3500/22M Transient Data Interface Module

Datasheet
Bently Nevada Machinery Condition Monitoring

Description
The 3500/22M Transient Data Interface (TDI) is the interface
between the 3500 monitoring system and compatible
software (System 1 Condition Monitoring and Diagnostic
software and 3500 System Configuration software). The TDI
combines the function of a 3500/20 Rack Interface Module
(RIM) with the data collection capability of a communication
processor such as TDXnet.

The TDI resides in the slot adjacent to the power supplies of a

3500 rack. It interfaces with M series monitors (3500/40M,
3500/42M, etc.) to continuously collect steady state and
transient dynamic (waveform) data and pass this data through
an Ethernet link to the host software. Refer to the
Compatibility section at the end of this document for more
information.

Static data capture capability is standard with the TDI.

However, using an optional Channel Enabling Disk will allow
the TDI to capture dynamic and high-resolution transient data
as well. The TDI incorporates the communication processor
function within the 3500 rack.

Although the TDI provides certain functions common to the

entire rack, it is not part of the critical monitoring path and has
no effect on the proper, normal operation of the overall
monitor system for automatic machinery protection. Every
3500 rack requires one TDI or RIM, which always occupies Slot
1 (next to the power supplies).
  

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3500/22M Transient Data Interface Module
Datasheet

Specifications Controls
Inputs Front Panel
Clears latched alarms and Timed
Power Rack reset OK Channel Defeat in the rack.
Consumption 10.5 Watts button Performs same function as “Rack
Reset” contact on I/O module
Data
Address Used to set the rack address:
Front Panel USB-B
switch 127 possible addresses
10Base-T/ 10Base-T or 100Base-TX
Used to place 3500 rack in
100Base-TX I/O Ethernet, autosensing
either “RUN” mode or
100Base-FX Fiber-Optic “PROGRAM” mode. RUN mode
100Base-FX I/O
Ethernet allows for normal operation of
the rack and locks out
Outputs configuration changes.
PROGRAM mode allows for
Front Panel LEDs normal operation of the rack
Indicates when the 3500/22M is and also allows for local or
OK LED remote rack configuration. The
operating properly Configuration
key can be removed from the
Indicates when the 3500/22M is Keylock
rack in either position, allowing
TX/RX LED communicating with the other
the switch to remain in either
modules in the rack
the RUN or PROGRAM position.
Indicates when the 3500 rack is in Locking the switch in the RUN
TM LED
Trip Multiply mode position allows you to restrict
CONFIG OK Indicates that the 3500 rack has a unauthorized rack
LED valid configuration reconfiguration. Locking the
switch in PROGRAM position
I/O Module OK Relay allows remote reconfiguration
Indicates when the 3500 rack is of a rack at any time.
operating normally or when a
fault has been detected within
the rack. User can select either an
Function
“OPEN” or “CLOSED” contact to
annunciate a NOT OK condition.
This relay always operates as
“Normally Energized”.
Standard OK Relay is rated to 5A
@ 24 Vdc/120 Vac, 120
Watts/600 VA Switched Power
Ratings (maximum)
OK Relay with gold-plated
contacts is rated down to 1 mA
@ 1 Vdc (minimum)
Arc
Arc suppressors are provided.
Protection

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3500/22M Transient Data Interface Module
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 l Supports multiple events per revolution
I/O Module System Contacts speed inputs up to 20 kHz

Trip Multiply Startup/Coastdown Data

Used to place 3500 rack in Trip
Description
Multiply  l Data collected at selected increments of
Maximum <1 mAdc, Dry Contact to speed and time
Current Common  l Increasing and decreasing speed intervals
are independently programmable
Alarm Inhibit  l Initiation of transient data collection
Used to inhibit all alarms in the based on detecting the machine speed
Description
3500 rack within one of two programmable
Maximum <1 mAdc, Dry Contact to windows
Current Common  l The number of transient events that can
be collected is only limited by the
Rack Reset available memory in the module
Used to clear latched alarms and
Description
Timed OK Channel Defeat Alarm Data Collection
Maximum <1 mAdc, Dry Contact to
Current Common  l Pre- and post-alarm data
 l Static values collected at one second
intervals for 10 minutes before the event
I/O Module Signal Common Terminal
and 1 minute after the event
 l Static values collected at 100 ms intervals
Both versions of the TDI I/O Module now for 20 seconds before the event and 10
include a 2-pin connector for connecting Signal seconds after the event
Common to a single point Instrument Ground  l 2.5 minutes of waveform data collected at
for the rack. When this is done, the selector 10-second intervals before the alarm and
switch on the side of the Power Input Module 1 minute of waveform data collected at
(PIM) must be slid in the direction of the arrow 10-second intervals after the alarm
marked "HP" to isolate Signal Common from
chassis (safety) ground.
Static Values Data
Data Collection
 l TDI will collect the static values including
the values measured by the monitors.
Keyphasor Inputs  l TDI provides four nX static values for each
point. Amplitude and phase are returned
 l Supports the four 3500 system Keyphasor for each of the values.
signals. The speed range support is based
on the number of dynamic channels
Waveform Sampling
enabled: 

Number of Minimum Maximum  l Collection of waveforms for 48 channels.

Channels Speed Speed  l DC-coupled waveforms
 l Simultaneous Synchronous and
1 to 16 1 rpm 100,000 rpm Asynchronous data sampled during all
17 to 24 1 rpm 60,000 rpm operational modes
25 to 48 1 rpm 30,000 rpm  l User-configurable Synchronous waveform
sampling rates:

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3500/22M Transient Data Interface Module
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 o 1024 samples/rev for 2 revolutions USB Cable Length: 5 meters
 o 720 samples/rev for 2 revolutions (16.4 ft) maximum. A 3 meter
 o 512 samples/rev for 4 revolutions Cable Length
(9.8 ft) cable is included with
 o 360 samples/rev for 4 revolutions the 3500 rack
 o 256 samples/rev for 8 revolutions
 o 128 samples/rev for 16 revolutions Connector USB-B
 o 64 samples/rev for 32 revolutions 10Base-T / 100Base-TX Ethernet I/O
 o 32 samples/rev for 64 revolutions
 o 16 samples/rev for 128 revolutions Ethernet, 10Base-T and
 l Asynchronous data sampled to support an Communications 100Base TX. Conforms to
800-line spectrum at the following IEEE802.3
frequency spans: BN Host Protocol and BN TDI
 o 10 Hz Protocol
Protocol using Ethernet
 o 20 Hz Supported
TCP/IP
 o 50 Hz
 o 100 Hz RJ-45 (telephone jack style)
 o 200 Hz Connection for 10Base-T/100Base-TX
 o 500 Hz Ethernet cabling
 o 1000 Hz 100 metres (328 feet)
 o 2000 Hz Cable Length
maximum
 o 5000 Hz
 o 10 kHz 100 Base-FX Ethernet I/O
 o 20 kHz Ethernet, 100Base-FX Fiber
 o 30 kHz Communications Optic, full duplex multimode.
 l Asynchronous data is anti-alias filtered Conforms to IEEE802.3u
 l Channel Pairs for providing Orbit or
synchronous full spectrum presentations BN Host Protocol and BN TDI
Protocol
can be split among multiple monitors. For Protocol using Ethernet
Supported
asynchronous full spectrums the channels TCP/IP
must be within a monitor channel pair (30 MT-RJ Male Fiber Optic
kHz frequency span data will not be phase Connection connector for 100 Base-FX
correlated between channel pairs) cabling
2000 metres (6560 feet)
Communications Cable Length maximum, multimode fiber
Protocols optic cable
Communication with 3500 The 3500/22M has a MT-RJ Male connector on the
BN Host Configuration Software, 3500 unit for Fiber Optic 100 Base-FX cabling therefore you
MUST use a MT-RJ Female connector on the fiber
Protocol Data Acquisition Software, optic cable to ensure proper connectivity.
and 3500 Display Software
Communication with System
BN TDI Protocol 1 Condition Monitoring and
Diagnostic Software
Front Panel
Communications USB-B
Protocol
BN Host Protocol
Supported
115.2 kbaud maximum
Baud Rate
(auto-baud capable)

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Environmental Limits Compliance and Certifications

TDI Module, 10Base-T/ 100Base-TX I/O, and FCC
100Base-FX I/O
This device complies with part 15 of the
Operating -30 °C to +65 °C (-22 °F to +149
FCC Rules. Operation is subject to the
Temperature °F)
following two conditions:
Storage -40 °C to +85 °C (-40 °F to +185
Temperature °F)  l This device may not cause harmful
interference.
Humidity 95%, non-condensing  l This device must accept any
Battery Life interference received, including
Powered TDI 38 years @ 50 °C (122 °F) interference that may cause
undesired operation.
Unpowered
12 years @ 50 °C (122 °F)
TDI EMC
Physical European Community Directive:

TDI Module EMC Directive 2014/30/EU

Dimensions Standards:
(Height x 241.3 mm x 24.4 mm x 241.8
Width x mm (9.50 in x 0.96 in x 9.52 in) EN 61000-6-2 Immunity for
Depth) Industrial Environments

Weight 0.91 kg (2.0 lbs) EN 61000-6-4 Emissions for

Industrial Environments
I/O Modules
Dimensions Electrical Safety
(Height x 241.3 mm x 24.4 mm x 99.1
Width x mm (9.50 in x 0.96 in x 3.90 in) European Community Directive:
Depth) LV Directive 2014/35/EU
Weight 0.20 kg (0.44 lbs)
Standards:
Rack Space Requirements
TDI Module 1 full-height front slot EN 61010-1
I/O Modules 1 full-height rear slot RoHS
European Community Directive:
RoHS Directive 2011/65/EU

Maritime
ABS - Marine and Offshore Applications
DNV GL Rules for Classification – Ships,
Offshore Units, and High Speed and Light
Craft

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Hazardous Area Approvals

For the detailed listing of country and product specific
approvals, refer to the Approvals Quick Reference
Guide (108M1756) available from www.Bently.com.

CSA/NRTL/C
Class I, Zone 2: AEx/Ex nA nC ic IIC
T4 Gc;
Class I, Zone 2: AEx/Ex ec nC ic IIC
T4 Gc;
Class I, Division 2, Groups A, B, C,
and D;
 
T4 @ Ta= -20˚C to +65˚C (-4˚F to
+149˚F)
When installed per drawing 149243
or 149244.

ATEX/IECEx

II 3 G
Ex nA nC ic IIC T4 Gc
Ex ec nC ic IIC T4/T5 Gc
 
T4 @ Ta= -20˚C to +65˚C (-4˚F to
+149˚F)
When installed per drawing 149243
or 149244.
 

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3500/22M Transient Data Interface Module
Datasheet
B: Transient Points
002 to 672 Transient Points
Ordering Information
The sum of the two fields must be equal to or less than
For the detailed listing of country and product specific 672. One disk can support multiple TDIs.
approvals, refer to the Approvals Quick Reference
Guide (108M1756) available from www.Bently.com. Ethernet Cables
Product Options and Part Numbers
Standard 10 Base-T/100 Base-TX Shielded
Category 5 Cable with RJ-45 connectors (solid
3500/22M TDI Module and I/O conductor)

3500/22-AA-BB-CC 138131-AAA
A: Transient Data Interface Type
A: Cable Length
01 Standard (use for standard monitoring applications)
006 6 feet (1.8 m)
B: I/O Module Type
010 10 feet (3.0 m)
01 10Base-T/100Base-TX Ethernet
025 25 feet (12.2 m)
02 100Base-FX (Fiber Optic) Ethernet
040 40 feet (12.2 m)
10Base-T/100Base-TX Ethernet with gold-plated OK
03 050 50 feet (15.2 m)
Relay contacts
100Base-FX (fiber optic) Ethernet with gold-plated 075 75 feet (22.9 m)
04
OK Relay contacts 085 85 feet (25.9 m)
C: Agency Approval 100 100 feet (30.5 m)
00 None 120 120 feet (36.6 m)
01 CSA/NRTL/C (Class 1, Division 2) 150 150 feet (45.7 m)
02 Multi (CSA, ATEX, IECEx)  200 200 feet (61.0 m)
250 250 feet (76.2 m)
3500 22M Dynamic Data Enabling 320 320 feet (97. m)
Disk
Standard lengths for 10Base-T/100Base-TX cabling are
This disk enables the number of channels of shown above.
dynamic data (i.e., the ability to collect
waveforms) that the TDI will support. There are
Fiber Optic Cable
two levels of dynamic data. Steady-State points 100 Base-FX fiber optic cable with MT-RJ
are channels that collect waveform data due female connectors.
either to a software command or to an alarm
event, and therefore support current values,
scheduled waveform capture, and alarm data
161756-AAA
capture. Transient points provide all the
function of a Steady-State point with the A: Cable Length in feet up to 1300 ft (400m)
additional capability of waveform collection 010 to 500 10 ft. to 500 ft. in 10 ft. increments only
due to parameter variations such as machine 500 to 1300 500 ft. to 1300 ft. in 100 ft. increments only
speed.
Spares
3500/09-AAA-BBB
Standard Transient Data Interface Module
288055-01
with USB cable
A: Steady-State Points 123M4610* 10 foot A to B USB cable
000 to 672 Steady-State Points

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3500/22M Transient Data Interface Module
Datasheet
146031-01 10Base-T/100Base-TX I/O Module
146031-02 100Base-FX (Fiber Optic) I/O Module
3500/22M TDI Operation and
161580
Maintenance User Guide
164466 Network Accessories Datasheet
Connector header, internal termination,
00580441
3-position, green
Connector header, internal termination,
00580436
6-position, green
Connector header, internal termination,
111M5777
2-position, green

* The USB cable part number is 123M4610. This

specific cable is required to maintain isolation between
chassis and ground. It is also important that the computer
being attached to the USB needs to be operating from
batteries (i.e. NOT connected to ground) to avoid creating a
ground loop.

Compatibility
When upgrading your 3500 rack from a 3500/20
RIM to a 3500/22 TDI, there may be 3500 M
modules (e.g. 3500/40M) that are not
compatible with the 3500/22. Please check with
[email protected] for additional details.

CAUTION
Upgrade advisory.
If the RIM I/O is left in the rack
when installing a new TDI, it will
damage the TDI.
Please perform the upgrade in
this order:
1)Remove RIM
2)Remove RIM I/O
3) Insert TDI I/O
4) Insert TDI.

Network Requirements
For complete information on network
requirements, refer to the 3500 Hardening Guide
[document 106M9733]. This document can be
requested at bntechsupport.com.

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Graphs and Figures

 1. Main Module

 2. 10 Base-T/100 Base TX (copper) Ethernet I/O Module
 3. 100 Base-FX (fiber optic) Ethernet I/O Module
 4. LEDs indicate operating status of the module
 5. Hardware Switches
 6. USB Configuration Port for configuring or retrieving
machinery data
 7. OK Relay indicates the OK status of the overall rack
 8. Signal Common external grounding terminal
 9. RJ-45 Ethernet Port for configuration and data collection
 10. System Contacts
 11. Fiber Optic Ethernet Port for configuration and data collection

Figure 1:  Front and rear view of the Transient Data Interface

 

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Datasheet
Copyright 2019 Baker Hughes, a GE company, LLC ("BHGE") All rights reserved.
Bently Nevada, Orbit Logo, Keyphasor and System 1 are registered trademarks of BHGE in the United
States and other countries. All product and company names are trademarks of their respective holders.
Use of the trademarks does not imply any affiliation with or endorsement by the respective holders.
This product may be covered by one or more patents, see Bently.com/legal for current status.
The information contained in this document is subject to change without prior notice.
1631 Bently Parkway South, Minden, Nevada USA 89423
Phone: 1.775.782.3611 Bently.com

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