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Disassembling The Governor Actuator

1) The document provides step-by-step instructions for disassembling, repairing, adjusting, and reassembling a governor actuator. It involves removing screws and connectors, installing new bearings and packing, adjusting cable lengths, and reconnecting wiring. 2) Adjustment of the actuator involves using a multimeter to ensure the voltage reads 4.13 ± 0.10 V when connecting to terminals for the accelerator and decelerator. 3) Final steps include installing new packing and a grommet, reconnecting terminals and the potentiometer connector, and attaching the cover with screws.

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Евгений Абрамов
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190 views

Disassembling The Governor Actuator

1) The document provides step-by-step instructions for disassembling, repairing, adjusting, and reassembling a governor actuator. It involves removing screws and connectors, installing new bearings and packing, adjusting cable lengths, and reconnecting wiring. 2) Adjustment of the actuator involves using a multimeter to ensure the voltage reads 4.13 ± 0.10 V when connecting to terminals for the accelerator and decelerator. 3) Final steps include installing new packing and a grommet, reconnecting terminals and the potentiometer connector, and attaching the cover with screws.

Uploaded by

Евгений Абрамов
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as DOCX, PDF, TXT or read online on Scribd
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Disassembling the Governor Actuator

Illustration 1

1.Remove the six screws.

2. Remove the terminals (A) on the motor.

3. Remove the connector (B) on the potentiometer.


Illustration 3

4. Remove the grommet from the case.


Procedure for the Installation of the Cable for the Governor Actuator

Attach the inner cable of the decelerator cable to the pulley. The decelerator cable does not have
blue tape around the center. Rotate the pulley clockwise for one revolution.
 (K) Groove for the accelerator
cable

(L) Groove for the decelerator cable

17. The decelerator cable will sit in groove (L) .

18. Attach the inner cable of the accelerator cable to the pulley. The accelerator cable has blue
tape around the center. Rotate the pulley counterclockwise for one revolution.

19. The accelerator cable will sit in groove (K) .

Paint the inside of the bearings and the outside of the bearings with the Molybdenum coating YM103
that is included in the new motor repair kit (5). Attach the two bearings to the pulley, and insert the pulley
into the case for the pulley.
 Illustration g01129631
15

21. Install the new packing that is included in the new motor repair kit (5) .

22. Attach the motor to the case for the pulley. Use the screws that were removed in Step 6.
Tighten the screws to a torque of 0.505 ± 0.075 N·m (4.47 ± 0.66 lb in). Refer to Illustration
5.

23. Attach the motor to the cover. Use the screws that were removed in Step 5. Install the new
seal washers that are included in the new motor repair kit (5). Tighten the screws to a torque
of 1.00 ± 0.15 N·m (8.85 ± 1.33 lb in). Refer to Illustration 4.

Adjusting the Governor Actuator

Connect the 248-4754 Harness (6) to the potentiometer.


Connect the terminals (A) for the motor. Attach the 188-8589 Harness (4) .

Connect one 4Y-4079 Wire Assembly (1) from +BAT to the +BAT terminal on the 188-8589 Harness
(4). Connect one 4Y-4079 Wire Assembly (1) from ground to the ground terminal on the 188-8589 Harness
(4) .

Connect a multimeter to the 248-4754 Harness (6) .


28. Connect one 4Y-4079 Wire Assembly (1) from +BAT to the terminal (M) for the accelerator
on the 188-8589 Harness (4). If the voltage on the multimeter is less than 4.13 V, adjust the
potentiometer until the multimeter reads 4.13 ± 0.10 V.

29. Disconnect the wire (1) from the terminal (M) for the accelerator, and connect the wire (1)
to the terminal (N) for the decelerator. If the voltage on the multimeter is greater than 4.13
V, adjust the potentiometer until the multimeter reads 4.13 ± 0.10 V.

30. Perform Steps 28 and 29 in order to ensure that the voltage on the multimeter reads 4.13 ±
0.10 V.

31. Disconnect the equipment that was installed in Steps 24 through 29.

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Adjust the inserted length of the accelerator cable. The length (P) between the outer cable and the
universal joint should be 175 ± 5 mm (6.9 ± 0.2 inch).
33. Tighten the locknut (Q) on the accelerator cable to a torque of 5.05 ± 0.75 N·m (44.7 ± 6.6
lb in), and apply 155-0695 Thread Lock Compound or 185-3998 Thread Lock Compound
(3) to the locknut.

34. Adjust the inserted length of the decelerator cable. The length (R) between the outer cable
and the universal joint should be 200 ± 5 mm (7.9 ± 0.2 inch).

35. Tighten locknut (S) on the decelerator cable to a torque of 5.05 ± 0.75 N·m (44.7 ± 6.6 lb in)
and apply 155-0695 Thread Lock Compound or 185-3998 Thread Lock Compound (3) to
the locknut.

Completing the Assembly

36. Install the new packing that is included in the new motor repair kit (5). Apply 152-9155
Adhesive (2) to the packing.

37. Insert the grommet into the case. Apply 152-9155 Adhesive (2) to the grommet. Refer to
Illustration 3.

38. Connect the terminals (A) for the motor. The two red terminals should be connected, and the
two white terminals should be connected. Connect the potentiometer with the connector (B).
Refer to Illustration 2.

39. Attach the cover to the case. Use the six screws that were removed in Step 1. Tighten the
screws to a torque of 0.505 ± 0.075 N·m (4.47 ± 0.66 lb in). Refer to Illustration 1.

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