Gulf Medium

I N D U S T R I E S
 INTRODUCTION

GULF MEDIUM INDUSTRIES (GMI) Established in 2013, a Privately owned

factory located in New Industrial Area,which has been set the right platform for a high
class business environment.

GMI facilities which built in an area of 29,000 square meters and well-equipped with
state of the art sophisticated machineries, together with our team of highly qualified
and vastly experienced manpower & engineers.

We have built a world-class production house, where our talented and highly skilled
team members enjoy complete facilities to showcase their elusive expertise. Our
manufacturing process is excited by modern steel-making technologies with latest
computerized and sophisticated machineries. Our sound infrastructure will deliver
premium steel products to the ever-increasing local and regional market demand
 Our Vision

 Understand the needs and the requirements of our customers to support their
growth in Qatar and the region by delivering our products and services.

 To provide professional services to major players in Qatar and the region.

 A maximum product quality

 100% quality after sales service

 Continuous & close customer relationship

 Covering the Gap in Industrial Projects

 Provide our Customers wide range of Services on their Construction

Projects
 Our Target

Electrical, Mechanical, Structural & Civil Contractors

Government Projects

 Ashghal (Highways-Crash Barriers ,Signage structures and lighting

Poles )

 Qatar Petroleum

 Qatar Railways Company

 Kahramaa Electricity Dept. (Lighting Poles, Distribution and

transmission poles )

 Qatar Foundation

 Lusail Development (Crash Barriers, lighting Poles and Stadium

Masts)

 2022 World Cup Projects (Crash Barriers, lighting Poles and Stadium
Masts)
 Our Products

 Crash Barriers
 Street Lighting High Mast ,Pole and Middle Hinged Mast
 Monopoles for Transmission and Distribution.
 Telecom/Radio Towers
 Surveillance/CCTV Masts
 Stadium Masts
 Steel Structures
 Traffic signal poles
 Signage structure and pole Gantry
 Flag Poles

 Galvanizing Unit
Crash barriers formally known as Directional Beams are Vehicle
Restrain Systems (VRS) according to the European Norm EN 1317

GMI provides high Quality road barriers for the uttermost customer satisfaction

Construction Material

All GMI steel safety barriers are made of hot strip steel quality S235 JRG2 (Mild
Steel) with its proven mechanical and technological properties according to EN
10025/8.4.1 (S235JRG is fully killed aluminium steel).This material has proven
itself for use in steel safety barriers and is very suitable for production without
aging. The basic material must be suitable for galvanising.
The GMI steel safety barriers are produced to manufacturers specifications,
based on International Standards and in accordance with National Standards.
These National Specifications define the type of steel safety barrier assembly and
contain drawings of the essential components as well as making references to
compliance with the Norm EN 1317.
The GMI manufacturing process differentiates between horizontal, vertical and
other construction parts.

Machinery

Our Plant machineries, equipments and tools are capable of producing steel
crash barriers to international and national standards.
- Horizontal and vertical parts such as beams ,box profiles and posts are made on
a fully automated production line.

- Other construction parts are stamped., bored and edged on various machineries.
Construction parts such as space bars, spacer elements, fittings, post
brackets etc. are made on different hydraulic and ex-centric presses. For these
tasks, GMI has a wide range of tool sets for specific requirements.

- Radius profiles are bending on three-roll forming machinery..

- Diverse manual welding stations are used for welding accessories.

The welding procedures:- manual electrode and manual protective Gas
(MIG/MIG)as well as Automatic Protective Gas are used.
The GMI steel safety barriers are galvanised for surface protection.

Hot Dip galvanizing as per EN ISO 1461.

The hot dip galvanising of steel components for corrosion protection has proven
itself over many years. This also applies to crash barriers components
which maintain their function for decades due to this excellent surface treatment.
GMI is only manufacturer of Outdoor Lighting Products in Qatar. We Design &
manufacture all kinds of poles (hot dip galvanized) & lighting fixtures as a measure
towards vertical diversification with latest technologies to provide better solutions
to our customers requirements.
Octagonal poles are produced from high grade hot rolled steel coils by an
automated procedure of cutting and folding/pressing the trapezoidal sheet into
octagonal shape and welding the sides longitudinally by submerged arc welding
Below is the illustration of some standard octagonal poles for street lighting
applications complying with QCS.
Specifications can be catered as per the requirement of clients.

We offer wide range of Galvanized Steel poles for our customers as per the high
quality QCS Standard under the strict supervision of our QA/QC dept.
The quality is normally carried to particular specifications provided by the client, in
compliance with the dictated standards.

Our pole products

 High Masts
 Stadium Mast
 Communication Tower
 Octagonal poles
 Round conical poles
 Signal Poles
GMI manufactures High Masts ideally suitable for the lighting of wide areas like
Sport Ground, Stadiums, Highways, Interchanges, Airports, Harbours, Open
parking lots etc.

High masts are manufactured from 12 to 30 meter or above and are polygonal in
shape with continues tapered steel and electrically welded. The mast is an assembly
of 2-4 shafts joined together by means of “pressure” over-lapping, section per
section, rendering firm grip and are joined by telescopic slings.
We offers High grade hot rolled steel coils by an automated procedure of cutting,
bending and folding/pressing the trapezoidal sheet into octagonal shape and welding
the sides longitudinally by submerged arc welding.
We offers High grade hot rolled steel coils by an automated procedure of cutting ,
bending and folding/pressing the trapezoidal sheet into octagonal shape and welding
the sides longitudinally by submerged arc welding.
Improving the customer experience with absolute integrity is exemplifies by how
GMI engineers are focused on delivering innovative and time-proven solutions for
traffic sign for a busy city intersections and highways.
GMI traffic structures provide the look and quality you need.

Facilitating driver and pedestrian safety by designing robust support structure

which meets QCS specifications.
GMI offers Hot Dip Galvanization is the process by which protective Zinc coating
against corrosion by dipping articles in a molten zinc bath. These process gives an
excellent protection to the steel internally and externally.

Size of our Plant is :- LBH 14.5M X 3M X1.8M

Hot Dip Galvanizing is performed at our factory conforming to British Standard BS-
ISO1461, American Standard ASTM A-123 or to any other approved international
standards as desired by the client.
STEEL PROTECTIONS
A Division of Gulf Medium Industries

Galvanization

Gulf Medium
I N D U S T R I E S
 Gulf Medium
I N D U S T R I E S

GMI Galvanizing Plant was Plant is equipped with the latest

established to meet the increasing technology and managed by
demand for galvanized steel world class engineeting and
products, especially those of heavy technical team. Our annual
industrial projects. production capacity is 60,000
Ton with total plant area
28000 m2.

Galvanization 1
 Gulf Medium
I N D U S T R I E S

Our Vision
To be the leading Hot Dip
Galvanization Plant in
Qatar and Region.

Our Mission
To present world class
service to our clients
To provide the best
services quality on time at
competitive prices.
To reach the highest
possible levels of
customer satisfaction.
To improve our services,
and remain competitive

Our Values
High standards of
integrity
Outstanding customer
services
On time, in full delivery
Products superiority
High Levels of self-
esteem, and trust

2 Galvanization
 Gulf Medium
I N D U S T R I E S

GMI hot dip galvanizing plant

located in Qatar with the most
updated technology.

GMI hot dip galvanizing plant

has the biggest kettle in Qatar
with dimension more than
14.5 L * 1.8W * 3H( m) and
biggest production rate about
60.000 ton/year.

GMI HDG Plant unique with jig

capacity 8 Ton.

Galvanization 3
 SCOPE OF HDG
Hot- dip galvanization(HDG) process known
as(Cathodic Protection)general galvanizing
produces a zinc coating on iron and steel
products by immersion the material in a bath
of liquid zinc at 450 c.

Zinc reacts with iron on the steel surface to

form a zinc/iron alloy, above these layers a
pure zinc layer is formed with suitable thick-
ness.

WHY HDG?
HDG preform long life steel protection.
Zinc coating has a good resistance against mechanical damages and weather conditions.
Good surface appearance. Good adhesion.
Low cost.

100

90

80
Services Life* (years)

70

60

50

40

30

20

10

0
1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0

Average Thickness of Zinc (mils)

Servive life defined as the time to5% rusting of the steel surface 1mil=25.4 prm=0.58 oz/ft2

4 Galvanization
 Gulf Medium
I N D U S T R I E S

HDG PROCESS

Loading

PRETREATMENT

Degreasing Rinse1 Pickling Rinse 2.3 Pre-fluxing

Drying

Hot dip galvanizing

Unloading

Finishing

Inspection

High quality product

Galvanization 5
 1-LOADING
With the latest technology

2-PRETREATMENT AREA
GMI HDG plant unique with hot acidic degreaser to remove grease and oil from the steel surfaces.
Surface is treated chemically inside an environmental friendly pretreatment area.
Scale and rust normally are removed from steel surface by pickling.
Fluxing is the final surface preparation step in the galvanizing process.
The material is then dried at (100:150) °C before immersing in molten zinc.

6 Galvanization
 Gulf Medium
I N D U S T R I E S

3-HOT DIP GALVANIZING

In this step, the material is completely immersed in a bath consisting of
99.995% pure molten zinc. Kettle dimension is 14.5 L * 1.8W * 3.0 h(m)
GMI hot dip galvanizing plant is ready to galvanize products with maximum
14.2m length, 1.7m width, 2.8m depth single piece.

Galvanization 7
 Gulf Medium
I N D U S T R I E S

4- UNLOADING&FINISHING
Known as Touch up, it is final operation that is
applied to the coating in order to remove ex-
cess zinc, sharp edge tears or spikes and also
repair of un-galvanized area(if any)according
to galvanization standards.

5-INSPECTION
Finally, products are tested by the quality
control department to assure the galvaniza-
tion thickness, surface appearance and the
adhesion of zinc to the products surface.

6- HIGH QUALITY PRODUCT

GMI HDG plant unique with Q.C during the
galvanization process and after galvanization
to obtain the high quality product according to
reference standard of HDG(ASTM, DIN 50976,
BS 729 & ISO EN 1461) and client specs.

8 Galvanization
 Gulf Medium
I N D U S T R I E S

www.gulfmediumindustries.com

Gulf Medium Industries

P.O.Box: 106, Doha-Qatar
Tel: +974 4437 1867 Fax: +974 4444 2246
Email: [email protected]
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 ‫الخليخ الصناعات المستوسطة‬
Gulf Medium Industries
New Industrial Are DOHA - QATAR
COMPLIANCE STATEMENT
SUBJECT : Street Lighting Pole
SPECIFICATION : QCS - 2014 Section 06 Part : 15.6
Proposed materials
Clause Specification & Requirement Rmarks
Specification
15.6 LIGHTING COLUMNS
General
15.6.1 1) All columns and brackets shall be produced by ISO 9001 certificated lighting Comply
columnmanufacturers registered and certified for the manufacture, supply and
certification of lightingcolumns under their quality assessment schedule.
2) All columns of the same mounting height and with the same arrangement shall be Comply
identical in construction.
3) Road lighting columns shall be hot dip galvanized steel, octagonal, multisided, Comply
tubular and stepped shape, of height as detailed in the Contract specification and
drawings, complete with bracket of outreach, number of arms and of shape all again
as detailed in the Contract specification or on the drawings.
15.6.2 Design Criteria for Columns
1) For all columns and masts the stress and deflection calculations shall be based on Comply
the maximum bracket and luminaries projection, on the bracket arm, with projected
area, length and weight as designated.
2) In still air conditions, loaded with the designated luminaries positioned in any of the Comply
variable locations, there shall be no appreciable deflection of the column.

3) The maximum permissible deflection in the column or mast shall be 1° in any 1m Comply
length with amaximum total of 7.50 ‫ ם‬over the whole shaft under the maximum design
wind loading.
4) Columns must be designed to withstand the wind force. Comply
5) The "K" factor for columns over 8 m in height shall be 2.2. Comply
6) Columns shall be designed to support lanterns with the data given by the Engineer. Comply

Page # 1 of 5
 ‫الخليخ الصناعات المستوسطة‬
Gulf Medium Industries
New Industrial Are DOHA - QATAR
COMPLIANCE STATEMENT
SUBJECT : Street Lighting Pole
SPECIFICATION : QCS - 2014 Section 06 Part : 15.6
Proposed materials
Clause Specification & Requirement Rmarks
Specification
15.6.3 Details of Column
1) The column shall be made from hollow sections to BS EN 10210 in steel to BS 7613 Comply
grade43C or any approved equivalent norms. The hollow sections shall have a
minimum tensile strength of 430 N/mm² and minimum yield strength of 255N/mm².

2) Columns shall be in one piece tubular (round), stepped shape or multi-sided sheet Comply
steel and be of the flanged (bolted) type.
3) Columns should be designed in accordance with BS 5649 in steel and finished with Comply
hot dip galvanized internally and externally with no other treatment in accordance
with BS EN ISO1461 or equivalent.
4) The jointing of the column shall be carried out by reducing the diameter of the base Comply
section to form an interface fit with the bore of the upper section. The upper section
shall be heated and pushed over the lower section. The thermal shrinkage shall
ensure a complete bond over the full area of the joint and develop the full strength of
column at the transition. The final operation is to weld the lower section to the upper
section and dress the weld to a smooth profile. Welding shall be carried out in
accordance with BS 1011.
5) Strengthening shall be provided at the door opening. Care shall be taken to ensure Comply
that rounded edges are provided at the corners of the door opening to avoid stress
concentrations.
6) The top of the column should be designed and provided as suitable to fix the Comply
bracket arm collar with the top of the column as shown in the Contract drawings.

7) All dimensions for the column shall be in accordance with the latest requirements of Comply
thePWA, and, if applicable, as detailed on the drawings. Modifications to suit the
particular foundation/support details proposed by the manufacturer shall be
submitted to the Engineer for approval prior to incorporation.

Page # 2 of 5
 ‫الخليخ الصناعات المستوسطة‬
Gulf Medium Industries
New Industrial Are DOHA - QATAR
COMPLIANCE STATEMENT
SUBJECT : Street Lighting Pole
SPECIFICATION : QCS - 2014 Section 06 Part : 15.6
Proposed materials
Clause Specification & Requirement Rmarks
Specification
15.6.4 Details of Bracket
1) Brackets shall be formed of hollow sections to BS EN 10210 in steel to BS EN Comply
10137 Grade43C or equivalent.
2) The column bracket arms and spigots shall be so designed that when assembled Comply
with the shaft the design altitude of the arm and projection shall be as detailed in the
contract requirements.
3) Welding on bracket arm shall be carried out in accordance with BS EN 1011. Comply
4) Brackets shall be hot dip galvanized to BS EN ISO 1461 or equivalent. The bracket Comply
arm shall be so designed that when assembled on the column shaft the altitude of
the arm and spigot shall be 5° above the horizontal unless otherwise stated in the
Contract documents.
5) Length of the luminaries fixing spigot unless otherwise designated to suit the Comply
luminaries shall be150mm, outside diameter of spigot shall be 42mm, thickness
shall, be 4mm.
6) The securing arrangement of the bracket arm to the column shall be positive so as Comply
to ensure that the arm does not rotate and shall be such that the bracket can be
fixed in any of four 90degree positions in relation to the column door opening. 8 No.
socket set screws of size M10x 16mm or approved equivalent arrangement shall fix
the bracket onto the columns using stainless steel screws.

7) The luminaries shall be securely fixed to the mounting post or bracket by means of a Comply
clamping system that will prevent movement in high winds. All component parts
shall be manufactured from non-corrosive materials.
15.6.5 Doors and Base Compartments for Columns
1) Each column and mast shaft shall have a base compartment large enough to offer Comply
easy access to the equipment therein.
2) The weatherproof door provided for each opening which shall be interchangeable Comply
between columns of the same mounting height. To avoid accidental spillage of
water from irrigation offloading the bottom of the door shall be at least 0.5m above
the top of the foundation. Page # 3 of 5
 ‫الخليخ الصناعات المستوسطة‬
Gulf Medium Industries
New Industrial Are DOHA - QATAR
COMPLIANCE STATEMENT
SUBJECT : Street Lighting Pole
SPECIFICATION : QCS - 2014 Section 06 Part : 15.6
Proposed materials
Clause Specification & Requirement Rmarks
Specification
3) A stainless steel durable non-corroding tamper-proof lock device shall be provided Comply
of the triangular headed screw type, unless designated otherwise. Where
applicable, door lock recess shall incorporate adequate drainage such that they are
unlikely to become blocked and so form a water trap.
4) Door openings are to be kept to the minimum size consistent with the cable Comply
termination units and any control gear.
5) When installing lighting columns on a single carriageway the column doors shall be Comply
located at90° to the kerb line and in such a location that the maintenance operative
faces the oncoming traffic and to ensure that the door can be opened at all times
without encroaching onto the highway. In the case of installing lighting columns
within the central median the column door shall be located perpendicular to the road
such that the maintenance operative will be facing across the line of the
carriageway. The door openings shall be free from any irregularities and burrs.

6) Keys are to be provided with the first consignment of columns at the rate of 10 % of Comply
the total number of columns.
7) A baseboard of non-hygroscopic hardwood, minimum thickness 15 mm, shall be Comply
securely fixed in each compartment and shall be of sufficient size to accommodate
the cable termination unit.
8) Single purpose earth terminals shall be provided in a readily accessible position, Comply
preferably on the left hand side of the opening and on the column door.

9) The baseboard shall be fixed using brass or stainless steel nut and bolt Comply
arrangement.
10) All door lock hinges and catches shall be greased before handover. Comply

Page # 4 of 5
 ‫الخليخ الصناعات المستوسطة‬
Gulf Medium Industries
New Industrial Are DOHA - QATAR
COMPLIANCE STATEMENT
SUBJECT : Street Lighting Pole
SPECIFICATION : QCS - 2014 Section 06 Part : 15.6
Proposed materials
Clause Specification & Requirement Rmarks
Specification
15.6.6 Details of Base Flange Plate
1) 1)     The base flange plate shall be manufactured from steel plate that is free from Comply
laminations. The main shaft of the pole shall penetrate the full depth of the base
plate and is to be welded above and below using a semi automatic MIG shielded arc
process. Additional strength shall be provided by gusset plates located between
hole positions.
2) 2)     4 No. slots allowing for adjustment shall be provided in the flange plate of Comply
suitable size so as to accommodate the foundation bolt specified to fix the column
on the RCC foundation.
15.6.7 Details of Column Foundation
1) The manufacturer of the road lighting column shall submit the dimensions and Comply
specification of his proposed foundation including the steel reinforcement details to
the Engineer for approval.
2) The foundation shall accommodate 4 No. holding down bolts of size 25mm x Comply
800mm for columns up to 10 meters high and 33mm x 900mm for 12 and 16 meters
high columns, supplied with two nuts and two washers to each bolt.
3) Foundations shall be constructed such that they avoid being a hazard to pedestrians Comply
and bicyclists on footways and shared use paths. The top surface of concrete
column foundations on pathways shall not be higher than ground level, and shall not
be higher than50 mm above ground level on all other surfaces.

Page # 5 of 5
GULF MEDIUM INDUSTRIES ‫الخليج الصناعات المتوسطة‬

Technical
SUBMITTAL
For

DETAILS OF 10.0m OCTAGONAL LIGHTING COLUMN W/

SINGLE OR DOUBLE ARM BRACKET 1.5m OUTREACH

PROJECT NAME :

END CLIENT PWA-ASHGHAL

:

CONTRACTOR :

TENDER NO :

GULF MEDIUM INDUSTRIES REFERENCES

ENQUIRY NO. REFERENCE NO. DR-079-20

REVISION DATE 25/08/2020

www.gulfmediumindustries.com
 Technical Submittal

INPUT SUMMARY REPORT

MATERIALS DATA

Type Module of Elasticity Density

Yield stress
(N/mm²) (Gm/Cm³)

1 355 210000 7.85

2 235 210000 7.85

POLE DESCRIPTION

Mat’l. Top Diam. Bottom Diam. Pole Height

Pole Shape
Type
(mm) (mm) (mm)
Octagonal 1 78 250 10000

SEGMENT PROPERTIES

Segment. Mat'l. Seg’t. Top Bottom Seg’t. Overlap Seg’t.

No. Type Length Diam. Diam. Thick. Length weight
1 S355JO 10000 78 250 4 - 166.5

BRACKET DATA

Section Mat’l. Raise Angle Out Reach

Vertical Height (mm)
Type Type (°) (mm)
Circular 2 5 1500 60

DESIGN PARAMETERS

Weight of Lantern & Winds area of

Wind Speed (Kmph) Length of Luminaries
Bracket fixtures arrangement
(mm)
(N) (m²)
162 525 0.296 858

www.gulfmediumindustries.com 2
 Technical Submittal

NATURAL FREQUENCY CALCULATION

OVERALL HEIGHT OF COLUMN 10.000 m

A\F TOP 78.000 mm
A\F BOTTOM 250.000 mm
CONICITY OF MAST (mm/m) 17.200
DESIGN WIND VELOCITY 162.000 kmph

VERTICAL FORCE DUE TO WEIGHT OF FIXTURES AND BRACKET 525.000 N

COLUMN DIMENSIONS
--------------------------------------------------------------------------------
SECTION: 1 (Bottom) (INCLUDES THE DOOR OPENING)
TOP DIMENSION 78.000 mm
SECTION LENGTH 10000.000 mm
MATERIAL THICKNESS 4.000 mm

NATURAL FREQUENCY OF THE COLUMN ASSEMBLY 1.844 Hz

BETA FACTOR 1.308

www.gulfmediumindustries.com 3
 Technical Submittal

DESIGN CALCULATION OF LIGHTING COLUMN USING

''BS5649'' STANDARD
PROJECT :
CLIENT : PWA-ASHGHAL
COLUMN :

Type of Column : Octagonal

Height of Column : 10191 mm
Height of Tapered portion of Column : 10000 mm
Height of Vertical Section : 60 mm
Top Diameter : 78 mm
Bottom Diameter : 250 mm
Area of Fixture/s Arrangement : 0.296 m2
Length of Fixture : 858 mm
Weight of Fixture/s & Bracket : 525 N
Bracket Rise Angle : 5 deg
Bracket Projection : 1500 mm
Diameter of Bracket : 60.3 mm
Thickness of Bracket : 4 mm
Diameter of Vertical Section : 60.3 mm
Thickness of Vertical Section : 4 mm
Max. Wind Speed : 162 kmph
Shape Coefficient of Fixture : 1
Factor 'K' : 2.482
Factor 'β' : 1.308

HEIGHT OF EACH
COLUMN EXPOSED SECTION THICKNESS
SECTION FROM BOTTOM TO TOP (mm)
(mm)
1 10000 4.00

Number of Doors : 1 mm
Height of Lower Door (From Ground Level) : 500 mm
Height of Lower Door : 600 mm
Distance Between Doors : 0 mm
Height of Upper Door : 0 mm
Width of Lower Door : 135 mm
Size of Stiffener - Width : 8 mm
Size of Stiffener - Thickness : 8 mm
Projection of Stiffener : 0 mm
yield Stress : 355 N/mm2

www.gulfmediumindustries.com 4
 Technical Submittal

STRESS CALCULATION
PROJECT :
CLIENT : PWA-ASHGHAL
COLUMN :

LEVEL Zp Zpnr Zpnr Mxx Myy Mp Tp Mup Mux Muy Tu C.S.R

(m) 3 3 3 (N-m) (N-m) (N-m) (N-m) (N-m) (N-m) (N-m) (N-m)
(mm ) (mm ) (mm )
10 23656 0 0 153.4 0 153.4 0 7302.6 0 0 5310.6 0.021
9 35931 0 0 1076.1 0 1076.1 0 11091.8 0 0 8066.2 0.097
8 50762 0 0 2188.8 0 2188.8 0 15670.1 0 0 11395.6 0.140
7 68150 0 0 3517.9 0 3517.9 0 21037.5 0 0 15298.9 0.167
6 88093 0 0 5087.6 0 5087.6 0 27193.8 0 0 19775.9 0.187
5 110592 0 0 6931.0 0 6931.0 0 34139.3 0 0 24826.8 0.203
4 135647 0 0 9082.1 0 9082.1 0 41873.7 0 0 30451.4 0.217
3 163259 0 0 11565.6 0 11565.6 0 50397.2 0 0 36649.9 0.229
2 193426 0 0 14404.9 0 14404.9 0 59709.8 0 0 43422.2 0.241
Door 0 193293 214101 18133.0 0 18133.0 0 0.0 59668.7 66092.0 43392.3 0.304
G.Level 261429 0 0 20881.0 0 20881.0 0 80702.0 0 0 58688.2 0.259

Maximum CSR (Combined Stress Ratio) : 0.304 <=1 -SAFE

Vertical Section
Actual Bending Moment : 153.4 N-m
Actual Torsion : 0.000 N-m
Ultimate Bending Moment : 2590.877 N-m
Ultimate Torsion : 2034.868 N-m
Combined Stress Ratio : 0.059 <=1 -SAFE
Bracket Arm
Actual Bending Moment : 695.081 N-m
Ultimate Bending Moment : 2590.877 N-m
Combined Stress Ratio : 0.268 <=1 -SAFE

Legends
Zp :Plastic Modulus Myy : Moment about axis y-y Mux : Moment Strength in x-Direction
Zpnr :Plastic Modulus about axis n-n Mp : Combined Moment Muy : Moment Strength in y-Direction
Zpyr :Plastic Modulus about axis y-y Tp :Torsion Moment Tu : Torsion Strength
Mxx : Moment about axis x-x Mup : Moment Strength in Mp Direction

www.gulfmediumindustries.com 5
 Technical Submittal

DEFLECTION CALCULATION
PROJECT :
CLIENT : PWA-ASHGHAL
COLUMN :

WIND SHEARING BENDING MOMENT OF

INERTIA SLOPE
LEVEL A/F FORCE FORCE MOMENT DEFLECTION
4 -6 (RAD)
(m) (mm) (N) (N) (N-m) (M x10 ) (m)
10 78.00 316.53 56.18636 0.70909 0.01440 0.06681
65.49
9 95.20 382.02 394.14695 1.32736 0.01348 0.05286
76.91
8 112.40 458.93 801.69951 2.22891 0.01187 0.04019
87.43
7 129.60 546.36 1288.51366 3.46716 0.01007 0.02922
96.86
6 146.80 643.22 1863.45323 5.09553 0.00826 0.02005
111.40
5 164.00 754.62 2538.64186 7.16746 0.00649 0.01268
117.33
4 181.20 871.95 3326.53285 9.73635 0.00478 0.00705
126.13
3 198.40 998.08 4236.17317 12.85564 0.00313 0.00310
134.39
2 215.60 1132.47 5276.13362 16.57876 0.00154 0.00077
142.14
1 232.80 1274.61 6641.63798 20.95913 0.00000 0.00000
57.44
0 250.00 1332.05 7648.15764 26.05016 0.00000 0.00000

Horizontal Deflection at the end of the Bracket : 0.07015 m

Allowable Horizontal Deflection at the of the Bracket : 0.46764 m > 0.07015 - SAFE
Vertical Deflection at the end of the Bracket : 0.00246 m
Allowable Vertical Deflection at the end of the Bracket : 0.04823 m > 0.00246 - SAFE

www.gulfmediumindustries.com 6
 Technical Submittal

BASEPLATE AND ANCHOR BOLT CALCULATION

PROJECT :
CLIENT : PWA-ASHGHAL
COLUMN :

Maximum Bending moment @ Ground Level = 20881000 N-mm

(Including Overload Factor)
Base Plate Dimensions: = 450 mm x 450 mm x 25 mm thick
Anchor Bolts Centers, D = 300 mm
Hence, M 25 x 800 mm Long Anchor Bolts with Tensile Area, A = 394 mm2
Elastic Modulus Bolt Group, Ze = AXDX(1/√2+√2)
= 394 x 300 x 2.121
3
= 250740.06 mm
Max. Tension in the Bolt = 20881000 x 394
= 250740.06
= 32811.326 N
Plastic Modulus of Bolt Group, Zp = AxDx√2x2
= 394 x 300 x 2.828
= 334320.09 mm3
Limiting Bending Moment = 334320.09 x 235 / 1.15
= 68317582.82 N-mm
Actual Overload Factor for Bolts = 68317582.82
= 3.599 > 1.1
20881000 / 1.1
Check Local Bond = 32811.326
(π x 25 x ( 12 x 25 + 800 - 120 ))
= 0.426 N/mm2 < 1.5
Hence, M 25 x 800 mm long J type Anchor Bolts are suitable
Moment on the base plate = 32811.326 x 87.132034
= 2858917.6 N-mm
Width of section resisting = 386.396 mm
Bending of single Bolt
2
Plastic Modulus of Base Plate = 386.396 x 25
4
= 60374.4 mm3
Limiting Bending Moment = 60374.4 x 235 / 1.15
= 12337376 N-mm
Actual Overload Factor for Base Plate = 12337376
= 4.75 > 1.1
2858918 / 1.1
Hence, 450 mmx 450 mmx 25 mm Thick Baseplate is suitable.

www.gulfmediumindustries.com 7
 Technical Submittal

DRAWINGS

www.gulfmediumindustries.com 8
 Technical Submittal

GULF MEDIUM INDUSTRIES

P. O. Box No. 106
New Industrial Area
DOHA – QATAR
Tel : +974 44371867
Fax : +974 44375080
www.gulfmediumindustries.com

www.gulfmediumindustries.com
 CALCULATIONS OF FOUNDATION BLOCKS
(ACCORDING TO ANDREA AND NORSA FORMULA)

The Stability of the Assembly mast + Concrete block is reached when the stability
of moment in relation to the compressed edge is superior or equal .

>1

MS = Stability moment in Kg.m

Mr = Bending moment at bottom of foundation excluding OLF

× 2 80 ℎ
= − + ×
2 3 6561

Where,
N = Total weight in Kg ( Weight of Mast , Lantern and Foundation block)
C = Width of concrete block in (m)
h = Depth of excavation in (m)
q = allowable pressure at the bottom of excavation ⁄ 2

= +( ×ℎ)

Where,
M = Bending moment at the ground level
T = Shearing Force
 DR-079/20 10.0m OCTAGONAL POLE-W-1.5m-OR-SD-ARM-BRK

CHECK FOR OVERTURNING BY ANDREE - NORSA FORMULA

Design Data:
M Bending Moment = 20881.0 N-m (Ultimate Loads)
H Pole Height = 10 m
T Shear Force at Pole Base = 3637 N

Weight of Structure = 201.668 Kg

Foundation Details:
C Foundation Width = 0.85 m
H Total Foundation Height = 1.2 m
Exposed Height = 0.1 m
D Foundation Embedment = 1.1 m
Concrete Density = 2446 Kg/m³ = 24.0 kN/m³
γs Soil Density = 2039 Kg/m³ = 20.0 kN/m³
Weight of Foundation Block
= 2446 x 1.2 x 0.85 x 0.85
= 2120.68 Kg
3
Volume of Foundation = 0.867 m
N Total Weight at the bottom of Exacavation block
= 2322.35 Kg

q Net Allowable Soil Bearing Pressure @ base of Foundation

2
= 20387.4 kg/m² = 200 kN/m (Assumed)

80 399703437.7
1974 10786619.05
MS = - + ( 6561
x
2322.35
)
2 51987.76758

= 2878.117336 Kg.m

Mr = 20881 + ( 3636.76 x 1.2 )

= 25245.11548 N.m
= 2573.406267 Kg.m

MS
Mr
=
2878.117336
2573.406267
= 1.1184 > 1.0
 DR-079/20 10.0m OCTAGONAL POLE-W-1.5m-OR-SD-ARM-BRK

CHECK FOR SLIDING IN HORIZONTAL DIRECTION

Fh Horizontal Shear Force = 3637 N

δ Design Base Friction = 30 (Assumed Angle of Friction btw Concrete & bott Soil)
φ Design Shear Strength = 30 (Assumed Angle of Internal Friction btw Concrete & Backfill)

Wa Axial Load = 1978.36 N

Wslf Foundation Self Weight = 20803.9 N

Hfr Resistance to Sliding due to Base Friction

= (Wa + Wslf) x tan δ
= (1,978 + 20,804) x tan 30
= 13153 N

Kp Passive Pressure Co-efficient

= (1 + Sin φ) / (1 - Sin φ)
= ( 1 + Sin 30) / ( 1 - Sin 30 )
= 3

Hpas Passive Resistance of Soil = 0.5 x Kp x D² x γsoil x C

= 30855 N

Hres Total Resistance to Sliding= Hpas + Hfr

= 13,153 + 30,855
= 44008 N

Factor of Safety in Sliding= (Hres / Fh)

= 44,008 / 3,637
= 12.101 > 1.5 SAFE
 DR-079/20 10.0m OCTAGONAL POLE-W-1.5m-OR-SD-ARM-BRK

CHECK FOR MINIMUM REINFORCEMENT

Cross Section Area of Concrete = 722500 mm²

Minimum Area of Steel Required = 3612.5 mm² (0.5% of Concrete Area)

dv Vertical Reinforcement Diameter = 16 mm 201.06 mm²

Min. Number of Vertical Bars required = 18.0

Provided Number of Vertical Bars = 20 (Total)

Number of Bars on One Side = 6

Clear Spacing between Vertical Bars = 124 mm

Stirrups required for Alternate Vertical Bars

dl Lateral Tie Rod Diameter = 10 mm

Max. Spacing between Lateral Ties = MINIMUM ( 16 x dv, 48 x dl, C x 1000)

= MINIMUM (256, 480 , 850)
= 256 mm

Hence, it is OKAY TO USE 10 DIA LATERAL TIES SPACED @ 250 mm

3/24/2019

Approved Material List

General
Scope
This document specifies the list of Manufacturers, Mechanical & Electrical Contractors and Miscellaneous Service Providers who are approved
by the Drainage Technical Committee to provide materials and services.
Related Works
Qatar Construction Standard (QCS), Section 1 - General
Applicability
1. Contractors may employ any Manufacturer, Mechanical and Electrical Contractor, and/or any other Service Provider listed in the
Approved Vendors List at the date of submission of the tender. Any approved party added subsequent to the submission of the tender
may also be considered.
2. Where there is no category for the Manufacturer; the contractor shall submit details of the materials in accordance with Qatar
Construction Standard (QCS), Section 1 Part 7 and the approval shall be granted by the supervising consultant of the project on
project-by-project basis.
3. Where the materials and the services are listed in this document, they shall only be obtained from one of the parties on this approved
list, unless otherwise agreed by the Engineer.
4. If a Supplier/Manufacturer proposes to change the manufacturing location from the location stated in this list, or add new
manufacturing facilities, the Drainage Technical Committee of Public Works Authority (PWA) shall be informed in writing by the
manufacturer. The newly proposed manufacturing facility must obtain the Approval from PWA Drainage Material Committee prior to
submission of any material submittals from this new location.
5. Products, materials and/or equipment referred to in this list that are proposed for use in PWA projects must be formally submitted,
reviewed and approved by the Supervision Consultant under the regular materials review and approval procedure, regardless of any
“Approval in principle” letter previously issued by PWA.
6. Vendors shall be enlisted for two years from the date of the official letter subject to them maintaining the same quality, terms and
conditions of the original application, and annual fulfillment of the performance report.
7. Any products and/or manufactures referred to in this list must fully comply with the requirements of the latest version of Qatar
Construction Standard.

Category: Street Lighting

Material Type: 30-m High Mast Column

Manufacturers Agents

Metalogalva

Metalogalva Elan Urban

Country: Portugal QDB Building Grand Hamad

Address:
Street
Maganha - Santiago de Bougado,
Address: Apartado 206 4786-909 - Trofa P.O. Box: 24953
Portugal
Telephone: 44282446
P.O. Box:
Fax: 44282829
+351 932 112 168 / +351 252 400
Telephone: Website:
520
Fax: +351 252 400 521 Email:

Website: www.metalogalva.pt/en
[email protected] /
Email:
[email protected]

1/38
3/24/2019

Email: [email protected]

AL MEER - Kuwait

AL MEER - Kuwait No Agents are available.

Country: Kuwait
AMGHARA INDUSTRIAL AREA Area 3,
Address:
Plot 141-150, Jahra, Kuwait
P.O. Box:
Telephone: +965 2457 1395 / 4391
Fax: +965 2457 1396
Website: www.almeer.com.kw
Email:

Gulf Medium Industries

Gulf Medium Industries No Agents are available.

Country: Qatar
Address: P.O.Box: 106, Doha-Qatar
P.O. Box: 106
Telephone: +974 44321111
Fax: +974 44414144
Website: www.gulfmediumindustries.com
Email: [email protected]

HUB Steel Equipment PTY Ltd. (Approved as Supplier, Manufactured by Ningbo Liaobuan China)

HUB Steel Equipment PTY Ltd. (Approved as Supplier, ELAN Signage

Manufactured by Ningbo Liaobuan China)
Address: P.O.Box 45953 Doha Qatar
Country: Australia
P.O. Box: 45953
10 Regent Street Chippendale Sydney,
Address: Telephone: 44282828
NSW 2008
P.O. Box: Fax: 44282829
Telephone: +61 2 9212 7144 Website:
Fax: +61 2 9212 6899 Email:
Website: www.hub-group.com
Email:

Zinco Metal S.A. Greece

Zinco Metal S.A Greece Debbas Qatar L.L.C

31/38
Transmittal Note
Transmittal No. DN099-P05-KEO-TRI-TML-00554
Subject Material Approval Request for Street Light Pole with Accessories (Size: 6m,
8m, 10m, 12m & 14m), Manufacturer/ Supplier: M/s Gulf Medium Industries
Sent Date 03-May-2020
Submission No. (as of 03-May-2020) CNS102766
Project Title Roads and Infrastructure in Al Ebb and Leabaib ±Package 05
Project No DN099-P05
From Mr. Amr Mahmoud Salah
Senior Resident Engineer
KEO International Consultants
C-Ring Road at Al Mana Intersection
PO Box 18108,
Doha ±Qatar
To Mr. Mahmoud Farhat
Project Manager
TRI CONSTRUCT WLL
P.O. Box 24510
Doha, Qatar
CC
Comments
Distribution
Company Issued For Date Task
Tri Construct Information 03-May-2020 Issued for Information

Attachments
Document Number Rev. Title Medium Attachment Remark
Type
DN099-P05-KEO-UTL-DRC- 01 Comment Sheet - Material Approval Hard Copy
A10320 Request for Street Light Pole with
Accessories (Size: 6m, 8m, 10m, 12m &
14m), Manufacturer/ Supplier: M/s Gulf
Medium Industries
DN099-P05-TRI-UTL-APR- 01-A Material Approval Request for Street Hard Copy
A11004 Light Pole with Accessories (Size: 6m,
8m, 10m, 12m & 14m), Manufacturer/
Supplier: M/s Gulf Medium Industries
DN099-P05-TRI-UTL-MAR- 01 Technical Submittal for Street Light Pole Hard Copy GEC - 6 - Approved
A11005 with Accessories (Size: 6m, 8m, 10m,
12m & 14m), Manufacturer/ Supplier:
M/s Gulf Medium Industries

Sent by Muhammed Raphi ([email protected]) on 03-May-2020 at 13:03

Received by ITAL/ME-MDA
from ITAL-DC on 26 Sep 2020
Document No. : PWA-RPD-CON-FM-1519

Material Approval Request Revision No. : 03

Issue Date : 15 Jan. 2019

Project Details
PAB-IA-2018-C-030-GMAR-
Document No: Rev. No.: 0 Date: 24-09-2020
GEN-L-0066
ALL APPLICABLE
Project No: IA 2018 C 030 G Area:
STREETS
FRAMEWORK AGREEMENT FOR CALL- OFF CONTRACTS FOR LANDSCAPING
Project Title:
, IRRIGATION AND ANCILLARY WORKS
GEC ITAL CONSULT Contractor: PALMERA

We request the approval of the Engineer to supply the following materials for incorporation into the works

Part 1 - Material Particulars (one item per form)

Type of Material: J Type Anchor bolts M16x400mm & Base Plate 400x400x15mm

Area of Application: Street lighting foundation

BoQ Ref: Drawing Ref: GMI-SL-19/0970

Specification: QCS - 2014 Section 06 Part :15.6

Applicable Standards:

Country of Origin: Qatar

Availability: Yes

List and attach all relevant technical literature marked to identify relevant description, current test certificates,
samples as appropriate

a) TECHNICAL DRAWINGS

b) COMPLICANCE STATEMENT

c) ISO CERTIFICATES & TEST REPORTS

d) COUNTY OF ORIGIN

e) PREVIOUS APPROVALS

Part 2 - Particulars of Manufacturer / Supplier

Company Name: Gulf Medium Industries

Address 1: P.O.Box: 106, Doha-Qatar
Address 2:

e-mail: [email protected]
Telephone No: +974 44321111
Part 3 - Particulars of Local Agent (if applicable)

Company Name:

THIS DOCUMENT IS UNCONTROLLED ONCE PRINTED - Last printed 15/01/2019 14:51 Page 1 of 2
 Document No. : PWA-RPD-CON-FM-1519

Material Approval Request Revision No. : 03

Issue Date : 15 Jan. 2019

Address 1:

Address 2:

e-mail:

Telephone No:
Part 4 - Delivery Details
Ex-Works Total Latest Date for
Duration: Order:
Date Material Estimated Date of
Required on Site: Arrival on Site:

We certify that the above submitted items have been reviewed in detail and are correct and in strict
accordance with the contract drawings and specifications except as otherwise stated, and also that the
material sources indicated above have been reviewed in detail and that we will supply the submitted items in
full compliance with the schedule delivery plans

Name: SOHAIL MOHAMMED Signature: Date: 24-09-2020

Part 5 - GEC Recommendation Comments

To Contractor: To immediately resubmit the properly amended material approval request document.
Refer to the attached review comment sheet.

M.D.Afan-ME
Action Code A: ☐ Approved as Submitted 10 Oct 2020

Action Code B: ☐ Approved as Noted

Action Code C: ☐ Revise and Re-submit

Action Code D: ☐ Rejected

Name: Shaker Al Damanhori Position: Resident Engineer

Signature: Date: 11 Oct 2020

Part 6 - RPD Verification

Name: Position:

Signature: Date:

Footnote:
Approval by the GEC shall not relieve the Contractor of its obligations and liabilities under the contract or
constitute authorization of any change to Contract Documents, and therefore, shall not imply any recognition whatsoever
of additional time or cost to the contract.

PAB-IA-2018-C-030-G-MAR-GEN-L-0066 MAR FOR ANCHOR BOLTS AND BASE PLATE

THIS DOCUMENT IS UNCONTROLLED ONCE PRINTED - Last printed 15/01/2019 14:51 Page 2 of 2
22 June 2020
      
 
Date : May 02, 2020
Project Name : Marina Mix 12
Transmittal No. : MM12/ASE/ TMS-0100
Subject : MS FOR “STREET LIGHT POLES” FOR STREET
LIGHTING”

Status: B – APPROVED AS NOTED

HTCO Comments:

 The proposed Street light poles for street lighting material Gulf medium industries brands as locally
country of origin is technically acceptable
 Manufacturer shall provide 10 years warranty for the poles as per QCS 2014
 Method statement to be submitted.
 CUT-OUT and MCBs comply as per approved details.
 Mile certificates to be submitted
 Galvanizing certificate to be submitted.
 Column doors should be weatherproof
 Warranty certificate, mile certificate and galvanizing certificate shall be submitted along with delivered
material in site.
 Final approval is subjected to authority approved.

Reviewed by:

Eng.Mohamed Chtiba
Senior Electrical engineer.

LQIR# KWFRTDWDUFRP   Z Z Z KWFRTDWDUFRP 

 Ref no: MM12-ASE-TMS-0100
SUBMITTAL FOR APPROVAL OF MATERIALS Date: 23-April-2020

PROJECT: Marina Mix – 12 Infrastructure Network - Lusail

CLIENT: QIB
CONTRACTOR: Al SRAIYA CONTRACTING

CIVIL ARCHITECTURAL MECHANICAL ELECTRICAL

MATERIAL / EQUIPMENT FOR APPROVAL:

Description: MATERIAL SUBMITTAL of “STREET LIGHT POLES” for STREET

LIGHTING NETWORK

Area of Application: Marina Mix – 12 Infrastructure Network - Lusail

Drawing Ref: MD-IM-DET-WD-ST-001 R1
Specification Ref: LUS-CP07C-1B-MAQ-SPE-UT-10001. Rev.01
MANUFACTURER’S / SUPPLIER’S DETAILS
Company / Brand Name: Gulf Medium Industries
Address:
P.O. Box 106, Doha, Qatar
Phone: +974 4437 1867
Fax: +974 4883 4189
Email: [email protected]

Local Agent / Supplier: Gulf Medium Industries

Address:
P.O. Box 106, Doha, Qatar
Phone: +974 4437 1867
Fax: +974 4883 4189
Email: [email protected]

DELIVERY DETAILS:

Country of Origin: Qatar

Availability: Locally Manufactured Overseas
Estimated Time of Arrival on Site: …………………………………………………………………
Latest date for Order: ……………………………………………………………………….……….

CONTRACTOR’S STAMP CONTRACTOR

ENGINEER’S REPRESENTATIVE’S COMMENTS:

Comments: Approved
Approved as Noted
Revise & Resubmit
Rejected
Sample Required
Tests Required
Additional Info. Required
Manufacturer’s Guarantee Required

Approved As Noted:

Refer to attached comment sheet:

Project Manager: …………………………………… Date: …02/05/2020…

 S Contractor: Client:
Reference: MM12-ASE-TMS-0100

Edition: 1 23 April 2020

MATERIAL SUBMITTAL of “STREET LIGHT PLOES” for STREET LIGHTING NETWORK

Project Name MARINA MIX – 12 INFRASTRUCTURE NETWORK – LUSAIL
Document No MM12-ELC-STL-POL-TMS-001 Revision No. 00

Client:

Consultant:

Project:
MARINA MIX – 12 INFRASTRUCTURE NETWORK – LUSAIL
Desctiption:

MATERIAL SUBMITTAL of “STREET LIGHT PLOES” for STREET LIGHTING NETWORK

Manufacturer:

Gulf Medium Industries

P.O. Box 106, Doha, Qatar
Phone: +974 4437 1867
Fax: +974 4883 4189
Email: [email protected]

Supplier:

Gulf Medium Industries

P.O. Box 106, Doha, Qatar
Phone: +974 4437 1867
Fax: +974 4883 4189
Email: [email protected]

Revision & Approval History:

00 20-Apr-2020 Issued for Approval Al Sraiya Contracting Al Sraiya Engineering Consultants

Revision Date Description Prepared by: Approved by:

Project: MARINA MIX – 12 INFRASTRUCTURE NETWORK - LUSAIL