PackageCare

Maintenance and Start-up Checklist

✔ Start-up AirCare PM Inspection
Date of Inspection: ______
08 / ______
July / ______
2013 Compressor Type: ROTARY OIL-FREE - NIRVANA
Customer Name _______________________________________________
Coca Cola Vietnam Co.,Ltd - Da Nang Model No.: ________________
Nirvana OF N55 Size (HP): _______________
55 kW

Customer Address _____________________________________________

Quoc lo 1A, P.Hoa Minh, Q.Lien Chieu, Tp. Da Nang Serial No.: ____________________________________________
UCV 1000115

Ingersoll Rand Service Provider: _________________________________

IR Vietnam Work Order No.: ______________________________________
General Inspections (Check and Record, If Applicable) Diagnostics Inspections (Check and Record the Following)
OK FLUID
Fixed/Changed/Cleaned During Visit 46. ✔ Coolant Type UltraCoolant
__________________
Still Requires Repair/Changing/Cleaning 47. Last Coolant Change (Date) 02
_____ July /_____
/_____ 2013
1. ✔ Total Running Hours _______________ (Hours) __________________
2. Target Pressure (PSIG / BarG) _______ / ______ 48. Coolant Analysis Sample Taken Every 2000 hr or 1 year
3. Auto Stop Pressure (PSIG / BarG) _______________ (Whichever is 1st)
4. Immediate Stop Pressure (PSIG / BarG) _______________ 49. Condensate Analysis (Optional) __________________
5. ✔ Package Discharge Press (PSIG / Bar) _______________
VIBRATION
6. ✔ Full Load Package Discharge Temp (°F / °C) _______________
IR30 Shock Pulse Readings
7. ✔ 1st Stage Inlet Temp - (°F/°C) _______________ MR
speed BG LPM1 LPM2 HPM1 HPM2
8. ✔ 1st Stage Discharge Temp - Full Load (°F/°C) _______________
9. ✔
50. Loaded ______(dBm) _______ ______ ______ ______ ______
1st Stage Disch. Press. - Full Load (PSIG/Bar) _______________
10. ✔ 2nd Stage Inlet Temperature (°F / °C) _______________ Loaded ______(dBc) _______ ______ ______ ______ ______
11. ✔ 2nd Stage Discharge Temperature (°F / °C) _______________ Loaded ______(dBi) _______ ______ ______ ______ ______
12. ✔ 2nd Stage Discharge Pressure (PSIG / Bar) _______________ AIR QUALITY (Optional, Use Only if Suspected Air Quality Issues)
13. ✔ Oil Temperature (°F / °C) _______________ 51. Test Via Coupon (Metallic Strips)
14. ✔ Oil Pressure (Min / Max) _______ / ______ 52. Test OnGuard 2000 Electronic Analysis
15. ✔ Inlet Filter Condition _______________ Start-up Checklist (ONLY for Initial Start-Up)
16. Last Inlet Filter Change (Date) ____ /____ /____ 08 July 2013
Date of Start-Up: ______ / _______ / _______
(Hours) _______________
YES NO
17. ✔ PDM Filter Condition _______________
18. ✔ Check Coolant Level _______________ 1. Fast Acting Class J,T or Semi-Conductor Fuses Installed
19. ✔ Inspect for Coolant Leaks _______________ 2. Line Reactor Installed ___________________
20. Coolant Filter change at: (8000 hr or 1 year) _______________ (Req. for 5 Yr Ext Warranty Coverage of Var Speed Drive)
21. ✔ Inspect or Rebuild Inlet Valve _______________ 3. ✔ Paint Finish Acceptable ___________________
22. ✔ Inspect or Rebuild Discharge Check Valve _______________ 4. ✔ Missing Electrical or Parts ___________________
23. ✔ Inspect or Rebuild Blowdown Valve _______________ 5. Damaged Metal / Cover ___________________
✔
24. ✔ Inspect and Clean Gearcase Breather _______________ 6. Chemical / High Dust area? ___________________
✔
25. ✔ Room Ambient Temperature (°F / °C) _______________ 7. ___________________
✔ Unit Outdoors
26. Average Capacity (CFM / M3m) _______________ 8. If Outdoors, MOD included? ___________________
27. ✔ Inspect all Hoses _______________
9. Other
28. ✔ Inspect for Air Leaks _______________
29. 10. Does Customer Have Adequate Spare Parts? If NO, enter
✔ Inspect All Air Cooled Cooler Cores _______________
30. ✔ Inspect and Clean Condensate Drains _______________ spare parts recommendations below.
31. ✔ Inspect Main and Blower Motors _______________
YES NO
32. ✔ Inspect and Clean Main Motor Cowl _______________
33. Last Blower Motor Grease - Air Cooled (Date) ____ /____ /____ Is there any additional maintenance needed?
(Hours) _______________ If yes, is it urgent?
34. Cooling Water Inlet - Water Cooled (Temp) _______________ RECOMMENDATIONS
(Press) _______________ __________________________________________________________________
35. Cooling Water Discharge - Water Cooled (Temp) _______________ ________________________________________________________________
(Press) _______________ ________________________________________________________________
36. ✔ Safety Valves Installed and Operational _______________
Tran Trong Tai
Inspected By : ______________________________________ Cert. #__________
Electrical Inspections (Serviceman’s Signature)
(Check and Record the Following) Reviewed By : ______________________________________
OK (Customer’s Signature)
Fixed/Changed/Cleaned During Visit ______________________________________
Still Requires Repair/Changing/Cleaning (Customer’s Name/Title (Printed))
37. ✔ Input Voltage (Full Load) __________________________________
38. ✔ DC Bus Voltage (Full Load) __________________________________
39. ✔ Package kW __________________________________
40. ✔ 55 kW
(HP/kW) _________________________
Motor Nameplate Data
4220
RPM _______ 400
V________ 100
A__________
41. 4220
RPM _____________________________
✔ Motor Speed (Max Speed)
42. ✔ Motor Voltage (Max Speed & Target Press) VOLTS ____________________________
43. ✔ Motor Current (Max Speed & Target Press) AMPS ____________________________
Keep original with machine history, copy to
44. ✔ Inspect Contactors __________________________________ customer. Start-up/Inspection sheets required July 2008
45. ✔ Check Electrical Connections __________________________________ for warranty processing. 80441942 Rev C