E-LINECR Busbar Systems 630A...

6300A

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E-LINECR
CONTENTS

E-LINE CR

Introduction 2-3
Distribution & Horizontal Applications 4
Riser & Vertical Applications 5
Technical Characteristics 6-9
Order Code System 10
Standard Straight Length 11
Elbows 12-14
Standard Components 15
Expansions 16
Standard Components 17
Panel / Transformer Connections 18-21
Panel Connection Dimensions 22
Transformer Connection 23
Joint Sets 24
Horizontal & Vertical Cast Resin Busbar Applications 25
Suspension Components 26-31
Measuring a Special Length / Cast Resin Installation Tools 32
Cast Resin Busbar Horizontal Application 33
Cast Resin Busbar Vertical Applications 34
Preparation of Joint Casting Material 35
Casting Vertical and Horizontal Installation 36
Declaration 37
Certificates 38
Product Overview 39
Project Design Form 40

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ELINECR
Introduction

Traditionally, carrying high currents (transformer to

switchboards, main distribution lines, power distribution for
factories) was achieved using multiples of large
cross-section cables in parallel.

1m

Advantages of a Cast Resin System

IEC 61439-6 standard approved
Protection degree IP68
Protects against corrosion
Protects against chemicals
Resist insects and rodents
Suitable for tropical climates
High mechanical strength
Protects against chimney effects
High short circuit withstand
Resistant to fire propagation
Electrical continuity during fire. E KX
Suitable to connect with E-Line KX
busbar systems

*Special components can be manufactured quickly.

2
ELINECR

High IP Rating
PE L3 L2 L1 N
The body of the E-Line CR busbar is formed using
DURACOMP a composite material of epoxy resin and pure
silica, which gives protection against external elements as
listed above.
Effective Heat Dissipation
The cast resin body gives a very effective heat dissipation
characteristic (Diagram 1).

Diagram 1

Short Circuit Withstand

The structure of the E-Line CR has a
high mechanical strength, a very high
short circuit withstand characteristic,
and extreme external thermal
resistance.

Single Bolt Joint

The E-Line CR busbar is installed by tightening the

'single bolt joint. Belleville spring washers on both
ends of the bolt maintain the original contact
pressure under all kinds of conditions eg the
thermal contraction of the bolt, thus ensuring a
more secure, reliable and maintenance free joint.

*The bolt is tightened to 83Nm (60 Ibft)

Fire and Earthquake Resistance

3 hours Electrical Continuity under Fire as per IEC 60331-1
Seismic Resistance as per IEC 60068-3-3 / 60068-2-57 and IEEE 693.

EX - Protected
ATEX as per EN 60079-0:2009, EN 60079-18:2009, EN60079-31:2009
II 2G Ex mb IIC Gb
II 2D IIIC Db

DIN 4102-12
System Integrity Under Fire
E60 Standard
E120 External Protection Support

3
ELINECR
Distribution & Horizontal Applications

When using the E-Line CR to create an electrical Utilisation Factor (Diversity)

distribution system, the following criteria should be
taken into consideration. The utilisation factor (a) depends on the type and number of
loads. Most are 0.7 or less. Intense Lighting and Motor Fed
The Power of the load to be connected to the system Lines "0,6" is quite difficult to rise above. Even at automobile
and their locations. welding plants it could fall down to "0,30". With only one
Utilisation factor (diversity) assay, single and large load can it go up to "1".
Power and short circuit currents of transformers,
System coordination with other distribution systems Voltage Drop
(heat, steam, water, etc.), All the required values for voltage Drop Calculations,
Determining a route of the E-Line CR on layout of the
formulas, basic calculations for simple cases the tables
designed system,
are given on pages 6-9. Further support can be obtained
Determination of the types of supports according
from our Design Department.
to plan,
If necessary, the system can be integrated with E-Line Short Circuit Values
KX busbar system. Short circuit test values are given on the tables on pages 7
and 8. The short circuit values high-light the high short
Sample Project Design (For Horizontal Application)
circuit withstand characteristic of the E-Line CR.

Busbar Installation Plan

Shown below is an example of an E-Line CR busbar system.
On request, our distributors' project and design
departments will be pleased to help you in preparing your
project.
Rated Current
The rating of the busbar current required is
calculated using the formula shown below.

54 m. (18 Pcs. x 3 m.)

CRA 20504
P.a
IB =
Ö3.U.cos j
IB = Operation current (A)
P = Total power load
a = Utilisation factor (diversity)
U = Supply voltage (V)
The busbar current rating is chosen as being equal to,
or greater than the calculated current (IB).
After calculating the volt drop, if the current rating is
not adequate, then a higher rating should be chosen.

Component List

Item No Components Quantity

1 CRA 20504 - STD Straight Length (20 X 3m.) 60 m.

2 CRA 20504 - D Downwards Elbow 2 Pcs
3 CRA 20504 - R Right Elbow 1 Pcs
4 CRA 20504 - U Upwards Elbow 1 Pcs
5 CRA 20504 - L Left Elbow 1 Pcs
6 CRA 20504 - P10 Panel Connection Module 1 Pcs
7 CRA 20504 - S End Closure 1 Pcs
8 CRA 20504 - X95 Special Straight Length 1 Pcs
9 CRA 20504 - X120 Special Straight Length 1 Pcs
10 CRA 20504 - X122 Special Straight Length 1 Pcs
11 CRA 20504 - X200 Special Straight Length 1 Pcs
12 CRA 20504 - X174 Special Straight Length 1 Pcs
13 CRP 1650 Tap Off Box 8 Pcs
14 CRB 2550 Tap Off Box 6 Pcs

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ELINECR
Riser & Vertical Applications

As each building’s structure is different, each of the E-Line CR projects has to be specially designed.

The details on this page briefly explain the information necessary for designing the vertical installation project.

PE L3 L2 L1 N PE L3 L2 L1 N

B A

50
100

2. Floor
h= ......

I3

a= ...... 1. Floor
h= ......

I2

a= ...... Ground Floor

h= ......

I1

a= ...... 1.Basement
Feeder side,
h= ......

cable or busbar

2.Basement

Figure 1
Please refer to table on
Pre-Project Design and cost Analysis page 11 for “A” size.

Before design and cost analysis can be made, please submit the following information to Number of Conductors B
(mm)
our Design Department.
3 Conductors 82
Location and Dimensions of the floor penetration where the busbar line will be 4 Conductors 100
installed. 4 ½ Conductors 118
Floor height and Floor thickness (h=... a=...) 5 Conductors 118
Vertical line feeding method (by busbar or by cable) 136
6 Conductors

By supplying the above information of the dimensions on a drawing similar to the

example in Figure 1 and by faxing or emailing it to us we will be able to produce a
quotation.
5
 ELINECRA
Technical Characteristics
Aluminium Conductor (Al)
Rated Current In A 630 800 1000 1250 1600 2000

Busbar Code 06 08 10 12 16 20
Standards IEC 61439-6:2012 Ed.1 ; IEC 61439-1 Ed.2:2011, TS EN 61439-1: 2011
Rated Isolation Voltage Ui V 1000
Rated Operational Voltage Ue V 1000
Rated Frequency f Hz 50
Pollution Degree
Protection Degree IP68
External Mechanical Impacts (IK Code)* 50J, greater than IK10
Protection for Safety Basic Protection (HD 60364-4-41, Clause A1)
Rated Short-time Withstand Current (1s) Icw kA rms 20 28 40 55 70 70
Rated Peak Withstand Current Ipk kA 40 58,8 84 121 154 154
Rated Short-time Withstand Current for Neutral Conductor (1s) Icw kA 12 16,8 24 33 42 42
Rated Peak Withstand Current for Neutral Conductor Ipk kA 24 33,6 50,4 72,6 88,2 88,2
Rated Short-time Withstand Current for PE Conductor (1s) Icw kA 12 16,8 24 33 42 42
Rated Peak Withstand Current for PE Conductor Ipk kA 24 33,6 50,4 72,6 88,2 88,2

MEAN PHASE CONDUCTOR CHARACTERISTICS AT RATED CURRENT In

Resistance at a conductor temperature of 20 °C R 20 mW/m 0,125 0,090 0,061 0,045 0,030 0,024
Resistance at an ambient air temperature of 35 °C R mW/m 0,161 0,117 0,079 0,057 0,039 0,032
Reactance (Independent from Temperature) X mW/m 0,068 0,057 0,044 0,034 0,027 0,022
Positive and negative sequence impedances at an ambient air temperature of 35 °C Z mW/m 0,175 0,130 0,091 0,067 0,047 0,039
Positive and negative sequence impedances at an ambient air temperature of 20 °C Z 20 mW/m 0,142 0,106 0,075 0,056 0,040 0,033

Rated Power Loss at 35 °C Watt 191,9 212,9 237,3 268,6 302,6 382,8
DC Resistance at a conductor temperature of 20 °C for Phases Rphdc mW/m 0,128 0,098 0,060 0,043 0,030 0,024

DC Resistance at a conductor temperature of 20 °C for Neutral RNdc mW/m 0,132 0,101 0,062 0,044 0,031 0,025
DC Resistance at a conductor temperature of 20 °C for PE RPEdc mW/m 0,132 0,101 0,062 0,045 0,031 0,025
SECTIONS
L1,L2,L3,N mm² 240 330 480 660 960 1200
PE (5 Conductors) mm² 240 330 480 660 960 1200
Conductor Cross Section mmxmm 6x40 6x55 6x80 6x110 6x160 6x200
Busbar Weight (5 Conductors) kg/m 28 33 40,4 49,9 64,9 77

MEAN FAULT-LOOP CHARACTERISTICS

Zero-sequence Impedance
Zero-sequence impedance at a conductor temperature of 20 °C Z(0)b20phN mW/m 0,670 0,518 0,381 0,281 0,204 0,167
Zero-sequence impedance at a conductor temperature of 20 °C Z(0)b20phPE mW/m 0,670 0,522 0,381 0,294 0,205 0,166
Zero-sequence impedance at an ambient temperature of 35 °C Z(0)bphN mW/m 0,811 0,622 0,453 0,330 0,237 0,197
Zero-sequence impedance at an ambient temperature of 35 °C Z(0)bphPE mW/m 0,811 0,626 0,453 0,341 0,239 0,196

Mean Resistances and Reactances

Resistance at a conductor temperature of 20 °C Rb20phph mW/m 0,257 0,181 0,128 0,091 0,062 0,051
Resistance at a conductor temperature of 20 °C Rb20phN mW/m 0,261 0,185 0,131 0,094 0,064 0,053
Resistance at a conductor temperature of 20 °C Rb20phPE mW/m 0,261 0,186 0,132 0,094 0,064 0,053
Resistance at an ambient air temperature of 35 °C Rbphph mW/m 0,332 0,236 0,166 0,117 0,080 0,067
Resistance at an ambient air temperature of 35 °C RbphN mW/m 0,337 0,242 0,170 0,121 0,082 0,069
Resistance at an ambient air temperature of 35 °C RbphPE mW/m 0,337 0,242 0,171 0,121 0,083 0,069
Reactance (Independent from temperature) Xbphph mW/m 0,142 0,089 0,083 0,066 0,050 0,040
Reactance (Independent from temperature) XbphN mW/m 0,172 0,153 0,112 0,091 0,072 0,059
Reactance (Independent from temperature) XbphPE mW/m 0,173 0,154 0,117 0,093 0,071 0,058
Attention! The standard mounting of the Cast Resin busbar is with the conductors on edge
This allows for the easy application of the resin at the joint.
6
2500 2250 3000 3200 3600 4000 5000 L3 L2 L1 N PE L3 L2 L1 N

25 23 30 33 36 40 50

L3 L2 L1 N PE L3 L2 L1 N

70 100 120 120 120 120 120 100 118 100 118

154 220 264 264 264 264 264

42 60 72 72 72 72 72 Voltage Drop Calculation
88,2 132 158,4 158,4 158,4 158,4 158,4 Generally Voltage drop of a busbar system can be
42 60 72 72 72 72 72 calculated with the following formula.
88,2 132 158,4 158,4 158,4 158,4 158,4

-3
0,020 0,022 0,016 0,015 0,012 0,010 0,008 DU= Ö3.L.I.(R1 .Cosj+X1.Sinj) 10 V
0,026 0,029 0,020 0,019 0,016 0,013 0,010
DU = Voltage Drop (V)
0,019 0,019 0,014 0,015 0,012 0,010 0,008
L = Line Length (m)
0,032 0,035 0,024 0,024 0,020 0,016 0,013
I = Line Current or Load (A)
0,027 0,029 0,021 0,021 0,017 0,014 0,012 = Resistance (mW/m)
R1
483,8 446,5 545,4 559,1 606,5 604,8 780,0 X1 = Reactance (mW/m)
0,020 0,025 0,018 0,016 0,014 0,012 0,012 Cosj = Power Factor
0,020 0,026 0,019 0,017 0,015 0,013 0,013
0,020 0,026 0,019 0,017 0,015 0,012 0,012

1500 1320 1920 2040 2400 3000 3600 L

1500 1320 1920 2040 2400 3000 3600 S I
6x250 2(6x110) 2(6x160) 2(6x170) 2(6x200) 2(6x250) 3(6x200)
90 97,3 129 139,3 151,8 188 224,9
S = Supply Point

0,165 0,155 0,108 0,106 0,087 0,081 0,054

0,166 0,142 0,106 0,100 0,087 0,071 0,066
0,195 0,184 0,127 0,121 0,101 0,090 0,063 (1)
All phase conductor characteristics have been
0,197 0,169 0,125 0,116 0,102 0,080 0,074 determined according to Annex BB of IEC 61439-6.

(2)
Fault-loop zero-sequences impedances have been
0,052 0,050 0,035 0,030 0,025 0,022 0,017
determined according to Annex CC of IEC 61439-6.
0,052 0,052 0,036 0,031 0,026 0,023 0,017
0,052 0,052 0,037 0,030 0,026 0,024 0,017 (3)
Fault-loop resistances and reactances have been
0,066 0,065 0,045 0,038 0,032 0,028 0,021 determined according to Annex DD of IEC 61439-6.
0,068 0,068 0,048 0,039 0,034 0,029 0,022
0,069 0,068 0,048 0,039 0,033 0,030 0,022 *IK10 corresponds to impact energy of 20J according
0,041 0,041 0,028 0,024 0,022 0,014 0,014 to IEC 62262.
0,059 0,057 0,040 0,037 0,033 0,028 0,023
**Cast Resin Busbars are produced with a minimum
0,059 0,056 0,040 0,037 0,032 0,028 0,024
of 3 conductors.

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ELINECRC
Technical Characteristics
Copper Conductor (Cu)
Rated Current In A 800 1000 1250 1600 2000

Busbar Code 08 10 12 16 20
Standards IEC 61439-6:2012 Ed.1 ; IEC 61439-1 Ed.2:2011, TS EN 61439-1: 2011
Rated Isolation Voltage Ui V 1000
Rated Operational Voltage Ue V 1000
Rated Frequency f Hz 50
Pollution Degree
Protection Degree IP68
External Mechanical Impacts (IK Code)* 50J, greater than IK10
Protection for Safety Basic Protection (HD 60364-4-41, Clause A1)
Rated Short-time Withstand Current (1s) Icw kA rms 23 32 45 60 80
Rated Peak Withstand Current Ipk kA 48,3 67,2 94,5 132 176
Rated Short-time Withstand Current for Neutral Conductor (1s) Icw kA 13,8 19,2 27 36 48
Rated Peak Withstand Current for Neutral Conductor Ipk kA 27,6 38,4 56,7 75,6 100,8
Rated Short-time Withstand Current for PE Conductor (1s) Icw kA 13,8 19,2 27 36 48
Rated Peak Withstand Current for PE Conductor Ipk kA 27,6 38,4 56,7 75,6 100,8
MEAN PHASE CONDUCTOR CHARACTERISTICS AT RATED CURRENT In
Resistance at a conductor temperature of 20 °C R 20 mW/m 0,078 0,054 0,038 0,028 0,019
Resistance at an ambient air temperature of 35 °C R mW/m 0,100 0,070 0,048 0,035 0,023
Reactance (Independent from Temperature) X mW/m 0,069 0,056 0,045 0,033 0,028
Positive and negative sequence impedances at an ambient air temperature of 35 °C Z mW/m 0,121 0,090 0,066 0,048 0,036
Positive and negative sequence impedances at an ambient air temperature of 20 °C Z 20 mW/m 0,104 0,078 0,059 0,043 0,033
Rated Power Loss at 35 °C Watt 191,8 209,7 224,5 271,1 280,8
DC Resistance at a conductor temperature of 20 °C for Phases Rphdc mW/m 0,074 0,053 0,036 0,027 0,018
DC Resistance at a conductor temperature of 20 °C for Neutral RNdc mW/m 0,077 0,055 0,038 0,028 0,018
DC Resistance at a conductor temperature of 20 °C for PE RPEdc mW/m 0,077 0,055 0,037 0,027 0,019
SECTIONS
L1,L2,L3,N mm² 240 330 480 660 960
PE (5 Conductors) mm² 240 330 480 660 960
Conductor Cross Section mmxmm 6x40 6x55 6x80 6x110 6x160
Busbar Weight (5 Conductors) kg/m 35,6 43,4 55,6 70,3 95,3
MEAN FAULT-LOOP CHARACTERISTICS
Zero-sequence Impedance
Zero-sequence impedance at a conductor temperature of 20 °C Z(0)b20phN mW/m 0,500 0,391 0,315 0,220 0,167
Zero-sequence impedance at a conductor temperature of 20 °C Z(0)b20phPE mW/m 0,502 0,402 0,305 0,222 0,165
Zero-sequence impedance at an ambient temperature of 35 °C Z(0)bphN mW/m 0,576 0,448 0,353 0,247 0,184
Zero-sequence impedance at an ambient temperature of 35 °C Z(0)bphPE mW/m 0,578 0,461 0,341 0,250 0,183
Mean Resistances and Reactances
Resistance at a conductor temperature of 20 °C Rb20phph mW/m 0,156 0,115 0,080 0,057 0,039
Resistance at a conductor temperature of 20 °C Rb20phN mW/m 0,160 0,118 0,086 0,059 0,041
Resistance at a conductor temperature of 20 °C Rb20phPE mW/m 0,161 0,119 0,083 0,059 0,041
Resistance at an ambient air temperature of 35 °C Rbphph mW/m 0,201 0,148 0,102 0,073 0,049
Resistance at an ambient air temperature of 35 °C RbphN mW/m 0,205 0,153 0,110 0,076 0,051
Resistance at an ambient air temperature of 35 °C RbphPE mW/m 0,206 0,153 0,106 0,076 0,052
Reactance (Independent from temperature) Xbphph mW/m 0,133 0,109 0,082 0,064 0,050
Reactance (Independent from temperature) XbphN mW/m 0,175 0,144 0,119 0,091 0,071
Reactance (Independent from temperature) XbphPE mW/m 0,175 0,147 0,117 0,092 0,071
Attention! The standard mounting of the Cast Resin busbar is with the conductors on edge.
This allows for the easy application of the resin at the joint.

8
2500 3000 3200 3600 4000 5000 6300 L3 L2 L1 N PE L3 L2 L1 N

25 30 32 36 40 50 63

L3 L2 L1 N PE L3 L2 L1 N

80 120 120 120 120 120 120 100 118 100 118

176 264 264 264 264 264 264

48 72 72 72 72 72 72 Voltage Drop Calculation
100,8 158,4 158,4 158,4 158,4 158,4 158,4 Generally Voltage drop of a busbar system can be
48 72 72 72 72 72 72 calculated with the following formula.
100,8 158,4 158,4 158,4 158,4 158,4 158,4

-3
0,015 0,014 0,012 0,011 0,009 0,007 0,005 DU= Ö3.L.I.(R1 .Cosj+X1.Sinj) 10 V
0,019 0,018 0,016 0,014 0,012 0,009 0,006
DU = Voltage Drop (V)
0,022 0,019 0,017 0,016 0,014 0,012 0,009
L = Line Length (m)
0,029 0,026 0,023 0,021 0,018 0,015 0,011 = Line Current or Load (A)
I
0,026 0,023 0,021 0,019 0,017 0,014 0,010 = Resistance (mW/m)
R1
361,9 491,4 488,4 544,3 576,0 742,5 726,3 X1 = Reactance (mW/m)
0,014 0,016 0,013 0,012 0,010 0,008 0,006 Cosj = Power Factor
0,015 0,015 0,014 0,012 0,011 0,009 0,006
0,015 0,016 0,014 0,012 0,010 0,009 0,007

1200 1320 1500 1680 1920 2400 3600 L

1200 1320 1500 1920 1920 2400 3600 S I
6x200 2(6x110) 2(6x125) 2(6x140) 2(6x160) 2(6x200) 3(6x200)
114 139,4 156,5 173 200 226 336,1
S = Supply Point

0,131 0,117 0,103 0,093 0,077 0,069 0,047

0,133 0,116 0,103 0,092 0,079 0,070 0,047
0,146 0,134 0,116 0,104 0,087 0,079 0,051 (1)
All phase conductor characteristics have been
0,148 0,133 0,116 0,103 0,089 0,078 0,052 determined according to Annex BB of IEC 61439-6.

(2)
Fault-loop zero-sequences impedances have been
0,032 0,033 0,025 0,020 0,019 0,015 0,011
determined according to Annex CC of IEC 61439-6.
0,034 0,035 0,026 0,021 0,020 0,016 0,013
0,034 0,034 0,026 0,021 0,020 0,016 0,013 (3)
Fault-loop resistances and reactances have been
0,041 0,044 0,032 0,026 0,025 0,020 0,014 determined according to Annex DD of IEC 61439-6.
0,043 0,046 0,033 0,028 0,027 0,021 0,016
0,043 0,045 0,034 0,028 0,026 0,021 0,016 *IK10 corresponds to impact energy of 20J according
0,040 0,039 0,031 0,027 0,027 0,021 0,017 to IEC 62262.

0,062 0,056 0,045 0,039 0,038 0,031 0,025

**Cast Resin Busbars are produced with a minimum
0,059 0,054 0,046 0,041 0,037 0,032 0,027
of 3 conductors.

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 ELINECR
BUSBAR
Order Code System CONDUCTOR MATERIAL
BUSBAR CODE
PROTECTION DEGREE
CONDUCTOR CONFIGURATION
UTILISATION TYPE / FEEDER
COMPONENT

CR C 16 8 04 B TR40

Busbar Type

Aluminium (Al) A CONDUCTOR MATERIAL

Copper (Cu) C
Standard Straight Length STD
Special Straight Length X

Upwards Elbow U
Downwards Elbow D
CRA - Al CRC - Cu Conductor Left Elbow L
Cross
Conductor Conductor Section Right Elbow R
Rated Busbar Rated Busbar
Current Code Current Code Left Horizontal Offset LH
630 06 800 08 6x40 Right Horizontal Offset RH
800 08 1000 10 6x55 Upwards Horizontal Offset UV
1000 10 1250 12 6x80 Downwards Horizontal Offset DV
1250 12 1600 16 6x110 BUSBAR CODE Upwards Left Combined Offset KUL
1600 16 2000 20 6x160 Upwards Left Combined Offset KUR
2000 20 2500 25 6x200 Downwards Left Combined Offset KDL
2500 25 - - 6x250 Downwards Right Combined Offset KDR
2250 23 30 2(6x110) Left Upwards Combined Offset KLU
3000
2(6x125)
Right Upwards Combined Offset KRU
- - 3200 32
Left Downwards Combined Offset KLD
- - 3600 36 2(6x140)
Right Downwards Combined Offset KRD
3000 30 4000 40 2(6x160)
3200 33 - - 2(6x170)
End Closure S
3600 36 5000 50 2(6x200)
Reduction RD
4000 40 - - 2(6x250)
5000 50 6300 63 3(6x200)
Tee Module T
Component
Horizontal Expansion YDT
Vertical Expansion DDT
Phase Transposition Module FDM
PROTECTION DEGREE
IP 68 8 Panel Connection P10
Upwards Panel Connection PU20
Downwards Panel Connection PD20
Number of Conductor Configuration Right Panel Connection PR30
Code Left Panel Connection PL30
Conductors L1 L2 L3 N N
Clean ½
Panel Connection P40
Earth Clean Earth

3 Conductor 03 Transformer Connection TR10

Upwards Transformer Connection TU20
4 Conductor 04
Downwards Transformer Connection TD20
4 ½ Conductor 05 Right Connection TR30
Left Connection TL30
5 Conductor 06 Transformer Connection TR40
Transformer Connection TR60
6 Conductor 07
Flexible F

*TYPE Utilisation Type

(B) Feeder Where there is no need for tap off boxes,

power is is supplied from one point to
the other end point of the line.

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ELINECR
Standard Straight Length

Standard Feeder - STD

Straight Length Sample Order:
CRA 25806 - STD
2500 A, Aluminium,
Feeder, IP 68, 5 Conductor

PE
L3
Application Areas: L2
L1
Between Transformer - N
Panel Applications 3000 mm
Between Panel to Panel Applications
Generator and Compensation
Panels Feeding
PE L3 L2 L1 N
By-pass feeding

Special Feeder -X
Straight Length Sample Order:

Special Straight
CRA 20806 - X - 147
Length in (mm)
2500 A, Copper, Feeder, IP 68,
5 Conductor, 1470 mm Special Length

PE
L3
Note: L2
L1
Minimum Special Length = 450 mm N
X

PE L3 L2 L1 N

Number of B
Conductors (mm)
B
3 Conductor 82
4 Conductor 100
A A
4 ½ Conductor 118
A
5 Conductor 118 A
6 Conductor 136
118 118 118

Table For Outer Dimension of Busbars

Rated Current
CRA - Al (A) 630 800 1000 1250 1600 2000 2500 2250 2500 - 3000 3200 3600 4000 5000
Conductor Busbar Code 06 08 10 12 16 20 25 23 - - 30 33 36 40 50
Rated Current 3600
CRC - Cu (A) 800 1000 1250 1600 2000 2500 - 3000 3200 4000 - 5000 - 6300
Conductor Busbar Code 08 10 12 16 20 25 - 30 32 36 40 - 50 - 63

A (mm) 90 105 130 160 210 250 300 310 340 370 410 430 490 590 730

Attention ! The standard mounting of the Cast Resin busbar is with the conductors on edge This allows for the easy application of
the resin at the joint.

11
 ELINECR
Elbows

Upwards Downwards Elbow -U

-D Sample Order:
CRC 32806 - U
3200 A, Copper, Feeder, IP 68, Y
5 Conductors X
Number of X Y
Conductors (mm) (mm)
3 Conductors 407 366
4 Conductors 425 375
PE 4 ½ Conductors 443 384
L3
L2 5 Conductors 443 384
Y
L1 6 Conductors 461 393
N X

Left Right Elbow -R

-L Sample Order:
CRC 20806 - R
2000 A, Copper, Feeder, IP 68,
B
5 Conductors A

PE
L3
L2
L1 B
N
A

Left Right Elbow

Upwards Downwards Elbow

The dimensions given above are minimum values. Please call us for non-standard components.

Rated Current
CRA - Al (A) 630 800 1000 1250 1600 2000 2500 2250 2500 - 3000 3200 3600 4000 5000
Conductors Busbar Code 06 08 10 12 16 20 25 23 - - 30 33 36 40 50
Rated Current 3600
CRC - Cu (A) 800 1000 1250 1600 2000 2500 - 3000 3200 4000 - 5000 - 6300
Conductors Busbar Code 08 10 12 16 20 25 - 30 32 36 40 - 50 - 63

A (mm) 415 430 455 485 535 575 625 635 665 695 735 755 815 915 1055
B (mm) 370 377 390 405 430 450 475 480 495 510 530 540 570 620 690

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ELINECR
Elbows

Upwards Downwards - UV Sample Order:

Vertical Offset - DV CRC 20806 - UV25 X
Note: Y
H= min. 180 mm
In special cases consult your
company for the "H" dimension.

Number of X Y H H
Conductors (mm) (mm) (max.)
3 Conductors 407 366 732
PE 4 Conductors 425 375 750
Y
L3 4 ½ Conductors 443 384 768 X
L2
L1 5 Conductors 443 384 768
N 6 Conductors 461 393 786

Right Left - RH A
Horizontal Offset B
- LH Sample Order:
CRC 32806 - RH60
X=600 mm, 3200 A, Copper
X Feeder, IP 68, 5 Conductor
(mm)

Note: C
C=min: 150 mm, Please see the table
for max dimensions.
PE *If there is no availability using two elbows,
L3 B
L2 then this offsets will be able to used. A
L1
N

Right Left
Horizontal Offset

Upwards Downwards
Vertical Offset

The dimensions given above are minimum values. Please call us for non-standard components.

Rated Current
CRA - Al (A) 630 800 1000 1250 1600 2000 2500 2250 2500 - 3000 3200 3600 4000 5000
Conductors Busbar Code 06 08 10 12 16 20 25 23 - - 30 33 36 40 50
Rated Current 3600
CRC - Cu (A) 800 1000 1250 1600 2000 2500 - 3000 3200 4000 - 5000 - 6300
Conductors Busbar Code 08 10 12 16 20 25 - 30 32 36 40 - 50 - 63

A (min.) (mm) 415 430 455 485 535 575 625 635 665 695 735 755 815 915 1055
B (min.) (mm) 370 377 390 405 430 450 475 480 495 510 530 540 570 620 690
C (max.) (mm) 740 755 780 810 860 900 950 960 990 1020 1060 1080 1140 1240 1380

13
 ELINECR
Elbows

Upwards Left Upwards - KUL Sample Order: A

Right Combined Offset - KDR B
CRC 32806 - B - KUL
- KRU 3200 A, Copper
- KLD Feeder, IP 68, 5 Conductor

Number of X Y H
Conductors (mm) (mm) (max.)
3 Conductors 407 366 732 H
PE 4 Conductors 425 375 750
L3 4 ½ Conductors 443 384 768
L2
L1 5 Conductors 443 384 768 Y
N 6 Conductors 461 393 786 X

A
Downwards Left Downwards - KUR B
Right Combined Offset - KDL Sample Order:
- KLU CRC 32806 - B - KDL
- KRD 3300 A, Copper
Feeder, IP 68, 5 Conductor

H
X
(mm)
PE
L3 Y
L2 X
L1
N

Downwards Left Downwards

Right Combined Offset

Upwards Left Upwards

Right Combined Offset

The dimensions given above are minimum values. Please call us for non-standard components.

Rated Current
CRA - Al (A) 630 800 1000 1250 1600 2000 2500 2250 2500 - 3000 3200 3600 4000 5000
Conductors Busbar Code 06 08 10 12 16 20 25 23 - - 30 33 36 40 50
Rated Current 3600
CRC - Cu (A) 800 1000 1250 1600 2000 2500 - 3000 3200 4000 - 5000 - 6300
Conductors Busbar Code 08 10 12 16 20 25 - 30 32 36 40 - 50 - 63

A (min.) (mm) 415 430 455 485 535 575 625 635 665 695 735 755 815 915 1055
B (min.) (mm) 370 377 390 405 430 450 475 480 495 510 530 540 570 620 690

14
ELINECR
Standard Components

C
Tee Connection -T
Sample Order:
CRC 25806 - T
2500 A, Copper,
Feeder, IP 68, 5 Conductor
A
B

PE
L3
L2
L1
N

Reduction - RD Reduction
Is used to change busbar
cross section.
Sample Order:
CRC 20806 - RD17
2000A / 1600A, Copper
Feeder, IP 68, 5 Conductor 1000 mm
Note:
Decision and selection of reduction module and
protection on lower side is under the customer's responsibility.
PE
L3
L2
L1
N

CRA - Al Conductor CRC - Cu Conductor

Rated Reduced Busbar Code Rated Reduced Busbar Code
Current 06 08 10 12 16 20 25 23 30 33 36 40 Current 08 10 12 16 20 25 30 32 36 40 50
800 - - - - - - - - - - - 1000 - - - - - - - - - -
1000 - - - - - - - - - - 1250 - - - - - - - - -
1250 - - - - - - - - - - 1600 - - - - - - - - -
1600 - - - - - - - - - - 2000 - - - - - - - - -
2000 - - - - - - - - - - 1 2500 - - - - - - - - -
1 2500
2250
-
-
-
-
-
-
-
-
- -
- -
-
-
-
-
-
-
-
-
3000
3200
-
-
-
-
-
-
-
- -
- -
-
-
-
-
-
-
-
3000 - - - - - - - - - - - 3600 - - - - - - - - -
3200 - - - - - - - - - - - 4000 - - - - - - - - -
3600 - - - - - - - - - - 5000 - - - - - - - - -
4000 - - - - - - - - - - 6300 - - - - - - - - -
5000 - - - - - - - - - -
2
2

Tee Connection

Reduction

The dimensions given above are minimum values. Please call us for non-standard components. For the rated current and busbar codes please check table.

Rated Current
CRA - Al (A) 630 800 1000 1250 1600 2000 2500 2250 2500 - 3000 3200 3600 4000 5000
Conductors Busbar Code 06 08 10 12 16 20 25 23 - - 30 33 36 40 50
Rated Current 3600
CRC - Cu (A) 800 1000 1250 1600 2000 2500 - 3000 3200 4000 - 5000 - 6300
Conductors Busbar Code 08 10 12 16 20 25 - 30 32 36 40 - 50 - 63

A (mm) 415 430 455 485 535 575 625 635 665 695 735 755 815 915 1055
B (mm) 370 377 390 405 430 450 475 480 495 510 530 540 570 620 690
C (mm) 740 754 780 810 860 900 950 960 990 1020 1060 1080 1140 1240 1380

15
 ELINECR
Expansions

Vertical Expansion - DDT

Sample Order:
CRC 25806 - DDT
2500 A, Copper X
Feeder, IP 68, 5 Conductor
One vertical expansion unit is
advised to be used at every floor
between fixed support points. 700 mm
Used for Vertical applications in
PE
L3
L2
L1 Number
N
A multi storey buildings. 3 4 4½ 5 6
of
Please contact us during the design Conductors Conductors Conductors Conductors Conductors Conductors
stage for our recommendations. X (mm) 187 205 223 223 241
118

Horizontal Expansion - YDT Sample Order:

CRC 25806 - YDT Y
2500 A, Copper
Feeder, IP 68, 5 Conductor
Used at every 40m in long
horizontal straight lines and
building expansion points. 1500 mm
Number 3 4 4½ 5 6
of
Conductors Conductors Conductors Conductors Conductors Conductors
PE

Please contact us during the design

L3
L2
L1
N

A
stage for our recommendations. Y (mm) 266 324 382 382 440
Attention! the total length of the module should be adjusted to
118 1500mm after installation.

Vertical Expansion

Horizontal Expansion

The dimensions given above are minimum values. Please call us for non-standard components

Note:1) Horizontal Expansion unit should be used when the busbar run crosses to an adjacent building or crosses a building
expansion joint.
2) This module is used on the long busbar line (75m) where line is ended by end closure and is not fixed on the support rigidly.
3) Horizontal Expansion Joint has sufficient movement span of 25mm max.

16
ELINECR
Standard Components

Phase Transposition Module - FDM

Sample Order:
CRC 25806 - FDM
2500 A, Copper
Feeder, IP 68, N
L1
PE
L3
5 Conductor L2
L3
PE
L2
L1
N

These units are used for the

transposition of phases along 1000 mm
the busbar run.
PE
L3
L2
L1
N
A

118

End Closer -S
Sample Order:
CRC 25806 - S
2500 A, Copper
Feeder, IP 68, 5 Conductor

Is used to close the end of

busbar run.
560
PE
L3
L2
L1
N

End Closer

Phase Transposition Module

The dimensions given above are minimum values. Please call us for non-standard components.

17
 ELINECR
Panel / Transformer Connections

Panel Connection
- P10 Sample Order: 125
- TR10 CRC 25806 - P10
2500 A, Copper,
Feeder, IP 68, 5 Conductors
For Panel Feeder 195

Please use the tables on page 21, 22 for

connection measurements.
N
L1
PE 150
L2
L3
L3 100 100 100 100
L2
PE L1
N 446

Flexibles -F
Sample Order:
CRC 0800 - F
*It will be produced according to details
Is used for between Transformer Bushings
and Busbar connections
Is used for between panel and busbar
B
connections. *
L
B=.....mm X

Z Y
X=.....mm
Y=.....mm
Z=.....mm
ø=.....mm

Panel Connection

The dimensions given above are minimum values. Please call us for non-standard components Distance between conductors can vary in +-5mm.

18
ELINECR
Panel / Transformer Connections

Upwards Downwards - PU20 X

Y
Panel Connections - PD20 Sample Order:
- TU20 CRC 36806 - PU20
- TD20 3600 A, Copper,
Feeder, IP 68, 5 Conductor
For Panel Feeder
Number of X Y Z Z
Conductors (mm) (mm) (mm)
3 Conductors 407 366 457
4 Conductors 425 375 475
N 4 ½ Conductors 443 384 493
L1 150
5 Conductors 443 384 493
L2 100 100 100 100
6 Conductors 461 393 511
L3
PE

Upwards Downwards - PR30 A

Panel Connections - PL30 Sample Order: B

- TL30 CRC 36806 - PR30

- TR30 3600 A, Copper,

A-175
Feeder, IP 68, 5 Conductor

B-175
For Panel Feeder

N
150
L1 100 100 100 100
L2
L3
PE

Upwards
Downwards
Panel Connections

Upwards Downwards
Panel Connections

The dimensions given are minimum values. Please call us for non-standard components. Please refer to the following table for current grades and busbar codes.

Rated Current
CRA - Al (A) 630 800 1000 1250 1600 2000 2500 2250 2500 - 3000 3200 3600 4000 5000
Conductors Busbar Code 06 08 10 12 16 20 25 23 - - 30 33 36 40 50
Rated Current 3600
CRC - Cu (A) 800 1000 1250 1600 2000 2500 - 3000 3200 4000 - 5000 - 6300
Conductors Busbar Code 08 10 12 16 20 25 - 30 32 36 40 - 50 - 63

A (mm) 415 430 455 485 535 575 625 635 665 695 735 755 815 915 1055
B (mm) 370 377 390 405 430 450 475 480 495 510 530 540 570 620 690

19
 ELINECR
Panel / Transformer Connections

Panel Connection - P40

Sample Order:
CRC 36806 - P40 1150
3600 A, Copper,
Feeder, IP 68, 5 Conductor
for Panel Feeder
Please use the tables on page 21, 22 for
connection measurements. min.
110
Distance between conductors can vary 165 165 165 165
in +-5mm.

Panel Connection

The dimensions given are minimum values. Please call us for non-standard components.

20
 ELINECR
Panel / Transformer Connections

Panel and Transformer Connection Units

Panel and Transformer Connection Units

(P10, TR10, PU20, TU20, PD20, TD20, PL30, PR30, P40)

CRA 06 CRA 08 CRA 10 CRA 12 CRA 16 CRA 20 CRA 25

CRC 08 CRC 10 CRC 12 CRC 16 CRC 20 CRC 25

150
150

150

150

150

150

150
Ø14 Ø14 Ø14 Ø14 Ø14 Ø14 Ø14

23 40
23 40

23 40

23 40

23 40

23 40

23 40
PE L3 L2 L1 N
20 27,5 20 15 20 20 25
40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 100 100 100 100
40 55 80 110 160 200 250

CRA 23 CRA 30
CRC 30 CRC 32 CRC 36 CRC 40
150

150

150

150

Ø14 Ø14 Ø14 Ø14

23 40

23 40

23 40

23 40

PE L3 L2 L1 N
30 25 20 20
40 40 40 4040 40 40 40 4040 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 100 100 100 100
260 290 320 360

CRA 32 CRA 36 CRA 40

CRC 50
150

150

150

Ø14 Ø14 Ø14

23 40

23 40

23 40

PE L3 L2 L1 N
30 20 30
40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 100 100 100 100
380 440 540

CRA 50
CRC 63

Bolt Fixing Type

150

Ø14 (X dimension must be minimum 25mm.)

20
23

40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 X X X X
680

Please call us for non-standard components Distance between conductors can vary +-5mm. The dimensions given above are minimum values.

21
 ELINECR
Panel Connection Dimensions

Panel Modules Flange Dimensions

Panel Connection Modules are supplied with suitable flange as standard.

Flange PE
Earth

PE L3 L2 L1 N

100 100 100 100

Opening on the Busbar Panel Connection

Panel Board Earth Flange
12,5
100

Number of X Y
Conductors (mm) (mm)
3 Conductors 400 355
B
A

4 Conductors 500 455

4 ½ Conductors 600 555
5 Conductors 600 555
100

6 Conductors 700 655

Ø7
12,5

12,5 100 100 100 12,5

Y
X

Aluminium (Al) Copper (Cu)

Number of
Rated Busbar Rated Busbar Conductor A B
Holes along
Current Code Current Code Size (mm) (mm)
length B
630 06 800 08 6x40 145 190 2
800 08 1000 10 6x55 160 205 2
1000 10 1250 12 6x80 185 230 2
1250 12 1600 16 6x110 215 260 2
1600 16 2000 20 6x160 265 310 2
2000 20 2500 25 6x200 305 350 4
2500 25 - - 6x250 355 400 4
2250 23 3000 30 2(6x110) 365 410 4
- - 3200 32 2(6x125) 395 440 4
- - 3600 36 2(6X140) 425 470 4
3000 30 4000 40 2(6x160) 465 510 4
3200 33 - - 2(6x170) 485 530 4
3600 36 5000 50 2(6x200) 545 590 4
4000 40 - - 2(6x250) 645 690 6
5000 50 6300 63 3(6x200) 785 830 8

22
ELINECR
Transformer Connection

Transformer Connection - TR40

Sample Order:
CRC 25806 - TR40 2243

2500 A, Copper
Feeder, IP 68, 5 Conductor
N 150
L1 Please use the tables on page 21 for
250 290 670 670 250 113
connection measurements.
L2

L3
PE

Transformer Connection - TR60

Sample Order:
2480
CRC 25806 - TR60
2500 A, Copper 245
Feeder, IP 68, 5 Conductor
N 118
L1
Please use the tables on page 21 for min. 100 200
L2
connection measurements. Min. 670 670 670 250
L3 110

PE

For between Transformer and Panel connection applications EAE Designing department can prepare your projects on request.

The following information is required when

designing the installation.
Plan of Transformer and Panel rooms and
height of the rooms.
Transformer dimensioning details and
distance between bushings. Transformer Connection
Panel dimensioning details

Transformer Connection

The dimensions given above are minimum values. Please call us for non-standard components

23
 ELINECR
Joint sets
Edgewise Horizontal Line Joint set
Aluminium Copper Conductor
Rated 4 5 Rated 4 5 Cross
Current Conductor Conductor Current Conductor Conductor Section
630 3134311 3134317 800 3134428 3134434 6*40
800 3134320 3134326 1000 3134437 3134443 6*55
1000 3134329 3134335 1250 3134446 3134452 6*80
1250 3134338 3134344 1600 3134455 3134461 6*110
1600 3134347 3134353 2000 3134464 3134470 6*160
2000 3134356 3134362 2500 3134473 3134479 6*200
2500 3134374 3134380 - - - 6*250
2250 3134365 3134371 3000 3134482 3134488 2*6*110
2500
- - - 3200 3134491 3134497 2*6*125
- - - 3600 3134500 3134506 2*6*140
3000 3134383 3134389 4000 3134509 3134515 2*6*160
3200 3134392 3134398 - - - 2*6*170
3600 3134401 3134407 5000 3134518 3134524 2*6*200
4000 3134410 3134416 - - - 2*6*250
5000 3134419 3134425 6300 3134527 3134533 3*6*200

Flatwise Horizontal Line Joint set Aluminium Copper Conductor

Rated 4 5 Rated 4 5 Cross
Current Conductor Conductor Current Conductor Conductor Section
630 3134312 3134318 800 3134429 3134435 6*40
800 3134321 3134327 1000 3134438 3134444 6*55
1000 3134330 3134336 1250 3134447 3134453 6*80
1250 3134339 3134345 1600 3134456 3134462 6*110
1600 3134348 3134354 2000 3134465 3134471 6*160
2000 3134357 3134363 2500 3134474 3134480 6*200
2500 3134375 3134381 - - - 6*250
2250 3134366 3134372 3000 3134483 3134489 2*6*110
-
2500 - - 3200 3134492 3134498 2*6*125
- - - 3600 3134501 3134507 2*6*140
3000 3134384 3134390 4000 3134510 3134516 2*6*160
3200 3134393 3134399 - - - 2*6*170
3600 3134402 3134408 5000 3134519 3134525 2*6*200
4000 3134411 3134417 - - - 2*6*250
5000 3134420 3134426 6300 3134528 3134534 3*6*200

Vertical Line Joint set Aluminium Copper Conductor

Rated 4 5 Rated 4 5 Cross
Current Conductor Conductor Current Conductor Conductor Section
630 3134310 3134316 800 3134427 3134433 6*40
800 3134319 3134325 1000 3134436 3134442 6*55
1000 3134328 3134334 1250 3134445 3134451 6*80
1250 3134337 3134343 1600 3134454 3134460 6*110
1600 3134346 3134352 2000 3134463 3134469 6*160
2000 3134355 3134361 2500 3134472 3134478 6*200
2500 3134373 3134379 - - - 6*250
2250 3134364 3134370 3000 3134481 3134487 2*6*110
2500
- - - 3200 3134490 3134496 2*6*125
- - - 3600 3134499 3134505 2*6*140
3000 3134382 3134388 4000 3134508 3134514 2*6*160
3200 3134391 3134397 - - - 2*6*170
3600 3134400 3134406 5000 3134517 3134523 2*6*200
4000 3134409 3134415 - - - 2*6*250
5000 3134418 3134424 6300 3134526 3134532 3*6*200

Description Code
Silis Sand Mixture 1021601
CR Hardener (B) 1006294
CR Resin (A) 1006292
Torque Wrench 5000048
CR Spoon Brush 5000311
CR Plastic Hammer 5000310
CR Mixer 5000132
24
ELINECR
Horizontal & Vertical Cast Resin Busbar Applications
FIGURE 1 - EDGEWISE APPLICATION FIGURE 5 - CROSSING UNDER A BEAM ON
FLATWISE APPLICATION
CEILING

CEILING

500

BEAM

100
200
WALL

PE

BUSBAR RUNNING ON FLATWISE L3

L2
PE L3 L2 L1 N APPLICATION L1
N

FIGURE 2 - EDGEWISE APPLICATION FIGURE 6 - SAMPLE WALL CROSSING WITH FIRE BARRIER
CEILING

WALL
500

HOLE
PE L3 L2 L1 N
200 BUSBAR-2 BUSBAR
WALL

200

EXTERNAL FIRE BARRIER

PE L3 L2 L1 N
MATERIAL
200 BUSBAR-1

Primarily on the installation phase;

Busbar-1 line should be installed before Busbar-2 line.

FIGURE 3 - FLATWISE APPLICATION FIGURE 7 - STANDARD WALL CROSSING

CEILING
WALL
500

500

350 (min.)
HOLE
200
BUSBAR
WALL

BUSBAR-1 BUSBAR-2
200
PE PE
CENTRE OF
L3 L3
JOINT POINT
L2 L2
L1 L1
N N

Primarily on the installation phase;

BUSBAR-1 line should be installed before BUSBAR-2 line.

FIGURE 4 - CROSSING UNDER A BEAM ON EDGEWISE APPLICATION

CEILING

Attention !
For correct installation, the dimension from the busbar to
BEAM

the ceiling should not be less than 500mm

The joint should be not come across to Beams.

100

PE L3 L2 L1 N The dimensions given above are minimum values.

BUSBAR RUNNING ON EDGEWISE
APPLICATION AS STANDARD
All dimensions are given in mm.

25
 ELINECR
Suspension Components

Ceiling Type Supports CRA - Al CRC - Cu Conductor Order

CR-UT Two Way Horizotal Application Kit Cross L A
Conductors Conductors Section Code
Rated Busbar Rated Busbar (mm) (mm)
Current Code Current Code
630 06 800 08 6x40 300 90 3108704
800 08 1000 10 6x55 300 105 3108704
1000 10 1250 12 6x80 300 130 3108704
1250 12 1600 16 6x110 350 160 3108705
1600 16 2000 20 6x160 400 210 3108706
2000 20 2500 25 6x200 400 250 3108706
2500 25 - - 6x250 450 300 3108707
2250 23 3000 30 2(6x110) 500 310 3108708
- - 3200 32 2(6x125) 500 340 3108708
- - 3600 36 2(6x140) 600 370 3108709
3000 30 4000 40 2(6x160) 600 410 3108709
3200 33 - - 2(6x170) 600 430 3108709
3600 36 5000 50 2(6x200) 700 490 3108710
4000 40 - - 2(6x250) 800 590 3108711
5000 50 6300 63 3(6x200) 900 730 3108712
Note: UDY profiles can be instead of UPY profiles

64 4

L
5

Ceiling Type Supports CRA - Al CRA - Cu Conductor Order

CR-UT Two Way Vertical Application Kit Cross L A
Conductors Conductors Section Code
Rated Busbar Rated Busbar (mm) (mm)
Current Code Current Code
630 06 800 08 6x40 350 90 3108705
800 08 1000 10 6x55 350 105 3108705
1000 10 1250 12 6x80 350 130 3108705
1250 12 1600 16 6x110 350 160 3108705
1600 16 2000 20 6x160 350 210 3108705
2000 20 2500 25 6x200 350 250 3108705
2500 25 - - 6x250 350 300 3108705
2250 23 3000 30 2(6x110) 350 310 3108705
- - 3200 32 2(6x125) 350 340 3108705
- - 3600 36 2(6x140) 350 370 3108705
3000 30 4000 40 2(6x160) 350 410 3108705
3200 33 - - 2(6x170) 350 430 3108705
3600 36 5000 50 2(6x200) 350 490 3108705
4000 40 - - 2(6x250) 350 590 3108705
5000 50 6300 63 3(6x200) 350 730 3108705

64 4

*Horizontal mounting can be used only in special cases. Please call us for non-standard dimensions.
26
ELINECR
Suspension Components

Floor Type Supports CRA - Al CRC - Cu Conductor Order

CR-UT Two Way Horizotal Application Kit Cross L A
Conductors Conductors Section Code
Rated Busbar Rated Busbar (mm) (mm)
Current Code Current Code
630 06 800 08 6x40 300 90 3108704
800 08 1000 10 6x55 300 105 3108704
1000 10 1250 12 6x80 300 130 3108704
1250 12 1600 16 6x110 350 160 3108705
1600 16 2000 20 6x160 400 210 3108706
2000 20 2500 25 6x200 400 250 3108706
2500 25 - - 6x250 450 300 3108707
2250 23 3000 30 2(6x110) 500 310 3108708
- - 3200 32 2(6x125) 500 340 3108708
- - 3600 36 2(6x140) 600 370 3108709
3000 30 4000 40 2(6x160) 600 410 3108709
3200 33 - - 2(6x170) 600 430 3108709
3600 36 5000 50 2(6x200) 700 490 3108710
4000 40 - - 2(6x250) 800 590 3108711
5000 50 6300 63 3(6x200) 900 730 3108712

64 4

Floor Type Supports CRA - Al CRA - Cu Conductor Order

CR-UT Two Way Vertical Application Kit Cross L A
Conductors Conductors Section Code
Rated Busbar Rated Busbar (mm) (mm)
Current Code Current Code
630 06 800 08 6x40 350 90 3108705
800 08 1000 10 6x55 350 105 3108705
1000 10 1250 12 6x80 350 130 3108705
1250 12 1600 16 6x110 350 160 3108705
1600 16 2000 20 6x160 350 210 3108705
2000 20 2500 25 6x200 350 250 3108705
2500 25 - - 6x250 350 300 3108705
2250 23 3000 30 2(6x110) 350 310 3108705
- - 3200 32 2(6x125) 350 340 3108705
- - 3600 36 2(6x140) 350 370 3108705
3000 30 4000 40 2(6x160) 350 410 3108705
3200 33 - - 2(6x170) 350 430 3108705
3600 36 5000 50 2(6x200) 350 490 3108705
4000 40 - - 2(6x250) 350 590 3108705
5000 50 6300 63 3(6x200) 350 730 3108705

64 4

*Horizontal mounting can be used only in special cases. Please call us for non-standard dimensions.
27
 ELINECR
Suspension Components

Ceiling Type Supports CRA - Al CRC - Cu Conductor Order

CR-L Two Way Horizotal Application Kit Cross L A
Conductors Conductors Section Code
Rated Busbar Rated Busbar (mm) (mm)
Current Code Current Code
630 06 800 08 6x40 300 90 3108713
800 08 1000 10 6x55 300 105 3108713
1000 10 1250 12 6x80 300 130 3108713
1250 12 1600 16 6x110 350 160 3108714
1600 16 2000 20 6x160 400 210 3108715
2000 20 2500 25 6x200 400 250 3108715
2500 25 - - 6x250 450 300 3108716
2250 23 3000 30 2(6x110) 500 310 3108717
- - 3200 32 2(6x125) 500 340 3108717
- - 3600 36 2(6x140) 600 370 3108718
3000 30 4000 40 2(6x160) 600 410 3108718
3200 33 - - 2(6x170) 600 430 3108718
3600 36 5000 50 2(6x200) 700 490 3108719
4000 40 - - 2(6x250) 800 590 3108720
5000 50 6300 63 3(6x200) 900 730 3108721

4 47
4
47
47
L
5 50

Ceiling Type Supports CRA - Al CRC - Cu Conductor Order

CR-L Two Way Vertical Application Kit Cross L A
Conductors Conductors Section Code
Rated Busbar Rated Busbar (mm) (mm)
Current Code Current Code
630 06 800 08 6x40 350 90 3108714
800 08 1000 10 6x55 350 105 3108714
1000 10 1250 12 6x80 350 130 3108714
1250 12 1600 16 6x110 350 160 3108714
1600 16 2000 20 6x160 350 210 3108714
2000 20 2500 25 6x200 350 250 3108714
2500 25 - - 6x250 350 300 3108714
2250 23 3000 30 2(6x110) 350 310 3108714
- - 3200 32 2(6x125) 350 340 3108714
- - 3600 36 2(6x140) 350 370 3108714
3000 30 4000 40 2(6x160) 350 410 3108714
3200 33 - - 2(6x170) 350 430 3108714
3600 36 5000 50 2(6x200) 350 490 3108714
4000 40 - - 2(6x250) 350 590 3108714
5000 50 6300 63 3(6x200) 350 730 3108714

4 47
4
47
47

L
5 50

*Horizontal mounting can be used only in special cases. Please call us for non-standard dimensions.
28
ELINECR
Suspension Components

Supports
Description L Order Code
24 (mm)

IDY IDY 300 300 3008242

L
IDY 400 400 3008290
IDY 500 500 3008289
IDY 600 600 3008288
IDY IDY 700 700 3008287
75 IDY 800 800 3008286
IDY 900 900 3008285
IDY 1000 1000 3008284
IDY 1100 1100 3008283
IDY 1200 1200 3008282
105 155 IDY 1300 1300 3008236
IDD IDY 1400 1400 3008281
IDY 1500 1500 3008280
IDY 1600 1600 3008241
5 IDY 1700 1700 3008240
5x3
Ø1 IDY 1800 1800 3008239
IDY 1900 1900 3008238
L IDY 2000 2000 3008237

IDD IDD 300 300 3008314

IDD 400 400 3008313
IDD 500 500 3008312
IDD 600 600 3008311
IDD 700 700 3008310
IDD 800 800 3008309
IDT IDD 900 900 3008308
IDD 1000 1000 3008307
IDD 1100 1100 3008306
IDD 1200 1200 3008305
IDD 1300 1300 3008304
IDD 1400 1400 3008303
IDD 1500 1500 3008302
IDD 1600 1600 3008301
IDT IDD 1700 1700 3008300
BR 1-34 Beam Clamp IDD 1800 1800 3008299
IDD 1900 1900 3008298
IDD 2000 2000 3008297
70
80

IDT IDT Support Fitting - 3008279

6

T Weight Order
Description (mm) (kg./pc.) Code
130

BR 1-34 Beam Clamp (41x82mm) 6 0,563 3000213

Please call us for non-standard dimensions.

29
 ELINECR
Suspension Components

Supports

UPY

Steel T
Dowel L

Threaded
Rod

65

UPY 43

Description T L Code
(mm) (mm)

UPY 300 4 300 3004487

UPY 400 4 400 3004489
Steel
UPY 500 4 500 3004491
Dowel
UPY 600 4 600 3004493
UPY 700 4 700 3004495
Threaded UPY 800 4 800 3004496
Rod UPY 900 4 900 3004497
UPY 1000 4 1000 3004498
UPY 1100 4 1100 3004499
UPY 1200 4 1200 3004500
UPY 1500 4 1500 3004503

UPY

Please call us for non-standard dimensions.

30
ELINECR
Suspension Components

Supports
L
Description L Kodu
(mm)

UAS-K5 SUPPORT (1) 200 3005324

UAS-K5 SUPPORT (2) 250 3005323
4 47 UAS-K5 SUPPORT (3) 300 3005322
UAS-K5 SUPPORT (4) 350 3005321
47 UAS-K5 SUPPORT (5) 400 3005320
UAS-K5 SUPPORT (6) 500 3005319
UAS-K5 UAS-K5 SUPPORT (7) 600 3005318
UAS-K5 SUPPORT (8) 700 3005317
L UAS-K5 SUPPORT (9) 1100 3005316

50

5 50

Connection Units

Description L Order Code

(mm)

BRA 12-05 Threaded Rod (M10) 500 5000037

L BRA 12-10 Threaded Rod (M10) 1000 5000032
BRA 14-05 Threaded Rod (M12) 500 5000026
Threaded Rod
BRA 14-10 Threaded Rod (M12) 1000 5000034
BRA 13 Extension Unit (M10) - 1004312
BRA 13 Extension Unit (M12) - 1004282
BRA 9 Steel Dowel (M10) - 5000023
BRA 9 Steel Dowel (M12) - 5000022
Extension Unit M10 Steel Nut - 1000522
M12 Steel Nut - 1000964
M10 Washer - 1000504
M12 Washer - 1000505
Steel Dowel Diameter of the
Hole to be drilled
M10.....Ø14
M12.....Ø16

Steel Nut

Washer

Please contact our corporation for custom sizes.

31
 ELINECR
Measuring a Special Length

After installation of standard 3m busbar lengths, special lengths ( make up pieces ) shorter than 3m may be required.
The minimum length for these special pieces is 45cm

The busbar elements are positioned so that there is a distance of approximately 25 mm

between the busbar ends.
X=A-25 (cm)X=Length of Special Busbar (The busbar module will be manufactured as per X value.)

125 125

A
Implemented Additional
Total mixture weight of 1 Bucket is 15 kg
CRA - Al CRC - Cu Conductor Resin Value
Cross
Conductor Conductor Section 4 Conductor 5 Conductor
Rated Busbar Rated Busbar Section Kg. Kg.
Current Code Current Code
630 06 800 08 6x40 15 16
800 08 1000 10 6x55 16 17
1000 10 1250 12 6x80 18 19
1250 12 1600 16 6x110 20 21
1600 16 2000 20 6x160 23 25
2000
2500
20
25
2500
-
25
-
6x200
6x250
26
29
28
31
15 kg.
2250 23 3000 30 2(6x110) 32 34
- - 3200 32 2(6x125) 34 37
- - 3600 36 2(6x140) 36 39
3000 30 4000 40 2(6x160) 38 41
3200 33 - - 2(6x170) 40 43
3600 36 5000 50 2(6x200) 43 47
4000 40 - - 2(6x250) 53 57 The quantity must be determined according to
5000 50 6300 63 3(6x200) 60 65 number of joint in the project and ordered separately.

Cast Resin Installation Tools

Description Order Code

CR Joint Area Mixer 5000132

CR Plastic Hammer 5000310
CR Spoon Brush 5000311
Torque Wrench 5000048

32
ELINECR
Cast Resin Busbar Horizontal Application

1 2

The exposed end parts of the busbar are to be cleaned with The second busbar length is introduced, slacken the joint
a clean piece of cloth. After the completion of the cleaning block to allow the conductors to slide into the block. Then
process install and fix the joint block. Tighten the joint bolt tighten the joint bolt.
enough to hold the joint block in place.

mm 4
3 250

m
7c

After checking the three parts for correct alignment and the Fix the casting mould plates to the joint area of the two
distance between the two busbar lengths is 25cm, tighten joined lengths. The casting mould plates should be fitted
the joint bolt to 82nm using a calibrated torque wrench. approximately 7cm from the end of the busbar.

5 6

The casting material should be poured from the same Please refer to the assembly manual for further instructions.
position as shown.

33
 ELINECR
Cast Resin Busbar Vertical Applications

1 2

The exposed end parts of the busbar are to be cleaned with The second busbar length is introduced, slacken the joint
a clean piece of cloth. After the completion of the cleaning block to allow the conductors to slide into the block. Then
process install and fix the joint block. Tighten the joint bolt tighten the joint bolt.
enough to hold the joint block in place.

4
3

mm
250

After checking the three parts for correct alignment and the Fix the casting mould plates to the joint area of the two
distance between the two busbar lengths is 25cm, tighten joined lengths. The casting mould plates should be fitted
the joint bolt to 82nm using a calibrated torque wrench. approximately 7cm from the end of the busbar.

5 6

Only fit the gaskets at the bottom of the mould plates so Please refer to the assembly manual for further instructions.
that the resin can be poured through the gap at the top of
the plates.

34
ELINECR
Preparation of Joint Casting Material
Megger test must be done at joint and the result must be
higher than 1mOhm
< 5°C STOP
Resin (A), Hardener (B) and fillers; must be stored at least < 35°C STOP
one day over (> 20 °C ).
Ambient temperature of job side must be 5°C < T amb
MW
T(°C)
<40°C < 1MW OK
< 1MW NOT OK

Preparation of Cast Resin Mixture

350 mm

150 mm + 100 mm

FILLER RESIN (A) HARDENER (B)

1 2 3
A

A
B

Filler removed from the plastic bucket Resin and hardener are mixed in plastic bucket.
and fillers have to be absolutely dry

4 5

Mix resin and hardener thoroughly with stirrer at least 1 minute. Add fillers and mix until homogeneous; at least 5 minutes.
Then application must be done within 15 minutes.

35
 ELINECR
Casting Vertical and Horizontal Installation
Horizontal Application
After all adjustments are made, the megger test and the slide electrical test are performed on the combined busbar
system to ensure that there is no leakage and the material prepared in the bucket is poured into the additional zone. It is
necessary to ensure that the poured material completely fills the joint block area. After finished vibrate the joint with a
small hammer to ensure that the joint is completely filled with the resin material.

The prepared cast resin mix can be poured in once the casting mould has been
fitted.
The cast resin mix requires a setting time of 7-8 h under normal ambient
conditions..
If one bucket of resin is not enough for the joint; the second one must be
prepared and applied immediately.
Note: Cast Resin Mix must be prepared for each joint separately
and the prepared Cast Resin Mix must be applied within 15 minutes.

Vertical Application
Note: In the vertical application the moulding plates should be
supported from the bottom to ensure that the plates are secure.

36
ELINECR
Declaration

CE DECLARATION OF CONFORMITY
Product Group E-Line CR Busbar Energy Distribution System

Manufacturer EAE Elektrik Asansor End. Insaat San. ve Tic. A.S.

Akcaburgaz Mahallesi, 3114. Sokak,
No:10 34522 Esenyurt-Istanbul

The objects of the declaration described below is in conformity with the relevant Union harmonisation
legislation. This declaration of conformity is issued under the sole responsibility of the manufacturer.

Standard :
EN 61439-6
Low-voltage switchgear and controlgear assemblies - Part 6: Busbar trunking
systems

IEC 61439-6
Low-voltage switchgear and controlgear assemblies - Part 6: Busbar trunking
systems (busways)

CE - Directive
2014/35/EU “The Low Voltage Directive”

2014/30/EU “Electromagnetic Compatibility (EMC) Directive”

2011/65/EU “Restriction of the use of certain hazardous substances (RoHS)”

Technical Document Preparation Official ;

EAE Elektrik Asansor End. Insaat San. ve Tic. A.S.

Akcaburgaz Mahallesi, 3114. Sokak, No:10 34522 Esenyurt-Istanbul

Emre GÜRLEYEN

Date Document Authorized Signatory

20.04.2016 Elif Gamze KAYA OK

Deputy General Manager

37
 ELINECR
Certificates

38
ELINECR
Product Overview
630A ... 6300A COMPACT BUSBAR
PRODUCT OVERVIEW (E-LINE CR)
1- Standards & Certification:
- Busbar trunking system shall be designed, type tested and, manufactured in accordance with the International standard IEC 61439-6. Type
test shall be documented by independent and internationally accredited testing and certification bodies. Short circuit type tests shall be
conducted by independent and accredited testing and certification bodies. Short circuit type tests and the following 3 main type tests shall be
conducted for each current rating of the busbar system and conformity to the standards certificates obtained.
2- General Structure Of The System
The busbar system should be low impedance in accordance with the following characteristics. The tin coated conductors are arranged as a
sandwich construction inside the resin body without any air gaps.

2.1- Electirical Characteristics

- Busbar systems nominal insulation voltage shall be 1000V
- As per ampere rates, minimum short circuit values shall be as given below;

For Aluminium Conductors For Copper Conductors

630A : 1sec/rms 20kA Peak 40kA 800A : 1sec/rms 23kA Peak 48,3kA
800A : 1sec/rms 28kA Peak 58,8kA 1000A : 1sec/rms 32kA Peak 67,2kA
1000A : 1sec/rms 40kA Peak 84kA 1250A : 1sec/rms 45kA Peak 94,5kA
1250A : 1sec/rms 55kA Peak 121kA 1600-2000-2500A : 1sec/rms 60kA Peak 132kA
1600-2000-2500A : 1sec/rms 70kA Peak 154kA 2250-2500A : 1sec/rms 80kA Peak 176kA
2250-2500A : 1sec/rms 100kA Peak 220kA 3000A and above : 1sec/rms 120kA Peak 264kA
3000A and above : 1sec/rms 120kA Peak 264kA

2.2- Housing
- The housing of the busbar system shall be manufactured with specially developed cast material.
- The structure of the busbar lengths shall have conductors tin plated along their complete length within the housing.
- Multi-path busbars should be combined in a single body so that they are not separated from each other.
- Up and down, right-left turn elements, "T" and offset elements, panel, transformer and cable connectors, termination, horizontal and vertical
expansion elements should be standard in the Busbar trunking system. Special modules and different lengths busbar ducts that may be
required during the application of the project must be manufactured in a short time in accordance with standard specifications and technology.
-If busbar runs pass through the building expansion joint a horizontal expansion element shall be used in the run. In addition horizontal
expansion elements should be used every 40 m along a horizontal run.

2.3- Conductors and Phase Configuration

Aluminium or Copper conductors shall be tin plated at the joints upon the wire configration and required numbers, which are described below.
-Busbar system shall have aluminium conductors between 630A-5000A
-Busbar system shall have copper conductors between 800A-6300A
-Busbar system shall have the following number of conductors and wire configuration.
a) 3 Conductors
b) 4 Conductors
c) 4 1/2 Conductors
d) 5 Conductors
e) 6 Conductors
-Neutral conductor shall have the same cross section as the phase conductor cross section.
-Aluminium conductors shall be of EC grade aluminium. Minimum conductivity shall be 34m/mm2. . All surfaces of aluminium conductors
shall be tin plated
-Copper conductors shall be minimum 99,95% electrolytic copper. Minimum conductivity shall be 56m/mm2. . all surfaces of electrolytic
copper conductors shall be tin plated

2.4- Insulation
-Busbars shall be insulated using a mixture of specially selected silica and calcite mixed with an electrical grade epoxy resin to make a
superior composite material.
This insulation material must have a high impact resistance against external impacts.

2.5- Modular Joint Construction

- The busbar lengths must be joined together with the joint’s point drawer type modular block joint system by placing the conductors in the
conductive socket in the block insert. Joint block insulators should be high strength CTP insulators. The joint block’s centre bolt should be
tightened with a torque wrench set to 83 Nm (60 lb ft) after installation

2.6- Protection
- Protection degree of the housing and joints shall be IP68.

3- Installation and Commisioning

The installation of the busbar system should be done in accordance with the type and current values shown in these plans in accordance with
the electrical project, electrical single line schemes, layout plans and detailed busbar application projects, the manufacturer's installation
instructions must be observed carefully during the assembly process. The central joint's bolts must be tightened with the appropriate torque
wrench and the nut side of the bolt must be secured with the nut locking cap.

After installation of the busbar systemthe installation should be checked for compliance with the manufacturer’s instructions and the
requirements of the project, an insulation test should be done.Insulation resistance between all conductors and body has to be bigger than 1
megaohm.

39
40
Component List

Item Component Quantity

ELINECR
Project Design Form

Company :
Project :
Project No :

Name :
Date :
Signature :
Prepared by
E L E K T R İ K

Please duplicate this page for your own use.

 PRODUCT TYPES

BUSBAR ENERGY DISTRIBUTION SYSTEMS

CABLE TRAYS

TROLLEY BUSBAR ENERGY DISTRIBUTION SYSTEMS

INDOOR SOLUTIONS

SUPPORT SYSTEMS
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www.eaeelectric.com
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NIGERIA LUXEMBOURG RWANDA GREECE SYRIA CROATIA SOUTH KOREA SWI
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ND TURKEY KAZAKHSTAN
TES MYANMAR SPAINIRELAND SERBIA OMAN
SLOVENIA
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EGYPT FRANCE ETHIOPIA VIETNAMCAMEROON PAKISTAN SPAIN EGYPT VIETNAM SUDANNETHERLANDS MADAGASKAR TURKEY NIGERIAITALY RUSSIA U.KINGDOM
TAIWAN
BAHRAIN
ULGARIA GHANATURKMENISTAN CYPRUSBELARUS AZERBAIJAN SWITZERLAND VIETNAM NORWAY SERBIA U. A. EMIRATES BULGARIA SOUTH AFRICA QATAR TURKEY GREECE
PAKISTAN
GREECE SRI LANKA
MYANMAR NIGERIARUSSIA NORWAY SPAIN FRANCE DENMARK
NIGERIA POLAND U. A. EMIRATES
NA VIETNAMSOUTH KOREA
ANDS
TURKEY
HUNGARY CAMEROON
ICELAND VIETNAM
YEMEN
SWITZERLAND TURKMENISTAN YEMEN SUDAN SWITZERLAND
U. A. EMIRATES CHILE LUXEMBOURG LITHUANIA MACEDONIA TANZANIAMADAGASKA
U. A. EMIRATES MALTA SU
MACEDON
ANMAR SAUDI ARABIA YEMEN BRASIL BELGIUM POLAND BELGIUM U.KINGDOM TURKMENISTAN CZECH REP. AZERBAIJAN DENMARK
RUSSIAYE
 EAE Elektrik A.S.
Akcaburgaz Mahallesi,
3114. Sokak, No:10 34522
Esenyurt - Istanbul-TURKEY
Tel: +09 (212) 866 20 00
Fax: +09 (212) 886 24 20

Please visit our website for the updated version of our catalogues.
www.eaeelectric.com

MENTAL MAN
ON
ISO
IR

AG
Y A N D EN V

s
EMENT SYSTE

9001
IEC 61439-6 14001 T E
27001
IT
AL

E 344805
M

QU S

Catalogue 20-Eng. / Rev 09 2.000 Pcs. 21/07/2020

S.S.
EAE has full right to make any revisions or changes on this catalogue without any prior notice.