Gas Sweetening Unit (or) Acid Gas Removal Unit

(or) Amine Contactor Unit

Amine = Menthol Dai Ethanol Amine
In Kuwait use Sulfinol-X
One Day Production 130 Million (MMSCFD)
Sour Gas = H2S + CO2 (Hydrogen sulfide +
Carbon dioxide)
Operation: Sour Gas from Gas Compressor
Discharge Scrubber (75bar –Temp 32 C) to Gas
Sweetening Unit Sour Gas Chiller Tube Side
(Outlet Temp-20) PROPAIN to Shell Side for
cooling purpose (24 bar-Temp-29) Degreased
Temp, Then Sour gas Enter to Sour gas Surge
Drum (Misbade) remove oil condensate then Gas
to Black Powder Filter remove the small
Particles then Gas to SMMSM Scrubber remove
the 5Microne Particles, After Gas go to Amine
Contactor (Bottom) Also Solvent (Amine) Inject
to Top (More than Gas Press 77bar) Hear Solvent
Remove H2S and CO2 from the Gas, After Sweet
Gas to Sweet Gas KO Drum (Temp-60C) hear
Remove the Solvent Particles then Sweet Gas to
Sweet Gas Chiller, Decreased Temp then Gas to
Sweet Gas Scrubber (Remove Condensate)
Finely Gas Enter to Gas Dehydration Unit

Amine Regeneration unit.(Solvent)

Our Plant (H2S and CO2) Below 1% (10000ppm)
so NO SRU Plant, H2S send to Knock out Drum
via Insinuator (Flayer)
Operation: Received Rich Solvent from Amine
Contractor & Sweet Gas KO Drum send to
Solvent Flash Vessel (This Vessel same Like 3
Phase Separator Water Area receive a Rich
Solvent send to Exchanger, Oil area receive a
Condensate send to Close Drain system and this
Vessel Pressure maintenance Fuel Gas (6 bar)
After Solvent Flash Vessel Fuel Gas to Flash Gas
Absorber hear also Low pressure Lean Solvent
Injected (From Solvent Injection Pump Suction
(10Bar, Temp-58c) second step Remove Rich
solvent from Gas, After Gas to LP Compressor
Suction 2nd stage,
Rich Solvent from Solvent Flash
Vessel & Flash Gas Absorber to Lean Solvent
/Rich Solvent Exchanger (Increase Temp -130 c)
then Solvent to STRIPPER (This Stripper have a
TWO step Process Top Side Stripper & Bottom
Side Accumulator) Rich Solvent to Stripper hear
inject Lean Solvent (From Accumulator) Lean
Solvent Remove the (H2S and CO2) from Rich
Solvent, Then Stripper Acid Gas to Solvent
Reflex Condenser (FinFan System) then go to
Accumulator, The Accumulator Separate Solvent
and Acid Gas, (Accumulator have a Misbad
Remove Solvent) This Solvent Via Pump to inject
Stripper, and Acid Gas to Insinuator (Flayer)
Stripper Lean Solvent to Reboiler (Reboiler
working through Hot Oil Heater Temp-130)
Increase Temp Back to Stripper Below via
CHEMLE and Remove the Acid Gas Particals and
Solvent to Surge Tank, From Surge Tank to
Booster Pump Pumping to Lean/Rich Solvent
Exchanger, After Exchanger Lean Solvent to
Collar (Decreased Temp) Then Prefilter, Carbon
Filter, After Filter Via Solvent Injection Pump to
Solvent Sour Gas Contactor.
(GDU)Gas Dehydration Unit
Used = Dry Eatalin Glycol
Operation: Sweet Gas from, Gas Sweetening Unit
Sweet Gas Scrubber to Enter the Glycol
Contactor Bottom(Pressure=75bar) Also Glycol
Inject to Top (More than Gas Press 77bar) Hear
Glycol remove the condensate from the Sweet
Gas, after process Sweet Gas to Gas Export line,
Rice Glycol go to Glycol Regeneration Unit,

Operation: Rich Glycol From (TEG) Glycol

Contactor (Press=77bar&Temp-93c) to Reboiler
Reflex Condenser (Increase heat) After to Gold
Glycol Exchanger (Lean Glycol/ Rich Glycol
-Increase heat) Then Rich Glycol to Flash Drum
Hear Remove Gas from Glycol (Gas to Comp
Suction) Rich Glycol to Solied Filter and Carbon
Filter (Filter DP 100) Remove the Moister Then
Rich Glycol to Hot Glycol Exchanger (Lean
Glycol/ Rich Glycol -Increase heat) then Still
Colum via Reboiler (Used Hot Oil Heater Oil)
After heated Lean Glycol to Stripper Colum
remove (Gas+Moester) Then Lean Glycol to
Surge Drum, From Surge Drum to Glycol
Injection Pump, Pumping to Lean Glycol Go
through Two Glycol/Glycol Exchanger and
Glycol/Sweet Gas Exchanger Then go to Glycol
Contactor.

EFFLUNT WATER TREATMENT : OMM-Niqa

Produced Water Enter Skimmer (Vertical Vessel
OP-3bar Temp-104c) Gas to Comp Suction, Oil to
Closed drain & Water to Produced Water Tank
Tank (Capacity-1000bbls Gravity Settling
Remove SLUDGE) After Produced Water Tank
Pump Pumping to Product Water to Stripper
Colum Hear Inject Nitrogen (Remove Gas and
Gas to Flyer) Then Water to IGF UNIT(Induval
Gas Furefinel System This Unit Same Like
SKIMMER, One Different Produces Water
Together Inject Fuel Gas via Disperser, Make IGF
inside Pupils and cyclone to Separate oil,(Oil to
Closed Drain) After IGF Water to WALNUT Filter,
Hear Separate Water and SLUDGE, Water to
FinFan Cooler Via EFFLUNT WATER Storage
Tank and Sludge to DECANT Tank, Have a 2
WALNUT Filter One ON Line One Standby Every
12 Hours After One Back Wash Another one On
Line, DECANT Tank Sludge Remove through
Vacuum Truck, and Water From EFFLUNT
WATER Storage Tank to Water to Booster Pump
Via Water Injection Pump Inject to Wells.
Oxygen scavenger; Kill the factures, use well head of
water injection line.
Inject Chemical Anti foaming. Avoid foaming
Corrosion inepter: avoid corrosive inside the pipeline
Vapor Recovery Unit. Gas Dehydration Unit Flash Drum
Gas and Flash Gas Absorber Gas receive Vapor Recovery
Unit. Hear remove condensate, this unit same like Two
Phase Separate, Gas to Comp Suction and condensate
to closes Drain.

PROPAIN UNIT: After Chiller the Propane

(Gas)to Chiller Top Side Receiver, Then Propane to
Compressor suction hear Lube oil together compress
and increase Pressure then Propane to Two Phase
Separator, Hear separate Lube Oil and Propane,
Propane to Finfan system decrees Temp Then Propane
to Surge Drum (Propane Storage), After Surge Drum
Propane to Accumulator Via go to Chiller (After
Accumulator Propane Pressure Degreased Hear Propane
change from Gas to liquid)

Offshore Water Injection

1. Lifting Pump (#5) get water from Sea, Lifting
Pump Sechsen Inject Chemical Chlorine, Lifting
Pump Sechsen have a Strainer (Remove the Dust
& Passé) Pump Discharge Pressure 150psi
Lifting Pump Discharge Inject Chemical (Name
Don’t No)
2. After Water go to WALNUT Filter (12) normally
11 filters online & one filter back washing (back
washing Time 1.5 hours, back washing
1.Agitation, 2. Back washing/Ariation, 3.Draining
back wash Water), Filter Discharge Inject
Chemical Anti foaming.
Anti foaming avoids the Forming inside the
Deoxidation Tower
3. Then Water go to Deoxidation
Tower (Top) this tower inside have a Edector
available, Edector remove the Oxygen from the
water, After remove Oxygen, Oxygen Content
below 20PPB, (PPB=Part per billion)
4. After Water go to Booster Pump suction (Hear
Inject Chemical Correns Inhibitor this Chemical
avoid the Corrosive inside the Pipe line, After
Booster Pump Discharge pressure is 150psi,
Booster Pump (Inject Chemical Amine and
Aldehyde)
5. After Water go to Centrifugal Pump suction,
Centrifugal Pump Discharge pressure is 3500
PSI,
Then water sent to Water Injection Wells.
UTILITIES
1. Close/Open Drain System
2. Portable / Fire Water System
3. Chemical injection Area
4. Hot Oil Medium
5. Flair & Flare Knock Out Drums
6. Instrument Air, Plant Air & Nitrogen Air Skid
7. Diesel Tank.

EFFLUNT WATER TREATMENT (Produced

Water) Operation: Produced Water Enter
Skimmer (Vertical Vessel OP-3bar Temp-104c)
Gas to Comp Suction, Oil to Condensate
Collection Vessel & Water to Gravity Settling
Tank (Capacity-7500bbls Gravity Settling
Remove SLUDGE) After Settling Tank Pump
Pumping to Heat Exchanger (Water/Water
Exchanger) through Product Water to Stripper
Colum (Remove Gas) Stripper have a Hot oil
Reboiler, This Reboiler suction from Stripper
also Return to Stripper, (Reboiler Use Hot Oil
Medium Temp-120) Then Water to IGF
UNIT(Induval Gas Furefinel System)(GFU Unit)
This Unit Same Like SKIMMEROne Different
Produces Water Together Inject Fuel Gas via
Disperser Make GFU inside Pupils Separate oil,
After GFU Water to WALNUT Filter Hear Separate
Water and SLUDGE water to FinFan Cooler Via
EFFLUNT WATER Storage Tank and Sludge to
DECANT Tank, Have a 2 WALNUT Filter One ON
Line One Standby Every 12 Hours After One
Back Wash Another one On Line, DECANT Tank
Sludge Remove through Vacuum Truck and
Water EFFLUNT WATER Storage Tank From
EFFLUNT WATER Storage Tank to Water to
Booster Pump Via Water Injection Pump Inject to
Wells.