GE

Industrial Solutions

GE imagination at work

GE imagination at work

Record Plus
GE imagination at work Ed. 6

Moulded Case Circuit Breakers

Selective and Current Limiting
GE imagination at work

GE imagination at work
 Record Plus

Moulded Case Circuit Breakers

designed for global applications

Performance figures
Intro

Contents F
A complete line of selective and current limiting breakers
Protection with flexible and ­interchangeable trip units G
Common accessories - safe and easy to mount
Wide range of electrical and mechanical operators X
Versatile installation options

A full solution for low voltage distribution

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A complete line of
selective and current limiting breakers
FG400 and FG630 FK800, 1250 and 1600
Rated at 400 and 630A, the FG frame size Rated at 800, 1250 and 1600A, the FK frame
­includes all of the advanced features of the sizes are designed for use with the FG400
FD and FE frame sizes. and 630 frame sizes. The ­design uses

Performance figures
The FG connection area features easy-to- ­electronic trips units available in a number of
access busbar connections. Cable lugs for ­performance ranges and ­allowing a wide ­
use with single or multiple copper or variety of setting options and groundfault
­aluminum conductors are optionally ­protection. If needed ­thermal-magnetic and
­available. The breaker is designed for use magnetic only trip units are also ­available.
with interchangeable electronic units that The FK connection area ­features easy-to-
can be easily ­adapted to multiple levels of access busbar c­ onnections or cable lugs for
protection. use with ­single or multiple copper or
­aluminum ­conductors.

Intro

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Record Plus™ circuit breakers are designed to protect, isolate and switch circuits in low voltage
­ istribution networks. Circuit protection is provided by a combination of the devices unique current
d
­limiting properties and integrated protection devices commonly referred to as trip units.
The trip units are designed to protect circuits and/or the equipment connected to these circuits and
exist as electromechanical or electronic devices. Numerous electromechanical types are available
as thermal magnetic devices with overload and short-circuit protection or magnetic-only types
providing short-circuit protection. Electronic devices offering wide setting ranges and a more
sophisticated level of protection are available in several versions. Each trip unit has a setting area
finished with a sealable transparant trip unit door.

Electromechanical devices Electronic devices

Devices available in a current range of 16 to The Record Plus™ FE, FG and FK frame sizes
Record Plus

1250A as single, two, three or four pole are available with rigorously designed and
devices. The electromechanical trip units tested electronic trip units in three and four pole
exist as thermal magnetic, magnetic-only versions with a current range of 25 to 1600A.
and generator protection models. The high-­
performance thermal magnetic trip units PremEon
exist as selective and non-selective versions Is an interchangeable electronic trip unit
and are equipped with a fault indicator that designed to offer uncompromising reliability
Intro ­distinguishes between overload and short-­ in all network environments in a current
circuit events in accordance with HD 384(1). range of 25-630A.
This patented safety feature allows users to
A reduce downtime by resetting the breaker The first of the line, the PremEon S combines
directly after an overload event. sophisticated 32-bit technology with a built-in
temperature sensor and a complete set of
B protection functions.
- An overload protection (LT) with a range of
0.3 to 1 times the chosen trip unit rating.
C - A delayed short circuit protection (ST) with
a wide setting range and I2t band.
- A selective instantaneous device (I) that uses
D waveform recognition to assure selectivity.
- An optional ground fault protection device
(residual principle) that can be used with
E multiple delay and or I2t settings.

(1) Only applicable for the FE frame type.

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Protection with flexible

and interchangeable
trip units
Personnel protection
A line of three and four pole add-on ­residual

Performance figures
current devices are available as side or
­bottom mounted units with ratings up to
630A and sensitivities of 30mA to 10A.
The devices slide on to the breaker easily
and are fixed by simply ­tightening the main
­electrical connections. Designed to meet the
latest s­ tandards, they each have a
­mechanical and electrical test option and
share a common cut out.
A de-electric ­disconnect plug unit and ­setting
SMR2 areas with ­transparent, ­tamper-free cover
Designed to provide a flexible solution for all are ­standard for the whole line. Intro
protection scenarios in a current range of For ratings above 630A, seperate ­sensors
250-630A. The device provides an extensive and relays are available, or an integrated
set of protection features as: ground fault protection can be used. A
- An overload protection (LT) with a range of
0.4 to 1 times the chosen trip unit rating.
- A delayed short circuit protection (ST) with B
a wide current and time setting range and
optional I2t bands.
- A selective instantaneous device (I) with a C
wide setting range.

Each SMR2 has a battery supplying the D

thermal memory function, a ZSI option
and a built in temperature sensor.
E
Optionally an SMR2 can be equipped with
one internally and one externally mounted
module. These allow the user to expand F
the functionality to include Modbus RTU
communication and a trip reason indicator
functionality (through 1A relay contacts). G

SMR1e, 1s and 1g
The FK Frame can be supplied with a fixed
X
electronic trip unit available in three different
versions.
- SMR1e for selective simplicity.
-S MR1s for a broad range of settable devices.
- SMR1g which is basically an S type with an
additional ground fault device.

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FG Frame

Breaking capacities

Icu 400/415V AC in kA eff.

Type N H L
FG400 50 80 150
FG630 50 80 150

Protection

Trip Rated PremEon S SMR2

Unit Current (A)
Order Codes

A
250 N, H, L N, H, L
FG400 350 - N, H, L
400 N, H, L N, H, L
400 N, H, L N, H, L
FG630 500 N, H, L N, H, L
630 N, H, L N, H, L
PremEon S
Selective electronic protection.
Intro SMR2 Number of poles /
protected poles (trips)
Modular electronic protection with
enhanced functionality
3 pole 3 trips N, H, L N, H, L
Y
A Non Automatic or switch
4 pole 3 trips
4 pole 4 trips
N,
N,
H,
H,
L
L
N,
N,
H,
H,
L
L
(not mentioned in tables) 4 pole 3.5 trips (N = 50%) N, H, L N, H, L

Accessories (main types)

E

F 1 Auxiliary contact left mounted

(NO or NC) 1, 2 or 3 pcs.
2 Auxiliary contact right mounted 2
G (NO or NC) 1 or 2 pcs. 1 3
Bell Alarm electronic trip unit (NO or NC) 8
3 4 5a
4 Bell Alarm mechanism (NO or NC)
Shunt or Undervoltage release
5
5
X 5 a Actuator for electronic trip unit.
6 Operators
  Rotary handle
  Electrical operator
7 Bottom mounted RCD (below trip unit)
(Insert indicates Bell alarm contact mounting)
8 Plug-in or draw-out system

6
6 6
7

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FG630 - Circuit breaker in components
Breaker frame without Trip Unit

3 pole 4 pole(1)
50kA In (A) Cat. no. Ref. no. Cat. no. Ref. no. Cat. no. Ref. no. Cat. no. Ref. no.
FGN
400 FGN306F400NF 431488 FGN406F400NF 431554
630 FGN306F630NF 431491 FGN406F630NF 431560
80kA
400 FGH306F400NF 431067 FGH406F400NF 431153
FGH

Breakers in components
630 FGH306F630NF 431073 FGH406F630NF 431156

400 FGL306F400NF 431267 FGL406F400NF 431354

630 FGL306F630NF 431282 FGL406F630NF 431357
150kA
FGL One code covers: A standard fixed front connection breaker with current sensors + Toggle Elongator +
Breaker finishing covers + Fixation hardware

Selective Electronic Trip Unit (SMR1) without Rating Plug

3 pole 4 pole(1) Long time protection Adj. Ir= 0.4 - 1 x In
Two long time delay bands Line, no phase loss protection
400 FGTAA3N0400 431721 FGTAA4N0400 431745 (with choice of protection mode) Motor with phase loss protection
SMR1 500(3) FGTAA3N0500 434893 FGTAA4N0500 434899 Short time protection Adj. 2 - 13 x Ir (current dependant
630 FGTAA3N0630 431736 FGTAA4N0630 431748 delay) (2)
Instantaneous protection Fixed 14 x Is (2)

Type line 0.625 - 1 x In Adjustable Rating Plugs for Trip Units SMR1
In (A) 3 pole 3 trips 4 pole(1) 4 pole 4 trips(1) 4 pole 3.5 trips (N=50%)(1)
400A 250 FGRJ3NL0250 433148 FGRJ43NL0250 433160 FGRJ4NL0250 433184 FGRJ45NL0250 433172
400 FGRJ3NL0400 435182 FGRJ43NL0400 435188 FGRJ4NL0400 435200 FGRJ45NL0400 435194
630A 400 FGRJ3NN0400 433154 FGRJ43NN0400 433166 FGRJ4NN0400 433190 FGRJ45NN0400 433178
630 FGRJ3NN0630 433157 FGRJ43NN0630 433169 FGRJ4NN0630 433193 FGRJ45NN0630 433181 Intro
Type line/Motor
0.4 - 1 x In Switchable Rating Plugs for Trip Units SMR1
In (A) 3 pole 3 trips 4 pole 3 trips(1) 4 pole 4 trips(1) 4 pole 3.5 trips (N=50%)(1)
400A 400 FGRS3NL0400 433235 FGRS43NL0400 433241 FGRS4NL0400 433253 FGRS45NL0400 433247
A
500(3) 500 FGRS3NN0500 434512 FGRS43NN0500 434521 FGRS4NN0500 434542 FGRS45NN0500 434530

Modular Electronic Trip Unit (SMR2) without Rating Plug B

3 pole 4 pole 4 trips(1) 4 for line, no phase loss protection Adj. Ir= 0.4 - 1 x In
Six long time delay bands 4 for line, no phase loss protection
400 FGTKA3N0400 434203 FGTKA4N0400 434263 2 for motor, with phase loss
SMR2 500(3)
630(2)
FGTKA3N0500
FGTKA3N0630
434905
434204
FGTKA4N0500
FGTKA4N0630
434911 Short time protection
434265 Switchable to I2 t curve
protection(2)
Adj. 1.5-12 x Ir(2) C
Five short time delay bands From 40 to 410 milliseconds
Instantaneous protection Adj. 2-13 x Is(2)
LT: Ir = 0.625-1 x In
LTD: Line & Motor; 8 options
Adjustable LT & LTD settable Rating Plugs for Trip Units SMR2
D
In (A) 3 pole 3 trips 4 pole 3 trips(1) 4 pole 4 trips(1) 4 pole 3.5 trips (N=50%)(1)
400A 250 FGRL3NL0250/7 436739 FGRL43NL0250/7 434588 FGRL4NL0250/7 434492 FGRL45NL0250/7 434592
400 FGRL3NL0400/7 436746 FGRL43NL0400/7 434590 FGRL4NL0400/7 434493 FGRL45NL0400/7 434594
630A 400
630
FGRL3NN0400/7
FGRL3NN0630/7
436726
436722
FGRL43NN0400/7
FGRL43NN0630/7
434605
434622
FGRL4NN0400/7
FGRL4NN0630/7
434496
434532
FGRL45NN0400/7
FGRL45NN0630/7
434581
434624
E
500(2) 500(2) FGRL3NN0500/7 436738 FGRL43NN0500/7 434607 FGRL4NN0500/7 434502 FGRL45NN0500/7 434597

F
Extension modules for the SMR2 Electronic trip unit
Plug-in types replacing the filler module (1 pc max.)

Ammeter with 4 digit LCD display FAMAM2 436183

G
Groundfault alarm + Modbus communication FAMGAM2 436185
Groundfault alarm + 2 channel load shedding device FAMGAS2 436186
Groundfault alarm + Fault type indicators FAMGAT2 436187
SMR2 Groundfault protection + Modbus communication FAMGFM2 436188 X
Groundfault protection + 2 channel load shedding device FAMGFS2 436189
Groundfault protection + Fault type indicators FAMGFT2 436190
2 channel load shedding device + Modbus communication FAMSM2 436192
2 channel load shedding device + Fault type indicators FAMST2 436197
Fault type indicators + Modbus communication FAMMT2 436191
Spare filler module FAMB2 434448
One code covers: A plug-in module and where needed connection hardware

Other Modules

SMR2 External communication and contact module (4 contacts, 1A/400V)(4) FAMECM 434013
One code covers: Module and connection hardware
(1) Neutral on the left. If neutral on the right is needed, please contact us.
(2) 630A trip unit limited to 5 LTD band settings(SMR2), a maximum ST setting of 10 x Ir and a maximum instantaneous setting of 11 x Is.
(3) Specifically configured for Motor Protection
(4) Is needed for Modbus communication (1 per breaker).
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Time Current Curves

Breaker FG630 - SMR1 - Ict = 400A Breaker FG630 - SMR1 - Ict = 500A
10000 10000
2 hr. Influence of current limitation
2 hr. Influence of current limitation
on maximum tripping time on maximum tripping time
100 100

10 10
Millisec (mS)

Millisec (mS)
1000 1000

1 1
10 100 10 100
X Sensor Rating (Ict=400A) X Sensor Rating (Ict=500A)

SMR1 - FG frame
Rating plug set at 1 x sensor rating (Ir=400A). Rating plug set at 1 x sensor rating (Ir=500A).
100 Motor protection mode. 100 Motor protection mode.
Im set a 13 x Ir. Im set a 13 x Ir.

Rating plug set at 1 x sensor rating Rating plug set at 1 x sensor rating
(Ir=400A). (Ir=500A).
Line protection mode. Line protection mode.
Im set a 6 x Ir. Im set a 6 x Ir.

10 10

1 1

0,1 0,1

Intro
Rating plug set at 0.4 x sensor rating (Ir=160A). Rating plug set at 0.5 x sensor rating (Ir=250A).
Line protection mode. Line protection mode.
Im set a 2 x Ir. Im set a 2 x Ir.
0,01 0,01

A
Seconds (S)

Seconds (S)

Class 10 Class 10

0,001 0,001
0,1
X sensor rating (Ict=400A)
1,0 7.2 10,0 100,0 0,1
X sensor rating (Ict=500A)
1,0 7.2 10,0 100,0
B
Breaker FG630 - SMR1 - Ict = 630A Breaker FG630 - SMR1 Magnetic Only - Ict=500A
10000
2 hr. Influence of current limitation
10000
Influence of current limitation
C
on maximum tripping time on maximum tripping time
100 100

D
10 10
Millisec (mS)

Millisec (mS)

1000 1000

1 1
10 100 10 100
X Sensor Rating (Ict=630A) X Sensor Rating (Ict=500A)

100 100
E
Rating plug set at 1 x sensor rating
(Ir=630A).
Line protection mode.
Im set a 10 x Ir. Thermal Withstand Line
Allowing up to Class 30 protection
10 10
F

1 1
Setting range 2 -13 x Ict (500A)
G

0,1 0,1
X
Rating plug set at 0.64 x sensor rating (Ir=400A).
Line protection mode.
Im set a 2 x Ir.
0,01 0,01
Seconds (S)

Seconds (S)

0,001 0,001
0,1 1,0 10,0 100,0 1,0 7.2 10,0 100,0
X sensor rating (Ict=630A) X sensor rating (Ict=500A)

B.17