COMMISSIONING
COMMISSIONING
COMMISSIONING
PART 1 - GENERAL
1.1.1.1 DESCRIPTION
B. The commissioning process does not take away from or reduce the responsibility of
the system designers or installing contractors to provide a finished and fully functioning
product.
2.1.1.2 DEFINTIONS
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14.1.1.1 COORDINATION
B. Management: The CxA is hired by the Owner directly. The CxA directs and
coordinates the commissioning activities. All members work together to fulfill their
contracted responsibilities and meet the objectives of the Contract Documents. The
CxA’s responsibilities are the same regardless of who hired the CxA.
C. Scheduling: The CxA will work with the GC according to established protocols to
schedule the commissioning activities. The CxA will provide sufficient notice to the PM
and GC for scheduling commissioning activities. The GC will integrate all
commissioning activities into the master schedule. All parties will address scheduling
on an ongoing basis and make necessary notifications in a timely manner in order to
expedite the commissioning process.
PART 15 - Commissioning Process: The following narrative provides a brief overview of the
typical commissioning tasks during construction and the general order in which they occur.
1. Commissioning during construction begins with a scoping meeting conducted by
the CxA where the commissioning process is reviewed with the commissioning
team members.
2. Additional meetings will be required throughout construction, scheduled by the
CxA with necessary parties attending, to plan, scope, coordinate, schedule future
activities and resolve problems.
3. Equipment documentation is submitted to the CxA during normal submittals,
including detailed start-up procedures.
4. The CxA works with the Subs to develop startup plans and startup
documentation formats, which may include providing the Subs with prefunctional
checklists to be completed during the startup process.
5. In general, the checkout and performance verification proceeds from simple to
complex; from component level to equipment to systems and intersystem levels
with prefunctional checklists being completed before functional testing.
6. The Subs, under their own direction, execute and document the prefunctional
checklists and perform startup and initial checkout. The CxA documents that the
checklists and startup were completed according to approved plans, and may
witness startup of selected systems and equipment.
7. The CxA develops specific equipment and system functional testing procedures.
The Subs review the procedures.
8. The procedures are executed and documented by the CxA, with the assistance
of the Subs as necessary.
9. Items of non-compliance in material, installation, programming, calibration, start-
up or setup are corrected at the Sub’s expense and the system retested.
10. The CxA reviews O&M’s for all commissioned systems for completeness.
11. The CxA reviews and approves training plans/agenda for training provided by the
Subs (for commissioned equipment), and verifies that training was completed as
per the contract documents.
12. The CxA issues report of commissioning process and results.
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PART 16 - Specific commissioning requirements are given in the following sections of these
specifications. All of the following sections apply to the Work of this section.
1. 21 08 00 – Fire Suppression Systems Commissioning Requirements
2. 22 08 00 – Plumbing System Commissioning Requirements
3. 23 08 00 – HVAC Systems Commissioning Requirements
4. 26 08 00 - Electrical Systems Commissioning Requirements
5. 27 08 00 - Communication System Commissioning Requirements
16.1.1.2 RESPONSIBILITIES
PART 17 - The responsibilities of various parties in the commissioning process are provided in
this section. It is noted that the services for the Commissioning Authority, Project Manager,
Construction Manager, Architect, and HVAC mechanical and electrical designers/engineers are
not provided for in this contract. That is, the Contractor is not responsible for providing their
services. Their responsibilities are listed here to clarify the commissioning process.
PART 19 - Architect
1. Attend the commissioning scoping meeting and selected commissioning team
meetings.
2. Perform normal submittal review, construction observation, as-built drawing
preparation, O&M manual preparation, etc., as contracted.
3. Provide any design narrative documentation requested by the CxA.
4. Coordinate resolution of system deficiencies identified during commissioning,
according to the contract documents.
5. Prepare and submit final as-built design intent documentation for inclusion in the
O&M manuals. Review and approve the O&M manuals.
6. Coordinate resolution of design non-conformance and design deficiencies
identified during warranty-period commissioning.
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7. Prepare and submit the final as-built design intent and operating parameters
documentation for inclusion in the O&M manuals. Review and approve the O&M
manuals.
8. Participate in the resolution of non-compliance, non-conformance and design
deficiencies identified during commissioning during warranty-period
commissioning.
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14. Coordinate, witness and approve manual functional tests performed by installing
contractors. Coordinate retesting as necessary until satisfactory performance is
achieved.
15. Perform or witness functional test procedures on the commissioned equipment.
16. Maintain a master deficiency and resolution log and a separate testing record.
Provide the PM with written progress reports and test results with recommended
actions.
17. Monitor and approve the training plans for the Owner’s operating personnel on
commissioned systems.
18. Review and approve the preparation of the O&M manuals for commissioned
systems.
19. Provide a Systems Manual for all commissioned systems.
20. Provide a final commissioning report (as described in this section).
21. Coordinate and supervise required seasonal or deferred testing and deficiency
corrections.
22. Return to the site at 6 and 11 months into the 12 month warranty period and
review with facility staff the current building operation and the condition of
outstanding issues related to the original and seasonal commissioning. Also
interview facility staff and identify problems or concerns they have operating the
building as originally intended. Make suggestions for improvements and for
recording these changes in the O&M manuals. Identify areas that may come
under warranty or under the original construction contract. Assist facility staff in
resolving outstanding problems.
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PART 25 - The following equipment and associated systems will be commissioned in this
project:
[Note to A/E: Under each Division number applicable, list systems that will be included in the
project and commissioned. There is a place to add more detail to these lists in the Fire
Protection, Plumbing, HVAC, and Electrical Specifications. Some examples are listed
in red.]
1. Division 11: Commercial Appliances
a. Food service refrigerators
b. Food service freezers
c. Clinical refrigerators and freezers
d. Blood bank refrigeration
2. Division 21: Fire Protection Systems
a. Fire pump / Jockey pump
b. Pre-action systems
3. Division 22: Plumbing Systems
a. Domestic Cold water
b. Domestic Hot water
1) Water Heaters
2) Recirculation system
c. Metering
d. Booster pump
e. Sump pumps
f. Fuel oil
g. Medical Gas systems
4. Division 23: HVAC Systems
a. Primary Systems
1) Air terminal units
2) Induction units
3) Fan coil units
4) Unit heaters
5) Air-handling units
6) Energy recovery units
7) Pumps
8) Exhaust system
9) Chilled water system/piping
10) Heating water system/piping
11) Steam system
12) Humidifiers
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B. General references to equipment will refer to the above systems and their
components.
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PART 26 - PRODUCTS
A. All standard testing equipment required to perform startup and initial checkout and
required functional testing shall be provided by the Division contractor for the
equipment being tested. For example, the mechanical contractor of Division 23 shall
ultimately be responsible for all standard testing equipment for the HVAC system and
controls system in Division 23, except for equipment specific to and used by the TAB
contractor in their commissioning responsibilities.
B. Special equipment, tools and instruments (only available from vendor, specific to a
piece of equipment) required for testing equipment, according to these Contract
Documents shall be included in the base bid price to the Contractor and left on site,
except for stand-alone data-logging equipment that may be used by the CxA.
D. All testing equipment shall be of sufficient quality and accuracy to test and/or measure
system performance with the tolerances specified in the Specifications. If not
otherwise noted, the following minimum requirements apply: Temperature sensors
and digital thermometers shall have a certified calibration within the past year to an
accuracy of ±0.5F and a resolution of ± 0.2F. Pressure sensors shall have an
accuracy of + or - 2.0% of the value range being measured (not full range of meter)
and have been calibrated within the last year. All equipment shall be calibrated
according to the manufacturer’s recommended intervals and when dropped or
damaged. Calibration tags shall be affixed or certificates readily available.
PART 27 - EXECUTION
27.1.1.1 MEETINGS
PART 28 - Scoping Meeting: The CxA will schedule, plan and conduct a commissioning
scoping meeting with the entire commissioning team in attendance. Information gathered from
this meeting will be used by the CxA to revise the Draft Commissioning Plan to its “final”
version.
PART 29 - Miscellaneous Meetings: CxA may attend regular construction meetings to keep
informed of project progress & coordinate the commissioning activities. Other meetings will be
planned and conducted by the CxA as construction progresses. These meetings will cover
coordination, deficiency resolution and planning issues with particular Subs. The CxA will plan
these meetings and will minimize unnecessary time being spent by Subs.
29.1.1.1 REPORTING
PART 30 - The CxA will regularly communicate with all members of the commissioning team,
keeping them apprised of commissioning progress and scheduling changes through memos,
progress reports, etc.
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PART 31 - A final summary report by the CxA will be provided to the PM, focusing on evaluating
commissioning process issues and identifying areas where the process could be improved. All
acquired documentation, logs, minutes, reports, deficiency lists, communications, findings,
unresolved issues, etc., will be compiled in appendices and provided with the summary report.
31.1.1.1 SUBMITTALS
PART 32 - The CxA will provide appropriate contractors with a specific request for the type of
submittal documentation the CxA requires to facilitate the commissioning work. These requests
will be integrated into the normal submittal process and protocol of the construction team. At
minimum, the request will include the manufacturer and model number, the manufacturer’s
printed installation and detailed start-up procedures, full sequences of operation, O&M data,
performance data, any performance test procedures, control drawings and details of owner
contracted tests. In addition, the installation and checkout materials that are actually shipped
inside the equipment and the actual field checkout sheet forms to be used by the factory or field
technicians shall be submitted to the Commissioning Authority. All documentation requested by
the CxA will be included by the Subs in their O&M manual contributions.
PART 33 - The CxA may request additional design narrative from the A/E and Controls
Contractor, depending on the completeness of the design intent documentation and sequences
provided with the Specifications.
PART 34 - The Commissioning authority will review submittals related to the commissioned
equipment for conformance to the Contract Documents as it relates to the commissioning
process, to the functional performance of the equipment and adequacy for developing test
procedures. This review is intended primarily to aid in the development of functional testing
procedures and only secondarily to verify compliance with equipment specifications, which is
the A/E’s responsibility. The Commissioning authority will notify the GC, PM or A/E as
requested, of items missing or areas that are not in conformance with Contract Documents and
which requires resubmission.
PART 35 - These submittals to the CxA do not constitute compliance for O&M manual
documentation. The O&M manuals are the responsibility of the Contractor, though the CxA will
review and approve them.
PART 37 - Prefunctional checklists are necessary to ensure that the equipment and systems
are operational. It ensures that functional testing (in-depth system checkout) may proceed
without unnecessary delays. Each piece of equipment must receive a full prefunctional
checkout. No sampling strategies are used. The prefunctional testing for a given system must
be successfully completed prior to formal functional testing of equipment or subsystems of the
given system. Attachment A is an example of an acceptable format for the PFC. Other formats
may be used with the permission of the PM.
PART 38 - Start-up and Initial Checkout Plan: The CxA shall assist the contractor in developing
pre-functional checklists and a detailed start-up plan for all commissioned equipment. The
primary role of the CxA in this process is ensure that there is written documentation that each of
the manufacturer-recommended procedures have been completed.
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1. The subcontractor responsible for the purchase of the equipment develops the
full start-up plan. The plan will include checklists and procedures with specific
boxes or lines for recording and documenting the checking and inspections of
each procedure and a summary statement with a signature block at the end of
the plan.
2. The full start-up plan could consist of something as simple as:
a. The CxA’s, contractor’s or manufacturer’s prefunctional checklists.
b. The manufacturer’s standard written start-up procedures copied from the
installation manuals with check boxes by each procedure and a signature
block added by hand at the end.
c. The manufacturer’s normally used field checkout sheets.
3. The subcontractor submits the full startup plan to the CxA for review and
approval.
4. The CxA reviews and approves the procedures and the format for documenting
them, noting any procedures that need to be added.
5. The full start-up procedures and the approval form may be provided to the PM for
review and approval, depending on management protocol.
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PART 40 - This sub-section applies to all commissioning functional testing for all divisions.
PART 41 - Objectives and Scope: The objective of functional testing is to demonstrate that
each system is operating according to the documented design intent and Contract Documents.
Functional testing facilitates bringing the systems from a state of substantial completion to full
dynamic operation. Additionally, during the testing process, areas of deficient performance are
identified and corrected, improving the operation and functioning of the systems.
In general, each system should be operated through all modes of operation (seasonal,
occupied, unoccupied, warm-up, cool-down, part- and full-load) where there is a
specified system response. Verifying each sequence in the sequences of operation is
required.
PART 42 - Development of Test Procedures: Before test procedures are written, the CxA shall
obtain all requested documentation and a current list of change orders affecting equipment or
systems, including an updated points list, program code, control sequences and parameters.
The CxA shall develop specific test procedures and forms to verify and document proper
operation of each piece of equipment and system. Each Sub or vendor shall provide limited
assistance to the CxA in developing the procedures (answering questions about equipment,
operation, sequences, etc.). Prior to execution, the CxA shall provide a copy of the test
procedures to the Sub(s) who shall review the tests for feasibility, safety, equipment and
warranty protection. The CxA may submit the tests to the A/E for review, if requested.
Functional tests may also be written and performed by the contractor and witnessed by the
CxA. Fire protection and emergency generator sequences would be an example of
this. In these cases, a test plan would be submitted by the contractor and approved by
the CxA prior to testing.
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C. Test Equipment: Refer to Section 01 9113, Part 2 for test equipment requirements.
D. Problem Solving: The CxA will recommend solutions to problems found, however the
burden of responsibility to solve, correct and retest problems is with the GC, Subs and
A/E.
PART 44 - Documentation: The CxA shall document the results of all functional tests using the
specific procedural forms developed for that purpose. Prior to testing, these forms are provided
to the PM for review and approval and to the Subs for review.
PART 45 - Non-Conformance
1. The CxA will record the results of the functional test on the procedure or test
form. All deficiencies or non-conformance issues shall be noted and reported to
the PM on the CxA’s standard issues tracking form.
2. Corrections of minor deficiencies identified may be made during the tests at the
discretion of the CxA. In such cases the deficiency and resolution will be
documented on the procedure form.
3. Every effort will be made to expedite the testing process and minimize
unnecessary delays, while not compromising the integrity of the procedures.
However, the CxA will not be pressured into overlooking deficient work,
loosening acceptance criteria, or combining CxA functional testing with the
contractor QA checkout procedures to satisfy scheduling or cost.
4. A complete round of tests will be performed, with results and deficiencies
reported to the Subs and the PM. The responsible Subs will then have an
opportunity to correct the deficiencies and schedule re-testing. Re-testing of up
to 10% of the total number of executed tests will be provided by the CxA at no
additional charge. Costs of additional re-testing will be as described in the next
section.
a. When there is no dispute on the deficiency and the Sub accepts
responsibility to correct it:
1) The CxA documents the deficiency and the Sub’s response with
intentions and they go on to another test or sequence. The Sub
corrects the deficiency and notifies the CxA that the system is ready
to be retested.
2) The CxA reschedules the test and the test is repeated.
b. If there is a dispute about a deficiency, regarding whether it is a deficiency
or who is responsible:
1) The deficiency shall be documented on the non-compliance form
with the Sub’s response and a copy given to the PM and to the Sub
representative assumed to be responsible.
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PART 46 - Approval: The CxA notes each satisfactorily demonstrated function on the test form.
Formal approval of the functional test is made later after review by the CxA and by the CM, if
necessary. The CxA recommends acceptance of each test to the CM using a standard form.
46.1.1.1 REPORTS
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PART 49 - Systems Manual [May not be necessary for smaller projects – definitely do want
this for new buildings]
1. The CxA will provide a Systems Manual in addition to the O&M Manuals
submitted by the Contractor. The Systems Manual generally focuses on
operating, rather than maintaining the equipment, particularly the interactions
between equipment.
The Systems Manual shall include the following for each commissioned system:
a. Final version of the Basis of Design
2. gle line diagrams
a. As-built sequences of operations, control drawings and original setpoints
b. Operating instructions for integrated building systems
c. Recommended schedule of maintenance requirements and frequency, if
not already included in the project O&M manuals
d. Recommended schedule for calibrating sensors and actuators
PART 50 - The GC shall be responsible for training coordination and scheduling and ultimately
for ensuring that training is completed.
PART 51 - The CxA shall be responsible for monitoring and approving the content and
adequacy of the training of Owner personnel for commissioned equipment, as called for in the
contract documents.
1. The contractor will provide training for commissioned systems and equipment
that covers the following topics:
a. General purpose of the system (design intent)
b. Use of the O&M manuals
c. Review of control drawings and schematics
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PART 52 - Unforeseen Deferred Tests: If any check or test cannot be completed due to the
building structure, required occupancy condition, or other deficiency, execution of checklists and
functional testing may be delayed upon approval of the PM. These tests will be conducted as
soon as possible. Services of necessary parties will be negotiated.
PART 53 - The commissioning process generates a number of written work products described
in various parts of the specifications. The Commissioning Plan lists all the formal written work
products, describes briefly their contents, who is responsible to create them, their due dates,
who receives and approves them and the location of the specification to create them.
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A. END OF SECTION
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