Create and Use Tool Objects
Create and Use Tool Objects
Choose Start→Manufacturing.
Right-click the background of the Operation Navigator and choose Expand All.
2. Create a 5-parameter mill tool object and then cut and paste the
FACE_MILLING_AREA operation into that object so that the operation uses the new
tool.
The Type determines the available Subtypes you have to choose from.
In the Create Tool dialog box, set the Type option to Machinery_Exp if it is not already.
The Subtype section displays only tools that are appropriate for milling operations. Turning
or drilling tools, for example, are not displayed.
The tool name defaults to MILL based on the subtype you chose. You may name the tool
using the following rules:
o Up to 20 characters
o The only acceptable special characters are the dash (-), period (.), and
underscore (_).
o No spaces are allowed.
3. Specify parameters that define the size and material of the tool.
4. The tool material is one of several parameters that the Reset from Table option
uses to determine the speeds and feeds for cutting.
5. Respecify the tool the operation uses by dragging and dropping the operation
onto the tool object.
You can also move objects by cutting and pasting the operation inside the tool object.
The slashed circle indicates that operation parameters have changed and that the tool
path must be regenerated to update.
Generate the tool path using the EM–1_.031 tool. This will update the operation status.
Use the Search Criteria dialog box to narrow down the library search by specifying
additional parameters.
A number appears next to the button indicating the number of tools in the library that match
the parameters you have specified so far.
7. You can narrow the search even further by specifying exact numeric values or
a range of values using <, >, <=, and >= signs.
You have narrowed the search to only those tools in the library with a diameter of 0.50.
This displays an Information listing of all the tools matching the search criteria. It will allow
you to determine the values (Flute Length and Corner Radius for example) that can be
specified to continue narrowing the list.
Close the Information window.
(D) Diameter .5
You have narrowed the search to the only those .50 diameter tools in the library with a flute
length greater than 1 and a corner radius greater than or equal to .05 .
8. Use the Search Result listing to choose the desired tool or tools.
Tip:
Use the left mouse button to choose a single tool. Use the left mouse button in combination
with the Shift key to choose a range of tools. Use the left mouse button with the Ctrl key to
selectively choose several tools from the list. The Ctrl key also enables you to deselect one
at a time.
9. The tools retrieved from the library appear in the Machine Tool view of the
Operation Navigator and are now available to be used in operations.
Look over the information and then dismiss the Information window.
The circle indicates that operation parameters have changed and that the tool path
must be regenerated to reflect the change.
Choose Start→Manufacturing.
The SEMI_FINISH object in the Operation Navigator is not a parent group because it does
not contain any operations.
Click NC_PROGRAM.
Drag the slider bar to the left to slow down the Animation Speed to 7.
Click Play .
A message displays informing you that the part does not contain or inherit blank geometry
The Temporary Blank dialog displays allowing you to define blank geometry temporarily to
perform dynamic material removal.
Auto Block creates a solid body bounding the part geometry with faces parallel to the WCS.
Geometry groups
Expand MCS_MILL.
The Type determines the available Subtypes you have to choose from.
This is so that the object you are creating will inherit the Machine Coordinate System
parameters
4. Create the part required to generate the tool paths. You will first define the
PART.
Click Specify Part .
Click Close.
Click OK twice.
6. Cut and paste the two operations into the WORKPIECE_1 geometry object.
Select FACE_MILLING_AREA and FACE_MILLING_AREA_PROFILE from the Program
Order view of the Operation Navigator.
Select one of the operations, then hold Ctrl and select the other operation, if needed.
Click Generate.
Right-click in the background of the graphics window and choose Refresh to remove the
tool path display.
8. Use the Tool Path Visualization options to animate the cutter movement and
dynamically display material removal for the program.
Because the part inherits blank geometry from the workpiece object, the Automatic Blank for
Visualize dialog does not display as it did in the previous examples.
Program objects
Choose Start→Manufacturing.
Expand the program by clicking + sign so you can see all the operations.
The Operation Navigator shows that all operations are contained in a single program
object.
2. The program machines both the top and the side of the part.
3. Create a program object that contains only the operations that machine the top
of the part.
SelectROUGH_COPY.
6. Cut and paste the operations that machine the top of the part into the TOP
program object.
Note:
You can also drag and drop multiple objects to achieve the same result.
7. Use cut and paste to move operations into the FINISH program object.
Cut and paste the FACE_MILLING_AREA_PROFILE operation inside the FINISH object.
Introduction
Estimated time to complete this course: 37 - 57 minutes.
In this course, you are going to create operations and how to edit and respecify parent
groups from within the operations. You will also learn how to customize dialog boxes to
match those of a specified source file and update legacy dialog boxes to match those of the
current release. Once created, you will generate the tool paths, visualize material removal,
simulate the machine tool, and postprocess a tool path.
You will also learn how to use a Process Assistant to create a program containing a
predefined sequence of operations.
Creating operations and generating tool paths — Creating operations, editing and
respecifying parent groups, and generating tool paths.
Updating and customizing dialog boxes — Updating dialog boxes in the current work part
to match corresponding dialog boxes in a specified source file.
Postprocessing tool paths — Postprocessing tool path data for use with a specific machine
tool/controller combination.
On the toolbar above, click for more information about the parts and other files you need
for the activities in this course.
NX Roles
The activities in this course assume that you are using the CAM Express role in NX. If you
are using a different role, you may see different buttons and menus in NX.
Customizing toolbars
In this course, all needed toolbars and commands are displayed by default. No customization
is necessary.
2. You will create a face mill operation that roughs out material in multiple cut
levels.
The Type determines the subtype icons and the parent groups that are available to choose
from in the dialog box.
Click FACE_MILLING_AREA .
Choosing the appropriate operation subtype will set many of the required operation
parameters and can save a significant amount of time and effort in defining the
operation.
Program 1234
Tool EM-1.0
Geometry WORKPIECE
Method MILL_ROUGH
You will allow the system to recommend appropriate feed rates and speeds based on
the user specified part material, tool type and material, cut method, and cut depth
parameters.
Click OK.
Click Generate at the bottom of the dialog box to create the tool path.
Refresh the display.
7. You will use the Tool Path Visualization options to animate the cutter
movement and dynamically display material removal for the program.
Click Play .
Choose Start→Manufacturing.
2. You will look at the layout of an existing dialog box and then you will update it
to match that of a specified source file.
In the Machine Tool view of the Operation Navigator, double-click MILL to display the
tool dialog box.
3. You will update the tool dialog box so that the layout matches that of a similar
dialog box in a specified source file.
Note:
Highlighting any object in the Operation Navigator allows you to display the Update
Customization dialog box.
Expand all of the objects in the Work Part Objects area of the Update Customization
dialog box.
The "Work Part Objects" area lists all of the operations, tools, methods, and geometry group
dialog boxes in the current work part that can be customized. The "Copy customization
from" area lists all objects of similar type that can be used to customize the selected
object in the work part.
All tool objects contained in the mfe_cavity part similar to the highlighted MILL object are
listed. You will use one these objects to customize the MILL dialog box in your work part.
In the Machine Tool view of the Operation Navigator, double-click MILL to display the
customized dialog box.
Click Cancel.
4. Dialog boxes in the work part can also be updated to the default configuration
of the current release.
In the Operation Navigator, right-click any tool object and choose Object→Customize
from.
Hold down Ctrl and click MILL_1 and MILL_2 in the Work Part Objects list.
5. You will see how the dialog boxes have been updated to the default
configuration of the current release.
In the Machine Tool view of the Operation Navigator, double-click the MILL_2 tool object
to display the customized dialog box.
Click Cancel.
Double-click the MILL_1 tool object to display the customized dialog box.
6. You will look at the layout of an existing operation dialog box and then you will
update it to match that of a specified source file.
This dialog box has no tabs and has not been customized in any way.
7. You will update the FLOWCUT_SINGLE operation dialog box to match that of
a similar dialog box in a specified source file. You will see how the system sorts dialog
boxes by "similar type".
In the Operation Navigator, right-click FLOWCUT_SINGLE and choose
Object→Customize from.
Click OK.
8. The "Copy customization from" area will list only the objects of similar type that
can be used to update the chosen dialog box.
All objects similar to FLOWCUT_SINGLE contained in the mfe_cavity part (all surface
contouring objects) are listed.
Click Update.
9. You will see how the operation dialog box has been updated.
Note:
This can be useful when you have both inch and metric templates and you want the dialog boxes
to match. After customizing the inch part, for example, open the metric part and use
"customize from". Then browse for the inch part, and select the corresponding objects.
10. You will add the More/Less button and specify which options it shows and
hides.
11. This is the option after which the customized item will appear in the dialog box.
You now see the Start Collapsible Group:MORE/LESS and End Collapsible
Group:MORE/LESS.
Next, you will place the items you wish to be able to hide between Start Collapsible
Group:MORE/LESS and End Collapsible Group:MORE/LESS items.
13. This is the option after which the customized item will appear in the dialog box.
The All other Parameters item appears under the Select Geometry Group group.
14. The All other Parameters button has been added to the dialog box.
The All other Parameters dialog box displays all of the unused customizable items. You
can scroll down and input any available parameter. Only the parameters that are
appropriate for the current operation are available. All others are unavailable.
Scroll up and down through the options in the All other Parameters dialog box.
Click Cancel.
In the Program Order View of the Operation Navigator, expand the objects so you can
see the operations.
Repost status ( ) means that the tool paths have been generated but have not been
postprocessed or exported from the part file.
Postprocessing converts this internal tool path containing events and motions into a format
compatible to the machine tool's controller. For example, the FEDRAT/MMPM,250.0000
command might be converted to the format F250.0 and the
GOTO/0.0000.45,0000,3.0000 might be converted to G00X0.0000Y45.0000Z3.0000.
4. The generic postprocessors provided by the system are displayed in the list of
available machines. You will choose a postprocessor for a 3 axis milling machine tool.
Note:
The Post Defined option applies only to postprocessors created by Post Builder. The system
determines the output units based on the units of the postprocessor. For all the other options
using Post Builder created postprocessors, if the selected output unit is in conflict with the
postprocessor output unit, the system displays a warning. This option should always be used
for Post Builder created postprocessors.
The tool paths are postprocessed and listed in an Information window. The file has been
created and saved in the specified directory.
Choose Start→Manufacturing.
Step 1 — Welcome
Read the description and the prompt on the Rest Milling Wizard welcome window.
This will create three Cavity Milling operations in an IPW Sequence. This uses the In-process
Workpiece to cut only remaining material.
As instructed by the prompt, you must first enable Level Based IPW before proceeding with
the Wizard.
Click Next in the Rest Milling Wizard window to proceed to the next step.
Select the WORKPIECE or another geometry group that contains the Part and Blank
geometry.
Click Next to accept WORKPIECE as the geometry group that contains the part and blank
geometry.
Use Select, Edit, or Reselect to pick the faces you want to cut.
To cut all of the Part geometry, skip this step by choosing Next.
This will generate paths for the three operation in the sequence.
Press the Generate Icon to make the paths now, or Next to do this later.
Click Generate in the Manufacturing Wizard to create all of the tool paths.
Click OK in the Tool Path Generation dialog box as needed to generate each of the tool
paths.
Click Next in the Manufacturing Wizard once the tool paths have been generated.
Step 6 — Complete the process
Read the prompt.
You can now use the Operation Navagator to edit the operations, change settings, and
generate and visualize the tool paths.
You can edit the IPW sequence group in the Geometry view.
Click the 2D Dynamic tab in the Tool Path Visualization dialog box.
Step 1 — Welcome
Read the description and the prompt on the Rest Milling Wizard welcome window.
This will create three Cavity Milling operations in an IPW Sequence. This uses the In-process
Workpiece to cut only remaining material.
As instructed by the prompt, you must first enable Level Based IPW before proceeding with
the Wizard.
Click Next in the Rest Milling Wizard window to proceed to the next step.
Select the WORKPIECE or another geometry group that contains the Part and Blank
geometry.
Click Next to accept WORKPIECE as the geometry group that contains the part and blank
geometry.
Use Select, Edit, or Reselect to pick the faces you want to cut.
To cut all of the Part geometry, skip this step by choosing Next.
This will generate paths for the three operation in the sequence.
Press the Generate Icon to make the paths now, or Next to do this later.
Click Generate in the Manufacturing Wizard to create all of the tool paths.
Click OK in the Tool Path Generation dialog box as needed to generate each of the tool
paths.
Click Next in the Manufacturing Wizard once the tool paths have been generated.
Step 6 — Complete the process
Read the prompt.
You can now use the Operation Navagator to edit the operations, change settings, and
generate and visualize the tool paths.
You can edit the IPW sequence group in the Geometry view.
Click the 2D Dynamic tab in the Tool Path Visualization dialog box.
Click PROGRAM.
Click Browse for an Output File and specify a directory to which you can write.
The default output file name is the same as the part, with the extension .txt.
Click OK in the Shop Documentation dialog box to accept the default output file name.
The text file is written to the specified directory and is displayed in an Information window.
This file can be sent with the N/C program to the machine operator with instructions on how
to set up the stock for machining, etc.
Templates defining different formats for the output of shop documentation display in the Part
Documentation dialog box.
Click Browse for an Output File in the Output area, and specify a directory to which you
can write.
The default output file name is the same as the part, with the extension .txt.
Click OK in the Shop Documentation dialog box to accept the default output file name.
This file can be sent with the N/C program to the machine operator with instructions on how
to set up the stock for machining, etc.