0% found this document useful (0 votes)
126 views

04 - Terminals and Connectors - Overview - CAT

This document provides an overview of terminals and connectors located in various electrical cabinets and components of a hydraulic mining excavator. Pictures and descriptions are included showing the terminals and connectors in the X1 cabinet under the operator's cab, the 400V cabinet, drive controller, servo valve block, cab harness, connectors on the superstructure, cab/cab module, grease system terminal box, tank lift connector, operator's console, and customer connection point X1.9. The document aims to identify the purpose and location of key terminals and connectors as part of servicing the machine's electrical system.

Uploaded by

Vladimir Vera
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
126 views

04 - Terminals and Connectors - Overview - CAT

This document provides an overview of terminals and connectors located in various electrical cabinets and components of a hydraulic mining excavator. Pictures and descriptions are included showing the terminals and connectors in the X1 cabinet under the operator's cab, the 400V cabinet, drive controller, servo valve block, cab harness, connectors on the superstructure, cab/cab module, grease system terminal box, tank lift connector, operator's console, and customer connection point X1.9. The document aims to identify the purpose and location of key terminals and connectors as part of servicing the machine's electrical system.

Uploaded by

Vladimir Vera
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 22

Hydraulic Mining Excavators

CAMP/ SIL – Electric System CAT-6060FS AC

Terminals and Connectors - Overview

Sebastian Fillinger - 2014


X1 cabinet (underneath operators cab) Service Training

Outside Inside

2
X1 cabinet (underneath operators cab) Service Training

-X1.31 Terminal ground

-X1 Terminal Strip -X1.2 Terminal Strip

-X1.2 Terminal Strip -X1.5 Terminal Strip

-X1.5 Terminal Strip -X1.9 Terminal Strip

-X1.8 Terminal Strip -X1.15 Terminal Strip

-X1.30 Terminal Strip -X1.15 Terminal Strip

3
X1 cabinet (underneath operators cab) Service Training

Servo Controller -2A2

CPU2 connector KS2

CPU1 connector KS1

4
X1 cabinet (underneath operators cab) Service Training

Auxiliary controller -5A5

Voltage converter (24V/12V) -


1T101
(Radio/ socket operators cab)
Connector KS2

Connector KS1
Voltage converter (24V/12V)
-1T102
(Customer options)

5
X1 cabinet (underneath operators cab) Service Training

Harness to compressor air conditioner, seat contact etc.

Harness to X2 electric cabinet

Cable entry point for CAN-Bus system

Connector -X116 (40pin) connection to the BCS tower.


Power supply and connections to the BCS screen, radio etc.

Connector -X106 (64pin) connection to the BCS tower.


Connections to switches, lights etc.

Connector -X105 (40pin) connection to the greasing system

Harness maintenance lights and switch inside the cab module

Connector -X150 (40pin) connection to maintenance and working lights

Connector –X131 (40pin) connector to attachment (boom lights, cut off system,
greasing system proximity switches)

Connector –X103 (40pin) connector to drive controller cabinet

Connector -X130 (64pin) connection to upper carriage harness

Harness to boarding ladder and tank lift

Harness to 400V cabinet

Connector -X104 (64pin) connection to 400V cabinet

6
400V cabinet Service Training

Outside Inside

7
400V cabinet Service Training

-X4.4 terminal strip -X4.11 terminal strip

-X4.3 terminal strip -X4.24 terminal strip

-X4.2 terminal strip -X4.25 terminal strip

-X4.31 terminal strip


machine ground

-X4 terminal strip

-X4.1 terminal strip

8
Drive controller Service Training

Outside Inside

9
Drive controller Service Training

-X3 Terminal strip

-X3 Terminal strip


-X3.15 Terminal
strip

-X3.24 Terminal
strip
-X3 Terminal strip

-X3.31 Terminal
strip

10
Terminal box Servo valve block –X2 Service Training

Terminal –X2 / -X2.31


All valves from Servo
block

11
Connector cab harness –X601 Service Training

Terminal –X601
Working lights, wisher,
speaker (radio) etc..

12
Connectors superstructure Service Training

Connector –X805 Connector –X832


Greasing system Second horn/ light on
hydraulic oil cooler
Connector –X831
Cut off system

Connector –X850
Boom lights

13
Connectors cab/ cab module Service Training

Connector –X632
FOPS wiring

Connector –X133
Horn/mirror

14
Terminal box grease system Service Training

Terminal –X5
All Sensors, switches etc. of
grease system

Connector –X501
Grease system to X1 cabinet
(via X105)

15
Connector for tank lift Service Training

Connector –X903
Tank lift on/ off, pressure sensor, proximity
switch, indicators lights for hydraulic oil level
and grease level

16
Operators/ BCS console Service Training

Outside

17
Operators/ BCS console Service Training

Car radio -1A61

Buzzer -5P4

Terminal strip –X6


connection to light and
switches on the BCS
console Terminal –X61
connection to speaker
Ethernet hub –6A66
and air conditioner
switches

CAN BUS overvoltage


protection –6F506

18
Customer connection point Service Training

-X1.9 Customer
connection point for
various customer
options like 2- way
radio, fire suppression
system etc.

19
Customer connection point –X1.9 Service Training

Connections can be found on page 90 of the electrical schematic

20
Questions? Service Training

Questions are free of charge!!!

21
Notes: Service Training

22

You might also like