Contractor Competency Assessment Form (Star Rating System) - Annexure "8"
Contractor Competency Assessment Form (Star Rating System) - Annexure "8"
1.2. Number of certified and skilled employees (Please attach list of employee with skill level): 9
1.4. Number of Site Safety Supervisors and their qualifications (Attach list): 2
2.Total Value of Contract in currency as applicable with Tata Steel: Example in Rupees: (less than 5 Lacs / 5
80 LAKH APPROX
to 25 lac/ 25 lac to 1 crore, and above 1 crore If more than 1 crore, mention exact value).
3. Name of the departments/locations where you are currently engaged in Tata Steel: QUARY AB
1 = Poor- Weak Safety system and process, weak or no system of Lead Indicator identification, reporting and compliance monitoring; little awareness; minimal or no ownership and
commitment. (Survival)
2 = Reasonable- Some system & process exist; inconsistent system of Lead Indicator identification, reporting and compliance monitoring; awareness may be present, but
implementation of this aspect is haphazard or not evident at all. (Reactive stage)
3 = Good- Safety Management system & process exist and documented; improving trend of system of Lead Indicator identification, reporting and compliance monitoring; system is
implemented at the minimum levels; ownership and commitment visible at some extent. (Dependent stage)
4 = Very Good- H&S Management System is addressed systematically, documented and updated regularly, reaching the respective targets regularly; good system of Lead Indicator
identification, reporting and compliance monitoring; integration with other activities is at high levels; felt and visible ownership and commitment. (Independent stage)
5 = Excellent- Can be recognised as a leader in this particular aspect of the H&S Management System; everyone is involved and high levels of integration and ownership & commitment
are demonstrated.; continuous improvement is evident. (Interdependent stage)
Assessment Frequency: Once in two years (within 24months) for the 4 & 5 - Star rated vendors and once in a year (within 12 months) for 3 - Star rated Vendors from the date of the previous assessment .
Assessment reports must be logged in ‘ENSAFE-IT SYSTEM’ by the CA / CO within 4 days after receiving report from central safety team. [Refer to DOC. NO.: SAFETY/PROC/CSM/ 01, SAFETY/PROC/CSM/ 02]
NOTE: [(5 Star- 850-1000), (4 Star-750-849), (3 Star-650-749), (2 Star- 550-649), (1 Star- 450- 549), (No Star- Less than 450)]
All the requirements will be evaluated in a scale of 0 to 5 which will be weighted for Star rating score calculation.
Evaluation (0 Multiplying Actual
Attributes SN Criteria Requirements Guideline for audit Expected Aspects Status Remarks
to 5 scale) factor score
1.1 Safety & Health Management 0. 0% :No system exists. # No system exists- no policy , no
10 0
System (Policy & Principles, organization structure.
Safety Manuals, Safety 1. 20% : Documented Safety and #Documented Safety and Health
Organization) (Safety manuals – Health management system exists management system exists and
(Look for HIRA or JHA and organizational structure exists. organizational structure exists- safety
document, Legal compliance manual (policy, procedure, objectives,OCP,
system, Emergency Planning hazard & risk assessment-GRA/HIRA, JHA,
system, Safety dash board, SWP,SOP, emergency preparedness & 10 0
Safety audit & review system, response plan), organization structure
Operational control, Asset (roles and responsibility , competence
Management). management)
2. 40% : Regular Audits done through # Regular Audits done through Internal &
Internal & External agencies. External agencies- audit done at planned
interval either internal or external in
10 0
reference to requirements / criteria
(CSMS,OHSAS OR other safety
management system)
3. 60%: Evidence exists for Corrective #Evidence exists for Corrective and DOCUMENTED SAFETY AND HEALTH MANAGEMENT SYSTEM EXISTS WITH ORGANIZATIONAL STRUCTURE.
and Preventive action taken along Preventive action taken along with DOCUMENTED PROCEDURE FOR JHA, EMERGENCY PREPAREDNESS & RESPONSE PLAN, SAFETY DASH
with improvement regularly. improvement regularly- based on audit BOARD, SAFETY AUDIT & REVIEW SYSTEM PRESENT. GAPS: DOCUMENTED PROCEDURE FOR TOOLS AND
presence of corrective and preventive TACKLES, PPE, OPERATION CONTROL NOT PRESENT. ACTION TO BE TAKEN: DOCUMENTED PROCEDURE
action along with root cause analysis. 3 10 30 FOR TOOL & TACKLES, PPE, OPERATION CONTROL TO INCORPORATE, CONTINUOUS IMPROVEMENT IN
THE SYSTEM BASED ON FEEDBACK OF AUDITS TO BE RECORDED.
4. 80% : Job hazard Analysis exists for # 80% Job takes into account of JHA, with
75 % of the jobs. The jobs are well preventive measures planned w.r.to
planned and evidence exists of Safety potential hazard identified 10 0
features at site to counter the Hazards
identified.
5. 100% : Job hazard Analysis exists # 100% Job takes into account of JHA, with
for 100 % of the jobs. The jobs are preventive measures planned w.r.to
well planned and evidence exists of potential hazard identified 10 0
Safety features at site counter the
Hazards identified
1.4 System and processes for 0. 0% :No system or process exists. # No system or process exists - 10 0
training on Safety standard, 1. 20 %: Documented system and # Documented system and process exists
Behavioural based, Job specific, process exists along with training along with training organizational
skill development, emergency organizational structure and structure and infrastructure - Organization
preparedness for employees infrastructure. has defined personnel for training , 10 0
and supervisors. training infrastructure
4. 80%: Along with above pictorial # Along with above pictorial SOPs
SOPs displayed at site in regional displayed at site in regional languages for
languages for better understanding of better understanding of all employees - 10 0
all employees. pictorial display of SOP (in regional
language)
5. 100%: Along with the above
employees display an exemplary # Along with the above employees display
an exemplary understanding of all SOPs at 10 0
understanding of all SOPs at site.
site - interview / discuss during site visit.
1.5 System for two way # No system of communication
10 0
communication (Top – Bottom – 0. 0% : No system or process exists.
Top) between contractor 1. 20 %: Documented system and # Documented system is in place for
leadership and their workforce process exists for communication internal communication. MoM available as
(Proprietor engagement in line between all levels of Contractor record/display in office
10 0
walk, Safety meeting etc.). leadership and their workforce. Visual
displays MoM of meetings and action
taken reports.
2. 40 %: Along with the above # Documented system is in place. Evidence
evidence exists of leadership team of Leadership team visit, discussion and 10 0
visits and discussions and action. action exist
3. 60%: Along with the above # Along with above top management DOCUMENTED SYSTEM IS IN PLACE. EVIDENCE OF LEADERSHIP TEAM VISIT, DISCUSSION AND ACTION
evidence exists of leadership team involvement in implementation action EXIST, TOP MANAGEMENT INVOLVEMENT EVIDENT ON ACTION PLAN.GAPS; FEEDBACK SYSTEM NOT
and the proprietor visits and exist (evidence is must) EVIDENT ON ACTION PLAN. DOCUMENTED PROCEDURE FOR REWARD MECHANISM FOR PATICIPATION &
discussions and action SUGGESTION IN SAFETY LINE WALK/MASS MEETING DOES NOT EVIDENT.ACTION TO BE TAKEN: REWARD
3 10 30 MECHANISM FOR PARTICIPATION & SUGGESTION IN TWO WAY COMMUNICATION TO DEVELOP.
FEEDBACK SYSTEM TO INCORPORATE.
4. 80%: Along with above record of # Along with evidence exist w.r.to
improvements undertaken as a result feedback and communication on action
10 0
of such communication and feedback
2. 40%: Documented system for the # Documented system for tool box talk & DOCUMENTED SYSTEM FOR TOOL BOX TALK & MASS MEETING IS AVAILABLE. INVOLVEMENT OF TOP
above exists with above 80% mass meeting is available (topics, planned MANAGEMENT SEEN IN MASS MEETING.GAPS: EMPLOYEE ENGAGEMENT FOR SAFETY IMPROVEMENT
participation. frequency, record format) NOT EVIDENT. EVIDENCE OF OUTPUT OF TBT/MASS MEETING NOT LEAD TO SAFETY IMPROVEMENT.
ACTION TO BE TAKEN: EMPLOYEE ENGAGEMENT IN SAFETY IMPROVEMENT TO RECORD DURING
2 10 20 TOOLBOX MEETING THROUGH FEEDBACK SYSTEM. INVOLVEMENT OF TOP MANAGEMENT IN ACTION
PLAN TO RECORD. OUTPUT OF TBT AND MASS MEETING SHOULD LEAD TO SAFETY IMPROVEMENT.
3. 60%: Records of discussions on # Output of tool box talk & mass meeting
Safety improvement exist in the lead to safety improvement (evidence is a 10 0
above records. must)
4. 80%: Evidence exists that based of # Safety improvement is driven by
above discussions improvements have employees (evidence is a must, case study) 10 0
been driven by employees.
5. 100%: Evidence exists of # Involvement of top management seen in
Leadership teams participation in the mass meetings on safety (MoM,
Mass meetings on safety photograph, action plan, resource 10 0
allocation)
2.3 Providing & ensuring usage of 0. 0%: Ad hoc system of supply of # Adhoc system of supply/provision of PPE
10 0
standard (IS/EN) and right PPEs PPEs. to employees
while performing the job. 1. 20%: PPEs supplied against # PPEs provided are of IS/EN standard
Ensure timely replacements. consistent IS / EN approved part No's along with systematic procurement
(Verify through site visit and through systematic procurement process (PPE requirement, purchase plan, 10 0
Interview). processes . safety stock, re order level, specification of
each PPE)
2. 40%: Along with the above there # Along with above - condition/quality
exists a continuous inspection and assessment of PPE is in place (evidence is a
testing process of quality of all PPEs must - PPE standard, condition) 10 0
being used by employees.
4 10 40
2.Impleme 2.4 Providing & ensuring safe usage 0. 0%: Ad hoc system of supply of # Adhoc system of supply of tools &
10 0
ntation of standard, certified and right tools and tackles. tackles
Safety tools & tackles, equipment’s 1. 20%: Tools and tackles supplied # Tools & Tackles are of IS/EN standard
system and calibrated safety gadgets against consistent IS / EN approved and there is a documented procedure
10 0
and (e.g. Gas detectors) while part No's through systematic
Process performing the job. (Verify procurement processes.
through Records and Site visit) 2. 40%: Along with the above # Planned inspection of tools & tackles is
there exists a continuous inspection in place (inspection record is a must)
and testing process of quality of all # Record w.r.to status of calibration,
Tools and Tackles being used by testing of tools & tackles shall be available 10 0
employees. Legal certification (Calibration from recognized agency only)
procedures are well documented and
audited
3. 60%: Along with the above # Record of planning for tools & tackles
system exists of capturing Tools and w.r.to contract and JHA
Tackles requirement of all jobs after
10 0
reviewing contract requirements and
Job Hazard analysis and following .
4. 80%: System exists of # Regular review of tools & tackles quality
continuous review of the Tools and and requirement and necessary changes
10 0
Tackles quality and requirement and as per SOP
making changes in SOPs.
5. 100%: Along with the above # Employee engagement w.r.to quality of PLANNED INSPECTION OF TOOLS & TACKLES IS IN PLACE, TESTING OF TOOLS & TACKLES DONE ON
process exists for engagement with tools & tackles REGULAR BASIS. RECORD OF PLANNING FOR TOOLS & TACKLES EVIDENT. EMPLOYEE ENGAGEMENT
Customer and employees on the W.R.TO QUALITY OF TOOLS & TACKLES EVIDENT.
quality of Tools and Tackles
5 10 50
2.5 Ensuring a good housekeeping 0. 0%: No systematic process for # No systematic process on house keeping
10 0
free from any slip / trip / fall House keeping
hazards at working sites. (Verify 1. 20%: There is a systematic # Systematic process of house keeping in
through site visit) process Housekeeping of achieving at place (1S, 2S)
10 0
least 1s& 2s standards.
2. 40%: Along with the above # Along with above regular campaign on
Evidence exists of regular campaigns slip, fall exist (evidence is a must)
on Slip trip falls etc. and # Record of house keeping competition 10 0
Housekeeping competitions. exist
3. 60%: Evidence exists of # Evidence/record of improvement due to REGULAR HOUSEKEEPING IS DONE, CHECKLIST IS NOT PRESENT .SITE IS MAINTAINED.VISUAL DISPLAY AT
continuous improvements in layout house keeping audit, suggestion and SITE EVIDENT.CAMPAIGN ON SLIP, TRIP, FALL EVIDENT.GAPS: EMPLOYEE FEEDBACK NOT RECORDED.
arising out of audits and feedback feedback ACTION TO BE TAKEN: EMPLOYEE FEEDBACK MECHANISM TO DEVELOP. 1S, 2S, 5S CHECKLIST TO
INTRODUCE AND AUDIT TO BE CONDUCTED. IMPROVEMENT DUE TO HOUSE KEEPING AUDIT TO RECORD.
3 10 30
4. 80%: Along with the above # Along with above visual display is
there are Visual displays for the entire available at site, office 10 0
site.
5. 100%: 5S audit done and # Along with above 5S audit done at
participated and won awards in planned interval as per defined checklist
10 0
Housekeeping through a
housekeeping check list
2.6 Self-Safety Initiative / Project by # No self initiated project on safety
0. 0%: No such system exists. 10 0
contractor for Safety improvement
Improvement # Self initiated project exist with no
1. 20%: Ad hoc system of initiative 10 0
systematic plan
2. 40%: Taking self-initiated # Self initiated project exist and suggestion
projects and suggesting line managers to Superior for safety improvement 10 0
for safety improvement.
3. 60%: Along with the above # Evidence exist w.r.to suggestion and SELF INITIATED PROJECT EXIST AND SUGGESTION TO SUPERIOR FOR SAFETY IMPROVEMENT.GAP: TOP
evidence exists for safety initiatives on safety improvement MANAGEMENT ENGAMENT IN SUGGESSTION NOT EVIDENT. EMPLOYEE ENGAGEMENT NOT EVIDENT IN
improvement suggestions and SAFETY INITIATIVE AND IMPROVEMENT. ACTION TO BE TAKEN: TOP MANAGEMENT & EMPLOYEE
initiatives. ENGAGEMENT TO BE RECORDED FOR SUGESSTION ON SAFETY IMPROVEMENT .CASE STUDY: FLUROCENT
STICKER HAS BEEN INSTALLED ON THE BODY OF THE CARS FOR BETTER VISIBILITY DURING NIGHT SHIFT.
3 10 30
4. 80%-Regular audit done, record # Safety audit done as per plan, report SAFETY AUDIT DONE AS PER PLAN, REPORT AVAILABLE. CAPA AVAILABLE. FINDING ARE
is in place with follow up action. available with CAPA REPEATATIVE.ACTION TO BE TAKEN: AVOID REPEATATIVE FINDINGS THROUGH CROSS FUNCTIONAL
4 6 24 AUDIT BY ENGAGING ALL EMPLOYEES IN SAFETY AUDIT.
5. 100%-The same points are not # Safety audit findings are not repetitive
recurred in the next audit (effectiveness of audit) 6 0
4.2 Near miss and Unsafe act / 0- No system of reporting incident # No system of reporting near miss &
6 0
condition reporting, and health issues unsafe act/ condition
investigation and corrective 1- Adhoc and weak system # Adhoc and weak system available
6 0
action. available
2- A documented procedure for # A documented procedure for reporting
reporting of Near miss exists and of Near miss exists and followed and
6 0
followed and investigation carried out investigation carried out
4 6 24
5- Learning from other near miss # Learning from other near miss shared
6 0
shared and implemented and implemented
4.3 Skill retention, amenities, 0- No system. No amenities and # No system of skill retention
employees liability etc. (Verify high skilled employees turnover # No amenities provided 6 0
through records and Interview) # High employee turnover
1- Amenities provided and it is of # Amenities provided is of minimum
6 0
minimum requirement requirement
2- Employees are motivated and # Employees are motivated to remain in AMENITIES PROVIDED IS OF MINIMUM REQUIREMENT, EMPLOYEES ARE MOTIVATED TO REMAIN IN THE
remain with the organization the organization ORGANIZATION. GAPS: GREIVENCE RECORDING MECHANISM NOT EVIDENT. FEEDBACK SYSTEM FOR
GREIVENCE REGISTER NOT EVIDENT.ACTION TO BE TAKEN: GREIVANCE REGISTER TO
2 6 12
INCORPORATE.FEEDBACK FROM EMPLOYEE TO RECORD ON CLOSED GREIVANCE.
4.Perform
ance 3- No grievances from employee # No grievance from employees on
Measure: and amenities are provided amenities provided, hygiene and
6 0
Lead considering hygiene and workplace workplace environment
indicator environment
4- Employees grievances are # Employee grievance are recorded and
recorded and individual consideration considered for action 6 0
is given
5- A feedback system exists for # Feedback system exists to capture
capturing employees engagement and employee suggestion, engagement and 6 0
retention retention
4.4 Campaign e.g. (Safety quiz, 0- No system for safety # No safety campaign
6 0
Safety skid etc.) to develop campaign
Safety Culture. (Verify through 1- It is done haphazardly # Adhoc safety campaign 6 0
records and Interview)
2- Done systematically and # Safety campaign done systematically
involvement of employees are (record is must) 6 0
there
3- A monthly or annual plan is # Plan for campaign available with theme
available and campaigns are 6 0
conducted as per theme
4- Ownership of campaign are # Responsibility of campaign are defined PLAN FOR CAMPAIGN AVAILABLE .THEME BASED CAMPAIGN PLANNED. CAMPAINGNS ARE DONE AS PER
fixed and topic based are and topic based campaign are conducted PLAN .RESPONSIBILITY OF CAMPAINS ARE DEFINED.GAPS: CAMPAIGNS ARE NOT LINKED TO PAST
conducted INCIDENTS AND BASED ON LEARNING. ACTION TO BE TAKEN: CAMPAIGNS BASED ON PAST INCIDENT TO
PLAN AND CONDUCT.
4 6 24
2 6 12