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Industrial Diesel Generator Set - 50 HZ: General Specifications KOHLER SDMO Premium Quality

This document provides specifications for an industrial diesel generator set model J33 from KOHLER SDMO that operates at 50Hz. The generator set has a standby rating of 33kVA and 26.4kWe and a prime rating of 30kVA and 24kWe. It is powered by a 3-cylinder JOHN DEERE engine with a displacement of 2.91 liters. The generator set has a compact footprint of 1700mm in length, 896mm in width, and 1181mm in height.

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0% found this document useful (0 votes)
352 views

Industrial Diesel Generator Set - 50 HZ: General Specifications KOHLER SDMO Premium Quality

This document provides specifications for an industrial diesel generator set model J33 from KOHLER SDMO that operates at 50Hz. The generator set has a standby rating of 33kVA and 26.4kWe and a prime rating of 30kVA and 24kWe. It is powered by a 3-cylinder JOHN DEERE engine with a displacement of 2.91 liters. The generator set has a compact footprint of 1700mm in length, 896mm in width, and 1181mm in height.

Uploaded by

FOXX AHM
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Industrial Diesel Generator Set – J33

50 Hz

RATINGS 400 V - 50 Hz
Standby kVA 33
kWe 26,40
Prime kVA 30
kWe 24

Benefits & features GENERAL SPECIFICATIONS

KOHLER SDMO premium quality Engine brand JOHN DEERE


 Design offices using the latest technical innovations Alternator commercial brand KOHLER
 Modern fully certified factories Voltage (V) 400/230
 A cutting edge laboratory Standard Control Panel APM303
 The generating set, its components and a wide range of options
Optional control panel APM403
have been fully developed, prototype tested, factory built, and
production tested Consumption @ 100% load ESP (L/h) 9
KOHLER SDMO premium performances Consumption @ 100% load PRP (L/h) 8
 Optimized and certified sound levels Type of Cooling Mechanical driven fan
 Reliable power, even in extreme conditions
Performance class G3
 Optimized fuel consumption
 Compact footprint
 Best quality of electricity, high starting and loading capacity, GENERATOR SETS RATINGS
according to ISO8528-5
 Robust base frames and high-quality enclosures
 Protection of installations and people
 Approved in line with the most stringent standards Standby Rating Prime Rating
Engines Voltage PH Hz kWe kVA Amps kWe kVA
 Premium level engines, in-house or from strong partners 415/240 3 50 26,40 33 46 24 30
 High power density, small footprint
J33 400/230 3 50 26,40 33 48 24 30
 Low temperature starting capability 380/220 3 50 26,40 33 50 24 30
 Long maintenance interval DIMENSIONS COMPACT VERSION
Alternator
Length (mm) 1700
 Provide industry leading motor starting capability
 Made in Europe Width (mm) 896
 Built with a class H insulation and IP23 Height (mm) 1181
Cooling
Tank capacity (L) 100
 A flexible solution using an electrical driven radiator fan
 Designed or optimized by KOHLER-SDMO Dry weight (kg) 629
 High temperature and altitude product capacity available DIMENSIONS SOUNDPROOFED VERSION M137
Base frame and enclosure
Type soundproofing M137
 High quality steel with enhanced corrosion resistance
Length (mm) 2100
 Highly durable QUALICOAT-certified epoxy paint
 Minimum 1000 hours of resistance to salt spray in accordance Width (mm) 938
with ISO12944 Height (mm) 1285
 Ergonomic access to allow easy maintenance and
connection of the generator Tank capacity (L) 100
 Robust design optimized for transportation Dry weight (kg) 817
Acoustic pressure level @1m in dB(A) 50Hz
74
(75% PRP)
Acoustic pressure level @7m in dB(A) 50Hz
62
(75% PRP)

Reference Conditions: 25°C Air Inlet Temperature, 40°C Fuel Inlet Temperature, 100 kPa Barometric Pressure; 10.7 g/kg of dry air Humidity. Intake Restriction
set to maximum allowable limit for clean filter; Exhaust Back pressure set to maximum allowable limit.
Data was taken from a single engine test according to the test methods, fuel specification and reference conditions stated above and is subjected to
instrumentation and engine-to-engine variability. Test conducted with alternate test methods, instrumentation, fuel or reference conditions can yield
different results. Data and specifications subject to change without notice.
Industrial Diesel Generator Set – J33
50 Hz

Engine

General Lubrication System


Engine brand JOHN DEERE Oil system capacity including filters (l) 6
Engine ref. 3029DSG20 * Min. oil pressure (bar) 1
Air inlet system Atmo Max. oil pressure (bar) 5
Cylinders configuration L Oil sump capacity (l) 5,30
Number of cylinders 3 Oil consumption 100% ESP 50Hz (l/h) 0,0220
Displacement (l) 2,91 Air Intake system
Bore (mm) * Stroke (mm) 106 * 110 Max. intake restriction (mm H2O) 300
Compression ratio 17.2 : 1 Intake air flow (l/s) 32
Speed (RPM) 1500 Exhaust system
Maximum stand-by power at rated RPM (kW) 31 PRP ESP
Frequency regulation, steady state (%) +/- 2.5% Heat rejection to exhaust (kW) 31
Injection Type Direct Exhaust gas temperature (°C) 555
Governor type Mechanical Exhaust gas flow (L/s) 87
Air cleaner type, models Dry Max. exhaust back pressure (mm H2O) 750
Fuel system Cooling system
Maximum fuel pump flow (l/h) 56 Radiator & Engine capacity (l) 16,10
Max head on fuel return line (m) 1 Fan power 50Hz (kW) 0,70
Consumption with cooling system Fan air flow w/o restriction (m3/s) 1,74
Consumption @ 100% load ESP (l/h) 8,60 Available restriction on air flow (mm H2O) 20
Consumption @ 100% PRP load (l/h) 7,50 Type of coolant Glycol-Ethylene
Consumption @ 75% PRP load (l/h) 5,50 Radiated heat to ambiant (kW) 6
Consumption @ 50% PRP load (l/h) 4 Heat rejection to coolant HT (kW) 18
Outlet coolant temperature (°C) 93
Emissions 1165 Max coolant temperature, Shutdown (°C) 105
Emission PM (mg/Nm3) 5% O2 74 Thermostat begin of opening HT (°C) 82
Emission CO (mg/Nm3) 5% O2 1165 Thermostat end of opening HT (°C) 94
Emission NOx (mg/Nm3) 5% O2 5245
Emission HC (mg/Nm3) 5% O2 30

* Engine reference may be partially modified depending on genset application, options selected by the customer and lead time required.

Reference Conditions: 25°C Air Inlet Temperature, 40°C Fuel Inlet Temperature, 100 kPa Barometric Pressure; 10.7 g/kg of dry air Humidity. Intake Restriction
set to maximum allowable limit for clean filter; Exhaust Back pressure set to maximum allowable limit.
Data was taken from a single engine test according to the test methods, fuel specification and reference conditions stated above and is subjected to
instrumentation and engine-to-engine variability. Test conducted with alternate test methods, instrumentation, fuel or reference conditions can yield
different results. Data and specifications subject to change without notice.
Industrial Diesel Generator Set – J33
50 Hz

Alternator Specifications Alternator Standard Features


Alternator commercial brand KOHLER - All models are brushless, rotating-field alternators
Alternator ref. KH00462T
- NEMA MG1, IEEE, and ANSI standards compliance for
Number of pole 4
temperature rise and motor starting
Number of bearing Single Bearing
Technology Brushless
- The AVR voltage regulator provides superior short
circuit capability
Indication of protection IP23
Insulation class H - Self-ventilated and dip proof construction
Number of wires 06 - Superior voltage waveform
Capacity for maintaining short
Yes
circuit at 3 ln for 10 s Note: See Alternator Data Sheets for alternator application data
AVR Regulation Yes and ratings, efficiency curves, voltage dip with motor starting
curves, and short circuit decrement curves.
Coupling Direct
Application data
Overspeed (rpm) 2250
Power factor (Cos Phi) 0,80
Voltage regulation at established
0,50
rating (+/- %)
Wave form : NEMA=TIF <50
Wave form : CEI=FHT <2
Total Harmonic Distortion in no-load
<3.5
DHT (%)
Total Harmonic Distortion, on linear
<5
load DHT (%)
Recovery time (Delta U = 20%
500
transcient) (ms)
Performance datas
Continuous Nominal Rating 40°C
32
(kVA)
Unbalanced load acceptance ratio
100
(%)
Peak motor starting (kVA) based on x% voltage dip power factor at 0.3

Reference Conditions: 25°C Air Inlet Temperature, 40°C Fuel Inlet Temperature, 100 kPa Barometric Pressure; 10.7 g/kg of dry air Humidity. Intake Restriction
set to maximum allowable limit for clean filter; Exhaust Back pressure set to maximum allowable limit.
Data was taken from a single engine test according to the test methods, fuel specification and reference conditions stated above and is subjected to
instrumentation and engine-to-engine variability. Test conducted with alternate test methods, instrumentation, fuel or reference conditions can yield
different results. Data and specifications subject to change without notice.
Industrial Diesel Generator Set – J33
50 Hz

Dimensions compact version

Length (mm) * Width (mm) * Height (mm) 1700 * 896 * 1181


Dry weight (kg) 629
Tank capacity (L) 100

Dimensions soundproofed version


M137

Length (mm) * Width (mm) * Height (mm) 2100 * 938 * 1285


Dry weight (kg) 817
Tank capacity (L) 100
Acoustic pressure level @1m in dB(A) 50Hz (75% PRP) 74
Sound power level guaranteed (Lwa) 50Hz (75% PRP) 91
Acoustic pressure level @7m in dB(A) 50Hz (75% PRP) 62

Dimensions DW compact version

Length (mm) * Width (mm) * Height (mm) 2074 * 932 * 1382


Dry weight (kg) 837
Tank capacity (L) 240

Dimensions DW soundproofed version


M137-DW

Length (mm) * Width (mm) * Height (mm) 2100 * 938 * 1486


Dry weight (kg) 1025
Tank capacity (L) 240
Acoustic pressure level @1m in dB(A) 50Hz (75% PRP) 74
Sound power level guaranteed (Lwa) 50Hz (75% PRP) 91
Acoustic pressure level @7m in dB(A) 50Hz (75% PRP) 62

Dimensions DW 48h soundproofed version


M137-DW48

Length (mm) * Width (mm) * Height (mm) 2100 * 938 * 1540


Dry weight (kg) 1037
Tank capacity (L) 470
Acoustic pressure level @1m in dB(A) 50Hz (75% PRP) 74
Sound power level guaranteed (Lwa) 50Hz (75% PRP) 91
Acoustic pressure level @7m in dB(A) 50Hz (75% PRP) 62

Reference Conditions: 25°C Air Inlet Temperature, 40°C Fuel Inlet Temperature, 100 kPa Barometric Pressure; 10.7 g/kg of dry air Humidity. Intake Restriction
set to maximum allowable limit for clean filter; Exhaust Back pressure set to maximum allowable limit.
Data was taken from a single engine test according to the test methods, fuel specification and reference conditions stated above and is subjected to
instrumentation and engine-to-engine variability. Test conducted with alternate test methods, instrumentation, fuel or reference conditions can yield
different results. Data and specifications subject to change without notice.
Industrial Diesel Generator Set – J33
50 Hz

The APM303 is a versatile unit which can be operated in manual or automatic


APM303 mode. It offers the following features:
- Measurements: phase-to-neutral and phase-to-phase voltages, fuel
level (In option : active power currents, effective power, power factors,
Kw/h energy meter, oil pressure and coolant temperature levels)
- Supervision: Modbus RTU communication on RS485
- Reports: (In option : 2 configurable reports)
- Safety features: Overspeed, oil pressure, coolant temperatures,
minimum and maximum voltage, minimum and maximum frequency
(Maximum active power P<66kVA)
- Traceability: Stack of 12 stored events
For further information, please refer to the data sheet for the APM303

BASIC GENERATING SET AND POWER PLANT CONTROL


The APM403 is a versatile control unit which allows operation in manual or
APM403 automatic mode
- Measurements : voltage and current
- kW/kWh/kVA power meters
- Standard specifications: Voltmeter, Frequency meter.
- Optional : Battery ammeter.
- J1939 CAN ECU engine control
- Alarms and faults: Oil pressure, Coolant temperature, Overspeed, Start-
up failure, alternator min/max, Emergency stop button.
- Engine parameters: Fuel level, hour counter, battery voltage.
- Optional (standard at 24V): Oil pressure, water temperature.
- Event log/ Management of the last 300 genset events.
- Mains and genset protection
- Clock management
- USB connections, USB Host and PC,
- Communications : RS485 INTERFACE
- ModBUS protocol /SNMP
- Optional : Ethernet, GPRS, remote control, 3G, 4G,
- Websupervisor, SMS, E-mails

Reference Conditions: 25°C Air Inlet Temperature, 40°C Fuel Inlet Temperature, 100 kPa Barometric Pressure; 10.7 g/kg of dry air Humidity. Intake Restriction
set to maximum allowable limit for clean filter; Exhaust Back pressure set to maximum allowable limit.
Data was taken from a single engine test according to the test methods, fuel specification and reference conditions stated above and is subjected to
instrumentation and engine-to-engine variability. Test conducted with alternate test methods, instrumentation, fuel or reference conditions can yield
different results. Data and specifications subject to change without notice.
Industrial Diesel Generator Set – J33
50 Hz

STANDARD SCOPE OF SUPPLY


All our gensets are fitted with:

- Industrial water cooled DIESEL engine


- Electric starter & charge alternator
- Standard air filter
- Schneider or ABB electric circuit breaker, adapted to the short-circuit current of the generating set
- Single bearing alternator IP 23 T° rise/ insulation to class H/H
- Welded steel base frame with 85% vibration attenuation mounts
- 4 lifting points on the chassis, lifting bar on the top included from 165 kVA ESP or optional
- highly durable QUALICOAT certified epoxy paint
- frame height optimized to allow it to be moved safely by forklift
- enclosure made of new high-quality European steel with enhanced corrosion resistance
- IP 64 locks, made from stainless materials
- enclosures and base frames tested and analyzed by the French Corrosion Institut
- 100% of tanks tested for permeability
- Personal protection ensured by protective grilles on hot and rotating parts
- Separate 9 dB(A) silencer
- Fuel tank welded inside the genset frame
- Retention bund included for gensets up to 110 kVA ESP
- Charged DC starting battery with electrolyte
- Emergency stop button on the outside
- Flexible fuel lines & lub oil drain cock
- Exhaust outlet with flexible and flanges
- User’s manual (1 copy)
- Packing under plastic film
- Delivered with oil and antifreeze liquid

CODES AND STANDARDS


Engine-generators set is designed and manufactured in facilities certified to standards ISO9001:2015 & ISO14001:2015. The generator sets and
its components are prototype-tested, factory built and production tested and are in compliance with the relevant standards:

- Machinery Directive 2006/42/EC of May 17th 2006


- EMC Directive2014/30/UE
- Safety objectives set out in the Low Voltage Directive 2014/35/UE
- EN ISO 8528-13, EN 60034-1, EN 61000-6-1, EN 61000-6-2, EN 61000-6-3, EN 55011, EN 1679-1 et EN 60204-1

POWER RATINGS DEFINITION according to ISO8528-1 (2018-02 edition) and ISO-3046-1

Emergency Standby Power (ESP): The standby rating is applicable to varying loads for the duration of a power outage. There is no overload
capability for this rating. Average load factor per 24 hours of operation is <70%.

Prime Power (PRP): At varying load, the number of generator set operating hours is unlimited. A 10% overload capacity is available for one
hour within 12 hour of operation. Average load factor per 24 hours of operation is <70%.

Reference Conditions: 25°C Air Inlet Temperature, 40°C Fuel Inlet Temperature, 100 kPa Barometric Pressure; 10.7 g/kg of dry air Humidity. Intake Restriction
set to maximum allowable limit for clean filter; Exhaust Back pressure set to maximum allowable limit.
Data was taken from a single engine test according to the test methods, fuel specification and reference conditions stated above and is subjected to
instrumentation and engine-to-engine variability. Test conducted with alternate test methods, instrumentation, fuel or reference conditions can yield
different results. Data and specifications subject to change without notice.
Industrial Diesel Generator Set – J33
50 Hz

TERMS OF USE
According to the standard, the nominal power assigned by the genset is given for 25°C Air Intlet Temperature, of a barometric pressure of 100
kPA (100 m A.S.L), and 30% relative humidity. For particular conditions in your installation, refer to the derating table.

WARRANTY INFORMATIONS
Standard Warranty Period:

- for Products in "back-up" service


o 30 months from the date the Product leaves the plant
o 24 months from the Product’s commissioning date
o 1,000 running hours
The warranty expires when one of the above conditions is met.

- for Products in “prime” or "continuous" service (continuous supply of electricity, either in the absence of any normal electricity grid
or to complement the grid),
o 18 months from the date the Product leaves the plant
o 12 months from the Product’s commissioning date
o 2,500 running hours
The warranty expires when one of the above conditions is met.

For more details regarding conditions of application and scope of the warranty please refer to our General “terms & conditions of sales”.

Reference Conditions: 25°C Air Inlet Temperature, 40°C Fuel Inlet Temperature, 100 kPa Barometric Pressure; 10.7 g/kg of dry air Humidity. Intake Restriction
set to maximum allowable limit for clean filter; Exhaust Back pressure set to maximum allowable limit.
Data was taken from a single engine test according to the test methods, fuel specification and reference conditions stated above and is subjected to
instrumentation and engine-to-engine variability. Test conducted with alternate test methods, instrumentation, fuel or reference conditions can yield
different results. Data and specifications subject to change without notice.

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