Fuji Frenic Multi User Manual
Fuji Frenic Multi User Manual
User's Manual
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Copyright © 2007 Fuji Electric FA Components & Systems Co., Ltd.
All rights reserved.
No part of this publication may be reproduced or copied without prior written permission from Fuji Electric FA
Components & Systems Co., Ltd.
All products and company names mentioned in this manual are trademarks or registered trademarks of their
respective holders.
The information contained herein is subject to change without prior notice for improvement.
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Preface
This manual provides all the information on the FRENIC-Multi series of inverters including its operating
procedure, operation modes, and selection of peripheral equipment. Carefully read this manual for proper use.
Incorrect handling of the inverter may prevent the inverter and/or related equipment from operating correctly,
shorten their lives, or cause problems.
The table below lists the other materials related to the use of the FRENIC-Multi. Read them in conjunction with
this manual as necessary.
Name Description
The materials are subject to change without notice. Be sure to obtain the latest editions for use.
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i
Japanese Guideline for Suppressing Harmonics by Customers Receiving
High Voltage or Special High Voltage
Refer to this manual, Appendix B for details on this guideline.
Safety precautions
Read this manual and the FRENIC-Multi Instruction Manual thoroughly before proceeding with installation,
connections (wiring), operation, or maintenance and inspection. Ensure you have sound knowledge of the
product and familiarize yourself with all safety information and precautions before proceeding to operate the
inverter.
Safety precautions are classified into the following two categories in this manual.
Failure to heed the information contained under the CAUTION title can also result in serious consequences.
These safety precautions are of utmost importance and must be observed at all times.
This product is not designed for use in appliances and machinery on which lives depend. Consult your Fuji
Electric representative before considering the FRENIC-Multi series of inverters for equipment and
machinery related to nuclear power control, aerospace uses, medical uses or transportation. When the
product is to be used with any machinery or equipment on which lives depend or with machinery or
equipment which could cause serious loss or damage should this product malfunction or fail, ensure that
appropriate safety devices and/or equipment are installed.
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Precautions for Use
When driving a 460 V general-purpose motor with an inverter using
Driving a 460 V extremely long wires, damage to the insulation of the motor may occur. Use
general-purpose an output circuit filter (OFL) if necessary after checking with the motor
motor manufacturer. Fuji motors do not require the use of output circuit filters
because of their reinforced insulation.
When the inverter is used to run a general-purpose motor, the temperature
of the motor becomes higher than when it is operated using a commercial
Torque
power supply. In the low-speed range, the cooling effect will be weakened,
characteristics and
so decrease the output torque of the motor. If constant torque is required in
temperature rise
the low-speed range, use a Fuji inverter motor or a motor equipped with an
In running externally powered ventilating fan.
general-
purpose When an inverter-driven motor is mounted to a machine, resonance may be
motors caused by the natural frequencies of the machine system.
Note that operation of a 2-pole motor at 60 Hz or higher may cause
Vibration abnormal vibration.
* The use of a rubber coupling or vibration-proof rubber is recommended.
* Use the inverter's jump frequency control feature to skip the resonance
frequency zone(s).
When an inverter is used with a general-purpose motor, the motor noise
level is higher than that with a commercial power supply. To reduce noise,
Noise raise carrier frequency of the inverter. Operation at 60 Hz or higher can also
result in higher level of wind roaring sound.
If the reference frequency is set to 120 Hz or more to drive a high-speed
High-speed
motor, test-run the combination of the inverter and motor beforehand to
motors check for safe operation.
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iii
Use the inverter within the ambient temperature range from -10 to +50qC.
The heat sink and braking resistor of the inverter may become hot under
Environ- certain operating conditions, so install the inverter on nonflammable
Installation material such as metal.
mental
location
conditions Ensure that the installation location meets the environmental conditions
specified in Chapter 8, Section 8.4 "Operating Environment and Storage
Environment."
Install a recommended molded case circuit breaker (MCCB) or
Installing an residual-current-operated protective device (RCD)/ground-fault circuit
MCCB or interrupter (GFCI) (with overcurrent protection) in the primary circuit of
RCD/GFCI each inverter to protect the wiring. Ensure that the circuit breaker capacity
is equivalent to or lower than the recommended capacity.
If a magnetic contactor (MC) is installed in the inverter's output (secondary)
circuit for switching the motor to commercial power or for any other
Installing an MC purpose, ensure that both the inverter and the motor are completely stopped
in the secondary before you turn the MC on or off.
circuit
Remove a surge killer integrated with the magnetic contactor in the
inverter's output (secondary) circuit.
Do not turn the magnetic contactor (MC) in the primary circuit on or off
Installing an MC more than once an hour as an inverter failure may result.
in the primary
circuit If frequent starts or stops are required during motor operation, use terminal
[FWD]/[REV] signals or the RUN/STOP key.
The electronic thermal feature of the inverter can protect the motor. The
operation level and the motor type (general-purpose motor, inverter motor)
should be set. For high-speed motors or water-cooled motors, set a small
value for the thermal time constant.
Protecting the
Combina- motor If you connect the motor thermal relay to the motor with a long wire, a
tion with high-frequency current may flow into the wiring stray capacitance. This
peripheral may cause the thermal relay to trip at a current lower than the set value. If
devices this happens, lower the carrier frequency or use the output circuit filter
(OFL).
Discontinuance of Do not connect power-factor correcting capacitors to the inverter’s primary
power-factor circuit. (Use the DC reactor to improve the inverter power factor.) Do not
correcting use power-factor correcting capacitors in the inverter’s output (secondary)
capacitor circuit. An overcurrent trip will occur, disabling motor operation.
Discontinuance of
Do not connect a surge killer to the inverter's output (secondary) circuit.
surge killer
Use of a filter and shielded wires is typically recommended to satisfy EMC
Directive.
Reducing noise
Refer to Appendices, App. A "Advantageous Use of Inverters (Notes on
electrical noise)" for details.
If an overvoltage trip occurs while the inverter is stopped or operated under
Measures against light load, it is assumed that the surge current is generated by open/close of
surge currents the phase-advancing capacitor in the power system.
* Connect a DC reactor to the inverter.
When checking the insulation resistance of the inverter, use a 500 V megger
Megger test and follow the instructions contained in the FRENIC-Multi Instruction
Manual, Chapter 7, Section 7.5 "Insulation Test."
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Control circuit When using remote control, limit the wiring length between the inverter and
wiring length operator panel to 20 m or less and use twisted pair or shielded wire.
If long wiring is used between the inverter and the motor, the inverter may
Wiring length overheat or trip due to overcurrent because a higher harmonics current
between inverter flows into the stray capacitance between each phase wire. Ensure that the
and motor wiring is shorter than 50 m. If this length must be exceeded, lower the
Wiring carrier frequency or install an output circuit filter (OFL).
Select wires with a sufficient capacity by referring to the current value or
Wire size
recommended wire size.
Do not share one multi-core cable in order to connect several inverters with
Wire type
motors.
Grounding Securely ground the inverter using the grounding terminal.
Select an inverter according to the nominal applied motor ratings listed in
the standard specifications table for the inverter.
Driving
general-purpose When high starting torque is required or quick acceleration or deceleration
Selecting is required, select an inverter with one rank larger capacity than the
inverter motor
standard. Refer to Chapter 7, Section 7.1 "Selecting Motors and Inverters"
capacity for details.
Driving special Select an inverter that meets the following condition:
motors Inverter rated current > Motor rated current
Transpor- When transporting or storing inverters, follow the procedures and select locations that meet the
tation and environmental conditions listed in the FRENIC-Multi Instruction Manual, Chapter 1, Section 1.3
storage "Transportation" and Section 1.4 "Storage Environment."
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How this manual is organized
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vi
Part 5 Specifications
Chapter 8 SPECIFICATIONS
This chapter describes specifications of the output ratings, control system, and terminal functions for the
FRENIC-Multi series of inverters. It also provides descriptions of the operating and storage environment,
external dimensions, examples of basic connection diagrams, and details of the protective functions.
Appendices
Glossary
Icons
The following icons are used throughout this manual.
This icon indicates information which, if not heeded, can result in the inverter not operating to
full efficiency, as well as information concerning incorrect operations and settings which can
result in accidents.
This icon indicates information that can prove handy when performing certain settings or
operations.
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vii
CONTENTS
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viii
Chapter 5 RUNNING THROUGH RS-485 COMMUNICATION
5.1 Overview on RS-485 Communication...................................................................................................... 5-1
5.1.1 RS-485 common specifications (standard and optional)..................................................................... 5-2
5.1.2 RJ-45 connector pin assignment for standard RS-485 communications port...................................... 5-3
5.1.3 Pin assignment for optional RS-485 Communications Card............................................................... 5-4
5.1.4 Cable for RS-485 communications port.............................................................................................. 5-4
5.1.5 Communications support devices........................................................................................................ 5-5
5.2 Overview of FRENIC Loader................................................................................................................... 5-6
5.2.1 Specifications ...................................................................................................................................... 5-6
5.2.2 Connection .......................................................................................................................................... 5-7
5.2.3 Function overview............................................................................................................................... 5-7
5.2.3.1 Setting of function code .............................................................................................................. 5-7
5.2.3.2 Multi-monitor.............................................................................................................................. 5-8
5.2.3.3 Running status monitor ............................................................................................................... 5-9
5.2.3.4 Test-running .............................................................................................................................. 5-10
5.2.3.5 Real-time trace—Displaying running status of an inverter in waveforms ................................ 5-11
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Part 5 Specifications
Chapter 8 SPECIFICATIONS
8.1 Standard Models ....................................................................................................................................... 8-1
8.1.1 Three-phase 230 V .............................................................................................................................. 8-1
8.1.2 Three-phase 460 V .............................................................................................................................. 8-2
8.1.3 Single-phase 230 V ............................................................................................................................. 8-3
8.2 Common Specifications............................................................................................................................ 8-4
8.3 Terminal Specifications ............................................................................................................................ 8-8
8.3.1 Terminal functions .............................................................................................................................. 8-8
8.3.2 Terminal arrangement diagram and screw specifications.................................................................. 8-19
8.3.2.1 Main circuit terminals ............................................................................................................... 8-19
8.3.2.2 Control circuit terminals............................................................................................................ 8-20
8.4 Operating Environment and Storage Environment ................................................................................. 8-21
8.4.1 Operating environment...................................................................................................................... 8-21
8.4.2 Storage environment ......................................................................................................................... 8-22
8.4.2.1 Temporary storage..................................................................................................................... 8-22
8.4.2.2 Long-term storage ..................................................................................................................... 8-22
8.5 External Dimensions............................................................................................................................... 8-23
8.5.1 Standard models ................................................................................................................................ 8-23
8.5.2 Standard keypad ................................................................................................................................ 8-26
8.6 Connection Diagrams ............................................................................................................................. 8-27
8.6.1 Running the inverter with keypad ..................................................................................................... 8-27
8.6.2 Running the inverter by terminal commands .................................................................................... 8-28
8.7 Protective Functions ............................................................................................................................... 8-30
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Appendices
Glossary
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xi
Part 1 General Information
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Chapter 1
INTRODUCTION TO FRENIC-Multi
This chapter describes the features and control system of the FRENIC-Multi series and the recommended
configuration for the inverter and peripheral equipment.
Contents
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1.1 Features
Chap. 1
1.1 Features
Environment-friendly
INTRODUCTION TO FRENIC-Multi
Complies with European regulations that limit the use of specific hazardous
substances (RoHS)
These inverters are gentle on the environment.
Use of 6 hazardous substances is limited. (Products manufactured beginning in the autumn of 2005 will
comply with European regulations (except for interior soldering in the power module.))
<About RoHS>
The Directive 2002/95/EC, promulgated by the European Parliament and European Council, limits the
use of specific hazardous substances included in electrical and electronic devices.
Long-life design
The design life of each internal component with limited life has been extended to 10 years. This helps to
extend the maintenance cycle for your equipment.
Standard Series
Figure 1.1
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1-1
Semi-standard Series
- Models with built-in EMC filter
- Models with built-in PG interface card
- Models with built-in RS-485 communications card
- Models for synchronous motors
Figure 1.2
Figure 1.3
Figure 1.4
Compatible with PG feedback control
Figure 1.5
1-2
1.1 Features
Chap. 1
Tripless deceleration by automatic deceleration control
The inverter controls the energy level generated and the deceleration time, and so deceleration stop can
be accomplished without tripping due to overvoltage.
INTRODUCTION TO FRENIC-Multi
Figure 1.6
Figure 1.7
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1-3
Limit operations can be selected to match your equipment
Inverters are equipped with two limit operations, "torque limitation" and "current limitation," so either
can be selected to match the equipment you are using the inverter with.
Torque limitation
In order to protect mechanical systems, this function accurately limits the torque generated by the motor.
(Instantaneous torque cannot be limited.)
Current limitation
This function limits the current flowing to the motor to protect the motor thermally or to provide rough
load limitation. (Instantaneous current cannot be limited. Auto tuning is not required.)
The life information on each of the inverter's limited life components is displayed
Figure 1.8
Item Purpose
Motor cumulative The actual cumulative running time of the equipment (motor) the inverter is being
running time (hr) used with is calculated.
<Example of use>
If the inverter is used to control a fan, this information is an indication of the timing
for replacing the belt that is used on the pulleys.
Number of starts The number of times the inverter starts and stops can be counted.
(times) <Example of use>
The number of equipment starts and stops is recorded, and so this information can
be used as a guideline for parts replacement timing in equipment in which starting
and stopping puts a heavy load on the machinery.
1-4
1.1 Features
Chap. 1
The alarm history records the latest four incidents
Detailed information can be checked for the four most recent alarms.
INTRODUCTION TO FRENIC-Multi
Simple operation, simple wiring
Figure 1.10
Figure 1.11
All types and variations of interface board are available as options (available soon). Optional interface
boards have the same dimensions as the standard interface board supplied with the inverter, so it is
possible to meet optional specifications using the same installation space as with standard specification
models.
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1-5
A multi-function keypad which enables a wide variety of operations is available
A multi-function keypad is available as an option. This keypad features a large 7-segment LED with five
digits and large backlit liquid crystal panel. Its view-ability is high, and guidance is displayed on the
liquid crystal panel, therefore operations can be conducted simply. (A copy function is included.)
Figure 1.12
RS-485 communication
(RJ-45 connector)
Personal computer
USB/RS-485
converter
(made by System
Sacom Sales
Corp.)
USB cable
(that comes with
the converter)
Figure 1.13
Figure 1.14
1-6
1.1 Features
Chap. 1
Resistors for suppressing inrush current are built in, making it possible to reduce the
capacity of peripheral equipment
When FRENIC-Multi Series (including FRENIC-Mini Series, FRENIC-Eco Series and 11 Series) is
INTRODUCTION TO FRENIC-Multi
used, the built-in resistor suppresses the inrush current generated when the motor starts. Therefore, it is
possible to select peripheral equipment with lower capacity when designing your system than the
equipment needed for direct connection to the motor.
Figure 1.15
Figure 1.16
1-7
Equipped with a full range of PID control functions
Differential alarm and absolute value alarm outputs have been added for PID regulator which carry out
process controls such as temperature, pressure and flowrate control. In addition, an anti-reset windup
function to prevent PID control overshoot and other PID control functions which can be adjusted easily
through PID output limiter, integral hold/reset signals are provided. The PID output limiter and integral
hold/reset signals can also be used in cases where the inverter is used for dancer control.
Figure 1.17
Figure 1.18
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1-8
1.1 Features
Chap. 1
Continuous equipment operation with overload avoidance control
If the fans or pulleys are entangled with foreign material so as to increase the load and cause a sudden
temperature rise in the inverter or if the ambient temperature abnormally rises, then the inverter becomes
INTRODUCTION TO FRENIC-Multi
overloaded so that it reduces the motor speed to lessen the load for continuing operation.
Figure 1.19
Figure 1.20
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1-9
Complies with optional networks using option cards (Available soon)
Installation of special interface cards (option) makes it possible to connect to the following networks.
- DeviceNet
- PROFIBUS-DP
- CC-Link
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1-10
1.2 Control System
Chap. 1
1.2 Control System
This section gives you a general overview of inverter control systems and features specific to the
INTRODUCTION TO FRENIC-Multi
FRENIC-Multi series of inverters.
As shown in Figure 1.24, the converter section converts the input commercial power to DC power by
means of a full-wave rectifier, which charges the DC link bus capacitor (reservoir capacitor). The
inverter portion modulates the electric energy charged in the DC link bus capacitor by Pulse Width
Modulation (PWM) according to the control circuit signals and feeds the output to the motor. (The
PWMed frequency is called the "Carrier Frequency.")
The voltage applied to the motor has a waveform modulated by the carrier frequency from the dynamic
torque vector flux controller that estimates the optimal PWM signal monitoring the inverter output
current feedback, as shown on the left-hand side ("PWM voltage waveform") of Figure 1.23. The
voltage consists of alternating cycles of positive and negative pulse trains synchronizing with the
inverter’s output frequency.
The current running through the motor, on the other hand, has a fairly smooth alternating current (AC)
waveform shown on the right-hand side ("Current waveform") of Figure 1.23, thanks to the inductance
of the motor coil. The control block section controls the PWM so as to bring this current waveform as
close to a sinusoidal waveform as possible.
For the reference frequency given in the control block, the accelerator/decelerator processor calculates
the acceleration/deceleration rate required by run/stop control of the motor and transfers the calculated
results to the voltage calculator directly or via the dynamic torque vector flux controller, whose output
drives the PWM block to switch the power gates.
The FRENIC-Multi series features the dynamic torque vector controller with the flux estimator, which is
always correcting the magnetic flux phase while monitoring the inverter output current as the feedback.
This feature allows the inverter to always apply the drive power with an optimal voltage and current and
consequently respond to quick load variation or speed change.
The feature also estimates the generated torque of the motor from the estimated flux data and output
current to the motor to improve the motor efficiency for matching the current operation situation
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1-11
The control block section, which is the very brain of the inverter, allows you to customize the inverter's
driving patterns throughout the function code data settings.
Current
Power DC link bus
detection
capacitor Motor
supply
+
M
<Control block>
Accelerator/
decelerator
processor Dynamic torque PWM
vector controller
Frequency with flux estimator
command or voltage calculator
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1-12
1.3 Recommended Configuration
Chap. 1
1.3 Recommended Configuration
To control a motor with an inverter correctly, you should consider the rated capacity of both the motor
INTRODUCTION TO FRENIC-Multi
and the inverter and ensure that the combination matches the specifications of the machine or system to
be used.
After selecting the rated capacities, select appropriate peripheral equipment for the inverter, then
connect them to the inverter.
Figure 1.25 shows the recommended configuration for an inverter and peripheral equipment.
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1-13
Chapter 2
PARTS NAMES AND FUNCTIONS
This chapter contains external views of the FRENIC-Multi series and an overview of terminal blocks, including
a description of the LED monitor, keys and LED indicators on the keypad.
Contents
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2.1 External View and Allocation of Terminal Blocks
Chap. 2
(1) External views
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2-1
2.2 LED Monitor, Keys and LED Indicators on the Keypad
7-segment LED
As shown at the right, the keypad consists LED monitor indicators
of a four-digit LED monitor, six keys, and
five LED indicators.
The keypad allows you to run and stop
the motor, monitor running status, and
switch to the menu mode. In the menu Program/ RUN key
mode, you can set the function code data, Reset key
monitor I/O signal states, maintenance RUN LED
information, and alarm information. Function/
Data key STOP
key
UP and DOWN keys. Press these keys to select the setting items and change the
and
function code data displayed on the LED monitor.
RUN LED Lights when any run command to the inverter is active.
Lights when the inverter is ready to run with a run command entered by the key.
KEYPAD
(F02 = 0, 2, or 3) In Programming and Alarm modes, you cannot run the inverter even
CONTROL LED
if the indicator lights.
LED The three LED indicators identify the unit of numeral displayed on the LED monitor in
Indicators Unit and mode Running mode by combination of lit and unlit states of them.
Unit: kW, A, Hz, r/min and m/min
expression by the Refer to Chapter 3, Section 3.2.1 "Monitoring the running status" for details.
three LED
While the inverter is in Programming mode, the LEDs of Hz and Hz
indicators
kW light. A
kW
2-2
2.2 LED Monitor, Keys and LED Indicators on the Keypad
LED monitor
In Running mode, the LED monitor displays running status information (output frequency, current or
voltage); in Programming mode, it displays menus, function codes and their data; and in Alarm mode, it
Chap. 2
displays an alarm code which identifies the alarm factor if the protective function is activated.
If one of LED4 through LED1 is blinking, it means that the cursor is at this digit, allowing you to change
it.
0 9 i K r T
1 A C J L S 5U
2 b $D K M T 6
3 C %E L N u 7
4 d F M O V W
5 E G n P W Y
6 F H o Q X Z
7 G I P R y [
8 H J q S Z <
Special characters and symbols (numbers with decimal point, minus and underscore)
0. - 9. – - _ A
Simultaneous keying
Simultaneous keying means pressing two keys at the same time. The FRENIC-Multi supports
simultaneous keying as listed below. The simultaneous keying operation is expressed by a "+" letter
between the keys throughout this manual.
(For example, the expression " + keys" stands for pressing the key while holding down the
key.)
Table 2.3 Simultaneous Keying
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2-3
Chapter 3
OPERATION USING THE KEYPAD
This chapter describes inverter operation using the keypad. The inverter features three operation modes
(Running, Programming and Alarm modes) which enable you to run and stop the motor, monitor running status,
configure function code data, display running information required for maintenance, and display alarm data.
The keypad is available in two types: standard keypad and optional multi-function keypad. For the instructions
on how to operate the multi-function keypad, refer to the "Multi-function Keypad Instruction Manual."
Contents
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3.1 Overview of Operation Modes
Chap. 3
■ Programming mode : This mode allows you to configure function code data and check a variety of
information relating to the inverter status and maintenance.
■ Alarm mode : If an alarm condition arises, the inverter automatically enters Alarm mode. In
this mode, you can view the corresponding alarm code* and its related
Figure 3.1 shows the status transition of the inverter between these three operation modes. If the inverter
is turned ON, it automatically enters Running mode, making it possible to start or stop the motor.
Figure 3.2 illustrates the transition of the LED monitor screen during Running mode, the transition
between menu items in Programming mode, and the transition between alarm codes at different
occurrences in Alarm mode.
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3-1
(*1) The speed monitor allows you to select the desired one from the seven speed monitor items by using function
code E48.
(*2) Applicable only when PID control is active (J01 = 1, 2 or 3).
(*3) The Timer screen appears only when the timer operation is enabled with function code C21.
(*4) Applicable only when the full-menu mode is selected (E52 = 2).
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3-2
3.2 Running Mode
Chap. 3
(3) Run/stop the motor, and
(4) Jog (inch) the motor.
When the PID control or timer operation is disabled, " " appear.
*4 When the LED monitor displays a PID command or its output amount, the dot (decimal point) attached to the lowest
digit of the 7-segment letter blinks.
*5 When the LED monitor displays a PID feedback amount, the dot (decimal point) attached to the lowest digit of the
7-segment letter lights.
*6 When the LED monitor displays a load factor, the 7-segment letter in the lowest digit stands for "%."
*7 When the LED monitor displays the motor output, the unit LED indicator "kW" blinks.
You can set a reference frequency not only with the frequency (Hz) but also with other menu items
(motor speed, load shaft speed, line speed and constant feeding rate time) depending on the setting of
function code E48 (= 3, 4, 5 or 6) as listed in Table 3.1.
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3-4
3.2 Running Mode
Chap. 3
those keys.
Refer to Chapter 4, Section 4.5, "PID Process Control Block."
Table 3.2 PID Process Command Manually Set with / Key and Requirements
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3-5
Setting up the frequency command with and keys under PID process control
When function code F01 is set to "0" ( / keys on keypad) and frequency command 1 is selected as
a manual speed command (when disabling the frequency setting command via communications link or
multi-frequency command), switching the LED monitor to the speed monitor in Running mode enables
you to modify the frequency command with the / keys.
In Programming or Alarm mode, the / keys are disabled to modify the frequency command. You
need to switch to Running mode.
Table 3.3 lists the combinations of the commands and the figure illustrates how the manual speed
command entered via the keypad is translated to the final frequency command .
The setting procedure is the same as that for setting of a usual frequency command.
Table 3.3 Manual Speed (Frequency) Command Specified with / Keys and Requirements
PID Communi-
Cancel
control LED Frequency Multi- Multi- cations
PID Pressing /
(Mode monitor command 1 frequency frequency link
control keys controls:
selection) E43 F01 SS2 SS1 operation
Hz/PID
J01 LE
OFF PID output
(PID (as final frequency
enabled) command)
0 OFF OFF OFF Manual speed
ON
(frequency)
(PID
command set by
disabled)
keypad
1 or 2 0
OFF PID output
(PID (as final frequency
enabled) command)
Other than the above Manual speed
ON
(frequency)
(PID
command currently
disabled)
selected
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3-6
3.2 Running Mode
Chap. 3
Refer to Chapter 4, Section 4.6, "PID Dancer Control Block."
Setting the PID dancer position command with the and keys
Table 3.4 PID Command Manually Set with / Key and Requirements
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3-7
Setting up the primary frequency command with and keys under PID dancer control
When function code F01 is set to "0" ( / keys on keypad) and frequency command 1 is selected as
a primary frequency command (when disabling the frequency setting command via communications
link and multi-frequency command), switching the LED monitor to the speed monitor in Running mode
enables you to modify the frequency command with the / keys.
In Programming or Alarm mode, the / keys are disabled to modify the frequency command. You
need to switch to Running mode.
Table 3.5 lists the combinations of the commands and the figure illustrates how the primary frequency
command entered via the keypad is translated to the final frequency command .
The setting procedure is the same as that for setting of a usual frequency command.
Table 3.5 Primary Frequency Command Specified with / Keys and Requirements
PID Communi-
Cancel
control LED Frequency Multi- Multi- cations
PID Pressing /
(Mode monitor command 1 frequency frequency link
control keys controls:
selection) E43 F01 SS2 SS1 operation
Hz/PID
J01 LE
OFF Final frequency
(PID command modified
enabled) by PID output
0 OFF OFF OFF
ON Keypad primary
(PID command
disabled) (Frequency)
3 0
OFF Final frequency
(PID command modified
enabled) by PID output
Other than the above
ON Current primary
(PID command
disabled) (Frequency)
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3-8
3.2 Running Mode
Chap. 3
The motor rotational direction can be selected by
changing the setting of function code F02.
For the details on operations with function code F02, refer to Chapter 9 "FUNCTION CODES."
For details, refer to the descriptions of function codes E01 to E05 in Chapter 9, Section 9.2.2 "E
codes (Terminal functions)."
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3-9
3.3 Programming Mode
The Programming mode provides you with these functions--setting and checking function code data,
monitoring maintenance information and checking input/output (I/O) signal status. The functions can be
easily selected with the menu-driven system. Table 3.7 lists menus available in Programming mode. The
leftmost digit (numerals) of each letter string on the LED monitor indicates the corresponding menu
number and the remaining three digits indicate the menu contents.
When the inverter enters Programming mode from the second time on, the menu selected last in
Programming mode will be displayed.
(Note 1) Mounting a multi-function keypad adds the data copying function to the menu, enabling reading, writing,
and verifying of function code data.
(Note 2) The o codes are displayed only when the corresponding option is mounted. For details, refer to the
Instruction Manual for the corresponding option.
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3-10
3.3 Programming Mode
Figure 3.3 illustrates the menu-driven function code system in Programming mode.
Chap. 3
OPERATION USING THE KEYPAD
Figure 3.3 Menu Transition in Programming Mode
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3-11
■ Selecting menus to display
The menu-driven system allows you to cycle through menus. To cycle through necessary menus only for
simple operation, use function code E52 that provides a choice of three display modes as listed below.
The factory default (E52 = 0) is to display only two menus--Menu #0 "Quick Setup" and Menu #1 "Data
Setting," allowing no switching to any other menu.
Table 3.8 Keypad Display Mode Selection – Function Code E52
Pressing the / key will cycle through the menu. With the key, you can select the
desired menu item. Once the entire menu has been cycled through, the display will return to
the first menu item.
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3-12
3.3 Programming Mode
Listed below are the function codes (including those not subject to quick setup) available on the
FRENIC-Multi. A function code is displayed on the LED monitor on the keypad in the following format:
Chap. 3
Table 3.9 Function Codes Available on FRENIC-Multi
(Note) The o codes are displayed only when the corresponding option is mounted. For details of the o codes, refer to the
Instruction Manual for the corresponding option.
For the list of function codes subject to quick setup and their descriptions, refer to Chapter 9,
Section 9.1 "Function Code Tables."
Changing, validating, and saving function code data when the inverter is running
Some function code data can be changed while the inverter is running, whereas others cannot. Further,
depending on the function code, modifications may or may not validate immediately. For details, refer to
the "Change when running" column in Chapter 9, Section 9.1 " Function Code Tables."
For details of function codes, refer to Chapter 9, Section 9.1 " Function Code Tables."
3-13
Figure 3.4 shows the menu transition in Menu #0 "Quick Setup."
Through a multi-function keypad, you can add or delete function codes that are subject to
Quick Setup. For details, refer to the "Multi-function Keypad Instruction Manual."
Once you have added or deleted function codes for Quick Setup through a multi-function
keypad, they will remain valid even after you switch to a standard keypad. To restore the
function code settings subject to Quick Setup to their factory defaults, initialize the whole
data using function code H03 (data = 1).
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3-14
3.3 Programming Mode
Chap. 3
(1) Turn the inverter on. It automatically enters Running mode. In that mode, press the key to
switch to Programming mode. The function selection menu appears. (In this example, HP is
displayed.)
(2) If anything other than HP is displayed, use the keys to display HP.
Cursor movement
You can move the cursor when changing function code data by holding down the key for
1 second or longer in the same way as with the frequency settings. This action is called
"Cursor movement."
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3-15
3.3.2 Setting up function codes -- Menu #1 "Data Setting" --
Menu #1 "Data Setting" in Programming mode allows you to set up function codes for making the
inverter functions match your needs.
To set function codes in this menu, it is necessary to set function code E52 to "0" (Function code data
editing mode) or "2" (Full-menu mode).
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3-16
3.3 Programming Mode
Figure 3.6 Menu Transition in Menu #2 "Data Checking" (Changing F01, F05 and E52 data only) Chap. 3
OPERATION USING THE KEYPAD
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3-17
3.3.4 Monitoring the running status -- Menu #3 "Drive Monitoring" --
Menu #3 "Drive Monitoring" is used to monitor the running status during maintenance and trial running.
The display items for "Drive Monitoring" are listed in Table 3.10. Figure 3.7 shows the menu transition
in Menu #3 "Drive Monitoring."
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3-18
3.3 Programming Mode
LED
monitor Item Unit Description
shows:
Output Hz Output frequency before slip compensation
A
frequency
Chap. 3
Output Hz Output frequency after slip compensation
A
frequency
A
direction H: forward, T: reverse, : stop
Running status N/A Running status in hexadecimal format
A
Refer to " Displaying running status" on the next page.
Motor speed r/min 120
Display value (Output frequency Hz) ×
A (Function code P01)
For motor 2, read P01 as A15.
Load shaft speed r/min Display value = (Output frequency Hz) u (Function code E50)
or m/min
A Line speed The 7-segment letters appear for 10000 (r/min) or more. If
appear, decrease function code E50 data so that the LED
monitor displays 9999 or below, referring to the above equation.
PID command N/A Virtual physical value (e.g., temperature or pressure) of the
object to be controlled, which is converted from the PID
command using function code E40 and E41 data (PID display
A coefficients A and B)
Display value = (PID command) u (Coefficient A - B) + B
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3-19
Displaying running status
To display the running status in hexadecimal format, each state has been assigned to bits 0 to 15 as listed
in Table 3.11. Table 3.12 shows the relationship between each of the status assignments and the LED
monitor display. Table 3.13 gives the conversion table from 4-bit binary to hexadecimal.
Table 3.11 Running Status Bit Assignment
Hexa-
decimal on
the LED
monitor
Hexadecimal expression
A 4-bit binary number can be expressed in hexadecimal format (1 hexadecimal digit). Table 3.13 shows
the correspondence between the two notations. The hexadecimals are shown as they appear on the LED
monitor.
Table 3.13 Binary and Hexadecimal Conversion
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3-20
3.3 Programming Mode
Chap. 3
OPERATION USING THE KEYPAD
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3-21
Basic key operation
To check the status of the I/O signals, set function code E52 to "2" (Full-menu mode) beforehand.
(1) Turn the inverter on. It automatically enters Running mode. In that mode, press the key to
switch to Programming mode. The function selection menu appears.
(2) Use the and keys to display "I/O Checking" (KAQ).
(3) Press the key to proceed to a list of I/O check items (e.g. A).
(4) Use the and keys to display the desired I/O check item, then press the key.
The corresponding I/O check data appears. For the item A or A, using the and
keys switches the display method between the segment display (for external signal information in
Table 3.15) and hexadecimal display (for I/O signal status in Table 3.16).
(5) Press the key to return to a list of I/O check items. Press the key again to return to the menu.
LED monitor
Item Description
shows:
I/O signals on the control Shows the ON/OFF state of the digital I/O terminals.
A circuit terminals Refer to " Displaying control I/O signal
terminals" on the next page for details.
Shows the ON/OFF state of the digital I/O terminals
that received a command via RS-485 and optional
I/O signals on the control
communications. Refer to " Displaying control I/O
A circuit terminals under
signal terminals" and " Displaying control I/O
communications control
signal terminals under communications control"
on the following pages for details.
A Input voltage on terminal [12] Shows the input voltage on terminal [12] in volts (V).
A Input current on terminal [C1] Shows the input current on terminal [C1] in
milliamperes (mA).
A Output voltage to analog Shows the output voltage on terminal [FM] in volts
meters [FM] (V).
A Pulse rate of [FM] Shows the output pulse rate on terminal [FM] in
pulses per second (p/s).
A Input voltage on terminal [C1] Shows the input voltage on terminal [C1] (V2
function assigned) in volts (V).
A Option control circuit terminal Shows the ON/OFF state of the digital I/O terminals
(I/O) on the optional DI/O interface card. Refer to "
Displaying control I/O signal terminals on optional
DI/O interface card" on page 3-25 for details.
A PG pulse rate 1 Shows the A/B phase pulse rate (p/s) in quad
(A/B phase) frequency when the PG interface is installed.
Displayed value = Pulse rate (p/s) y 1000
A PG pulse rate 1 (Z phase) Shows the pulse rate (p/s) in Z phase when the PG
interface is installed.
A PG pulse rate 2 Shows the A/B phase pulse rate (p/s) of the second PG
(A/B phase) in quad frequency when two PG interfaces are
installed.
Displayed value = Pulse rate (p/s) y 1000
A PG pulse rate 2 (Z phase) Shows the second PG pulse rate (p/s) in Z phase when
two PG interfaces are installed.
3-22
3.3 Programming Mode
Chap. 3
goes off when it is open. Segment "a" and "b" on LED3 light when the circuit between output terminal
[Y1] or [Y2] and terminal [CMY], and do not light when the circuit is open. Segment "a" on LED4 is for
terminals [30A/B/C]. Segment "a" on LED4 lights when the circuit between terminals [30C] and [30A]
is short-circuited (ON) and does not light when it is open.
* (XF), (XR), and (RST) are assigned for communication. Refer to " Displaying control I/O signal terminals under
communications control" on the next page.
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3-23
• Displaying I/O signal status in hexadecimal format
Each I/O terminal is assigned to bit 15 through bit 0 as shown in Table 3.16. An unassigned bit is
interpreted as "0." Allocated bit data is displayed on the LED monitor in 4 hexadecimal digits ( to H
each).
With the FRENIC-Multi, digital input terminals [FWD] and [REV] are assigned to bit 0 and bit 1,
respectively. Terminals [X1] through [X5] are assigned to bits 2 through 6. The bit is set to "1" when the
corresponding input terminal is short-circuited (ON), and is set to "0" when it is open (OFF). For
example, when [FWD] and [X1] are on (short-circuited) and all the others are off (open), is
displayed on LED4 to LED1.
Digital output terminal [Y1] and [Y2] are assigned to bits 0 and 1. Each bit is set to "1" when the
terminal is short-circuited with [CMY], and "0" when it is open.
The status of the relay contact output terminal [30A/B/C] is assigned to bit 8. It is set to "1" when the
circuit between output terminals [30A] and [30C] is closed, and "0" when the circuit between [30A] and
[30C] is open.
For example, if [Y1] is on, [Y2] is off, and the circuit between [30A] and [30C] is closed, then " "
is displayed on the LED4 to LED1.
Table 3.16 presents an example of bit assignment and corresponding hexadecimal display on the
7-segment LED.
Table 3.16 Segment Display for I/O Signal Status in Hexadecimal Format
Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Input
(RST)* (XR)* (XF)* - - - - - - X5 X4 X3 X2 X1 REV FWD
terminal
Output 30
- - - - - - - - - - - - - Y2 Y1
terminal A/B/C
Binary 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 1
Example
Hexa-
decimal
on the
LED
monitor
* (XF), (XR), and (RST) are assigned for communication. Refer to " Displaying control I/O signal terminals under
communications control" below.
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3-24
3.3 Programming Mode
Chap. 3
Segment LED4 LED3 LED2 LED1
a — DO0 DI8 DI0
Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Input
- - - DI12 DI11 DI10 DI9 DI8 DI7 DI6 DI5 DI4 DI3 DI2 DI1 DI0
terminal
Output
- - - - - - - - DO7 DO6 DO5 DO4 DO3 DO2 DO1 DO0
terminal
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3-25
3.3.6 Reading maintenance information
-- Menu #5 "Maintenance Information" --
Menu #5 "Maintenance Information" contains information necessary for performing maintenance on the
inverter. Table 3.18 lists the maintenance information display items and Figure 3.9 shows the menu
transition in Menu #5 "Maintenance information."
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3-26
3.3 Programming Mode
LED
Monitor Item Description
shows:
Cumulative run Shows the content of the cumulative power-ON time counter of the
time inverter.
Chap. 3
Unit: thousands of hours.
(Display range: 0.001 to 9.999, 10.00 to 65.53)
A When the total ON-time is less than 10000 hours (display: 0.001 to
9.999), data is shown in units of one hour (0.001). When the total time is
LED
Monitor Item Description
shows:
Input watt-hour Shows the value expressed by "input watt-hour (kWh) ×E51 (whose
data data range is 0.000 to 9999)."
Unit: None.
(Display range: 0.001 to 9999. The data cannot exceed 9999. (It will be
A fixed at 9999 once the calculated value exceeds 9999.))
Depending on the value of integrated input watt-hour data, the decimal
point on the LED monitor shifts to show it within the LED monitors’
resolution.
To reset the integrated input watt-hour data, set function code E51 to
"0.000."
Number of Shows the total number of errors that have occurred in standard RS-485
RS-485 errors communication (via the RJ-45 connector as standard) since the power is
A (standard) turned on.
Once the number of errors exceeds 9999, the count returns to 0.
Content of Shows the most recent error that has occurred in standard RS-485
RS-485 communication in decimal format.
A
communications For error contents, refer to the RS-485 Communication User’s Manual.
error (standard)
Number of option Shows the total number of optional communications card errors since
A errors the power is turned on.
Once the number of errors exceeds 9999, the count returns to 0.
Inverter's ROM Shows the inverter's ROM version as a 4-digit code.
A
version
Keypad's ROM Shows the keypad's ROM version as a 4-digit code.
A
version
Number of Shows the total number of errors that have occurred in optional RS-485
A RS-485 errors communication since the power is turned on.
(option) Once the number of errors exceeds 9999, the count returns to 0.
Content of Shows the most recent error that has occurred in optional RS-485
RS-485 communication in decimal format.
A
communications For error contents, refer to the RS-485 Communication User’s Manual.
error (option)
Option's ROM Shows the option's ROM version as a 4-digit code.
A
version
Cumulative motor Shows the content of the cumulative power-ON time counter of the
run time motor.
A
The display method is the same as for "Cumulative run time" (A )
above.
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3-28
3.3 Programming Mode
Chap. 3
OPERATION USING THE KEYPAD
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3-29
Basic key operation
To view the alarm information, set function code E52 to "2" (Full-menu mode) beforehand.
(1) Turn the inverter on. It automatically enters Running mode. In that mode, press the key to
switch to Programming mode. The function selection menu appears.
(2) Use the and keys to display "Alarm Information" (CN).
(3) Press the key to proceed to a list of alarm codes (e.g. N).
In the list of alarm codes, the alarm information for the last 4 alarms is saved as an alarm history.
(4) Each time the or key is pressed, the last 4 alarms are displayed in order from the most recent
one as , , and .
(5) While the alarm code is displayed, press the key to have the corresponding alarm item number
(e.g. A) and data (e.g. Output frequency) displayed alternately in intervals of approximately
1 second. You can also have the item number (e.g. A) and data (e.g. Output current) for any
other item displayed using the and keys.
(6) Press the key to return to a list of alarm codes. Press the key again to return to the menu.
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3-30
3.3 Programming Mode
LED monitor
shows: Item displayed Description
(item No.)
Max. temperature of heat Shows the temperature of the heat sink.
A sink Unit: ºC
Chap. 3
Terminal I/O signal status
(displayed with the
A ON/OFF of LED
segments)
Terminal output
A signal status (in
hexadecimal format)
No. of consecutive This is the number of times the same alarm occurs
A occurrences consecutively.
Simultaneously occurring alarm codes (1)
A Multiple alarm 1
("" is displayed if no alarms have occurred.)
Simultaneously occurring alarm codes (2)
A Multiple alarm 2
("" is displayed if no alarms have occurred.)
Terminal I/O signal status
under communications
control
A (displayed with the
ON/OFF of LED
segments) Shows the ON/OFF status of the digital I/O terminals
under RS-485 communications control. Refer to
Terminal input signal
status under " Displaying control I/O signal terminals under
A communications control communications control" in Section 3.3.5 "Checking I/O
(in hexadecimal format) signal status" for details.
When the same alarm occurs repeatedly in succession, the alarm information for the first
occurrences will be preserved and the information for other occurrences in-between will be
discarded. The number of consecutive occurrences will be preserved as the first alarm
information.
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3-31
3.4 Alarm Mode
If an abnormal condition arises, the protective function is invoked and issues an alarm, then the inverter
automatically enters Alarm mode. At the same time, an alarm code appears on the LED monitor.
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3-32
3.4 Alarm Mode
Figure 3.11 summarizes the possible transitions between different menu items.
Chap. 3
OPERATION USING THE KEYPAD
Figure 3.11 Menu Transition in Alarm Mode
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3-33
Part 2 Driving the Motor
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Chapter 4
BLOCK DIAGRAMS FOR CONTROL LOGIC
This chapter describes the main block diagrams for the control logic of the FRENIC-Multi series of inverters.
Contents
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4.1 Symbols Used in the Block Diagrams and their Meanings
FRENIC-Multi series of inverters is equipped with a number of function codes to match a variety of motor
operations required in your system. Refer to Chapter 9 "FUNCTION CODES" for details of the function codes.
The function codes have functional relationship each other. Several special function codes also work with
execution priority each other depending on their functions or data settings.
This chapter explains the main block diagrams for control logic in the inverter. You are requested to fully
understand the inverter's control logic together with the function codes in order to set the function code data
correctly.
The block diagrams contained in this chapter show only function codes having mutual relationship. For the
function codes that work independently and for detailed explanation of each function code, refer to Chapter 9
"FUNCTION CODES."
Chap. 4
4.1 Symbols Used in Block Diagrams and their Meanings
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4-1
4.2 Drive Frequency Command Block
LED monitor
Key operation on the keypad E48
0,1,2 Selection of normal/inverse
Reference frequency A operation
3 C53 Switch
Motor speed in r/min normal/inverse
Load shaft speed 4 operation
command Reference IVS
5 loss
Line speed command detection
Constant feeding rate 6 E65 ҁ999
time command
+ Normal/inverse
[12] 㬍 1
+ operation
+ +
C33 Polarity
Polarity B Continue-to-run C35=1
[12] Filter Gain Bias
C31 C35=1 frequency at
[12]
C32 C34 F18 C50
[12] Offset PTC E65 0 limiter
thermistor "0" Reference loss
Hardware [C1] (Mode 0 limiter
detection
switch (C1 function) selection)
SW7=C1 E59=0 H26=0
[C1] Normal/inverse
㬍 2
+ + operation
+
C38 +
C Continue-to-run
C36 [C1] Gain Bias
PTC frequency at "0"
(C1 function) 0 limiter
Hard- thermistor [C1] Filter [C1] (C1 function) C37 C39 F18 C50
ware [C1] (Mode (C1 function) E65
switch (C1 function) selection) Offset Reference loss
SW7=V2 E59=1 H26=0 detection
Normal/inverse
㬍 operation 3
+ +
+ C43 +
C41 D Continue-to-run
[C1] Gain Bias "0"
[C1] (V2 function) frequency at
[C1] (V2 function)
C42 C44 F18 C50 0 limiter
(V2 function) Filter E65
Offset Reference loss
detection
Normal/inverse
㬍 4
operation
Gain
PTC
thermistor C32 C34
Hardware (Mode Normal/inverse
selection) 㬍 5
switch operation
SW8=ON H26=1
Gain
C37 C39
Aralm
H27 Compa- J Normal/inverse
rator 㬍 6
operation
PTC
thermistor
(Level) Gain 7
C42 C44 8
UP/DOWN control 9
Initial frequency setting
H61
UP
command
UP UP/
DOWN
DOWN control
command
DOWN
*3
D I/O card D I/O card
input terminal (option)
*3
Pulse train
PG card PG card
input terminal (option)
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4-2
4.2 Drive Frequency Command Block
Frequency
A command 1 F01
0
1 1
Chap. 4
+
+ +
Frequency
limiter (High)
*1 E61
[12]
0
1
㬍
Auxiliary frequency setting 2
2
B 㬍
3
*2 Gain
5 C32 C34
[C1] *1
(C1 function) E62
0
1
㬍
2
C 㬍
3
*2 Gain
5 C37 C39
[C1] *1
(V2 function) E63 *1 Takes priority when the same function has been assigned by E61, E62 and E63:
*1 Takes priority when[12]
Terminal the same function
> Terminal [C1]has
(C1been assigned
function) by E61,[C1]
> Terminal E62(V2
andfunction)
E63:
0
*2 Refer to Terminal [12] > Terminal
block diagrams [C1] (C1
of PID control blockfunction) > Terminal [C1] (V2 function)
for details.
1 *2 For
*3 Refer to block
details diagrams
of the options,ofrefer
PID to
control block for details.
the instruction manual for each option.
㬍 *3 For details of the options, refer to the instruction manual for each option.
2 Notes:
D 㬍
-Notes:
When PID control is enabled, the control logic differs from this block diagram.
3 -- S
When
codesPID
arecontrol is enabled, the control
communication-related logiccodes.
function differsRefer
from this block
to the diagram.
RS-485
*2 Gain - Communication User's Manual for details.
S codes are communication-related function codes. Refer to the RS-485
5 C42 C44 Communication User's Manual (MEH448b) for details.
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4-3
4.2 Drive Frequency Command Block
Figures 4.1.1 and 4.1.2 show the processes that generate the internal drive frequency command through the
various frequency command and switching steps by means of function codes. When the PID control is active
(J01 = 1 to 3), the logic differs from that of this block diagram. Refer to Section 4.5 "PID Process Control
Block" and Section 4.6 "PID Dancer Control Block."
Additional and supplemental information is given below.
• Frequency command sourcing by the / keys operation on the keypad covers various command
expression formats such as a load rotational speed and a line speed by specifying data of function code E48.
• The input terminal natively covers the –10 to +10 VDC analog frequency command. The function code C35
allows this terminal to be used as a unipolar input 0 to +10 VDC or a bipolar input –10 to +10 VDC. For the
Chap. 4
unipolar input, inserting the "0" limiter in the following process stage of the terminal input [12],
modification of the reference frequency by the bias and gain, assures the reference frequency not to always
be switched to the negative frequency command -- causing the reverse rotation of the motor.
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4-5
Ready for jogging Enable 3-wire Enable
operation operation communications link
Multi-function (Hold disabled) HLD via RS-485 or field bus
keypad Operation LE
Forced to OFF if
method FWD = ON and Timer Timer operation
FWD FWD REV = ON (timer C21=1
F02 FWD
operation
FWD/REV 0 time)
REV Hold
REV REV FWD
STOP 1 Communications
link function REV
Bus link
H30 function
Loader link Force to stop
Standard FWD only 2 0,1,4 y98 function
keypad STOP
0,1 y99 ON if H96 = 1, 3
2,3,5 to 8 0,1
RUN Hold in REV only 3 STOP
rotating 2,3
direction 2,3
STOP Drive frequency Run Overload
command decision stop
4-6
Standard keypad OFF if y98 = 2, 3 Bit 1 [REV]
RJ-45 port (RS-485) or H30 = 6 to 8 Bit 2 [X1] REV
Figure 4.2 shows the processes that generate the final drive commands (FWD: Drive the motor in the forward direction
and REV: Drive the motor in reverse direction) through the various run commands and switching steps by means of
function codes.
Chap. 4
For the inverter operation given by the / / key on the multi-function keypad, the generator holds
the command ON upon depression of the / key, and releases the hold state upon depression of the
key.
• The 3-wire operation terminal command HLD holds the run forward terminal command FWD and the run
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4-7
4.4 Control Block
Enable/Disable F42
Slip compensation operation Control mode selection 1
response time P10 analyzer H68 Slip compensation 1
Calculated
torque x
Slip compensation gain P09
for driving
(Driving)
Rated slip frequency P12 x
(Braking)
x
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4-8
4.4 Control Block
Power Rectifier
supply DC link bus
capacitor M
Cooling fan
Motor
Chap. 4
control
Instantaneous overcurrent H12
limiting (Mode selection)
Output Current 0 Alarm E toE
(Iu, Iv, Iw)
Comparator
Current limit level 1 Current limit
processing
Note:
Function codes in the above control block are for motor 1. For motor 2, read the function
codes for motor 1 as the function codes for motor 2, referring to the table below.
Function code
F03 F04 F05 F06 F09 F20 F21 F22 F37 F42
for motor 1
Function code
A01 A02 A03 A04 A05 A09 A10 A11 A13 A14
for motor 2
Function code
H68 H80 P02 P03 P06 P07 P09 P10 P12 P99
for motor 1
Function code
A40 A41 A16 A17 A20 A21 A23 A24 A26 A39
for motor 2
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4-9
4.4 Control Block
Figures 4.3.1 and 4.3.2 show schematic block diagrams -- input and output stages respectively that explain the
processes in which the inverter drives the motor according to the final run command FWD or REV and the
drive frequency command sent from the drive frequency command block or the PID control block.
Additional and supplemental information is given below.
• The logic shown in the upper left part of the block diagram processes the final reference frequency so that it
is inverted (u(-1)) for reverse rotation of the motor or is replaced with 0 (zero) for stopping the motor.
• If the droop control (H28) is enabled, the droop characteristics owing a load torque will take effect.
• The rotation direction limiter (H08) limits polarity (forward or reverse) of the final frequency command
Chap. 4
(reference) and helps the inverter take effect of anti-forward rotation or anti-reverse rotation function.
• The acceleration/deceleration processor determines the output frequency of the inverter by referring to data
of related function codes. If the output frequency exceeds the upper limit given by the frequency limiter
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4-11
4.5 PID Process Control Block
Aralm
PG
J
H27 Compa-
PTC thermistor rator
UP/DOWN control
Initial frequency setting (Level)
H61
UP
command J02
UP/ 0
UP DOWN PID process command from keypad
DOWN control
command PID process command 1 1
DOWN 2
UP/ 3
DOWN
control
*1 4
[12] +
+ S13
E61 PID
*2 Gain Bias command via
3
D I/O card D I/O card communications
DIO C32 C34 C51 C52
input terminal (option) A
5
*1
[C1] (C1 function) +
Pulse train + Gain
*2 E62
PG card PG card C32 C34 PID
PG Gain Bias
input terminal (option) 3 feedback
C37 C39 C51 C52 amount
B 5
3
*1
[C1] (V2 function) +
+ Gain
E63 C37 C39
3 Gain Bias
C42 C44 C51 C52
C 5
OFF if y98 = 1, 3
Standard keypad or H30 = 4, 5, 8
RJ-45 port (RS-485)
Host equipment Frequency
Gain
command via
communications C42 C44
OFF if y98 = 1, 3 S01
or H30 = 1, 3, 7 ҁ0
RS-485 S01
*2
Host equipment communications D
option card 0
S05
OFF if Last
H30 = 1, 3 to 5,
7, 8 command
*2 to take effect
Host equipment Field bus option card
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4-12
4.5 PID Process Control Block
Enable
communications link Select multi-frequency Cancel PID control
via RS-485 or field bus SS1,SS2 Hz/PID
LE
Chap. 4
Under PID control
Inverter running PID-CTL
RUN
Frequency
limiter (High)
Manual speed command
F15
1
Communications
link function Bus link
Jump Drive frequency
H30 function Multi-frequency 1 C05 command
PID control
Select multi-frequency (Anti reset windup)
SS4,SS8 J10
Hold PID integral component
PID-HLD PID control
(Upper limit of PID
Reset PID integral and differential process output)
components
PID-RST J18
2
+ PID
- processor
C08 Invert
Multi-frequency 4
J03 PID control P (Gain) J19
PID control PID control
C12 J04 I (Integral time)
Normal/inverse (Lower limit of PID
Multi-frequency 8 operation J05 PID control process output)
D (Differential time)
C16
Multi-frequency 12 Switch J01
normal/Inverse PID control
operation (Mode selection)
IVS
3
PID alarm
PID alarm processor
PID-ALM
J06
PID control
(Feedback filter) J11 PID control (Select alarm output)
*1
*1 Takes
Takes priority
priority when
when the
the same function has
same function has been
been assigned
assignedbybyE61,
E61,E62
E62and
andE63:
E63:
Terminal
Terminal [12]
[12] >> Terminal
Terminal [C1]
[C1] (C1
(C1 function)
function) >
> Terminal [C1] (V2
Terminal [C1] (V2 function)
function)
*2 For details of the options, refer to the instruction manual for each option.
*2 For details of the options, refer to the instruction manual for each option.
Note:
SNote:
codes are communication-related function codes. Refer to the RS-485
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Communication User's Manual for details.
&RPPXQLFDWLRQ8VHU
V0DQXDO0(+EIRUGHWDLOV
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4-13
4.5 PID Process Control Block
Figures 4.4.1 and 4.4.2 show block diagrams of the PID control block -- input and output stages respectively,
when the PID process control is enabled (J01= 1 or 2). The logic shown generates the <drive frequency
command> according to the PID process command source and PID feedback source, PID conditioner, and the
selected frequency command source for a manual speed command.
Additional and supplemental information is given below.
• This logic disables settings of the frequency command 2 (C30) and auxiliary frequency command 1 and 2
(E60 to E62) as manual frequency commands, and the command loss detection, switching between the
normal or inverse operation.
• The multi-frequency commands 1, 2, and 3 are only applicable to the manual speed command.
Chap. 4
• Refer to Section 4.2 "Drive Frequency Command Block" for explanations of common items.
• For selecting analog input (terminal [12], [C1] (C1 function), or [C1] (V2 function)) as the PID process
command source, you need to set data up for function codes E61 to E62 and J02.
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4-15
4.6 PID Dancer Control Block
LED monitor (speed monitor tem)
Keypad operation E48
0,1,2
Reference frequency
3
Motor speed in r/min
Load shaft speed 4
command Frequency
Line speed command 5 F01
command 1
Constant feeding 6 0
rate time command
+ 1
[12] 㬍
+
+ +
Polarity C33 Polarity
A
Gain Bias C35=1
C31 C35=1 [12] Filter
C32 C34 F18 C50 +
[12] Offset "0" 0 limiter
0 limiter
Hardware [C1] PTC thermistor + 1
switch (C1 function) (Mode selection)
SW7=C1 E59=0 H26=0
2
[C1] 㬍
+ +
+ C38 +
3
B
PTC C36 [C1] Gain Bias "0"
[C1] (C1 function) C37 C39 F18 C50 0 limiter
thermistor
Filter
Hardware [C1] (Mode (C1 function)
switch (C1 function) Offset
selection)
SW7=V2 E59=1 H26=0
5
㬍
+ + 7
+ +
C43 C 11
C41 [C1] Gain Bias "0" 12
[C1] (V2 function) C42 C44 F18 C50 0 limiter
(V2 function) Filter Frequency
Offset command 2 C30
0
Hardware PTC thermistor
switch (Mode selection) 1
SW8=ON H26=1 㬍
+ 2
UP/DOWN control Aralm Gain
H27 Compa-
Initial frequency setting J
rator C32 C34 +
H61 PTC thermistor
(Level) 2
UP 㬍
command UP/
UP 3
DOWN Gain
DOWN control
command C37 C39
DOWN
5
㬍
*2 7
Gain
D I/O card D I/O card C42 C44 11
input terminal (option)
12
Pulse train *2
PG card PG card
input terminal (option)
*1
[C1] (V2 function) + PID feedback
+ Gain amount
E63 4
C37 C39
3 Gain Bias
C42 C44 C51 C52 J06 5
C 5 PID control
(Feedback filter)
Gain
C42 C44
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4-16
4.6 PID Dancer Control Block
Frequency
+
1 limiter (High)
F15
+
Communications +
Primary command
+ Drive frequency
link function Bus link Jump command
H30 function + frequency
Loader link +
0,2,6 y98 function
Chap. 4
C01 F16
0,2 y99
1,3 to 5,7,8 C02
0,2 Frequency
C03 limiter (Low)
1,3
1,3 C04
Multi-frequency 1 C05
2
Auxiliary frequency setting 1
*1 E61
[12]
0
1
㬍
2 Auxiliary frequency setting 2
A 㬍
Gain
C42 C44
PID control
(Anti reset windup)
Hold PID integral
J10 PID control
component J62 Bit 0: PID control
PID-HLD (Upper limit of PID
process output) (PID output pole)
Reset PID integral and
J18 0 1
differential components
PID-RST PID MV (Ratio) 1 㬍 "-1"
3 processor 㬍
PID control
J58
(Detection width of dancer position deviation)
4
PID alarm processor PID alarm
PID-ALM *1 Takespriority
*1 Takes prioritywhen
whenthe
the same
same function
function hashas
beenbeen assigned
assigned by E61,
by E61, E62E63:
E62 and and E63:
5 Terminal[12]
Terminal [12]> >Terminal
Terminal [C1]
[C1] (C1(C1 function)
function) > Terminal
> Terminal [C1]function)
[C1] (V2 (V2 function)
*2 For
*2 For details
detailsofofthe
theoptions,
options, refer to to
refer thethe
instruction manual
instruction for each
manual option.
for each option.
J11 PID control (Select alarm output)
Note:
Note:
J12 PID control (Upper level alarm (AH)) S codes are communication-related function codes. Refer to the RS-485
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Communication User's Manual for details.
J13 PID control (Lower level alarm (AL)) &RPPXQLFDWLRQ8VHU
V0DQXDO0(+EIRUGHWDLOV
4-17
Figures 4.5.1 and 4.5.2 show block diagrams of the PID control block -- input and output stages respectively
when the PID dancer control is enabled (J01 = 3). The logic shown generates the <Drive frequency command>
according to the various PID command (such as the dancer reference position) and its PID feedback, the
primary frequency command and their switching means.
Additional and supplemental information is given below.
• For the primary frequency command, the inverter disables the command loss detection, and switching
between the normal and inverse operation.
• Multi-frequency commands 1, 2 and 3 are exclusively applicable to the primary frequency.
• For logics common to the drive frequency command block, refer to 4.2 "Drive Frequency Command Block."
• To use any of analog input terminals [12], [C1] (C1 function) and [C1] (V2 function) for a PID command
(dancer reference position) input, be sure properly configure data of function codes E60, E61, E62 and J02.
• Multi-frequency commands 4, 8 and 12 are exclusively applicable to the PID command (dancer reference
position).
• The output of dancer reference position bandwidth detector switches PID constant set of the PID control
between (J03, J04 and J05) and (J59, J60 and J61).
• This logic allows the inverter to select either controlling the output of PID processor in a ratio (%) or
add/subtract of the frequency (Hz) to the primary frequency command.
• The terminal command of PID cancel Hz/PID cancels the compensation of PID dancer control and makes
the inverter also possible to run with the primary frequency command.
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4-18
4.7 FM Output Selector
Chap. 4
F33
4
Output torque Pulse rate
5
Load factor
6
Input power
7
PID feedback amount (PV)
The block diagram in Figure 4.6 shows the process for selecting and processing the internal signals to be output
to analog/pulse output terminals [FM].
Combination of function code F29 data and selection of the hardware switch SW6 on the interface PCB
specifies a property of the analog/pulse output [FM] terminal for an analog voltage or a pulse train.
To select information to be transferred to the analog/pulse output terminal [FM], use the function code F31. For
its analog output (voltage output), the function code F30 can define the full scale of the output that just matches
with the full scale of the connected voltmeter in the external equipment. For the pulse train output, the function
code F33 defines rate of the output (pulse count/s for the 100% output) matching resolution of the counter
connected in the external equipment.
Setting function code F31 to "10: Universal AO" enables data output from the host equipment via the
communications link on [FM].
The calibration analog output (F31 = 14) refers to an output of the [FM]’s full-scale voltage or pulse that adjusts
the scale of the connected meter.
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4-19
Chapter 5
Contents
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5.1 Overview on RS-485 Communication
Chap. 5
converter. Through the RS-485 communications facility, you may run FRENIC Loader on the PC to edit
the function code data and monitor the running status information of the inverter.
Control via host equipment
Further, another RS-485 communications port can be added by mounting an optional RS-485
Communications Card onto the FRENIC-Multi inverter. This additional communications link can be
used only as a port for host equipment, not used for a keypad or FRENIC Loader.
For details of RS-485 communication, refer to the RS-485 Communication User's Manual.
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5-1
5.1.1 RS-485 common specifications (standard and optional)
Items Specifications
Protocol FGI-BUS Modbus RTU Loader commands
(supported only on the
standard version)
Compliance Fuji general-purpose Modicon Modbus Dedicated protocol
inverter protocol RTU-compliant (Not disclosed)
(only in RTU mode)
No. of supporting Host device: 1
stations Inverters: Up to 31
Electrical EIA RS-485
specifications
Connection to RS-485 RJ-45 connector (standard) or terminal block (optional)
Synchronization Asynchronous start-stop system
Transmission mode Half-duplex
Transmission speed 2400, 4800, 9600 19200 or 38400 bps
Max. transmission 1600 ft (500 m)
cable length
No. of logical station 1 to 31 1 to 247 1 to 255
addresses available
Message frame format FGI-BUS Modbus RTU FRENIC loader
Frame SOH (Start Of Header) Detection of no-data Start code 96H
synchronization character detection transmission time for detection
3-byte period
Frame length Normal transmission: Variable length Variable length
16 bytes (fixed)
High-speed transmission:
8 or 12 bytes
Max. transfer data Write: 1 word Write: 50 words Write: 41 words
Read: 1 word Read: 50 words Read: 41 words
Messaging system Polling/Selecting/Broadcast Command message
Transmission ASCII Binary Binary
character format
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5-2
5.1 Overview on RS-485 Communication
Chap. 5
* For details about SW3, refer to "Setting up the slide switches" in Section 8.3.1 "Terminal functions."
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5-3
5.1.3 Pin assignment for optional RS-485 Communications Card
The RS-485 Communications Card has two RJ-45 connectors for multi-drop connection. Each RJ-45
connector has the pin assignment as listed below.
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5-4
5.1 Overview on RS-485 Communication
Chap. 5
KS-485PTI (RS-232C—RS-485 communications level converter)
USB-485I RJ45-T4P (USB—RS-485 interface converter)
Supplied by SYSTEM SACOM Corporation.
[ 3 ] Multi-drop adapter
To connect a FRENIC-Multi inverter to a network in a multi-drop configuration with a LAN cable that
has RJ-45 as the communications connector, use a multi-drop adapter for the RJ-45 connector.
Recommended multi-drop adapter
Model MS8-BA-JJJ made by SK KOHKI Co., Ltd.
For more details through Section 5.1.5, refer to the RS-485 Communication User's Manual.
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5-5
5.2 Overview of FRENIC Loader
FRENIC Loader is a software tool that supports the operation of the inverter via an RS-485
communications link. It allows you to remotely run or stop the inverter, edit, set, or manage the function
codes, monitor key parameters and values during operation, as well as monitor the running status
(including alarm information) of the inverters on the RS-485 communications network.
5.2.1 Specifications
Specifications
Item Remarks
(White on black indicates factory default)
Name of software FRENIC Loader Ver. 4.0.0.0 or later
Supported inverter FRENIC-Multi series (Note 1)
FRENIC-Eco series
FRENIC-Mini series
No. of supported inverters Up to 31
Recommended cable 10BASE-T cable with RJ-45 connectors
compliant with EIA568
CPU Intel Pentium III 600 MHz or later (Note 2)
OS Microsoft Windows 2000
Operating environment
Microsoft Windows XP
Memory 32 MB or more RAM 64 MB or more is
recommended
Hard disk 5 MB or more free space
COM port RS-232C or USB Conversion to RS-485
communication required to
connect inverters
Monitor resolution XVGA (800 x 600) or higher 1024 x 768, 16-bit color or
higher is recommended
COM port COM1, COM2, COM3, COM4, COM5, PC COM ports assigned to
COM6, COM7, COM8 Loader
Transmission rate 38400, 19200, 9600, 4800 and 2400 bps 19200 bps or more is
recommended.
Transmission requirements
(Note 3)
Character length 8 bits Prefixed
Stop bit length 1 bit Prefixed
Parity Even Prefixed
No. of retries None or 1 to 10 No. of retry times before
detecting communications
error
Timeout setting (100 ms, 300 ms, 500 ms), (1.0 to 9.0 s) or This setting should be longer
(10.0 to 60.0 s) than the response interval
time set by function code y09
of the inverter.
(Note 1) FRENIC Loader cannot be used with inverters that do not support SX protocol (protocol for
handling Loader commands).
With special order-made inverters, FRENIC Loader may not be able to display some function
codes normally.
To use FRENIC Loader on FRENIC-Mini series of inverters, an RS-485 Communications Card
(Option: OPC-C1-RS) is required.
5-6
5.2 Overview of FRENIC Loader
(Note 2) Use a PC with as high a performance as possible, since some slow PCs may not properly refresh
the operation status monitor and Test-run windows.
(Note 3) To use FRENIC Loader on a network where a FRENIC-Mini inverter is also configured, choose
19200 bps or below.
5.2.2 Connection
By connecting a number of inverters to one PC, you can control one inverter at a time or a number of
inverters simultaneously. You can also simultaneously monitor a number of inverters on the multi
monitor.
For how to connect a PC to one or more inverters, refer to the RS-485 Communication User's
Manual.
Chap. 5
5.2.3 Function overview
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5-7
Comparison
You can compare the function code data currently being edited with that saved in a file or stored in the
inverter.
To perform a comparison and review the result displayed, click the Comparison tab and then click the
Compared with inverter tab or click the Compared with file tab, and specify the file name.
The result of the comparison will be displayed also in the Comparison Result column of the list.
File information
Clicking the File information tab displays the property and comments for identifying the function code
editing file.
(1) Property
Shows file name, inverter model, inverter’s capacity, date of readout, etc.
(2) Comments
Displays the comments you have entered. You can write any comments necessary for identifying the
file.
5.2.3.2 Multi-monitor
This feature lists the status of all the inverters that are marked "connected" in the configuration table.
Multi-monitor
Allows you to monitor the status of more than one inverter in a list format.
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5-8
5.2 Overview of FRENIC Loader
Chap. 5
RUNNING THROUGH RS-485 COMMUNICATION
System monitor
Allows you to check the inverter’s system
information (version, model, maintenance
information, etc.).
Alarm monitor
The alarm monitor shows the alarm status of the
selected inverter. In this window you can check
the details of the alarm currently occurs and
related information.
Meter display
Displays analog readouts of the selected inverter
(such as output frequency) on analog meters.
The example on the right displays the reference
frequency and the output frequency.
5-9
5.2.3.4 Test-running
The Test-running feature allows you to test-run the motor in "Run forward" or "Run reverse" while
monitoring the running status of the selected inverter.
Operation
buttons*
Selecting monitor item Update the inverter info Switching frequency and run
Select the operation status information to for the latest ones command sources
be monitored real-time. Click the Refresh button to Select the frequency and run
update running status of the command sources and apply them
inverter shown on the Loader by clicking Apply.
screen. Loader will become to
show the latest inverter status.
* Refer to the table shown below for details of the operation buttons. The indented appearance of the FWD
button as shown in the figure above indicates that it is active for running the motor forward, while that of
the REV button is same for running reverse.
Button Description
STOP Stops the motor.
FWD Run the motor forward.
REV Run the motor reverse.
RESET Resets all alarm information saved in the selected inverter.
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5-10
5.2 Overview of FRENIC Loader
Sub-panes
Set up the monitor items Status of Cursor Save Data Hardcopy Cursor scroll Blinks during the
Position graph monitoring position the monitor slide real-time trace
running
Chap. 5
RUNNING THROUGH RS-485 COMMUNICATION
START/STOP Monitoring items Advanced setting Scope scroll Cursor Monitor window
the real-time trace. of the channels of the channels slide
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5-11
Part 3 Peripheral Equipment and
Options
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Chapter 6
SELECTING PERIPHERAL EQUIPMENT
This chapter describes how to use a range of peripheral equipment and options, FRENIC-Multi's configuration
with them, and requirements and precautions for selecting wires and crimp terminals.
Contents
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6.1 Configuring the FRENIC-Multi
Chap. 6
SELECTING PERIPHERAL EQUIPMENT
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6-2
6.2 Selecting Wires and Crimp Terminals
Chap. 6
15 42.2 60.7 51.7 9.1 38.0 (41.8) 54.7 (60.1) 46.6 (51.2) 9.1
20 57.6 80.1 70.6 11.0 52.0 (57.1) 72.2 (79.4) 63.7 (70.0) 11.0
1/2 0.85 1.7 1.0 0.8 0.74 (0.85) 1.7 (1.7) 0.99 (1.0) 0.8
1 1.6 3.1 1.8 1.1 1.4 (1.6) 3.0 (3.0) 1.7 (2.0) 1.1
2 3.0 5.9 3.5 1.8 2.6 (3.0) 5.1 (5.9) 3.2 (3.6) 1.8
- Inverter efficiency is calculated using values suitable for each inverter model. The input route mean
square (RMS) current is calculated according to the following conditions:
Power supply capacity: 500 kVA; power supply impedance: 5%
- The current listed in the above table will vary in inverse proportion to the power supply voltage, such
as 230 VAC and 380 VAC.
- The braking current is always constant, independent of braking resistor specifications, including
built-in, standard and 10%ED models.
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6-3
6.2.1 Recommended wires
Tables 6.2 and 6.3 list the recommended wires according to the internal temperature of your power control
panel.
■ If the internal temperature of your power control panel is 50qC (122qF) or below
Table 6.2 Wire Size (for main circuit power input and inverter output)
2
Recommended wire size (mm )
Nominal Main circuit power input [L1/R , L2/S , L3/T] or [L1/L, L2/N]
Power Inverter output [U , V , W]
applied w/ DC reactor (DCR) w/o DC reactor (DCR)
supply Inverter type
motor
voltage Allowable temp.*1 Current Allowable temp.*1 Current Allowable temp.*1 Current
(HP) 60㷄 75㷄 90㷄 60㷄 75㷄 90㷄 60㷄 75㷄 90㷄
(A) (A) (A)
(140°F) (167°F) (194°F) (140°F) (167°F) (194°F) (140°F) (167°F) (194°F)
1/8 FRNF12E1S-2U 2.0 2.0 2.0 0.57 2.0 2.0 2.0 1.1 2.0 2.0 2.0 0.8
1/4 FRNF25E1S-2U 2.0 2.0 2.0 0.93 2.0 2.0 2.0 1.8 2.0 2.0 2.0 1.5
1/2 FRNF50E1S-2U 2.0 2.0 2.0 1.6 2.0 2.0 2.0 3.1 2.0 2.0 2.0 3.0
1 FRN001E1S-2U 2.0 2.0 2.0 3.0 2.0 2.0 2.0 5.3 2.0 2.0 2.0 5.0
Three- 2 FRN002E1S-2U 2.0 2.0 2.0 5.7 2.0 2.0 2.0 9.5 2.0 2.0 2.0 8.0
phase 3 FRN003E1S-2U 2.0 2.0 2.0 8.3 2.0 2.0 2.0 13.2 2.0 2.0 2.0 11
230V 5 FRN005E1S-2U 2.0 2.0 2.0 14.0 5.5 2.0 2.0 22.2 3.5 2.0 2.0 17
7.5 FRN007E1S-2U 5.5 2.0 2.0 21.1 8.0 3.5 3.5 31.5 5.5 3.5 2.0 25
10 FRN010E1S-2U 8.0 3.5 2.0 28.8 14.0 5.5 5.5 42.7 8.0 3.5 3.5 33
15 FRN015E1S-2U 14.0 5.5 5.5 42.2 22.0 14.0 8.0 60.7 14.0 8.0 5.5 47
20 FRN020E1S-2U 22.0 14.0 8.0 57.6 38.0 22.0 14.0 80.1 22.0 14.0 8.0 60
1/2 FRNF50E1S-4U 2.0 2.0 2.0 0.85 2.0 2.0 2.0 1.7 2.0 2.0 2.0 1.5
1 FRN001E1S-4U 2.0 2.0 2.0 1.6 2.0 2.0 2.0 3.1 2.0 2.0 2.0 2.5
2 FRN002E1S-4U 2.0 2.0 2.0 3.0 2.0 2.0 2.0 5.9 2.0 2.0 2.0 3.7
Three- 3 FRN003E1S-4U 2.0 2.0 2.0 4.4 2.0 2.0 2.0 8.2 2.0 2.0 2.0 5.5
phase 5 FRN005E1S-4U 2.0 2.0 2.0 7.3 2.0 2.0 2.0 13.0 2.0 2.0 2.0 9.0
460V 7.5 FRN007E1S-4U 2.0 2.0 2.0 10.6 3.5 2.0 2.0 17.3 2.0 2.0 2.0 13
10 FRN010E1S-4U 2.0 2.0 2.0 14.4 5.5 2.0 2.0 23.2 3.5 2.0 2.0 18
15 FRN015E1S-4U 5.5 2.0 2.0 21.1 8.0 3.5 3.5 33.0 5.5 2.0 2.0 24
20 FRN020E1S-4U 8.0 3.5 2.0 28.8 14.0 5.5 5.5 43.8 8.0 3.5 2.0 30
1/8 FRNF12E1S-7U 2.0 2.0 2.0 1.1 2.0 2.0 2.0 1.8 2.0 2.0 2.0 0.8
1/4 FRNF25E1S-7U 2.0 2.0 2.0 2.0 2.0 2.0 2.0 3.3 2.0 2.0 2.0 1.5
Single-
1/2 FRNF50E1S-7U 2.0 2.0 2.0 3.5 2.0 2.0 2.0 5.4 2.0 2.0 2.0 3.0
phase
230V 1 FRN001E1S-7U 2.0 2.0 2.0 6.4 2.0 2.0 2.0 9.7 2.0 2.0 2.0 5.0
2 FRN002E1S-7U 2.0 2.0 2.0 11.6 3.5 2.0 2.0 16.4 2.0 2.0 2.0 8.0
3 FRN003E1S-7U 3.5 2.0 2.0 17.5 5.5 3.5 2.0 24.8 2.0 2.0 2.0 11
*1 Assuming the use of aerial wiring (without rack or duct): 600 V class of vinyl-insulated IV wires for 60qC (140qF),
600 V class of polyethylene-insulated HIV wires for 75qC (167qF), and 600 V cross-linked polyethylene insulated
wires for 90qC (194qF).
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6-4
6.2 Selecting Wires and Crimp Terminals
Table 6.2 Cont. (for DC reactor, braking resistor, control circuits, and inverter grounding)
Recommended wire size (mm2)
Nominal DC reactor Braking resistor Inverter grounding
Power Control circuit
applied [P1, P(+)] [P(+), DB] [G]
supply Inverter type
motor
voltage Allowable temp.*1 Current Allowable temp.*1 Current Allowable temp.*1 Allowable temp.*1
(HP)
60㷄 75㷄 90㷄 60㷄 75㷄 90㷄 60㷄 75㷄 90㷄 60㷄 75㷄 90㷄
(A) (A)
(140°F) (167°F) (194°F) (140°F) (167°F) (194°F) (140°F) (167°F) (194°F) (140°F) (167°F) (194°F)
1/8 FRNF12E1S-2U 2.0 2.0 2.0 0.7 2.0 2.0 2.0 0.82
1/4 FRNF25E1S-2U 2.0 2.0 2.0 1.1 2.0 2.0 2.0 1.2
1/2 FRNF50E1S-2U 2.0 2.0 2.0 2.0 2.0 2.0 2.0 1.2
1 FRN001E1S-2U 2.0 2.0 2.0 3.7 2.0 2.0 2.0 1.6 2.0
Three- 2 FRN002E1S-2U 2.0 2.0 2.0 7.0 2.0 2.0 2.0 3.6 0.75 0.75 0.75
Chap. 6
phase 3 FRN003E1S-2U 2.0 2.0 2.0 10.2 2.0 2.0 2.0 3.5 to to to
230V 5 FRN005E1S-2U 3.5 2.0 2.0 17.2 2.0 2.0 2.0 4.1 1.25 1.25 1.25
7.5 FRN007E1S-2U 5.5 3.5 2.0 25.9 2.0 2.0 2.0 6.4 3.5
10 FRN010E1S-2U 14.0 5.5 3.5 35.3 2.0 2.0 2.0 6.1
5.5
15 FRN015E1S-2U 22.0 8.0 5.5 51.7 2.0 2.0 2.0 9.1
*1 Assuming the use of aerial wiring (without rack or duct): 600 V class of vinyl-insulated IV wires for 60qC (140qF),
600 V class of polyethylene-insulated HIV wires for 75qC (167qF), and 600 V cross-linked polyethylene insulated
wires for 90qC (194qF).
If environmental requirements such as power supply voltage and ambient temperature differ from
those listed above, select wires suitable for your system by referring to Table 6.1 and Appendices,
App. F "Allowable Current of Insulated Wires."
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6-5
■ If the internal temperature of your power control panel is 40qC (104qF) or below
Table 6.3 Wire Size (for main circuit power input and inverter output)
2
Recommended wire size (mm )
Nominal Main circuit power input [L1/R , L2/S , L3/T] or [L1/L, L2/N]
Power Inverter output [U , V , W ]
applied w/ DC reactor (DCR) w/o DC reactor (DCR)
supply Inverter type
motor Allowable temp.*1 Allowable temp.*1 Allowable temp.*1
voltage Current Current Current
(HP) 60㷄 75㷄 90㷄 60㷄 75㷄 90㷄 60㷄 75㷄 90㷄
(A) (A) (A)
(140°F) (167°F) (194°F) (140°F) (167°F) (194°F) (140°F) (167°F) (194°F)
1/8 FRNF12E1S-2U 2.0 2.0 2.0 0.57 2.0 2.0 2.0 1.1 2.0 2.0 2.0 0.8
1/4 FRNF25E1S-2U 2.0 2.0 2.0 0.93 2.0 2.0 2.0 1.8 2.0 2.0 2.0 1.5
1/2 FRNF50E1S-2U 2.0 2.0 2.0 1.6 2.0 2.0 2.0 3.1 2.0 2.0 2.0 3.0
1 FRN001E1S-2U 2.0 2.0 2.0 3.0 2.0 2.0 2.0 5.3 2.0 2.0 2.0 5.0
Three- 2 FRN002E1S-2U 2.0 2.0 2.0 5.7 2.0 2.0 2.0 9.5 2.0 2.0 2.0 8.0
phase 3 FRN003E1S-2U 2.0 2.0 2.0 8.3 2.0 2.0 2.0 13.2 2.0 2.0 2.0 11
230V 5 FRN005E1S-2U 2.0 2.0 2.0 14.0 3.5 2.0 2.0 22.2 2.0 2.0 2.0 17
7.5 FRN007E1S-2U 2.0 2.0 2.0 21.1 5.5 3.5 2.0 31.5 3.5 2.0 2.0 25
10 FRN010E1S-2U 3.5 2.0 2.0 28.8 8.0 5.5 3.5 42.7 5.5 3.5 2.0 33
15 FRN015E1S-2U 8.0 5.5 3.5 42.2 14.0 8.0 5.5 60.7 8.0 5.5 3.5 47
20 FRN020E1S-2U 14.0 8.0 5.5 57.6 22.0 14.0 14.0 80.1 14.0 8.0 5.5 60
1/2 FRNF50E1S-4U 2.0 2.0 2.0 0.85 2.0 2.0 2.0 1.7 2.0 2.0 2.0 1.5
1 FRN001E1S-4U 2.0 2.0 2.0 1.6 2.0 2.0 2.0 3.1 2.0 2.0 2.0 2.5
2 FRN002E1S-4U 2.0 2.0 2.0 3.0 2.0 2.0 2.0 5.9 2.0 2.0 2.0 3.7
Three- 3 FRN003E1S-4U 2.0 2.0 2.0 4.4 2.0 2.0 2.0 8.2 2.0 2.0 2.0 5.5
phase 5 FRN005E1S-4U 2.0 2.0 2.0 7.3 2.0 2.0 2.0 13.0 2.0 2.0 2.0 9.0
460V 7.5 FRN007E1S-4U 2.0 2.0 2.0 10.6 2.0 2.0 2.0 17.3 2.0 2.0 2.0 13
10 FRN010E1S-4U 2.0 2.0 2.0 14.4 3.5 2.0 2.0 23.2 2.0 2.0 2.0 18
15 FRN015E1S-4U 2.0 2.0 2.0 21.1 5.5 3.5 2.0 33.0 3.5 2.0 2.0 24
20 FRN020E1S-4U 3.5 2.0 2.0 28.8 8.0 5.5 3.5 43.8 3.5 3.5 2.0 30
1/8 FRNF12E1S-7U 2.0 2.0 2.0 1.1 2.0 2.0 2.0 1.8 2.0 2.0 2.0 0.8
1/4 FRNF25E1S-7U 2.0 2.0 2.0 2.0 2.0 2.0 2.0 3.3 2.0 2.0 2.0 1.5
Single-
1/2 FRNF50E1S-7U 2.0 2.0 2.0 3.5 2.0 2.0 2.0 5.4 2.0 2.0 2.0 3.0
phase
230V 1 FRN001E1S-7U 2.0 2.0 2.0 6.4 2.0 2.0 2.0 9.7 2.0 2.0 2.0 5.0
2 FRN002E1S-7U 2.0 2.0 2.0 11.6 2.0 2.0 2.0 16.4 2.0 2.0 2.0 8.0
3 FRN003E1S-7U 2.0 2.0 2.0 17.5 3.5 2.0 2.0 24.8 2.0 2.0 2.0 11
*1 Assuming the use of aerial wiring (without rack or duct): 600 V class of vinyl-insulated IV wires for 60qC (140qF),
600 V class of polyethylene-insulated HIV wires for 75qC (167qF), and 600 V cross-linked polyethylene insulated
wires for 90qC (194qF).
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6-6
6.2 Selecting Wires and Crimp Terminals
■ If the internal temperature of your power control panel is 40qC (104qF) or below
Table 6.3 Cont. (for DC reactor, braking resistor, control circuit, and inverter grounding)
2
Recommended wire size (mm )
Nominal DC reactor Braking resistor Inverter grounding
Power Control circuit
applied [P1, P(+)] [P(+), DB] [G]
supply Inverter type
motor Allowable temp.*1 Current Allowable temp.*1 Current Allowable temp.*1 Allowable temp.*1
voltage
(HP) 60㷄 75㷄 90㷄 60㷄 75㷄 90㷄 60㷄 75㷄 90㷄 60㷄 75㷄 90㷄
(A) (A)
(140°F) (167°F) (194°F) (140°F) (167°F) (194°F) (140°F) (167°F) (194°F) (140°F) (167°F) (194°F)
1/8 FRNF12E1S-2U 2.0 2.0 2.0 0.7 2.0 2.0 2.0 0.82
1/4 FRNF25E1S-2U 2.0 2.0 2.0 1.1 2.0 2.0 2.0 1.2
1/2 FRNF50E1S-2U 2.0 2.0 2.0 2.0 2.0 2.0 2.0 1.2
1 FRN001E1S-2U 2.0 2.0 2.0 3.7 2.0 2.0 2.0 1.6 2.0
Three- 2 FRN002E1S-2U 2.0 2.0 2.0 7.0 2.0 2.0 2.0 3.6 0.75 0.75 0.75
phase 3 FRN003E1S-2U 2.0 2.0 2.0 10.2 2.0 2.0 2.0 3.5 to to to
Chap. 6
230V 5 FRN005E1S-2U 2.0 2.0 2.0 17.2 2.0 2.0 2.0 4.1 1.25 1.25 1.25
7.5 FRN007E1S-2U 3.5 2.0 2.0 25.9 2.0 2.0 2.0 6.4 3.5
10 FRN010E1S-2U 5.5 3.5 3.5 35.3 2.0 2.0 2.0 6.1
5.5
15 FRN015E1S-2U 14.0 5.5 5.5 51.7 2.0 2.0 2.0 9.1
*1 Assuming the use of aerial wiring (without rack or duct): 600 V class of vinyl-insulated IV wires for 60qC (140qF),
600 V class of polyethylene-insulated HIV wires for 75qC (167qF), and 600 V cross-linked polyethylene insulated
wires for 90qC (194qF).
If environmental requirements such as power supply voltage and ambient temperature differ from
those listed above, select wires suitable for your system by referring to Table 6.1 and Appendices,
App. F "Allowable Current of Insulated Wires."
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6-7
6.3 Peripheral Equipment
[ 1 ] Molded case circuit breaker (MCCB), ground-fault circuit interrupter
(GFCI) and magnetic contactor (MC)
[ 1.1 ] Functional overview
■ MCCBs and GFCIs*
*With overcurrent protection
Molded Case Circuit Breakers (MCCBs) are designed to protect the power circuits between the power
supply and inverter's main circuit terminals ([L1/R], [L2/S] and [L3/T] for three phase, or [L1/L] and
[L2/N] for single-phase power supply) from overload or short-circuit, which in turn prevents secondary
accidents caused by the broken inverter.
Ground-Fault Circuit Interrupters (GFCIs) function in the same way as MCCBs.
Built-in overcurrent/overload protective functions protect the inverter itself from failures related to its
input/output lines.
■ MCs
An MC can be used at both the power input and output sides of the inverter. At each side, the MC works
as described below. When inserted in the output circuit of the inverter, the MC can also switch the motor
drive power supply between the inverter output and commercial power lines.
At the power supply side
Insert an MC in the power supply side of the inverter in order to:
(1) Forcibly cut off the inverter from the power supply (generally, commercial/factory power lines)
with the protective function built into the inverter, or with the external signal input.
(2) Stop the inverter operation in an emergency when the inverter cannot interpret the stop command
due to internal/external circuit failures.
(3) Cut off the inverter from the power supply when the MCCB inserted in the power supply side
cannot cut it off for maintenance or inspection purpose. For the purpose only, it is recommended
that you use an MC capable of turning the MC ON/OFF manually.
When your system requires starting/stopping the motor(s) driven by the inverter with the
MC, the frequency of the starting/stopping operation should be once or less per hour. The
more frequent the operation, the shorter operation life of the MC and capacitor/s used in the
DC link bus due to thermal fatigue caused by the frequent charging of the current flow. It is
recommended that terminal commands FWD, REV and HLD for 3-wire operation or the
keypad be used for starting/stopping the motor.
At the output side
Insert an MC in the power output side of the inverter in order to:
(1) Prevent externally turned-around current from being applied to the inverter power output terminals
([U], [V], and [W]) unexpectedly. An MC should be used, for example, when a circuit that
switches the motor driving power supply between the inverter output and commercial power lines
is connected to the inverter.
As application of the external current to the inverter's secondary (output) circuits may break
the Insulated Gate Bipolar Transistors (IGBTs), MCs should be used in the power control
system circuits to switch the motor drive power supply to the commercial power lines after
the motor has come to a complete stop. Also ensure that voltage is never mistakenly applied
to the inverter output terminals due to unexpected timer operation, or similar.
(2) Drive more than one motor selectively by a single inverter.
(3) Selectively cut off the motor whose thermal overload relay or equivalent devices have been
activated.
6-8
6.3 Peripheral Equipment
Insert an MCCB or GFCI (with overcurrent protection) recommended for each inverter for its input
Chap. 6
circuits. Do not use an MCCB or GFCI of a higher rating than that recommended.
Doing so could result in a fire.
Figure 6.2 External Views of Molded Case Circuit Breaker/Ground-Fault Circuit Interrupter, Magnetic
Contactor and Connection Example
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6-9
Table 6.4 Rated Current of Molded Case Circuit Breaker/ Ground-Fault Circuit Interrupter
and Magnetic Contactor
- The above table lists the rated current of MCCBs and GFCIs to be used in the power control panel with an
internal temperature of lower than 50qC (122qF). The rated current is factored by a correction coefficient
of 0.85 as the MCCBs' and GFCIs' original rated current is specified when using them in an ambient
temperature of 40qC (104qF) or lower. Select an MCCB and/or GFCI suitable for the actual short-circuit
breaking capacity needed for your power systems.
- For the selection of the MC type, it is assumed that the 600 V HIV (allowable ambient
temperature: 75qC (167qF)) wires for the power input/output of the inverter are used. If an MC type
for another class of wires is selected, the wire size suitable for the terminal size of both the inverter
and the MC type should be taken into account.
- Use GFCIs with overcurrent protection.
- To protect your power systems from secondary accidents caused by the broken inverter, use an MCCB
and/or GFCI with the rated current listed in the above table. Do not use an MCCB or GFCI with a rating
higher than that listed.
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6-10
6.3 Peripheral Equipment
Table 6.5 lists the relationship between the rated leakage current sensitivity of GFCIs (with overcurrent
protection) and wiring length of the inverter output circuits. Note that the sensitivity levels listed in the
table are estimated values based on the results obtained by the test setup in the Fuji laboratory where
each inverter drives a single motor.
Chap. 6
15
20
1/2
1
2
- Values listed above were obtained using Fuji GFCI EG or SG series applied to the test setup.
- The rated current of applicable motor rating indicates values for Fuji standard motor (4 poles, 50 Hz and
230 V three-phase).
- The leakage current is calculated based on grounding of the single wire for 230 V class '-connection and
the neutral-point grounding for 460 V class Y-connection power lines.
- Values listed above are calculated based on the static capacitance to the earth when the 600 V class of
vinyl-insulated IV wires are used in a wiring through metal conduit pipes.
- Wiring length is the total length of wiring between the inverter and motor. If more than one motor is to be
connected to a single inverter, the wiring length should be the total length of wiring between the inverter
and motors.
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6-11
[ 2 ] Surge killers
A surge killer eliminates surge currents induced by lightning and noise from the power supply lines. Use
of a surge killer is effective in preventing the electronic equipment, including inverters, from damage or
malfunctioning caused by such surges and/or noise.
The applicable model of surge killer is the FSL-323. Figure 6.3 shows its external dimensions and a
connection example. Refer to the catalog "Fuji Noise Suppressors (SH310: Japanese edition only)" for
details. These products are available from Fuji Electric Technica Co., Ltd.
[ 3 ] Arresters
An arrester suppresses surge currents and noise invaded from the power supply lines. Use of an arrester
is effective in preventing electronic equipment, including inverters, from damage or malfunctioning
caused by such surges and/or noise.
Applicable arrester models are the CN23232 and CN2324E. Figure 6.4 shows their external dimensions
and connection examples. Refer to the catalog "Fuji Noise Suppressors (SH310: Japanese edition only)"
for details. These products are available from Fuji Electric Technica Co., Ltd.
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6-12
6.3 Peripheral Equipment
[ 4 ] Surge absorbers
A surge absorber suppresses surge currents and noise from the power lines to ensure effective protection
of your power system from the malfunctioning of the magnetic contactors, miniature control relays and
timers.
Applicable surge absorber models are the S2-A-O and S1-B-O. Figure 6.5 shows their external
dimensions. Refer to the catalog "Fuji Noise Suppressors (SH310: Japanese edition only)" for details.
The surge absorbers are available from Fuji Electric Technica Co., Ltd.
Chap. 6
SELECTING PERIPHERAL EQUIPMENT
Unit: inch (mm)
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6-13
6.4 Selecting Options
6.4.1 Peripheral equipment options
[ 1 ] Braking resistors
A braking resistor converts regenerative energy generated from deceleration of the motor to heat for
consumption. Use of a braking resistor results in improved deceleration performance of the inverter.
Refer to Chapter 7, Section 7.2 "Selecting a Braking Resistor."
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6-14
6.4 Selecting Options
Chap. 6
Continuous braking Repetitive braking
Power
Resistance (100% braking torque) (each cycle is less than 100 (s))
supply Inverter type Type Q'ty
(:) Discharging Braking time Average allowable Duty cycle
voltage
capability (kWs) (s) loss (kW) (%ED)
FRNF12E1S-2U 1000 100
The 10%ED braking resistor does not support overheating detection or warning output, so an electronic
thermal overload relay needs to be set up using function codes F50 and F51 to protect the braking
resistor from overheating.
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6-15
[ 1.3 ] Compact model
Power
supply Item TK80W120:
voltage
This braking resistor is not applicable to three-phase 460 V and single-phase 230 V of
inverters.
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6-16
6.4 Selecting Options
[ 2 ] DC reactors (DCRs)
A DCR is mainly used for power supply matching and for input power factor correction (for reducing
harmonic components).
■ For power supply matching
- Use a DCR when the capacity of a power supply transformer exceeds 500 kVA and is 10 times or
more the rated inverter capacity. In this case, the percent reactance of the power supply decreases,
and harmonic components and their peak value increase. These factors may break rectifiers or
capacitors in the converter section of inverter, or decrease the capacitance of the capacitor (which can
shorten the inverter's service life).
- Also use a DCR when there are thyristor-driven loads or when phase-advancing capacitors are being
turned ON/OFF.
- Use a DCR when the interphase voltage unbalance ratio of the inverter power supply exceeds 2%.
Chap. 6
Three - phase average voltage (V)
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6-17
Table 6.9 DC Reactors (DCRs)
Note 1: Generated losses listed in the above table are approximate values that are calculated according to the following
conditions:
- The power supply is three-phase 230 V/460 V 50 Hz with 0% interphase voltage unbalance ratio.
- The power supply capacity uses the larger of either 500 kVA or 10 times the rated capacity of the inverter.
- The motor is a 4-pole standard model at full load (100%).
- An AC reactor (ACR) is not connected.
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6-18
6.4 Selecting Options
[ 3 ] AC reactors (ACRs)
Use an ACR when the converter part of the inverter should supply very stable DC power, for example, in
DC link bus operation (shared PN operation). Generally, ACRs are used for correction of voltage
waveform and power factor or for power supply matching, but not for suppressing harmonic
components in the power lines. For suppressing harmonic components, use a DCR.
An ACR should be also used when the power supply is extremely unstable; for example, when the power
supply involves an extremely large interphase voltage unbalance.
Chap. 6
SELECTING PERIPHERAL EQUIPMENT
Figure 6.10 External View of AC Reactor (ACR) and Connection Example
Table 6.10 AC Reactor (ACR)
Note 1: Generated losses listed in the above table are approximate values that are calculated according to the following
conditions:
- The power supply is three-phase 230 V/460 V 50 Hz with 0% interphase voltage unbalance ratio.
- The power supply capacity uses the larger of either 500 kVA or 10 times the rated capacity of the inverter.
- The motor is a 4-pole standard model at full load (100%).
6-19
[ 4 ] Output circuit filters (OFLs)
Insert an OFL in the inverter power output circuit to:
- Suppress the surge voltage at motor terminal
This protects the motor from insulation damage caused by the application of high voltage surge
currents from the 460 V class series of inverters.
- Suppress leakage current (due to higher harmonic components) from the inverter output lines
This reduces the leakage current when the motor is connected by long power feed lines. Keep the
length of the power feed line less than 1300 ft (400 m).
- Minimize radiation and/or induction noise issued from the inverter output lines
OFLs are effective noise suppression device for long wiring applications such as that used at plants.
Use an ACR within the allowable carrier frequency range specified by function code F26.
Otherwise, the filter will overheat.
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6-20
6.4 Selecting Options
Figure 6.11 External View of Output Circuit Filter (OFL) and Connection Example
Chap. 6
SELECTING PERIPHERAL EQUIPMENT
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6-21
[ 5 ] Zero-phase reactor for reducing radio noise (ACL)
An ACL is used to reduce radio frequency noise emitted by the inverter.
An ACL suppresses the outflow of high frequency harmonics caused by switching operation for the
power supply lines inside the inverter. Pass the power supply lines together through the ACL.
If wiring length between the inverter and motor is less than 66 ft (20 m), insert an ACL to the power
supply lines; if it is more than 66 ft (20 m), insert it to the power output lines of the inverter.
Wire size is determined depending upon the ACL size (I.D.) and installation requirements.
Figure 6.12 Dimensions of Zero-phase Reactor for Reducing Radio Noise (ACL) and Connection Example
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6-22
6.4 Selecting Options
Chap. 6
SELECTING PERIPHERAL EQUIPMENT
Unit: inch (mm)
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6-24
6.4 Selecting Options
Chap. 6
Item Specifications
Maximum length of
1600 ft (500 m)
communication network
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6-26
Part 4 Selecting Optimal Inverter
Model
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Chapter 7
Contents
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7.1 Selecting Motors and Inverters
Chap. 7
SELECTING OPTIMAL MOTOR AND INVERTER CAPACITIES
Figure 7.1 Output Torque Characteristics (Base frequency: 50 Hz)
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7-1
Figure 7.2 Output Torque Characteristics (Base frequency: 60 Hz)
(1) Continuous allowable driving torque (Curve (a) in Figures 7.1 and 7.2)
Curve (a) shows the torque characteristic that can be obtained in the range of the inverter continuous
rated current, where the motor cooling characteristic is taken into consideration. When the motor runs at
the base frequency of 60 Hz, 100 % output torque can be obtained; at 50 Hz, the output torque is
somewhat lower than that in commercial power, and it further lowers at lower frequencies. The
reduction of the output torque at 50 Hz is due to increased loss by inverter driving, and that at lower
frequencies is mainly due to heat generation caused by the decreased ventilation performance of the
motor cooling fan.
(2) Maximum driving torque in a short time (Curves (b) and (c) in Figures 7.1 and 7.2)
Curve (b) shows the torque characteristic that can be obtained in the range of the inverter rated current in
a short time (the output torque is 150% for one minute) when torque-vector control is enabled. At that
time, the motor cooling characteristics have little effect on the output torque.
Curve (c) shows an example of the torque characteristic when one class higher capacity inverter is used
to increase the short-time maximum torque. In this case, the short-time torque is 20 to 30% greater than
that when the standard capacity inverter is used.
(3) Starting torque (around the output frequency 0 Hz in Figures 7.1 and 7.2)
The maximum torque in a short time applies to the starting torque as it is.
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7-2
7.1 Selecting Motors and Inverters
(4) Braking torque (Curves (d), (e), and (f) in Figures 7.1 and 7.2)
In braking the motor, kinetic energy is converted to electrical energy and regenerated to the DC link bus
capacitor (reservoir capacitor) of the inverter. Discharging this electrical energy to the braking resistor
produces a large braking torque as shown in curve (e). If no braking resistor is provided, however, only
the motor and inverter losses consume the regenerated braking energy so that the torque becomes
smaller as shown in curve (d).
When an optional braking resistor is used, the braking torque is allowable only for a short time. Its time
ratings are mainly determined by the braking resistor ratings. This manual and associated catalogs list
the allowable values (kW) obtained from the average discharging loss and allowable values (kWs)
obtained from the discharging capability that can be discharged at one time.
Note that the torque % value varies according to the inverter capacity.
Selecting an optimal brake unit enables a braking torque value to be selected comparatively freely in the
range below the short-time maximum torque in the driving mode, as shown in curve (f).
For braking-related values when the inverter and braking resistor are normally combined, refer to
Chapter 6, Section 6.4.1 [1] "Braking resistors."
Chap. 7
SELECTING OPTIMAL MOTOR AND INVERTER CAPACITIES
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7-3
7.1.2 Selection procedure
Figure 7.3 shows the general selection procedure for optimal inverters. Items numbered (1) through (5)
are described on the following pages.
You may easily select inverter capacity if there are no restrictions on acceleration and deceleration times.
If "there are any restrictions on acceleration or deceleration time" or "acceleration and deceleration are
frequent," then the selection procedure is more complex.
7-4
7.1 Selecting Motors and Inverters
(1) Calculating the load torque during constant speed running (For detailed calculation, refer
to Section 7.1.3.1)
It is essential to calculate the load torque during constant speed running for all loads.
First calculate the load torque of the motor during constant speed running and then select a
tentative capacity so that the continuous rated torque of the motor during constant speed running
becomes higher than the load torque. To perform capacity selection efficiently, it is necessary to
match the rated speeds (base speeds) of the motor and load. To do this, select an appropriate
reduction-gear (mechanical transmission) ratio and the number of motor poles.
If the acceleration or deceleration time is not restricted, the tentative capacity can apply as a
defined capacity.
(2) Calculating the acceleration time (For detailed calculation, refer to Section 7.1.3.2)
When there are some specified requirements for the acceleration time, calculate it according to the
following procedure:
1) Calculate the moment of inertia for the load and motor
Calculate the moment of inertia for the load, referring to Section 7.1.3.2, "Acceleration and
deceleration time calculation." For the motor, refer to the related motor catalogs.㩷
2)㩷 Calculate the minimum acceleration torque (See Figure 7.4)㩷
The acceleration torque is the difference between the motor short-time output torque (base
Chap. 7
frequency: 60 Hz) explained in Section 7.1.1 (2), "Maximum driving torque in a short time"
and the load torque (WL / KG) during constant speed running calculated in the above (1).
Calculate the minimum acceleration torque for the whole range of speed.㩷
3) Calculate the acceleration time
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7-5
(3) Deceleration time (For detailed calculation, refer to Section 7.1.3.2)
To calculate the deceleration time, check the motor deceleration torque characteristics for the
whole range of speed in the same way as for the acceleration time.
1) Calculate the moment of inertia for the load and motor
Same as for the acceleration time.
2)㩷 Calculate the minimum deceleration torque (See Figures 7.5 and 7.6.)㩷
Same as for the deceleration time.
3) Calculate the deceleration time
Assign the value calculated above to the equation (7.11) to calculate the deceleration time in
the same way as for the acceleration time. If the calculated deceleration time is longer than the
requested time, select the inverter and motor having one class larger capacity and calculate it
again.
Figure 7.5 Example Study of Minimum Figure 7.6 Example Study of Minimum
Deceleration Torque (1) Deceleration Torque (2)
(4) Braking resistor rating (For detailed calculation, refer to Section 7.1.3.3)
Braking resistor rating is classified into two types according to the braking periodic duty cycle.
1) When the periodic duty cycle is shorter than 100 sec:
Calculate the average loss to determine rated values.㩷
2) When the periodic duty cycle is 100 sec or longer:
The allowable braking energy depends on the maximum regenerative braking capacity. The
allowable values are listed in Chapter 6, Section 6.4.1 [1] "Braking resistors."
(5) Motor RMS current (For detailed calculation, refer to Section 7.1.3.4)
In metal processing machine and materials handling machines requiring positioning control, highly
frequent running for a short time is repeated. In this case, calculate the maximum equivalent RMS
current value (effective value of current) not to exceed the allowable value (rated current) for the
motor.
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7-6
7.1 Selecting Motors and Inverters
60 x X F
WM x ( N x m) (7.1)
2 S x NM KG
When the inverter brakes the motor, efficiency works inversely, so the required motor torque should be
calculated as follows:
60 x X
Chap. 7
WM x Fx K ( N x m) (7.2)
G
2 S x NM
(60·X) / (2S·NM) in the above equation is an equivalent turning radius corresponding to speed
F ( W0 W) x g x P ( N) (7.3)
Then, the driving torque around the motor shaft is expressed as follows:
60 x X ( W0 W) x g x P
WM x ( N x m) (7.4)
2 S x NM KG
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7-7
7.1.3.2 Acceleration and deceleration time calculation
When an object whose moment of inertia is J (kg·m2) rotates at the speed N (r/min), it has the following
kinetic energy:
J 2S x N 2
E x( ) (J ) (7.5)
2 60
To accelerate the above rotational object, the kinetic energy will be increased; to decelerate the object,
the kinetic energy must be discharged. The torque required for acceleration and deceleration can be
expressed as follows:
2S dN
W Jx ( ) ( N x m) (7.6)
60 dt
This way, the mechanical moment of inertia is an important element in the acceleration and deceleration.
First, calculation method of moment of inertia is described, then those for acceleration and deceleration
time are explained.
2
J ¦ ( Wi x ri 2 ) (kg x m ) (7.7)
The following describes equations to calculate moment of inertia having different shaped loads or load
systems.
W x (D12 D2 2 )
J (kg x m 2 ) (7.8)
8
For a similar shape, a solid cylinder, calculate the moment of inertia as D2 is 0.
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7-8
7.1 Selecting Motors and Inverters
Hollow cylinder S 2 2
W x (D1 D 2 ) x L x U W A xBxLxU
4
1 2 2
J x W x (D1 D 2 )
8 1 2 2
Ja x W x (L A )
12
Sphere S 3 1 2 1 2
W xD xU Jb x W x (L xA )
6 12 4
1 2
J c | W x (L0 2 L0 x L xL )
1 3
2
J xWx D
10
Cone S 2 S 2
W xD xLxU W xD xLxU
12 4
Chap. 7
3 2
J xWxD
40 1 2 3 2
Ja x W x (L xD )
12 4
1 2 2 1 2 1 2
J x W x (A B ) Jb x W x (L xA )
20 10 4
3 3
Jc | Wx (L02 x L0 x L x L2 )
2 5
Triangular prism 3 2
W xA xLxU
4
1 2 S 2
J xW xA W xD xLxU
3 12
Tetrahedron with an 3 2
W xA xLxU
equilateral triangular 12
1 2 3 2
base Jb x W x (L xD )
10 8
1 3 3
J xW xA
2 Jc | Wx (L02 x L0 x L x L2 )
5 2 5
Main metal density (at 20qC) U(kg/m3) Iron: 7860, Copper: 8940, Aluminum: 2700
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7-9
(3) For a load running horizontally
Assume a carrier table driven by a motor as shown in Figure 7.7. If the table speed is X (m/s) when the
motor speed is NM (r/min), then an equivalent distance from the shaft is equal to 60·X / (2S·NM) (m). The
moment of inertia of the table and load to the shaft is calculated as follows:
60 x X 2
J ( ) x ( W0 W) (kg x m 2 ) (7.9)
2 S x NM
J1 J2 KG 2S x ( NM 0)
t ACC x (s) (7.10)
WM WL KG 60
where,
J1: Motor shaft moment of inertia (kg·m2)
J2: Load shaft moment of inertia converted to motor shaft (kg·m2)
WM: Minimum motor output torque in driving motor (N·m)
WL: Maximum load torque converted to motor shaft (N·m)
KG: Reduction-gear efficiency.
As clarified in the above equation, the equivalent moment of inertia becomes (J1+J2/KG) by considering
the reduction-gear efficiency.
J1 J 2 x KG 2S x (0 N M )
t DEC x (s) (7.11)
WM WL x K G
60
where,
J1: Motor shaft moment of inertia (kg·m2)
J2: Load shaft moment of inertia converted to motor shaft (kg·m2)
WM: Minimum motor output torque in braking (or decelerating) motor (N·m)
WL: Maximum load torque converted to motor shaft (N·m)
KG: Reduction-gear efficiency
In the above equation, generally output torque WM is negative and load torque WL is positive. So,
deceleration time becomes shorter.
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7-10
7.1 Selecting Motors and Inverters
J 2S x N 2 2
E x( ) (J ) (7.12)
2 60
1 2
| x J x N2 (J) (7.12)'
182.4
Chap. 7
When this object is decelerated to a speed N1 (r/min), the output energy is as follows:
J ª§ 2S x N 2 ·2 § 2S x N1 ·2 º
E «¨ ¸ ¨ ¸ » (J) (7.13)
1 2 2
| x J x ( N2 N1 ) ( J ) (7.13)'
182.4
The energy regenerated to the inverter as shown in Figure 7.9 is calculated from the reduction-gear
efficiency KG and motor efficiency WM as follows:
E| 1
182.4
x J1 J 2 x KG x KM x N2 2 N1 2 (J ) (7.14)
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7-11
7.1.3.4 Calculating the RMS rating of the motor
In case of the load which is repeatedly and very frequently driven by a motor, the motor current fluctuates
largely and enters the short-time rating range of the motor repeatedly. Therefore, you have to review the
allowable thermal rating of the motor. The heat value is assumed to be approximately proportional to the square
of the motor current.
If an inverter drives a motor in duty cycles that are much shorter than the thermal time constant of the motor,
calculate the "equivalent RMS current" as mentioned below, and select the motor so that this RMS current will
not exceed the rated current of the motor.
First, calculate the required torque of each part based on the speed pattern. Then using the torque-current
curve of the motor, convert the torque to the motor current. The "equivalent RMS current, Ieq" can be
finally calculated by the following equation:
I1 2 • t1 + I2 2 • t 2 + I3 2 • t 3 + I4 2 • t 4 + I5 2 • t 5
Ieq = (A) (7.15)
t1 + t 2 + t 3 + t 4 + t 5 + t 6
The torque-current curve for the dedicated motor is not available for actual calculation. Therefore,
calculate the motor current I from the load torque W1 using the following equation (7.16). Then, calculate
the equivalent current Ieq:
2
§ IJ1 ·
I ¨ u It100 2 ¸ Im1002 (A) (7.16)
© 100 ¹
Where, W1 is the load torque (%), It100 is the torque current, and Im100 is exciting current.
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7-12
7.2 Selecting a Braking Resistor
Chap. 7
conditions based on the rated torque as shown below. However, you do not need to consider these values
when selecting the braking resistor capacity.
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7-13
Part 5 Specifications
Chapter 8 SPECIFICATIONS
Chapter 9 FUNCTION CODES
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Chapter 8
SPECIFICATIONS
This chapter describes specifications of the output ratings, control system, and terminal functions for the
FRENIC-Multi series of inverters. It also provides descriptions of the operating and storage environment,
external dimensions, examples of basic connection diagrams, and details of the protective functions.
Contents
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8.1 Standard Models
Chap. 8
SPECIFICATIONS
*1 Fuji 4-pole standard motor
*2 Rated capacity is calculated assuming the output rated voltage as 230 V.
*3 Output voltage cannot exceed the power supply voltage.
*4 Use the inverter at the current enclosed with parentheses ( ) or below when the carrier frequency is set to 4 kHz or above (F26)
and the inverter continuously runs at 100% load.
*5 The value is calculated assuming that the inverter is connected with a power supply with the capacity of 500 kVA (or 10 times
the inverter capacity if the inverter capacity exceeds 50 kVA) and %X is 5%.
*6 Obtained when a DC reactor (DCR) is used.
*7 Average braking torque obtained when reducing the speed from 60 Hz with AVR control OFF. (It varies with the efficiency of
the motor.)
*8 Average braking torque obtained by use of an external braking resistor (standard type available as option)
*9 Max voltag e (V) - Min voltag e (V)
Voltage unbalance (%) = × 67 (IEC 61800 - 3)
Three - phase average voltage (V)
If this value is 2 to 3%, use an optional AC reactor (ACR).
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8-1
8.1.2 Three-phase 460 V
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8-2
8.1 Standard Models
Chap. 8
*1 Fuji 4-pole standard motor
*2 Rated capacity is calculated by assuming the output rated voltage as 230 V.
*3 Output voltage cannot exceed the power supply voltage.
SPECIFICATIONS
*4 Use the inverter at the current enclosed with parentheses ( ) or below when the carrier frequency is set to 4 kHz or above (F26)
and the inverter continuously runs at 100% load.
*5 The value is calculated assuming that the inverter is connected with a power supply with the capacity of 500 kVA (or 10 times
the inverter capacity if the inverter capacity exceeds 50 kVA) and %X is 5%.
*6 Obtained when a DC reactor (DCR) is used.
*7 Average braking torque obtained when reducing the speed from 60 Hz with AVR control OFF. (It varies with the efficiency of
the motor.)
*8 Average braking torque obtained by use of an external braking resistor (standard type available as option)
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8-3
8.2 Common Specifications
Item Explanation Remarks
Maximum
25 to 400 Hz
frequency
Base frequency 25 to 400 Hz
Setting range
Starting
0.1 to 60.0 Hz, Duration: 0.0 to 10.0 s
frequency
Carrier frequency • 0.75 to 15 kHz
Note: When the carrier frequency is set at 6 kHz or above, it may automatically drop
Output frequency
depending upon the ambient temperature or output current to protect the inverter.
(Automatic carrier frequency reduction/stop function available)
• Carrier frequency modulation with spread spectrum for noise reduction
Accuracy (Stability) • Analog setting: r0.2% of maximum frequency (at 25 r10 qC (77 r50 qF))
• Digital setting: r0.01% of maximum frequency (at -10 to +50 qC (14 to 122 qF))
Setting resolution • Analog setting: 1/3000 of maximum frequency (ex. 0.02 Hz at 60 Hz, 0.04 Hz at 120
Hz)
• Digital setting: 0.01 Hz (99.99 Hz or less), 0.1 Hz (100.0 Hz or more)
• Link setting: Selectable from 2 types
- 1/20000 of maximum frequency (ex. 0.003 Hz at 60 Hz, 0.006 Hz at 120 Hz)
- 0.01 Hz (fixed)
Control method • V/f control
• Dynamic torque-vector control
• V/f control (with sensor, when the optional pulse generator (PG) interface card is
installed)
V/f characteristic Possible to set output voltage at base frequency and at maximum output
frequency (+80 to +240 V).
230 V The AVR control can be turned ON or OFF.
Non-linear V/f setting (2 points):
Desired voltage (0 to +240 V) and frequency (0 to 400 Hz) can be set.
Possible to set output voltage at base frequency and at maximum output
frequency (+160 to +500 V).
460 V The AVR control can be turned ON or OFF.
Non-linear V/f setting (2 points):
Control
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8-4
8.2 Common Specifications
Chap. 8
Pulse train input:
Max. 30 kHz/Maximum output frequency (when the optional PG interface card is
installed.)
Acceleration/ • 0.00 to 3600 s variable setting
deceleration time
SPECIFICATIONS
• Acceleration and deceleration time can be independently set with 2 types and selected
Control
Jump frequency Three operation points and their common jump width (0 to 30.0 Hz) can be set.
Timer operation The inverter operates and stops for the time set with the keypad (1-cycle operation).
Jogging operation key (standard keypad), / keys (optional multi-function keypad), or digital
input signals
The acceleration and deceleration times dedicated for jogging can be set and they are
common.
Auto-restart after • Restarts the inverter without stopping the motor after momentary power failure.
momentary power • Restart at 0 Hz, restart from the frequency used before momentary power failure can
failure be selected.
• Motor speed at restart can be searched and restarted.
Hardware current Limits the current by hardware to prevent an overcurrent trip from being caused by fast
limiter load variation or momentary power failure, which cannot be covered by the software
current limiter. This limiter can be canceled.
8-5
Item Explanation Remarks
Slip compensation • Compensates for decrease in speed according to the load, enabling stable operation.
• Time constant can be changed. Possible to enable or disable slip compensation during
acceleration/deceleration or in constant output range.
Droop control Decrease the speed according to the load torque.
• Controls the output torque lower than the set limit value.
Torque limiter • Can be switched to the second torque limit with digital input signal.
• Soft start (filter function) is available when switching the torque control to 1/2.
Software current
Keeps the current under the preset value during operation by software.
limiter
Detects torque or current. If the detected value exceeds the preset one, this function stops
Overload stop the motor in any of the following modes--"decelerate to stop," "coast to a stop" and "hit
mechanical stop" according to the function code J65 data.
PID control PID process control and PID dancer control are available.
• Process command: Keypad, analog input (terminals [12] and [C1]) and RS-485
communications
• Feedback value: Analog input (terminals [12] and [C1])
• Alarm output (absolute value alarm, deviation alarm)
• Normal operation/inverse operation • Anti-reset windup function
• PID output limiter • Integration reset/hold
Speed control (slip compensation, A phase and B phase/B phase)
(When the optional PG interface card is installed.)
Auto search for idling The inverter automatically searches the idling motor speed to be harmonized and starts to
motor speed drive it without stopping it.
Automatic When the torque calculation value exceeds the limit level set for the inverter during
deceleration deceleration, the output frequency is automatically controlled and the deceleration time
Control
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8-6
8.2 Common Specifications
Chap. 8
• E Overcurrent during deceleration • NW Inverter overload
• E Overcurrent at constant speed • GT Memory error
• NKP Input phase loss • GT Keypad communication error
SPECIFICATIONS
• NW Undervoltage • GT CPU error
• RN Output phase loss • GT Optional communication error
• W Overvoltage during acceleration • GT Option error
• W Overvoltage during deceleration • GT Operation error
• W Overvoltage at constant speed • GT Tuning error
• J Overheating of the heat sink • GT RS-485 communication error
• J External alarm • GTH Data save error due to
• J Inverter overheat undervoltage
Running or trip mode Trip history: Saves and displays the last 4 trip factors and their detailed description.
Environment Protection
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8-7
8.3 Terminal Specifications
8.3.1 Terminal functions
Main circuit and analog input terminals
Classifi-
cation
L1/R, L2/S, Main circuit Connect the three-phase input power lines, or single-phase input
L3/T or power inputs power lines.
L1/L, L2/N
U, V, W Inverter outputs Connect a three-phase motor.
P1, P(+) DC reactor Connect a DC reactor (DCR) for correcting power factor.
Main circuit
connection
P(+), DB Braking resistor Connect the braking resistor (option).
P(+), N(-) DC link bus Connect a DC link bus of other inverter(s). An optional regenerative
converter is also connectable to these terminals.
G Grounding for Grounding terminals for the inverter’s chassis (or case) and motor.
inverter and Earth one of the terminals and connect the grounding terminal of the
motor motor. Inverters provide a pair of grounding terminals that function
equivalently.
[13] Power supply Power supply (+10 VDC) for frequency command potentiometer
for the (Potentiometer: 1 to 5k:)
potentiometer The potentiometer of 1/2 W rating or more should be connected.
[12] Analog setting (1) The frequency is commanded according to the external analog
voltage input input voltage.
• 0 to r10 VDC/0 to r100% (Normal operation)
• r10 to 0 VDC/0 to r100% (Inverse operation)
(2) Inputs setting signal (PID command value) or feedback signal.
Analog input
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8-8
8.3 Terminal Specifications
Classifi-
cation
Symbol Name Functions
[C1] Analog setting (1) The frequency is commanded according to the external analog
current input input current.
(C1 function) • 4 to 20 mA DC/0 to 100% (Normal operation)
• 20 to 4 mA DC/0 to 100 % (Inverse operation)
(2) Inputs setting signal (PID process command value) or feedback
signal.
(3) Used as additional auxiliary setting to various frequency
settings.
• Input impedance: 250:
• Maximum input is +30 mA DC, however, the current larger
than +20 mA DC is handled as +20 mA DC.
Analog setting (1) The frequency is commanded according to the external analog
voltage input input voltage.
(V2 function) • 0 to +10 VDC/0 to +100 % (Normal operation)
• +10 to 0 VDC/0 to +100 % (Inverse operation)
(2) Inputs setting signal (PID process command value) or feedback
signal.
(3) Used as additional auxiliary setting to various frequency
Chap. 8
settings.
• Input impedance: 22 k:
Analog input
SPECIFICATIONS
PTC thermistor (1) Connects PTC (Positive Temperature Coefficient) thermistor
input for motor protection. The figure shown below illustrates the
(PTC function) internal circuit diagram. To use the PTC thermistor, you must
change data of the function code H26.
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8-9
Classifi-
Related
cation
Symbol Name Functions function
codes
- Since low level analog signals are handled, these signals are especially susceptible
to the external noise effects. Route the wiring as short as possible (within 66 ft (20
m)) and use shielded wires. In principle, ground the shielded sheath of wires; if
effects of external inductive noises are considerable, connection to terminal [11]
may be effective. As shown in Figure 8.2, ground the single end of the shield to
enhance the shield effect.
- Use a twin contact relay for low level signals if the relay is used in the control
circuit. Do not connect the relay's contact to terminal [11].
- When the inverter is connected to an external device outputting the analog signal,
a malfunction may be caused by electric noise generated by the inverter. If this
happens, according to the circumstances, connect a ferrite core (a toroidal core or
an equivalent) to the device outputting the analog signal and/or connect a
Analog input
capacitor having the good cut-off characteristics for high frequency between
control signal wires as shown in Figure 8.3.
- Do not apply a voltage of +7.5 VDC or higher to terminal [C1] when you assign
the terminal [C1] to C1 function. Doing so could damage the internal control
circuit.
Figure 8.2 Connection of Shielded Wire Figure 8.3 Example of Electric Noise Reduction
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8-10
8.3 Terminal Specifications
Classifi-
cation
Symbol Name Functions
[X1] Digital input 1 (1) Various signals such as coast-to-stop, alarm from external
equipment, and multi-frequency commands can be assigned
[X2] Digital input 2 to terminals [X1] to [X5], [FWD] and [REV] by setting
function codes E01 to E05, E98, and E99. For details, refer to
[X3] Digital input 3 Chapter 9, Section 9.2 "Overview of Function Codes."
[X4] Digital input 4 (2) Input mode, i.e. SINK/SOURCE, is changeable by using the
internal slide switch. (Refer to "Setting up the slide switches"
[X5] Digital input 5 on page 8-17.)
(3) Switches the logic value (1/0) for ON/OFF of the terminals
[FWD] Run forward [X1] to [X5], [FWD], or [REV]. If the logic value for ON of
command the terminal [X1] is 1 in the normal logic system, for example,
[REV] Run reverse OFF is 1 in the negative logic system and vice versa.
command (4) The negative logic system never applies to the terminals
assigned for FWD and REV.
(Digital input circuit specifications)
Chap. 8
SPECIFICATIONS
Digital input
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8-11
Classifi-
cation
Symbol Name Functions
Using a relay contact to turn [X1], [X2], [X3], [X4], [X5], [FWD], or [REV]
ON or OFF
Figure 8.5 shows two examples of a circuit that uses a relay contact to turn control
signal input [X1], [X2], [X3], [X4], [X5], [FWD], or [REV] ON or OFF. In circuit
(a), the slide switch SW1 has been turned to SINK, whereas in circuit (b) it has been
turned to SOURCE.
Note: To configure this kind of circuit, use a highly reliable relay.
(Recommended product: Fuji control relay Model HH54PW)
(a) With the switch turned to SINK (b) With the switch turned to SOURCE
Figure 8.5 Circuit Configuration Using a Relay Contact
Using a programmable logic controller (PLC) to turn [X1], [X2], [X3], [X4],
Digital input
(a) With the switch turned to SINK (b) With the switch turned to SOURCE
Figure 8.6 Circuit Configuration Using a PLC
For details about the slide switch setting, refer to "Setting up the slide switches" on page
8-17.)
8-12
8.3 Terminal Specifications
Analog output, pulse output, transistor output, and relay output terminals
Classifi-
cation
Symbol Name Functions
[FM] Analog monitor The monitor signal for analog DC voltage (0 to +10 V) is output.
(FMA function) You can select FMA function with slide switch SW6 on the
interface PCB, and change the data of the function code F29.
You can also select the signal functions following with function
code F31.
• Output frequency 1 (Before slip compensation)
• Output frequency 2 (After slip compensation)
• Output current • Output voltage
Analog output
Chap. 8
Pulse monitor Pulse signal is output. You can select FMP function with the
(FMP function) slide switch SW6 on the interface PCB, and change the data of
SPECIFICATIONS
the function code F29.
You can also select the signal functions following with function
code F31.
* Input impedance of the external device:
Min. 5k:
* Pulse duty: Approx. 50%
Pulse rate: 25 to 6000 p/s
Voltage waveform
• Pulse output waveform
Pulse output
• FM output circuit
[11] Analog common Two common terminals for analog input and output signal
terminals
These terminals are electrically isolated from terminals [CM]s
and [CMY].
8-13
Classifi-
cation
Symbol Name Functions
[Y1] Transistor (1) Various signals such as inverter running, speed/freq. arrival
output 1 and overload early warning can be assigned to any terminals,
[Y1] and [Y2] by setting function code E20 and E21. Refer to
[Y2] Transistor Chapter 9, Section 9.2 "Overview of Function Codes" for
output 2 details.
(2) Switches the logic value (1/0) for ON/OFF of the terminals
between [Y1], [Y2], and [CMY]. If the logic value for ON
between [Y1], [Y2], and [CMY] is 1 in the normal logic
system, for example, OFF is 1 in the negative logic system
and vice versa.
Item Max.
Operation ON level 3V
voltage OFF level 27 V
Maximum motor current
50 mA
at ON
Leakage current at OFF 0.1 mA
Figure 8.8 shows examples of connection between the control
circuit and a PLC.
• When a transistor output drives a control relay,
connect a surge-absorbing diode across relay’s coil
terminals.
• When any equipment or device connected to the
transistor output needs to be supplied with DC power,
feed the power (+24 VDC: allowable range: +22 to
+27 VDC, 50 mA max.) through the [PLC] terminal.
Short-circuit between the terminals [CMY] and [CM]
in this case.
[CMY] Transistor Common terminal for transistor output signal terminals
output common
This terminal is electrically isolated from terminals, [CM]s and
[11]s.
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8-14
8.3 Terminal Specifications
Classifi-
Related
cation
Symbol Name Functions function
codes
Connecting Programmable Logic Controller (PLC) to Terminal [Y1] or [Y2]
Figure 8.8 shows two examples of circuit connection between the transistor output of
the inverter’s control circuit and a PLC. In example (a), the input circuit of the PLC
serves as a SINK for the control circuit output, whereas in example (b), it serves as a
SOURCE for the output.
Transistor output
[30A/B/C] Alarm relay (1) Outputs a contact signal (SPDT) when a protective function
output has been activated to stop the motor.
(for any error) Contact rating:
Chap. 8
250 VAC, 0.3A, cos I = 0.3, 48 VDC, 0.5A
Relay output
(2) Any one of output signals assigned to terminals [Y1] and [Y2]
can also be assigned to this relay contact to use it for signal
output.
SPECIFICATIONS
(3) Switching of the normal/negative logic output is applicable to
the following two contact output modes: "Between terminals
[30A] and [30C] is closed (excited) for ON signal output
(Active ON)" or "Between terminals [30A] and [30C] is open
(non-excited) for ON signal output (Active OFF)."
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8-15
RS-485 communications port
Classifi-
cation
Connector Name Functions
RJ-45 Standard RJ-45 (1) Used to connect the inverter with the keypad. The inverter
connector connector supplies the power to the keypad through the pins specified
for the below. The extension cable for remote operation also uses
keypad wires connected to these pins for supplying the keypad power.
(2) Remove the keypad from the standard RJ-45 connector, and
connect the RS-485 communications cable to control the
inverter through the PC or PLC (Programmable Logic
Controller). Refer to "Setting up the slide switches" on page
8-17 for setting of the terminating resistor.
Communication
* Pins 1, 2, 7, and 8 are exclusively assigned to power lines for the standard keypad
and multi-function keypad, so do not use those pins for any other equipment.
• Route the wiring of the control circuit terminals as far from the wiring of the main circuit
as possible. Otherwise electric noise may cause malfunctions.
• Fix the control circuit wires inside the inverter to keep them away from the live parts of the
main circuit (such as the terminal block of the main circuit).
• The RJ-45 connector pin assignment on the FRENIC-Multi series is different from that on
the FVR-E11S series. Do not connect to the keypad of the FVR-E11S series of inverter.
Doing so could damage the internal control circuit.
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8-16
8.3 Terminal Specifications
For details on how to remove the terminal cover, refer to the FRENIC-Multi Instruction Manual,
Chapter 2, Section 2.3.1, "Removing the terminal cover and the main circuit terminal block cover"
and Chapter 1, Section 1.2, "External View and Terminal Blocks," Figure 1.4.
Table 8.1 lists the function of each slide switch.
Table 8.1 Function of Each Slide Switch
Chap. 8
device, turn SW3 to ON.
SW6 Switches the output mode of the output terminal [FM] between analog voltage and
pulse output.
When changing this switch setting, also change the data of function code F29.
SPECIFICATIONS
SW6 Data for F29
Analog voltage output FMA 0
(Factory default)
Pulse output FMP 2
SW7 Switches property of the input terminal [C1] for C1, V2, or PTC.
SW8 When changing this switch setting, also change the data of function code E59 and H26.
Data Data
SW7 SW8
for E59 for H26
Analog frequency setting in current
C1 OFF 0 0
(Factory default)
Analog frequency setting in voltage V2 OFF 1 0
PTC thermistor input C1 ON 0 1
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8-17
Figure 8.10 shows the location of slide switches for the input/output terminal configuration.
Switching example
SW3
OFF ON
Factory
default
SW6 SW1
SW7 SW8
FMA C1 OFF SINK
Factory
default
FMP V2 ON SOURCE
-
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8-18
8.3 Terminal Specifications
Chap. 8
1 FRN001E1S-4U
2 FRN002E1S-4U M4 15.9 (1.8) M4 15.9 (1.8) Figure B
Three- 3 FRN003E1S-4U
phase 5 FRN005E1S-4U
SPECIFICATIONS
460 V 7.5 FRN007E1S-4U
M5 33.6 (3.8) M5 33.6 (3.8)
10 FRN010E1S-4U
Figure C
15 FRN015E1S-4U
M6 51.3 (5.8) M6 51.3 (5.8)
20 FRN020E1S-4U
1/8 FRNF12E1S-7U
1/4 FRNF25E1S-7U
Single- M3.5 10.6 (1.2) M3.5 10.6 (1.2) Figure D
1/2 FRNF50E1S-7U
phase
1 FRN001E1S-7U
230 V
2 FRN002E1S-7U
M4 15.9 (1.8) M4 15.9 (1.8) Figure E
3 FRN003E1S-7U
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8-19
8.3.2.2 Control circuit terminals
The control circuit terminal arrangement, screw sizes, and tightening torque are shown below.
Screw size: M3, Tightening torque: 4.4 to 5.3 lb-in (0.5 to 0.6 N·m)
Screwdriver type Allowable wire size Wire strip length Ferrule terminal (for Europe
type terminal block)*
* Manufacturer of ferrule terminals: Phoenix Contact Inc. Refer to the table below.
Type
Screw size
With insulated collar Without insulated collar
AWG24 (0.25 mm2) AI0.25-6BU --
2
AWG22 (0.34 mm ) AI0.34-6TQ A0.34-7
2 3.5 mm
AWG20 (0.5 mm ) AI0.5-6WH A0.5-6
AWG18 (0.75 mm2) AI0.75-6GY A0.75-6
Head thickness: 0.6 mm
Screwdriver head style
AWG16 (1.25 mm2) AI1.5-6BK A1.5-7
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8-20
8.4 Operating Environment and Storage Environment
Item Specifications
Site location Indoors
Ambient temperature -10 to +50qC (14 to 122 qF) (Note 1)
Relative humidity 5 to 95% (No condensation)
Atmosphere The inverter must not be exposed to dust, direct sunlight, corrosive gases,
flammable gas, oil mist, vapor or water drops.
Pollution degree 2 (IEC60664-1) (Note 2)
The atmosphere can contain a small amount of salt.
(0.01 mg/cm2 or less per year)
The inverter must not be subjected to sudden changes in temperature that will
cause condensation to form.
Altitude 1000 m max. (Note 3)
Chap. 8
Atmospheric pressure 86 to 106 kPa
Vibration 3 mm
2 to less than 9 Hz
(Max. amplitude)
SPECIFICATIONS
9.8 m/s2 9 to less than 20 Hz
2 m/s2 20 to less than 55 Hz
1 m/s2 55 to less than 200 Hz
(Note 1) When inverters are mounted side-by-side without any gap between them (5 HP or less), the ambient
temperature should be within the range from -10 to +40qC (14 to 104 qF).
(Note 2) Do not install the inverter in an environment where it may be exposed to cotton waste or moist dust or dirt
which will clog the heat sink in the inverter. If the inverter is to be used in such an environment, install it in
the panel of your system or other dustproof containers.
(Note 3) If you use the inverter in an altitude above 3300 ft (1000 m), you should apply an output current derating
factor as listed in Table 8.6.
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8-21
8.4.2 Storage environment
8.4.2.1 Temporary storage
Store the inverter in an environment that satisfies the requirements listed below.
Item Specifications
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8-22
8.5 External Dimensions
Chap. 8
Three- 3.62 (92) 0.39 (10)
FRNF25E1S-2U
phase 3.23 (82)
FRNF50E1S-2U 4.21 (107) 0.98 (25)
230 V
FRN001E1S-2U 5.2 (132) 1.97 (50)
FRNF12E1S-7U
Single- 3.62 (92) 0.39 (10)
SPECIFICATIONS
FRNF25E1S-7U 3.23 (82)
phase
FRNF50E1S-7U 4.21 (107) 0.98 (25)
230 V
FRN001E1S-7U 5.98 (152) 4.02 (102) 1.97 (50)
8-23
Unit: inch (mm)
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8-24
8.5 External Dimensions
FRN007E1S-2U
Three-phase 230 V
FRN010E1S-2U
FRN007E1S-4U
Chap. 8
Three-phase 460 V
FRN010E1S-4U
SPECIFICATIONS
FRN015E1S-2U
Three-phase 230 V
FRN020E1S-2U
FRN015E1S-4U
Three-phase 460 V
FRN020E1S-4U
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8-25
8.5.2 Standard keypad
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8-26
8.6 Connection Diagrams
Chap. 8
SPECIFICATIONS
(Note 1) When connecting an optional DC reactor (DCR), remove the jumper bar from the terminals [P1] and [P (+)].
(Note 2) Install a recommended molded-case circuit breaker (MCCB) or a ground-fault circuit interrupter (GFCI) (with an
overcurrent protection function) in the primary circuit of the inverter to protect wiring. At this time, ensure that the
circuit breaker capacity is equivalent to or lower than the recommended capacity.
(Note 3) Install a magnetic contactor (MC) for each inverter to separate the inverter from the power supply, apart from the MCCB
or GFCI, when necessary.
Connect a surge killer in parallel when installing a coil such as the MC or solenoid near the inverter.
(Note 4) THR function can be used by assigning code "9" (external alarm) to any of the terminals [X1] to [X5], [FWD] and [REV]
(function code; E01 to E05, E98, or E99).
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8-27
8.6.2 Running the inverter by terminal commands
The diagram below shows a basic connection example for running the inverter with terminal commands.
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8-28
8.6 Connection Diagrams
(Note 1) When connecting an optional DC reactor (DCR), remove the jumper bar from the terminals [P1] and [P (+)].
(Note 2) Install a recommended molded-case circuit breaker (MCCB) or a ground-fault circuit interrupter (GFCI) (with an
overcurrent protection function) in the primary circuit of the inverter to protect wiring. At this time, ensure that
the circuit breaker capacity is equivalent to or lower than the recommended capacity.
(Note 3) Install a magnetic contactor (MC) for each inverter to separate the inverter from the power supply, apart from the
MCCB or GFCI, when necessary.
Connect a surge killer in parallel when installing a coil such as the MC or solenoid near the inverter.
(Note 4) THR function can be used by assigning code "9" (external alarm) to any of the terminals [X1] to [X5], [FWD]
and [REV] (function code: E01 to E05, E98, or E99).
(Note 5) Frequency can be set by connecting a frequency-setting device (external potentiometer) between the terminals
[11], [12] and [13] instead of inputting a voltage signal (0 to +10 VDC, 0 to +5 VDC or +1 to
+5 VDC) between the terminals [12] and [11].
(Note 6) For the control signal wires, use shielded or twisted pair wires. Ground the shielded wires. To prevent
malfunction due to noise, keep the control circuit wiring away from the main circuit wiring as far as possible
(recommended: 10 cm or more). Never install them in the same wire duct. When crossing the control circuit
wiring with the main circuit wiring, set them at right angles.
Chap. 8
SPECIFICATIONS
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8-29
8.7 Protective Functions
The table below lists the name of the protective functions, description, alarm codes on the LED monitor,
presence of alarm output at terminals [30A/B/C], and related function codes. If an alarm code appears on
the LED monitor, remove the cause of activation of the alarm function referring to FRENIC-Multi
Instruction Manual, Chapter 6, "TROUBLESHOOTING."
LED Alarm
Name Description monitor output
displays [30A/B/C]
Overcurrent Stops the inverter output to protect the During E Yes
protection inverter from an overcurrent resulting from acceleration
overload.
Short-circuit Stops the inverter output to protect the
protection inverter from overcurrent due to a
short-circuiting in the output circuit.
During E
deceleration
Ground fault Stops the inverter output to protect the
protection inverter from overcurrent due to a ground During running at E
fault in the output circuit. This protection is constant speed
effective only during startup of the inverter.
If you turn ON the inverter without
removing the ground fault, this protection
may not work.
Overvoltage Stops the inverter output upon detection of During W Yes
protection an overvoltage condition (400 VDC for acceleration
three-phase 230 V, 800 VDC for During W
three-phase 460 V) in the DC link bus. deceleration
This protection is not assured if extremely
During running at W
large AC line voltage is applied constant speed
inadvertently.
(stopped)
Undervoltage Stops the inverter output when the DC link bus voltage drops NW Yes*1
protection below the undervoltage level (200 VDC for three-phase 230V,
400 VDC for three-phase 460 V).
However, if data "4 or 5" is selected for F14, no alarm is output
even if the DC link bus voltage drops.
Input phase loss Detects input phase loss, stopping the inverter output. This NKP Yes
protection function prevents the inverter from undergoing heavy stress that
may be caused by input phase loss or inter-phase voltage
unbalance and may damage the inverter.
If connected load is light or a DC reactor is connected to the
inverter, this function will not detect input phase loss if any.
Output phase Detects breaks in inverter output wiring at the start of running RN Yes
loss protection and during running, stopping the inverter output.
Overheat Stops the inverter output upon detecting excess heat sink J Yes
protection temperature in case of cooling fan failure or overload.
Discharging and inverter operation are stopped due to FDJ Yes
overheating of an external braking resistor.
* Function codes must be set corresponding to the braking
resistor.
*1 This alarm on [30A/B/C] should be ignored depending upon the function code setting.
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8-30
8.7 Protective Functions
LED Alarm
Name Description monitor output
displays [30A/B/C]
Overload Stops the inverter output if the Insulated Gate Bipolar Transistor NW Yes
protection (IGBT) internal temperature calculated from the output current
and temperature of inside the inverter is over the preset value.
External alarm Places the inverter in alarm-stop state upon receiving digital J Yes
input input signal THR.
Electronic In the following cases, the inverter stops running the motor to N Yes
thermal protect the motor in accordance with the electronic thermal N
overload overload protection setting.
- Protects general-purpose motors over the entire frequency
range (F10 = 1.)
- Protects inverter motors over the entire frequency range
(F10 = 2.)
Motor protection
The operation level and thermal time constant can be set by F11
and F12.
For motor 2, read F10 to F12 as A06 to A08.
PTC A PTC thermistor input stops the inverter output for motor J Yes
Chap. 8
thermistor protection.
Connect a PTC thermistor between terminals [C1] and [11] and
set the function codes and slide switch on the interface PCB
accordingly.
SPECIFICATIONS
Overload Outputs a preliminary alarm at a preset level before the inverter — —
early is stopped by the electronic thermal overload protection for the
warning motor.
Stall prevention Operates when instantaneous overcurrent limiting is active. — —
Instantaneous overcurrent limiting:
Operates if the inverter's output current exceeds the
instantaneous overcurrent limit level, avoiding tripping of the
inverter (during constant speed operation or during acceleration).
Alarm relay The inverter outputs a relay contact signal when the inverter — Yes
output issues an alarm and stops the inverter output.
(for any fault) < Alarm reset >
The alarm stop state is reset by pressing the key or by the
digital input signal RST.
< Saving the alarm history and detailed data >
The information on the previous 4 alarms can be saved and
displayed.
Memory error The inverter checks memory data after power-on and when the GT Yes
detection data is written. If a memory error is detected, the inverter stops.
Keypad The inverter stops by detecting a communications error between GT Yes
communications the inverter and the keypad during operation using the standard
error detection keypad or multi-function keypad (optional).
CPU error If the inverter detects a CPU error or LSI error caused by noise or GT Yes
detection some other factors, this function stops the inverter.
"—": Not applicable
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8-31
LED Alarm
Name Description monitor output
displays [30A/B/C]
Option Upon detection of an error in the communication between the GT —
communications inverter and an optional card, stops the inverter output.
error detection
Option error When an option card has detected an error, this function stops GT —
detection the inverter output.
Operation STOP Pressing the key on the keypad forces the inverter GT Yes
protection key to decelerate and stop the motor even if the inverter is
priority running by any run commands given via the terminals
or communications (link operation). After the motor
stops, the inverter issues alarm GT.
Start The inverter prohibits any run operations and displays GT Yes
check GT on the 7-segment LED monitor if any run
function command is present when:
- Powering up
- An alarm is released (the key is turned ON or an
alarm reset RST is input.)
- "Enable communications link LE" has been
activated and the run command is active in the
linked source.
Tuning error During tuning of motor parameters, if the tuning has failed or GT Yes
detection has aborted, or an abnormal condition has been detected in the
tuning result, the inverter stops its output.
RS-485 When the inverter is connected to a communications network GT Yes
communications via the RS-485 port designed for the keypad, detecting a
error detection communications error stops the inverter output and displays an
error code GT.
Data save error If the data could not be saved during activation of the GTH Yes
during under- undervoltage protection function, the inverter displays the alarm
voltage code.
RS-485 When the inverter is connected to a communications network GTR Yes
communications via an optional RS-485 communications card, detecting a
error detection communications error stops the inverter output and displays an
(optional) error code GTR .
Retry When the inverter has stopped because of a trip, this function — —
allows the inverter to automatically reset itself and restart. (You
can specify the number of retries and the latency between stop
and reset.)
Surge protection Protects the inverter against surge voltages which might appear — —
between one of the power lines for the main circuit and the
ground.
Command loss Upon detecting a loss of a frequency command (because of a — —
detected broken wire, etc.), this function issues an alarm and continues
the inverter operation at the preset reference frequency
(specified as a ratio to the frequency just before the detection).
Protection Upon detecting a momentary power failure lasting more than 15 — —
against ms, this function stops the inverter output.
momentary If restart after momentary power failure is selected, this function
power failure invokes a restart process when power has been restored within a
predetermined period.
"—": Not applicable
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8-32
8.7 Protective Functions
LED Alarm
Name Description monitor output
displays [30A/B/C]
Overload In the event of overheating of the heat sink or an overload — —
prevention condition (alarm code: J or NW), the output frequency of
control the inverter is reduced to keep the inverter from tripping.
Hardware error The inverter is stopped when poor connection between the GTJ Yes
control printed circuit board (control PCB) and power printed
circuit board (power PCB), interface printed circuit board
(interface PCB) or option card, or short-circuit between
terminals [13] and [11] is detected.
Mock alarm Simulated alarm is output to check the fault sequence. GTT Yes
"—": Not applicable
Chap. 8
SPECIFICATIONS
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8-33
Chapter 9
FUNCTION CODES
This chapter contains overview lists of function codes available for the FRENIC-Multi series of inverters and
details of each function code.
Contents
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9.1 Function Code Tables
Changing, validating, and saving function code data when the inverter is running
Function codes are indicated by the following based on whether they can be changed or not when the
inverter is running:
Notation Change when running Validating and saving function code data
Y* Possible If the data of the codes marked with Y* is changed with
and keys, the change will immediately take effect;
however, the change is not saved into the inverter's memory.
To save the change, press the key. If you press the key
without pressing the key to exit the current state, then the
Chap. 9
changed data will be discarded and the previous data will take
effect for the inverter operation.
Y Possible Even if the data of the codes marked with Y is changed with
FUNCTION CODES
and keys, the change will not take effect. Pressing the
key will make the change take effect and save it into the
inverter's memory.
N Impossible —
Copying data
The data copying feature copies the function code data stored in the inverter's memory into the keypad's
memory. With this feature, you can easily transfer the data saved in a source inverter to other destination
inverters.
The standard keypad does not support this feature. The optional multi-function keypad supports it with
Menu #8 in Programming mode.
If the specifications of the source and destination inverters differ, some code data may not be copied to
ensure safe operation of your power system. Whether data will be copied or not is detailed with the
following symbols in the "Data copying" column of the function code tables given below.
Y: Will be copied unconditionally.
Y1: Will not be copied if the rated capacity differs from the source inverter.
Y2: Will not be copied if the rated input voltage differs from the source inverter.
N: Will not be copied. (The function code marked with "N" is not subject to the Verify operation,
either.)
If necessary, set up uncopied code data manually and individually.
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9-1
Using negative logic for programmable I/O terminals
The negative logic signaling system can be used for the digital input and output terminals by setting the
function code data specifying the properties for those terminals. Negative logic refers to the inverted
ON/OFF (logical value 1 (true)/0 (false)) state of input or output signal. An active-ON signal (the
function takes effect if the terminal is short-circuited.) in the normal logic system is functionally
equivalent to active-OFF signal (the function takes effect if the terminal is opened.) in the negative logic
system. An active-ON signal can be switched to active-OFF signal, and vice versa, with the function
code data setting.
To set the negative logic system for an I/O terminal, enter data of 1000s (by adding 1000 to the data for
the normal logic) in the corresponding function code. Some signals cannot switch to active-OFF
depending upon their assigned functions.
Example: "Coast to a stop" command BX assigned to any of digital input terminals [X1] to [X5] using
any of function codes E01 through E05
Function code data BX
7 Turning BX ON causes the motor to coast to a stop. (Active-ON)
1007 Turning BX OFF causes the motor to coast to a stop. (Active-OFF)
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9-2
9.1 Function Code Tables
The following tables list the function codes available for the FRENIC-Multi series of inverters
F codes: Fundamental Functions
Change Refer
Name Data setting range Incre- Data Default
Code Unit when to
ment copying setting
running page:
F00 Data Protection 0: Disable both data protection and digital reference protection 㧙 㧙 Y Y 0 9-14
1: Enable data protection and disable digital reference protection
2: Disable data protection and enable digital reference protection
3: Enable both data protection and digital reference protection
F01 Frequency Command 1 0: UP/DOWN keys on keypad 㧙 㧙 N Y 0
1: Voltage input to terminal [12] (-10 to +10 VDC)
2: Current input to terminal [C1] (C1 function) (4 to 20 mA DC)
3: Sum of voltage and current inputs to terminals [12] and [C1]
(C1 function)
5: Voltage input to terminal [C1] (V2 function) (0 to 10 VDC)
7: Terminal command UP /DOWN control
11: DIO interface card (option)
12: PG interface card (option)
F02 Operation Method 0: RUN/STOP keys on keypad (Motor rotational direction specified by 㧙 㧙 N Y 2 9-15
terminal command FWD /REV )
1: Terminal command FWD or REV
2: RUN/STOP keys on keypad (forward)
3: RUN/STOP keys on keypad (reverse)
F03 Maximum Frequency 1 25.0 to 400.0 0.1 Hz N Y 60.0 9-16
F04 Base Frequency 1 25.0 to 400.0 0.1 Hz N Y 60.0
F05 Rated Voltage at Base Frequency 0: Output a voltage in proportion to input voltage 1 V N Y2
80 to 240: Output an AVR-controlled voltage (for 230 V) 230
160 to 500: Output an AVR-controlled voltage (for 460 V) 460
F06 Maximum Output Voltage 1 80 to 240: Output an AVR-controlled voltage (for 230 V) 1 V N Y2 230
160 to 500: Output an AVR-controlled voltage (for 460 V) 460
F07 Acceleration Time 1 0.00 to 3600 0.01 s Y Y 6.00 9-18
Note: Entering 0.00 cancels the acceleration time, requiring external
soft-start.
F08 Deceleration Time 1 0.00 to 3600 0.01 s Y Y 6.00
Note: Entering 0.00 cancels the deceleration time, requiring external
soft-start.
F09 Torque Boost 1 0.0 to 20.0 0.1 % Y Y Depending
(percentage with respect to "F05: Rated Voltage at Base Frequency 1") on the
Note: This setting takes effect when F37 = 0, 1, 3, or 4. inverter
capacity
F10 Electronic Thermal Overload 1: For a general-purpose motor with shaft-driven cooling fan 㧙 㧙 Y Y 1 9-21
Protection for Motor 1 2: For an inverter-driven motor, non-ventilated motor, or motor with
Chap. 9
(Select motor characteristics) separately powered cooling fan
F11 (Overload detection level) 0.00: Disable 0.01 A Y Y1 100% of
0.01 to 100.00 Y2 the motor
1 to 135% of the rated current (allowable continuous drive current) of the rated
motor current
F12 (Thermal time constant) 0.5 to 75.0 0.1 min Y Y 5.0
FUNCTION CODES
F14 Restart Mode after Momentary 0: Disable restart (Trip immediately) 㧙 㧙 Y Y 0 9-24
Power Failure 1: Disable restart (Trip after a recovery from power failure)
(Mode selection) 4: Enable restart (Restart at the frequency at which the power failure
occurred, for general loads)
5: Enable restart (Restart at the starting frequency, for low-inertia load)
F15 Frequency Limiter (High) 0.0 to 400.0 0.1 Hz Y Y 70.0 9-28
F16 (Low) 0.0 to 400.0 0.1 Hz Y Y 0.0
F18 Bias( ޓFrequency command 1) -100.00 to 100.00 *1 0.01 % Y* Y 0.00 9-29
F20 DC Braking 1 0.0 to 60.0 0.1 Hz Y Y 0.0 9-32
(Braking starting frequency)
F21 (Braking level) 0 to 100 1 % Y Y 0
F22 (Braking time) 0.00 : Disable 0.01 s Y Y 0.00
0.01 to 30.00
F23 Starting Frequency 1 0.1 to 60.0 0.1 Hz Y Y 0.5 9-33
F24 (Holding time) 0.00 to 10.00 0.01 s Y Y 0.00
F25 Stop Frequency 0.1 to 60.0 0.1 Hz Y Y 0.2
F26 Motor Sound (Carrier frequency) 0.75 to 15 1 kHz Y Y 2 9-34
F27 (Tone) 0: Level 0 (Inactive) 㧙 㧙 Y Y 0
1: Level 1
2: Level 2
3: Level 3
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9-3
(F code continued)
Change Refer
Incre- Data Default
Code Name Data setting range Unit when to
ment copying setting
running page:
F29 Analog Output [FM] 0: Output in voltage (0 to 10 VDC) ( FMA ) 㧙 㧙 Y Y 0 9-35
(Mode selection) 2: Output in pulse (0 to 6000 p/s) ( FMP )
F30 (Voltage adjustment) 0 to 300 (FMA ) 1 % Y* Y 100
F31 (Function) Select a function to be monitored from the followings. 㧙 㧙 Y Y 0
0: Output frequency 1 (before slip compensation)
1: Output frequency 2 (after slip compensation)
2: Output current
3: Output voltage
4: Output torque
5: Load factor
6: Input power
7: PID feedback amount (PV)
8: PG feedback value
9: DC link bus voltage
10: Universal AO
13: Motor output
14: Calibration
15: PID command (SV)
16: PID output (MV)
F33 (Pulse rate) 25 to 6000 (FMP , Pulse rate at 100% output) 1 p/s Y* Y 1440
F37 Load Selection/Auto Torque Boost/ 0: Variable torque load 㧙 㧙 N Y 1 9-18
Auto Energy Saving Operation 1 1: Constant torque load 9-37
2: Auto-torque boost
3: Auto-energy saving operation (Variable torque load during ACC/DEC)
4: Auto-energy saving operation (Constant torque load during ACC/DEC)
5: Auto-energy saving operation (Auto-torque boost during ACC/DEC)
F39 Stop Frequency 0.00 to 10.00 0.01 s Y Y 0.00 9-33
(Holding Time) 9-37
F40 Torque Limiter 1 20 to 200 1 % Y Y 999 9-37
(Limiting level for driving) 999: Disable
F41 (Limiting level for braking) 20 to 200 1 % Y Y 999
999: Disable
F42 Control Mode Selection 1 0: V/f control with slip compensation inactive 㧙 㧙 N Y 0
1: Dynamic torque vector control
2: V/f control with slip compensation active
3: V/f control with optional PG interface
4: Dynamic torque vector control with optional PG interface
F43 Current Limiter 0: Disable (No current limiter works.) 㧙 㧙 Y Y 2 9-39
(Mode selection) 1: Enable at constant speed (Disable during ACC/DEC)
2: Enable during ACC/constant speed operation
F44 (Level) 20 to 200 (The data is interpreted as the rated output current of the inverter 1 % Y Y 180
for 100%.)
F50 Electronic Thermal Overload 1 to 900 1 kWs Y Y 999
Protection for Braking Resistor 999: Disable
(Discharging capability) 0: Reserved
F51 (Allowable average loss) 0.001 to 50.000 0.001 kW Y Y 0.000
0.000: Reserved
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9-4
9.1 Function Code Tables
Chap. 9
logic, and "9" and "30" are for negative logic, respectively.
E10 Acceleration T ime 2 0.00 to 3600 0.01 s Y Y 10.0 9-18
Note: Entering 0.00 cancels the acceleration time, requiring external soft- 9-55
start.
E11 Deceleration T ime 2 0.00 to 3600 0.01 s Y Y 10.0
Note: Entering 0.00 cancels the acceleration time, requiring external soft-
FUNCTION CODES
start.
E16 T orque Limiter 2 20 to 200 1 % Y Y 999 9-37
(Limiting level for driving) 999 : Disable 9-55
E17 (Limiting level for braking) 20 to 200 1 % Y Y 999
999 : Disable
E20 T erminal [Y1] Function Selecting function code data assigns the corresponding function to 㧙 㧙 N Y 0 9-55
terminals [Y1], [Y2], and [30A/B/C] as listed below.
E21 T erminal [Y2] Function 0 (1000): Inverter running ( RUN ) 㧙 㧙 N Y 7
E27 T erminal [30A/B/C] Function 1 (1001): Frequency arrival signal ( FAR ) 㧙 㧙 N Y 99
2 (1002): Frequency detected ( FDT )
3 (1003): Undervoltage detected ( LU )
(Inverter stopped)
4 (1004): T orque polarity detected ( B/D )
5 (1005): Inverter output limiting ( IOL )
6 (1006): Auto-restarting after momentary ( IPF )
power failure
7 (1007): Motor overload early warning ( OL )
10 (1010): Inverter ready to run ( RDY )
21 (1021): Frequency arrival signal 2 ( FAR2 )
22 (1022): Inverter output limiting with delay ( IOL2 )
26 (1026): Auto-resetting ( TRY )
28 (1028): Heat sink overheat early warning ( OH )
30 (1030): Service lifetime alarm ( LIFE )
33 (1033): Reference loss detected ( REF OFF )
35 (1035): Inverter output on ( RUN2 )
36 (1036): Overload prevention control ( OLP )
37 (1037): Current detected ( ID )
38 (1038): Current detected 2 ( ID2 )
42 (1042): PID alarm ( PID-ALM )
49 (1049): Switched to motor 2 ( SWM2 )
57 (1057): Brake signal ( BRKS )
80 (1080): Reserved *2
81 (1081): Reserved *2
82 (1082): Reserved *2
99 (1099): Alarm output (for any alarm) ( ALM )
Setting the value of 1000s in parentheses ( ) shown above assigns a
negative logic input to a terminal.
2
* These function codes and their data are displayed, but they are reserved for particular manufacturers. Unless otherwise
specified, do not access these function codes.
9-5
(E code continued)
Change Refer
Incre- Data Default
Code Name Data setting range Unit when to
ment copying setting
running page:
E29 Frequency Arrival Delay Time 0.01 to 10.00 0.01 s Y Y 0.10 9-60
E30 Frequency Arrival 0.0 to 10.0 0.1 Hz Y Y 2.5
(Hysteresis width)
E31 Frequency Detection (FDT) 0.0 to 400.0 0.1 Hz Y Y 60.0
(Detection level)
E32 (Hysteresis width) 0.0 to 400.0 0.1 Hz Y Y 1.0
E34 Overload Early Warning/Current 100% of 9-61
Detection the motor
(Level) 0.00 : Disable 0.01 A Y Y1 rated
Current value of 1 to 200% of the inverter rated current Y2 current
E35 (Timer) 0.01 to 600.00 *1 0.01 s Y Y 10.00
E37 Current Detection 2ޓ (Level) 0.00 : Disable 0.01 A Y Y1 100% of
Current value of 1 to 200% of the inverter rated current Y2 the motor
rated
E38 (Timer) 0.01 to 600.00 *1 0.01 s Y Y 10.00
E39 Coefficient for Constant Feeding 0.000 to 9.999 0.001 㧙 Y Y 0.000 9-62
Rate Time
E40 PID Display Coefficient A -999 to 0.00 to 9990 *1 0.01 㧙 Y Y 100
E41 PID Display Coefficient B -999 to 0.00 to 9990 *1 0.01 㧙 Y Y 0.00
E42 LED Display Filter 0.0 to 5.0 0.1 s Y Y 0.5 9-63
E43 LED Monitor (Item selection) 0: Speed monitor (select by E48) 㧙 㧙 Y Y 0 9-64
3: Output current
4: Output voltage
8: Calculated torque
9: Input power
10: PID command
12: PID feedback amount
13: Timer
14: PID output
15: Load factor
16: Motor output
21: Reserved *2
22: Reserved *2
E45 LCD Monitor *3 (Item selection) 0: Running status, rotational direction and operation guide 㧙 㧙 Y Y 0 9-65
1: Bar charts for output frequency, current and calculated torque
E46 (Language selection) 0: Japanese 㧙 㧙 Y Y 1 9-66
1: English
2: German
3: French
4: Spanish
5: Italian
E47 (Contrast control) 0 (Low) to 10 (High) 1 㧙 Y Y 5
E48 LED Monitor (Speed monitor item) 0: Output frequency (Before slip compensation) 㧙 㧙 Y Y 0 9-64
1: Output frequency (After slip compensation) 9-66
2: Reference frequency
3: Motor speed in r/min
4: Load shaft speed in r/min
5: Line speed in m/min
6: Constant feeding rate time
E50 Coefficient for Speed Indication 0.01 to 200.00 *1 0.01 㧙 Y Y 30.00 9-62
9-66
E51 Display Coefficient for Input Watt- 0.000 (Cancel/reset㧕 0.001 㧙 Y Y 0.010 9-66
hour Data 0.001 to 9999
E52 Keypad (Menu display mode) 0: Function code data editing mode (Menus #0 and #1) 㧙 㧙 Y Y 0 9-67
1: Function code data check mode (Menu #2)
2: Full-menu mode (Menus #0 through #6)
E59 Terminal [C1] Signal Definition 0: Current input (C1 function), 4 to 20 mADC 㧙 㧙 N Y 0 9-68
(C1/V2 Function) 1: Voltage input (V2 function), 0 to +10 VDC
E61 Terminal [12] Extended Function Selecting function code data assigns the corresponding function to 㧙 㧙 N Y 0
terminals [12] and [C1] (C1/V2 function) as listed below.
E62 Terminal [C1] Extended Function 0: None 㧙 㧙 N Y 0
(C1 function) 1: Auxiliary frequency command 1
E63 Terminal [C1] Extended Function 2: Auxiliary frequency command 2 㧙 㧙 N Y 0
(V2 function) 3: PID command 1
5: PID feedback amount
E65 Reference Loss Detection 0: Decelerate to stop 1 % Y Y 999 9-69
(Continuous running frequency) 20 to 120
999: Disable
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9-6
9.1 Function Code Tables
(E code continued)
Change
Incre- Data Default Refer to
Code Name Data setting range Unit when
ment copying setting page:
running
E98 T erminal [FWD] Function Selecting function code data assigns the corresponding function to 㧙 㧙 N Y 98 9-43
terminals [FWD] and [REV] as listed below. 9-69
E99 T erminal [REV] Function 0 (1000): Select multi-frequency ( SS1 ) 㧙 㧙 N Y 99
1 (1001): Select multi-frequency ( SS2 )
2 (1002): Select multi-frequency ( SS4 )
3 (1003): Select multi-frequency ( SS8 )
4 (1004): Select ACC/DEC time ( RT1 )
6 (1006): Enable 3-wire operation ( HLD )
7 (1007): Coast to a stop ( BX )
8 (1008): Reset alarm ( RST )
9 (1009): Enable external alarm trip ( THR )
10 (1010): Ready for jogging ( JOG )
11 (1011): Select frequency command 2/1 ( Hz2/Hz1 )
12 (1012): Select motor 2/motor 1 ( M2/M1 )
13 : Enable DC braking ( DCBRK )
14 (1014): Select torque limiter level ( TL2/TL1 )
17 (1017): UP (Increase output frequency) ( UP )
18 (1018): DOWN (Decrease output ( DOWN )
frequency)
19 (1019): Enable data change with keypad ( WE-KP )
20 (1020): Cancel PID control ( Hz/PID )
21 (1021): Switch normal/inverse operation ( IVS )
24 (1024): Enable communications link via ( LE )
RS-485 or field bus
25 (1025): Universal DI ( U-DI )
26 (1026): Enable auto search for idling motor ( STM )
speed at starting
30 (1030): Force to stop ( STOP )
33 (1033): Reset PID integral and differential ( PID-RST )
components
34 (1034): Hold PID integral component ( PID-HLD )
42 (1042): Reserved *2
43 (1043): Reserved *2
44 (1044): Reserved *2
45 (1045): Reserved *2
98 : Run forward ( FWD )
99 : Run reverse ( REV )
Setting the value of 1000s in parentheses ( ) shown above assigns a
Chap. 9
negative logic input to a terminal.
Note: In the case of THR and STOP , data (1009) and (1030) are for normal
logic, and "9" and "30" are for negative logic, respectively.
FUNCTION CODES
Change
Incre- Data Default Refer to
Code Name Data setting range Unit when
ment copying setting page:
running
C01 Jump Frequency 1 0.0 to 400.0 0.1 Hz Y Y 0.00 9-70
C02 2 Y Y 0.00
C03 3 Y Y 0.00
C04 (Hysteresis width) 0.0 to 30.0 0.1 Hz Y Y 3.0
C05 Multi-Frequency 1 0.00 to 400.0 0.01 Hz Y Y 0.00 9-71
C06 2 Y Y 0.00
C07 3 Y Y 0.00
C08 4 Y Y 0.00
C09 5 Y Y 0.00
C10 6 Y Y 0.00
C11 7 Y Y 0.00
C12 8 Y Y 0.00
C13 9 Y Y 0.00
C14 10 Y Y 0.00
C15 11 Y Y 0.00
C16 12 Y Y 0.00
C17 13 Y Y 0.00
C18 14 Y Y 0.00
C19 15 Y Y 0.00
C20 Jogging Frequency 0.00 to 400.0 0.01 Hz Y Y 0.00 9-72
C21 T imer Operation 0: Disable 㧙 㧙 N Y 0 9-73
1: Enable
C30 Frequency Command 2 0: UP/DOWN keys on keypad 㧙 㧙 N Y 2 9-14
1: Voltage input to terminal [12](ޓ-10 to +10 VDC) 9-73
2: Current input to terminal [C1](ޓC1 function) (4 to 20 mA DC)
3: Sum of voltage and current inputs to terminals [12] and
[C1] (C1 function)
5: Voltage input to terminal [C1](ޓV2 function) (0 to 10 VDC)
7: T erminal command UP /DOWN control
11: DIO interface card (option)
12: PG interface card (option)
2
* These function codes and their data are displayed, but they are reserved for particular manufacturers. Unless otherwise
specified, do not access these function codes.
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9-7
(C code continued)
Change
Incre- Data Default Refer to
Code Name Data setting range Unit when
ment copying setting page:
running
C31 Analog Input Adjustment for [12] -5.0 to 5.0 0.1 % Y* Y 0.0 9-74
(Offset)
C32 (Gain) 0.00 to 200.00 *1 0.01 % Y* Y 100.0 9-29
9-74
C33 (Filter time constant) 0.00 to 5.00 0.01 s Y Y 0.05 9-74
C34 (Gain base point) 0.00 to 100.00 *1 0.01 % Y* Y 100.0 9-29
9-74
C35 (Polarity) 0: Bipolar 㧙 㧙 N Y 1 9-74
1: Unipolar
C36 Analog Input Adjustment for [C1] -5.0 to 5.0 0.1 % Y* Y 0.0 9-74
(C1 function) (Offset) 9-75
C37 (Gain) 0.00 to 200.00 *1 0.01 % Y* Y 100.0 9-29
9-75
C38 (Filter time constant) 0.00 to 5.00 0.01 s Y Y 0.05 9-74
9-75
C39 (Gain base point) 0.00 to 100.00 *1 0.01 % Y* Y 100.0 9-29
9-75
C41 Analog Input Adjustment for [C1] -5.0 to 5.0 0.1 % Y* Y 0.0 9-74
(V2 function) (Offset) 9-75
C42 (Gain) 0.00 to 200.00 *1 0.01 % Y* Y 100.0 9-29
9-75
C43 (Filter time constant) 0.00 to 5.00 0.01 s Y Y 0.05 9-74
9-75
C44 (Gain base point) 0.00 to 100.00 *1 0.01 % Y* Y 100.0 9-29
C50 Bias (Frequency command 1) 0.00 to 100.00 *1 0.01 % Y* Y 0.00 9-75
(Bias base point)
C51 Bias (PID command 1) -100.00 to 100.00 9-76
(Bias value) 0.01 % Y* Y 0.00
C52 (Bias base point) 0.00 to 100.00 *1 0.01 % Y* Y 0.00
C53 Selection of Normal/Inverse Operation 0: Normal operation 㧙 㧙 Y Y 0
(Frequency command 1) 1: Inverse operation
*1 When you make settings from the keypad, the incremental unit is restricted by the number of digits that the LED monitor can
display.
(Example) If the setting range is from -200.00 to 200.00, the incremental unit is:
"1" for -200 to -100, "0.1" for -99.9 to -10.0 and for 100.0 to 200.0, and "0.01" for -9.99 to -0.01 and for 0.00 to 99.99.
9-8
9.1 Function Code Tables
Chap. 9
4: RS-485 (option) F02
5: RS-485 (option) RS-485
6: F01/C30 RS-485 (option)
7: RS-485 RS-485 (option)
8: RS-485 (option) RS-485 (option)
H42 Capacitance of DC Link Bus Capacitor Indication for replacing DC link bus capacitor (0000 to FFFF: Hexadecimal) 1 㧙 Y N 㧙 9-94
H43 Cumulative Run Time of Cooling Fan Indication of cumulative run time of cooling fan for replacement 㧙 㧙 Y N 㧙
FUNCTION CODES
H44 Startup Times of Motor 1 Indication of cumulative startup times 㧙 㧙 Y N 㧙
H45 Mock Alarm 0: Disable 㧙 㧙 Y N 0 9-95
1: Enable (Once a mock alarm occurs, the data automatically returns to 0.) 9-99
H47 Initial Capacitance of DC Link Bus Capacitor Indication for replacing DC link bus capacitor (0000 to FFFF: Hexadecimal) 㧙 㧙 Y N Set at 9-95
factory
shipping
H48 Cumulative Run Time of Capacitors on Indication for replacing capacitors on printed circuit boards (0000 to FFFF: 㧙 㧙 Y N 㧙
Printed Circuit Boards Hexadecimal). Resettable.
H49 Starting Mode (Delay time) 0.0 to 10.0 s 0.1 㨟 Y Y 0.0 9-88
9-95
H50 Non-linear V/f Pattern 1 0.0 : Cancel 0.1 Hz N Y 0.0 9-16
(Frequency) 0.1 to 400.0 9-95
H51 (Voltage) 0 to 240 : Output an AVR-controlled voltage (for 230 V) 1 V N Y2 0
0 to 500 : Output an AVR-controlled voltage (for 460 V)
H52 Non-linear V/f Pattern 2 0.0 : Cancel 0.1 Hz N Y 0.0
(Frequency) 0.1 to 400.0
H53 (Voltage) 0 to 240: Output an AVR-controlled voltage (for 230 V) 1 V N Y2 0
0 to 500: Output an AVR-controlled voltage (for 460 V)
H54 ACC/DEC Time 0.00 to 3600 0.01 s Y Y 6.00 9-95
(Jogging operation) *ACC time and DEC time are common.
H56 Deceleration Time for Forced Stop 0.00 to 3600 0.01 s Y Y 6.00 9-96
H61 UP /DOWN Control 0: 0.00 㧙 㧙 N Y 1
(Initial frequency setting) 1: Last UP /DOWN command value on releasing run command
H63 Low Limiter (Mode selection) 0: Limit by F16 (Frequency limiter: Low) and continue to run 㧙 㧙 Y Y 0 9-28
1: If the output frequency lowers below the one limited by F16 (Frequency 9-96
limiter: Low), decelerate to stop the motor.
H64 (Lower limiting frequency) 0.0 (Depends on F16 (Frequency limiter: Low)) 0.1 Hz Y Y 1.6 9-96
0.1 to 60.0
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9-9
(H code continued)
Change Refer
Name Data setting range Incre- Data Default
Code Unit when to
ment copying setting
running page:
H68 Slip Compensation 1 0: Enable during ACC/DEC and enable at base frequency or above 㧙 㧙 N Y 0 9-37
(Operating conditions) 1: Disable during ACC/DEC and enable at base frequency or above 9-96
2: Enable during ACC/DEC and disable at base frequency or above
3: Disable during ACC/DEC and disable at base frequency or above
H69 Automatic Deceleration 0: Disable 㧙 㧙 Y Y 0 9-97
(Mode selection) 2: Enable (Canceled if actual deceleration time exceeds three times the
one specified by F08/E11.)
4: Enable (Not canceled if actual deceleration time exceeds three times
the one specified by F08/E11.)
H70 Overload Prevention Control 0.00 : Follow deceleration time specified by F08/E11 0.01 Hz/s Y Y 999
0.01 to 100.0
999: Disable
H71 Deceleration Characteristics 0: Disable 㧙 㧙 Y Y 0 9-98
1: Enable
H76 Torque Limiter (Frequency increment 0.0 to 400.0 0.1 Hz Y Y 5.0 9-97
limit for braking) 9-98
H80 Output Current Fluctuation Damping 0.00 to 0.40 0.01 㧙 Y Y 0.20 9-98
Gain for Motor 1
H89 Reserved *2 0, 1 㧙 㧙 Y Y 0
H90 Reserved *2 0, 1 㧙 㧙 Y Y 0
H91 Reserved *2 0, 1 㧙 㧙 Y Y 0.0
H94 Cumulative Motor Run Time 1 Change or reset the cumulative data 㧙 㧙 N N 㧙
H95 DC Braking 0: Slow 㧙 㧙 Y Y 1 9-32
(Braking response mode) 1: Quick 9-98
H96 STOP Key Priority/Start Check Data STOP key priority Start check function 㧙 㧙 Y Y 0 9-99
Function 0: Disable Disable
1: Enable Disable
2: Disable Enable
3: Enable Enable
H97 Clear Alarm Data 0: Does not clear alarm data 㧙 㧙 Y N 0 9-95
1: Clear alarm data and return to zero 9-99
H98 Protection/Maintenance Function 0 to 31: Display data on the keypad's LED monitor in decimal format 㧙 㧙 Y Y 19 9-99
(In each bit, "0" for disabled, "1" for enabled.) (bit4,
(Mode selection) Bit 0: Lower the carrier frequency automatically 1,0㧩1)
Bit 1: Detect input phase loss
Bit 2: Detect output phase loss
Bit 3: Select life judgment threshold of DC link bus capacitor
Bit 4: Judge the life of DC link bus capacitor
*2 These function codes and their data are displayed, but they are reserved for particular manufacturers. Unless otherwise
specified, do not access these function codes.
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9-10
9.1 Function Code Tables
(A code continued)
Change
Incre- Data Default Refer to
Code Name Data setting range Unit when
ment copying setting page:
running
A14 Control Mode Selection 2 0: V/f operation with slip compensation inactive 㧙 㧙 N Y 0 9-102
1: Dynamic torque vector operation
2: V/f operation with slip compensation active
3: V/f operation with optional PG interface
4: Dynamic torque vector operation with optional PG interface
A15 Motor 2 (No. of poles) 2 to 22 2 poles N Y1 4
Y2
A16 (Rated capacity) 0.01 to 30.00 (where, P99 data is 0, 3, or 4.) 0.01 kW N Y1 Rated
0.01 to 30.00 (where, P99 data is 1.) 0.01 HP Y2 capacity of
motor
A17 (Rated current) 0.00 to 100.0 0.01 A N Y1 Rated value
Y2 of Fuji
standard
motor
A18 (Auto-tuning) 0: Disable 㧙 㧙 N N 0
1: Enable (T une %R1 and %X while the motor is stopped.)
2: Enable (T une %R1, %X and rated slip while the motor is stopped, and
no-load current while running.)
A19 (Online tuning) 0: Disable 㧙 㧙 Y Y 0
1: Enable
A20 (No-load current) 0.00 to 50.00 0.01 A N Y1 Rated value
Y2 of Fuji
standard
motor
A21 (%R1) 0.00 to 50.00 0.01 % Y Y1 Rated value
Y2 of Fuji
standard
motor
A22 (%X) 0.00 to 50.00 0.01 % Y Y1 Rated value
Y2 of Fuji
standard
motor
A23 (Slip compensation gain for driving) 0.0 to 200.0 0.01 % Y* Y 100.0
A24 (Slip compensation response time) 0.01 to 10.00 0.01 s Y Y1 0.50 9-103
A25 (Slip compensation gain for braking) 0.0 to 200.0 0.01 % Y* Y 100.0
A26 (Rated slip frequency) 0.00 to 15.00 0.01 Hz N Y1 Rated value
Y2 of Fuji
standard
Chap. 9
motor
A39 Motor 2 Selection 0: Motor characteristics 0 (Fuji standard motors, 8-series) 㧙 㧙 N Y1 0
1: Motor characteristics 1 (HP rating motors) Y2
3: Motor characteristics 3 (Fuji standard motors, 6-series)
4: Other motors
A40 Slip Compensation 2 0: Enable during ACC/DEC and enable at base frequency or above 㧙 㧙 N Y 0
FUNCTION CODES
(Operating conditions) 1: Disable during ACC/DEC and enable at base frequency or above
2: Enable during ACC/DEC and disable at base frequency or above
3: Disable during ACC/DEC and disable at base frequency or above
A41 Output Current Fluctuation 0.00 to 0.40 0.01 㧙 Y Y 0.20
Damping Gain for Motor 2
A45 Cumulative Motor Run T ime 2 Change or reset the cumulative data 㧙 㧙 N N 㧙
A46 Startup T imes of Motor 2 Indication of cumulative startup times 㧙 㧙 Y N 㧙
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9-11
J codes: Application Functions
Change Refer
Incre- Data Default
Code Name Data setting range Unit when to
ment copying setting
running page:
J01 PID Control (Mode selection) 0: Disable 㧙 㧙 N Y 0 9-104
1: Enable (Process control, normal operation)
2: Enable (Process control, inverse operation)
3: Enable (Dancer control)
J02 (Remote command SV) 0: UP/DOWN keys on keypad 㧙 㧙 N Y 0
1: PID command 1
3: Terminal command UP /DOWN control
4: Command via communications link
J03 P (Gain) 0.000 to 30.000 *1 0.001 times Y Y 0.100
J04 I (Integral time) 0.0 to 3600.0 *1 0.1 s Y Y 0.0
J05 D (Differential time) 0.00 to 600.00 *1 0.01 s Y Y 0.00
J06 (Feedback filter) 0.0 to 900.0 0.1 s Y Y 0.5
J10 (Anti reset windup) 0 to 200 1 % Y Y 200 9-112
J11 (Select alarm output) 0: Absolute-value alarm 㧙 㧙 Y Y 0
1: Absolute-value alarm (with Hold)
2: Absolute-value alarm (with Latch)
3: Absolute-value alarm (with Hold and Latch)
4: Deviation alarm
5: Deviation alarm (with Hold)
6: Deviation alarm (with Latch)
7: Deviation alarm (with Hold and Latch)
J12 (Upper level alarm (AH)) -100 to 100 1 % Y Y 100
J13 (Lower level alarm (AL)) -100 to 100 1 % Y Y 0
J18 (Upper limit of PID process output) -150 to 150 1 % Y Y 999 9-114
999: The F15 data applies.
J19 (Lower limit of PID process output) -150 to 150 1 % Y Y 999
999: The F16 data applies.
J56 (Speed command filter) 0.00 to 5.00 0.01 s Y Y 0.10
J57 (Dancer reference position) -100 to 100 1 % Y Y 0
J58 (Detection width of dancer 0: Disable switching PID constant 1 % Y Y 0
position deviation) 1 to 100
J59 P (Gain) 2 0.000 to 30.00 *1 0.001 times Y Y 0.100
J60 I (Integral time) 2 0.0 to 3600.0 *1 0.1 s Y Y 0.0
J61 D (Differential time) 2 0.00 to 600.00 *1 0.01 s Y Y 0.00
J62 (PID control block selection) Bit 0: PID output pole 1 㧙 N Y 0 9-115
0 = addition, 1 = subtraction
Bit 1: Select compensation of output ratio
0 = speed command, 1 = ratio
J63 Overload Stop 0: Torque 㧙 㧙 Y Y 0
(Detection value) 1: Current
J64 (Detection level) 20 to 200 0.1 % Y Y 100
J65 (Mode selection) 0: Disable 㧙 㧙 N Y 0
1: Decelerate to stop
2: Coast to a stop
3: Hit mechanical stop
J66 (Operation condition) 0: Enable at constant speed and during deceleration 㧙 㧙 Y Y 0
1: Enable at constant speed
2: Enable anytime
J67 (Timer) 0.00 to 600.00 0.01 s Y Y 0
J68 Braking Signal 0 to 200 1 % Y Y 100 9-117
(Brake OFF current)
J69 (Brake OFF frequency) 0.0 to 25.0 0.1 Hz Y Y 1.0
J70 (Brake OFF timer) 0.0 to 5.0 0.1 s Y Y 1.0
J71 (Brake ON frequency) 0.0 to 25.0 0.1 Hz Y Y 1.0
J72 (Brake ON timer) 0.0 to 5.0 0.1 s Y Y 1.0
J73 Positioning Control (Start timer) *2 0.0 to 1000.0 0.1 s Y Y 0.0 9-118
J74 (Start point; upper digits) *2 -999 to 999 1 p Y Y 0
J75 (Start point; lower digits) *2 [P], 0 to 9999 *4 1 p Y Y 0
J76 (Preset point; upper digits) *2 -999 to 999 1 p Y Y 0
J77 (Preset point; lower digits) *2 [P], 0 to 9999 *4 1 p Y Y 0
J78 (Creep speed SW point; upper digits) *2 0 to 999 1 p Y Y 0
J79 (Creep speed SW point; lower digits) *2 0 to 9999 1 p Y Y 0
J80 (Creep speed) *2 0 to 400 1 Hz Y Y 0
J81 (End point; upper digits) *2 -999 to 999 1 p Y Y 0
J82 (End point; lower digits) *2 0 to 9999 1 p Y Y 0
J83 (Positioning allowance) *2 0 to 9999 1 p Y Y 0
J84 (End timer) *2 0.0 to 1000.0 0.1 s Y Y 0.0
J85 (Coasting compensation) *2 0 to 9999 1 p Y Y 0
J86 (End point command) *2 0, 1 㧙 㧙 Y Y 0
J87 (Preset positioning requirement) *2 0, 1, 2 㧙 㧙 N Y 0
J88 (Position detection direction) *2 0, 1 㧙 㧙 N Y 0
J90 Overload Stop Function 0.000 to 2.000, 999 0.001 㧙 Y Y 999
P (Gain) *2
J91 I (Integral time) *2 0.001 to 9.999, 999 0.001 s Y Y 999
J92 (Level adjustment) *2 50.0 to 150.0 0.1 % Y Y 100.0
*1 When you make settings from the keypad, the incremental unit is restricted by the number of digits that the LED monitor can
display.
(Example) If the setting range is from -200.00 to 200.00, the incremental unit is:
"1" for -200 to -100, "0.1" for -99.9 to -10.0 and for 100.0 to 200.0, and "0.01" for -9.99 to -0.01 and for 0.00 to 99.99.
*2 These are available on inverters with inverter's ROM version 0700 or later. (For the version checking procedure, refer to
Chapter 3, Section 3.3.6 "Reading maintenance information."
*3 These function codes are for use with an optional multi-function keypad.
*4 [P]: Current position (Absolute position)
9-12
9.1 Function Code Tables
Chap. 9
2: 9600 bps
3: 19200 bps
4: 38400 bps
y15 (Data length) 0: 8 bits 㧙 㧙 Y Y 0
1: 7 bits
y16 (Parity check) 0: None (2 stop bits for Modbus RT U) 㧙 㧙 Y Y 0
FUNCTION CODES
1: Even parity (1 stop bit for Modbus RT U)
2: Odd parity (1 stop bit for Modbus RT U)
3: None (1 stop bit for Modbus RT U)
y17 (Stop bits) 0: 2 bits 㧙 㧙 Y Y 0
1: 1 bit
y18 (No-response error detection time) 0: No detection 1 s Y Y 0
1 to 60
y19 (Response interval) 0.00 to 1.00 0.01 s Y Y 0.01
y20 (Protocol selection) 0: Modbus RT U protocol 㧙 㧙 Y Y 0
2: Fuji general-purpose inverter protocol
y98 Bus Link Function (Mode selection) Frequency command Run command 㧙 㧙 Y Y 0 9-93
0: Follow H30 data Follow H30 data 9-123
1: Via field bus option Follow H30 data
2: Follow H30 data Via field bus option
3: Via field bus option Via field bus option
y99 Loader Link Function (Mode selection) ޓ Frequency command Run command 㧙 㧙 Y N 0 9-123
0: Follow H30 and y98 data Follow H30 and y98 data
1: Via RS-485 link (Loader) Follow H30 and y98 data
2: Follow H30 and y98 data Via RS-485 link (Loader)
3: Via RS-485 link (Loader) Via RS-485 link (Loader)
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9-13
9.2 Overview of Function Codes
This section provides a detailed description of the function codes available for the FRENIC-Multi series
of inverters. In each code group, its function codes are arranged in an ascending order of the identifying
numbers for ease of access. Note that function codes closely related each other for the implementation of
an inverter's operation are detailed in the description of the function code having the youngest
identifying number. Those related function codes are indicated in the right end of the title bar.
F00 specifies whether to protect function code data (except F00) and digital reference data
(such as frequency command, PID command and timer operation) from accidentally getting
changed by pressing the / keys.
Data for F00 Function
0 Disable both data protection and digital reference protection,
allowing you to change both function code data and digital reference data with
the / keys.
1 Enable data protection and disable digital reference protection,
allowing you to change digital reference data with the / keys. But you
cannot change function code data (except F00).
2 Disable data protection and enable digital reference protection,
allowing you to change function code data with the / keys. But you
cannot change digital reference data.
3 Enable both data protection and digital reference protection,
not allowing you to change function code data or digital reference data with the
/ keys.
Enabling the protection disables the / keys to change function code data.
To change F00 data, simultaneous keying of + (from 0 to 1) or + (from 1 to 0)
keys is required.
Even when F00 = 1 or 3, function code data can be changed via the communications
link.
For similar purposes, WE-KP, a signal enabling editing of function code data from
the keypad is provided as a terminal command for digital input terminals. (Refer to
the descriptions of E01 through E05.)
F01 or C30 sets the source that specifies reference frequency 1 or reference frequency 2,
respectively.
Data for
Function
F01, C30
0 Enable / keys on the keypad.
(Refer to Chapter 3 "OPERATION USING THE KEYPAD.")
1 Enable the voltage input to terminal [12] (0 to r10 VDC, maximum frequency
obtained at r10 VDC).
2 Enable the current input to terminal [C1] (C1 function) (+4 to +20 mA DC,
maximum frequency obtained at +20 mA DC).
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9-14
9.2 Overview of Function Codes
Data for
Function
F01, C30
3 Enable the sum of voltage (0 to +10 VDC) and current inputs (+4 to +20 mA
DC) given to terminals [12] and [C1] (C1 function), respectively. See the two
items listed above for the setting range and the value required for maximum
frequencies.
Note: If the sum exceeds the maximum frequency (F03/A01), the maximum
frequency will apply.
5 Enable the voltage input to terminal [C1] (V2 function) (0 to +10 VDC,
maximum frequency obtained at 10 VDC).
7 Enable UP and DOWN commands assigned to the digital input terminals.
The UP command (data = 17) and DOWN command (data = 18) should be
assigned to the digital input terminals [X1] to [X5].
11 Enable the digital input of the binary coded decimal (BCD) code or binary data
entered via the DIO interface card (option).
For details, refer to the DIO Interface Card Instruction Manual.
12 Enable the pulse train entered via the PG interface card (option).
For details, refer to the PG Interface Card Instruction Manual.
• To input bipolar analog voltage (0 to r10 VDC) to terminal [12], set function
code C35 to "0." Setting C35 to "1" enables the voltage range from 0 to +10 VDC
and interprets the negative polarity input from 0 to -10 VDC as 0 V.
• Terminal [C1] can be used for current input (C1 function) or voltage input (V2
function) depending upon the settings of switch SW7 on the interface PCB and
function code E59.
• In addition to the frequency command sources described above, higher priority
command sources including communications link and multi-frequency are
Chap. 9
provided.
• Using the terminal command Hz2/Hz1 assigned to one of the digital input
terminals switches between frequency command 1 (F01) and frequency
FUNCTION CODES
command 2 (C30). Refer to function codes E01 to E05.
F02 selects the source that specifies a run command for running the motor.
Data for F02 Run Command Source Description
0 Keypad Enables the / keys to run and stop the motor.
(Rotation direction The rotation direction of the motor is specified by
specified by terminal terminal command FWD or REV.
command)
1 External signal Enables terminal command FWD or REV to run the
motor.
2 Keypad Enables / keys to run and stop the motor. Note
(Forward rotation) that this run command enables only the forward
rotation.
There is no need to specify the rotation direction.
3 Keypad Enables / keys to run and stop the motor. Note
(Reverse rotation) that this run command enables only the reverse
rotation.
There is no need to specify the rotation direction.
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9-15
• When function code F02 = 0 or 1, the "Run forward" FWD and "Run reverse"
REV terminal commands must be assigned to terminals [FWD] and [REV],
respectively.
• When the FWD or REV is ON, the F02 data cannot be changed.
• When assigning the FWD or REV to terminal [FWD] or [REV] with F02 being
set to "1," be sure to turn the target terminal OFF beforehand; otherwise, the
motor may unintentionally rotate.
• In addition to the run command sources described above, higher priority
command sources including communications link are provided.
F03 specifies the maximum frequency to limit a reference frequency. Specifying the maximum
frequency exceeding the rating of the equipment driven by the inverter may cause damage or a
dangerous situation. Make sure that the maximum frequency setting matches the equipment
rating.
The inverter can easily accept high-speed operation. When changing the speed setting,
carefully check the specifications of motors or equipment beforehand.
Otherwise injuries could occur.
Modifying F03 data to allow a higher reference frequency requires also changing
F15 data specifying a frequency limiter (high).
F05 Rated Voltage at Base Frequency 1 H51 (Non-linear V/f Pattern 1, Voltage)
A03 (Rated Voltage at Base Frequency 2)
These function codes specify the base frequency and the voltage at the base frequency
essentially required for running the motor properly. If combined with the related function codes
H50 through H53, these function codes may profile the non-linear V/f pattern by specifying
increase or decrease in voltage at any point on the V/f pattern.
The following description includes setups required for the non-linear V/f pattern.
At high frequencies, the motor impedance may increase, resulting in an insufficient output
voltage and a decrease in output torque. This feature is used to increase the voltage with the
maximum output voltage 1 to prevent this problem from happening. Note, however, that you
cannot increase the output voltage beyond the voltage of the inverter’s input power.
Base Frequency 1 (F04)㩷
Set the rated frequency printed on the nameplate labeled on the motor.
Rated Voltage at Base Frequency (F05)㩷
Set 0 or the rated voltage printed on the nameplate labeled on the motor.
- If 0 is set, the rated voltage at base frequency is determined by the power source of the
inverter. The output voltage will vary in line with any variance in input voltage.
- If the data is set to anything other than 0, the inverter automatically keeps the output voltage
constant in line with the setting. When any of the auto torque boost settings, auto energy
saving or slip compensation is active, the voltage settings should be equal to the rated voltage
of the motor.
9-16
9.2 Overview of Function Codes
• If F05 (Rated Voltage at Base Frequency 1) is set to "0," settings of H50 through
H53 and F06 do not take effect. (When the non-linear point is below the base
frequency, the linear V/f pattern applies; when it is above, the output voltage is
kept constant.)
• When the auto torque boost (F37) is enabled, the non-linear V/f pattern takes no
effect.
Examples:
Normal (linear) V/f pattern
Chap. 9
FUNCTION CODES
V/f pattern with two non-linear points
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9-17
F07 Acceleration Time 1 E10 (Acceleration Time 2)
F07 specifies the acceleration time, the length of time the frequency increases from 0 Hz to the
maximum frequency. F08 specifies the deceleration time, the length of time the frequency
decreases from the maximum frequency down to 0 Hz.
F37 specifies V/f pattern, torque boost type, and auto energy saving operation for optimizing
the operation in accordance with the characteristics of the load. F09 specifies the type of torque
boost in order to provide sufficient starting torque.
Data for V/f pattern Torque boost Auto energy Applicable load
F37 (F09) saving
0 Variable Variable torque load increasing in
torque V/f Torque boost proportion to square of speed
pattern specified by (General purpose fans and
F09 pumps)
Disable
1 Constant torque load
Linear V/f Constant torque load
2 pattern Auto torque
(To be selected if a motor may be
boost
over-excited at no load.)
3 Variable Variable torque load increasing in
torque V/f Torque boost proportion to square of speed
pattern specified by (General purpose fans and
F09 pumps)
Enable
4 Constant torque load
Linear V/f Constant torque load
5 pattern Auto torque
(To be selected if a motor may be
boost
over-excited at no load.)
Note: If a required "load torque + acceleration toque" is more than 50% of the rated torque, it is recommended
to select the linear V/f pattern (factory default).
9-18
9.2 Overview of Function Codes
V/f characteristics
The FRENIC-Multi series of inverters offers a variety of V/f patterns and torque boosts, which
include V/f patterns suitable for variable torque load such as general fans and pumps or for
special pump load requiring high starting torque. Two types of torque boost are available:
manual and automatic.
When the variable torque V/f pattern is selected (F37 = 0 or 3), the output voltage
may be low and insufficient voltage output may result in less output torque of the
motor at a low frequency zone, depending on some characteristics of the motor
itself and load. In such a case, it is recommended to increase the output voltage at
the low frequency zone using the non-linear V/f pattern.
Chap. 9
FUNCTION CODES
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9-19
Torque boost
• Manual torque boost (F09)
In torque boost using F09, constant voltage is added to the basic V/f pattern, regardless of the
load, to give the output voltage. To secure a sufficient starting torque, manually adjust the
output voltage to optimally match the motor and its load by using F09. Specify an appropriate
level that guarantees smooth start-up and yet does not cause over-excitation with no or light
load.
Torque boost per F09 ensures high driving stability since the output voltage remains constant
regardless of the load fluctuation.
Specify the F09 data in percentage to the rated voltage at base frequency 1 (F05). At factory
shipment, F09 is preset to a level that provides approx. 100% of starting torque.
Specifying a high torque boost level will generate a high torque, but may cause
overcurrent due to over-excitation at no load. If you continue to drive the motor, it
may overheat. To avoid such a situation, adjust torque boost to an appropriate level.
When the non-linear V/f pattern and the torque boost are used together, the torque
boost takes effect below the frequency on the non-linear V/f pattern’s point.
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9-20
9.2 Overview of Function Codes
Chap. 9
(Overload detection level) A07 (Electronic Thermal Overload Protection for
Motor 2, Overload detection level)
FUNCTION CODES
(Thermal time constant) A08 (Electronic Thermal Overload Protection for
Motor 2, Thermal time constant)
F10 through F12 specify the thermal characteristics of the motor for its electronic thermal
overload protection that is used to detect overload conditions of the motor inside the inverter.
F10 selects the motor cooling mechanism to specify its characteristics, F11 specifies the
overload detection current, and F12 specifies the thermal time constant.
Thermal characteristics of the motor specified by F10 and F12 are also used for the
overload early warning. Even if you need only the overload early warning, set these
characteristics data to these function codes. To disable the electronic thermal
overload protection, set function code F11 to "0.00."
9-21
The figure below shows operating characteristics of the electronic thermal overload protection
when F10 = 1. The characteristic factors D1 through D3 as well as their corresponding output
frequencies f2 and f3 vary with the characteristics of the motor. The tables below list the factors
of the motor selected by P99 (Motor 1 Selection).
Nominal Applied Motor and Characteristic Factors when P99 (Motor 1 Selection) = 0 or 4
Nominal Thermal time Output current Output frequency for Characteristic factor
applied constant W for setting the motor characteristic factor (%)
motor (Factory thermal time
(HP) default) constant (Imax) f2 f3 D1 D2 D3
1/8 to 1 75 85 100
7 Hz
2 to 5 85 85 100
Rated current
7.5 to 15 5 min 5 Hz 6 Hz 90 95 100
u 150%
20 7 Hz 85 85 100
25, 30 5 Hz 92 100 100
Nominal Applied Motor and Characteristic Factors when P99 (Motor 1 Selection) = 1 or 3
Nominal Thermal time Output current Output frequency for Characteristic factor
applied constant W for setting the motor characteristic factor (%)
motor (Factory thermal time
(HP) default) constant (Imax) f2 f3 D1 D2 D3
Base Base
Rated current
1/8 to 30 5 min frequency frequency 69 90 90
u 150%
u 33% u 33%
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9-22
9.2 Overview of Function Codes
Chap. 9
FUNCTION CODES
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9-23
F14 Restart Mode after Momentary Power Failure (Mode selection)
H13 (Restart Mode after Momentary Power Failure, Restart time)
H14 (Restart Mode after Momentary Power Failure, Frequency
fall rate)
H16 (Restart Mode after Momentary Power Failure, Allowable
momentary power failure time)
F14 specifies the action to be taken by the inverter such as trip and restart in the event of a
momentary power failure.
Restart mode after momentary power failure (Mode selection) (F14)
Data for F14 Mode Description
0 Disable restart As soon as the DC link bus voltage drops below the
(Trip immediately) undervoltage detection level due to a momentary power
failure, the inverter issues undervoltage alarm NWand
shuts down its output so that the motor enters a
coast-to-stop state.
1 Disable restart As soon as the DC link bus voltage drops below the
(Trip after recovery undervoltage detection level due to a momentary power
from power failure) failure, the inverter shuts down its output so that the
motor enters a coast-to-stop state, but it does not enter the
undervoltage state or issue undervoltage alarm NW.
The moment the power is restored, an undervoltage alarm
NW is issued, while the motor remains in a coast-to-stop
state.
4 Enable restart As soon as the DC link bus voltage drops below the
(Restart at the undervoltage detection level due to a momentary power
frequency at which failure, the inverter saves the output frequency being
the power failure applied at that time and shuts down the output so that the
occurred, for general motor enters a coast-to-stop state.
loads) If a run command has been input, restoring power restarts
the inverter at the output frequency saved during the last
power failure processing.
This setting is ideal for applications with a moment of
inertia large enough not to slow down the motor quickly,
such as fans, even after the motor enters a coast-to-stop
state upon occurrence of a momentary power failure.
5 Enable restart After a momentary power failure, restoring power and
(Restart at the then entering a run command restarts the inverter at the
starting frequency, starting frequency specified by function code F23.
for low-inertia load) This setting is ideal for heavy load applications such as
pumps, having a small moment of inertia, in which the
motor speed quickly goes down to zero as soon as it
enters a coast-to-stop state upon occurrence of a
momentary power failure.
When the motor restarts after a momentary power failure, the auto search mode can
apply, which detects the idling motor speed and runs the idling motor without
stopping it. Refer to H09.
If you enable the "Restart mode after momentary power failure" (Function code F14 = 4 or 5),
the inverter automatically restarts the motor running when the power is restored. Design the
machinery or equipment so that human safety is ensured after restarting.
Otherwise an accident could occur.
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9-24
9.2 Overview of Function Codes
Chap. 9
FUNCTION CODES
• When the power is restored, the inverter will wait 2 seconds for input of a run
command. However, if the allowable momentary power failure time (H16)
elapses after the power failure was recognized, even within the 2 seconds, the
restart time for a run command is canceled. The inverter will start operation in
the normal starting sequence.
• If the "Coast to a stop" terminal command BX is entered during the power
failure, the inverter gets out of the restart mode and enters the normal running
mode. If a run command is entered with power supply applied, the inverter will
start from the normal starting frequency.
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9-25
During a momentary power failure, the motor slows down. After power is restored, the inverter
restarts at the frequency just before the momentary power failure. Then, the current limiting
function works and the output frequency of the inverter automatically decreases. When the
output frequency matches the motor speed, the motor accelerates up to the original output
frequency. See the figure below. In this case, the instantaneous overcurrent limiting must be
enabled (H12 = 1).
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9-26
9.2 Overview of Function Codes
If H16 (Allowable momentary power failure time) is set to "999," restart will take place until
the DC link bus voltage drops down to the allowable voltage for restart after a momentary
power failure (50 V for 230 V class series and 100 V for 460 V class series). If the DC link bus
voltage drops below the allowable voltage, the inverter recognizes that the power has been shut
down so that it does not restart but starts (normal starting).
The time required from when the DC link bus voltage drops from the threshold of
undervoltage until it reaches the allowable voltage for restart after a momentary
power failure, greatly varies depending on the inverter capacity, the presence of
options, and other factors.
Chap. 9
FUNCTION CODES
Factory default
By factory default, H13 is set at one of the values shown below according to the inverter
capacity. Basically, you do not need to change H13 data. However, if the long restart time
causes the flow rate of the pump to overly decrease or causes any other problem, you might as
well reduce the setting to about a half of the default value. In such a case, make sure that no
alarm occurs.
Inverter capacity
Factory default of H13 (Restart time in seconds)
(kW)
0.1 to 7.5 0.5
11 to 15 1.0
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9-27
Restart after momentary power failure (Frequency fall rate) (H14)
During restart after a momentary power failure, if the inverter output frequency and the idling
motor speed cannot be harmonized with each other, an overcurrent will flow, activating the
overcurrent limiter. If it happens, the inverter reduces the output frequency to match the idling
motor speed according to the reduction rate (Frequency fall rate: Hz/s) specified by H14.
Data for H14 Inverter’s action for the output frequency fall
0.00 Follow the deceleration time specified by F08
0.01 to 100.00 (Hz/s) Follow data specified by H14
Follow the setting of the PI controller in the current limiter (of the
999 current limit control block shown in Figure 4.3.1 in Section 4.4).
(The PI constant is prefixed inside the inverter.)
If the frequency fall rate is too high, regeneration may take place at the moment the
motor rotation matches the inverter output frequency, causing an overvoltage trip.
On the contrary, if the frequency fall rate is too low, the time required for the
output frequency to match the motor speed (duration of current limiting action)
may be prolonged, triggering the inverter overload prevention control.
F15 and F16 specify the upper and lower limits of the output frequency, respectively.
H63 specifies the operation to be carried out when the reference frequency drops below the low
level specified by F16, as follows:
• If H63 = 0, the output frequency will be held at the low level specified by F16.
• If H63 = 1, the inverter decelerates to stop the motor.
- Data setting range: 0.0 to 400.0 Hz
(H63 = 0)
(H63 = 1)
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9-28
9.2 Overview of Function Codes
• When you change the frequency limiter (High) (F15) in order to raise the
reference frequency, be sure to change the maximum frequency (F03/A01)
accordingly.
• Maintain the following relationship among the data for frequency control:
F15 > F16, F15 > F23/A12, and F15 > F25
F03/A01 > F16
where, F23/A12 is of the starting frequency and F25 is of the stop frequency.
If you specify any wrong data for these function codes, the inverter may not run
the motor at the desired speed, or cannot start it normally.
F18 Bias (Frequency command 1) C50, C32, C34, C37, C39, C42 and C44
(Bias base point, Gain, and Gain base point)
When any analog input for frequency command 1 (F01) is used, it is possible to define the
relationship between the analog input and the reference frequency by multiplying the gain and
adding the bias specified by F18.
Gain Bias
Analog input Function code Data setting Function code Data setting
range (%) range (%)
Terminal [12] C32: Gain 0.00 to 200.00
C34: Gain base point 0.00 to 100.00 F18: Bias -100.00 to 100.00
Terminal [C1] C37: Gain 0.00 to 200.00
Chap. 9
(C1 function)
C39: Gain base point 0.00 to 100.00
C50: Bias base
Terminal [C1] C42: Gain 0.00 to 200.00 0.00 to 100.00
point
(V2 function)
FUNCTION CODES
C44: Gain base point 0.00 to 100.00
In the case of unipolar input (Terminal [12] with C35 = 1, terminal [C1] (C1 function) or
terminal [C1] (V2 function))
As shown in the graph below, the relationship between the analog input and the reference
frequency specified by frequency command 1 is determined by points "A" and "B." Point "A" is
defined by the combination of the bias (F18) and its base point (C50); Point "B," by the
combination of the gain (C32, C37 or C42) and its base point (C34, C39 or C44).
The combination of C32 and C34 applies to terminal [12], that of C37 and C39, to [C1] (C1
function), and that of C42 and C44, to [C1] (V2 function).
Configure the bias (F18) and gain (C32, C37 or C42), assuming the maximum frequency as
100%, and the bias base point (C50) and gain base point (C34, C39 or C44), assuming the full
scale (10 VDC or 20 mA DC) of analog input as 100%.
• The analog input less than the bias base point (C50) is limited by the bias value
(F18).
• Specifying that the data of the bias base point (C50) is equal to or greater than
that of each gain base point (C34, C39 or C44) will be interpreted as invalid, so
the inverter will reset the reference frequency to 0 Hz.
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Example: Setting the bias, gain and their base points when the reference frequency 0 to 100%
follows the analog input of 1 to 5 VDC to terminal [12] (in frequency command 1).
(Point A)
To set the reference frequency to 0 Hz for an analog input being at 1 V, set the bias to 0% (F18
= 0). Since 1 V is the bias base point and it is equal to 10% of 10 V (full scale), set the bias base
point to 10% (C50 = 10).
(Point B)
To make the maximum frequency equal to the reference frequency for an analog input being at
5 V, set the gain to 100% (C32 = 100). Since 5 V is the gain base point and it is equal to 50% of
10 V (full scale), set the gain base point to 50% (C34 = 50).
The setting procedure for specifying a gain or bias alone without changing any base
points is the same as that of Fuji conventional inverters of
FRENIC5000G11S/P11S series, FVR-E11S series, etc.
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9-30
9.2 Overview of Function Codes
Configuring F18 (Bias) and C50 (Bias base point) to specify an arbitrary value (Points A1, A2,
and A3) gives the bias as shown below.
Chap. 9
FUNCTION CODES
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F20 DC Braking 1 (Braking starting frequency)
H95 (DC Braking, Braking response mode)
A09 (DC Braking 2, Braking starting frequency)
F20 through F22 specify the DC braking that prevents motor 1 from running by inertia during
decelerate-to-stop operation.
If the motor enters a decelerate-to-stop operation by turning off the run command or by
decreasing the reference frequency below the stop frequency, the inverter activates the DC
braking by flowing a current at the braking level (F21) during the braking time (F22) when the
output frequency reaches the DC braking starting frequency (F20).
Setting the braking time to "0.0" (F22 = 0) disables the DC braking.
Braking starting frequency (F20)㩷
F20 specifies the frequency at which the DC braking starts its operation during motor
decelerate-to-stop state.
Braking level (F21)㩷
F21 specifies the output current level to be applied when the DC braking is activated. The
function code data should be set, assuming the rated output current of the inverter as 100%, in
increments of 1%.
Braking time (F22)㩷
F22 specifies the braking period that activates DC braking.
Braking response mode (H95)㩷
H95 specifies the DC braking response mode.
Data for H95 Characteristics Note
0 Slow response. Slows the rising edge Insufficient braking torque may result
of the current, thereby preventing at the start of DC braking.
reverse rotation at the start of DC
braking.
1 Quick response. Quickens the rising Reverse rotation may result
edge of the current, thereby depending on the moment of inertia
accelerating the build-up of the of the mechanical load and the
braking torque. coupling mechanism.
9-32
9.2 Overview of Function Codes
In general, specify data of function code F20 at a value close to the rated slip
frequency of motor. If you set it at an extremely high value, control may become
unstable and an overvoltage alarm may result in some cases.
The DC brake function of the inverter does not provide any holding mechanism.
Injuries could occur.
At the startup of an inverter, the initial output frequency is equal to the starting frequency 1
specified by F23. The inverter stops its output when the output frequency reaches the stop
frequency specified by F25.
Chap. 9
Set the starting frequency to a level at which the motor can generate enough torque for startup.
Generally, set the motor's rated slip frequency as the starting frequency.
In addition, F24 specifies the holding time for the starting frequency 1 in order to compensate
FUNCTION CODES
for the delay time for the establishment of a magnetic flux in the motor. F39 specifies the
holding time for the stop frequency in order to stabilize the motor speed at the stop of the motor.
If the starting frequency is lower than the stop frequency, the inverter will not
output any power as long as the reference frequency does not exceed the stop
frequency.
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9-33
F26 Motor Sound (Carrier frequency)
Specifying a too low carrier frequency will cause the output current waveform to
have a large amount of ripples. As a result, the motor loss increases, causing the
motor temperature to rise. Furthermore, the large amount of ripples tends to cause a
current limiting alarm. When the carrier frequency is set to 1 kHz or below,
therefore, reduce the load so that the inverter output current comes to be 80% or less
of the rated current.
When a high carrier frequency is specified, the temperature of the inverter may rise
due to an ambient temperature rise or an increase of the load. If it happens, the
inverter automatically decreases the carrier frequency to prevent the inverter
overload alarm NW . With consideration for motor noise, the automatic reduction
of carrier frequency can be disabled. Refer to the description of H98.
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9-34
9.2 Overview of Function Codes
These function codes allow terminal [FM] to output monitored data such as the output
frequency and the output current in an analog DC voltage or pulse (pulse duty: approximately
50%). The magnitude of such analog voltage or pulse rate is adjustable.
Chap. 9
by F31 within the range of 0 to 300%.
FUNCTION CODES
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Function (F31)㩷
F31 specifies what is output to analog output terminal [FM].
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9-36
9.2 Overview of Function Codes
If the inverter’s output torque exceeds the specified levels of the driving torque limiter
(F40/E16) and the braking torque limiter (F41/E17), the inverter controls the output frequency
and limits the output torque for preventing a stall.
Specify the limiting levels at which the torque limiter becomes activated, as the percentage of
the motor rated torque.
To switch the inverter’s output torque limiter between torque limiter 1 (F40/F41)
and torque limiter 2 (E16/E17), use the terminal command TL2/TL1 assigned to a
digital input terminal. (Refer to the descriptions of E01 to E05.)
Chap. 9
The torque limiter and current limiter are very similar function each other. If both
are activated concurrently, they may conflict each other and cause a hunting in the
system. Avoid concurrent activation of these limiters.
FUNCTION CODES
F42 Control Mode Selection 1 H68 (Slip Compensation 1, Operating conditions)
A14 (Control Mode Selection 2)
V/f control㩷
In this control, the inverter controls a motor by the voltage and frequency according to the V/f
pattern specified by function codes.
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9-37
Slip compensation㩷
Applying any load to an induction motor causes a rotational slip due to the motor characteristics,
decreasing the motor rotation. The inverter’s slip compensation facility first presumes the slip
value of the motor based on the motor torque generated and raises the output frequency to
compensate for the decrease in motor rotation. This prevents the motor from decreasing the
rotation due to the slip.
That is, this facility is effective for improving the motor speed control accuracy.
The compensation value is specified by combination of function codes P12 (Rated slip
frequency), P09 (Slip compensation gain for driving)) and P11 (Slip compensation gain for
braking).
H68 enables or disables the slip compensation facility according to the motor driving
conditions.
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9-38
9.2 Overview of Function Codes
When the output current of the inverter exceeds the level specified by the current limiter (F44),
the inverter automatically manages its output frequency to prevent a stall and limit the output
current. (Refer to the description of function code H12.)
If F43 = 1, the current limiter is enabled only during constant speed operation. If F43 = 2, the
current limiter is enabled during both of acceleration and constant speed operation. Choose F43
= 1 if you need to run the inverter at full capability during acceleration and to limit the output
current during constant speed operation.
Mode selection (F43)㩷
F43 selects the motor running state in which the current limiter will be active.
Level (F44)㩷
F44 specifies the operation level at which the output current limiter becomes activated, in ratio
to the inverter rating.
• Since the current limit operation with F43 and F44 is performed by software, it
Chap. 9
may cause a delay in control. If you need a quick response, specify a current limit
operation by hardware (H12 = 1) at the same time.
• If an excessive load is applied when the current limiter operation level is set
FUNCTION CODES
extremely low, the inverter will rapidly lower its output frequency. This may
cause an overvoltage trip or dangerous turnover of the motor rotation due to
undershooting.
• The torque limiter and current limiter are very similar function each other. If both
are activated concurrently, they may conflict each other and cause a hunting in
the system. Avoid concurrent activation of these limiters.
These function codes specify the electronic thermal overload protection feature for the braking
resistor.
Set F50 and F51 data to the discharging capability and allowable average loss, respectively.
Those values differ depending on the specifications of the braking resistor, as listed on the
following pages.
Depending on the thermal marginal characteristics of the braking resistor, the
electronic thermal overload protection feature may act so that the inverter issues the
overheat protection alarm FDJ even if the actual temperature rise is not enough. If
it happens, review the relationship between the performance index of the braking
resistor and settings of related function codes.
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9-39
The table below lists the discharging capability and allowable average loss of the braking
resistor. These values depend upon the inverter and braking resistor models.
Standard models
The thermal sensor relay mounted on the braking resistor acts as a thermal protector of the
motor for overheat, so assign an "Enable external alarm trip" terminal command THR to any of
digital input terminals [X1] to [X5], [FWD] and [REV] and connect that terminal and its
common terminal to braking resistor's terminals 2 and 1.
To protect the motor from overheat without using the thermal sensor relay mounted on the
braking resistor, configure the electronic thermal overload protection facility by setting F50 and
F51 data to the discharging capability and allowable average loss values listed below,
respectively.
Intermittent braking
Continuous braking
Braking resistor (Period: Less than
Power (100% braking torque)
Resistance 100s)
supply Inverter type
(:) Discharging Braking Allowable
voltage Duty
Type Qty. capability time average
(%ED)
(kWs) (s) loss (kW)
FRNF12E1S-2U
90 0.037 37
FRNF25E1S-2U 9
DB0.75-2 100
FRNF50E1S-2U 0.044 22
FRN001E1S-2U 17 45 0.068 18
Three- FRN002E1S-2U 34 0.075 10
DB2.2-2 40
phase FRN003E1S-2U 33 30 0.077 7
230 V FRN005E1S-2U DB3.7-2 33 37 0.093
20
FRN007E1S-2U DB5.5-2 20 55 0.138
FRN010E1S-2U DB7.5-2 15 37 0.188 5
FRN015E1S-2U DB11-2 10 55 10 0.275
FRN020E1S-2U DB15-2 8.6 75 0.375
FRNF50E1S-4U 9 0.044 22
DB0.75-4 200
FRN001E1S-4U 17 45 0.068 18
1
FRN002E1S-4U 34 0.075 10
DB2.2-4 160
Three- FRN003E1S-4U 33 30 0.077 7
phase FRN005E1S-4U DB3.7-4 130 37 0.093
20
460 V FRN007E1S-4U DB5.5-4 80 55 0.138
FRN010E1S-4U DB7.5-4 60 38 0.188 5
FRN015E1S-4U DB11-4 40 55 10 0.275
FRN020E1S-4U DB15-4 34.4 75 0.375
FRNF12E1S-7U
90 0.037 37
Single- FRNF25E1S-7U 9
DB0.75-2 100
phase FRNF50E1S-7U 0.044 22
230 V FRN001E1S-7U 17 45 0.068 18
FRN002E1S-7U 34 0.075 10
DB2.2-2 40
FRN003E1S-7U 33 30 0.077 7
㩷
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9-40
9.2 Overview of Function Codes
㩷
10% ED models
Intermittent braking
Continuous braking
Braking resistor (Period: Less than
Power (100% braking torque)
Resistance 100s)
supply Inverter type
(:) Discharging Braking Allowable
voltage Duty
Type Qty. capacity time average
(%ED)
(kWs) (s) loss (kW)
FRNF12E1S-2U 1000 100
FRNF25E1S-2U 500 75
DB0.75-2C 100 50 0.075
FRNF50E1S-2U 250 37
FRN001E1S-2U 133 20
Three- FRN002E1S-2U 73 14
DB2.2-2C 40 55 0.110
phase FRN003E1S-2U 50
230 V FRN005E1S-2U DB3.7-2C 33 140 75 0.185
FRN007E1S-2U DB5.5-2C 20 55 20 0.275
10
FRN010E1S-2U DB7.5-2C 15 37 0.375
FRN015E1S-2U DB11-2C 10 55 10 0.55
FRN020E1S-2U DB15-2C 8.6 75 0.75
FRNF50E1S-4U 250 37
DB0.75-4C 200 50 0.075
FRN001E1S-4U 133 20
1
FRN002E1S-4U 73 14
DB2.2-4C 160 55 0.110
Three- FRN003E1S-4U 50
Chap. 9
phase FRN005E1S-4U DB3.7-4C 130 140 75 0.185
460 V FRN007E1S-4U DB5.5-4C 80 55 20 0.275
10
FRN010E1S-4U DB7.5-4C 60 38 0.375
FUNCTION CODES
FRN015E1S-4U DB11-4C 40 55 10 0.55
FRN020E1S-4U DB15-4C 34.4 75 0.75
FRNF12E1S-7U 1000 100
Single- FRNF25E1S-7U 500 75
DB0.75-2C 100 50 0.075
phase FRNF50E1S-7U 250 37
230 V FRN001E1S-7U 133 20
FRN002E1S-7U 73 14
DB2.2-2C 40 55 0.110
FRN003E1S-7U 50 10
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9-41
Calculating the discharging capability and allowable average loss of the braking
resistor and configuring the function code data
When using a braking resistor other than the ones listed in the above table, calculate data to be
set to function codes according to the tables and expressions.
During deceleration:
Discharging capacity (kWs) = Braking time (s) × Motor rating (kW) (1)
2
At a constant speed:
Discharging capacity (kWs) = Braking time (s) × Motor rating (kW) (2)
During deceleration:
%ED (%)
Allowable average loss (kW) = × Motor rating (kW) (3)
100
2
At a constant speed:
Allowable average loss (kW) = %ED (%) (4)
× Motor rating (kW)
100
When the motor decelerates, apply expressions (1) and (3), and when it runs at a constant speed,
expressions (2) and (4). The obtained data differs depending upon the motor’s running state.
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9-42
9.2 Overview of Function Codes
Function codes E01 to E05, E98 and E99 allow you to assign commands to terminals [X1] to
[X5], [FWD], and [REV] which are general-purpose, programmable, digital input terminals.
These function codes may also switch the logic system between normal and negative to define
how the inverter logic interprets either ON or OFF status of each terminal. The default setting is
normal logic system "Active ON." So, explanations that follow are given in normal logic
system "Active ON."
In the case of digital input, you can assign commands to the switching means for the run
command and its operation and the reference frequency (e.g., SS1, SS2, SS4, SS8, Hz2/Hz1,
Hz/PID, IVS, and LE). Be aware that switching any of such signals may cause a sudden start
(running) or an abrupt change in speed.
An accident or physical injury may result.
Chap. 9
FUNCTION CODES
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9-43
Function code data
Terminal commands assigned Symbol
Active ON Active OFF
0 1000 SS1
1 1001 SS2
Select multi-frequency (0 to 15 steps)
2 1002 SS4
3 1003 SS8
4 1004 Select ACC/DEC time RT1
6 1006 Enable 3-wire operation HLD
7 1007 Coast to a stop BX
8 1008 Reset alarm RST
9 1009 Enable external alarm trip THR
10 1010 Ready for jogging JOG
11 1011 Select frequency command 2/1 Hz2/Hz1
12 1012 Select motor 2 / motor 1 M2/M1
13 㧙 Enable DC braking DCBRK
14 1014 Select torque limiter level TL2/TL1
17 1017 UP (Increase output frequency) UP
18 1018 DOWN (Decrease output frequency) DOWN
19 1019 Enable data change with keypad WE-KP
20 1020 Cancel PID control Hz/PID
21 1021 Switch normal/inverse operation IVS
24 1024 Enable communications link via RS-485 or field bus LE
( i )
25 1025 Universal DI U-DI
26 1026 Enable auto search for idling motor speed at starting STM
30 1030 Force to stop STOP
33 1033 Reset PID integral and differential components PID-RST
34 1034 Hold PID integral component PID-HLD
42 1042
43 1043
Reserved
44 1044
45 1045
98 – Run forward
(Exclusively assigned to [FWD] and [REV] terminals by FWD
E98 and E99)
99 – Run reverse
(Exclusively assigned to [FWD] and [REV] terminals by REV
E98 and E99)
Any negative logic (Active OFF) command cannot be assigned to the functions
marked with "–" in the "Active OFF" column.
The "Enable external alarm trip" and "Force to stop" are fail-safe terminal
commands. For example, when data = 9 in "Enable external alarm trip," "Active
OFF" (alarm is triggered when OFF); when data = 1009, "Active ON" (alarm is
triggered when ON).
9-44
9.2 Overview of Function Codes
Chap. 9
OFF ON ON ON C11 (Multi-frequency 7)
ON OFF OFF OFF C12 (Multi-frequency 8)
FUNCTION CODES
ON OFF OFF ON C13 (Multi-frequency 9)
ON OFF ON OFF C14 (Multi-frequency 10)
ON OFF ON ON C15 (Multi-frequency 11)
ON ON OFF OFF C16 (Multi-frequency 12)
ON ON OFF ON C17 (Multi-frequency 13)
ON ON ON OFF C18 (Multi-frequency 14)
ON ON ON ON C19 (Multi-frequency 15)
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Enable 3-wire operation -- HLD
(Function code data = 6)
Turning this terminal command ON self-holds the forward FWD or reverse REV run command
issued with it, to enable 3-wire inverter operation.
Turning HLD ON self-holds the first FWD or REV command at its leading edge. Turning HLD
OFF releases the self-holding.
When HLD is not assigned, 2-wire operation involving only FWD and REV takes effect.
Coast to a stop -- BX
(Function code data = 7)㩷㩷
Turning this terminal command ON immediately shuts down the inverter output so that the
motor coasts to a stop without issuing any alarms.
Jogging operation
Pressing the key or turning the FWD or REV terminal command ON starts jogging.
Chap. 9
For the jogging by the keypad, the inverter jogs only when the key is held down. Releasing
the key decelerates to stop.
During jogging, the frequency specified by C20 (Jogging Frequency) and the
FUNCTION CODES
acceleration/deceleration time specified by H54 (ACC/DEC Time) apply.
• The inverter’s status transition between "ready for jogging" and "normal
operation" is possible only when the inverter is stopped.
• To start jogging operation with the JOG terminal command and a run command
(e.g., FWD), the input of the JOG should not be delayed 100 ms or more from
that of the run command. If the delay exceeds 100 ms, the inverter does not jog
the motor but runs it ordinarily until the next input of the JOG.
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Select motor 2 / motor 1 -- M2/M1
(Function code data = 12)㩷
Turning this terminal command ON switches from motor 1 to motor 2. Switching is possible
only when the inverter is stopped. Upon completion of switching, the digital terminal output
"Switched to motor 2" SWM2 (assigned to any of terminals [Y1], [Y2] and [30A/B/C]) turns
ON.
If no M2/M1 terminal command is assigned, motor 1 is selected by default.
Input terminal command SWM2 status
Selected motor
M2/M1 after completion of switching
OFF Motor 1 OFF
ON Motor 2 ON
Switching between motors 1 and 2 automatically switches applicable function codes as listed
below. The inverter runs the motor with those codes that should be properly configured.
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9.2 Overview of Function Codes
Motor 2 imposes functional restrictions on the following function codes. Confirm the settings
of those function codes before use.
To run motor 2 with the M2/M1 terminal command and a run command (e.g.,
FWD), the input of the M2/M1 should not be delayed 10 ms or more from that of
the run command. If the delay exceeds 10 ms, motor 1 will be driven by default.
Chap. 9
This terminal command gives the inverter a DC braking command through the inverter’s digital
input.
(Refer to the descriptions of F20 to F22 for DC braking.)
FUNCTION CODES
Select torque limiter level -- TL2/TL1
(Function code data = 14)㩷
This terminal command switches between torque limiter 1 (F40 and F41) and torque limiter 2
(E16 and E17) as listed below.
If no TL2/TL1 terminal command is assigned, torque limiter 1 (F40 and F41) takes effect by
default.
Input terminal command
Torque limiter level
TL2/TL1
OFF Torque limiter 1 (F40 and F41)
ON Torque limiter 2 (E16 and E17)
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UP (Increase output frequency) and DOWN (Decrease output frequency) commands --
UP and DOWN
(Function code data = 17, 18)㩷
• Frequency setting
When the UP/DOWN control is selected for frequency setting with a run command ON, turning
the UP or DOWN terminal command ON causes the output frequency to increase or decrease,
respectively, within the range from 0 Hz to the maximum frequency as listed below.
UP DOWN
Function
Data = 17 Data = 18
OFF OFF Keep the current output frequency.
Increase the output frequency with the acceleration time
ON OFF
currently specified.
Decrease the output frequency with the deceleration time
OFF ON
currently specified.
ON ON Keep the current output frequency.
The UP/DOWN control is available in two modes--one mode (H61 = 0) in which the initial
value of the reference frequency is fixed to "0.00" at the start of the UP/DOWN control and the
other mode (H61 = 1) in which the reference frequency applied in the previous UP/DOWN
control applies as the initial value.
When H61 = 0, the reference frequency applied by the previous UP/DOWN control has been
cleared to "0," so at the next restart (including powering on), use the UP terminal command to
accelerate the speed as needed.
When H61 = 1, the inverter internally holds the current output frequency set by the UP/DOWN
control and applies the held frequency at the next restart (including powering on).
At the time of restart, if an UP or DOWN terminal command is entered before the
internal frequency reaches the output frequency saved in the memory, the inverter
saves the current output frequency into the memory and starts the UP/DOWN
control with the new frequency. The previous frequency held will be overwritten by
the current one.
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9.2 Overview of Function Codes
Initial frequency for the UP/DOWN control when the frequency command source is switched
When the frequency command source is switched to the UP/DOWN control from other sources,
the initial frequency for the UP/DOWN control is as listed below:
To enable the UP and DOWN terminal commands, you need to set frequency
command 1 (F01) or frequency command 2 (C30) to "7" beforehand.
Chap. 9
terminal command ON with a run command being ON causes the PID speed command to
change within the range from 0 to 100%.
The PID speed command can be specified in mnemonic physical quantities (such as
temperature or pressure) with the PID display coefficients (E40, E41).
FUNCTION CODES
UP DOWN
Function
Data = 17 Data = 18
OFF OFF Retain PID speed command value.
Increase PID speed command value at a rate between
ON OFF
0.1%/0.1 s and 1%/0.1 s.
Decrease PID speed command value at a rate between
OFF ON
0.1%/0.1 s and 1%/0.1 s.
ON ON Retain PID speed command value.
Selecting the PID control for process control (J01 = 1 or 2) validates the H61 data as well as
frequency commands. Selecting it for dancer control (J01 = 3) runs the motor with H61 = 1
regardless of the actual H61 data; that is, the inverter internally holds the current PID command
specified by the UP/DOWN control and applies the held PID command at the next restart
(including powering on).
To validate UP and DOWN terminal commands, it is necessary to select the PID
control (Remote command SV) (J02 = 3).
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Enable data change with keypad -- WE-KP
(Function code data = 19)㩷
Turning this terminal command OFF protects function code data from unintentionally getting
changed with the keypad.
Only when the WE-KP terminal command is ON, you can change function code data with the
keypad according to the setting of function code F00 as listed below.
WE-KP F00 Function
OFF -- Disable changing of all function code data
0 or 2 Enable changing of all function code data
ON
1 or 3 Disable changing of all function code data except F00 data
Hz/PID Function
OFF Enable PID control
ON Disable PID control/Enable manual settings
• When the process control is performed by the PID control facility integrated in the
inverter:
The "Cancel PID control" terminal command Hz/PID can switch the PID control between
enabled (process is to be controlled by the PID controller) and disabled (process is to be
controlled by the manual frequency setting). In either case, the combination of the "PID
control" (J01) or "Selection of normal/inverse operation for frequency command 1" (C53) and
the IVS command determines the final operation as listed below.
When the PID control is enabled:
The normal/inverse operation selection for the PID controller output (reference frequency) is as
Chap. 9
follows.
PID control (Mode selection) (J01) IVS Final operation
OFF Normal
FUNCTION CODES
1: Enable (normal operation)
ON Inverse
OFF Inverse
2: Enable (inverse operation)
ON Normal
When the process control is performed by the PID control facility integrated in the
inverter, the IVS terminal command is used to switch the PID controller output
(reference frequency) between normal and inverse, and has no effect on any
normal/inverse operation selection of the manual frequency setting.
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9-53
Enable communications link via RS-485 or field bus (option) -- LE
(Function code data = 24)㩷
Turning this terminal command ON assigns priorities to frequency commands or run
commands received via the RS-485 communications link (H30) or the field bus option (y98).
No LE assignment is functionally equivalent to the LE being ON. (Refer to H30
(Communications link function) and y98 (Bus link function.)
Universal DI -- U-DI
(Function code data = 25)㩷
Using U-DI enables the inverter to monitor digital signals sent from the peripheral equipment
via an RS-485 communications link or a field bus option by feeding those signals to the digital
input terminals. Signals assigned to the universal DI are simply monitored and do not operate
the inverter.
For an access to universal DI via the RS-485 or field bus communications link, refer to
their respective Instruction Manuals.
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9-54
9.2 Overview of Function Codes
E20, E21, and E27 assign output signals (listed on the next page) to general-purpose,
Chap. 9
programmable output terminals [Y1], [Y2], and [30A/B/C]. These function codes can also
switch the logic system between normal and negative to define the property of those output
terminals so that the inverter logic can interpret either the ON or OFF status of each terminal as
active. The factory default settings are "Active ON."
FUNCTION CODES
Terminals [Y1] and [Y2] are transistor outputs and terminals [30A/B/C] are relay contact
outputs. In normal logic, if an alarm occurs, the relay will be energized so that [30A] and [30C]
will be closed, and [30B] and [30C] opened. In negative logic, the relay will be deenergized so
that [30A] and [30C] will be opened, and [30B] and [30C] closed. This may be useful for the
implementation of failsafe power systems.
• When a negative logic is employed, all output signals are active (e.g. an alarm
would be recognized) while the inverter is powered OFF. To avoid causing
system malfunctions by this, interlock these signals to keep them ON using an
external power supply. Furthermore, the validity of these output signals is not
guaranteed for approximately 1.5 seconds after power-on, so introduce such a
mechanism that masks them during the transient period.
• Terminals [30A/B/C] use mechanical contacts that cannot stand frequent
ON/OFF switching. Where frequent ON/OFF switching is anticipated (for
example, limiting a current by using signals subjected to inverter output limit
control such as switching to commercial power line), use transistor outputs [Y1]
and [Y2] instead. The service life of a relay is approximately 200,000 times if it
is switched on and off at one-second intervals.
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The table below lists functions that can be assigned to terminals [Y1], [Y2], and [30A/B/C].
To make the explanations simpler, the examples shown below are all written for the normal
logic (Active ON.)
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9-56
9.2 Overview of Function Codes
Chap. 9
is in an abnormal stop state (e.g., tripped).
When this signal is ON, a run command is disabled if given.
FUNCTION CODES
Torque polarity detected -- B/D㩷
(Function code data = 4)
The inverter detects the polarity of the internally calculated torque and issues the driving or
braking polarity signal to this digital output. This signal comes OFF when the calculated torque
is the driving one, and it goes ON when it is the braking one.
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Auto-restarting after momentary power failure -- IPF㩷
(Function code data = 6)
This output signal is ON either during continuous running after a momentary power failure or
during the period from when the inverter has detected an undervoltage condition and shut down
the output until restart has been completed (the output has reached the reference frequency).
To enable this IPF signal, set F14 (Restart mode after momentary power failure) to "4: Enable
restart (Restart at the frequency at which the power failure occurred)" or "5: Enable restart
(Restart at the starting frequency)" beforehand.
Auto-resetting -- TRY
(Function code data = 26)㩷
This output signal comes ON when auto-resetting is in progress. The auto-resetting is specified
by H04 and H05 (Auto-reset). Refer to the descriptions of H04 and H05 for details about the
number of resetting times and reset interval.
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9-58
9.2 Overview of Function Codes
Chap. 9
(Function code data = 37, 38)㩷
The ID or ID2 output signal comes ON when the output current of the inverter exceeds the level
specified by E34 (Current detection (Level)) or E37 (Current detection 2 (Level)) for the time
longer than the one specified by E35 (Current detection (Timer)) or E38 (Current detection 2
FUNCTION CODES
(Timer)), respectively. The minimum ON-duration is 100 ms.
The ID or ID2 goes OFF when the output current drops below 90% of the rated operation level.
These two output signals can be assigned to two different digital output terminals
independently if necessary.
Function code E34 is effective for not only the motor overload early warning OL,
but also for the operation level of the current detection ID. (Refer to the description
of E34.)
The moment the output frequency reaches the zone defined by "Reference frequency r
Hysteresis width specified by E30," the "Frequency arrival signal" FAR comes ON.
After the delay time specified by E29, the "Frequency arrival signal 2" FAR2 comes ON.
For the FAR and FAR2, refer to the descriptions of E20, E21, and E27.
For details about the operation timings, refer to the graph below.
9-60
9.2 Overview of Function Codes
These function codes define the detection level and time for the "Motor overload early
warning" OL, "Current detected" ID, and "Current detected 2" ID2 output signals.
Chap. 9
output terminals.
FUNCTION CODES
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9-61
E39 Coefficient for Constant Feeding Rate Time
E50 (Coefficient for Speed Indication)
E39 and E50 specify coefficients for determining the constant feeding rate time, load shaft
speed, and line speed, as well as for displaying the output status monitored.
Calculation expression
Constant feeding rate time (min) = Coefficient for speed indication (E50)
Frequency × Coefficient for constant feeding rate time (E39)
Load shaft speed = Coefficient for speed indication (E50) × Frequency (Hz)
Where, the "frequency" refers to the "reference frequency" to be applied for settings (constant
feeding rate time, load shaft speed, or line speed), or to the "output frequency before slip
compensation" to be applied for monitor.
If the constant feeding rate time is 999.9 min. or more or the denominator of the right-hand side
is zero (0), "999.9" appears.
These function codes specify PID display coefficients A and B to convert a PID command and
its feedback into mnemonic physical quantities to display.
- Data setting range: -999 to 0.00 to 9990 for PID display coefficients A and B.
Display coefficients for PID process command and its feedback (J01 = 1 or 2)
E40 specifies coefficient A that determines the display value at 100% of the PID process
command or its feedback, and E41 specifies coefficient B that determines the display value at
0%.
The display value is determined as follows:
Display value = (PID process command or its feedback (%))/100 u (Display coefficient A - B)
+B
Example
Maintaining the pressure around 16 kPa (sensor voltage 3.13 V) while the pressure sensor can
detect 0 to 30 kPa over the output voltage range of 1 to 5 V:
Select terminal [12] as a feedback terminal and set the gain to 200% so that 5 V corresponds to
100%.
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9-62
9.2 Overview of Function Codes
The following E40 and E41 settings allow you to monitor or specify the values of the PID
process command and its feedback on the keypad as pressure.
E40 = 30.0, that determines the display value at 100% of PID process command or its feedback
E41 = -7.5, that determines the display value at 0% of PID process command or its feedback
To control the pressure at 16 kPa on the keypad, set the value to 16.0.
Display coefficients for PID dancer positioning command and its feedback (J01 = 3)
Under the PID dancer control, the PID dancer positioning command and its feedback operate
the range within r100%, so specify the value at +100% of the PID command or its feedback as
coefficient A with E40, and the value at -100% as coefficient B with E41.
Chap. 9
FUNCTION CODES
If the sensor output is unipolar, the PID dancer control operates within the range from 0 to
+100%, so virtually specify the value at -100% as coefficient B.
That is, suppose "b" = "Display value at 0%," then:
Display coefficient B = 2b - A
For details about the PID control, refer to the description of J01 and later.
For the display method of the PID command and its feedback, refer to the description of
E43.
E42 specifies a filter time constant to be applied for displaying the output frequency, output
current and other running status monitored on the LED monitor on the keypad. If it is difficult
to read data displayed on the monitor due to load fluctuation or other causes, increase this filter
time constant.
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E43 LED Monitor (Item selection) E48 (LED Monitor, Item selection)
E43 specifies the monitoring item to be displayed on the LED monitor.
13 Timer value (for timer Remaining time of timer operation specified (s)
operation)
14 PID output value * 100% at maximum frequency
15 Load factor Inverter's load factor (%)
16 Motor output Motor output (kW)
* If 0 (Disable) is set for function code J01, "- - - -" appears on the LED monitor.
Specifying the speed monitor with E43 provides a choice of speed-monitoring formats
selectable with E48 (LED Monitor).
Define the speed-monitoring format on the LED monitor as listed below.
Data for E48 Display format of the sub item
0 Output frequency
(before slip compensation) Expressed in Hz
4 Load shaft speed in r/min Coefficient for speed indication (E50) u Frequency
(Hz)
6 Constant feeding rate time Coefficient for speed indication (E50) y (Frequency
(min) (Hz) u Coefficient for constant feeding rate time (E39))
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9-64
9.2 Overview of Function Codes
Chap. 9
FUNCTION CODES
Full-scale values on bar charts
Item displayed Full scale
Output frequency Maximum frequency (F03/A01)
Output current Inverter rated current u 200%
Calculated torque Motor rated torque u 200%
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9-65
E46 LCD Monitor (Language selection)
E46 specifies the language to display on the multi-function keypad as follows:
Data for E46 Language
0 Japanese
1 English
2 German
3 French
4 Spanish
5 Italian
E48 LED Monitor (Speed monitor item) E43 (LED Monitor, Item selection)
Refer to the description of E43.
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9-66
9.2 Overview of Function Codes
The multi-function keypad always displays all the menu items (including additional
menu items) regardless of the E52 data.
LED
Menu Menu monitor Main functions
shows:
Displays only basic function codes to customize the
#0 "Quick Setup" HP inverter operation.
F codes
HAA (Fundamental functions)
E codes
GAA (Extension terminal
functions)
C codes
EAA (Control functions)
Chap. 9
P codes Selecting each of
RAA (Motor 1 parameters) these function codes
#1 "Data Setting"
H codes enables its data to be
JAA (High performance displayed/changed.
FUNCTION CODES
functions)
A codes
CAA (Motor 2 parameters)
J codes
LAA (Application functions)
[AA y codes (Link functions)
QAA o codes (Optional function)
Displays only function codes that have been changed
"Data
#2
Checking"
TGR from their factory defaults. You can refer to or
change those function code data.
"Drive Displays the running information required for
#3
Monitoring"
QRG maintenance or test running.
#4 "I/O Checking" KAQ Displays external interface information.
"Maintenance Displays maintenance information including
#5
Information"
EJG accumulated run time.
Displays the latest four alarm codes. You can refer to
"Alarm
#6
Information"
CN the running information at the time when the alarm
occurred.
For details of each menu item, refer to Chapter 3 "OPERATION USING THE
KEYPAD."
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E59 Terminal [C1] Signal Definition (C1/V2 function)
E59 defines the property of terminal [C1] for either a current input +4 to +20 mA DC (C1
function) or a voltage input 0 to +10 VDC (V2 function). In addition to this setting, you need to
turn SW7 on the interface PCB to the corresponding position as listed below.
Data for E59 Input configuration SW7 position
0 Current input: 4 to 20 mA DC (C1 function) C1
1 Voltage input: 0 to +10 VDC (V2 function) V2
To use terminal [C1] for the PTC thermistor input, set E59 data to 0.
E61, E62, and E63 define the property of terminals [12], [C1] (C1 function), and [C1] (V2
function), respectively.
There is no need to set up these terminals if they are to be used for frequency command sources.
If these terminals have been set up to have the same data, the operation priority is
given in the following order:
E61 > E62 > E63
Selecting the UP/DOWN control (F01, C30 = 7) ignores auxiliary frequency
command 1 and 2.
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9.2 Overview of Function Codes
When the analog frequency command (entered through terminals [12] and [C1] (C1/V2
function)) has dropped below 10% of the expected frequency command within 400 ms, the
inverter presumes that the analog frequency command wire has been broken and continues its
operation at the frequency determined by the ratio specified by E65 to the reference frequency.
When the frequency command level (in voltage or current) returns to a level higher than that
specified by E65, the inverter presumes that the broken wire has been fixed and continues to run
following the frequency command.
In the diagram above, f1 is the level of the analog frequency command sampled at any given
time. The sampling is repeated at regular intervals to continually monitor the wiring connection
of the analog frequency command.
Chap. 9
Avoid an abrupt voltage or current change for the analog frequency command. The
abrupt change may be interpreted as a wire break.
Setting E65 data at "999" (Disable) allows the "Reference loss detected" signal
FUNCTION CODES
REF OFF to be issued, but does not allow the reference frequency to change (the
inverter runs at the analog frequency command as specified).
When E65 = "0" or "999," the reference frequency level at which the broken wire is
recognized as fixed is "f1 u 0.2."
When E65 = "100" (%) or higher, the reference frequency level at which the broken
wire is recognized as fixed is "f1 u 1."
The reference loss detection is not affected by the setting of analog input adjustment
(filter time constants: C33, C38, and C43).
E98 Terminal [FWD] Function E01 to E05 (Terminal [X1] to [X5] Function)
E99 Terminal [REV] Function E01 to E05 (Terminal [X1] to [X5] Function)
For details about command assignment to terminals [FWD] and [REV], refer to the descriptions
of E01 to E05.
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9.2.3 C codes (Control functions)
C01 to C03 Jump Frequency 1, 2 and 3
Jump frequencies 1, 2 and 3 (C01, C02 and C03)
Specify the center of the jump frequency band.
- Data setting range: 0.0 to 400.0 (Hz) (Setting to 0.0 results in no jump frequency band.)
Jump frequency hysteresis width (C04)
Specify the jump frequency hysteresis width.
- Data setting range: 0.0 to 30.0 (Hz) (Setting to 0.0 results in no jump frequency band.)
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9.2 Overview of Function Codes
Chap. 9
ON OFF OFF ON C13 (multi-frequency 9)
ON OFF ON OFF C14 (multi-frequency 10)
ON OFF ON ON C15 (multi-frequency 11)
FUNCTION CODES
ON ON OFF OFF C16 (multi-frequency 12)
ON ON OFF ON C17 (multi-frequency 13)
ON ON ON OFF C18 (multi-frequency 14)
ON ON ON ON C19 (multi-frequency 15)
* "Other than multi-frequency" includes frequency command 1 (F01), frequency command 2 (C30) and other
command sources except multi-frequency commands.
To use these features, you need to assign multi-frequency selections SS1, SS2, SS4 and SS8
(data = 0, 1, 2, and 3) to the digital input terminals.
For the relationship between multi-frequency operation and other frequency commands,
refer to Section 4.2 "Drive Frequency Command Block."
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When enabling PID control (J01 = 1, 2, or 3)
Under the PID control, a multi-frequency command can be specified as a preset value (3
different frequencies). It can also be used for a manual speed command even with the PID
control being canceled (Hz/PID = ON) or for a primary reference frequency under the PID
dancer control.
• PID command
C08, C12, and C16 can be specified in increments of 1 Hz. The following gives the conversion
formula between the PID command value and the data to be specified.
For PID commands, refer to the block diagrams in Chapter 4, Section 4.5 "PID Process
Control Block" and Section 4.6 "PID Dancer Control Block."
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9.2 Overview of Function Codes
C21 enables or disables a timer operation that is triggered by a run command and continues for
the timer count previously specified with the / keys. The operating procedure for the
timer operation is given below.
• Pressing the key during timer countdown quits the timer operation.
• Even if C21 = 1, setting the timer to 0 no longer starts the timer operation with the
key.
• Applying terminal command FWD or REV instead of the key command can also
start the timer operation.
Chap. 9
Triggering the timer operation with the key
(1) While watching the timer count displayed on the LED monitor, press the / key to set
the timer for the desired count in seconds. Note that the timer count on the LED monitor
appears as an integral number without a decimal point.
FUNCTION CODES
(2) Press the key. The motor starts running and the timer starts counting down. If the timer
counts down, the motor stops without pressing the key. (Even if the LED monitor
displays any item except the timer count, the timer operation is possible.)
After the countdown of the timer operation triggered by a terminal command such
as FWD, the inverter decelerates to stop and at that moment the LED monitor
displays GPF and any LED monitor item (for the timer count) alternately.
Turning FWD OFF returns to the LED monitor item.
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C31 Analog Input Adjustment for [12] (Offset)
C33 (Analog Input Adjustment for [12], Filter time constant)
C36 (Analog Input Adjustment for [C1] (C1 function), Offset)
C38 (Analog Input Adjustment for [C1] (C1 function), Filter time constant)
C41 (Analog Input Adjustment for [C1] (V2 function), Offset)
C43 (Analog Input Adjustment for [C1] (V2 function), Filter time constant)
C31, C36 or C41 configures an offset for an analog voltage/current input at terminal [12], [C1]
(C1 function) or [C1] (V2 function), respectively. The table below summarizes their
interrelation. The offset also applies to signals sent from the external equipment.
C33, C38 or C43 configures a filter time constant for an analog voltage/current input at terminal
[12], [C1] (C1 function) or [C1] (V2 function), respectively. The larger the time constant, the
slower the response. Specify the proper filter time constant taking into account the response
speed of the machine (load). If the input voltage fluctuates due to line noises, increase the time
constant.
C32 Analog Input Adjustment for [12] (Gain) F18 (Bias, Frequency command 1)
Refer to the description of F18.
To use terminal [12] with an input -10 to +10 VDC, set this function code data to "0." If C35 =
1, a minus component of the input will be regarded as 0 VDC inside the inverter.
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9.2 Overview of Function Codes
C38 Analog Input Adjustment for [C1] (C1 function) (Filter time constant)
C31 (Analog Input Adjustment for [12], Offset)
C39 Analog Input Adjustment for [C1] (C1 function) (Gain base point)
F18 (Bias, Frequency command 1)
Chap. 9
Refer to the description of C31.
C42 Analog Input Adjustment for [C1] (V2 function) (Gain)
FUNCTION CODES
F18 (Bias, Frequency command 1)
C43 Analog Input Adjustment for [C1] (V2 function) (Filter time constant)
C31 (Analog Input Adjustment for [12], Offset)
C44 Analog Input Adjustment for [C1] (V2 function) (Gain base point)
F18 (Bias, Frequency command 1)
Refer to the description of F18.
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C51 Bias (PID command 1) (Bias value)
C52 Bias (PID command 1) (Bias base point)
These function codes specify the bias and bias base point of the analog PID command 1,
enabling it to define arbitrary relationship between the analog input and PID commands.
The actual setting is the same as that of function code F18. For details, refer to the
description of F18.
Note that function codes C32, C34, C37, C39, C42, and C44 are shared by
frequency commands.
Bias value (C51)
- Data setting range: -100.00 to 100.00 (%)
Bias base point (C52)
- Data setting range: 0.00 to 100.00 (%)
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9.2 Overview of Function Codes
Chap. 9
FUNCTION CODES
The inverter automatically detects the motor parameters and saves them in its internal memory.
Basically, it is not necessary to perform tuning when using a Fuji standard motor with a
standard connection with the inverter.
In any of the following cases, perform auto-tuning since the motor parameters are different
from those of Fuji standard motors so as not to obtain the best performance under each of these
controls--auto torque boost, torque calculation monitoring, auto energy saving operation,
torque limiter, automatic deceleration (anti-regenerative control), auto search for idling motor
speed, slip compensation, torque vector, droop control, or overload stop.
• The motor to be driven is made by other manufacturer or is a non-standard motor.
• Cabling between the motor and the inverter is long.
• A reactor is inserted between the motor and the inverter.
For details of auto-tuning, refer to the FRENIC-Multi Instruction Manual, Section 4.1.3
"Preparation before running the motor for a test -- Setting function code data."
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P06 Motor 1 (No-load current) P12 (Motor 1, Rated slip frequency)
A20 (Motor 2, No-load current)
P07 Motor 1 (%R1) A21 (Motor 2, %R1)
P08 Motor 1 (%X) A22 (Motor 2, %X)
P06 through P08 and P12 specify no-load current, %R1, %X, and rated slip frequency,
respectively. Obtain the appropriate values from the test report of the motor or by calling the
manufacturer of the motor.
Performing auto-tuning automatically sets these parameters.
%R1 (P07)
Enter the value calculated by the following expression.
R1 Cable R1
%R1 × 100 (%)
V / ( 3× I )
where,
R1: Primary resistance of the motor (:)
Cable R1: Resistance of the output cable (:)
V: Rated voltage of the motor (V)
I: Rated current of the motor (A)
%X (P08)
Enter the value calculated by the following expression.
where,
X1: Primary leakage reactance of the motor (:)
X2: Secondary leakage reactance of the motor (converted to primary) (:)
XM: Exciting reactance of the motor (:)
Cable X: Reactance of the output cable (:)
V: Rated voltage of the motor (V)
I: Rated current of the motor (A)
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9.2 Overview of Function Codes
P99 Motor 1 Selection A39 (Motor 2 Selection)
Chap. 9
P99 specifies the motor to be used.
FUNCTION CODES
0 Motor characteristics 0 (Fuji standard motors, 8-series)
1 Motor characteristics 1 (HP rating motors)
3 Motor characteristics 3 (Fuji standard motors, 6-series)
4 Other motors
Automatic control (such as auto torque boost and auto energy saving) or electronic thermal
overload protection for motor uses the motor parameters and characteristics. To match the
property of a control system with that of the motor, select characteristics of the motor and set
H03 data (Data Initialization) to "2" to initialize the old motor parameters stored in the inverter.
When initialization is complete, P03, P06, P07, and P08 data and the old related internal data
are automatically updated.
For P99, enter the following data according to the motor type.
• P99 = 0 (Motor characteristics 0): Fuji standard 8-series motors (Current standard)
• P99 = 3 (Motor characteristics 3): Fuji standard 6-series motors (Conventional standard)
• P99 = 4 (Other motors): Other manufacturer’s or unknown motors
• If P99 = 4 (Other motors), the inverter runs following the motor characteristics of
Fuji standard 8-series.
• The inverter also supports motors rated by HP (horse power: typical in North
America, P99 = 1).
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9.2.5 H codes (High performance functions)
H03 Data Initialization
H03 initializes the current function code data to the factory defaults or initializes the motor
parameters.
To change the H03 data, it is necessary to press the + keys or + keys
(simultaneous keying).
• To initialize the motor parameters, set the related function codes as follows.
1) P02/A16 Set the rated capacity of the motor to be used in kW.
Motor (Rated capacity)
2) P99/A39 Select the characteristics of the motor.
Motor Selection
3) H03 Data Initialization Initialize the motor parameters. (H03 = 2 or 3)
4) P03/A17 Set the rated current on the nameplate if the already set
Motor (Rated current) data differs from the rated current printed on the nameplate
of the motor.
• Upon completion of the initialization, the H03 data reverts to "0" (factory default).
• If the P02 or A16 data is set to a value other than the nominal applied motor rating, data
initialization with H03 internally converts the specified value forcedly to the equivalent
nominal applied motor rating (see the tables on the following pages).
• If initialized, motor parameters revert to the default data specified for each of the V/f settings
listed below. To use motors whose base frequency, rated voltage or number of poles is
different, non-Fuji motors, or other series of motors, change the data to the rated current
printed on the nameplate.
P99 = 0 or 4 : Fuji standard, 8 series motor (4 poles, 200 V/50 Hz or 400 V/50 Hz)
P99 = 3 : Fuji standard, 6 series motor (4 poles, 200 V/50 Hz or 400 V/50 Hz)
P99 = 1 : HP rating motor (4 poles, 230 V/60 Hz or 460 V/60 Hz)
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9.2 Overview of Function Codes
When Fuji standard 8-series motors (P99 = 0 or A39 = 0) or other motors (P99 = 4 or A39
= 4) are selected, the motor parameters are as listed in the following tables.
Chap. 9
22.00 to 30.00 22 78.0 25.1 2.70 16.00 0.90
FUNCTION CODES
Nominal Rated No-load Rated slip
Motor capacity %R %X
applied current current frequency
(kW) (%) (%)
motor (A) (A) (Hz)
P02/A16 (kW) P03/A17 P06/A20 P07/A21 P08/A22 P12/A26
0.01 to 0.09 0.06 0.22 0.20 13.79 11.75 1.77
0.10 to 0.19 0.10 0.35 0.27 12.96 12.67 1.77
0.20 to 0.39 0.20 0.65 0.53 12.95 12.92 2.33
0.40 to 0.74 0.4 1.15 0.83 10.20 13.66 2.40
0.75 to 1.49 0.75 1.80 1.15 8.67 10.76 2.33
1.50 to 2.19 1.5 3.10 1.51 6.55 11.21 2.00
2.20 to 3.69 2.2 4.60 2.43 6.48 10.97 1.80
3.70 to 5.49 3.7 7.50 3.84 5.79 11.25 1.93
5.50 to 7.49 5.5 11.5 5.50 5.28 14.31 1.40
7.50 to 10.99 7.5 14.5 6.25 4.50 14.68 1.57
11.00 to 14.99 11 21.0 8.85 3.78 15.09 1.07
15.00 to 18.49 15 27.5 10.0 3.25 16.37 1.13
18.50 to 21.99 18.5 34.0 10.7 2.92 16.58 0.87
22.00 to 30.00 22 39.0 12.6 2.70 16.00 0.90
9-81
When Fuji standard 6-series motors (P99 = 3, or A39 = 3) are selected, the motor
parameters are as listed in the following tables.
230 V (Example for FRN_ _ _E1-2U)
9-82
9.2 Overview of Function Codes
When HP rating motors (P99 = 1 or A39 = 1) are selected, the motor parameters are as
listed in the following tables.
(HP stands for "horsepower," which is a unit for motor power mainly used in US.)
230 V
Chap. 9
25.00 to 29.99 25 60.0 16.7 1.75 31.49 1.00
30.00 to 39.99 30 72.4 19.8 1.90 32.55 1.00
460 V
FUNCTION CODES
Nominal Rated No-load Rated slip
Motor capacity %R %X
applied current current frequency
(HP) (%) (%)
motor (A) (A) (Hz)
(HP)
P02/A16 P03/A17 P06/A20 P07/A21 P08/A22 P12/A26
0.01 to 0.11 1.10 0.22 0.20 13.79 11.75 2.50
0.12 to 0.24 0.12 0.34 0.27 12.96 12.67 2.50
0.25 to 0.49 0.25 0.70 0.56 11.02 13.84 2.50
0.50 to 0.99 0.5 1.00 0.61 6.15 8.80 2.50
1.00 to 1.99 1 1.50 0.77 3.96 8.86 2.50
2.00 to 2.99 2 2.90 1.40 4.29 7.74 2.50
3.00 to 4.99 3 4.00 1.79 3.15 20.81 1.17
5.00 to 7.49 5 6.30 2.39 3.34 23.57 1.50
7.50 to 9.99 7.5 9.30 3.12 2.65 28.91 1.17
10.00 to 14.99 10 12.7 4.37 2.43 30.78 1.17
15.00 to 19.99 15 18.7 6.36 2.07 29.13 1.00
20.00 to 24.99 20 24.6 4.60 2.09 29.53 1.00
25.00 to 29.99 25 30.0 8.33 1.75 31.49 1.00
30.00 to 39.99 30 36.2 9.88 1.90 32.55 1.00
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H04 Auto-reset (Times)
H04 and H05 specify the auto-reset function that makes the inverter automatically attempt to
reset the tripped state and restart without issuing an alarm (for any faults) even if any protective
function subject to reset is activated and the inverter enters the forced-to-stop state (tripped
state).
If the protective function works in excess of the times specified by H04, the inverter will issue
an alarm (for any faults) and not attempt to auto-reset the tripped state.
Listed below are the recoverable alarm statuses to be retried.
Alarm status LED monitor displays: Alarm status LED monitor displays:
Overcurrent protection E, E or E Motor overheated J
Overvoltage protection W, W or W Motor overloaded N or N
Heat sink overheated J Inverter overloaded NW
If the "auto-reset" function has been specified, the inverter may automatically restart and run
the motor stopped due to a trip fault, depending on the cause of the tripping.
Design the machinery so that human body and peripheral equipment safety is ensured even
when the auto-resetting succeeds.
Otherwise an accident could occur.
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9.2 Overview of Function Codes
Chap. 9
FUNCTION CODES
- The reset operation state can be monitored by external equipment via the inverter’s digital
output terminal [Y1], [Y2], or [30A/B/C] to which the TRY is assigned by setting "26" with
function code E20, E21, or E27.
Linear acceleration/deceleration
The inverter runs the motor with the constant acceleration and deceleration.
S-curve acceleration/deceleration
To reduce an impact that acceleration/deceleration would make on the machine, the inverter
gradually accelerates/decelerates the motor in both the acceleration/deceleration starting and
ending zones. Two types of S-curve acceleration/deceleration are available; 5% (weak) and
10% (strong) of the maximum frequency, which are shared by the four inflection points.
The acceleration/deceleration time command determines the duration of
acceleration/deceleration in the linear period; hence, the actual acceleration/deceleration time is
longer than the reference acceleration/deceleration time.
Acceleration/deceleration time
<S-curve acceleration/deceleration (weak): when the frequency change is 10% or more of the
maximum frequency>
Acceleration or deceleration time (s): (2 u 5/100 + 90/100+ 2 u 5/100) u (reference
acceleration or deceleration time)
= 1.1 u (reference acceleration or deceleration time)
<S-curve acceleration/deceleration (strong): when the frequency change is 20% or more of the
maximum frequency>
Acceleration or deceleration time (s): (2 u 10/100 + 80/100 + 2 u 10/100) u (reference
acceleration or deceleration time)
= 1.2 u (reference acceleration or deceleration time)
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9.2 Overview of Function Codes
Curvilinear acceleration/deceleration
Acceleration/deceleration is linear below the base frequency (constant torque) but it slows
down above the base frequency to maintain a certain level of load factor (constant output).
This acceleration/deceleration pattern allows the motor to accelerate or decelerate with the
maximum performance of the motor.
Chap. 9
H08 Rotational Direction Limitation
H08 inhibits the motor from running in an unexpected rotational direction due to
FUNCTION CODES
miss-operation of run commands, miss-polarization of frequency commands, or other mistakes.
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H09 Starting Mode (Auto search)
H49 (Starting Mode, Delay time)
H09 specifies the auto search mode for idling motor speed to run the idling motor without
stopping it.
The auto search applies to both a restart of the inverter after a momentary power failure and
every normal startup.
The auto search mode can be switched by assigning an STM terminal command ("Enable auto
search for idling motor speed at starting") to a digital input terminal with any of E01 to E05
(function code data = 26). If no STM is assigned, the inverter interprets STM as being OFF by
default.
Auto search for idling motor speed
Starting the inverter (with a run command ON, BX OFF, auto-reset, etc.) with STM being ON
searches for the idling motor speed for a maximum of 1.2 seconds to run the idling motor
without stopping it. After completion of the auto search, the inverter accelerates the motor up to
the reference frequency according to the frequency command and the preset acceleration time.
H09 and STM terminal command ("Enable auto search for idling motor speed at
starting")
The combination of H09 data and the STM state determines whether to perform the auto search
as listed below.
Auto search for idling motor speed at starting
Data for H09 STM For restart after momentary
For normal startup
power failure (F14 = 4 or 5)
0: Disable OFF Disable Disable
1: Enable OFF Enable Disable
2: Enable OFF Enable Enable
-- ON Enable Enable
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9.2 Overview of Function Codes
Chap. 9
• Be sure to auto-tune the inverter preceding the start of auto search for the idling
motor speed.
• When the estimated speed exceeds the maximum frequency or the upper limit
frequency, the inverter disables auto search and starts in normal mode.
FUNCTION CODES
• In auto search with the restart after momentary power failure enabled (F14 = 4 or
5) and the allowable momentary power failure time specified (H16), turning a
run command ON will start auto search even if the time specified by H16 has
elapsed.
• During auto search, if an overcurrent or overvoltage trip occurs, the inverter
restarts the suspended auto search.
• Perform auto search at 60 Hz or below.
• Note that auto search may not fully provide the expected/designed performance
depending on conditions including the load, motor parameters, power cable
length, and other externally determined events.
• When the inverter is equipped with any of output circuit filters OFL--2
and -4 in the secondary lines, it cannot perform auto search. Use the filter
OFL--A instead.
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H11 Deceleration Mode
H11 specifies the deceleration mode to be applied when a run command is turned OFF.
When reducing the reference frequency, the inverter decelerates the motor
according to the deceleration commands even if H11 = 1 (Coast-to-stop).
Disable
0
An overcurrent trip occurs at the instantaneous overcurrent limiting level.
Enable
1
The current limiting operation is effective.
If any problem occurs when the motor torque temporarily drops during current limiting
processing, it is necessary to cause an overcurrent trip (H12 = 0) and actuate a mechanical brake
at the same time.
The similar function is the current limiter specified by F43 and F44. The current
limiter (F43/F44) implements the current control by software, so an operation delay
occurs. When you have enabled the current limiter (F43/F44), also enable the
instantaneous overcurrent limiting with H12 to obtain a quick response current
limiting.
Depending on the load, extremely short acceleration time may activate the current
W
limiting to suppress the increase of the inverter output frequency, causing the
system oscillation (hunting) or activating the inverter overvoltage trip (alarm ).
When specifying the acceleration time, therefore, you need to take into account
machinery characteristics and moment of inertia of the load.
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9.2 Overview of Function Codes
Chap. 9
1 Enable
When the voltage sensed by the PTC thermistor exceeds the detection level,
the motor protective function (alarm J ) is triggered, causing the inverter to
enter an alarm stop state.
FUNCTION CODES
Thermistor (Level) (H27)
H27 specifies the detection level (expressed in voltage) for the temperature sensed by the PTC
thermistor.
- Data setting range: 0.00 to 5.00 (V)
The temperature at which the overheating protection becomes activated depends on the
characteristics of the PTC thermistor. The internal resistance of the thermistor will significantly
change at the alarm temperature. The detection level (voltage) is specified based on the change
of the internal resistance.
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Suppose that the internal resistance of the PTC thermistor at the alarm temperature is Rp, the
detection level (voltage) Vv2 is calculated by the expression below. Set the result Vv2 to function
code H27.
250× R p
250 + R p
VV2 = ×10 (V)
250× R p
1000 +
250 + R p
Connect the PTC thermistor as shown below. The voltage obtained by dividing the input
voltage on terminal [C1] with a set of internal resistors is compared with the detection level
voltage specified by H27.
To use analog input terminal [C1] for the PTC thermistor input, turn switches SW7
and SW8 on the interface printed circuit board to the specified positions and set E59
data to "0" (C1 function). For details, refer to "Setting up the slide switches" on
page 8-17.
To use droop control, be sure to auto-tune the inverter for the motor.
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9.2 Overview of Function Codes
H30 Communications Link Function (Mode selection)
y98 (Bus Link Function, Mode selection)
Using the RS-485 communications link (standard/option) or field bus (option) allows you to
issue frequency commands and run commands from a computer or PLC at a remote location, as
well as monitoring the inverter running information and the function code data.
H30 and y98 specify the sources of those commands--"inverter itself" and "computers or PLCs
via the RS-485 communications link or field bus." H30 is for the RS-485 communications link;
y98 for the field bus.
Chap. 9
terminals selected by F02
Via RS-485 communications link Via the standard RJ-45 port used for connecting a keypad
(standard)
FUNCTION CODES
Via RS-485 communications link Via RS-485 communications link (option card)
(option card)
Via field bus (option) Via field bus (option) using FA protocol such as DeviceNet
or PROFIBUS-DP
For details, refer to Chapter 4 "BLOCK DIAGRAMS FOR CONTROL LOGIC" and the
RS-485 Communication User's Manual or the Field Bus Option Instruction Manual.
• When an LE terminal command ("Enable communications link via RS-485 or field bus") is
assigned to a digital input terminal, turning LE ON makes the settings of H30 and y98
effective. When LE is OFF, those settings are ineffective so that both frequency commands
and run commands specified from the inverter itself take control.
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9.2 Overview of Function Codes
Chap. 9
For details about the auto search delay time, refer to the description of H09.
FUNCTION CODES
F04 (Base Frequency 1)
F05 (Rated Voltage at Base Frequency 1)
F06 (Maximum Output Voltage 1)
H51 Non-linear V/f Pattern 1 (Voltage) F04 to F06
H52 Non-linear V/f Pattern 2 (Frequency) F04 to F06
H53 Non-linear V/f Pattern 2 (Voltage) F04 to F06
For details about the setting of the non-linear V/f pattern, refer to the descriptions of F04 to F06.
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H56 Deceleration Time for Forced Stop
Assigning the "Force to stop" command STOP to a digital input terminal (data = 30) and
turning it ON decelerates the inverter output to stop in accordance with the H56 data. When the
output has stopped, the inverter enters an alarm stop state with alarm GT displayed.
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9.2 Overview of Function Codes
H69 Automatic Deceleration (Anti-regenerative control) (Mode selection)
H76 (Torque Limiter, Frequency increment limit for braking)
H69 enables or disables the anti-regenerative control.
In the inverter not equipped with a PWM converter or brake unit, if regenerative energy
returned exceeds the inverter's braking capability, an overvoltage trip occurs.
To avoid such an overvoltage trip, enable the anti-regenerative control with this function code,
and the inverter controls the output frequency to keep the braking torque around 0 Nm in both
the acceleration/deceleration and constant speed running phases.
Since increasing the output frequency too much in the anti-regenerative control is dangerous,
the inverter has a torque limiter (Frequency increment limit for braking) that can be specified by
H76. The torque limiter limits the inverter's output frequency to less than "Reference frequency
+ H76 setting."
Note that the torque limiter activated restrains the anti-regenerative control, resulting in a trip
with an overvoltage alarm in some cases. Increasing the H76 data (0.0 to 400.0 Hz) makes the
anti-regenerative control capability high.
In addition, during deceleration triggered by turning the run command OFF, the
anti-regenerative control increases the output frequency so that the inverter may not stop the
load depending on the load state (huge moment of inertia, for example). To avoid that, H69
provides a choice of cancellation of the anti-regenerative control to apply when three times the
specified deceleration time is elapsed, thus decelerating the motor.
0 Disable
Chap. 9
2 Enable
(Canceled if actual deceleration time exceeds three times the one specified
by F08/E11
4 Enable
FUNCTION CODES
(Not canceled even if actual deceleration time exceeds three times the one
specified by F08/E11.)
In equipment where a decrease in the output frequency does not lead to a decrease in
the load, the overload prevention control is of no use and should not be enabled.
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H71 Deceleration Characteristics
Setting the H71 data to "1" (ON) enables forced brake control. If regenerative energy produced
during the deceleration of the motor and returned to the inverter exceeds the inverter’s braking
capability, an overvoltage trip will occur. The forced brake control increases the motor energy
loss during deceleration, increasing the deceleration torque.
This function is aimed at controlling the torque during deceleration; it has no effect
if there is braking load.
Enabling the automatic deceleration (anti-regenerative control, H69 = 2 or 4)
disables the deceleration characteristics specified by H71.
H89 Reserved*
H90 Reserved*
H91 Reserved*
* These are reserved for particular manufacturers. Do not access them.
H94 Cumulative Motor Run Time 1 A45 (Cumulative Motor Run Time 2)
Operating the keypad can display the cumulative run time of motor 1. This feature is useful for
management and maintenance of the mechanical system. H94 allows you to set the cumulative
run time of the motor to the desired value. For example, specifying "0" clears the cumulative
run time of the motor.
The H94 data is in hexadecimal notation. It appears in decimal notation on the
keypad.
H96 STOP Key Priority/Start Check Function
H96 specifies a functional combination of "STOP key priority" and "Start check function" as
listed below.
Chap. 9
or field bus" terminal command LE (digital input).
FUNCTION CODES
H97 Clear Alarm Data H45 (Mock Alarm)
H97 clears all alarm data (alarm history and relevant information) of alarms that have occurred
in running of the inverter and mock alarms that have been caused by H45 at the time of machine
setup, both of which are saved in the inverter memory.
Setting the H97 data to "1" clears the saved alarm data. (Accessing the H97 data requires
simultaneous keying of " key + key.") After that, the H97 data automatically reverts to
"0."
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Input phase loss protection (NKP) (Bit 1)
Upon detection of an excessive stress inflicted on the apparatus connected to the main circuit
due to phase loss or line-to-line voltage unbalance in the three-phase power supplied to the
inverter, this feature stops the inverter and displays an alarm NKP.
In configurations where only a light load is driven or a DC reactor is connected,
phase loss or line-to-line voltage unbalance may not be detected because of the
relatively small stress on the apparatus connected to the main circuit.
Before specifying the threshold of your own choice, measure and confirm the
reference level in advance.
Select life
Lower the
Judge the life judgment
Detect output Detect input carrier
Function of DC link bus threshold of
phase loss phase loss frequency
capacitor DC link bus
automatically
capacitor
Data = 0 Disable Use the Disable Disable Disable
factory default
Data = 1 Enable Use the user Enable Enable Enable
setting
Example of Enable (1) Use the Disable (0) Enable (1) Enable (1)
decimal factory default
expression (0)
(19)
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9.2 Overview of Function Codes
Chap. 9
FUNCTION CODES
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9.2.6 A codes (Motor 2 parameters)
A01 Maximum Frequency 2 F03 (Maximum Frequency 1)
A03 Rated Voltage at Base Frequency 2 F05 (Rated Voltage at Base Frequency 1)
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9.2 Overview of Function Codes
A26 Motor 2 (Rated slip frequency) P12 (Motor 1, Rated slip frequency)
A45 Cumulative Motor Run Time 2 H94 (Cumulative Motor Run Time 1)
Function codes in this section apply to motor 2. For details about motor 1 and motor 2, refer to the
descriptions of E1 to E05, "Select motor 2 / motor 1-- M2/M1."
Chap. 9
FUNCTION CODES
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9.2.7 J codes (Application functions)
J01 PID Control (Mode selection)
In PID control, the state of control object is detected by a sensor or similar device and is
compared with the commanded value (e.g. temperature control command). If there is any
deviation between them, the PID control operates so as to minimize it. Namely, it is a closed
loop feedback system that matches controlled variable (feedback amount). PID control expands
the application area of the inverter to process control such as flow control, pressure control,
temperature control, and speed control such as dancer control.
If PID control is enabled (J01 = 1, 2 or 3), the frequency control of the inverter is switched from
the drive frequency command generator block to the PID frequency command generator block.
PID process control block diagram
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9.2 Overview of Function Codes
Chap. 9
Refer to the block diagrams in Chapter 4, Section 4.5 "PID Process Control Block" and
Section 4.6 "PID Dancer Control Block."
FUNCTION CODES
Mode Selection (J01)
J01 selects the PID control mode. Data for J01 Function
0 Disable
Enable
1
(Process control, normal operation)
Enable
2
(Process control, inverse operation)
3 Enable (Dancer control)
- Using J01 enables switching between normal and inverse operations against the PID control
output, so you can specify an increase/decrease of the motor rotating speed to the difference
(error component) between the commanded (input) and feedback amounts, making it
possible to apply the inverter to air conditioners. The IVS terminal command can also switch
operation between normal and inverse.
For details of switching between normal and inverse operations, refer to the descriptions
of E01 to E05.
Selecting Feedback Terminals
For feedback control, determine the connection terminal according to the type of the sensor
output.
• If the sensor is a current output type, use the current input terminal [C1] of the inverter.
• If the sensor is a voltage output type, use the voltage input terminal [12] of the inverter, or
switch over the terminal [C1] to the voltage input terminal and use it.
For details, refer to the descriptions of E61 through E63.
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Application example: Process control
The operating range for PID process control is internally controlled as 0% through 100%. For
the given feedback input, determine the operating range to be controlled by means of gain
adjustment.
When the output level of the external sensor is within the range of 1 to 5 V:
• Use terminal [12] since the connection terminal is for voltage input.
• Example
Set the gain (C32 for analog input adjustment) at 200% in order to make the maximum value
(5 V) of the external sensor's output correspond to 100%. Note that the input specification for
terminal [12] is 0 to 10 V corresponding to 0 to 100%; thus, a gain factor of 200% (= 10 V y
5 u 100) should be specified. Note also that any bias setting must not apply to feedback
control.
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9.2 Overview of Function Codes
This example sets the dancer reference position around the + 5 V (50%) point.
Chap. 9
USING THE KEYPAD."
PID command 1 (Terminals [12], [C1] (C1 function), [C1] (V2 function))
In addition to J02 setting, it is necessary to select PID command 1 for analog
1
FUNCTION CODES
input (specified by any of E61 to E63, function code data = 3). For details,
refer to the descriptions of E61 to E63.
Terminal command UP/DOWN
Using the UP or DOWN command in conjunction with PID display
coefficients (specified by E40 and E41), you can specify 0 to 100% of the PID
command (r 100% for PID dancer control) in an easy-to-understand converted
3 command format.
In addition to J02 setting, it is necessary to assign UP and DOWN commands
to any of terminals [X1] through [X5] with E01 through E05 (function code
data = 17, 18). For details of UP/DOWN operation, refer to the assignment of
the UP and DOWN commands.
Command via communications link
Use function code S13 that specifies the communications-linked PID
command. The transmission data of 20000 (decimal) is equal to 100%
4
(maximum frequency) of the PID command. For details of the
communications format, refer to the RS-485 Communication User's Manual
(MEH448b).
• Other than the remote command selection by J02, the multi-frequency (C08 = 4)
specified by SS4 and SS8 terminal commands can also be selected as a preset
value for the PID command.
Calculate the setting data of the PID command using the expression below.
PID command data (%) = (Preset multi-frequency) y (Maximum frequency)
u 100
• In dancer control (J01 = 3), the setting from the keypad interlocks with data of
J57 (PID control: Dancer reference position), and is saved as function code data.
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Data Setting Range of PID Command (Only applicable to an analog input)
To select an analog input as a PID command, define the setting range of the PID command. As
with frequency setting, you can arbitrary map the relationship between the command and the
analog input value by adjusting the gain and bias.
For details, refer to the descriptions of C32, C34, C37, C39, C42, C44, C51, and C52.
(Example) Mapping the range of 1 through 5 V at terminal [12] to 0 through 100%
PID display coefficient and monitoring
To monitor PID commands and feedback amounts, define the display factor for converting
them to numeric control values such as temperature for display.
Refer to the descriptions of E40 and E41 for details on display coefficients, and to E43 for
details on monitoring.
Gain (J03)
J03 specifies the gain for the PID processor.
- Data setting range: 0.000 to 30.000 (multiple)
P (Proportional) action
An operation in which an MV (manipulated value: output frequency) is proportional to the
deviation is called P action, which outputs a manipulated value in proportion to deviation.
However, the manipulated variable alone cannot eliminate deviation.
Gain is data that determines the system response level against the deviation in P action. An
increase in gain speeds up response, but an excessive gain may oscillate the inverter output. A
decrease in gain delays response, but it stabilizes the inverter output.
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9.2 Overview of Function Codes
Chap. 9
Differential time (J05)
J05 specifies the differential time for the PID processor.
FUNCTION CODES
- Data setting range: 0.00 to 600.00 (s)
0.00 means that the differential component is ineffective.
D (Differential) action
An operation that the MV (manipulated value: output frequency) is proportional to the
differential value of the deviation is called D action, that outputs the manipulated value that
differentiates the deviation. D action makes the inverter quickly react to a rapid change of
deviation.
The effectiveness of D action is expressed by differential time as parameter, that is J05 data.
Setting a long differential time will quickly suppress oscillation caused by P action when a
deviation occurs. Too long differential time makes the inverter output oscillation more. Setting
short differential time will weakens the suppression effect when the deviation occurs.
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The combined use of P, I, and D actions are described below.
(1) PI control
PI control, which is a combination of P and I actions, is generally used to minimize the
remaining deviation caused by P action. PI control acts to always minimize the deviation even
if a commanded value changes or external disturbance steadily occurs. However, the longer the
integral time, the slower the system response to quick-changed control.
P action can be used alone for loads with very large part of integral components.
(2) PD control
In PD control, the moment that a deviation occurs, the control rapidly generates much
manipulated value than that generated by D action alone, to suppress the deviation increase.
When the deviation becomes small, the behavior of P action becomes small.
A load including the integral component in the controlled system may oscillate due to the action
of the integral component if P action alone is applied. In such a case, use PD control to reduce
the oscillation caused by P action, for keeping the system stable. That is, PD control is applied
to a system that does not contain any damping actions in its process.
(3) PID control
PID control is implemented by combining P action with the deviation suppression of I action
and the oscillation suppression of D action. PID control features minimal control deviation,
high precision and high stability.
In particular, PID control is effective to a system that has a long response time to the occurrence
of deviation.
Follow the procedure below to set data to PID control function codes.
It is highly recommended that you adjust the PID control value while monitoring the system
response waveform with an oscilloscope or equivalent. Repeat the following procedure to
determine the optimal solution for each system.
- Increase the data of J03 (PID control P (Gain)) within the range where the feedback signal
does not oscillate.
- Decrease the data of J04 (PID control I (Integral time)) within the range where the feedback
signal does not oscillate.
- Increase the data of J05 (PID control D (Differential time)) within the range where the
feedback signal does not oscillate.
Refining the system response waveforms is shown below.
1) Suppressing overshoot
Increase the data of J04 (Integral time) and decrease the data of J05 (Differential time.)
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9.2 Overview of Function Codes
3) Suppressing oscillation whose period is longer than the integral time specified by J04
Increase the data of J04 (Integral time).
4) Suppressing oscillation whose period is approximately the same as the time specified by
J05 (Differential time)
Decrease the data of J05 (Differential time).
Decrease the data of J03 (Gain), when the oscillation cannot be suppressed even if the
Chap. 9
differential time is set at 0 sec.
FUNCTION CODES
Feedback filter (J06)
J06 specifies the time constant of the filter for feedback signals under PID control.
- Data setting range: 0.0 to 900.0 (s)
- This setting is used to stabilize the PID control loop. Setting too long a time constant makes
the system response slow.
To specify the filter for feedback signals in detail under PID dancer control, apply
filter time constants for analog input (C33, C38 and C43).
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J10 PID Control (Anti reset windup)
J10 suppresses overshoot in control with PID processor. As long as the deviation between the
feedback and the PID command is beyond the preset range, the integrator holds its value and
does not perform integration operation.
- Data setting range: 0.0 to 200 (%)
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9.2 Overview of Function Codes
Hold: During the power-on sequence, the alarm output is kept OFF (disabled) even when the
monitored quantity is within the alarm range. Once it goes out of the alarm range, and
comes into the alarm range again, the alarm is enabled.
Latch: Once the monitored quantity comes into the alarm range and the alarm is turned ON,
the alarm will remain ON even if it goes out of the alarm range. To release the latch,
perform a reset by using the key or turning the RST terminal command ON, etc.
Resetting can be done by the same way as resetting an alarm.
Chap. 9
or 20 mA) of the feedback amount (in the case of a gain of 100%).
Upper level alarm (AH) and lower level alarm (AL) also apply to the following alarms.
FUNCTION CODES
Alarm Description Select alarm output
Parameter setting
(J11)
Upper limit ON when AH < PV Absolute-value J13 (AL) = 0
(absolute) alarm
Lower limit ON when PV < AL J12 (AH) = 100%
(absolute)
Upper limit ON when SV + AH < PV Deviation alarm J13 (AL) = 100%
(deviation)
Lower limit ON when PV < SV - AL J12 (AH) = 100%
(deviation)
Upper/lower limit ON when |SV - PV| > AL J13 (AL) = J12 (AH)
(deviation)
Upper/lower range ON when SV - AL < PV < Deviation alarm DO inversed
limit (deviation) SV + AL
Upper/lower range ON when AL < PV < AH Absolute-value DO inversed
limit (absolute) alarm
Upper/lower range ON when SV - AL < PV < Deviation alarm DO inversed
limit (deviation) SV + AH
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J18 PID Control (Upper limit of PID process output)
J19 PID Control (Lower limit of PID process output)
The upper and lower limiter can be specified to the PID output, exclusively used for PID control.
The settings are ignored when PID cancel is enabled and the inverter is operated at the reference
frequency previously specified.
P (Gain) 2 (J59)
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9.2 Overview of Function Codes
Chap. 9
When the monitored status index of the load exceeds the detection level specified by J64 for the
period specified by J67, the inverter activates the overload stop function according to operation
FUNCTION CODES
specified by J65. Use this function for such as system protection from applying a load that
cannot be allowed by the system characteristics or any reason on the system design or system in
which the motor spindle is locked by a mechanical stopper.
J64 specifies the detection level putting the rated torque and current of the motor as 100%.
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Mode selection (J65)
J65 specifies operation when the load amount exceeds that of one specified by J64.
Data for J65 Mode Description
0 Disable The inverter cancels the overload stop function.
The inverter decelerate-to-stops the motor by the
1 Decelerate to stop
specified deceleration time.
The inverter shuts down the output immediately, and the
2 Coast to a stop
motor coast-to-stops.
The inverter decelerates the motor with the torque limit
operation, and is controlling the output current to keep the
hold toque until the run command turned OFF. Make the
Mechanical mechanical brake turn on before turning the run
3
stopper command OFF.
The inverter issues an alarm IOL or IOL2 during the
mechanical stopper operation.
• Once the overload stop function is activated, the inverter holds it and cannot
accelerate the motor again. To reaccelerate the motor, turn the run command OFF
and ON again.
• If J65 = 3, the inverter ignores the driving toque limit operation already specified.
Configuration examples
Operation Selection J65 = 1 or 2
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9.2 Overview of Function Codes
Timer (J67)
J67 configures the timer to suppress any activation of the overload stop function by any
unexpected momentary load fluctuation.
If an activation condition of the overload stop function is taken for the time specified by the
timer J67, the inverter activate it in case of J65 = 1 or 2.
If J65 = 3, the timer setting is ignored. In this case, the inverter decelerates the
motor instantaneously with the torque limit function so that referring to the timer is
to interfere running of this function.
Chap. 9
J70 Braking Signal (Brake OFF timer)
J71 Braking Signal (Brake ON frequency)
FUNCTION CODES
J72 Braking Signal (Brake ON timer)
These function codes are for the brake releasing/turning-on signals of hoisting/elevating
machines.
Releasing the Brake
The inverter releases the brake (Terminal command BRKS: ON) after checking torque
generation of the motor, monitoring whether it applies both the output current and frequency to
the motor, which are higher than ones specified for the time long enough.
Function code Name Data setting range
0 to 200%:
J68 Brake OFF current
Set it putting the inverter rated current at 100%.
J69 Brake OFF frequency 0.0 to 25.0 Hz
J70 Brake OFF timer 0.0 to 5.0 s
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Turning-on the brake
To assure the service life of brake body, the inverter checks the motor speed lowering enough
less than one specified, monitoring that the run command turns OFF and the output frequency
lowers than one specified for the time long enough, and turn-on the brake (terminal command
BRKS: OFF).
Function code Name Data setting range
J71 Brake ON frequency 0.0 to 25.0 Hz
J72 Brake ON timer 0.0 to 5.0 s
• The braking signal control is only applicable to motor 1. If the motor switching
function selects motor 2, the braking signal always remains at state of turning-on.
• When an event such as an occurrence of alarm and turning the coast-to-stop
terminal command BX ON shuts down the inverter, the braking signal turns-on
immediately.
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9.2 Overview of Function Codes
To connect any of the applicable devices, follow the procedures shown below.
Chap. 9
information, edit function codes, and test-run the inverters.
For the setting of y codes, refer to function codes y01 to y10. For details, refer to the
FRENIC Loader Instruction Manual.
FUNCTION CODES
(3) Host equipment
The inverter can be managed and monitored by connecting host equipment such as a PC and
PLC to the inverter. Modbus RTU* and Fuji general-purpose inverter protocol are available for
communications protocols.
*Modbus RTU is a protocol established by Modicon, Inc.
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Station address (y01 for standard port and y11 for option port)
y01 and y11 specify the station address for the RS-485 communications link. The table below
lists the protocols and the station address setting ranges.
- If any wrong address beyond the above range is specified, no response is returned since the
inverter will be unable to receive any enquiries except the broadcast message.
- To use FRENIC Loader, set the station address that matches the connected PC.
Communications error processing (y02 for standard port and y12 for option port)
y02 and y12 specify the operation performed when an RS-485 communications error has
occurred.
RS-485 communications errors contain logical errors such as address error, parity error,
framing error, and transmission protocol error, and physical errors such as communications
disconnection error set by y08 and y18. In each case, these are judged as an error only when the
inverter is running while the operation command or frequency command has been set to the
configuration specified through RS-485 communications. When neither the operation
command nor frequency command is issued through RS-485 communications, or the inverter is
not running, error occurrence is not recognized.
Data for y02
Function
and y12
Immediately trip after showing an RS-485 communications error (GT for
0
y02 and GTR for y12). (The inverter stops with alarm issue.)
Run during the time set on the error processing timer (y03, y13), display an
1 RS-485 communications error (GT for y02 and GTR for y12), and then stop
operation. (The inverter stops with alarm issue.)
Retry transmission during the time set on the error processing timer (y03,
y13). If communications link is recovered, continue operation. Otherwise,
2
display an RS-485 communications error (GT for y02 and GTR for y12) and
stop operation. (The inverter stops with alarm issue.)
3 Continue to run even when a communications error occurs.
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9-120
9.2 Overview of Function Codes
y06 and y16 specify the property of the Data for y06
Parity
parity bit. and y16
- Setting for FRENIC Loader: None
0
Chap. 9
Loader sets it to the even parity (2 stop bits for Modbus RTU)
automatically. Even parity
1
(1 stop bit for Modbus RTU)
FUNCTION CODES
Odd parity
2
(1 stop bit for Modbus RTU)
None
3
(1 stop bit for Modbus RTU)
Stop bits (y07 and y17)
y07 and y17 specify the number of stop bits. Data for y07
Stop bit(s)
- Setting for FRENIC Loader: and y17
Loader sets it to 1 bit automatically. 0 2 bits
For the Modbus RTU protocol, the stop 1 1 bit
bits are automatically determined
associated with the property of parity
bits. So no setting is required.
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9-121
No-response error detection time (y08 and y18)
y08 and y18 specify the time interval from Data for y08
the inverter detecting no access until it Function
and y18
enters communications error alarm mode
due to network failure and processes the 0 Disable
communications error. This applies to a 1 to 60 1 to 60 s
mechanical system that always accesses its
station within a predetermined interval
during communications using the RS-485
communications link.
For the processing of communications
errors, refer to y02 and y12.
T1 = Latency time + D
where D is the processing time inside the inverter. This time may vary depending on the
processing status and the command processed in the inverter.
For details, refer to the RS-485 Communication User's Manual.
When setting the inverter with FRENIC Loader, pay sufficient attention to the
performance and/or configuration of the PC and protocol converter such as
RS-485RS-232C communications level converter. Note that some protocol
converters monitor the communications status and switch the send/receive of
transmission data by a timer.
Protocol selection (y10)
y10 specifies the communications protocol Data for y10 Protocol
for the standard RS-485 port.
0 Modbus RTU protocol
- Specifying FRENIC loader to connect to
the inverter can only be made by y10. 1 FRENIC Loader protocol
Select FRENIC Loader (y10 = 1). Fuji general-purpose
2
inverter protocol
Protocol selection (y20)
y20 specifies the communications protocol Data for y20 Protocol
for the optional communications port.
0 Modbus RTU protocol
Fuji general-purpose
2
inverter protocol
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9-122
9.2 Overview of Function Codes
Function
Data for y99
Frequency command Run command
0 Follow H30 and y98 data Follow H30 and y98 data
Via RS-485 communications link
1 Follow H30 and y98 data
(FRENIC Loader, S01 and S05)
Via RS-485 communications link
2 Follow H30 and y98 data
Chap. 9
(FRENIC Loader, S06)
Via RS-485 communications link Via RS-485 communications link
3
(FRENIC Loader, S01 and S05) (FRENIC Loader, S06)
FUNCTION CODES
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9-123
Appendices
Contents
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App. A Advantageous Use of Inverters (Notes on electrical noise)
App.
Phenomenon If an inverter operates, proximity switches (capacitance-type) may malfunction.
Probable cause The capacitance-type proximity switches may provide inferior noise immunity.
Measures It is effective to connect a filter to the input terminals of the inverter or change the
power supply treatment of the proximity switches. The proximity switches can be
replaced with superior noise immunity types such as magnetic types.
[4] Effect on pressure sensors
Phenomenon If an inverter operates, pressure sensors may malfunction.
Probable cause Noise may penetrate through a grounding wire into the signal line.
Measures It is effective to install a noise filter on the power supply side of the inverter or to
change the wiring.
[5] Effect on position detectors (pulse encoders)
Phenomenon If an inverter operates, pulse encoders may produce erroneous pulses that shift the
stop position of a machine.
Probable cause Erroneous pulses are liable to occur when the signal lines of the PG and power
lines are bundled together.
Measure The influence of induction noise and radiation noise can be reduced by separating
the PG signal lines and power lines. Providing noise filters at the input and output
terminals is also an effective measure.
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A-1
A.2 Noise
This section gives a summary of noises generated in inverters and their effects on devices subject to
noise.
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A-2
App. A Advantageous Use of Inverters (Notes on electrical noise)
App.
Figure A.3 Conduction Noise
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A-3
Figure A.5 Electrostatic Induced Noise
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A-4
App. A Advantageous Use of Inverters (Notes on electrical noise)
App.
Use shielded cable in
Y Y Y
main circuit
Use metal conduit pipe Y Y Y
Appropriate arrangement
Control Y Y Y
of devices in panel
panel
Metal control panel Y Y Y
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A-5
What follows is noise prevention measures for the inverter drive configuration.
(1) Wiring and grounding
As shown in Figure A.7, separate the main circuit wiring from control circuit wiring as far as possible
regardless of being located inside or outside the system control panel containing an inverter. Use
shielded wires and twisted shielded wires that will block out extraneous noises, and minimize the
wiring distance. Also avoid bundled wiring of the main circuit and control circuit or parallel wiring.
For the main circuit wiring, use a metal conduit pipe and connect its wires to the ground to prevent
noise propagation (refer to Figure A.8).
The shield (braided wire) of a shielded wire should be securely connected to the base (common) side
of the signal line at only one point to avoid the loop formation resulting from a multi-point connection
(refer to Figure A.9).
The grounding is effective not only to reduce the risk of electrical shocks due to leakage current, but
also to block noise penetration and radiation. Corresponding to the main circuit voltage, the grounding
work should be Class D (300 VAC or less, grounding resistance: 100: or less) and Class C (300 to
600 VAC, grounding resistance: 10: or less). Each ground wire is to be provided with its own ground
or separately wired to a grounding point.
Figure A.8 Grounding of Metal Conduit Pipe Figure A.9 Treatment of Braided Wire of
Shielded Wire
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A-6
App. A Advantageous Use of Inverters (Notes on electrical noise)
App.
1) Lower the circuit impedance by connecting capacitors or resistors to the input and output terminals
of the signal circuit in parallel.
2) Increase the circuit impedance for noise by inserting choke coils in series in the signal circuit or
passing signal lines through ferrite core beads. It is also effective to widen the signal base lines (0
V line) or grounding lines.
(5) Other
The level of generating/propagating noise will change with the carrier frequency of the inverter. The
higher the carrier frequency, the higher the noise level.
In an inverter whose carrier frequency can be changed, lowering the carrier frequency can reduce the
generation of electrical noise and result in a good balance with the audible noise of the motor under
driving conditions.
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A-7
[3] Noise prevention examples
Table A.2 lists examples of the measures to prevent noise generated by a running inverter.
Table A.2 Examples of Noise Prevention Measures
Target
No. Phenomena Noise prevention measures
device Notes
1 AM When operating an inverter, 1) Install an LC filter at the 1) The radiation
radio noise enters into an AM power supply side of the noise of the
radio broadcast (500 to 1500 inverter. (In some cases, a wiring can be
kHz). capacitive filter may be reduced.
used as a simple method.)
2) Install a metal conduit
wiring between the
motor and inverter.
2) The conduction
noise to the
power supply
side can be
reduced.
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A-8
App. A Advantageous Use of Inverters (Notes on electrical noise)
Target
No. Phenomena Noise prevention measures
device Notes
3 Tele- When driving a ventilation 1) Connect the ground 1) The effect of the
phone fan with an inverter, noise terminals of the motors inductive filter
(in a enters a telephone in a in a common connection. and LC filter
common private residence at a Return to the inverter may not be
private distance of 131ft (40m). panel, and insert a 1 PF expected
residence capacitor between the because of sound
at a input terminal of the frequency
distance inverter and ground. component.
of 131ft 2) In the case of a
(40m)) V-connection
power supply
transformer in a
230V system, it
is necessary to
connect
capacitors as
shown in the
<Possible cause> following figure,
A high-frequency leakage because of
current from the inverter and different
motor flowed to grounded potentials to
part of the telephone cable ground.㩷
shield. During the current's 㩷
㩷
return trip, it flowed through
a grounded pole transformer,
and noise entered the
telephone by electrostatic
induction.
App.
electric malfunctioned when the Insert a 0.1PF capacitor separated by
relay inverter runs the motor. between the 0 V terminal more than
[The inverter and motor are of the power supply 11.81inch (30
installed in the same place circuit in the detection cm).㩷
(for overhead traveling)]㩷 unit of the overhead 2) When separation
photoelectric relay and a is impossible,
frame of the overhead signals can be
panel. received and sent
㩷 with dry contacts
etc.
3) Do not wire
low-current
signal lines and
<Possible cause> 㩷 power lines in
It is considered that 2) As a permanent measure, parallel.
induction noise entered the move the 24 V power 㩷
photoelectric relay since the supply from the ground
inverter's input power supply to the overhead unit so
line and the photoelectric that signals are sent to the
relay's wiring are in parallel ground side with relay
separated by approximately contacts in the ceiling
0.98inch (25mm) over a part.
distance of 98 to 131ft (30 to 㩷
40m). Due to conditions of
the installation, these lines
cannot be separated.
A-9
Table A.2 Continued
Target
No. Phenomena Noise prevention measures
device Notes
5 Photo- A photoelectric relay 1) Insert a 0.1 PF capacitor 1) If a low-current
electric malfunctioned when the between the output circuit at the
relay inverter was operated. common terminal of the malfunctioning
amplifier of the side is observed,
photoelectric relay and the measures
the frame. may be simple
and economical.
<Possible cause>
Although the inverter and
photoelectric relay are
separated by a sufficient
distance but the power
supplies share a common
connection, it is considered
that conduction noise entered
through the power supply
line into the photoelectric
relay.
6 Prox- A proximity switch 1) Install an LC filter at the 1) Noise generated
imity malfunctioned. output side of the in the inverter
switch inverter. can be reduced.
(capaci- 2) Install a capacitive filter 2) The switch is
tance at the input side of the superseded by a
type) inverter. proximity switch
3) Ground the 0 V of superior noise
(common) line of the DC immunity (such
power supply of the as a magnetic
<Possible cause> proximity switch type).
It is considered that the through a capacitor to
capacitance type proximity the box body of the
switch is susceptible to machine.
conduction and radiation
noise because of its low
noise immunity.
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A-10
App. A Advantageous Use of Inverters (Notes on electrical noise)
Target
No. Phenomena Noise prevention measures
device Notes
7 Pressure A pressure sensor 1) Install an LC filter on 1) The shielded
sensor malfunctioned. the input side of the parts of shield
inverter. wires for sensor
2) Connect the shield of signals are
the shielded wire of the connected to a
pressure sensor to the 0 common point in
V line (common) of the the system.
pressure sensor, 2) Conduction
changing the original noise from the
connection. inverter can be
<Possible cause> reduced.
The pressure sensor may
malfunction due to noise that
came from the box body
through the shielded wire.
App.
inverter can be
<Possible cause> reduced.
Erroneous pulses may be
outputted by induction noise
since the power line of the
motor and the signal line of
the PG are bundled together.
9 Program The PLC program sometimes 1) Install a capacitive filter 1) Total conduction
mable malfunctions. and an LC filter on the noise and
logic input side of the inverter. induction noise
controller 2) Install an LC filter on the in the electric
(PLC) output side of the line can be
inverter. reduced.
3) Lower the carrier
frequency of the inverter.
<Possible cause>
Since the power supply
system is the same for the
PLC and inverter, it is
considered that noise enters
the PLC through the power
supply.
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A-11
App.B Effect on Insulation of General-purpose Motors
Driven with 460 V Class Inverters
- Disclaimer: This document provides you with a summary of the Technical Document of the Japan Electrical
Manufacturers' Association (JEMA) (March, 1995). It is intended to apply to the domestic market only. It is
only for reference for the foreign market. -
Preface
When an inverter drives a motor, surge voltages generated by switching the inverter elements are
superimposed on the inverter output voltage and applied to the motor terminals. If the surge voltages
are too high they may have an effect on the motor insulation and some cases have resulted in damage.
For preventing such cases this document describes the generating mechanism of the surge voltages and
countermeasures against them.
Refer to A.2 [1] "Inverter noise" for details of the principle of inverter operation.
A measured example in Figure C.2 illustrates the relation of a peak value of the motor terminal voltage
with a wiring length between the inverter and the motor.
From this it can be confirmed that the peak value of the motor terminal voltage ascends as the wiring
length increases and becomes saturated at about twice the inverter DC voltage.
The shorter a pulse rise time becomes, the higher the motor terminal voltage rises even in the case of a
short wiring length.
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A-12
App. B Effect on Insulation of General-purpose Motors Driven with 460 V Class Inverters
Figure C.2 Measured Example of Wiring Length and Peak Value of Motor Terminal Voltage
App.
B.3 Countermeasures against surge voltages
When driving a motor with a 460 V class inverter, the following methods are countermeasures against
damage to the motor insulation by the surge voltages.
However, if the wiring length becomes long, suppressing the peak voltage due to surge voltage may be
difficult.
(2) Output filter
Installing a filter on the output side of the inverter allows a peak value of the motor terminal voltage to
be reduced. (Refer to Figure C.3 (2).)
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A-13
(1) Output reactor (2) Output filter
Figure C.3 Method to Suppress Surge Voltage
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A-14
App. C Inverter Generating Loss
App.
10 FRN010E1S-4U 227 399
15 FRN015E1S-4U 302 499
20 FRN020E1S-4U 332 602
1/8 FRNF12E1S-7U 16 18
1/4 FRNF25E1S-7U 23 27
Single-phase 1/2 FRNF50E1S-7U 36 40
230 V 1 FRN001E1S-7U 55 59
2 FRN002E1S-7U 78 100
3 FRN003E1S-7U 105 135
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A-15
App.D Conversion from SI Units
All expressions given in Chapter 7, "SELECTING OPTIMAL MOTOR AND INVERTER
CAPACITIES" are based on SI units (The International System of Units). This section explains how to
convert expressions to other units.
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A-16
App. D Conversion from SI Units
App.
㩷
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A-17
App.E Allowable Current of Insulated Wires
The tables below list the allowable current of IV wires, HIV wires, and 600 V cross-linked
polyethylene insulated wires.
IV wires (Maximum allowable temperature: 60qC (140qF))
Table F.1 (a) Allowable Current of Insulated Wires
Allowable current Aerial wiring Wiring in the duct (Max. 3 wires in one duct)
Wire size reference value 35°C[95°F] 40°C[104°F] 45°C[113°F] 50°C[122°F) 55°C[131°F] 35°C[95°F] 40°C[104°F] 45°C[113°] 50°C[122°F]
2
(mm ) (up to 30qC) (Io×0.91) (Io×0.82) (Io×0.71) (Io×0.58) (Io×0.40) (Io×0.63) (Io×0.57) (Io×0.49) (Io×0.40)
Io (A) (A) (A) (A) (A) (A) (A) (A) (A) (A)
2.0 27 24 22 19 15 11 17 15 13 10
3.5 37 33 30 26 21 15 23 21 18 14
5.5 49 44 40 34 28 20 30 27 24 19
8.0 61 55 50 43 35 25 38 34 29 24
14 88 80 72 62 51 36 55 50 43 35
22 115 104 94 81 66 47 72 65 56 46
38 162 147 132 115 93 66 102 92 79 64
60 217 197 177 154 125 88 136 123 106 86
100 298 271 244 211 172 122 187 169 146 119
150 395 359 323 280 229 161 248 225 193 158
200 469 426 384 332 272 192 295 267 229 187
250 556 505 455 394 322 227 350 316 272 222
325 650 591 533 461 377 266 409 370 318 260
400 745 677 610 528 432 305 469 424 365 298
500 842 766 690 597 488 345 530 479 412 336
2 x 100 497 452 407 352 288 203 313 283 243 198
2 x 150 658 598 539 467 381 269 414 375 322 263
2 x 200 782 711 641 555 453 320 492 445 383 312
2 x 250 927 843 760 658 537 380 584 528 454 370
2 x 325 1083 985 888 768 628 444 682 617 530 433
2 x 400 1242 1130 1018 881 720 509 782 707 608 496
2 x 500 1403 1276 1150 996 813 575 883 799 687 561
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A-18
App. E Allowable Current of Insulated Wires
App.
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A-19
App.F Replacement Information
When replacing Fuji conventional inverter series (FVR-E9S, FVR-E11S) with the FRENIC-Multi
series, refer to the replacement information given in this section.
- Volume/Multi (%) Allows comparing the volume of the FRENIC-Multi series with that of the
conventional inverter series in percentage, assuming the volume of the
FRENIC-Multi series to be 100%. If this value is greater than 100%, it
means that the volume of the FRENIC-Multi is smaller than that of other
series.
- In the FRENIC-Multi columns, dimensions in shaded boxes ( ) denote that they are smaller
than those of FVR-E9S and FVR-E11S series.
- In the FVR-E9S and FVR-E11S columns, underlined and bolded dimensions denote that they are
smaller than those of the FRENIC-Multi series.
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A-20
App. F Replacement Information
0.2 105 150 80 63 17 1.6 164.1 1.3 142.7 80 120 92 82 10 1.0 0.9
0.4 105 150 90 63 27 1.6 164.1 1.4 138.0 80 120 107 82 25 1.0 1.0
0.75 105 150 119 63 56 1.6 164.1 1.9 147.9 80 120 132 82 50 1.0 1.3
1.5 140 150 119 63 56 2.1 146.9 2.5 116.5 110 130 150 86 64 1.4 2.1
Three-
phase 2.2 200 150 134 63 71 3.0 209.8 4.0 187.4 110 130 150 86 64 1.4 2.1
200 V
3.7 200 150 149 63 86 3.0 119.0 4.5 117.5 140 180 151 87 64 2.5 3.8
App.
15 - - - - - - - - - 220 260 195 98.5 96.5 5.7 11.2
0.1 105 150 72 63 9 1.6 164.1 1.1 105.5 80 120 112 102 10 1.0 1.1
0.2 105 150 80 63 17 1.6 164.1 1.3 117.2 80 120 112 102 10 1.0 1.1
Single- 0.4 140 150 109 63 46 2.1 218.8 2.3 187.7 80 120 127 102 25 1.0 1.2
phase
0.75 140 150 109 63 46 2.1 218.8 2.3 156.9 80 120 152 102 50 1.0 1.5
200 V
1.5 200 150 134 63 71 3.0 209.8 4.0 175.7 110 130 160 96 64 1.4 2.3
2.2 200 150 134 63 71 3.0 119.0 4.0 105.6 140 180 151 87 64 2.5 3.8
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A-21
FVR-E11S vs. FRENIC-Multi
FVR-E11S (IP20) FRENIC-Multi (IP20)
(Ambient temperature: 50qC) (Ambient temperature: 50qC)
Nominal Mount-
Power External dimensions (mm) Mounting area Volume External dimensions (mm) Volume
applied ing area
supply
motor m2 /Multi m3 /Multi m2 m3
voltage W H D D1 D2 W H D D1 D2
(kW) (x10-2) (%) (x10-3) (%) (x10-2) (x10-3)
0.1 70 130 96 86 10 0.9 94.8 0.9 98.9 80 120 92 82 10 1.0 0.9
0.2 70 130 101 86 15 0.9 94.8 0.9 104.1 80 120 92 82 10 1.0 0.9
0.4 70 130 118 86 32 0.9 94.8 1.1 104.5 80 120 107 82 25 1.0 1.0
0.75 70 130 144 86 58 0.9 94.8 1.3 103.4 80 120 132 82 50 1.0 1.3
1.5 106 130 150 86 64 1.4 96.4 2.1 96.4 110 130 150 86 64 1.4 2.1
Three-
phase 2.2 106 130 150 86 64 1.4 96.4 2.1 96.4 110 130 150 86 64 1.4 2.1
200 V
3.7 170 130 158 86 72 2.2 87.7 3.5 91.8 140 180 151 87 64 2.5 3.8
5.5 180 220 158 - - 4.0 100.0 6.3 100.0 180 220 158 81 77 4.0 6.3
7.5 180 220 158 - - 4.0 100.0 6.3 100.0 180 220 158 81 77 4.0 6.3
0.4 106 130 126 86 40 1.4 96.4 1.7 96.4 110 130 126 86 40 1.4 1.8
0.75 106 130 150 86 64 1.4 96.4 2.1 96.4 110 130 150 86 64 1.4 2.1
1.5 106 130 170 106 64 1.4 96.4 2.3 109.2 110 130 150 86 64 1.4 2.1
2.2 106 130 170 106 64 1.4 96.4 2.3 109.2 110 130 150 86 64 1.4 2.1
Three-
phase 3.7 170 130 158 86 72 2.2 87.7 3.5 91.8 140 180 151 87 64 2.5 3.8
400 V
5.5 180 220 158 - - 4.0 100.0 6.3 100.0 180 220 158 81 77 4.0 6.3
7.5 180 220 158 - - 4.0 100.0 6.3 100.0 180 220 158 81 77 4.0 6.3
0.1 70 130 96 86 10 0.9 94.8 0.9 81.3 80 120 112 102 10 1.0 1.1
0.2 70 130 101 86 15 0.9 94.8 0.9 85.5 80 120 112 102 10 1.0 1.1
Single- 0.4 70 130 118 86 32 0.9 94.8 1.1 88.1 80 120 127 102 25 1.0 1.2
phase
0.75 106 130 126 86 40 1.4 143.5 1.7 119.0 80 120 152 102 50 1.0 1.5
200 V
1.5 170 130 158 86 72 2.2 154.5 3.5 152.6 110 130 160 96 64 1.4 2.3
2.2 170 130 158 86 72 2.2 87.7 3.5 91.8 140 180 151 87 64 2.5 3.8
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A-22
App. F Replacement Information
App.
Single-phase 230 V, 1/8 to 1 HP Single-phase 230 V, 1/8 to 1 HP
A-24
App. F Replacement Information
App.
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A-25
F.3 Function codes
This section describes the replacement information related to function codes that are required when
replacing the conventional inverter series (e.g., FVR-E9S and FVR-E11S) with the FRENIC-Multi
series. It also provides the conversion table for the torque boost setting.
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A-26
App. F Replacement Information
FVR-E9S FRENIC-Multi
Func- Func-
Data setting range
tion Name Data setting range tion Name
(Equivalent to the setting for FVR-E9S)
code code
FMA voltage 0 to 99 Analog output 65 to 103%
F09 output F30 [FM] (Voltage (= 65 + (103 - 65) / 99 x FVR-E9S's data)
adjustment adjustment)
No. of poles of 2 to 12 (even) Motor 1 2 to 22 (even)
F10 P01
motor (No. of poles)
Coefficient for 0.01 to 200.0 Coefficient for 0.01 to 200.00
F11 speed E50 speed
indication indication
Motor sound 0, 1 to 15 kHz Motor sound 0.75, 1 to 15 kHz
adjustment (Carrier
F12 F26
(Carrier frequency)
frequency)
Times of 0 to 10 Auto- 0 to 10
F13 auto-reset H04 reset
(Times)
Restart mode 0: Inactive (Trip and alarm when power Restart mode 0: Disable restart (Trip immediately)
after failure occurs) after 1: Disable restart (Trip after a recovery from
momentary 1: Inactive (Trip, and alarm when power momentary power failure)
power failure recovers.) power failure 4: Enable restart (Restart at the frequency
F14 F14
2: Active (Restarts at output frequency of (Mode at which the power failure occurred, for
before power failure. selection) general loads)
3: Active (Restarts at starting frequency.) 5: Enable restart (Restart at the starting
frequency, for low-inertia load)
Electronic 0: Inactive Electronic 0.00
thermal thermal
overload relay overload
for motor 1 F11 protection for
(Select) motor 1
(Overload
detection level)
F15
1: Active (for 4-pole standard motor) Electronic 1: For general-purpose motors with shaft
thermal driven fan
2: Active (for 4-pole inverter motor) overload 2: For inverter-driven motors,
F10 protection
non-ventilated motors, or motors with
for motor 1 forced-cooling fan
(Select motor
characteristics)
Electronic Electronic 0.00: Disable
thermal thermal 1 to 135% of the rated current (allowable
App.
overload relay overload continuous drive current) of the motor
0.01 to 99.9
F16 for motor 1 F11 protection
(Level) for motor 1
(Overload
detection level)
DC brake 0: Disable DC braking 1 0.00: Disable
F17 F22
(Mode) 1: Enable (Braking time) 0.01 to 30.00 s
DC brake 0 to 60 Hz DC braking 1 0.0 to 60.0 Hz
Starting (Braking
F18 F20
frequency starting
frequency)
DC brake 0 to 100% DC braking 1 0 to 100%
F19 F21
(Braking level) (Braking level)
DC brake 0.00 to 30.00 s DC braking 1 0.00 to 30.00 s
F20 F22
(Braking time) (Braking time)
Multi- 0.00 to 400.0 Hz Multi- 0.00 to 400.00 Hz
F21 frequency C05 frequency
1 1
F22 2 C06 2
F23 3 C07 3
F24 4 C08 4
F25 5 C09 5
F26 6 C10 6
F27 7 C11 7
S-curve Acceleration/ 0: Liner
0: Liner
acceleration/ deceleration 1: S-curve (Weak)
F28 1: S-curve (Weak) H07
deceleration pattern 2: S-curve (Strong)
2: S-curve (Strong)
pattern
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A-27
FVR-E9S FRENIC-Multi
Func- Func-
Data setting range
tion Name Data setting range tion Name
(Equivalent to the setting for FVR-E9S)
code code
Protective Display alarm history of last four alarms Refer to "Menu #6."
F29 - -
action history
Starting 0,1 to 15 Hz Starting 0.2, 1.0 to 15.0 Hz
F30 frequency F23 frequency 1
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A-28
App. F Replacement Information
FVR-E9S FRENIC-Multi
Func- Func-
Data setting range
tion Name Data setting range tion Name
(Equivalent to the setting for FVR-E9S)
code code
FMA terminal 0: Output frequency Analog output 0: Output frequency 1
(Function) 1: Output current [FM] (before slip compensation)
F41 2: Output torque F31 (Function) 2: Output current
3: Load factor 4: Output torque
5: Load factor
FMP terminal 10 to 100 Analog output 25 to 6000 p/s (Pulse rate at 100% output)
F42 (Pulse rate F33 [FM] (Maximum frequency setting x FVR-E9S's
amplifier) (Pulse rate) data)
Terminal X4 0: RT1 function Terminal [X4] 4: Select ACC/DEC time (RT1)
(Function) 1: Terminal X4 function function 3: Select multi-frequency (SS8)
F43 E04
2: VF2 function 12: Select motor 2/motor 1 (M2/M1)
3: HLD function 6: Enable 3-wire operation (HLD)
F44 Multi-frequency 0.00 to 400 Hz C12 Multi-frequency 0.00 to 400.00 Hz
F45 8 to 15 C13 8 to 15
F46 C14
F47 C15
F48 C16
F49 C17
F50 C18
F51 C19
Frequency 0.02 to 5.00 s Analog Input 0.02 to 5.00 s
command filter adjustment for
C33
[12]
(Filter time
constant)
F52
Analog Input 0.02 to 5.00 s
adjustment for
C38 [C1]
(Filter time
constant)
Timer 0: Disable Timer 0: Disable
operation 1: 0.01 to 3600 s operation 1: Enable
F53 time C21 (The time can be specified within the range
from 1 to 3600 s in units of 1 s with the
and keys on the keypad.)
Terminal Y1 0: Inverter running (RUN) Terminal [Y1] 0: Inverter running (RUN)
1: Frequency level detection (FDT) function 2: Frequency detected (FDT)
App.
2: Frequency equivalence signal (FAR) 1: Frequency arrival signal (FAR)
3: Undervoltage detection signal (LU) 3: Undervoltage detected (Inverter stopped)
F54 E20
4: Torque limiting (TL) (LU)
5: Auto-restarting 5: Inverter output limiting (IOL)
6: Auto-restarting after momentary power
failure (IPF)
FDT function 0 to 400.0 Hz Frequency 0.0 to 400.0 Hz
signal Detection
F55 (Level) E31 (FDT)
(Detection
level)
FDT function 0 to 30 Hz Frequency 0.0 to 10.0 Hz
signal Arrival
E30
(Hysteresis) (Hysteresis
width)
F56 Frequency 0.0 to 400.0 Hz
Detection
E32 (FDT)
(Hysteresis
width)
Terminal THR 0: THR function Terminal [X5] 9: (1009) Enable external alarm trip (THR)
F57 (Function) 1: Write enable for keypad E05 function 19: (1019) Enable data change with keypad
(WE-KP)
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A-29
FVR-E9S FRENIC-Multi
Func- Func-
Data setting range
tion Name Data setting range tion Name
(Equivalent to the setting for FVR-E9S)
code code
Jump 0 to 30 Hz Jump 0.0 to 30.0 Hz
F58 frequency C04 frequency
(Hysteresis) (Hysteresis)
Jump 0 to 400 Hz Jump 0.00 to 400.0 Hz
F59 C01
frequency 1 frequency 1
Jump 0 to 400 Hz Jump 0.00 to 400.0 Hz
F60 C02
frequency 2 frequency 2
Jump 0 to 400 Hz Jump 0.00 to 400.0 Hz
F61 C03
frequency 3 frequency 3
Base 50 to 400 Hz Base 50.0 to 400.0 Hz
F62 A02
frequency 2 frequency 2
Acceleration 0.01 to 3600 s Acceleration 0.01 to 3600 s
F63 E10
time 2 time 2
Deceleration 0.01 to 3600 s Deceleration 0.01 to 3600 s
F64 E11
time 2 time 2
Torque Boost 2 1: Variable torque load Torque boost 1 0.0 to 20.0%
F09
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A-30
App. F Replacement Information
FVR-E9S FRENIC-Multi
Func- Func-
Data setting range
tion Name Data setting range tion Name
(Equivalent to the setting for FVR-E9S)
code code
Motor capacity 0: With 1 rank higher capacity Motor 1 0.01 to 11.00 kW
1: With same rank (Rated
F70 P02
2: With 1 rank lower capacity capacity)
3: With 2 ranks lower capacity
Motor 1 0.00 to 99.9 A Motor 1 0.00 to 100.0 A
F71 P03
Rated current (Rated current)
Motor 1 0.00 to 99.9 A Motor 1 0.00 to 50.00 A
F72 No -load P06 (No-load
current current)
Motor 2 0.00 to 99.9 A Motor 2 0.00 to 100.0 A
F73 A17
Rated current (Rated current)
Tuning 0: Inactive Motor 2 0: Disable
1: Active (Auto-tuning) 1: Enable
F74 A18
(Tune %R1 and %X while the motor is
stopped.)
Motor 1 0.00 to 50.00% Motor 1
F75 P07 0.00 to 50.00%
%R1 (%R1)
Motor 1 0.00 to 50.00% Motor 1
F76 P08 0.00 to 50.00%
%X (%X)
Torque limit 0 to 999
response
F77 - - -
(At constant
speed)
Torque limit 0 to 999
response
F78 (At - - -
acceleration/
deceleration)
App.
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A-31
FVR-E11S vs. FRENIC-Multi
F: Fundamental functions
FVR-E11S FRENIC-Multi
Func- Func-
Data setting range
tion Name Data setting range tion Name
(Equivalent to the setting for FVR-E11S)
code code
Data 0: Data change enable Data 0: Disable data protection and digital
protection 1: Data protection protection reference protection
F00 F00
1: Enable data protection and disable digital
reference protection
Frequency 0: Keypad operation (UP/DOWN keys) Frequency 0: UP/DOWN keys on keypad
F01
command 1 command 1
1: Voltage input (Terminal [12]) Frequency 1: Voltage input to terminal [12]
F01 command 1
Analog Input 1: Unipolar
adjustment for
C35
[12]
(Polarity)
2: Current input (Terminal [C1]) Frequency 2: Current input to terminal [C1] (C1 function)
F01
command 1
3: Voltage and current input Frequency 3: Sum of voltage and current inputs to
F01
command 1 terminals [12] and [C1] (C1 function)
4: Reversible operation with polarity Frequency 1: Voltage input to terminal [12]
F01
(Terminal [12]) command 1
Analog Input 0: Bipolar
adjustment for
C35
[12]
(Polarity)
5: Inverse mode operation with polarity Frequency 1: Voltage input to terminal [12]
F01
(Terminal [12]) command 1
F01 Selection of 1: Inverse operation
C53 normal/inverse
operation
6: Inverse mode operation (Terminal [C1]) Frequency 2: Current input to terminal [C1] (C1 function)
F01
command 1
Selection of 1: Inverse operation
C53 normal/inverse
operation
7: UP/DOWN control 1 Frequency 7: Terminal command UP/DOWN control
F01
command 1
UP/DOWN 0: 0.00
control
H61 (Initial
frequency
setting)
8: UP/DOWN control 2 Frequency 7: Terminal command UP/DOWN control
F01
command 1
UP/DOWN 1: Last UP/DOWM command value on
control releasing run command
H61 (Initial
frequency
setting)
Operation 0: Keypad operation Operation 0: RUN/STOP keys on keypad (Motor
method (Motor rotational direction specified by method rotational direction specified by terminal
terminals [FWD] / [REV]) command FWD/REV)
F02 1: External signal input (digital input) F02 1: Terminal command FWD or REV
2: Keypad operation (Run to forward) 2: RUN/STOP keys on keypad (forward)
3: Keypad operation (Run to reverse) 3: RUN/STOP keys on keypad (reverse)
Maximum 50 to 400 Hz Maximum 50.0 to 400.0 Hz
F03 F03
frequency 1 frequency
Base 25 to 400 Hz Base 25.0 to 400.0 Hz
F04 F04
frequency 1 frequency 1
0 V: The output voltage 230 V: Rated voltage 80 to 240 V for
0 V: Output a voltage
in proportion to the 80 to 240 V at base 230 V
F05 Rated voltage 1 F05 in proportion to
power supply 460 V: frequency 1 160 to 480 V for
input voltage
voltage is set. 160 to 480 V 460 V
230 V: 80 to 240 V Maximum 80 to 240 V for 230 V
Maximum
F06 F06 output voltage
voltage 1 460 V: 160 to 480 V 160 to 480 V for 460 V
1
Acceleration Acceleration
F07 0.01 to 3600 s F07 0.01 to 3600 s
time 1 time 1
Deceleration Deceleration
F08 0.01 to 3600 s F08 0.01 to 3600 s
time 1 time 1
A-32
App. F Replacement Information
FVR-E11S FRENIC-Multi
Func- Func-
Data setting range
tion Name Data setting range tion Name
(Equivalent to the setting for FVR-E11S)
code code
Torque boost 1 0: Automatic torque boost Load 1: Constant torque load
selection/
Auto torque
F37 boost/
Auto energy
saving
operation 1
1: Variable torque characteristics F09 Torque boost 1 0%
Load 0: Variable torque load
selection/
Auto torque
F37 boost/
F09 Auto energy
saving
operation 1
2: Proportional torque There is no pattern equivalent to the FVR-E11S's proportional
torque.
Selecting the constant torque is recommended.
3 to 31: Constant torque F09 Torque boost 1 Refer to the "Torque Boost Conversion
Non-linear V/f Table" on the last page of this appendix.
H50 pattern
(Frequency)
Non-linear V/f
H51 pattern
(Voltage)
Electronic 0: Inactive Electronic 0.00
thermal O/L thermal
relay for motor overload
1 F11 protection
(Select) for motor 1
(Overload
detection level)
F10
1: Active (for standard motor) Electronic 1: For a general-purpose motor with shaft
2: Active (for inverter motor) thermal driven fan
overload 2: For an inverter-driven motor,
F10 protection non-ventilated motor, or motor with
for motor 1 forced-cooling fan
(Select motor
characteristics)
Electronic 20 to 135% of the rated current of the Electronic 20 to 135%
thermal O/L inverter. thermal
App.
relay for motor overload
F11 1 F11 protection
(Level) for motor 1
(Overload
detection level)
Electronic 0.5 to 10 min Electronic 0.5 to 10.0 min
thermal O/L thermal
relay for motor overload
F12 1 F12 protection
(Thermal time for motor 1
constant) (Thermal time
constant)
Electronic Data 230 V 460 V Electronic 999: Disable
thermal O/L thermal overload
relay protection
(for braking F50 for braking
resistor) 0 Inactive Inactive resistor
(Discharging
capability)
Electronic Functionally equivalent to the FVR-E11S's
Active Active thermal overload function code. However, the setting
(External braking (External braking protection procedure is different, so make the setting
1
resistor: resistor: for braking appropriate for the applied braking resistor.
F13 DB-2C) DB-4C)
resistor
Active (Discharging
capability)
3.7 kW or
resistor: F51
Active average loss)
TK80W
(External braking
2
resistor:
5.5/7.5 kW
A-33
FVR-E11S FRENIC-Multi
Func- Func-
Data setting range
tion Name Data setting range tion Name
(Equivalent to the setting for FVR-E11S)
code code
Restart mode 0: Inactive (immediate inverter trip) Restart mode 0: Disable restart (Trip immediately)
after 1: Inactive (inverter trip at recovery) after 1: Disable restart (Trip after a recovery from
momentary 3: Active (Restart at the frequency at which momentary power failure)
power failure the power failure occurred) power failure 4: Enable restart (Restart at the frequency at
F14 F14
(Select) 4: Active (Restart at the starting frequency) which the power failure occurred, for
general loads)
5: Enable restart (Restart at the starting
frequency, for low-inertia load)
Frequency 0 to 400 Hz Frequency 0.0 to 400.0 Hz
F15 limiter F15 limiter
(High) (High)
F16 (Low) F16 (Low)
Gain 0.0 to 200.0% Analog input 0.00 to 200.00%
(for frequency adjustment for
setting signal) [12]
C32 (Gain)
F17
C37 Analog input
adjustment for
[C1]
(Gain)
Bias frequency -400 to +400 Hz Bias Bias frequency x 100 / maximum frequency
F18 F18 (Frequency
command 1)
0.0 to 60.0 Hz DC braking 1 0.0 to 60.0 Hz
DC break
F20 F20 (Braking starting
(Starting freq.)
frequency)
F21 (Braking level) 0 to 100% F21 (Braking level) 0 to 100%
(Braking time) 0.0 s (DC brake inactive) (Braking time) 0.00: Disable
F22 F22
0.1 to 30.0 s 0.1 to 30.00 s
Starting Starting 0.1 to 60.0 Hz
F23 frequency 0.1 to 60.0 Hz F23 frequency 1
(Freq.)
F24 (Holding time) 0.0 to 10.0 s F24 (Holding time) 0.00 to 10.00 s
F25 Stop frequency 0.1 to 6.0 Hz F25 Stop frequency 0.1 to 60.0 Hz
0.75,1 to 15 kHz Motor Sound 0.75, 1 to 15 kHz
Motor sound
F26 F26 (Carrier
(Carrier freq.)
frequency)
F27 (Sound tone) 0 to 3 F27 (Tone) 0 to 3
FMA and FMP 0: Analog output (FMA function) Analog output 0: Output in voltage (0 to 10 VDC) (FMA)
terminals 1: Pulse output (FMP function) [FM] 2: Output in pulse (0 to 6000 p/s)
F29 F29
(Select) (Mode (FMP)
selection)
0 to 200% Analog output 0 to 200% (FMA)
FMA
[FM]
F30 (Voltage F30
(Voltage
adjust)
adjustment)
(Function) 0: Output frequency 1 (Function) 0: Output frequency 1
(before slip compensation) (before slip compensation)
1: Output frequency 2 1: Output frequency 2
(after slip compensation) (after slip compensation)
2: Output current 2: Output current
F31 3: Output voltage F31 3: Output voltage
4: Output torque 4: Output torque
5: Load factor 5: Load factor
6: Input power 6: Input power
7: PID feedback value 7: PID feedback amount (PV)
8: DC link circuit voltage 9: DC link bus voltage
300 to 6000 p/s (at full scale) Analog output 300 to 6000 p/s (FMP, Pulse rate at 100%
FMP terminal
F33 F33 [FM] output)
(Pulse rate)
(Pulse rate)
(Voltage 0% Analog output 2: Output in pulse (0 to 6000 p/s) (FMP)
adjust) F29 [FM]
(Mode selection)
1 to 200% Analog output 0: Output in voltage (0 to 10 VDC)
F29 [FM] (FMA)
F34
(Mode selection)
Analog output 1 to 200% (FMA)
[FM]
F30
(Voltage
adjustment)
F35 (Function) 0 to 8 (as same as those of F31) F31 (Function) 0 to 9
A-34
App. F Replacement Information
FVR-E11S FRENIC-Multi
Func- Func-
Data setting range
tion Name Data setting range tion Name
(Equivalent to the setting for FVR-E11S)
code code
30Ry 0: The relay (30) excites on trip mode Terminal 99: Alarm output (for any alarm)
operation 1: The relay (30) excites on normal mode [30A/B/C] (Active ON)
F36 E27
mode function 1099: Alarm output (for any alarm)
(Active OFF)
Torque limiter 1 20 to 200% Torque limiter 1 20 to 200%
F40 (Driving) 999: No limit F40 (Limiting level 999: Disable
for driving)
(Braking) 0%: Automatic deceleration control (Limiting level 20 to 200%
F41 20 to 200% F41 for braking) 999: Disable
999: No limit
Torque vector 0: Inactive Control mode 0: Disable
control 1 1: Active selection 1 (V/f operation with slip compensation
F42 F42 inactive)
1: Enable
(Dynamic torque vector operation)
App.
CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - Email: [email protected]
A-35
E: Extension terminal functions
FVR-E11S FRENIC-Multi
Func- Func-
Data setting range
tion Name Data setting range tion Name
(Equivalent to the setting for FVR-E11S)
code code
X1 terminal 0: Multistep freq. select (SS1) Terminal [X1] 0: Select multi-frequency (SS1)
function 1: Multistep freq. select (SS2) function 1: Select multi-frequency (SS2)
E01 2: Multistep freq. select (SS4) E01 2: Select multi-frequency (SS4)
3: Multistep freq. select (SS8) 3: Select multi-frequency (SS8)
4: ACC/DEC time selection (RT1) 4: Select ACC/DEC time (RT1)
X2 terminal 5: 3-wire operation stop command (HLD) Terminal [X2] 6: Enable 3-wire operation (HLD)
function 6: Coast-to-stop command (BX) function 7: Coast to a stop (BX)
7: Alarm reset (RST) 8: Reset alarm (RST)
E02 E02
8: Trip command (external fault) (THR) 9: Enable external alarm trip (THR)
9: Freq. set. 2/Freq. set. (Hz2/Hz1) 11: Select frequency command 2/1
10: Motor 2/Motor 1 (M2/M1) (Hz2/Hz1)
X3 terminal Terminal [X3]
11: DC brake command (DCBRK) 12: Select motor 2/motor 1 (M2/M1)
function function
12: Torque limiter 2/Torque limiter 1 13: Enable DC braking (DCBRK)
E03 (TL2/TL1) E03 14: Select torque limiter level (TL2/TL1)
13: UP command (UP) 17: UP (Increase output frequency) (UP)
14: DOWN command (DOWN) 18: DOWN (Decrease output frequency)
X4 terminal 15: Write enable for keypad (WE-KP) Terminal [X4] (DOWN)
function 16: PID control cancel (Hz/PID) function 19: Enable data change with keypad
E04 17: Inverse mode changeover (IVS) E04 (WE-KP)
18: Link enable (LE) 20: Cancel PID control (Hz/PID)
21: Switch normal/inverse operation (IVS)
X5 terminal Terminal [X5] 24: Enable communications link via
function function RS-485 or field bus (LE)
E05 E05
(RS-485: standard, Bus: option)
25: Universal DI (U-DI)
Acceleration 0.01 to 3600 s Acceleration 0.01 to 3600 s
E10 E10
time 2 time 2
Deceleration Deceleration
E11 E11
time 2 time 2
20 to 200% Torque limiter 2 20 to 200%
Torque limiter 2
E16 999: No limit E16 (Limiting level 999: Disable
(Driving)
for driving)
(Braking) 0%: Automatic deceleration control Automatic 0: Disable
deceleration
H69
(Mode
E17 selection)
20 to 200% Torque limiter 2 20 to 200%
999: No limit E17 (Limiting level 999: Disable
for braking)
Y1 terminal 0: Inverter running (RUN) Terminal [Y1] 0: Inverter running (RUN)
function 1: Frequency equivalence signal (FAR) function 1: Frequency arrival signal (FAR)
(Function) 2: Frequency level detection (FDT) 2: Frequency detected (FDT)
E20 3: Undervoltage detection signal (LU) E20 3: Undervoltage detected (Inverter stopped)
4: Torque polarity (B/D) (LU)
5: Torque limiting (TL) 4: Torque polarity detected (D/B)
6: Auto-resetting (IPF) 5: Inverter output limiting (IOL)
Y2 terminal 7: Overload early warning (OL) Terminal [Y2] 6: Auto-restarting after momentary power
function 8: Lifetime alarm (main circuit capacitor) function failure (IPF)
E21 (LIFE) E21 7: Motor overload early warning (OL)
9: 2nd frequency equivalence detection 30: Service life alarm (LIFE)
(FAR2) 21: Frequency arrival signal 2 (FAR2)
Frequency 0.01 to 10.0 s Frequency 0.01 to 10.0 s
E29 equivalence E29 arrival delay
delay time
CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - Email: [email protected]
A-36
App. F Replacement Information
FVR-E11S FRENIC-Multi
Func- Func-
Data setting range
tion Name Data setting range tion Name
(Equivalent to the setting for FVR-E11S)
code code
FAR function 0.0 to 10.0 Hz Frequency 0.0 to 10.0 Hz
signal arrival
E30 E30
(Hysteresis) (Hysteresis
width)
FDT function 0 to 400 Hz Frequency 0.0 to 400.0 Hz
signal detection
E31 (Level) E31 (FDT)
(Detection
level)
(Hysteresis) 0.0 to 30.0 Hz (Hysteresis 0.0 to 400.0 Hz
E32 E32
width)
OL1 function 0: Electric thermal O/L relay Terminal 7: Motor overload early warning (OL)
E20/
signal [Y1]/[Y2]
E21
(Mode select) function
E33
1: Output current Terminal 37: Current detected (ID)
E20/
[Y1]/[Y2]
E21
function
(Level) 5 to 200% of inverter rated current Overload early Current value of 5 to 200% of the inverter
warning/ rated current
E34 E34 Current
detection
(Level)
E35 (Timer) 0.00 to 60.0 s E35 (Timer) 0.01 to 600.00 s
Coefficient for 0.000 to 9.999 Coefficient for 0.000 to 9.999
constant constant
E39 E39
feeding rate feeding rate
time time
Display 0.00 to 200.0 PID display 0.00 to 200.0
E40 E40
coefficient A coefficient A
Display 0.00 to 200.0 PID display 0.00 to 200.0
E41 E41
coefficient B coefficient B
LED display 0.0 to 5.0 s LED display 0.0 to 5.0 s
E42 E42
filter filter
App.
CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - Email: [email protected]
A-37
C: Control functions
FVR-E11S FRENIC-Multi
Func- Func-
Data setting range
tion Name Data setting range tion Name
(Equivalent to the setting for FVR-E11S)
code code
Jump 0 to 400 Hz Jump 0 to 400 Hz
C01 frequency C01 frequency
1 1
C02 2 C02 2
C03 3 C03 3
C04 (Hysteresis) 0 to 30 Hz C04 (Hysteresis) 0 to 30 Hz
Multistep 0.00 to 400.0 Hz Multi-frequency 0.00 to 400.0 Hz
frequency
C05 C05
setting
1 1
C06 2 C06 2
C07 3 C07 3
C08 4 C08 4
C09 5 C09 5
C10 6 C10 6
C11 7 C11 7
C12 8 C12 8
C13 9 C13 9
C14 10 C14 10
C15 11 C15 11
C16 12 C16 12
C17 13 C17 13
C18 14 C18 14
C19 15 C19 15
Timer 0: Inactive Timer 0: Disable
C21 C21
operation 1: Active operation 1: Enable
Pattern 0.00 to 3600 s - - With C21=1, set the time with the and
C22 operation keys.
(Stage 1)
Frequency 0 to 8 (as same as those of F01) C30 Frequency Refer to FVR-E11S's F01.
C30
command 2 command 2
Offset -5.0 to +5.0% Analog input -5.0 to +5.0%
C31 (Terminal [12]) C31 adjustment for
[12] (Offset)
(Terminal [C1]) -5.0 to +5.0% Analog Input
C32 C36 adjustment for -5.0 to +5.0%
[C1] (Offset)
Analog setting 0.00 to 5.00s Analog Input 0.00 to 5.00 s
signal filter adjustment for
C33 C33 [12]
(Filter time
constant)
P: Motor 1 parameters
FVR-E11S FRENIC-Multi
Functi Functi
Data setting range
on Name Data setting range on Name
(Equivalent to the setting for FVR-E11S)
code code
Motor 1 2 to 14 Motor 1 2 to 22
P01 P01
(Number of poles) (No. of poles)
(Capacity) 0.01 to 5.50 kW (3.7 kW or less) (Rated 0.01 to 11.0 kW
P02 P02
0.01 to 11.0 kW (5.5/7.5 kW) capacity)
P03 (Rated current) 0.00 to 99.9 A P03 (Rated current) 0.00 to 99.9 A
(Tuning) 0: Inactive (Auto-tuning) 1: Enable (Tune %R1 and %X while the
1: Active (%R1 and %X) motor is stopped.)
P04 2: Active (%R1, %X and lo) P04 2: Enable (Tune %R1 and %X while the
motor is stopped, and no-load current
while running.)
(On-line tuning) 0: Inactive (Online tuning) 0: Disable
P05 P05
1: Active 1: Enable
P06 (No-load current) 0.00 to 99.9 A P06 (No-load current) 0.00 to 50.00 A
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A-38
App. F Replacement Information
App.
H13 H13 momentary
power failure
(Restart time)
(Freq. fall rate) 0.00 to 100.0 Hz/s (Frequency fall 0.00 to 100.0 Hz/s
H14 H14
rate)
PID control 0: Inactive PID control 0: Disable
(Mode select) 1: Active (Mode selection) 1: Enable
H20 2: Active (inverse operation mode) J01 (Process control, normal operation)
2: Enable
(Process control, inverse operation)
(Feedback 0: Terminal [12] (0 to 10 VDC) Terminal [12]
signal) E61 extended 5: PID feedback amount
function
1: Terminal [C1] (4 to 20 mA) Terminal [C1]
H21 extended
E62 5: PID feedback amount
function
(C1 function)
2: Terminal [12] (10 to 0 VDC) - - -
3: Terminal [C1] (20 to 4 mA) - - -
H22 P-Gain 0.01 to 10.00 (1 to 1000%) J03 P (Gain) 0.000 to 10.000
A-39
FVR-E11S FRENIC-Multi
Func- Func-
Data setting range
tion Name Data setting range tion Name
(Equivalent to the setting for FVR-E11S)
code code
Serial link (Code) (Monitor) (Frequency (Operation Communications (Code) (Monitor) (Frequency (Run
(Function select) command) command) link function command) command)
0: X - - (Mode selection) 0: X - -
H30 H30
1: X X - 1: X X -
X: Valid 2: X - X X: Valid 2: X - X
- : Invalid 3: X X X - : Invalid 3: X X X
RS-485 1 to 31 RS-485 1 to 31
(Address) Communication
H31 y01
(Standard)
(Station address)
(Mode select 0: Trip and alarm GT (Communications 0: Immediately trip with alarm GT
on no 1: Operation for H33 timer, and alarm error processing) 1: Trip with alarm GT after running for the
response GT period specified by timer y03
H32 error) 2: Operation for H33 timer, and retry to y02 2: Retry during the period specified by timer
communicate. (If the retry fails, then y03. If the retry fails, trip with alarm GT.
the inverter trips GT.) If it succeeds, continue to run.
3: Continuous operation 3: Continue to run
H33 (Timer) 0.0 to 60.0 s y03 (Timer) 0.0 to 60.0 s
(Baud rate) 0: 19200 bit/s (Baud rate) 3: 19200 bps
1: 9600 2: 9600
H34 2: 4800 y04 1: 4800
3: 2400 0: 2400
4: 1200 -
(Data length) 0: 8 bits (Data length) 0: 8 bits
H35 y05
1: 7 bits 1: 7 bits
(Parity check) 0: No check (Parity check) 0: None
H36 1: Even parity y06 1: Even parity
2: Odd parity 2: Odd parity
(Stop bits) 0: 1 bit (Stop bits) 1: 1 bit
H37 y07
1: 2 bits 0: 2 bits
No response 0: No detection (No-response 0: No detection
H38 error detection 1 to 60 s y08 error detection 1 to 60 s
time) time)
(Response 0.00 to 1.00 s (Response 0.00 to 1.00 s
H39 y09
interval) interval)
Maximum Data is displayed on the LED monitor of Maximum Refer to Menu #5_03
H40 temperature of the keypad. 㧙 temperature of
heat sink heat sink
Maximum Data is displayed on the LED monitor of Maximum Refer to Menu #5_04
H41 effective the keypad. 㧙 effective output
current current
Main circuit Data is displayed on the LED monitor of Lifetime of DC Refer to Menu #5_05
H42 capacitor the keypad. 㧙 link bus
lifetime capacitor
Cooling fan Data is displayed on the LED monitor of Cumulative Refer to Menu #5_07
H43 accumulated the keypad. 㧙 run time of
operation time cooling fan
Inverter ROM Data is displayed on the LED monitor of Inverter ROM Refer to Menu #5_14
H44 㧙
version the keypad. version
Keypad panel Data is displayed on the LED monitor of Keypad panel Refer to Menu #5_16
H45 㧙
ROM version the keypad. ROM version
Option ROM Data is displayed on the LED monitor of Option ROM Refer to Menu #5_19
H46 㧙
version the keypad. version
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A-40
App. F Replacement Information
App.
A08 for motor 2 0.5 to 10 min A08 protection 0.5 to 10.0 min
(Thermal time for motor 2
constant) (Thermal time
constant)
Torque vector 0: Inactive Control mode 0: Disable
control 2 1: Active selection 2 (V/f operation with slip compensation
A09 A14 inactive)
1: Enable
(Dynamic torque vector operation)
Motor 2 2 to 14 Motor 2 2 to 22
A10 (Number of A15 (No. of poles)
poles)
(Capacity) 0.01 to 5.50 kW (3.7 kW or less) (Rated capacity) 0.01 to 11.0 kW
A11 A16
0.01 to 11.0 kW (5.5/7.5 kW)
(Rated 0.00 to 99.9 A (Rated current) 0.00 to 100.00 A
A12 A17
current)
A13 (Tuning) 0,1,2 A18 (Auto-tuning) 0, 1, 2
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A-41
Torque Boost Conversion Table
Base voltage
(100%)
Output voltage
Base voltage
(100%)
H51
Without non-linear V/f pattern
F09/A05
A-42
Glossary
This glossary explains the technical terms that are frequently used in this manual.
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Glossary
Analog input
An external voltage or current input signal to give The minimum frequency at which an inverter
the inverter the frequency command. The analog delivers a constant voltage in the output V/f pattern.
voltage is applied on the terminal [12], the current on Related function codes: F04 and A02
the [C1]. These terminals are also used to input the
signal from the external potentiometer, PTC Bias
thermistor and PID feedback signals depending on
the function code definition. A value to be added to an analog input frequency to
Related function codes: F01, C30, E59, E61 to E63 modify and produce the output frequency.
and J02 Related function codes: F18, C50 to C52
An analog DC output signal of the monitored data Torque that acts in a direction that will stop a rotating
Glossary
such as the output frequency, the current and voltage motor (or the force required to stop a running motor).
inside an inverter. The signal drives an analog meter
installed outside the inverter for indicating the
current inverter running status.
Refer to Chapter 8, Section 8.3.1 "Terminal
functions."
Automatic deceleration
A control mode in which deceleration time is
automatically extended up to 3 times of the
commanded time to prevent the inverter from
tripping due to an overvoltage caused by
regenerative power even if a braking resistor is not
used.
Related function code: H69
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G-1
If a deceleration time is shorter than the natural Constant torque load
stopping time (coast-to-stop) determined by a
moment of inertia for a load machine, then the motor A constant torque load is characterized by:
works as a generator when it decelerates, causing the 1) A requirement for an essentially constant torque,
kinetic energy of the load to be converted to regardless of the load shaft speed
electrical energy that is returned to the inverter from 2) A power requirement that decreases in
the motor. If this power (regenerative power) is proportion to the load shaft speed
consumed or accumulated by the inverter, the motor Related function code: F37 and A13
generates a braking force called "braking torque." Applications: Conveyors, elevators, and carrier
machines
Carrier frequency
Frequency used to establish the modulation period of
a pulse width under the PWM control system. The
higher the carrier frequency, the closer the inverter
output current approaches a sinusoidal waveform
and the quieter the motor becomes.
Related function code: F26
Coast-to-stop
If the inverter stops its output when the motor is Control circuit terminals
running, the motor will coast to a stop due to inertial Terminals on the inverter, which are used for
force. input/output of signals to control or manage the
inverter/external equipment directly or indirectly
Communications link function
A feature to control an inverter from external Current limiter
equipment serially linked to the inverter such as a PC A control that keeps an inverter output frequency
or PLC. within the specified current limit.
Related function code: H30
Cursor
Constant feeding rate time
Marker blinking on the four-digit, 7-segment LED
Time required for an object to move in a constant monitor which shows that data in the blinking digit
distance previously defined. The faster speed, the can be changed/modified by keying operation.
shorter time and vise versa. This facility may be
applied to a chemical process that determines a Curvilinear V/f pattern
processing time of materials as the speed such as
heating, cooling, drying, or infiltration in some A generic name for the inverter output patterns with
constant-speed machinery. curvilinear relation between the frequency and
Related function codes: E39 and E50. voltage.
Refer to function code H07 in Chapter 9, Section
Constant output load 9.2.5 "H codes."
A constant output load is characterized by: DC braking (DC braking)
1) The required torque is in inverse proportion to the
load shaft speed DC current braking that an inverter injects into the
2) An essentially constant power requirement motor to brake and stop it against the moment of
Related function code: F37 and A13 inertia of the motor or its load. The inertial energy
Applications: Machine tool spindles generated is consumed as heat in the motor.
If a motor having the load with large moment of
inertia is going to stop abruptly, the moment of
inertia may force to rotate the motor after the inverter
output frequency has been reduced to 0 Hz. Use DC
braking to stop the motor completely.
Related function codes: F20 to F22 and A09 to A11
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G-2
Glossary
Glossary
Fan stop operation lowers as the analog input signal level rises.
A mode of control in which the cooling fan is shut Jogging operation
down if the internal temperature in the inverter is low
and when no operation command is issued. A special operation mode of inverters, in which a
Related function code: H06 motor jogs forward or reverse for a short time at a
slower speed than usual operating modes.
Frequency accuracy (stability) Related function codes: C20 and H54
The percentage of variations in output frequency to a Jump frequencies
predefined maximum frequency.
Frequencies that have a certain output with no
Frequency limiter change in the output frequency within the specified
frequency band in order to skip the resonance point
Frequency limiter used inside the inverter to control of a machine (resonance frequency).
the internal drive frequency in order to keep the Related function codes: C01 to C04
motor speed within the specified level between the
peak and bottom frequencies. Keypad operation
Related function codes: F15, F16, and H64
To use a keypad to run an inverter.
Line speed
Running speed of an object (e.g., conveyor) driven
by the motor. The unit is meter per minute, m/min.
G-3
Load shaft speed Programming mode
Number of revolutions per minute (r/min) of a One of the three operation modes supported by the
rotating load driven by the motor, such as a fan. inverter. This mode uses the menu-driven system
and allows the user to set function codes or check the
Main circuit terminals inverter status/maintenance information.
Power input/output terminals of an inverter, which
includes terminals to connect the power supply, PTC (Positive Temperature Coefficient)
motor, DC reactor, braking resistor, and other power thermistor
components. Type of thermistor with a positive temperature
Maximum frequency coefficient. Used to safeguard a motor.
Related function codes: H26 and H27
The output frequency commanded by the input of the
maximum value of a frequency setup signal (for Rated capacity
example, 10 V for a voltage input range of 0 to 10 V The rating of an inverter output capacity (at the
or 20 mA for a current input range of 4 to 20 mA). secondary side), or the apparent power that is
Related function codes: F03 and A01 represented by the rated output voltage times the
Modbus RTU rated output current, which is calculated by solving
the following equation and is stated in kVA:
Communication protocol used in global FA network
market, which is developed by Modicon, Inc. USA. Rated capacity (kVA)
3 u Rated output voltage (V)
Momentary voltage drop immunity
u Rated output current (A) u 10 3
The minimum voltage (V) and time (ms) that permit
continued rotation of the motor after a momentary The rated output voltage is assumed to be 220 V for
voltage drop (momentary power failure). 230 V equipment and 440 V for 460 V equipment.
Stall
A behavior of a motor when it loses speed by
tripping of the inverter due to overcurrent detection
or other malfunctions of the inverter. Transistor output
A control signal that generates predefined data from
Starting frequency within an inverter via a transistor (open collector).
The minimum frequency at which an inverter starts
its output (not the frequency at which a motor starts Trip
rotating). In response to an overvoltage, overcurrent, or any
Related function codes: F23 and A12 other unusual condition, actuation of an inverter's
Glossary
protective circuit to stop the inverter output.
Starting torque
Torque that a motor produces when it starts rotating V/f characteristic
(or the drive torque with which the motor can run a A characteristic expression of the variations in
load). output voltage V (V), and relative to variations in
output frequency f (Hz). To achieve efficient motor
Simultaneous keying operation, an appropriate V/f (voltage/frequency)
To simultaneously press the 2 keys on the keypad. characteristic helps a motor produce its output torque
This presents the special function of inverters. matching the torque characteristics of a load.
Stop frequency
The output frequency at which an inverter stops its
output.
Related function code: F25
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G-5
V/f control
The rotating speed N (r/min) of a motor can be stated
in an expression as
N 120 u f u (1 s)
p
where,
f: Output frequency
p: Number of poles
s: Slippage
On the basis of this expression, varying the output
frequency varies the speed of the motor. However,
simply varying the output frequency f (Hz) would
result in an overheated motor or would not allow the
motor to demonstrate its optimum utility if the output
voltage V (V) remains constant. For this reason, the
output voltage V must be varied with the output
frequency f by using an inverter. This scheme of
control is called V/f control.
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G-6