment costs cover the costs required for the realisation of the system. These cost have to be made upfront, after
which the basis of the system is realised. The investments cost are characterised as sunk investment cost (incurred and
cannot be recover post investment). For the hyperloop system, the investment cost cover the cost for the infrastructure,
stations and pods. Table 10.1 presents an overview of the estimated investment costs which are elaborated upon in the
following sections.
Part Cost
Infrastructure costs per km
• above-ground (two-way) € 37,923,655
• underground (two-way) € 60,577,955
• high-speed switch € 27,934,298
Station € 700,000,000
Pod € 8,300,000
Table 10.2: Infrastructure costs overview for a two-way link per kilometre (high-speed switches not included)
39
Chapter 10. Cost Estimation
.
Table 10.3: Tube costs overview for a two-way link per kilometre (high-speed switches not included)
Part Costs
Concrete pillars € 200,000
Steel tubes € 8,631,524
Inductrack € 918,000
LSM propulsion € 12,900,900
Guidance € 200,000
Solar panels € 800,000
Aesthetic cover € 2,000,000
Vacuum pumps € 160,000
Additional and communication € 1,207,750
Man hours € 5,000,000
Total € 32,018,174
• Foundation piles are negligible (20 m x 0.2 m cylinder, around €750 per pile1 ).
• Concrete price of €250 per m 3 [Ocean Concrete, 2019].
• Height of 5 m, this value is taken to place the tube at a height for safety based on engineering judgement.
• Cross-sectional area of 4 m 2 , based on reference infrastructure projects.
• Support pillar interval of 30 m, based on the Alpha Paper [Musk, 2013] and several reference projects.
With an interval of 30 m, 33.3 pillars are required per kilometre. Each pillar has a volume of 24 m 3 , resulting in a total
concrete cost of €200,000. This price is for a pillar supporting a two-way tube.
Steel Cost
The tube is completely made of steel. The following assumptions were made to determine the total steel cost per kilometre
tube:
The tube diameter is 3.5 m and has a thickness of 25 mm. Therefore, 2,157,881 kg of steel is used for a one-way tube.
Multiplying this by the price per kilogram for steel, a single tube will cost €4,315,762 per kilometre. For two-way tubes, the
price will be €8,631,524 per kilometre.
Inductrack Cost
There is currently no information available regarding the costs of Inductrack. This is currently estimated by Delft Hyper-
loop to cost €918,000 per kilometre based on the price for an aluminium sheet, but should be investigated more thor-
oughly.
• LSM will be installed along the entire length of the tube, in order to reach a safety exit at all times.
1 Cost Heiwerken - https://www.offerteadviseur.nl/categorie/bouw/verbouwing/kosten-heiwerken/, consulted on 31 May, 2019
40
Chapter 10. Cost Estimation
In Lever [1998], the costs of guideway propulsion (LSM) are calculated for four Maglev concepts. The average cost is as-
sumed to be a good indication for the hyperloop guideway propulsion. This contains guideway magnetics (€3,603,961),
wayside control and communication (€870,106), power distribution (€1,044,126) and converter/inverter (€932,256). Re-
sulting in a total cost of €6,450,450 per kilometre for the propulsion. For two-way tubes this is €12,900,900, in which the
guidance is partially included. An additional guidance cost of €200,000 is taken into account for the required guidance
coils.
The above-ground tubes could be installed with 4,000 m 2 of solar panels, resulting in a total cost of €800,000 per kilometre
for a two-way tube. The aesthetic cover is estimated to be €2,000,000 per kilometre for a two-way tube. The cost for solar
panels and aesthetic cover add up to €2,800,000 per kilometre of tube. This includes additional electrical components and
wiring.
According to these assumptions, about 1.2 roots pumps and 0.8 backing pumps are required per kilometre. This results
in a total cost of €20,000 per kilometre. This amount increases by a factor four because of the installation, ventilation,
housing. The total cost for the vacuum system is estimated to be 80,000 per kilometre per tube.
Additional Cost
Additional cost for cables and lightning amount to €10,000 per kilometre [Lever, 1998]. Emergency exits, excluding air-
locks, are estimated to be €100,000. This includes ventilation, first aid kits, emergency staircase and ways to exits [Eden-
baum et al., 2015]. De-pressurisation units are expected to be about €1,000,000. The sealing is expected to be about 1% of
the total tube cost. The total additional cost for two-way tubes are therefore €1,207,740.
41
Chapter 10. Cost Estimation
The assumption that the pod needs 10 seconds to make the switch result in a total switch length of 3 km, since the cruising
speed is 300 m/s. The total amount of steel needed for a switch of 3 kilometre with a thickness of 50 mm is 2,850 m 3 . This
results in a steel cost of €44,733,813 for a 3 kilometre switch. Moreover, the man hour cost is expected to increase for the
high-speed switches due to the higher complexity. Track costs will also increase. The total high-speed switch cost come
down to €27,934,298 per kilometre (including the tube).
According to the British Tunnel Society, based on 21 tunnels in European Union countries, the tunnel cost ranges from
£18 to £39 million (2010 pounds) per kilometre for tunnels with a similar diameter [HM Treasury and Infrastructure UK,
2010]. Tunnel costs are predominantly determined by diameter, however an increased tunnel length decreases the unit
costs. On average, a 12-km long tunnel costs per kilometre half of the costs of a 6-km long tunnel. As hyperloop tunnels
are expected to be very large, the minimum cost range for 8.5 m diameter is taken. In 2019 euros, this comes down to
€25.43 million per kilometre. This includes portals and emergency shafts.
For verification purposes, a new high-speed rail in the United Kingdom is examined by studying the tunnel cost esti-
mate and breakdown. For a pair of two 7 km 8.8 m internal diameter spaced tunnels, £33,07 million of civil engineering
costs are calculated per kilometre [UK Government, 2015]. For a single tunnel in 2019 euros, this is €22.21 million. This
is in the same order of magnitude as the 21 EU tunnel projects that is used. Therefore, tunnel costs for an underground
hyperloop is estimated to be €25.43 million per kilometre.
• Tube outer diameter of 3.55 m based on an inner diameter of 3.5 m and a tube thickness of 25 mm.
For 45 high-speed rail projects researched by Campos & De Rus [2009], the total investment cost was €17.5 million per
kilometre on average (2005 euros), ranging from €6 million to €45 million per kilometre. Planning and land costs were on
average €2.15 million per kilometre, with a maximum of €5.53 million per kilometre (2019 euros). As the hyperloop will
have high infrastructure costs and will cross multiple dense areas, this maximum amount for ground costs is used.
For verification purposes, a new high-speed rail in the United Kingdom is used for comparison. For the planned high-
speed rail from London to West-Midlands (Phase One), land and property cost estimates are made by the UK Government
[2016]. This trajectory includes tunnels and both urban and rural areas, which is similar to hyperloop infrastructure. In to-
tal, 70 square kilometre of land and property will be bought for an estimate of £3.3 billion. This includes space for shunting
operations and maintenance, which is also needed for a hyperloop system. The length of the trajectory is 225 km, which
comes down to £14.64 million or €16.25 million per kilometre. However, as the trajectory mainly has four tracks, approx-
imately 50-80m in width is required to place the tracks [UK Government, 2016]. For two hyperloop tubes with an outer
diameter of 3.55 m, it is expected that approximately 15 m in width is needed as land area. With a linear cost decrease,
€4.875 million per kilometre is needed. This is in range with the previous estimate. Therefore, land costs for a hyperloop
will be estimated to be €5.53 million per kilometre, both above-ground and underground.
42
Chapter 10. Cost Estimation
The regulations for a hyperloop system will be different, but these subjects are expected to be the same. Various railway
standards can be used, such as the life cycle model for the RAMS (Reliability, Availability, Maintainability and Safety).
However, these standards need to be adapted to future hyperloop regulations.
The costs for certification of a new train is in the range of several million euros. According to industry experts, for in-
frastructure projects, 1% of total investment cost is used as a guideline for certification costs in general. Therefore, this
number is also used to estimate the certification costs of a hyperloop.
To determine the station size, knowledge about the amount of platforms is required. With the assumption that the tran-
sition time of a hyperloop pod within a station is 6 minutes, 12 platforms are required. The assumption for the transition
time is based on the time it takes to move the pod from the platform to the airlock and the time it takes passengers to
embark and disembark the vehicle. In the hyperloop system design the embarking will be made as fluent as possible.
Segment Area
Escalators and platforms 6,600 m 2
Platform-to-airlock area 7,920 m 2
Security 1,000 m 2
Shops -
In Table 10.4 the expected areas for the main components of a hyperloop system are listed. All values are indications and
are based on back of the envelope calculations and common sense. The escalators and platforms area are based on and
escalator length of 15 m and a platform length of 40 m. The width of this area is taken to be 120 m.
For the platform-to-airlock area, the width of 120 m is taken again and the expected length is 132 m. This area is ex-
pected to take the shape of a triangle. Security is based on the maximum pod frequency of 2 pods per minute. With a pod
size of 50 passengers, this results in an average interarrival time of 0.6 seconds. With new security systems, it is expected
that passengers will spend around 15 seconds at security gate. To prevent congestion, 25 security gates are needed. Se-
curity gate dimensions are estimated to be 10x4 metre, resulting in a total security area of 1,000 m 2 . The remaining space
can be filled with shops and the area needs to be determined on demand.
Since the hyperloop pods will be shorter than trains, it is possible to use the space of a regular rail platform more ef-
ficiently. The squared size needed to house the 12 hyperloop platforms is therefore expected to be similar to the size
needed for the 5 large platforms used in in rail stations. With this estimate the hyperloop station size is comparable to
the Berlin rail station. This station cost €700 million to build. The construction of the station had a lot of problems and
therefore this estimate for station cost is high. However, to make a conservative estimation and to cover the extra cost for
43
Chapter 10. Cost Estimation
a hyperloop station (e.g. airlocks and tracks), this value is kept for calculation of the station cost.
As additional reference for the station cost, the Delft rail region project is considered [NRC, 2016]. This project com-
prised the whole Delft rail region in the centre of Delft. In this project not only a station was build, but also tubes and
roads were constructed, overpasses were demolished, channels were dug and bike garages were build. This entire project
cost around €790 million. In reference to the estimate for the hyperloop station cost, it can be concluded that €700 million
is a decent estimate.
10.5 Recommendation
With the costs for the hyperloop infrastructure ranging from approximately €38 to €61 million per kilometre, the infras-
tructure costs are significant. Even though this is not incomparable to other infrastructure projects, research in ways to
reduce the costs for infrastructure could increase the economic feasibility of a hyperloop system. Furthermore, the costs
presented in this chapter are approached for a conceptual link. Therefore factors such as link trajectory and geographic
factors are not considered. For further research into the cost of the hyperloop infrastructure these factors should be in-
cluded.
44
11.European Hyperloop Network
The key features of a hyperloop transportation system are low energy use, high speed travel and the ease of a turn-up-
and-go system. It is because of this unique combination that the hyperloop system is generally considered to be the fifth
mode of transportation. An efficient (high-speed) rail network within Europe is already well established and therefor there
is no need for a hyperloop to compete with trains on smaller distances. It is assumed that a hyperloop system is a direct
competitor of short-haul (up to three hour) airline flights. Both airlines and airports have indicated in conversations with
Delft Hyperloop that they cannot handle the expected growth in aviation the upcoming decades. A properly designed
hyperloop network is therefore able to take over a significant amount of demand for short-haul flights within Europe, and
provide a valuable addition to the European transportation system.
This chapter presents a European hyperloop network designed by Delft Hyperloop. This network is optimised to make
efficient use of the unique characteristics of a hyperloop system. First, the database and methodology used to deter-
mine this network are covered. The method used to determine the design of the European hyperloop network is visually
presented in a flowchart in Figure 11.1. This is followed by a section covering the results of the method presenting the
actual network. Afterwards, the societal impact of a European hyperloop network is described. Finally, a section with a
recommendation for the possible European network is presented.
Figure 11.1: Flowchart representing the method used to determine the network design
The data used origins from the year 2017. It is assumed that it will take at least 15 years before a hyperloop system is
fully developed and ready to be implemented on a large scale. Therefore, a hyperloop network needs to be designed for
the future based on future demand, instead of the demand in 2017. Eurocontrol has presented several growth scenarios
for air traffic between 2017 and 2040 [Eurostat, 2017a]. Scenarios range from most optimistic to least optimistic, with the
scenario ‘regulation’ presented as most realistic. This scenario provides expected growth factors per country with a Euro-
pean annual average of 1.6%, resulting in an increase of 40% in 2040. To determine the growth for the demand of every
45
Chapter 11. European Hyperloop Network
single OD-pair, the growth factors of the country of origin and destination are averaged.
The goal of an infrastructure network is to connect cities. The most optimal way is to connect two cities directly. However,
this is both highly inefficient and completely infeasible, since this requires far too much infrastructure. The power of an
efficient network lies in connecting different cities with only a few links. It is assumed that about 50% of a hyperloop net-
work needs to be installed underground for reasons including space restrictions and horizon pollution. This brings the
average cost of one-kilometre tube to about 50 million euro for bidirectional infrastructure as explained in Chapter 10. The
shortest distance between any two points on the globe is defined by the great circle distance. However, it is never possible
to travel completely straight because of the restrictions provided by existing infrastructure and urban areas. The distance
cars travel between two cities is roughly 1.3 times the great circle distance. This turns out to be a good estimation for all
cross-border car travel distances in Europe. A hyperloop system will be largely installed next to existing infrastructure
where possible. If straight connections above-ground are not feasible, underground tubes will be used. The total distance
of a hyperloop link between two cities is thus assumed to be 1.2 times the great circle distance.
To determine the shortest route over any network design, a shortest-path algorithm was implemented. In this way, the
shortest path between two nodes over any generic network can be found. A penalty function for longer distances between
OD-pairs was implemented using this algorithm. The percentage of total demand for each OD-pair was set equal to the
ratio of shortest path distance between two cities and the actual distance travelled over the network. It should be noted
that even direct links are 1.2 times longer than their respective great circle distance resulting in a maximum demand for a
link of 1/1.2 or about 83% of current air passengers. A different travel time results in a different demand which is already
taken into account by the change in travelled distance.
11.2 Results
Using the model described above, the network was heuristically optimised for maximum passenger throughput with min-
imum cost per passenger kilometre to break-even. This was achieved iteratively by manually changing, adding and re-
moving links. During this process, the performance of the network and of every individual link was determined at every
iteration by calculating the following key performance indicators:
While changing the network structure, it was assured that the OD-pairs with the most demand were included in an ef-
ficient manner. Finally, socio-economical, demo-graphical and political issues were taken into account by respecting
political differences between different countries. This resulted in the network design visualised in Figure 11.2 containing
48 stations with 51 links.
An overview of the links within the network is provided in Appendix H which contains all the 51 (bidirectional) links of the
network alongside with the link distance and the expected amount of passengers travelling over each link. This passenger
number is not the demand for direct travel between the destination connected by the link, but rather the total passengers
that use that link in the network to get from their origin to their final destination. With these links, a total of 672 OD-pairs
are created carrying a total of 308.5 million passengers per year. This equals two-thirds of all the passengers travelling
between these 48 cities and one-third of the total intra-European air passengers in 2040.
This network requires 19.700 km of bidirectional tube to be installed. This results in a total investment cost close to one
trillion euro. To get an indication of the cost of a ticket, it is assumed that this investment has a payback period of 25 years
without any government subsidies. Dividing the investment costs by the total passenger kilometres travelled results in a
price of €0.074 per passenger kilometre travelled. However, this would not be a completely fair way of pricing tickets. Even
though London is closer to Amsterdam than Paris is, passengers travelling from Amsterdam to London need to travel via
Paris and travel therefore more kilometres in a hyperloop than the passengers from Amsterdam to Paris. Another way of
getting an indication of the ticket price is to use the actual great circle distance between every OD-pair that was travelled
instead of the total distance travelled over the network. This would result in a price of €0.116 per passenger kilometre.
In comparison, train fares in the Netherlands were €0.17 per passenger kilometre [Gleave, 2016] and full service airline
fares were €0.08 per passenger kilometre [McKinsey & Company, 2017]. It should be noted that this hyperloop ticket price
is just an indication and no final conclusion in terms of pricing of a hyperloop ticket. Ticket prices can be reduced by
government funding, increased demand and reducing infrastructure costs.
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Chapter 11. European Hyperloop Network
However, the advantages of hyperloop stretch further than just replacing fossil dependent short-haul air travel. Due to
the easy accessibility and high operational speed of a hyperloop, it provides European society with better connectivity.
This connectivity provides citizens with an increased scope for living. For example, with travel times around 30 minutes
from Amsterdam to Paris, commuting for work over these distances becomes a possibility. Studies also suggest that new
infrastructure leads to positive welfare effects [Knaap & Oosterhaven, 2011][Chen et al., 2016].
Even though the proposed hyperloop network has mainly positive impacts on society, some side-effects might arise. For
instance, in the proposed network by Delft Hyperloop only the largest cities are included. This design would lead to the
exclusion of cities that are not included in the network. Furthermore, by only providing such limited destinations, the
expectation is that citizens will concentrate around these central nodes and thereby increasing urbanisation. This will
have implications for the first- and last mile transportation system. However, as airports cope with the same side-effects,
these are not expected to be major issues.
When aiming to maximise the societal benefits of a hyperloop system, the risks of region exclusion and the population
concentrating around hyperloop stations need to be taken into account. These side-effects can be reduced by optimis-
ing inter-modal connectivity or providing more destinations along a link. However, these solutions result in a decreased
financial and geographical feasibility of a hyperloop system and therefore do not counteract these side-effects by default,
and should be investigated further.
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Chapter 11. European Hyperloop Network
11.4 Recommendation
This network design provides a good structure for a European hyperloop system by connecting major cities. It is expected
that this network is able to take over two-thirds of all expected short-haul flights between the connected cities, while min-
imising the required investment costs. Each link individually should be designed in more detail to work towards actual
implementation of such a network.
It should be noted that the future is always uncertain and this analysis is based on real data of 2017 with a realistic growth
scenario determined by Eurocontrol. Furthermore, high-speed switches are a key factor to make the operations of this
network feasible but are currently not developed yet. The exact implementation of intersections has not been considered
either. Next to that, the cost of the high-speed switches were not considered in the presented network analyses and should
be included future research.
By connecting cities and allowing for easy high-speed connections, new demand will most definitely be created. It is
currently not a reasonable option to go out for dinner in Paris while living in Amsterdam. Likewise, living in Frankfurt and
working in Berlin is unfeasible nowadays. A hyperloop could and will change human behaviour in terms of transportation,
a phenomenon which is very difficult to predict and is therefore not taken into account in this analysis. This phenomenon
will likely increase the demand and therefore the profitability of the network. Furthermore, it can be expected that a Eu-
ropean hyperloop network has positive effects on welfare by increasing the connectivity between cities.
In order to proceed with the implementation of a European hyperloop network, additional market research is required
in order to make better estimations on expected demand. This will change the network design and especially the ex-
pected cost per travelled kilometre. Furthermore, links need to be evaluated and designed in more detail on individual
basis. This includes placement of the tubes in respect to existing infrastructure and urban areas both above- and under-
ground, placement of the stations with respect to the cities and potentially increasing connectivity by adding intermediate
stations. High-speed switches need to be developed in order to guarantee point-to-point connections. Moreover, the op-
erations of a hyperloop system are not yet determined. Decisions need to be made regarding time schedules, frequency
of routes and intermediate stops which will influence the design of the infrastructure. Finally, it is important that the
implementation of the first link and or first connections are determined.
48
12.Safety Analysis
This chapter discusses the safety of a hyperloop system on a top-level, in order to determine the largest safety risks. First,
the importance of safety in transportation is highlighted. Afterwards, the method, scope and top-level system description
of the safety analysis are given. A Hazard Analysis is conducted to come up with the most important risks per subsystem,
and the overall largest risks are described afterwards. Hazard mitigation methods are described for each risk, in order
increase the safety of the system. The complete Hazard Analysis can be found in Appendix I. The largest risks lead to
a conceptual Safe Haven design: a new method to guarantee safety whilst minimising the investment cost. Finally, a
recommendation is given on how to mitigate hazards and to pinpoint the major safety risks of a hyperloop system.
Another accident, a train derailment in Santiago de Compostela in 2013 with 80 casualties2 , shows the importance of
track curvatures at high speeds. With hyperloop speeds multiple times higher than a train, it is important to design all
trajectories with safe track curvatures. Accidents can also signify the end of fully operational modes of transportation, as
can be seen with the Concorde. In 2000, an aircraft ran over debris during take-off, which was lost by the previous aircraft
taking off. This caused a blown tyre and a punctured fuel tank, leading to a fire and ultimately 113 fatalities.3 Although
the Concorde had been used for decades, after the accident, passenger numbers diminished and the Concorde ceased
operation in 2003. These accidents show that it is important to focus on safety at all times: during design, testing and
operation.
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Chapter 12. Safety Analysis
• Only top-level subsystem hazards are determined, so no safety analysis on component or part level is conducted.
• Only failures caused during standard operational conditions are taken into account, so not during emergency or
maintenance situations.
• Severeness scores are only based on passenger injuries and casualties, not on financial effects.
• The likelihood and severeness of each hazard is determined for a connection between Amsterdam and Paris.
• The likelihood and severeness of each hazard is determined for the complete rolling stock.
• External human influences, such as terrorism and other vehicles crashing into the hyperloop infrastructure, are not
taken into account because it is expected that this is a similar situation as current high-speed rail infrastructure.
• Security is not taken into account, as this is primarily relevant for external human influences, instead of safety of
infrastructure and pod design.
• Hazards at stations, except from airlocks, are not taken into account, as this is expected to be similar to train stations.
• Only first order hazards are taken into account, so no accumulation of hazards, to avoid over-complexity.
• Only single hazards are taken into account, so no combination of hazards.
Pod Structure: A hyperloop pod is a pressure vessel with similar characteristics to the fuselage of aircraft. The material of
the pod is assumed to be mainly aluminium. The outer diameter is 2.70 m, of which 0.20 m is for structural components,
including isolation and stiffeners. The passenger compartment has a length of 22 m. Including the aerodynamic cones,
the total pod length is 30 m. Each pod is bidirectional and can accommodate 50 passengers who can (dis)embark through
four doors, of which two on each side of the pod.
Tube Structure: The inner tube diameter is 3.50 m. To withstand the pressure difference, the tube wall thickness is 25
mm of steel. Above-ground tubes are supported by concrete pillars, with a spacing of 30 m.
Vacuum Pumps: Both roots pumps and backing pumps are used to create and maintain the near vacuum environment
of below 50 P a. Clusters of vacuum pumps will be distributed evenly over a link.
50
Chapter 12. Safety Analysis
Airlocks: To transfer pods from atmospheric pressure in the station to the near vacuum pressure in the tube and vice
versa, airlock chambers are used. In these chambers, the pressure will vary, depending on which direction the pod goes.
This is the same principle that is used in the International Space Station.
Levitation: The levitation of the pod is performed by Electrodynamic Suspension (EDS), as this is considered to be the
safer option compared to Electromagnetic Suspension (EMS) as discussed in Chapter 3.
Propulsion: Propulsion of the pod is performed by a Linear Synchronous Motor (LSM) and is continuous throughout
the whole track. Secondary propulsion to accelerate the pod to speeds over 20 km/h is done by electric motors and wheels
on board of the pod.
Wheels: As EDS is only viable at speeds above 20 km/h, wheels are required to suspend the pods at low speeds.
High-speed Switches: In order to realise point-to-point connections efficiently, high-speed switches are essential. To
reduce length and costs, these high-speed switches are not designed for speeds over 1000 km/h, but several hundreds of
kilometres per hour lower. A high-speed switch is conducted by a attractive force created by the active lateral guidance.
Pod Equipment: To increase passenger safety, safety equipment such as fire extinguishers and oxygen tanks are installed
in each pod. Furthermore, electronic devices such as display screens and information panels are present in each pod to
increase passenger comfort. The ceiling of each pod will simulate the time of day by matching the colour of the skylight
to the outside world.
Communication: The communication is divided in two systems: the telemetry data and the pod sensor data. The
telemetry data is essential for safety, as this determines the location and velocity of the pod. Pod sensor data is less crucial,
since it is mostly focused on the status of the pod.
Human Error: Each pod operates fully autonomous during its entire journey. However, human errors can still happen,
in particular during or after maintenance of a subsystem.
External: Due to its enclosed environment, the hyperloop encounters significantly less external influences compared to
other modes of transportation. However, external influences are still present in the system, mainly affecting the tube and
the pillars.
Pod Structure: For the pod structure, it is important to design the pod with a safety factor, such that it can withstand
higher loads and corrosion. To detect that the pod is in a bad state, maintenance and monitoring is essential to lower
the likelihood of a hazard. Furthermore, track monitoring is needed to detect any anomalies on the track and thereby
preventing puncture by an object.
Tube Structure: Designing with a safety factor is essential for the tube, in order to withstand excessive loading, corro-
sion and soil settlement. Furthermore, a safety factor ensures that puncture by an object is less likely. Maintenance and
monitoring of the tube is needed to ensure the tube is in a good state.
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Chapter 12. Safety Analysis
Vacuum Pumps: To reduce the consequences of a vacuum pump failure, a redundancy in the number of vacuum pumps
is desired. Maintenance and monitoring of the pumps ensure a lower deterioration rate.
Airlocks: Besides maintenance and monitoring of the airlocks, it is required that only one airlock door can be opened at
a time. This ensures that the near vacuum environment of the tube and the atmospheric pressure at the station are always
separated. At each station, there will be multiple airlocks, reducing the impact on operations if one of the airlocks fails.
Levitation: The EDS system should be maintained and monitored properly to maintain sufficient lift forces. To ensure
a safe gap height, a safety factor in maximum pod weight is needed. In addition, if the weight of each pod is monitored at
the station, it can be detected before departure if a pod is too heavy.
Propulsion: To ensure that a pod can still propel when the LSM fails, a secondary propulsion system is needed, which
uses electric motors and wheels that allow the pod to travel at low speeds. The LSM system needs to be designed to
withstand overcharging. Furthermore, the LSM will be segmented, reducing the severeness of a LSM failure.
Braking: As the braking subsystem is one of the most critical subsystems, it is important that the braking system is not
dependent on a single communication system. A secondary emergency braking system is also beneficial. Furthermore, a
redundant power supply for the LSM is required to guarantee that the pod can come to a safe standstill in case of a power
outage.
Wheels: As the wheels are only used at low speeds (< 20 km/h), failure severeness is minor. Maintenance and monitoring
of the wheels ensure a reduced likelihood for wheels not retracting or deploying.
High-speed Switches: Maintenance and monitoring is also important for the high-speed switches, to ensure the attrac-
tive force of the lateral guidance magnets is sufficient to switch. A safety factor applied to the length of the switch ensures
that each pod has sufficient time to reach a high speed after departure from a station, in order to be able to merge safely
into the pod flow. A switch design that avoids collisions ensures that when the switch mechanism is not working, the pod
will always continue straight ahead, instead of crashing into point where the two tubes will split up.
Pod Equipment: Similar to aircraft, safety equipment must be present in hyperloop pods, sufficient to save all 50 pas-
sengers in emergency situations. This includes, but is not limited to, fire extinguishers, oxygen tanks and masks, dehu-
midifiers, carbon dioxide and carbon monoxide scrubbers, additional batteries, a first aid kit and an automated external
defibrillator (AED). All safety equipment needs to be maintained and monitored frequently. It is important that high qual-
ity equipment is used that can withstand the near vacuum environment.
Communication: For the communication of the pods, it is crucial that all systems are not dependent on a single method
of communication. In case of a power outage, a redundant power supply must take over the communication. To reduce
the consequences of failure, the sensors responsible for the telemetry data of the pod are spread out equally through the
tube. Based on the values of other sensors, the missed values can be approximated.
Human Error: Although the system will be highly autonomous, human errors can still happen. To prevent most of the
human errors, clear and strict maintenance protocols and guidance is necessary. After maintenance, the tube and track
must be monitored to ensure that no objects are left behind. Additionally, monitoring of the pod, tube and track after
maintenance will detect anomalies. To prevent trespassing at the station, obstacles should be placed at stations to avoid
people accessing the track.
External: To withstand extreme external influences, safety factors are needed in designing the tubes and pillars. During
trajectory planning, earthquake prone areas need to be inspected to determine whether safety can be guaranteed in these
areas. In addition, lightning rods need to be installed and large trees close to the infrastructure need to be removed. As
pods are always in a closed environment, no additional hazard mitigations are needed for the pods.
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Chapter 12. Safety Analysis
12.3.2 Outcomes
The extensive Hazard Analysis can be found in Appendix I. This includes all top-level hazards per subsystem. For each
hazard, the cause and consequences are given, together with a score for its likelihood and severeness, resulting in a total
risk score. The hazards with the highest risk scores are identified as the largest risks and are displayed in Tables 12.1 and
12.2. A division is made between ‘regular risks’ and ‘black-swan risks’. Black-swan risks are risks with an extremely small
likelihood, but catastrophic consequences.
Most of the regular risks are related to the communication subsystem. When travelling at speeds over 1000 km/h with a
30-seconds headway, location detection of all pods needs to be extremely reliable. As described in the hazard mitigations,
back-up communication systems are essential. Furthermore, communication technologies need to be tested thoroughly
in a high-speed test facility, to ensure their reliability. This is preferably also tested underground, as this brings additional
challenges compared to above-ground infrastructure. Furthermore, the analysis showed the importance of a redundant
power supply system to avoid pod crashes. This applies both to the tubes for communication, and to the pods for braking.
Another large risk is the deterioration of pod doors, which can expose passengers to the vacuum environment. Therefore,
the doors need to be opened inwards, such that the pressure difference ensures a better door sealing, minimising the like-
lihood of failure. This is comparable to the door design of passenger aircraft.
For the black-swan risks, it can be concluded from the analysis that they are all related to the tubes. Tube deformation
due to excessive loading of the tube or the connections in between the tube segments will have major consequences. Next
to that, severe external influences, such as an earthquake, flood or extreme temperatures, can also cause the tube to de-
form. When designing the system, probabilities of these events need to be examined thoroughly for different geographical
locations. Safety factors for tube and pillar design need to be determined for each location specific.
53
Chapter 12. Safety Analysis
Table 12.1: Largest regular risks
This section will provide a first insight into the meaning and design of the Safe Haven concept for a hyperloop system,
starting with an explanation of the design concept. After which, the requirements and design parameters for the design
of a Safe Haven system are given. Due to the complexity of a thorough safety analysis, the design approach is limited by
assumptions. From these assumptions and requirements, a framework is proposed to determine the values of the design
parameters for a Safe Haven system.
In this consideration lies a balance, as more safety exits improve the level of safety, but decrease the economic feasibility
of the system. On the contrary, a system with fewer safety exits decreases the level of safety, but increases the economic
feasibility. Therefore, the Safe Haven system must be designed to minimise the cost by decreasing the amount and size of
Safe Havens, whilst still guaranteeing safety in case of emergencies.
To design the system for a sufficient level of safety, the largest risks listed in Tables 12.1 and 12.2 are considered. These risks
can be generalised into two emergency situations. Firstly, ‘in-pod emergencies’, which cover all emergencies inside of a
pod that threaten the safety of passengers but do not affect the functionality of the rest of the system. Secondly, ‘brick-wall
emergencies’ are considered. These emergencies consider emergencies that make the safe passage of a pod past a certain
part of the tube impossible.
12.4.2 Requirements
The design of a Safe Haven system must meet different requirements to provide safety, operability and economic feasibility
of the system. The requirements are used as input for the conceptual design of a Safe Haven and the configuration of the
design parameters. Below, a top-level list of requirements for a Safe Haven is given. A Safe Haven system must:
55
Chapter 12. Safety Analysis
Figure 12.3: Conceptual design of a Safe Haven, where the dotted line represents the track
Thereby the intermediate distance between Safe Havens can be approached as a function of the acceptable time for pas-
sengers to be evacuated in case of an ‘in-pod emergency’. This time must be determined as an industry standard. Due to
the variance in evacuation time and procedures in different modes of transportation (e.g. trains and airplanes) a detailed
approximation cannot be given at this moment.
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Chapter 12. Safety Analysis
In case of a hazard which results in a ‘brick-wall emergency’, the Safe Haven system must be able to evacuate all pas-
sengers within an acceptable amount of time. Based on the assumption that the survivability of the pod is in the order
of hours, the pod capacity in a Safe Haven can be approached as a function of the acceptable time for pod evacuation in
case of a ‘brick-wall emergency’, and the number of Safe Havens on a link. Based on the link length and the intermediate
distance of the Safe Havens, the number of Safe havens can be determined.
Since the switch length must enable a pod to come to a complete standstill at the Safe Haven, higher cruising speeds
result in a higher switch length. By incorporating the option of lowering the cruising speed of a pod in an emergency,
before taking a high-speed switch, the length of a switch can be significantly reduced. This reduction of cruising speed in
the main tube must be determined based on the acceptable delay for other pods, as lowering the cruising speed of a pod
in ‘in-pod emergency’ will affect the speed of incoming pods.
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Chapter 12. Safety Analysis
12.5 Recommendation
The goal of this safety analysis is to highlight the main risks of a hyperloop system. Hazard mitigation methods are deter-
mined to manage these risks. Furthermore, a conceptual design framework for a Safe Haven is given.
To increase passenger safety of the system, hazard mitigation methods can be incorporated during design. A list of the
most important hazard mitigations is as follows:
• Maintenance and monitoring of all subsystems ensures a reduced likelihood for failures.
• Using proper safety factors for design enables the system to withstand unexpected situations.
• Different safety factors according to geographical location of infrastructure to account for external influences.
• Clear and strict maintenance protocols and guidance diminishes human errors.
• A secondary communication system is essential for a reliable location detection of all pods at all times.
• A redundant power supply system ensures safe operation in case of power outage.
• Safety equipment needs to be installed in every pod to enlarge passenger safety in emergency situations.
Communication is a critical subsystem. Current technologies do not suffice for hyperloop speeds and need to be devel-
oped further. Next to that, the tube is the most sensitive subsystem for black-swan risks: risks with a low likelihood and
severe consequences.
Furthermore, it is important to test all subsystems thoroughly. A test facility where pods can reach speeds over 1000
km/h is recommended to ensure safety and reliability of a hyperloop system. It is recommended that a part of the test
facility is located underground, amongst others to be able to determine if the communication system is reliable.
This safety analysis only takes into account passenger consequences; cost effects are not directly taken into account.
Ultimately, for designing a hyperloop system, cost optimisation must be taken into account.
To minimise the cost for emergency exits, whilst still guaranteeing safety, a conceptual Safe Haven design is presented.
These Safe Havens are intermediate emergency exit stations. In emergency situations, pods can stop at a Safe Haven,
where it will provide safe exit to the passengers. For further research in the feasibility of a Safe Haven system it is recom-
mended to integrate a more in-depth safety analysis where the accumulation of hazards and other emergency protocols
are also considered. Furthermore, the performance of a safety analysis with a cost-benefit analysis could give a better
insight into the feasibility of the Safe Haven concept.
58
13.Regulatory Implications
As the hyperloop is a new mode of transportation, regulation does not yet exist. Many lessons can be learned from other
transportation modes, and various standards and laws can be easily adjusted and applied to the hyperloop. For example,
large similarities with (Maglev) trains and aircraft are present. However, the hyperloop system has some major differences
as well. Therefore, suited legislation is required, as novel issues will arise. It can take a long time to set up and implement
legislation, and that is the reason why it is important to take regulatory implications into account early in the process
of implementing a new mode of transportation. Regulatory implications include all aspects where governments are in-
volved. In particular, standardisation, legislation and certification are important aspects, which are heavily correlated.
This chapter highlights why standardisation is important in hyperloop development. Afterwards, multiple factors to take
into account for legislation and policies are listed, followed by a description of challenges and considerations regarding
certification. In the end, a recommendation is provided on the most important factors related to regulatory implications
of a hyperloop.
13.1 Standardisation
Standardisation is a challenge for hyperloop. As explained in Chapter 2, multiple companies are working on the hyperloop
concept, with different ideas. In the end, it is important that a European hyperloop network has a single standard. There-
fore, hyperloop companies should eventually converge to a standardised concept. Although it might sound logical, system
parameters such as tube diameter must be the same to increase interoperability between countries. For comparison, the
width of European train tracks differs between countries, which used to make it complex and expensive to have trains
operating internationally. It is important that in the end, companies working on hyperloop converge to a consensus on
important design parameters. These parameters lead to standards that have to be determined together with governments.
However, standards must not be decided upon too early in the process, as this constrains the development of innovative
technologies or ideas. Multiple technologies have to be researched and developed first in order to determine what the
best option is to use in the eventual standardised hyperloop system.
Before a complete legislation framework can be decided upon, the technology has to be proven. According to Leibow-
icz [2018], it is advised to support adequate infrastructure provision early in the technology life cycle, in order to support
a transition to sustainable mobility. In current transport systems, it is shown that infrastructure provision always pre-
cedes the adoption of vehicles. Findings suggest that early public policy support for infrastructure can be essential for the
hyperloop, in order to speed up the development process.
13.3 Certification
Similar to legislation, various norms and standards for certification can also be derived from railway and aircraft certifi-
cation. For example, the V-model approach that is used in the EN 50126 railway certification standard1 , could be applica-
ble to hyperloop certification. Furthermore, railways have multiple Technical Specifications for Interoperability (TSIs) 2 ,
amongst others related to the infrastructure, energy, rolling stock, control command and signalling, and maintenance and
operation. It is expected that the following TSIs are most useful for determining hyperloop certification, as these share the
most similarities:
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Chapter 13. Regulatory Implications
As hyperloop legislation does not exist yet, it is hard to determine certification standards. It is advised to start with cer-
tification as early as possible: during the design process, certification can already be taken into account. Furthermore,
as multiple stakeholders are involved in the certification process, it is important to include them early to speed up the
process. Another option to accelerate certification, is by proving the safety of the system. To prove that a hyperloop is safe
at high speeds, it is essential that a test facility is constructed where the system can be tested thoroughly on speeds over
1000 km/h.
Certification can be arranged in two ways. The first option is similar to trains, where multiple organisations are allowed
to carry out the certification. The second option is comparable to aircraft, where a single organisation is responsible for
certification. In Europe, this is the European Union Aviation Safety Agency (EASA). For the hyperloop, the latter option
is recommended, as this will ease the certification process on a European level. It is advised to found an agency that is
responsible for hyperloop certification. Multiple stakeholders should be involved in this agency.
13.4 Recommendation
This chapter briefly discusses the regulatory implications of a hyperloop system, focusing on standardisation, legislation
and policies, and certification. For standardisation, it is important that there will be a single European standard to improve
interoperability. However, it is necessary that this does not happen too early in the process, as multiple techniques have
to be developed first in order to research their potentials. To accelerate development of these techniques, policy support
for infrastructure is essential.
Legislation can be derived from (Maglev) trains and aircraft, as these share various similarities with the hyperloop. How-
ever, further investigation of these similarities is essential to determine what can be incorporated in hyperloop legislation
and what needs to be adjusted for or complemented on. Especially regulations concerning safety standards for hyperloop
should be determined at European level, as hyperloop’s unique vacuum and high-speed characteristics will require spe-
cific safety regulations.
The same holds for certification: multiple Technical Specifications of Interoperability of railways can be used as a base
for hyperloop certification. To speed up the process, it is important to start early with certification, which can already
happen during the design process. It is advised to found an agency that is responsible for certification on a European
level. Furthermore, a test facility, allowing pods to be tested at high speeds, is recommended to be able to guarantee and
prove the safety of hyperloop.
60
14.Future Points of Notice
In this chapter, the most important points of notice are listed. These points are either barriers, preventing the hyperloop
from realisation, or challenges, making the hyperloop less feasible. The purpose of this chapter is to provide an overview
of these barriers and challenges in order to determine focus points for the development of the hyperloop.
14.1.1 Standardisation
There should be one standard for the hyperloop that is used throughout Europe. This ensures that all links can eventually
be connected to create a large hyperloop network. The challenge here lies in determining the design parameters that will
be used. Currently, there are multiple parties spread out over the world with different visions for the hyperloop. These
parties want their vision to be realised and thus it is hard to converge to one standard. First, in order to be able to make
properly considered choices for standardisation, it is important that different concepts are developed and tested. Setting
up a standard too soon can constrain the development of innovative concepts.
14.2 Challenges
Challenges are seen as problems that do not stand in the way of realising the hyperloop. However, solving these challenges
will contribute to the feasibility of a hyperloop system.
61
Chapter 14. Future Points of Notice
A concept currently being developed is submerged floating tunnels. This concept would allow for more freedom in net-
work design which leads to a more optimal network. However, this technology is far from ready, expensive and requires
more fundamental research.
62
15.Conclusions
The hyperloop provides a sustainable solution to the growing demand for high-speed travel within Europe. Besides be-
ing significantly more energy efficient than aviation, a hyperloop is powered by electricity coming from both solar panels
and other renewable energy sources. The turn-up-and-go system combined with speeds faster than airplanes will com-
pletely change human perception of travel and connect cities throughout the entire continent. In order to successfully
realise a hyperloop system, two main focus points can be identified: working towards standardisation and setting up the
foundation for implementation.
Standardisation
At the time of publishing, several organisations are working on the development of the hyperloop concept. These organi-
sations all have different ideas and stakes. However, in order to realise a hyperloop system on a European level, standard-
isation is required on system parameters including but not limited to tube size, operating pressure, operating speed and
guideway layout. It is recommended to already start setting up a framework for standardisation in the future. The three
main steps will be continuing research and development, sharing knowledge and investing in a long test track.
Continue Research and Development of Hyperloop Technologies: Companies are making progress on developing cur-
rent technologies for a hyperloop system, but the technology is not completely ready for implementation. In order to
be able to make properly considered choices for standardisation, it is important that different concepts are developed
and tested. Specifically, multiple concepts for the propulsion and levitation subsystem exist. The energy efficiency of the
levitation concepts and reliability and safety of propulsion concepts needs to be improved. Furthermore, the hyperloop
pod should be designed on subsystem level based on a system engineering approach. For the infrastructure, new promis-
ing materials and innovative designs for tubes can decrease costs. Top-level parameters of a hyperloop system such as
operation speed and pressure must be analysed in more detail with simulations.
Share Knowledge and Bring Parties Together: Multiple companies and governments need to collaborate on a European
level to be able to realise a hyperloop system. Engineering, certification and implementation are elaborate, time consum-
ing and expensive processes for which different experts and parties are required. Sharing knowledge will accelerate the
development and create public awareness and acceptance. An independent knowledge platform where various parties
contribute, such as Hyperloop Connected1 , is essential to achieve this.
Invest in a Long Test Track: A long test track is required to test subsystems at velocities over 1000 km/h which has not
been performed at the time of publishing. The different concepts mentioned before have to be tested on full-scale level
in order to evaluate their behaviour. Besides concept and subsystem tests, a long test track serves as a prototype for the
infrastructure. Testing the vacuum system and the structural behaviour of a full-scale tube will be crucial before standard-
isation can take place. Besides, communication systems must be tested at high velocities in the enclosed environment of
the tubes and potentially even underground. Finally, a long test track will be required for certification purposes as well.
Implementation
Standardising the technology and general system parameters is not sufficient for a successful realisation of a hyperloop.
Planning for actual implementation should already start in the early phases of the project in order to create maximum
benefit for future passengers and European citizens in general. The three main steps will be to found a European agency
for certification, secure financing and design links.
Found European Agency for Certification: Legislation can be derived from (Maglev) trains and aircraft, as these share
various similarities with the hyperloop. However, further investigation of these similarities is essential to determine what
can be incorporated in hyperloop legislation and what needs to be adjusted for or complemented on. Especially regu-
lations concerning safety standards for hyperloop should be determined at a European level. It is advised to found an
agency that is responsible for hyperloop certification. Multiple stakeholders should be involved in this agency.
1 Hyperloop Connected - www.hyperloopconnected.org
63
Chapter 15. Conclusions
Secure Financing: As the hyperloop infrastructure is expensive, it is nearly impossible to find a single party that is able to
finance the construction of a hyperloop network. A public-private partnership is most likely needed, as it is not expected
that governments will completely finance the system. A business model is required to attract private investors. The in-
vestment costs required for the infrastructure must be determined with a greater accuracy and revenue models should be
created.
Analyse and Design Individual Links: In order to proceed with the implementation of a European hyperloop network,
additional market research is required in order to make better estimations on expected demand. This will change the
network design and especially the expected cost per travelled kilometre. Furthermore, links need to be evaluated and
designed in more detail on individual basis. This includes placement of the tubes in respect to existing infrastructure and
urban areas both above- and below ground, placement of the stations with respect to the cities and potentially increasing
connectivity by adding intermediate stations. Moreover, the operations of a hyperloop system are not yet determined.
Decisions need to be made regarding time schedules, frequency of routes and intermediate stops which will influence the
design of the infrastructure. Finally, it is important that the location of the first link and first connections is determined.
64
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66
Glossary
Aerodynamics The study of air and the interaction of air and solid bodies.
Antenna An antenna is the interface between radio waves propagating through
space and electric currents moving in metal conductors, used with a
transmitter or receiver.
Artificial Intelligence Artificial Intelligence (AI) is the theory and development of computer
systems able to perform tasks normally requiring human intelligence,
such as visual perception, speech recognition, decision-making, and
translation between languages.
Autonomous Able to operate without being controlled directly by humans.
Bandwidth Bandwidth is the difference between the upper and lower frequencies
in a continuous band of frequencies.
Black-swan Risk A risk with a small likelihood, but large consequences.
Centralised Data Processor The centralised data processor is a station where computing stations
will be present. In here, computations take place. The centralised
data processor is constantly connected with pods and tubes.
Certification The process of providing official approval of a technology.
Cloud Computing Cloud Computing is the on-demand availability of computer system
resources, especially data storage and computing power, without di-
rect active management by the user.
Complexity Compromising parts in an intricate arrangement which makes the
system difficult to predict and introduces uncertainty.
Computational Power Computational power is the amount of useful work accomplished by
a computer system. Outside of specific contexts, computer perfor-
mance is estimated in terms of accuracy, efficiency and speed of exe-
cuting computer program instructions .
Computer Science Computer science is the study of processes that interact with data and
that can be represented as data in the form of programs. It enables
the use of algorithms to manipulate, store, and communicate digital
information. A computer scientist studies the theory of computation
and the practice of designing software systems.
Conductor Material that is able to conduct electricity.
Control Loop A computer algorithm that continuously checks if values are as de-
sired, it will send a signal to perform a certain action if this is not the
case.
Controllable The ability to dampen oscillations and irregularities in movement to
guarantee stable movement.
Convolutional Neural Network A convolutional neural network (CNN, or ConvNet) is a class of deep
neural networks, most commonly applied to analysing visual im-
agery.
Cryogenic Production and behaviour of materials at very low temperatures.
Data Data is any sequence of one or more symbols given meaning by spe-
cific act(s) of interpretation.
Datapoint The smallest unit of data.
Doppler Effect High velocities lead to a shift of the received frequency, called the
Doppler Effect, which might lead to communication problems .
Eddy Current Loops of electrical current induced within conductors by a changing
magnetic field.
Electromagnets Type of magnet in which the magnetic field is produced by an electric
current.
Ferromagnetic The phenomenon that certain materials form permanent magnets or
are attracted to magnets, iron is an example.
Fuselage The main body of an aircraft.
67
Glossary
Guidance Makes sure that the lateral forces are stable and that the pod always
stays on the guideway.
Guideway The track that is positioned in the hyperloop tube. Levitation, propul-
sion and other system will be integrated into the guideway.
Induction The creation of currents due to changing magnetic fields.
Legislation The process of making and enacting laws.
Lift-Off Velocity The velocity at which the lift force is larger than the gravity and levi-
tation is created.
Lift-over-Drag The amount of lift created divided by the amount of drag, an indica-
tion of the efficiency.
Mean time to failure (MTTF) Mean time to failure (MTTF) denotes the expected time to failure for
a non-repairable system.
Optical Fibre An optical fibre is a flexible, transparent fibre made by drawing glass
(silica) or plastic to a diameter slightly thicker than that of a human
hair. Optical fibres are used most often as a means to transmit light
between the two ends of the fibre and find wide usage in fibre-optic
communications, where they permit transmission over longer dis-
tances and at higher bandwidths (data rates) than electrical cables.
Paris Agreement An international agreement within the United Nations, signed in
2016, to deal with climate change by limiting global warming.
Passive No systems present that requires power.
Pattern Recognition Pattern Recognition is the automated recognition of patterns and reg-
ularities in data.
Photoelectric Sensors A photoelectric sensor, or photo eye, is an equipment used to dis-
cover the distance, absence, or presence of an object by using a
light transmitter, often infrared, and a photoelectric receiver. There
are three different useful types: opposed (through beam), retro-
reflective, and proximity-sensing (diffused).
Pressure vessel A container designed to hold gases or liquids at a pressure substan-
tially different from the ambient pressure.
Primary The part of a Linear Induction Motor that creates electromagnetic
fields and induces a current in the secondary.
Regenerative Braking Energy recovery mechanism which slows a vehicle by converting its
kinetic energy into electrical energy.
Regulation All aspects where authorities are involved, such as standardisation,
legislation and certification.
Reliability The ability of a system or component to perform its required func-
tions under stated conditions for a specified time.
Robot An artificial Intelligence system, based on living organisms.
Safety Condition of being protected from or unlikely to cause danger, risk or
injury.
Safety Margin Used in engineering to make sure a calculation or conclusion is safe
and reliable.
Scalable The ability of the system to be mass producible or adjustable.
Secondary The conductor part of a Linear Induction Motor, in which currents
are induced that created electromagnetic fields.
Sensor A sensor is a device, module, or subsystem whose purpose is to de-
tect events or changes in its environment and send the information
to other electronics, frequently a computer processor.
Shanghai Transrapid The Maglev that is currently operating in Shanghai, developed by
Transrapid.
Span A span is the unsupported distance a between two points in a con-
struction. The construction should be strong and stiff enough to hold
up across the entire span.
Stable The passengers experience a smooth journey, resonance oscillations
should be avoided.
68
Glossary
69
Appendices
70
Table of Contents
A Environmental Analysis 72
H Network Analysis 81
71
A.Environmental Analysis
This appendix gives an environmental analysis of a hyperloop system, used to determine the boundaries for the levitation
and propulsion subsystems (Chapter 3 and 4 respectively).
• Pressure; the pod goes through pressure cycles since the pod has to change from the tube pressure environment to
the atmospheric pressure at the station.
• Temperature; in the tube there can be high temperature fluctuations, the hyperloop should be compatible with the
most extreme values. The tube should be able to handle the compression and expansion as the result of temperature
fluctuations.
• Accelerations; the subsystems could be subject to high acceleration forces.
• Weather conditions; the outside of the tube is subject to all weather conditions. It should be able to operate in rain,
under snow, wind and be equipped with lightning arresters.
The limits of top-level environmental parameters are represented in the enumeration below.
I The system will be exposed to pressures ranging from 0.01 mbar to 1.05 bar .
II The system will be exposed to accelerations ranging from 0 g 1 to 4 g , the latter is based on transportation without
passengers. Bumps in the track could cause higher accelerations but only for a short amount of time, therefore they
are considered not relevant for this study.
III The system will be exposed to temperatures ranging from −20 °C to 100 °C . This corresponds to 253.15 K to 373.15
K;
IV The pod mass will be around 1500 kg per meter.
V The cruising speed will be approximately 300 m/s, which corresponds to 1080 km/h [Musk, 2013] (top-level system
requirement).
1 1g = 9.81m/s 2
72
B.Levitation Design Criteria Description
This appendix describes the design criteria used to assess the potential levitation and propulsion technologies in Chapter
3 and 4.
• Reliability: focused on reducing the frequency of failures. The reliability shall be as high as possible. A part of
reliability engineering that can cause downtime of the system is the effort to perform maintenance. Reach-ability of
the levitation system, availability of spare parts and repair equipment is important to take into account.
• Power consumption: shall be low, if possible it should be lower than high speed rail and air passenger transport. The
power consumption is closely related to the vehicle mass, cruising speed and resistance forces (aerodynamic and
magnetic).
• Stability: shall be comparable to the stability for high speed rail, closely related to passenger comfort.
• Cost: the capital and operational cost shall be reduced as much as possible.
• Safety: focused on preserving lives and shall be high. Preferably, the safety indicators are similar or higher than
those of high speed rail and air passenger transport. Also take into account magnetic fields around and inside the
pod. A thorough safety analysis of the complete hyperloop system is given in Chapter 12.
• Complexity: indication of the ability to mass produce the system. Moreover, scalability is preferred.
73
C.Levitation Post-Chapter Remarks
This appendix provides post-chapter remarks of Chapter 3.
• Switches have not been extensively discussed in this chapter. The only levitation mechanism that hinders non-
mechanical switching is bottom-EMS.
• Fall-back mechanisms were not discussed in this chapter. What happens when the levitation system fails?
EMS: for bottom-EMS, skid-pads can be installed to land on if the levitation fails. For top-EMS, the pod will drop a
distance until it hits the bottom of the tube, resulting in a crash. A mechanism has to be develop to catch the pod in
case of a power outage.
EDS: the pod keeps levitating until it has reached speeds below the lift-off speed, after which the pod lands on its
wheels and can continue its low speed movement.
Air bearings: wheels have to be installed for the case a compressor fails and the air bearings disappear, on high
speeds this can lead to high impact on the passengers.
EDW: the lift force will quickly decrease and the electrodynamic wheels will hit the ground. This leads to high impact
on the passengers and a high risk for a crash is present.
• Compression and expansion of the guideway due to temperature fluctuations were not considered in this chapter.
However, this should definitely be taken into account when developing a guideway.
• The theoretical limit for the velocities to be achieved with a specific levitation mechanism was not discussed in the
chapter. This is because no reliable information was found about this and related tests have never been performed.
• Cost of the guideway were not shared quantitatively in this chapter since it was primarily focused on the functioning
of levitation systems. Often the cost are not represented realistically. E.g. if the guideway cost are high because a lot
of material has to be used, it could result in a safer guideway, reducing the cost required to ensure the safety of the
system.
74
D.Technology Readiness Level
Initially, Technology Readiness Levels (TRLs) were conceived for NASA space activities [Mankins, 1995]. The TRLs used in
this report are listed in Table D.1.
TRL Description
1 Basic principles observed and reported
2 Technology concept and/or application formulated
3 Analytical and experimental critical function and/or characteristic proof-of-concept
4 Component and/or breadboard validation in laboratory environment
5 Component and/or breadboard validation in relevant environment
6 System/subsystem model or prototype demonstration in a relevant environment (ground or space)
7 System prototype demonstration in the eventual environment
8 Actual system completed and ‘flight/operation qualified’ through test and demonstration (ground or space)
9 Actual system ‘flight/operation proven’ through successful mission operations
75
E.Pod Characteristics Methods
This appendix provides the theoretical background for the sizing of the pod and the aerodynamic analysis that is used to
determine the blockage ratio and tube diameter in Chapter 5.
As for the inside-out approach, the pod will be sized first. The high speed aerodynamics play an important role in the
efficiency of the system which needs to be understood before continuing to size the tube.
E.2 Aerodynamics
According to the drag equation shown in Equation E.3, the aerodynamic drag increases with the square of the velocity
in the subsonic (M<1) region.
1
D = ρV 2C D S (E.3)
2
Here ρ is the air density, S the frontal surface area of the pod and V the operating speed. The drag coefficient C D cap-
tures the aerodynamic effects related to the geometry and orientation of the object. This coefficient is either computed in
CFD (Computational Fluid Dynamics), measured with real world experiments, or estimated using statistical data. The low
speed drag coefficient of a hyperloop pod is conservatively estimated to be 3 based on trains which have a drag coefficient
of about 2.
The drag equation is only valid in the subsonic region as stated above. However, since the pod travels at close to sonic
speeds, the flow around the pod will accelerate and shock waves will eventually occur. An important parameter for
analysing the high speed aerodynamics is the blockage ratio, which is defined in Equation E.4.
1 2
A pod 4 πD pod D 2pod
β= = 1
= (E.4)
A t ube 4 πD t ube
2 D 2t ube
The area around a hyperloop pod act as contracting-expending nozzles which are scenarios that have been studied thor-
oughly for wind-tunnels and supersonic jet inlets. The flow around the pod accelerates as the bypass area decreases to a
maximum of M=1 at the throat (the location where the bypass area is minimum). The airflow will become choked if the
speed of the pod increases beyond this point. This causes a large increase in pressure drag and shock waves will start to
appear at the tail. This is known as the Kantrowitz limit, and is referred to in literature as the isentropic contraction limit.
Equation E.5[D. Van Wie & Walsh, 1996] is used to determine this limit.
¶ γ+1 µ ¶ γ+1
A t hr oat γ + 1 2(γ+1) γ − 1 2 − 2(γ−1)
µ
=M 1+ M (E.5)
A t ube 2 2
Where M is the Mach number which is defined as the velocity (V∞ ) divided by the local speed of sound. The local speed of
sound can easily be determined as a function of the temperature. γ is the ratio of specific heats, which always equals 1.4
76
Appendix E. Pod Characteristics Methods
for air. When using the isentropic flow relations for total temperature and total pressure, the drag for chocked flow can be
estimated. These results are presented in Figure E.1. Increasing the blockage ratio has two significant effects:
• The jump in drag due to the Kantrowitz limit occurs at a lower velocity;
• The total aerodynamic drag increases.
8
= 0.6
7 = 0.7
= 0.8
5
Pod drag [kN]
0
0 200 400 600 800 1000 1200
Pod Speed [km/h]
The aerodynamic drag before the flow becomes chocked is completely negligible due to the low pressure. However, the
increase in drag due to the chocked flow is significant. From an aerodynamic perspective, the blockage ratio should be
kept as small as possible. However, according to Equation E.4, a lower blockage ratio increases the tube diameter which
results in other challenges.
77
F.Tube Characteristics Tables and Calculations
In this appendix, supplemental information on the material properties are given as addition to Chapter 6. Furthermore,
calculations for the tube thickness and thermal expansion are explained.
The Young’s Modulus (E ) for steel used is 200 ·109 P a, 1 −ν2 is taken to be 0.9 (which is generally true for metals according
to Hauviller [2007]), R (radius) is 1.75 m and p cr is the buckling pressure difference on the tube. This pressure is the
atmospheric pressure of 1 AT M or 101325 P a reduced by the tube pressure of 3 P a.
Equation F.1 is plotted in Figure F.1 to show the thickness on the vertical axis and the tube radius on the horizontal axis.
From this, it follows that the thickness t should be 21.4 mm to prevent buckling due to vacuum. The design of stiffening
elements is too detailed for this stage of hyperloop development and is out of the scope of this research.
The value found for the thickness is theoretically found without applying any form of safety. To build in safety, a safety
factor of 1.5 is applied to the pressure difference. This results in a final tube thickness of 25 mm.
t 0.025 1
= = 0.007 <
D 3.5 20
The requirement is met and thus the assumption is justified.
∆L = αL ∆T L (F.2)
In which ∆L is the expansion in [m], αL is the material coefficient (for steel, αL = 12 · 10−6 K −1 ), ∆T is the change in
temperature and L is the original length of the object.
78
Appendix F. Tube Characteristics Tables and Calculations
0.030
0.025
Tube wall thickness t [m]
0.020
0.015
0.010
0.005
0.0000 1 2 3 4 5
Tube diameter D [m]
Figure F.1: Tube wall thickness plotted against tube radius for a steel tube
For the goal of this calculation it is not required to achieve great precision. Therefore, the maximum temperature fluc-
tuation (∆T ) in The Netherlands is taken. The maximum temperature difference since 1942 is 66 °C 1 . The maximum
elongation is the length difference between the tube length at lowest and highest temperature.
79
G.Vacuum Analysis Background
This appendix covers the physics involved with vacuum pumps including the governing equations. These equations were
used to determine the optimum operational tube pressure and to analyse the vacuum installation for a hyperloop system
in Chapter 7.
The pump capacity relates to the total volume, time to pump and pressure difference as Pfeiffer Vacuum GmbH [2013]:
V p1
µ ¶
S = ln (G.1)
t p2
Where S is the pump capacity (in m 3 /h), V is the total volume (in m 3 ) that one pump has to pump to a lower pressure
level. t is the time (in h) it takes the vacuum pump to go from a pressure level p 1 to p 2 . p 2 is the final (desired) pressure
level (in mbar ).
The second governing equation is the specific heat equation given as [Pfeiffer Vacuum GmbH, 2013]:
Q = c · m · ∆T (G.2)
With Q the added heat (in J ), m the mass of the molecules (in kg ), c is the specific heat (in J /kg ) and ∆T indicates the
change in temperature (in K ). The power consumption of the pump is the pump capacity S multiplied by the pressure
difference ∆p at which the pump is operatingPfeiffer Vacuum GmbH [2013]:
P = ∆p · S (G.3)
The required pump capacity for water and air molecules at a certain temperature and pressure is given byPfeiffer Vacuum
GmbH [2013]:
h i
ma mW
Ma + MW · R · T
S= (G.4)
p
With R being the specific gas constant, T the temperature (in K ) and p the pressure (in P a), m a
M a the fraction of air mass
and the molar mass of air, and m w
M w the fraction of water vapour mass and the molar mass of water. Since the molar mass of
water is lower than that of air, the fraction of the water mass m W
MW is much more sensitive. Therefore if the amount of water
molecules increases, the required pump capacity increases faster than if it was only the air molecules. It is crucial for the
operation of the vacuum pumps that the amount of water particles is kept as low as possible.
P r = D aer o · V (G.5)
In which P r is the power, D aer o is the aerodynamic drag, and V the operational velocity. The aerodynamic drag is deter-
mined in Appendix E and can be estimated for velocities above the Kantrowitz limit as:
80
H.Network Analysis
As a result of the heuristic Network optimisation, the network design of Chapter 11 consists of 48 stations and 51 links.
Table H.1 gives an overview of the expected amount of passengers travelling over each link.
81
I.Safety Hazard Analysis
In this appendix, the elaborate Hazard Analysis is provided as an addition to the safety analysis of Chapter 12. For each
subsystem, the most important hazards are listed in Tables I.2 to I.14. For each hazard, the cause and its consequences
are determined. Hazard mitigation methods are decided upon to decrease the likelihood and severeness of hazards. Af-
terwards, a 1 to 5 score is determined for the likelihood and severeness of each hazard, based on Table I.1. The number of
casualties is based on the assumptions that all pods have a capacity of 50 passengers and all pods are 50% occupied. For
example, if a hazard causes one single pod to crash, the score for severeness is 3.
The risk score is determined by multiplication of the likelihood and severeness. Hazards with a risk score of 8 or higher
are identified as the highest risks and indicated in red. Furthermore, each hazard with a severeness of 5 is also identified
as a high risk and therefore indicated in red.
82
Appendix I. Safety Hazard Analysis
Table I.2: Communication Safety Hazards
Cause Hazard Description Consequences Hazard Mitigation Likelihood Severeness Risk score
Location sensors in tube Unreliable pod location Pod crashes into other pod Redundant communica- 2 4 8
fails or airlock door tion system
Signal of location sensor to No data of pod location Pod crashes into other pod Redundant communica- 2 4 8
operational centre broken or airlock door tion system
Power outage in tube No data of pod location Pod crashes into other pod Redundant power supply 2 4 8
or airlock door
Power outage in pod On-board communication Passengers cannot report Redundant power supply 3 2 6
system fails dangerous situations inside
pod
Electromagnetic interfer- Unreliable pod location Pod crashes into other pod Design communication 1 4 4
ence or airlock door system to withstand EMI
Radio interference Unreliable pod location Pod crashes into other pod Use multiple frequencies 2 4 8
or airlock door
Pod ID damaged Pod ID cannot be recog- Pod routing unknown Redundancy in pod ID & 3 1 3
nised leading to unreliable pod ID maintenance and
pod data monitoring
Cause Hazard Description Consequences Hazard Mitigation Likelihood Severeness Risk score
Corrosion of the pod Leak in pressure vessel Passengers get exposed to Design pod with safety fac- 1 3 3
vacuum environment tor & pod maintenance and
monitoring
Puncture by object Leak in pressure vessel Passengers get exposed to Design pod with safety fac- 2 3 6
vacuum environment tor & track monitoring
Excessive loading of the Crack in pressure vessel Passengers get exposed to Design pod with safety fac- 1 3 3
pod vacuum environment tor & pod maintenance and
monitoring
Excessive loading of the Excessive bending of the Track and pod damaged, Design pod with safety fac- 1 3 3
pod pod, leading to pod touch- passengers get exposed to tor & pod maintenance and
ing the track vacuum environment monitoring
Deterioration of pod door Pod door does not seal Passengers get exposed to Design pod with safety fac- 3 3 9
properly vacuum environment tor & pod maintenance and
monitoring
83
Appendix I. Safety Hazard Analysis
Table I.4: Tube Structure Safety Hazards
Cause Hazard Description Consequences Hazard Mitigation Likelihood Severeness Risk score
Excessive loading of tube Serviceable Limit State Passenger comfort be- Design tube with safety fac- 2 1 2
bending of the tube comes worse tor & tube maintenance
and monitoring
Excessive loading of tube Ultimate Limit State bend- Tube permanently deforms Design tube with safety fac- 1 5 5
ing of the tube tor & tube maintenance
and monitoring
Corrosion of the tube Leak in tube Airflow into the tube Design tube with safety fac- 2 1 2
tor & tube maintenance
and monitoring
Puncture by object Leak in tube Airflow into the tube Design tube with safety fac- 3 1 3
tor
Excessive loading of tube Weld or bolt connection Tube deformation and Design tube with safety fac- 1 5 5
connections failure track misalignment tor & tube maintenance
and monitoring
Soil settlement Settlement of the tube Tube deformation and Design tube to withstand 1 5 5
track misalignment soil settlement
Track misalignment Collision pod with track Track and pod damaged, Track maintenance and 2 3 6
passengers get exposed to monitoring
vacuum environment
84
Appendix I. Safety Hazard Analysis
Table I.5: Vacuum Pumps Safety Hazards
Cause Hazard Description Consequences Hazard Mitigation Likelihood Severeness Risk score
Deterioration of vacuum Pump failure at tube Pressure in the tube in- Redundancy in number of 3 1 3
pump creases a few Pascals, more vacuum pumps & pump
drag for pods maintenance and monitor-
ing
Vacuum pump overheating Pump explosion at tube Tube deformation and toxic Pump maintenance and 1 3 3
gasses flowing into the tube monitoring
Deterioration of vacuum Pump failure at airlock More airflow from airlock Redundancy in number of 3 1 3
pump into the tube, more drag for vacuum pumps & pump
pods maintenance and monitor-
ing
Vacuum pump overheating Pump explosion at airlock Both airlock doors dam- Pump maintenance and 1 4 4
aged, leading to more air- monitoring
flow from station into the
tube, toxic gasses at the sta-
tion
Complete power outage No working pumps Pressure in the tube in- Redundant power supply 2 1 2
creases to atmospheric
pressure, more drag for
pods
85
Appendix I. Safety Hazard Analysis
Table I.6: Airlocks Safety Hazards
Cause Hazard Description Consequences Hazard Mitigation Likelihood Severeness Risk score
Mechanical door failure Door unable to close (sta- Pod cannot leave the sta- Only one door can be 2 1 2
tion side) tion opened at the same time &
airlock door maintenance
and monitoring & multiple
airlocks at station
Mechanical door failure Door unable to close (tube Pod cannot enter the sta- Only one door can be 2 1 2
side) tion opened at the same time &
airlock door maintenance
and monitoring & multiple
airlocks at station
Mechanical door failure Door unable to open (sta- Pod cannot enter the sta- Only one door can be 2 1 2
tion side) tion opened at the same time &
airlock door maintenance
and monitoring & multiple
airlocks at station
Mechanical door failure Door unable to open (tube Pod cannot leave the sta- Only one door can be 2 1 2
side) tion opened at the same time &
airlock door maintenance
and monitoring & multiple
airlocks at station
Cause Hazard Description Consequences Hazard Mitigation Likelihood Severeness Risk score
Power outage in LSM LSM out of service Pod comes to standstill in- Redundant power supply & 2 3 6
side the tube back-up propulsion system
Communication failure be- Pod is not propelled prop- Pods travel at different Redundant communica- 3 3 9
tween LSM and pod erly speeds which might lead to tion system
a collision
Overcharging LSM Destroying part of the LSM Pod temporarily deceler- Design to withstand power 3 1 3
ates abundance & segmentation
of LSM & Safety margin in
LSM design
LSM failure during acceler- No sufficient speed at the Not able to merge safely Monitoring acceleration 2 3 6
86
ation end of an on-ramp in the pod flow after high- trajectory & safety margin
speed switch in the length of the on-
ramp LSM & Segmentation
of on-ramp LSM
Appendix I. Safety Hazard Analysis
Table I.8: Levitation Safety Hazards
Cause Hazard Description Consequences Hazard Mitigation Likelihood Severeness Risk score
Track misalignment Levitation magnets collid- Track and pod damaged, Track maintenance and 1 3 3
ing with bump passengers get exposed to monitoring
vacuum environment
Magnets decaying over Lower lift forces leading to Higher chance of pod hit- Design levitation systeem 3 1 3
time smaller gap heights ting the track with safety factor & EDS
system maintenance and
monitoring
Pod too heavy Smaller gap height Higher chance of pod hit- Use safety factor for full 3 1 3
ting the track pod weight & monitoring
pod weight
Deterioration of secondary Secondary suspension fail- More vibrations inside the Secondary suspension 2 1 2
suspension ure pod, passenger discomfort maintenance and monitor-
ing
Cause Hazard Description Consequences Hazard Mitigation Likelihood Severeness Risk score
Power outage Braking out of service Pod crashes into other pod Redundant power supply 2 4 8
or airlock door
Communication failure be- Braking too early Coming to standstill in the Redundant communica- 2 2 4
tween LSM and pod tube tion system & secondary
propulsion system
Communication failure be- Braking too late Pod crashes into other pod Redundant communica- 2 3 6
tween LSM and pod or airlock door tion system
Cause Hazard Description Consequences Hazard Mitigation Likelihood Severeness Risk score
Mechanical or electrical re- Wheels do not retract Higher chance of wheels Wheel maintenance and 2 2 4
tractable wheel failure hitting the track monitoring
Mechanical or electrical re- Wheels do not deploy Pod hitting the track at low Wheel maintenance and 2 1 2
tractable wheel failure speed (±20 km/h) monitoring
87
Appendix I. Safety Hazard Analysis
Table I.11: External Safety Hazards
Cause Hazard Description Consequences Hazard Mitigation Likelihood Severeness Risk score
Plate tectonics Light earthquake <5.0 Tube and pillars deforma- Design tube and pillars 2 3 6
Richter tion with safety factor & inspect
earthquake prone areas
Plate tectonics Heavy earthquake ≥ 5.0 Tube and pillars deforma- Design tube and pillars 1 5 5
Richter tion with safety factor & inspect
earthquake prone areas
Lightning Damaged electrical sys- System non-operational Install lightning rods 1 1 1
tems and power outage
Heavy storms Tree falling on the tube Tube deformation and so- Design tube with safety fac- 1 4 4
lar panels broken tor & remove large trees
close to infrastructure
Flood More soil settlements and Tube deformation and Design pillars with safety 1 5 5
erosion of pillars track misalignment factor
Extreme frost Tube shrinking Tube deformation Design tube for extreme 1 5 5
weather situations
Exreme heat Tube expanding Tube deformation Design tube for extreme 1 5 5
weather situations
Cause Hazard Description Consequences Hazard Mitigation Likelihood Severeness Risk score
Oxygen tank failure Oxygen leak in pod Passengers experience oxy- Design oxygen tank with 2 2 4
gen toxicity safety factor & oxygen
masks in pod
Oxygen tank failure Oxygen tank explosion and Pod deformation, passen- Design oxygen tank with 1 3 3
fire in the pod gers in danger safety factor & oxygen
masks in pod
Oxygen tank failure No oxygen supply Passengers cannot breath Design oxygen tank with 2 2 4
safety factor & redundant
oxygen tanks & oxygen
masks in pod
Short circuiting of electron- Fire in the pod Smoke development, pas- Incorporate fuses in elec- 2 3 6
ics sengers in danger tronics design
Battery failure Battery explosion and fire Pod deformation, passen- Battery maintenance and 2 3 6
88
Cause Hazard Description Consequences Hazard Mitigation Likelihood Severeness Risk score
Obstacle in tube after Collision pod and obstacle Passengers get exposed to Design pod with safety fac- 2 3 6
maintenance leading to pod deformation vacuum environment tor & track monitoring
Bad maintenance of pod Crucial part of pod failing Pod crashes, passengers get Maintenance protocols & 3 3 9
exposed to vacuum envi- pod monitoring
ronment
Bad maintenance of tube Crucial part of tube failing Tube deformation and Maintenance protocols & 2 4 8
track misalignment tube monitoring
Bad maintenance of air- Crucial part of airlock fail- Pod cannot enter or leave Maintenance protocols & 2 1 2
locks ing the station airlock door maintenance
and monitoring & multiple
airlocks at station
Bad maintenance of vac- Crucial part of vacuum Pressure in the tube in- Maintenance protocols & 2 1 2
uum pumps pumps failing creases a few Pascals, more vacuum pump monitoring
drag for pods
Bad maintenance of LSM Crucial part of LSM failing Pod temporarily deceler- Maintenance protocols & 2 1 2
ates LSM monitoring & segmen-
tation of LSM & Safety mar-
gin in LSM design
People trespassing Collision pod with human Human injury Installation of obstacles to 3 2 6
prevent people to access
the track
Cause Hazard Description Consequences Hazard Mitigation Likelihood Severeness Risk score
Magnets decaying over Active lateral guidance Pod crashes into switch Design high-speed 2 3 6
time not generating sufficient switches with safety factor
pulling force & magnets maintenance
and monitoring
Communication failure be- Active lateral guidance acti- Pod crashes into switch Redundant communica- 2 3 6
tween guidance and pod vating too late tion system & safety factor
in switch length
Power outage Active lateral guidance not Pod not able to make the Redundant power supply 2 1 2
activating switch & collision avoiding switch
89
design