Manual Modbus TCP Communication Module 3RW5 en-US
Manual Modbus TCP Communication Module 3RW5 en-US
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Support 1
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Safety information 2
Industrial Controls
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Description 3
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Mounting and dismantling 4
Soft starters and solid-state
switching devices
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Connecting 5
SIRIUS 3RW5 Modbus TCP
communication module
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Configuring 6
Manual
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Messages and diagnostics 7
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Maintenance and service 8
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Technical data 9
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Dimension drawings 10
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Circuit diagrams 11
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Appendix A
03/2018
A5E43676481002A/RS-AA/001
Legal information
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damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
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maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
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All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
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Internet
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Interesting links
● Manuals in Siemens Industry Online Support
(https://support.industry.siemens.com/cs/ww/en/ps/man)
● FAQs on 3RW5 Soft Starters
(https://support.industry.siemens.com/cs/ww/en/ps/16212/faq)
● Downloads for 3RW5 Soft Starters
(https://support.industry.siemens.com/cs/ww/en/ps/16212/dl)
● Product support for STEP 7 (TIA Portal)
(https://support.industry.siemens.com/cs/ww/en/ps/14672)
● SIMATIC Modbus/TCP - The easy way to interface SIMATIC controllers to multi-vendor
systems (http://w3.siemens.com/mcms/human-machine-interface/en/customized-
products/customized-software/Pages/default.aspx?tabcardname=simatic%20modbus/tcp)
● FAQ "How do you program and assign parameters to the Modbus/TCP communication
between S7-1500 CPU and S7-1200 CPU?
(https://support.industry.siemens.com/cs/ww/en/view/102020340)
● Premium Efficiency - Efficiency class IE3
(http://w3.siemens.com/mcms/topics/en/application-
consulting/ie3ready/Pages/Default.aspx)
Link for Android Link for iOS Link for Windows Phone
ESD
All electronic modules are equipped with large-scale integrated ICs or components. Due to
their design, these electronic elements are highly sensitive to overvoltage, and thus to any
electrostatic discharge.
The acronym ESD has become the established designation for such Electrostatic Sensitive
Devices. This is also the international abbreviation for such devices.
ESD modules are identified by the following symbol:
NOTICE
Electrostatic discharge
ESD devices can be destroyed by voltages well below the threshold of human perception.
These static voltages develop when you touch a component or electrical connection of a
device without having discharged your own body. The electrostatic discharge current may
lead to latent failure of a module, that is, this damage may not be apparent immediately, but
in operation may cause malfunction.
Electrostatic charging
Anyone who is not connected to the electrical potential of their surroundings can be
electrostatically charged.
The diagram below shows the maximum electrostatic voltage which may build up on a
person coming into contact with the materials specified in the diagram. These values
correspond to IEC 801-2 specifications.
Requirements
The special requirements of communication in an industrial environment
(e.g. communication in real time) result in additional requirements for security in industrial
use:
● Protection against interaction between automated cells
● Protection of network segments
● Protection from unauthorized access
● Scalability of the security functionality
● No influence on the network structure.
Threats
Threats can arise from external and internal manipulation. Loss of data security is not always
caused by deliberate actions.
Internal threats arise due to:
● Technical faults
● Operating errors
● Errors in programs
This internal hazards are compounded by external threats. The external hazards do not differ
from the known threats in the office environment:
● Computer viruses and computer worms
● Trojan horses
● Unauthorized access
● Password phishing.
Password phishing means attempting to get a user to divulge access data and passwords by
masquerading as a different identity in an e-mail.
Precautions
The most important precautions against manipulation and loss of data security in an
industrial environment are:
● Filtering and verification of data traffic through virtual private networks (VPN). A virtual
private network is used to exchange private data in a public network (e.g. the Internet).
The most common VPN technology is IPsec. IPsec is a collection of protocols based on
the IP protocol at the network layer.
● Segmentation into protected automation cells. The aim of this concept is to protect
devices in the network through security modules. A group of protected devices forms a
protected automation cell. Only security modules in the same group or the device
protected by you can be interchanged.
● Authentication (identification) of the networked devices. The security modules identify
themselves to each other via a secure (encrypted) channel using authentication
procedures. This prevents access to a protected segment by unauthorized persons from
outside.
● Encryption of the data traffic. The confidentiality of the data is ensured by encrypting the
data traffic. For this purpose, every security module is given a VPN certificate which
includes the encryption key.
Preconditions for using the 3RW5 communication modules on the 3RW5 soft starter
● Programmable logic controller (PLC, e.g. SIMATIC S7-1500) or a PC as the Modbus
client
● For use with a PLC: PC / programming device with installed configuration software of
controller (e.g. STEP 7)
● Parameterization software (e.g. SIRIUS Soft Starter ES (TIA Portal), only possible via
local interface on the 3RW5 HMI High Feature) (optional)
● Basic knowledge of the following areas:
– General electrical engineering
– Drive technology
– Automation technology
– Handling the automation system and the software used
Target group
The manual is intended for everyone involved in the following tasks:
● Planning and configuring systems
● Installation
● Commissioning
● Service and maintenance
① Mounting hole
② LED display
③ Plug-in connection to the basic unit
④ Fieldbus connection (RJ45 socket)
Modbus TCP
Modbus TCP is a bus system according to the standard IEC 61784-2 CPF 15/1 with the
transmission protocol Modbus. Modbus TCP is based on a client/server architecture and
transmits data linearly.
As the client, the controller has the initiative in data transmission and transmits requests to
the server. The requests contain the Function Code and additional data. A server cannot
transmit information to the client autonomously. The 3RW5 soft starter works as the server
and can only respond to the requests of the client. The 3RW5 soft starter supplies the
relevant feedback messages to the bits and registers retrieved by the client or takes over the
bits and registers written by the client into the internal memory. No requests can be
transferred from server to server.
The server processes the requests of the client and answers within a certain time with one of
the following acknowledgments:
● Requested data
● Error code
You can find more information about the telegram structure in chapter "frame structure
(Page 23)".
● Address Field: This address is used to address a defined server on the bus.
● Function Code: Defines the server function requested with the telegram.
● Data = Telegram data: Function-code-dependent administration data and net data. When
transferring the register data, the high byte is always transferred first, followed by the low
byte, in accordance with the Modbus specification.
You will find more information on Function Codes in Chapter Function Codes (Page 51).
Exception Responses
You will find more information on exception responses in Chapter Error codes (Page 61).
3RW5 HMI High 3RW5 HMI SIRIUS Soft Starter Fieldbus via 3RW5 3RW5 soft starter
Feature Standard ES (TIA Portal)1) communication
module
Monitoring ✓ ✓ ✓ ✓ LEDs
(via user program)
Diagnostics ✓ ✓ ✓ ✓ LEDs
Control ✓ ✓ ✓ ✓ Via input IN
Parameterization o - o o o
Operating mode Control source Control of the 3RW5 soft starter Priority
Automatic Fieldbus Modbus client (e.g. PLC) controls Lowest
Manual - - Connection abort (depending on the 3RW5 soft starter -
operation and parameterization)
local Input controlled Digital inputs Input actions control ↓
3RW5 HMI controlled 3RW5 HMI 3RW5 HMI controlled ↓
PC controlled Local interface SIRIUS Soft Starter ES (TIA Portal) controlled Highest
If the connection to the control source is aborted, the control priority automatically switches
back to the lowest priority of the current mode.
Depending on the 3RW5 soft starter and the parameter assignment, the lowest priority in
operating mode "Manual operation local" is "Input controlled" in the following cases:
● 3RW52 soft starter
● 3RW55 soft starter with one of the following parameter assignments:
– Input action "Manual operation local" is parameterized and switched on.
– A controlling input action (e.g. "Motor CW") is parameterized, but the input action
"Manual operation local" is not parameterized.
Illustration similar
NOTICE
Damage to the cable, bus connector and 3RW5 communication module
If you use unsuitable bus connectors, the following can happen:
• The hinged cover of the 3RW5 soft starter does not close.
• The connecting cable is impermissibly bent.
• The bus connector or the 3RW5 communication module is damaged.
Use bus connectors with a right-angled cable outlet and dimensions that match the
recommended bus connector.
3.7 Accessories
4.1.1 Mounting the 3RW5 communication module on the 3RW5 Soft Starter
Requirements
● 3RW5 soft starter
NOTICE
Damage to property due to electrical voltage
Switch off the power to the 3RW5 soft starter before starting work
(main and control supply voltage).
Procedure
1. Break out the cover of the slot. (Page 30)
2. Mount the 3RW5 communication module. (Page 32)
Result
You have mounted the 3RW5 communication module in the 3RW5 soft starter, which you
can connect to the fieldbus (Page 35) via the 3RW5 communication module.
Requirements
● Sharp, robust knife or diagonal cutter
Procedure
CAUTION
Sharp edges.
Risk of injury from sharp edges or burrs.
Make sure that there are no sharp-edged burrs on the connecting webs and the preset
breaking points after knocking out. If necessary, deburr these spots professionally to avoid
injury.
NOTICE
Damage to property
Hold the cover tight so that it does not fall into the interior.
Ensure that no further foreign matter can get into the slot.
Illustration similar
A View at an angle from above.
B View at an angle from below.
1. Cut through the connecting webs of the cover. Use a sharp and robust knife or a diagonal
cutter.
2. Lift the cover with a finger on the top side of the device and break the cover at the preset
breaking point toward the outside.
3. Press the second part of the cover toward the interior of the device and break the cover
inward at the preset breaking point.
Result
You can mount the 3RW5 communication module in the slot of the 3RW5 soft starter.
4.1.3 Mount the 3RW5 communication module in the slot of the 3RW5 Soft Starter
Requirements
● Screwdriver PH1
Note
A magnetic screwdriver simplifies assembly.
Procedure
Illustration similar
Result
You have mounted the 3RW5 communication module in the 3RW5 soft starter, which you
can connect to the fieldbus (Page 35) via the 3RW5 communication module.
Requirements
● Removed bus connector (Page 37)
● Screwdriver PH1
● Slotted screwdriver with blade width 5.5 to 8 mm
NOTICE
Damage to property due to electrical voltage
Switch off the power to the 3RW5 soft starter before starting work (main and control supply
voltage).
Note
A magnetic screwdriver simplifies disassembly.
Procedure
NOTICE
Damage to property
Ensure that no foreign matter can get into the slot.
Illustration similar
Result
You have removed the 3RW5 communication module and can now mount another
3RW5 communication module.
Requirements
● Mounted 3RW5 communication module
● Bus connector (Page 27)
● Cable tie
Note
Malfunctions caused by EMC interference
The purpose of shielding cables is to attenuate (dampen) magnetic, electrical or
electromagnetic interference fields. Connect the cable shield of the fieldbus cable to system
ground with low impedance to that interference currents on the cable shield can be
conducted to ground.
Generally follow the instructions in the EMC Guide (http://www.siemens.com/emc-guideline)
and implement the measures stated in it for shielding the cables and for connecting the
shield.
Procedure
Illustration similar
1. Plug the bus connector of the cable into the socket of the 3RW5 communication module.
2. Secure the cable with a cable tie.
Result
The 3RW5 communication module is now properly mounted and connected. You can
integrate the 3RW5 soft starter into the associated network environment.
Requirements
● Diagonal cutter
● Slotted screwdriver with blade width < 2.5 mm
Procedure
Illustration similar
1. Carefully cut through the cable ties with a diagonal cutter and remove the cable tie. Take
care that you do not damage the cable.
2. Insert the slotted screwdriver into the opening on the bus connector (depending on which
bus connector is used).
3. Hold back the locking bolt of the bus connector with the slotted screwdriver. Press the
slotted screwdriver slightly to the left to do this.
4. Pull the bus connector of the cable out of the socket of the 3RW5 communication module.
Result
You have disconnected the 3RW5 communication module from the bus connection.
Requirements
● Mounted 3RW5 Modbus TCP communication module
The 3RW5 soft starter automatically detects the presence of the 3RW5 communication
module when it is switched on.
● Modbus TCP system
– Client (PC / programming device, or programmable logic controller,
e.g. SIMATIC S7-1500)
– Server (3RW5 Modbus TCP communication module)
● Configuration software of the controller (e.g. STEP 7)
● Parameterization software, e.g.
– SIRIUS Soft Starter ES (TIA Portal) via local interface on the 3RW5 HMI High Feature
– Modbus client
● Depending on the control, additional communication components may be necessary for
Modbus TCP. Additional information can be found on the Internet
(https://support.industry.siemens.com/cs/ww/en/view/102020340).
Procedure
1. Configure the 3RW5 soft starter in the Modbus TCP system.
The following procedures are possible:
– Configuring 3RW5 soft starters without 3RW5 HMI High Feature (Page 41)
– Configuring 3RW5 soft starters with the aid of a 3RW5 HMI High Feature (Page 42)
2. Parameterize the 3RW5 soft starter. In particular, note the information in chapter
Operation on failure of the bus connection to the controller (Page 45). You will find more
information on parameterization in the Manual of the 3RW5 soft starter.
Depending on the selection and equipment of the 3RW5 soft starter, you can
parameterize the 3RW5 soft starter in different ways via the 3RW5 communication
module:
– Modbus client on PC with Modbus TCP connection
– Configuration software of the controller on PC / programming device with
Modbus TCP connection
Note
During parameterization, it is possible to select impossible combinations of
interdependent values. In the "Soft starter diagnostics" data table (Page 82) the diagnosis
"InvalidParameter" is then signaled. You will find the dependencies of the parameters in
the Manual of the 3RW5 soft starter.
Result
The 3RW5 soft starter is integrated into the Modbus TCP system as a server and
parameterized. You can program the controller and commission the 3RW5 soft starter in the
Modbus TCP system.
6.2.1 Configuring 3RW5 soft starters without 3RW5 HMI High Feature
Requirements
● Connection of the 3RW5 soft starter via Modbus TCP
● Switched on control supply voltage on the 3RW5 soft starter
● IP parameter (factory setting)
You will find the factory setting (default) of the IP parameters in the data table
"Communication parameters" (Page 99).
Procedure
Result
The 3RW5 soft starter is configured in the Modbus TCP system and can communicate with
other Modbus TCP devices via the 3RW5 Modbus TCP communication module.
6.2.2 Configuring 3RW5 soft starters with the aid of a 3RW5 HMI High Feature
Requirements
● Input device (3RW5 HMI High Feature, PC)
● Switched on control supply voltage on the 3RW5 soft starter
Procedure
Result
The 3RW5 soft starter is configured in the Modbus TCP system and can communicate with
other Modbus TCP devices via the 3RW5 Modbus TCP communication module.
6.2.3 IP parameters
All Modbus TCP devices are capable of using the TCP/IP protocol. Before the 3RW5 soft
starter can be addressed as a server by a client, it must have IP parameters. The IP
parameters of the 3RW5 soft starter must match the IP parameters in the configuration, in
order for the client to communicate.
IP parameters
● IP address
● Subnet mask
● Address of router
You will find the factory setting (default) of the IP parameters in the data table
"Communication parameters" (Page 99).
Static IP parameters
The IP parameters set in the 3RW5 soft starter are stored in the 3RW5 soft starter. The IP
parameters of the 3RW5 soft starter must match the IP parameters in the configuration.
Note
Restarting the communication interface
Any change in the IP parameters via SIRIUS Soft Starter ES (TIA Portal) requires a restart of
the communication interface.
A new start interrupts all Modbus TCP links and reestablishes them afterward.
MAC address
Via the MAC address, the 3RW5 communication module can be accessed via LAN. You can
read the MAC address on the front of the 3RW5 communication module or display it on the
3RW5 HMI High Feature.
Menu: "Parameter > Communication > Modbus TCP > MAC address"
Parameters
Parameters Description
Response to CPU / Master Stop With this parameter, you define how the 3RW5 soft starter will behave if a
CPU / Master stop occurs:
• Last value
The 3RW5 soft starter does not change the process image output. The current
control commands are retained.
• Substitute value (factory setting)
The process image output of the 3RW5 soft starter is automatically changed to
the values defined in the following parameter "Substitute value".
Substitute value* In the event of a bus failure, the 3RW5 soft starter is controlled by a corresponding
substitute process image output (depending on the 3RW5 soft starter).
• Motor CW
• Motor CCW
• Reset
• Emergency start
• Creep speed
• Output 1
• Output 2
• Parameter set bit 0
• Parameter set bit 1
• Disable Quick-stop
• Output 3
• Pump cleaning mode
• Manual operation local - input controlled
• Use alternative stopping mode
• Motor standstill
* In the 3RW5 HMI High Feature, the parameter is only visible if "Substitute value" is selected in the parameter
"Response to CPU / Master Stop".
Setting options
You can set the parameters in the following ways:
● SIRIUS Soft Starter ES (TIA Portal) via local interface on the 3RW5 HMI High Feature
● 3RW5 HMI High Feature
Menu: "Parameter > Soft Starter > Additional parameters > Operation with CPU / master"
You will find more information on operating the 3RW5 HMI High Feature in the Manual of
the 3RW5 soft starter.
● User program via the "Parameters" data table (Page 89)
"DIAG" LED
State Meaning
Device exchanging data with the client.
Lights up green
• The 3RW5 soft starter is not configured.
Lights up red
• Group error (only if the 3RW5 communication module is malfunctioning)
Flashes red • Switchover from old to new firmware after firmware update
(flashes briefly)
The "node flash test" was activated.
"BUS" LED
State Meaning
Device performing data exchange (3RW5 soft starter in Automatic mode).
Lights up green
Bus error, e.g.:
• Timeout for TCP keep-alive monitoring.
Lights up red
• Modbus TCP cable not connected.
• Configuring error
Flashes red • Device not performing data exchange (e.g. controller is in stop state).
• Switchover from old to new firmware after firmware update
(flashes briefly)
No supply voltage available.
Off
"LINK" LED
State Meaning
There is a TCP connection between the 3RW5 communication module and
a communication partner (e.g. client).
Lights up green
The "node flash test" was activated.
Flashes green
• There is no TCP connection between the 3RW5 communication module
Off and a communication partner (e.g. client).
• No supply voltage available.
Note
Start address and number of Coils
The start address and the number of coils must be within the valid range.
Request telegram
Response telegram
Example
Reading in bypass operation mode "internal bypass" (Operation / bypass active):
● Address field: The address of the 3RW5 soft starter is not entered in the example (-).
● The bit address of "Operation / bypass active" is 0x84EF.
● As feedback, the status "Operation / bypass active" (bit 7) is returned with a logical one
(0x80).
You will find the data table for the soft starter diagnostics in chapter Soft starter diagnostics
(Page 82).
7.2.2 Function Codes 03 (Read Holding Registers) and 04 (Read Input Registers)
These functions enable the MODBUS client system to read registers from the 3RW5 register
memory area.
Function Codes 03 and 04 behave in the same way here and supply an identical feedback
signal. A valid offset from the register memory area is expected as the start address. Up to
125 registers per frame can be read.
Request telegram
Response telegram
Example
Reading in the rms phase currents:
● Address field: The address of the 3RW5 soft starter is not entered in the example (-).
● The phase currents start at register address 0x880F and include 6 registers.
● As feedback, the measured values of the current rms phase currents (I L1, I L2, I L3) are
returned with 100 A (0x0000 0x2710) each.
You can find the data table for the measured values in chapter Measured values (Page 86).
Request telegram
Response telegram
Example
Setting the bit address of the "Motor CW" command to a logical one:
● Address field: The address of the 3RW5 soft starter is not entered in the example (-).
● The bit address of "Motor CW" is 0x8200.
You will find the data table for the process image output in chapter Process image output
(PIQ) (Page 81).
Request telegram
Response telegram
Example
Setting the starting mode "Voltage ramp + Current limiting":
● Address field: The address of the 3RW5 soft starter is not entered in the example (-).
● The register address of the starting mode is 0x9409.
● For the starting mode "Voltage ramp + Current limiting" the value 5 is transmitted to the
3RW5 soft starter (0x0005).
You can find the data table for the parameters in Parameters (Page 89).
Request telegram
Address Field Function Code Start address Number of bits Number of bytes Data
7 bytes 1 byte 2 bytes 2 bytes 1 byte n bytes
- 0x0F 0x8200 0x0007 0x01 0x41
Response telegram
Example
Setting the bit addresses of the "Motor CW" and "Creep speed" commands to a logical one:
● Address field: The address of the 3RW5 soft starter is not entered in the example (-).
● The bit addresses of the commands are:
– "Motor CW": 0x8200
– "Creep speed": 0x8206
● The remaining bits of the byte are controlled with a logical zero (0x41).
You will find the data table for the process image output in chapter Process image output
(PIQ) (Page 81).
Request telegram
Address Field Function Code Start address Number of registers Number of bytes Data
7 bytes 1 byte 2 bytes 2 bytes 1 byte n x 2 bytes
- 0x10 0x9403 0x0002 0x04 0x0000 0x2710
Response telegram
Example
Setting the rated operational current Ie to 100 A:
● Address field: The address of the 3RW5 soft starter is not entered in the example (-).
● The register address of the rated operational current Ie is 0x9403.
● The rated operational current Ie occupies 2 registers.
● The value 100 A is transmitted to the 3RW5 soft starter (0x0000 0x2710).
You can find the data table for the parameters in Parameters (Page 89).
Note
Read/Write Multiple Registers
With the FC 23, it is only possible to access the process image output (PIQ) and the process
image input (PII).
The write operation is the first executed operation here. This function is the typically used
function call for outputting cyclic data in the 3RW5 soft starter and for reading back inputs or
device statuses.
A valid address from the bit memory area is expected as the start address. The selected
address must be designated as writable in the data tables in chapter Data tables (Page 75).
Request telegram
Start address write Number of registers N Number of bytes Data (write access)
operation (write access) (write access)
2 bytes 2 bytes 1 byte N x 2 bytes
0x8200 0x0001 0x01 0x0041
Response telegram
Example
Setting the bit addresses of the "Motor CW" and "Creep speed" commands to a logical one
and reading the process image input:
● Address field: The address of the 3RW5 soft starter is not entered in the example (-).
● The commands start in register address 0x8200. The bit addresses of the commands are:
– "Motor CW": 0x8200
– "Creep speed": 0x8206
● The remaining bits of the byte are controlled with a logical zero (0x41).
● The process image input starts at register address 0x8000 and occupies 8 registers.
● As feedback, the process image input is returned. In the example, the returned data are
not entered (-). Note that the requested commands are not returned as a new status in
the exact same cycle because implementation of the commands takes a while. The new
status is not returned in the process image input until several communication cycles later.
You will find the data tables for the process image output and process image input in
chapters Process image output (PIQ) (Page 81) and Process image input (PII) (Page 80).
Operating principle
When the server detects an error in the request telegram from the client (illegal register
address, for example), the server sets the highest value bit in the function code of the
response telegram: Requested function code + 80h. This step is followed by transmission of
a byte with the Exception Code that describes the cause of the error.
For more information on setting the operating mode, see chapter Operating modes and
master control function (Page 25).
Requirements
● Valid firmware update
Link (https://support.industry.siemens.com/cs/ww/en/ps/16212/dl)
Procedure
1. Make sure that the motor is switched off and you do not start the motor during the
firmware update.
A control command for starting the motor is not supported during the firmware update.
Make sure that the main supply voltage is only applied to the 3RW5 soft starter when it is
necessary.
2. Perform the update of the device firmware.
The following procedures are possible:
– With a micro SD memory card via the 3RW5 HMI High Feature (Page 64)
– Via SIRIUS Soft Starter ES (TIA Portal) via the LAN interface on the 3RW5 HMI High
Feature
Result
You have performed a firmware update for the selected device. The selected device
automatically restarts and the firmware update is documented in the device logbook.
Requirements
● Micro SD memory card with valid firmware file (*.udp)
● You are in menu "Memory Card > FW Update"
Procedure
Note
Access to micro SD memory card.
Please note that the micro SD memory card is in the 3RW5 HMI High Feature during
updating of the firmware.
Premature removal of the micro SD memory card from the 3RW5 HMI High Feature is not
permissible and will terminate updating of the firmware. Data could also be lost.
Result
You have performed a firmware update for the selected device using the micro SD memory
card. The firmware update is documented in the device logbook.
More information
You will find more information on operating the 3RW5 HMI High Feature in the Manual of the
3RW5 soft starter.
Note
Backing up communication parameters on micro SD memory card
Depending on the 3RW5 soft starter, you can back up the communication parameters to a
micro SD memory card via the 3RW5 HMI High Feature.
You will find more information on backing up the configuration data to a micro SD memory
card and on operating the 3RW5 HMI High Feature in the Manual of the 3RW5 soft starter.
Requirements
NOTICE
Damage to property due to electrical voltage
Switch off the power to the 3RW5 soft starter before starting work (main and control supply
voltage).
Procedure
1. Remove the bus connector. (Page 37)
2. Remove the 3RW5 communication module. (Page 33)
3. Mount the 3RW5 communication module. (Page 32)
4. Connect the 3RW5 communication module to the bus connection. (Page 35)
Result
You have replaced the 3RW5 communication module and can commission the 3RW5 soft
starter in the bus connection.
Set the communication parameters anew. If you backed up the communication parameters
to a micro SD memory card before replacement, you can transfer them from the micro SD
memory card to the replacement device.
Procedure
1. Make sure that the motor is switched off and that you do not start the motor while
restoring the factory settings. Make sure that the main supply voltage is only applied to
the 3RW5 soft starter when it is necessary.
2. Restore the factory settings.
The following procedures are possible:
– Via SIRIUS Soft Starter ES (TIA Portal) over the LAN interface on the 3RW5 HMI High
Feature
– Via the 3RW5 HMI High Feature
You will find more information on operating the 3RW5 HMI High Feature in the Manual
of the 3RW5 soft starter.
Result
The factory setting of the selected device or all devices is restored.
A.2.2 Specifications
The following specifications apply in the data tables:
● Addresses are represented as hexadecimal values.
● The access to undefined addresses is illegal and generates an error message.
● Non-relevant (reserved) entries are not listed.
Fill these entries with "0" when writing.
● In data tables for parameters, codes are shown in square brackets "[...]". "[D*]" describes
the default coding.
More information
The following table describes the assignment of the process images "Parameter set bit 0"
and "Parameter set bit 1":
Process image Process image error Parameter set 1 (PS1) Parameter set 2 (PS2) Parameter set 3 (PS3)
Parameter set bit 0 1 0 1 0
Parameter set bit 1 1 0 0 1
Register Byte Bit address Data format Soft starter diagnostics 3RW
Address high / low 521) 552)
0x8400 high 0x8400 Bool Ready (automatic) r r
0x8401 Bool Motor CW r r
0x8402 Bool Motor CCW - r
0x8403 Bool Switching element overload r r
0x8404 Bool Switching element defective r r
0x8405 Bool Emergency start active - r
0x8406 Bool Group error r r
0x8407 Bool Group warning r r
low 0x8409 Bool No main power r r
0x840B Bool Start mode active r r
0x840C Bool Stop mode active r r
0x840E Bool Electrical braking active - r
0x840F Bool Creep speed active - r
0x8401 high 0x8410 Bool Temperature sensor overload r r
0x8411 Bool Temperature sensor wire break r r
0x8412 Bool Temperature sensor short-circuit r r
0x8413 Bool Thermal motor model overload r r
0x8414 Bool Motor overload shutoff r r
0x8415 Bool Idle time active - r
0x8416 Bool Cooling time active r r
low 0x841B Bool Current limiting active r r
0x841E Bool Generator operation - r
0x841F Bool Input control - r
0x8402 high 0x8420 Bool Asymmetry limit - error exceeded - r
0x8421 Bool Asymmetry shutoff - r
0x8422 Bool Current limit error exceeded - r
0x8423 Bool Current limit error undershot - r
0x8424 Bool Current error limit shutoff - r
low 0x8428 Bool Input 1 r r
0x8429 Bool Input 2 - r
0x842A Bool Input 3 - r
0x842B Bool Input 4 - r
0x8403 high 0x8430 Bool Ground fault limit error exceeded - r
0x8432 Bool Quick stop active - r
0x8436 Bool Maximum pointer reset - r
0x8437 Bool Electronics supply voltage too low r r
Register Byte Bit address Data format Soft starter diagnostics 3RW
Address high / low 521) 552)
low 0x8438 Bool Bus error r r
0x8439 Bool CPU/Master STOP r r
0x843A Bool Automatic mode r r
0x843B Bool Operating mode manual r r
0x843C Bool Manual operation local r r
0x843E Bool Connection abort in manual mode r r
0x843F Bool Error process image - r
0x8404 high 0x8440 Bool Parameter assignment active - r
0x8441 Bool InvalidParameter - r
0x8442 Bool Parameters cannot be changed in ON state - r
0x8443 Bool Parameters disable CPU/master active - r
0x8444 Bool No external start parameters received - r
low 0x8448 Bool Self-test active - r
0x844A Bool Error during self-test r r
0x844B Bool Factory settings restored r r
0x8405 high 0x8450 Unsigned16 Parameter number error3) - r
0x8406 high 0x8463 Bool Preset unequal actual configuration r r
0x8465 Bool Temperature sensor overload - r
0x8466 Bool Temperature sensor wire break - r
0x8467 Bool Temperature sensor short-circuit - r
low 0x8468 Bool Parameter set 1 active - r
0x8469 Bool Parameter set 2 active - r
0x846A Bool Parameter set 3 active - r
0x846C Bool Parameter set change not possible - r
0x846E Bool Preset unequal actual configuration - r
0x846F Bool Type of motor connection wrong - r
0x8407 high 0x8472 Bool Motor heating active - r
0x8473 Bool DC braking active - r
0x8474 Bool Dynamic DC braking active - r
0x8475 Bool Type of motor connection star/delta r r
0x8476 Bool Type of motor connection inside-delta r r
0x8477 Bool Motor connection type unknown r r
low 0x8478 Bool Load missing r r
0x847A Bool Phase failure L1 r r
0x847B Bool Phase failure L2 r r
0x847C Bool Phase failure L3 r r
0x847D Bool Main power rotation right r r
0x847E Bool Main power rotation left r r
0x847F Bool Supply voltage too high - r
Register Byte Bit address Data format Soft starter diagnostics 3RW
Address high / low 521) 552)
0x8408 low 0x8488 Bool Output 1 active r r
0x8489 Bool Output 2 active r r
0x848A Bool Output 3 active r r
0x848B Bool Output 4 active - r
0x848C Bool Output 1 - Time active - r
0x848D Bool Output 2 - Time active - r
0x848F Bool Output 4 - Time active - r
0x8409 low 0x8499 Bool Ready to start for motor ON r r
0x849B Bool Bypass defective r r
0x849C Bool Bypass protective shutoff r r
0x849D Bool Switching element L1 defective r r
0x849E Bool Switching element L2 defective r r
0x849F Bool Switching element L3 defective r r
0x840A high 0x84A0 Bool Thermal motor model deactivated r r
0x84A3 Bool Phase angle control failure r r
low 0x84A8 Bool Switching element cooling time active r r
0x84A9 Bool Switching element for Start too hot r r
0x84AA Bool Current measuring range overshot r r
0x840B high 0x84B0 Bool Automatic mode r r
0x84B1 Bool Operating mode manual r r
0x84B2 Bool Manual operation bus - PC controlled r r
0x84B3 Bool Manual operation local r r
0x84B4 Bool Manual operation local - input controlled r r
0x84B5 Bool Manual operation local - HMI controlled r r
0x84B6 Bool Manual operation local - PC controlled r r
low 0x84B8 Bool Manual operation local - web server controlled - r
0x840C low 0x84C8 Bool Device error r r
0x840E high 0x84E0 Bool FWUpdateRejected r r
0x84E1 Bool FWUpdateActive r r
0x84E2 Bool FWUpdateSuccessful r r
0x84E3 Bool FW update unsuccessful r r
low 0x84EF Bool Operation / bypass active r r
0x8415 high 0x8556 Bool Normal operation active - r
low 0x855B Bool Test operation active - r
0x841A high 0x85A2 Bool Remaining time for tripping warning limit undershot - r
0x85A3 Bool Motor heating warning limit exceeded r r
0x85A4 Bool Warning current limit exceeded - r
0x85A5 Bool Warning current limit undershot - r
0x85A6 Bool Warning asymmetry limit exceeded - r
0x85A7 Bool Warning ground fault limit exceeded - r
Register Byte Bit address Data format Soft starter diagnostics 3RW
Address high / low 521) 552)
0x841B low 0x85B8 Bool Pump cleaning active - r
0x841C high 0x85C5 Bool Analog output underflow - r
low 0x85CD Bool Analog output overflow - r
0x841E high 0x85E0 Bool Missing initialization after maintenance r r
low 0x85E8 Bool Monitoring of switching frequency time running - r
0x85E9 Bool Switching frequency time error - r
0x85EB Bool Switching frequency time error - r
0x85EF Bool Switching frequency lock active - r
0x841F high 0x85F0 Bool Emergency operation enabled - r
0x85F1 Bool Emergency operation active - r
0x85F2 Bool Emergency start enabled - r
low 0x85F9 Bool Alternative stopping mode active - r
0x8420 low 0x8608 Bool Main power rotation faulty - r
0x860B Bool Main power rotation faulty - r
0x8421 low 0x861D Bool Check fan r r
0x8422 low 0x8629 Bool Load missing - r
0x862C Bool Supply voltage too high - r
0x862F Bool No main power r r
0x8423 high 0x8631 Bool Phase failure L1 - r
0x8633 Bool Phase failure L2 - r
0x8635 Bool Phase failure L3 - r
0x8424 low 0x864A Bool Active power warning limit exceeded - r
0x864B Bool Active power warning limit undershot - r
0x864C Bool Active power error limit exceeded - r
0x864D Bool Active power error limit undershot - r
0x864E Bool Active power error limit shutoff - r
0x8426 low 0x8668 Bool Supply voltage not permitted for test - r
0x8669 Bool Supply voltage required for test - r
0x866D Bool Test with small load active - r
0x8428 high 0x8680 Bool Operating temperature too high r r
0x8688 Bool Automatic parameterization active - r
0x8429 high 0x8692 Bool Starting time warning limit exceeded - r
0x8693 Bool Starting time warning limit undershot - r
low 0x8698 Bool Logbook application - error deleted r r
0x869A Bool Logbook application - warning deleted - r
0x869C Bool Logbook application - event deleted - r
0x869D Bool Logbook service - error deleted - r
0x869F Bool Logbook service - event deleted - r
1) Supported by SIRIUS 3RW52 soft starter
2) Supported by SIRIUS 3RW55 soft starter
3) Object number of the incorrect parameter from the data table "Parameters"
Register Byte Data format Statistic data Range of values Increment 3RW551)
Address high / low
0x8C01 high Unsigned8 Phase current max (%) 0 … 796.9 % 3.125 % r
0x8C02 high Unsigned16 Last tripping current IA (%) 0 … 1 000 % 3.125 % r
0x8C03 high Unsigned32 Operating hours - device 0… 1s r
4 294 967 295 s
0x8C05 high Unsigned32 Number of starts motor CW 0 … 4 294 967 295 1 r
0x8C07 high Unsigned32 Number of starts motor CCW 0 … 4 294 967 295 1 r
0x8C09 high Unsigned16 Number of motor overload trips 0 … 65 535 1 r
0x8C0B high Signed32 Maximum phase current (rms) -20 000 … 20 000 A 0.01 A r
0x8C0D high Signed32 Last tripping current IA (rms) -20 000 … 20 000 A 0.01 A r
0x8C0F high Unsigned32 Operating hours - motor 0… 1s r
4 294 967 295 s
0x8C11 high Unsigned32 Operating hours - motor current = 0… 1s r
18 ... 49.9% x Iemax 4 294 967 295 s
0x8C13 high Unsigned32 Operating hours - motor current = 0… 1s r
50 ... 89.9% x Iemax 4 294 967 295 s
0x8C15 high Unsigned32 Operating hours - motor current = 0… 1s r
90 ... 119.9% x Iemax 4 294 967 295 s
0x8C17 high Unsigned32 Operating hours - motor current = 0… 1s r
120 ... 1000% x Iemax 4 294 967 295 s
0x8C1A high Unsigned16 Number of switching element overload 0 … 65 535 1 r
trips
0x8C1B high Unsigned16 Number of bypass overload trips 0 … 65 535 1 r
0x8C1F high Unsigned32 Number of electrical braking stops 0 … 4 294 967 295 1 r
0x8C21 high Unsigned32 Number of starts output 1 0 … 4 294 967 295 1 r
0x8C23 high Unsigned32 Number of starts output 2 0 … 4 294 967 295 1 r
0x8C25 high Unsigned32 Number of starts output 3 0 … 4 294 967 295 1 r
0x8C27 high Unsigned32 Number of starts output 4 0 … 4 294 967 295 1 r
0x8C3B high Unsigned64 Active energy import (total) 0… 1 Ws r
4 294 967 295 Ws
0x8C3F high Unsigned64 Active energy export (total) 0… 1 Ws r
4 294 967 295 Ws
0x8C43 high Unsigned16 Last real starting time 0 … 1 000 s 0.1 s r
1) Supported by SIRIUS 3RW55 soft starter
Register Byte Data format Maximum pointer Range of values Increment 3RW551)
Address high / low
0x9001 high Unsigned8 Minimum phase current I L1 (%) 0 … 796.9 % 3.125 % r
low Unsigned8 Phase current I L2 min (%) 0 … 796.9 % 3.125 % r
0x9002 high Unsigned8 Phase current I L3 min (%) 0 … 796.9 % 3.125 % r
0x9003 high Unsigned8 Maximum phase current I L1 (%) 0 … 796.9 % 3.125 % r
low Unsigned8 Phase current I L2 max (%) 0 … 796.9 % 3.125 % r
0x9004 high Unsigned8 Phase current I L3 max (%) 0 … 796.9 % 3.125 % r
0x9005 high Unsigned16 Maximum trigger current 0 … 1000 % 3.125 % r
0x9006 high Unsigned16 Number of motor overload trips 0 … 65 535 1 r
0x9007 high Signed32 Maximum trigger current -20 000 … 20 000 A 0.01 A r
0x9009 high Signed32 Minimum phase current I L1 (rms) -20 000 … 20 000 A 0.01 A r
0x900B high Signed32 Phase current I L2 min (rms) -20 000 … 20 000 A 0.01 A r
0x900D high Signed32 Phase current I L3 min (rms) -20 000 … 20 000 A 0.01 A r
0x900F high Signed32 Maximum phase current I L1 (rms) -20 000 … 20 000 A 0.01 A r
0x9011 high Signed32 Phase current I L2 max (rms) -20 000 … 20 000 A 0.01 A r
0x9013 high Signed32 Phase current I L3 max (rms) -20 000 … 20 000 A 0.01 A r
0x9015 high Unsigned16 Line-to-line voltage U L1-L2 min 0 … 1 500 V 0.1 V r
0x9016 high Unsigned16 Line-to-line voltage U L2-L3 min 0 … 1 500 V 0.1 V r
0x9017 high Unsigned16 Line-to-line voltage U L3-L1 min 0 … 1 500 V 0.1 V r
0x9018 high Unsigned16 Line-to-line voltage U L1-L2 max 0 … 1 500 V 0.1 V r
0x9019 high Unsigned16 Line-to-line voltage U L2-L3 max 0 … 1 500 V 0.1 V r
0x901A high Unsigned16 Line-to-line voltage U L3-L1 max 0 … 1 500 V 0.1 V r
0x901D low Unsigned8 Maximum switching element heating 0 … 250 % 1% r
0x901E high Unsigned8 Minimum line frequency 0 … 100 Hz 0.5 Hz r
low Unsigned8 Maximum line frequency 0 … 100 Hz 0.5 Hz r
0x901F high Unsigned32 Operating hours - motor current = 0 … 4 294 967 295 s 1s r
18 ... 49.9% x Ie
0x9021 high Unsigned32 Operating hours - motor current = 0 … 4 294 967 295 s 1s r
50 ... 89.9% x Ie
0x9023 high Unsigned32 Operating hours - motor current = 0 … 4 294 967 295 s 1s r
90...119.9% x Ie
0x9025 high Unsigned32 Operating hours - motor current = 0 … 4 294 967 295 s 1s r
120...1000% x Ie
0x9027 high Unsigned32 Operating hours - device 0 … 4 294 967 295 s 1s r
0x902B high Signed32 Starting current I max (rms) -20 000 … 20 000 A 0.01 A r
0x902D high Signed32 Starting current I L1 max (rms) -20 000 … 20 000 A 0.01 A r
0x902F high Signed32 Starting current I L2 max (rms) -20 000 … 20 000 A 0.01 A r
0x9031 high Signed32 Starting current I L3 max (rms) -20 000 … 20 000 A 0.01 A r
1) Supported by SIRIUS 3RW55 soft starter
A.2.18 Parameters
Read access (r) to the parameters is possible via Function Codes 03 and 04. Write access
(w) is possible for individual parameters via function codes 06 and 16.
Dependencies
During parameterization, it is possible to select impossible combinations of interdependent
values. In the "Soft starter diagnostics" data table (Page 82) the diagnosis
"InvalidParameter" is then signaled. You will find the dependencies of the parameters in the
Manual of the 3RW5 soft starter.
Configuration
Configuration is the systematic arrangement, setting, and networking of the individual
3RW5 soft starters within the device or network view.
Configuring
This section refers to the configuration and parameterization of 3RW5 soft starters.
Diagnostics
Data that is transferred from the 3RW5 soft starter and indicates the current operating status.
Fieldbus
Industrial communication system that connects a large number of field devices such as
probes (sensors), final controlling elements, and drives (actuators) to a control device.
I&M data
Identification and maintenance data.
Information stored in a module that helps you to check the plant configuration, to locate
hardware modifications in a plant, or to remedy faults in a plant. I&M data enable modules to
be uniquely identified online.
IP address
To enable a Modbus TCP device to be addressed as a node on Industrial Ethernet, this
Modbus TCP device requires an IP address that is unique within the network. The IP
address is made up of 4 decimal numbers with a range of values from 0 through 255. The
decimal numbers are separated by a decimal point.
The IP address is made up as follows:
● Address of the (sub)net
● Address of the station (host or network node)
MAC address
The MAC address is a worldwide unique device identification and is assigned to each
Modbus TCP device during production. The Modbus TCP device can be accessed via the
MAC address via LAN.
The MAC address is 6 bytes long and has the following structure:
● 3 bytes for the manufacturer ID
● 3 bytes with a device identifier (consecutive number).
The MAC address can generally be read from the front on the device,
e.g.: 08-00-06-6B-80-C0.
Messages
Data that is transferred from the 3RW5 soft starter and indicates the current operating status.
Parameterization
Parameterization is the definition of parameters using the parameterization software.
PII/PIQ
Process image input/process image output
Reading data
Data are transferred from the 3RW5 soft starter.
Receive data
Data that are transferred to the 3RW5 soft starter.
STEP 7
The basic STEP 7 software is the standard tool for the SIMATIC S7, SIMATIC C7, and
SIMATIC WinAC automation systems.
Writing data
Data are transferred to the 3RW5 soft starter.
Communication parameters, 99
Energy management, 79
3 HMI basic parameters, 101
HMI diagnostics, 100
3D model, 8
I&M0 - Basic unit, 77
3RW5, 19
I&M0 - Communication, 77
3RW5 HMI High Feature
I&M0 - HMI HF, 79
Diagnostics, 47
I&M1 - Basic unit, 78
Firmware update, 64
I&M2 - Basic unit, 78
IP parameters, 43
I&M3 - Basic unit, 78
Operation with CPU / Master, 46
Maximum pointer, 88
3RW5 soft starter, 19
Measured values, 86
Node flash test, 76
Parameters, 89
A
Process image input (PII), 80
Access monitoring, 22 Process image output (PIQ), 81
Access to memory areas, 52 Soft starter diagnostics, 82
Address of router, 44 Specifications, 75
App Statistic data, 87
Siemens Industry Online Support, 11 Data transfer, 24
Article number, 20 Diagnostics
Assignment of the data, 21 3RW5 HMI High Feature, 47
Diagnostics options, 47
Diagnostics options, 47
B Dimension drawings, 8
Disposal, 17
Bus connector, 27
Connecting, 35
Pull out, 37
E
Byte arrangements, 75
EPLAN macros, 8
Error codes, 61
C ESD guidelines, 14
Exception responses, 23
CAx data, 8, 69, 71
Exception Responses, 61
Communication module, 19
Communication parameters, 65
Configuring, 39
F
Connecting cable, 27
Connection monitoring, 22 Factory setting, 66
Cover of the slot, 30 FAQs, 10
Current values, 73 Faults, 62
Firmware update, 63
Function code, 23
D Function Code, 51
Data, 23
Data security, 16
Data table
Byte arrangements, 75
G P
Guidelines PLC, 19
ESD guidelines, 14 Process image input (PII), 80
Guidelines on information security in industrial Process image output (PIQ), 81
automation, 17 Product data sheet, 69, 71
H R
Hardware configuration, 20 Recommended bus connector, 27
Recycling, 17
References, 9
I Remedial measures, 62
Removal, 33
Industrial Ethernet, 27
Replacing, 65
Interaction interfaces, 24
IP address, 44
IP parameters, 44
S
SIRIUS 3RW5 soft starter, 19
K SIRIUS Soft Starter ES (TIA Portal), 28
Slot, 19
Knowledge, 19
Statistic data, 74
Subnet mask, 44
L
LED display, 48 T
Target group, 19
Technical Assistance, 9
M
Telegram structure, 23
MAC address, 44
Manuals, 9
Maximum pointer, 74 V
Memory image, 76
VDI guideline, 17
Micro SD memory card, 64, 65
Modbus TCP, 21
Mounting, 29, 32
N
Network environment, 19
Node flash test, 76, 76
O
Object number, 75
Online help, 9
Operating mode, 25, 62