Mitsubishi Mirage 1.5 y 1.8 Manual Taller 2000
Mitsubishi Mirage 1.5 y 1.8 Manual Taller 2000
1999-2000 ENGINES
ENGINE IDENTIFICATION
NOTE: For repair procedures not covered in this article, see ENGINE OVERHAUL
PROCEDURES article in GENERAL INFORMATION.
Engine can be identified by Vehicle Identification Number (VIN) stamped on a metal tag located near lower
left corner of windshield. The eighth character of VIN identifies engine. See ENGINE IDENTIFICATION
CODES. The tenth character of VIN identifies model year ("X" for 1999; "Y" for 2000).
ADJUSTMENTS
VALVE CLEARANCE ADJUSTMENT
NOTE: Hydraulic valve lash adjusters are used and valve clearances are not
adjustable.
CAUTION: Rotate engine only in direction of normal rotation, clockwise (as viewed
from timing belt end of engine). Counterclockwise rotation may cause
timing belt to slip or jump timing.
CAUTION: DO NOT loosen timing belt tensioner more than 1/2 turn, or bolt may fall
inside cover.
Remove timing belt upper cover. Rotate crankshaft clockwise 2 rotations, and align timing marks. Loosen
timing belt tensioner adjusting bolt 1/4-1/2 turn. Allow tensioner spring to apply tension to timing belt. See
Fig. 1 or Fig. 2 . Tighten timing belt tensioner bolt. See TORQUE SPECIFICATIONS.
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2000 Mitsubishi Mirage DE
1999-2000 ENGINES 1.5L & 1.8L 4-Cylinder
TROUBLE SHOOTING
To trouble shoot engine mechanical components, see appropriate table in TROUBLE SHOOTING article in
GENERAL INFORMATION.
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2000 Mitsubishi Mirage DE
1999-2000 ENGINES 1.5L & 1.8L 4-Cylinder
NOTE: For reassembly reference, label all electrical connectors, vacuum hoses and
fuel lines before removal. Also, place mating marks on engine hood and
other major assemblies before removal.
Remove rear seat cushion and raise carpet. Disconnect fuel pump harness connector. Start engine, and allow
it to idle until engine stalls. Turn ignition off. Disconnect negative battery cable. Reconnect fuel pump
harness connector, and install rear seat cushion.
ENGINE
Removal
1. Release fuel pressure. See FUEL PRESSURE RELEASE. Remove hood, air cleaner, battery and
battery tray. Drain cooling system. Raise and support vehicle. Remove engine under cover (if
equipped). Drain engine oil and transaxle oil. Disconnect exhaust pipe at manifold. Remove transaxle
assembly. For M/T, see appropriate article in CLUTCHES. For A/T, see TRANSMISSION
REMOVAL & INSTALLATION article in TRANSMISSION SERVICING. On manual transmission
models, DO NOT remove flywheel bolt shown. See Fig. 3. If bolt is removed, flywheel will become
out of balance and damaged.
2. Disconnect radiator hoses and heater hoses. Remove radiator. Disconnect fuel lines, vacuum hoses
and electrical connections from engine. Disconnect accelerator cable and remove bracket.
3. Remove drive belts. Remove A/C compressor, power steering pump and mounting brackets. Leaving
hoses attached, wire units aside. Remove A/C relay box. Remove A/C receiver mounting bracket
bolts. Remove power steering hose bracket bolt.
4. Install engine hoist. Raise engine slightly. Remove front engine mount bracket. See Fig. 4. Remove
all engine mounting bolts. Remove engine assembly.
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2000 Mitsubishi Mirage DE
1999-2000 ENGINES 1.5L & 1.8L 4-Cylinder
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2000 Mitsubishi Mirage DE
1999-2000 ENGINES 1.5L & 1.8L 4-Cylinder
CAUTION: Replace axle shaft retainer rings whenever axle shafts are removed
from transaxle.
Installation
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2000 Mitsubishi Mirage DE
1999-2000 ENGINES 1.5L & 1.8L 4-Cylinder
1. To install, reverse removal procedure. Ensure arrows on mount stoppers are pointing in the proper
direction. See Fig. 5. Install front mount stopper with "F" arrow pointing up. Install rear mount
stopper with "R" arrow pointing up.
2. When installing engine, install all engine mounting bolts, but DO NOT tighten. With weight of engine
on mounts, perform final tightening of mounting bolts and nuts. Tighten all bolts and nuts to
specification. See TORQUE SPECIFICATIONS. Refill all fluids. Adjust all control cables and
linkages.
INTAKE MANIFOLD
Removal
1. Release fuel pressure. See FUEL PRESSURE RELEASE. Drain cooling system. Remove or
disconnect all control cables, electrical connectors, coolant hoses, vacuum hoses and support brackets
from intake manifold and throttle body as necessary.
2. Remove fuel supply and return lines from fuel rail. Remove fuel rail with fuel injectors and pressure
regulator attached. Ensure fuel injectors do not fall from fuel rail as it is removed.
3. Remove thermostat housing. Remove EGR valve. Remove intake manifold and gasket. If necessary,
separate throttle body from intake manifold.
Installation
To install, reverse removal procedure. Use NEW gaskets, fuel injector grommets and "O" rings. Adjust all
control cables. Refill cooling system.
EXHAUST MANIFOLD
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2000 Mitsubishi Mirage DE
1999-2000 ENGINES 1.5L & 1.8L 4-Cylinder
Removal
Disconnect exhaust pipe from manifold. Remove exhaust manifold heat shield and engine hanger. On 1.8L
engines, remove engine-to-manifold support brackets. Remove oil dipstick tube. On all engines, remove
manifold bolts, exhaust manifold and gasket.
Installation
To install, reverse removal procedure. Use NEW gaskets and "O" rings. Tighten all bolts and nuts to
specification. See TORQUE SPECIFICATIONS.
CYLINDER HEAD
NOTE: On all models, cylinder head can be removed with intake and exhaust
manifolds attached.
Removal (1.5L)
1. Release fuel pressure. See FUEL PRESSURE RELEASE. Drain cooling system. Disconnect upper
radiator hose, by-pass hose and heater hoses. Remove spark plugs. Remove distributor cap and spark
plug wires.
2. Disconnect air intake and breather hoses. Disconnect accelerator cable and throttle control cable (A/T
models). Remove accelerator cable bracket. Disconnect all necessary fuel lines, vacuum hoses and
electrical connections from cylinder head and manifolds.
3. Remove rocker arm cover and upper timing belt cover. Align timing marks by rotating engine
clockwise (as viewed from timing belt end of engine). Remove camshaft sprocket. Disconnect exhaust
pipe from exhaust manifold.
CAUTION: DO NOT rotate engine with timing belt disengaged from camshaft.
4. Remove support brackets from intake and exhaust manifolds. Using Cylinder Head Bolt Socket
(MB991653), loosen cylinder head bolts in 2-3 steps, and in sequence. See Fig. 6. Remove cylinder
head and gasket.
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2000 Mitsubishi Mirage DE
1999-2000 ENGINES 1.5L & 1.8L 4-Cylinder
Inspection (1.5L)
Inspect cylinder head for warpage. Resurface cylinder head if warpage exceeds specification. See
CYLINDER HEAD table under ENGINE SPECIFICATIONS. Measure length of cylinder head bolts from
bottom of bolt head. If bolt length exceeds 4.06" (103.2 mm), replace bolt.
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2000 Mitsubishi Mirage DE
1999-2000 ENGINES 1.5L & 1.8L 4-Cylinder
Installation (1.5L)
1. Clean all gasket surfaces. Install NEW cylinder head gasket so cylinder head holes match respective
cylinder head gasket holes. Install cylinder head. DO NOT apply sealant to head gasket. Apply oil to
threads of head bolts and to burred side of head bolt washers. Install head bolts and washers, with the
burred side of washer facing up. Tighten bolts to specification, in a 5-step process, and in sequence.
See Fig. 6. See TORQUE SPECIFICATIONS.
2. Install timing belt and camshaft sprocket. Ensure timing marks are aligned. See Fig. 1. To complete
installation, reverse removal procedure. Apply gasoline to "O" ring on fuel line before installing into
fuel delivery pipe. Refill cooling system. Adjust all control cables.
Removal (1.8L)
1. Release fuel pressure. See FUEL PRESSURE RELEASE. Drain cooling system. Disconnect upper
radiator hose from thermostat housing. Disconnect all necessary fuel lines, vacuum hoses, coolant
hoses, cables and electrical connectors. Remove ignition coil and spark plug wires.
2. Remove rocker arm cover. Support timing belt end of engine from below. Remove engine mount at
timing belt end of engine. Remove timing belt upper cover. Rotate crankshaft clockwise (as viewed
from timing belt end of engine) and align all timing marks. See Fig. 2. Remove power steering pump
and bracket. Leaving hoses attached, suspend pump and bracket aside.
3. Remove timing belt. See TIMING BELT. Remove timing belt rear cover. Disconnect exhaust pipe
from exhaust manifold. Remove intake manifold support bracket.
4. Remove spark plug guide oil seals. Using Cylinder Head Bolt Socket (MD991653), remove cylinder
head bolts in 2-3 steps, and in sequence. See Fig. 6. Remove cylinder head and gasket.
CAUTION: Ensure not to damage or deform spark plug guide oil seals. Spark
plug guide oil seals cannot be replaced by themselves.
Inspection (1.8L)
Inspect cylinder head for warpage. Resurface cylinder head if warpage exceeds specification. See
CYLINDER HEAD table under ENGINE SPECIFICATIONS. Measure length of cylinder head bolts from
bottom of bolt head. If bolt length exceeds 3.80" (96.4 mm), replace bolt.
Installation (1.8L)
1. Clean all gasket surfaces. Install NEW cylinder head gasket so cylinder head holes match respective
cylinder head gasket holes. DO NOT apply sealant to head gasket. Apply oil to threads of head bolts
and to burred side of head bolt washers. Install head bolts and washers, with burred side of washer
facing up. Tighten cylinder head bolts to specification, in sequence, and in a 5-step process. See Fig.
6. See TORQUE SPECIFICATIONS.
2. To complete installation, reverse removal procedure. Apply gasoline to "O" ring on fuel line before
installing into fuel delivery pipe. Refill cooling system. Adjust all control cables.
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2000 Mitsubishi Mirage DE
1999-2000 ENGINES 1.5L & 1.8L 4-Cylinder
Removal
Front cover contains oil pump and oil filter mount. See OIL PUMP & FRONT COVER under ENGINE
OILING. Support engine using a floor jack and wooden block. Remove front engine mount and bracket.
Remove all drive belts. Remove crankshaft pulley. Remove timing belt. See TIMING BELT. Remove
crankshaft front oil seal.
Installation
To install, reverse removal procedure. Coat NEW oil seal lip with oil. On 1.5L engines, install front seal
using Seal Guide (MD998305) and Seal Driver (MD998304). On 1.8L engines, install front seal using Seal
Installer Set (MD998717). On all engines, tighten all nuts and bolts to specification. See TORQUE
SPECIFICATIONS.
TIMING BELT
Removal (1.5L)
1. Remove all drive belts. Remove water pump pulley. Using a floor jack and wooden block, support
engine. Remove front engine mount and bracket. Removing power steering pump and mounting
bracket. Leaving hoses attached, suspend power steering pump and bracket aside. Remove oil dipstick
tube. Remove upper timing belt cover. Rotate engine clockwise and align timing marks. See Fig. 1.
2. Remove crankshaft pulley. Remove lower timing belt cover. Loosen timing belt tensioner adjusting
bolt. Move tensioner inward toward water pump and temporarily tighten tensioner adjusting bolt.
Remove timing belt.
Inspection (1.5L)
Inspect belt teeth for cracks, damage or oil contamination. Inspect all sprockets for damage. Examine belt
tensioner for roughness when pulley is rotated. Replace components if defective.
Installation (1.5L)
1. Install timing belt around crankshaft sprocket first, then camshaft sprocket, and then tensioner pulley,
ensuring there is no slack on tension side of timing belt. Apply counterclockwise force to camshaft
sprocket to ensure timing belt is fully tensioned. Ensure all timing marks are aligned.
2. Loosen tensioner adjusting bolt to apply tension to timing belt. Rotate crankshaft clockwise 2
revolutions and ensure all timing marks are aligned. See Fig. 1. Install timing belt covers. Install oil
dipstick tube. Install crankshaft pulley.
3. Install front engine mount with "F" arrow pointing up. See Fig. 5. To complete installation, reverse
removal procedure. Tighten all bolts and nuts to specification. See TORQUE SPECIFICATIONS.
Removal (1.8L)
1. Remove all drive belts. Remove water pump pulley. Using a floor jack and wooden block, support
engine. Remove front engine mount and bracket. Remove generator adjusting bracket. Removing
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2000 Mitsubishi Mirage DE
1999-2000 ENGINES 1.5L & 1.8L 4-Cylinder
power steering pump and mounting bracket. Leaving hoses attached, suspend power steering pump
and bracket aside.
2. Rotate crankshaft clockwise (as viewed from timing belt end of engine) until cylinder No. 1 is at TDC
of compression stroke, and timing marks are aligned. See Fig. 2. Remove crankshaft pulley. Remove
crankshaft flange. Remove timing belt covers.
3. Loosen timing belt tensioner adjusting bolt. Using a screwdriver, move tensioner away from timing
belt. Tighten bolt to secure tensioner. Remove timing belt.
Inspection (1.8L)
Check belt teeth for cracks, damage and oil contamination. Inspect all sprockets for damage. Check belt
tensioner for roughness in tensioner rotation. Replace components if damaged.
Installation (1.8L)
1. Align timing marks. Install timing belt around crankshaft sprocket first, then water pump, then
camshaft sprocket, and tensioner pulley last. Loosen timing belt tensioner to apply spring pressure to
timing belt. Ensure all timing marks are aligned.
2. Tighten timing belt tensioner bolt. Apply counterclockwise force to camshaft sprocket and ensure
there is no slack in timing belt. Rotate crankshaft clockwise (as viewed from timing belt end of
engine), 2 complete revolutions, ensuring timing marks are still aligned.
3. Install crankshaft flange. See Fig. 7. To complete installation, reverse removal procedure. Tighten all
nuts and bolts to specification. See TORQUE SPECIFICATIONS.
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2000 Mitsubishi Mirage DE
1999-2000 ENGINES 1.5L & 1.8L 4-Cylinder
Removal
Remove breather and PCV hoses. Remove rocker arm cover and gasket. Install Lash Adjuster Holders
(MD998443) on rocker arms to secure lash adjusters during removal and installation. Loosen rocker arm
shaft retaining bolts evenly, and in small increments. Remove rocker shaft assemblies.
Inspection
Disassemble rocker arm components. Keep parts in order for reassembly. Inspect components for wear and
damage. See VALVE TRAIN under OVERHAUL. Clean valve lash adjusters in diesel fuel. Submerge
valve lash adjusters in diesel fuel, and using a wire.020" (.5 mm) in diameter, gently push steel ball plunger
down 5-10 times. After cleaning, allow valve lash adjusters to remain in clean diesel fuel until installation.
Assemble rocker arm components in original locations. Install lash adjusters onto rocker arms, without
spilling diesel fuel from adjusters. Install lash adjuster holders.
Installation
Install rocker arm assembly with notched side of rocker arm shaft toward timing belt. See Fig. 8 or Fig. 9 .
Ensure rocker arms are against rocker arm shaft mounting bosses before tightening. Tighten rocker arm
assembly retaining bolts in 2-3 steps, and to specification. See TORQUE SPECIFICATIONS. Remove
lash adjuster holders. To complete installation, reverse removal procedure.
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2000 Mitsubishi Mirage DE
1999-2000 ENGINES 1.5L & 1.8L 4-Cylinder
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2000 Mitsubishi Mirage DE
1999-2000 ENGINES 1.5L & 1.8L 4-Cylinder
CAMSHAFTS
Removal (1.5L)
1. Remove air cleaner. Remove spark plug wires and distributor cap. Remove distributor. Remove PCV
and breather hoses from rocker arm cover. Remove rocker arm cover. Remove timing belt. See
TIMING BELT. Using End Yoke Holder (MB990767) to hold camshaft, remove camshaft sprocket.
2. Remove camshaft oil seal. Remove rocker arms shaft assemblies. See ROCKER ARM & VALVE
LASH ADJUSTER. Remove camshaft from cylinder head.
Inspection (1.5L)
Measure camshaft journal diameter and lobe height. See CAMSHAFT table under ENGINE
SPECIFICATIONS. Replace camshaft if not within specification. Inspect rocker arms and shafts for wear or
damage. Inspect all contact surfaces for wear or damage.
Installation (1.5L)
Coat camshaft journals and lobes with oil and install camshaft. Coat camshaft seal lip with oil. Using Seal
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2000 Mitsubishi Mirage DE
1999-2000 ENGINES 1.5L & 1.8L 4-Cylinder
Driver (MD998713), install oil seal into cylinder head. Install rocker arm shaft assemblies. See ROCKER
ARM & VALVE LASH ADJUSTER. To complete installation, reverse removal procedure. Tighten all
bolts and nuts to specification. See TORQUE SPECIFICATIONS.
Removal (1.8L)
1. Remove air cleaner. Remove spark plug wires and distributor cap. Remove distributor. Remove PCV
and breather hoses from rocker arm cover. Remove rocker arm cover. Remove upper timing belt
cover. Rotate crankshaft clockwise (as viewed from timing belt end of engine) until cylinder No. 1 is
at TDC of compression stroke.
2. Ensure all timing marks are aligned. See Fig. 2. Remove timing belt. See TIMING BELT. Using End
Yoke Holder (MB990767) to hold camshaft, remove camshaft sprocket. Remove oil seal. Remove
camshaft position sensor support and sensing cylinder.
3. Remove spark plug guide oil seals. Install Lash Adjuster Holders (MD998443) on rocker arms to
secure lash adjusters during removal and installation. Loosen rocker arm shaft retaining bolts evenly,
and in small increments. Remove rocker arm assemblies. Remove camshaft.
Inspection (1.8L)
1. Inspect rocker arms and shafts for wear and damage. Check distributor drive gear for tooth damage
and wear. Replace components as necessary.
2. Check camshaft journal diameter and lobe height. Replace camshaft if journal diameter and lobe
height are not within specification. See CAMSHAFT table under ENGINE SPECIFICATIONS.
Installation (1.8L)
1. Coat camshaft lobes and camshaft bearing journals with oil. Install camshaft into cylinder head.
Tighten camshaft bearing cap bolts to specification. See TORQUE SPECIFICATIONS. Coat lip of
NEW camshaft oil seal with oil. Install seal into cylinder head using Seal Driver (MD998713).
2. Reassemble rocker arm assemblies, ensuring rocker arms are installed in original locations. Install
lash adjuster holders. Install rocker arm assemblies. Remove lash adjuster holders. To complete
installation, reverse removal procedure. Tighten all nuts and bolts to specification. See TORQUE
SPECIFICATIONS.
Removal
Remove transaxle. For A/T, see TRANSMISSION REMOVAL & INSTALLATION article in
TRANSMISSION SERVICING. For M/T, see appropriate article in CLUTCHES. Remove flywheel (M/T)
or drive plate (A/T). DO NOT remove the flywheel bolt shown. See Fig. 3. If bolt is removed, flywheel will
become out of balance and damaged. Remove crankshaft bushing. Remove rear crankshaft oil seal.
Installation
Coat NEW seal lip with oil. Install seal. On 1.5L engines, use Seal Driver (MD998011). On 1.8L engines,
use Seal Driver (MD998776) and Handle (MD990938). To complete installation, reverse removal
procedure. Tighten all nuts and bolts to specification. See TORQUE SPECIFICATIONS.
WATER PUMP
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2000 Mitsubishi Mirage DE
1999-2000 ENGINES 1.5L & 1.8L 4-Cylinder
Removal
Drain cooling system. Disconnect battery. Remove necessary coolant hoses. Remove timing belt. See
TIMING BELT. On 1.5L engines, remove generator adjusting bracket. On 1.8L engines, remove rear
timing belt cover. On all engines, remove water pump mounting bolts, noting bolt lengths and locations.
Remove water pump.
Installation
Apply an even bead of silicone sealant to water pump gasket mating surface. Install water pump. Be sure to
install bolts into original locations. To complete installation, reverse removal procedure. Tighten all nuts and
bolts to specification. See TORQUE SPECIFICATIONS. Refill cooling system.
OIL PAN
Raise and support vehicle. Drain engine oil. Remove oil dipstick tube. Disconnect exhaust pipe from
manifold. Remove transaxle brace and bell housing cover. Remove oil pan retaining bolts. Using Oil Pan
Remover (MD998727), separate oil pan from cylinder block. Remove oil pan. To install, reverse removal
procedure. Apply an even bead of silicone sealant to oil pan sealing surface, inside of bolt holes. Install oil
pan. Tighten bolts to specification. See TORQUE SPECIFICATIONS.
OVERHAUL
CYLINDER HEAD
Cylinder Head
Measure cylinder head warpage. Resurface cylinder head if warpage exceeds specification. See
CYLINDER HEAD table under ENGINE SPECIFICATIONS.
Valve Springs
Measure valve spring free length and out-of-square dimensions. Replace valve springs if not within
specification. See VALVES & VALVE SPRINGS table under ENGINE SPECIFICATIONS. Install all
valve springs with painted end of valve spring toward rocker arm.
Install NEW valve stem seals, using Valve Seal Installer (MD998760 for 1.5L or MD998774 for 1.8L).
CAUTION: DO NOT install valve guide with same diameter valve guide removed.
Valve Guides
1. Measure valve stem diameter. Replace valve if stem diameter is not within specification. Measure
valve stem oil clearance. See CYLINDER HEAD and VALVES & VALVE SPRINGS tables under
ENGINE SPECIFICATIONS.
2. If clearance exceeds service limit, valve guide can be replaced with an oversized valve guide. See
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2000 Mitsubishi Mirage DE
1999-2000 ENGINES 1.5L & 1.8L 4-Cylinder
NOTE: Intake valve guides are shorter than exhaust valve guides.
4. Using a press, install NEW valve guide into cylinder head from top side of head. Install valve guide to
proper height. Measure oil clearance of NEW valve guides. Ream valve guide if necessary. Re-face
valves and seats. See OVERSIZE VALVE GUIDE SPECIFICATIONS (1.5L) or OVERSIZE
VALVE GUIDE SPECIFICATIONS (1.8L) table. See CYLINDER HEAD table under ENGINE
SPECIFICATIONS.
Valve Seats
1. To remove valve seats, cut valve seat from the inside to reduce wall thickness. Remove valve seat.
Re-bore valve seat hole to designated dimension. See Fig. 10. See OVERSIZED VALVE SEAT
SPECIFICATIONS table.
2. Cool NEW oversize valve seat in a freezer before pressing replacement seat into cylinder head. Press
NEW oversize valve seat into cylinder head. Ensure NEW valve seat bottoms in combustion chamber.
Cut valve seat to correct angle and seat width. See Fig. 10. See VALVES AND VALVE SPRINGS
table under ENGINE SPECIFICATIONS.
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2000 Mitsubishi Mirage DE
1999-2000 ENGINES 1.5L & 1.8L 4-Cylinder
Valves
Measure valve stem diameter. Measure valve head margin. Measure valve length. Replace valve if
measurements are not within specification. See VALVES & VALVE SPRINGS table under ENGINE
SPECIFICATIONS.
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2000 Mitsubishi Mirage DE
1999-2000 ENGINES 1.5L & 1.8L 4-Cylinder
31.830)
60 .024 (.60) 1.2638-1.2650 (32.100-
31.130)
Exhaust
30 .012 (.30) 1.1535-1.1543 (29.300-
29.320)
60 .024 (.60) 1.1654-1.1661 (29.600-
29.620)
VALVE TRAIN
1. Note location of all components for reassembly reference. Remove breather and PCV hoses from
rocker arm cover. Remove rocker arm cover. Install Lash Adjuster Holders (MD998443) on rocker
arms to secure lash adjusters during removal and installation. Loosen rocker arm shaft retaining bolts
evenly, and in small increments. Remove rocker arm shaft assemblies. Inspect components for
damage and wear.
2. To install components, reverse removal procedure. Install components into original locations. Install
rocker arm assembly with notched side of rocker arm shaft toward timing belt. See Fig. 8 or Fig. 9 .
3. Before installing lash adjusters, clean lash adjusters in diesel fuel. Submerge lash adjusters in clean
diesel fuel, and using a small wire, push steel ball plunger down 5-10 times to clean internal
components of lash adjusters. Install lash adjusters trying not to spill diesel fuel from adjusters. Install
lash adjuster holders.
4. Ensure rocker arms are against rocker arm shaft mounting bosses before tightening. Tighten rocker
arm assembly bolts to specification, and in several steps. See TORQUE SPECIFICATIONS.
Remove lash adjuster holders.
Mark piston and rod assembly with corresponding cylinder number before removal. Install piston and rod
assembly into cylinder block, with mark on top of piston pointing toward timing belt side of engine.
Fitting Pistons
1. Measure piston skirt diameter.08" (2 mm) above bottom of highest point on piston skirt, at a 90-
degree angle to piston pin. If piston diameter is not within specification, replace piston. See
PISTONS, PINS & RINGS table under ENGINE SPECIFICATIONS.
2. Measure cylinder bore diameter in 3 places:47" (12 mm) from top of bore.47" (12 mm) from bottom
of bore, and near center of bore. If cylinder diameter or taper is not within specification, re-bore
cylinder block. See CYLINDER BLOCK table under ENGINE SPECIFICATIONS.
3. If clearance between piston and cylinder bore is not within specification, replace piston and/or
machine cylinder bore. See PISTONS, PINS & RINGS table under ENGINE SPECIFICATIONS.
4. Two different oversize pistons are available.20" (.50 mm) and.40" (1.0 mm) over. Size mark is
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2000 Mitsubishi Mirage DE
1999-2000 ENGINES 1.5L & 1.8L 4-Cylinder
Piston Rings
1. Using inverted piston, push NEW piston ring to bottom of cylinder bore. Using feeler gauge, measure
piston ring end gap. Repeat for each ring. If end gap is not within specification, replace piston ring.
See PISTONS, PINS & RINGS table under ENGINE SPECIFICATIONS.
2. Clean piston ring grooves thoroughly. Install piston rings with identification mark on ring facing
toward top of piston. DO NOT use ring expander to install oil ring side rails. Measure piston ring side
clearance between ring and ring land.
3. If ring lands are excessively worn, replace piston. See PISTONS, PINS & RINGS table under
ENGINE SPECIFICATIONS. Stagger piston ring end gaps properly on piston before installing. See
Fig. 11.
4. If re-boring cylinder block, oversize ring sets are available in.20" (.50 mm) and 40" (1.00 mm) over.
Piston rings are marked numerically and with a color code on top side of ring indicating oversize size,
"50" (Blue) or "100" (Yellow).
Rod Bearings
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2000 Mitsubishi Mirage DE
1999-2000 ENGINES 1.5L & 1.8L 4-Cylinder
1. Using Plastigage, measure rod bearing oil clearance. On 1.5L engines, tighten bearing cap nuts to 12
ft. lbs. (17 N.m), and then an additional 1/4 turn. On 1.8L engines, tighten to 15 ft. lbs. (20 N.m), and
then an additional 1/4 turn.
2. If oil clearance is not within specification, install a NEW bearing set and measure oil clearance again.
If proper oil clearance cannot be obtained by using NEW bearings, replace crankshaft. See
CRANKSHAFT, MAIN & CONNECTING ROD BEARINGS and CONNECTING RODS tables
under ENGINE SPECIFICATIONS.
NOTE: Before installing connecting rod bearing caps, attempt to run nuts
down studs by hand. Replace stud if nut does not run down smoothly
for entire length.
NOTE: Rod bearing cap nuts use the plastic area tightening method. Replace
nut if plastic area on nut is damaged.
3. On 1.5L engines, when replacing rod bearings, crankshaft and/or connecting rods, select NEW rod
bearings according to color code identification marks on crankshaft and connecting rods. Using the 2
color codes, select bearings using hart provided. See Fig. 12. Rod bearings are marked with
corresponding color codes. See Fig. 13.
miércoles, 13 de enero de 2021 11:14:28 p.m. Page 22 © 2011 Mitchell Repair Information Company, LLC.
2000 Mitsubishi Mirage DE
1999-2000 ENGINES 1.5L & 1.8L 4-Cylinder
miércoles, 13 de enero de 2021 11:14:28 p.m. Page 23 © 2011 Mitchell Repair Information Company, LLC.
2000 Mitsubishi Mirage DE
1999-2000 ENGINES 1.5L & 1.8L 4-Cylinder
Fig. 13: Locating Rod Bearing Color Code (1.5L & 1.8L)
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA
4. On 1.8L engines, when replacing rod bearings, crankshaft and/or connecting rods, select NEW rod
bearings according to color code identification marks on crankshaft. Select NEW rod bearings using
crankshaft color code and chart provided. See Fig. 14. Rod bearings are marked with corresponding
color codes. See Fig. 13
miércoles, 13 de enero de 2021 11:14:28 p.m. Page 24 © 2011 Mitchell Repair Information Company, LLC.
2000 Mitsubishi Mirage DE
1999-2000 ENGINES 1.5L & 1.8L 4-Cylinder
1. On 1.8L engines, mark main bearing cap location before removal. On all engines, measure main
bearing oil clearance using Plastigage. Measure main bearing journal diameters. Measure journal taper
and out-of-round. Measure crankshaft end play. See CRANKSHAFT, MAIN & CONNECTING
miércoles, 13 de enero de 2021 11:14:28 p.m. Page 25 © 2011 Mitchell Repair Information Company, LLC.
2000 Mitsubishi Mirage DE
1999-2000 ENGINES 1.5L & 1.8L 4-Cylinder
miércoles, 13 de enero de 2021 11:14:28 p.m. Page 26 © 2011 Mitchell Repair Information Company, LLC.
2000 Mitsubishi Mirage DE
1999-2000 ENGINES 1.5L & 1.8L 4-Cylinder
miércoles, 13 de enero de 2021 11:14:28 p.m. Page 27 © 2011 Mitchell Repair Information Company, LLC.
2000 Mitsubishi Mirage DE
1999-2000 ENGINES 1.5L & 1.8L 4-Cylinder
miércoles, 13 de enero de 2021 11:14:28 p.m. Page 28 © 2011 Mitchell Repair Information Company, LLC.
2000 Mitsubishi Mirage DE
1999-2000 ENGINES 1.5L & 1.8L 4-Cylinder
Thrust Bearing
Replace thrust bearing if crankshaft end play is not within specification. See CRANKSHAFT, MAIN &
CONNECTING ROD BEARINGS table under ENGINE SPECIFICATIONS. Thrust bearings are located
on No. 3 main bearing journal. On 1.5L engines, replace main bearings if end play is not within
specification. On 1.8L engines, replace thrust plate if end play is not within specification.
Cylinder Block
1. Measure cylinder block deck surface for warpage. See CYLINDER BLOCK table under ENGINE
SPECIFICATIONS. If warpage exceeds specification, machine surface within limits, or replace
cylinder block. DO NOT remove more than a combined total of.008" (0.20 mm) material from
cylinder block and cylinder head mating surfaces.
2. Measure cylinder bore diameter in 3 places:47" (12 mm) from top of bore.47" (12 mm) from bottom
of bore, and near center of bore. If cylinder bore diameter or taper is not within specification, re-bore
cylinders and install oversize pistons. See CYLINDER BLOCK table under ENGINE
SPECIFICATIONS.
3. When re-boring cylinder block, to prevent distortion caused by increased heat during boring, bore
cylinders in the following order: No. 2, No. 4, No. 1 and No. 3.
NOTE: When re-boring cylinders, finish all 4 cylinders to the same oversize.
DO NOT bore only one cylinder to an oversize dimension.
ENGINE OILING
ENGINE LUBRICATION SYSTEM
Both engines use a crankshaft-driven oil pump located in front cover. The pressure relief valve, also located
in front cover, is not adjustable. See OIL PUMP & FRONT COVER.
Crankcase Capacity
On 1.5L engines, crankcase capacity is 3.5 qts. (3.3L); on 1.8L engines, capacity is 4.0 qts. (3.8L).
Capacities listed include oil filter change.
Oil Pressure
Removal
Remove timing belt. See TIMING BELT under REMOVAL & INSTALLATION. Remove oil filter, oil
pan and oil screen. Remove crankshaft pulley and sprocket. Remove front cover and oil pump assembly.
miércoles, 13 de enero de 2021 11:14:28 p.m. Page 29 © 2011 Mitchell Repair Information Company, LLC.
2000 Mitsubishi Mirage DE
1999-2000 ENGINES 1.5L & 1.8L 4-Cylinder
1. Remove gear cover. Using a felt pen, mark direction of gears for reassembly reference.
2. Measure clearance between outer gear and cover. Measure clearance between inner gear and outer
gear.
3. Place straightedge across front cover housing and measure gear end play clearance between each gear
and straightedge.
4. Inspect pressure relief valve for freedom of movement in bore. Replace components if not within
specifications. See OIL PUMP SPECIFICATIONS table. Inspect oil pan for damage. Inspect oil
screen for clogging.
1. Lubricate all components with engine oil. Assemble all components into housing in original locations.
2. Apply a bead of silicone sealant to gasket surface of front cover. Install front cover bolts in
appropriate locations and tighten to specification. See TORQUE SPECIFICATIONS.
3. Coat seal lip and outer surface of Seal Guide (MD998305) with clean engine oil. Install seal guide
over end of crankshaft. Slide seal over seal guide. Using Seal Driver (MD998304), install front seal
into front cover. To complete installation, reverse removal procedure.
TORQUE SPECIFICATIONS
1.5L
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2000 Mitsubishi Mirage DE
1999-2000 ENGINES 1.5L & 1.8L 4-Cylinder
Step 1 36 (49)
Step 2 Fully Loosen
Step 3 14 (19)
Step 4 Additional 1/4 turn
Step 5 Additional 1/4 turn
Drive Plate- 94-101 (127-137)
To-
Crankshaft
Bolt (A/T)
Engine 26 (35)
Support
Bracket
Exhaust 13 (18)
Manifold-
To-Engine
Bolt
Flywheel- 94-101 (127-137)
To-
Crankshaft
Bolt (M/T)
Intake 13 (18)
Manifold
Bolt
Intake 15 (21)
Manifold
Brace Bolt
Main 38 (51)
Bearing
Cap Bolt
Oil Pressure 13 (18)
Switch
Oil Pump 32 (44)
Relief
Valve Plug
Oil Screen 13 (18)
Bolt
Rocker 23 (31)
Arm Shaft
Bolt
Throttle 13 (18)
Body-To-
Intake
Manifold
Bolt
Timing Belt 17 (23)
Tensioner
Bolt
INCH Lbs. (N.m)
Bellhousing 80 (9)
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2000 Mitsubishi Mirage DE
1999-2000 ENGINES 1.5L & 1.8L 4-Cylinder
Cover Bolt
Front Cover 115 (13)
Bolt
Fuel Rail 97 (11)
Bolt
Oil Pan 62 (7)
Bolt
Oil Pump 89 (10)
Internal
Cover Bolt
Rocker 30 (3.4)
Cover Bolt
Timing Belt 97 (11)
Cover Bolt
Water 80 (9)
Pump
Pulley Bolt
(1) First tighten to 13 ft. lbs. (17 N.m),
then tighten nut an additional 1/4
turn.
(2) Tighten bolts in sequence. See Fig.
6
.
1.8L
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2000 Mitsubishi Mirage DE
1999-2000 ENGINES 1.5L & 1.8L 4-Cylinder
Intake 15 (20)
Manifold Bolt
Main Bearing (3)
Cap Bolt
Oil Pick-Up 14 (19)
Tube Nut
Oil Pump (4)
Internal Cover
Bolt
Rocker Arm 23 (31)
Shaft Bolt
Throttle Body 14 (19)
Bolt
Timing Belt 18 (24)
Tensioner Bolt
Water Pump 18 (24)
Bolt
INCH Lbs. (N.m)
Bellhousing 80 (9)
Cover Bolt
Front Cover 106 (12)
Bolt
Fuel Rail Bolt 106 (12)
Oil Pan 62 (7)
Bolt/Nut
Rocker Arm 80 (9)
Adjusting Nut
Rocker Arm 30 (3.4)
Cover Bolt
Timing Belt 97 (11)
Cover Bolt
(1) First tighten nut to 15 ft. lbs. (20 Nm),
then tighten nut an additional 1/4 turn.
(2) Tighten bolts in sequence. See Fig. 6.
ENGINE SPECIFICATIONS
GENERAL SPECIFICATIONS
GENERAL SPECIFICATIONS
Application Specification
1.5L
Displacement 86.6 Cu. In. (1.5L)
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2000 Mitsubishi Mirage DE
1999-2000 ENGINES 1.5L & 1.8L 4-Cylinder
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2000 Mitsubishi Mirage DE
1999-2000 ENGINES 1.5L & 1.8L 4-Cylinder
1.8L
Crankshaft End Play
Standard .002-.010 (.05-.25)
Service .016 (.04)
Limit
Main Bearings
Journal 1.9685 (50.00)
Diameter
Journal .0006 (.015)
Out-Of-
Round
Journal .0002 (.005)
Taper
Oil Clearance
Standard .0008-.0016 (.020-.040)
Service .004 (.10)
Limit
Connecting Rod Bearings
Journal 1.771 (45.00)
Diameter
Journal .0006 (.015)
Out-Of-
Round
Journal .0002 (.005)
Taper
Oil Clearance
Standard .0008-.0016 (.020-.040)
Service .004 (.10)
Limit
CONNECTING RODS
Application In. (mm)
Maximum (1) .002 (.05)
Bend
Maximum (1).0039 (.10)
Twist
Side Play
Standard .0039-.0098 (.10-.25)
Service .016 (.40)
Limit
(1) Per 3.937" (100 mm) of rod length.
miércoles, 13 de enero de 2021 11:14:29 p.m. Page 35 © 2011 Mitchell Repair Information Company, LLC.
2000 Mitsubishi Mirage DE
1999-2000 ENGINES 1.5L & 1.8L 4-Cylinder
Rings
No. 1
End Gap
Standard .0098-.0157 (.250-.400)
Service .031 (.80)
Limit
Side Clearance
Standard .0012-.0028 (.030-.070)
Service .004 (.10)
Limit
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2000 Mitsubishi Mirage DE
1999-2000 ENGINES 1.5L & 1.8L 4-Cylinder
No. 2
End Gap
Standard .0157-.0217 (.400-.550)
Service .031 (.80)
Limit
Oil Ring
Standard .0007-.0024 (.020-.060)
Service .004 (.10)
Limit
Oil Ring Side .0007-.0024 (.200-.600)
Rail
(1) Diameter is measured at specified location and at 90-degree angle to piston
pin. See CYLINDER BLOCK ASSEMBLY under OVERHAUL.
(2) Pins are installed using a hydraulic press, Base (MIT310134) and Press Pin
(MIT48143).
CYLINDER BLOCK
Application In. (mm)
1.5L
Cylinder Bore
Standard 2.9724 (75.500)
Diameter
Maximum .0004 (.010)
Taper
Maximum .0004 (.010)
Out-Of-
Round
Minimum (1) 10.078 (256.00)
Deck Height
Maximum (1).008 (.20)
Deck
Warpage
1.8L
Cylinder Bore
Standard 3.1889 (81.000)
Diameter
Maximum .0004 (.010)
Taper
Maximum .0004 (.010)
Out-Of-
Round
Deck Height (1) 10.373 (263.50)
Maximum (1).004 (.10)
Deck
Warpage
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2000 Mitsubishi Mirage DE
1999-2000 ENGINES 1.5L & 1.8L 4-Cylinder
miércoles, 13 de enero de 2021 11:14:29 p.m. Page 38 © 2011 Mitchell Repair Information Company, LLC.
2000 Mitsubishi Mirage DE
1999-2000 ENGINES 1.5L & 1.8L 4-Cylinder
CYLINDER HEAD
Application Specification
1.5L
Cylinder Head 4.720-4.728" (119.90-120.10 mm)
Height (New)
Maximum (1).003" (.008 mm)
Warpage
Valve Seats
Intake Valve
Seat Angle 45-45.5°
Seat Width .035-.051" (.90-1.30 mm)
Exhaust Valve
Seat Angle 45-45.5°
Seat Width .035-.051" (.90-1.30 mm)
Valve Guides
Valve Guide .669" (17.00 mm)
Installed
Height
Intake Valve
Valve Stem-To-Guide Oil Clearance
Standard .0008-.0020" (.020-.050 mm)
Service .004" (.10 mm)
Limit
Exhaust Valve
Valve Stem-To-Guide Oil Clearance
Standard .0020-.0035" (.050-.090 mm)
miércoles, 13 de enero de 2021 11:14:29 p.m. Page 39 © 2011 Mitchell Repair Information Company, LLC.
2000 Mitsubishi Mirage DE
1999-2000 ENGINES 1.5L & 1.8L 4-Cylinder
CAMSHAFT SPECIFICATIONS
CAMSHAFT
Application In. (mm)
1.5L
End Play (1)
Journal (1)
Diameter
Lobe Height
Intake (Primary & Secondary)
Standard 1.527 (38.78)
Service 1.507 (38.28)
Limit
Exhaust
Standard 1.539 (39.10)
Service 1.52 (38.6)
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2000 Mitsubishi Mirage DE
1999-2000 ENGINES 1.5L & 1.8L 4-Cylinder
Limit
Oil Clearance
Standard (1)
Service (1)
Limit
1.8L
End Play (1)
Journal (1)
Diameter
Lobe Height
Standard 1.462 (37.15)
(Intake &
Exhaust)
Service 1.442 (36.65)
Limit
(Intake &
Exhaust)
Oil Clearance (1)
miércoles, 13 de enero de 2021 11:14:29 p.m. Page 41 © 2011 Mitchell Repair Information Company, LLC.