Engineering Workshop Practices Lecture 5
Engineering Workshop Practices Lecture 5
CIRCUITS
There are three basic methods of wiring lights in a domestic installation.
1. Loop-in method
2. Joint Box method
3. Three Plate Ceiling Rose method
Loop-in Method
The loop-in method is completed using 1.5mm² PVC / PVC single core cables plus a Protective
Conductor ( PE ).
Switch feeds and switch wires are wired with brown cable.
Neutrals are wired with blue cable.
A protective conductor must be provided at all lighting points and at all switch positions.
These must be insulated with Green / Yellow sleeving.
Switches are installed at a standard height of 1.1 metres above the finished floor level ( FFL ).
Figure 45 shows how three lamps, individually controlled by one- way switches are connected to
the supply.
Figure 45.
Switch 1 will control lamp 1 Switch 2 will control lamp 2 Switch 3 will control lamp 3
Lamps are placed in the centre of room ceilings except when more than one lamp is to be fitted.
There should be no more than ten lighting points per circuit.
There should be at least two lighting circuits per dwelling.
This is to ensure that the entire house is not plunged into darkness if one lighting circuit fails.
All connections are made at the switches and light fittings and are therefore easily accessible.
The lamps are connected in parallel but separately switched.
When all switches are in the “up” position, all lamps will be “off”.
It is extremely important to note that a fuse or MCB and the control switch must interrupt the
phase conductor of the supply.
Joint Box Method
The joint box method may be completed using 1.5mm² PVC / PVC single core cables
plus a protective conductor, or 1.5mm² Twin and Earth PVC / PVC cable.
The phase and neutral conductors are looped into the joint boxes using brown and
blue cores respectively.
Neutrals and switch wires are run between joint boxes and batten lamp holders /
ceiling roses. Protective conductors are connected at all accessories.
Figure 46 shows how two lamps, individually controlled by one-way switches, are
connected to the supply. Protective conductors are omitted for clarity.
Figure 46.
Switch feeds and switch wires are run between joint boxes and switches. A twin brown cable is
available for this purpose.
IMPORTANT: All neutral conductors must have blue insulation. All live conductors, switch feeds
and switch wires must have brown insulation. All protective conductors must have Green / Yellow
insulation or sleeving.
This method of wiring lights is no longer used in domestic installations. It will of course be
encountered in older installations for many years yet.
Note: Joint box must be fixed in position.
Three Plate Ceiling Rose Method
The three plate ceiling rose method may be completed in a similar manner to the joint
box method.
The three plate ceiling rose actually replaces the joint box and the batten lamp holder
or two plate ceiling rose.
As a result there are fewer cables to be run. This involves less time at the first fixing
stage.
Figure 47 shows how two lamps individually controlled by one-way switches are
connected to the supply. Protective conductors are omitted for clarity.
Figure 47.
There are more terminations to be made off and most of these are at the ceiling roses.
This results in more time at the second fixing stage. All terminations will be accessible
within the room.
All live conductors, switch feeds and switch wires must have brown insulation. All
protective conductors must have Green / Yellow sleeving.
Example of Lamp holder Connections
Figure 48.
Example of Ceiling Rose Connection
Figure 49.
Time switch Controlled Lighting
In any situation where lighting is required for certain hours of the day or week a basic time switch
will provide this control. Time switches are available as 24 Hour or 7 Day models. Analogue and
Digital versions are readily available.
An analogue time switch consists of a suitably rated electrical switch operated by a cam. The
movement of this cam is provided by a train of gears driven by a small electric motor. The timing is
accurate as the motor speed is governed by the frequency of the supply. The dial on a 24 Hour
version rotates once every 24 Hours. The dial on a 7 Day version rotates once every 7 days.
A 24 Hour model will provide the same operation every day. A 7 Day model will provide the same
operation every week, allowing for different switching times each day of the week. Some makes
allow for only two “on” / “off” operations per day / week while others allow for much more. They
are often used to provide outside lighting for houses, shops factories etc. Check manufacturers
instructions on setting the time switch.
Figure 50.
Most time switches feature a built in switch. It may be labeled in different
ways. It is however a simple two way switch with an “OFF” position. It allows for the
time switch load to be permanently off, permanently on or timed. An indicator light is
another useful feature as it gives clear indication that the supply is on the load. It is
connected across the outgoing supply from the time switch.
Remember that any load supplied via a time switch may be powered up
unexpectedly.
Typical Specifications
Figure 51 Figure 52
Figure 53
Smoke Alarms
In the event of a fire, the presence of smoke in escape routes ( stairways and hallways ) is the greatest
problem in effecting a safe exit from a building. Smoke alarm units should be installed in these areas.
Almost half of domestic fires start in kitchens. Nearby exit routes must be protected. Electrical
appliances and wiring cause 15% of fires. The most common cause of fatalities involves materials used
by smokers. The use of electric blankets, particularly by the elderly is another high risk situation. People
with impaired mobility require more time to escape. These areas must be protected.
Alarms will only work if sleeping occupants can hear them through a closed door. For people with a
severe hearing impairment, a visual alarm and under pillow vibrating disc is recommended. These
can be operated by a detector unit.
Smoke Alarm Systems are classified into six grades. The most elaborate system is a Grade A, while the
most basic system is a grade F.
A Grade D System consists of one or more mains operated units with battery back up supply. These are
the most reliable types as the battery maintains supply in the event of mains failure.
A Grade F System consists of one or more battery operated alarm units. These are the least reliable on
account of the need for the battery to be checked periodically. A Grade E System consists of one or more
mains operated units. These are reliable only if there is a very low risk of loss of mains supply.
The system recommended in domestic premises is a Grade D.
Disconnect units during Insulation Resistance testing as the high test voltage will cause
damage. This test is best done before the units are installed on their mounting bases.
Figure 54
Figure 55
Testing Lighting Circuits
A “polarity test” must be done on all lighting circuits when new or after an alteration
has been made. This is to ensure that the phase conductor is connected to the FUSE or
MCB and single pole switches, rather than the neutral. See Figure 56. Any Edison
Screw type lamp holder should also be checked to ensure that the phase conductor is
connected to the centre contact and the neutral to the screw contact,. See Figure 57.
This test must be done with the supply “DISCONNECTED” and may be carried out as
follows:
Remove circuit FUSE or open MCB.
Remove all lamps from relevant circuit.
Connect one lead of the ohmmeter to the phase conductor in the distribution board as shown.
Connect the other lead to the switch feed terminal. See Figure 56.
A wander lead of known resistance is required to reach from the distribution board to each switch
and lamp position.
A very low resistance value should be indicated, corresponding to the length and Cross Sectional
Area of the conductor involved. This resistance should be indicated, regardless of the switch
position, i.e. “on” or “off”.
Figure 56.
Move lead to the Edison Screw centre contact. See Figure 57.
A very low resistance value should be indicated, only when the switch is in the “on” position.
Figure 57.
Note: The circuit switch must be operated when checking polarity of Edison Screw lamp holder.
If the continuity of the neutral conductor is also checked, we can say that the circuit
will function correctly.