FILE NO.

A10-031

SERVICE MANUAL

SPLIT TYPE
INDOOR UNIT <DIGITAL INVERTER>
Compact 4-way Cassette Type
RAV-SM404MUT-E RAV-SM404MUT-TR
RAV-SM454MUT-E RAV-SM454MUT-TR
RAV-SM564MUT-E RAV-SM564MUT-TR
Concealed Duct Type
RAV-SM564BT-E RAV-SM564BT-TR
RAV-SM804BT-E RAV-SM804BT-TR
RAV-SM1104BT-E RAV-SM1104BT-TR
RAV-SM1404BT-E RAV-SM1404BT-TR
Ceiling Type
RAV-SM564CT-E RAV-SM564CT-TR
RAV-SM804CT-E RAV-SM804CT-TR
RAV-SM1104CT-E RAV-SM1104CT-TR
RAV-SM1404CT-E RAV-SM1404CT-TR

R410A
PRINTED IN JAPAN, Apr., 2011 ToMo

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 NOTE
A direct current motor is adopted for indoor fan motor in the Concealed Duct Standard Type air conditioner.
Caused from its characteristics, a current limit works on the direct current motor. When replacing the
high-performance filter or when opening the service board, be sure to stop the fan. If an above action is
executed during the fan operation, the protective control works to stop the unit operation, and the check
code “P12” may be issued. However it is not a trouble. When the desired operation has finished, be sure to
reset the system to clear “P12” error code using the leak breaker of the indoor unit. Then push the
operation stop button of the remote controller to return to the usual operation.

CONTENTS
ORIGINAL INSTRUCTION ................................................................................ 4
WARNING INDICATIONS ON THE AIR CONDITIONER UNIT6
PRECAUTION FOR SAFETY ............................................................................ 7
NEW REFRIGERANT (R410A) ....................................................................... 13
1. Safety Caution Concerned to New Refrigerant .................................................... 13
2. Cautions on Installation/Service ............................................................................ 13
3. Pipe Materials .......................................................................................................... 13

1. AIR DUCTING WORK............................................................................... 15

1-1. Static Pressure Characteristics ....................................................................... 15

2. CONSTRUCTION VIEWS (EXTERNAL VIEWS) ...................................... 17

2-1. Compact 4-way Cassette Type ......................................................................... 17
2-2. Concealed Duct Type ........................................................................................ 18
2-3. Ceiling Type ....................................................................................................... 19

3. WIRING DIAGRAM ................................................................................... 20

3-1. Indoor Unit......................................................................................................... 20

4. SPECIFICATIONS OF ELECTRICAL PARTS .......................................... 23

4-1. Compact 4-way Cassette Type ......................................................................... 23
4-2. Concealed Duct Type ........................................................................................ 23
4-3. Ceiling Type ....................................................................................................... 23

5. CONTROL BLOCK DIAGRAM ................................................................. 24

5-1. Indoor Controller Block Diagram..................................................................... 24
5-2. Control Specifications ...................................................................................... 27
5-3. Indoor Print Circuit Board ................................................................................ 40

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 6. TROUBLESHOOTING .............................................................................. 42
6-1. Summary of Troubleshooting ........................................................................... 42
6-2. Check Code List (Indoor) ................................................................................. 47
6-3. Diagnostic Procedure for Each Check Code (Indoor Unit) ............................ 52

7. REPLACEMENT OF SERVICE P.C. BOARD ........................................... 64

7-1. Indoort Unit ....................................................................................................... 64

8. SETUP AT LOCAL SITE AND OTHERS .................................................. 68

8-1. Indoor Unit......................................................................................................... 68
8-2. Setup at Local Site / Others ............................................................................. 78
8-3. How to Set up Central Control Address Number ........................................... 80

9. ADDRESS SETUP.................................................................................... 82
9-1. Address Setup .................................................................................................. 82
9-2. Address Setup & Group Control ...................................................................... 83
9-3. Address Setup (Manual Setting from Remote Controller) ............................. 86
9-4. Confirmation of Indoor Unit No. Position ....................................................... 87

10. DETACHMENTS ....................................................................................... 88

10-1. Compact 4-Way Cassette Type ........................................................................ 88
10-2. Concealed Duct Type ........................................................................................ 97
10-3. Ceiling Type ..................................................................................................... 100

11. EXPLODED VIEWS AND PARTS LIST .................................................. 104

11-1. Compact 4-way Cassette Type ....................................................................... 104
11-2. Concealed Duct Type ...................................................................................... 108
11-3. Ceiling Type ..................................................................................................... 115

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Original instruction
Please read carefully through these instructions that contain important information which complies with the
“Machinery” Directive (Directive 2006/42/EC), and ensure that you understand them.

Generic Denomination: Air Conditioner

Definition of Qualified Installer or Qualified Service Person

The air conditioner must be installed, maintained, repaired and removed by a qualified installer or qualified
service person.
When any of these jobs is to be done, ask a qualified installer or qualified service person to do them for you.
A qualified installer or qualified service person is an agent who has the qualifications and knowledge
described in the table below.

Agent Qualifications and knowledge which the agent must have

Qualified • The qualified installer is a person who installs, maintains, relocates and removes the air
installer (∗1) conditioners made by Toshiba Carrier Corporation.
He or she has been trained to install, maintain, relocate and remove the air conditioners made by
Toshiba Carrier Corporation or, alternatively, he or she has been instructed in such operations by
an individual or individuals who have been trained and is thus thoroughly acquainted with the
knowledge related to these operations.
• The qualified installer who is allowed to do the electrical work involved in installation, relocation
and removal has the qualifications pertaining to this electrical work as stipulated by the local laws
and regulations, and he or she is a person who has been trained in matters relating to electrical
work on the air conditioners made by Toshiba Carrier Corporation or, alternatively, he or she has
been instructed in such matters by an individual or individuals who have been trained and is thus
thoroughly acquainted with the knowledge related to this work.
• The qualified installer who is allowed to do the refrigerant handling and piping work involved in
installation, relocation and removal has the qualifications pertaining to this refrigerant handling
and piping work as stipulated by the local laws and regulations, and he or she is a person who
has been trained in matters relating to refrigerant handling and piping work on the air conditioners
made by Toshiba Carrier Corporation or, alternatively, he or she has been instructed in such
matters by an individual or individuals who have been trained and is thus thoroughly acquainted
with the knowledge related to this work.
• The qualified installer who is allowed to work at heights has been trained in matters relating to
working at heights with the air conditioners made by Toshiba Carrier Corporation or, alternatively,
he or she has been instructed in such matters by an individual or individuals who have been
trained and is thus thoroughly acquainted with the knowledge related to this work.

Qualified service • The qualified service person is a person who installs, repairs, maintains, relocates and removes
person (∗1) the air conditioners made by Toshiba Carrier Corporation. He or she has been trained to install,
repair, maintain, relocate and remove the air conditioners made by Toshiba Carrier Corporation or,
alternatively, he or she has been instructed in such operations by an individual or individuals who
have been trained and is thus thoroughly acquainted with the knowledge related to these operations.
• The qualified service person who is allowed to do the electrical work involved in installation,
repair, relocation and removal has the qualifications pertaining to this electrical work as stipulated
by the local laws and regulations, and he or she is a person who has been trained in matters
relating to electrical work on the air conditioners made by Toshiba Carrier Corporation or,
alternatively, he or she has been instructed in such matters by an individual or individuals who
have been trained and is thus thoroughly acquainted with the knowledge related to this work.
• The qualified service person who is allowed to do the refrigerant handling and piping work
involved in installation, repair, relocation and removal has the qualifications pertaining to this
refrigerant handling and piping work as stipulated by the local laws and regulations, and he or
she is a person who has been trained in matters relating to refrigerant handling and piping
work on the air conditioners made by Toshiba Carrier Corporation or, alternatively, he or she
has been instructed in such matters by an individual or individuals who have been trained
and is thus thoroughly acquainted with the knowledge related to this work.
• The qualified service person who is allowed to work at heights has been trained in matters
relating to working at heights with the air conditioners made by Toshiba Carrier Corporation or,
alternatively, he or she has been instructed in such matters by an individual or individuals who
have been trained and is thus thoroughly acquainted with the knowledge related to this work.

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Definition of Protective Gear
When the air conditioner is to be transported, installed, maintained, repaired or removed, wear protective
gloves and ‘safety’ work clothing.
In addition to such normal protective gear, wear the protective gear described below when undertaking the
special work detailed in the table below.
Failure to wear the proper protective gear is dangerous because you will be more susceptible to injury, burns,
electric shocks and other injuries.

Work undertaken Protective gear worn

Protective gloves
All types of work
“Safety” working clothing

Gloves to provide protection for electricians and from heat

Electrical-related work Insulating shoes
Clothing to provide protection from electric shock

Work done at heights (50 cm or more) Helmets for use in industry

Transportation of heavy objects Shoes with additional protective toe cap

Repair of outdoor unit Gloves to provide protection for electricians and from heat

The important contents concerned to the safety are described on the product itself and on this Service Manual.
Please read this Service Manual after understanding the described items thoroughly in the following contents
(Indications/Illustrated marks), and keep them.

[Explanation of indications]

Indication Explanation

Indicates contents assumed that an imminent danger causing a death or serious injury of
DANGER the repair engineers and the third parties when an incorrect work has been executed.

Indicates possibilities assumed that a danger causing a death or serious injury of the
WARNING repair engineers, the third parties, and the users due to troubles of the product after work
when an incorrect work has been executed.

Indicates contents assumed that an injury or property damage (∗) may be caused on the
CAUTION repair engineers, the third parties, and the users due to troubles of the product after work
when an incorrect work has been executed.

∗ Property damage : Enlarged damage concerned to property, furniture, and domestic animal/pet

[Explanation of illustrated marks]

Mark Explanation

Indicates prohibited items (Forbidden items to do)

The sentences near an illustrated mark describe the concrete prohibited contents.

Indicates mandatory items (Compulsory items to do)

The sentences near an illustrated mark describe the concrete mandatory contents.

Indicates cautions (Including danger/warning)

The sentences or illustration near or in an illustrated mark describe the concrete cautious contents.

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Warning Indications on the Air Conditioner Unit
[Confirmation of warning label on the main unit]
Confirm that labels are indicated on the specified positions
If removing the label during parts replace, stick it as the original.

Warning indication Description

WARNING WARNING
ELECTRICAL SHOCK HAZARD
ELECTRICAL SHOCK HAZARD
Disconnect all remote electric power supplies
Disconnect all remote electric before servicing.
power supplies before servicing.

WARNING WARNING
Moving parts.
Moving parts.
Do not operate unit with grille removed.
Do not operate unit with grille removed.
Stop the unit before the servicing.
Stop the unit before the servicing.

CAUTION CAUTION
High temperature parts. High temperature parts.
You might get burned when removing You might get burned when removing this panel.
this panel.

CAUTION CAUTION
Do not touch the aluminum fins of the unit.
Do not touch the aluminum fins of the unit.
Doing so may result in injury.
Doing so may result in injury.

CAUTION
CAUTION
BURST HAZARD BURST HAZARD
Open the service valves before the
Open the service valves before the operation,
operation, otherwise there might be the otherwise there might be the burst.
burst.

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Precaution for Safety
The manufacturer shall not assume any liability for the damage caused by not observing the description of this
manual.

WARNING
Before starting to repair the air conditioner, read carefully through the Service Manual, and repair
the air conditioner by following its instructions.
Only qualified service person (∗1) is allowed to repair the air conditioner.
Repair of the air conditioner by unqualified person may give rise to a fire, electric shocks, injury,
water leaks and/or other problems.
Only a qualified installer (∗1) or qualified service person (∗1) is allowed to carry out the electrical
work of the air conditioner.
Under no circumstances must this work be done by an unqualified individual since failure to carry
out the work properly may result in electric shocks and/or electrical leaks.
Wear protective gloves and safety work clothing during installation, servicing and removal.
When connecting the electrical wires, repairing the electrical parts or undertaking other electrical
jobs, wear gloves to provide protection for electricians and from heat, insulating shoes and
clothing to provide protection from electric shocks.
Failure to wear this protective gear may result in electric shocks.
Use wiring that meets the specifications in the Installation Manual and the stipulations in the local
regulations and laws. Use of wiring which does not meet the specifications may give rise to
electric shocks, electrical leakage, smoking and/or a fire.
Only a qualified installer (∗1) or qualified service person (∗1) is allowed to undertake work at heights
General using a stand of 50 cm or more or to remove the intake grille of the indoor unit to undertake work.
When working at heights, use a ladder which complies with the ISO 14122 standard, and follow
the procedure in the ladder’s instructions.
Also wear a helmet for use in industry as protective gear to undertake the work.
When working at heights, put a sign in place so that no-one will approach the work location,
before proceeding with the work.
Parts and other objects may fall from above, possibly injuring a person below.
Do not touch the aluminum fin of the outdoor unit.
You may injure yourself if you do so. If the fin must be touched for some reason, first put on
protective gloves and safety work clothing, and then proceed.
Do not climb onto or place objects on top of the outdoor unit.
You may fall or the objects may fall off of the outdoor unit and result in injury.
When transporting the air conditioner, wear shoes with additional protective toe caps.
When transporting the air conditioner, do not take hold of the bands around the packing carton.
You may injure yourself if the bands should break.
This air conditioner has passed the pressure test as specified in IEC 60335-2-40 Annex EE.

DENGER
Before carrying out the installation, maintenance, repair or removal work, be sure to set the circuit
breaker to the OFF position. Otherwise, electric shocks may result.
Before opening the intake grille of the indoor unit or service panel of the outdoor unit, set the
circuit breaker to the OFF position. Failure to set the circuit breaker to the OFF position may result
in electric shocks through contact with the interior parts.
Only a qualified installer (∗1) or qualified service person (∗1) is allowed to remove the intake grille
of the indoor unit or service panel of the outdoor unit and do the work required.
Turn off
breaker. Before starting to repair the outdoor unit fan or fan guard, be absolutely sure to set the circuit
breaker to the OFF position, and place a “Work in progress” sign on the circuit breaker.
When cleaning the filter or other parts of the indoor unit, set the circuit breaker to OFF without
fail, and place a “Work in progress” sign near the circuit breaker before proceeding with the work.

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 Even if the circuit breaker has been set to the OFF position before the service panel is removed
and the electrical parts are repaired, you will still risk receiving an electric shock.
For this reason, short-circuit the high-voltage capacitor terminals to discharge the voltage before
Execute proceeding with the repair work.
discharge For details on the short-circuiting procedure, refer to the Service Manual.
between You may receive an electric shock if the voltage stored in the capacitors has not been sufficiently
terminals. discharged.
Place a “Work in progress” sign near the circuit breaker while the installation, maintenance, repair
or removal work is being carried out.
There is a danger of electric shocks if the circuit breaker is set to ON by mistake.
Prohibition
If, in the course of carrying out repairs, it becomes absolutely necessary to check out the
electrical parts with the electrical parts box cover of one or more of the indoor units and the
service panel of the outdoor unit removed in order to find out exactly where the trouble lies, wear
insulated heat-resistant gloves, insulated boots and insulated work overalls, and take care to
Stay on avoid touching any live parts.
protection You may receive an electric shock if you fail to heed this warning. Only qualified service person
(∗1) is allowed to do this kind of work.

WARNING
Before troubleshooting or repair work, check the earth wire is connected to the earth terminals of
the main unit, otherwise an electric shock is caused when a leak occurs.If the earth wire is not
correctly connected, contact an electric engineer for rework.
After completing the repair or relocation work, check that the ground wires are connected properly.
Check earth
wires. Be sure to connect earth wire. (Grounding work) Incomplete grounding causes an electric shock.
Do not connect ground wires to gas pipes, water pipes, and lightning rods or ground wires for
telephone wires.
Do not modify the products.Do not also disassemble or modify the parts.
It may cause a fire, electric shock or injury.

Prohibition of
modification.
When any of the electrical parts are to be replaced, ensure that the replacement parts satisfy the
specifications given in the Service Manual (or use the parts contained on the parts list in the
Service Manual).
Use specified Use of any parts which do not satisfy the required specifications may give rise to electric shocks,
parts. smoking and/or a fire.
If, in the course of carrying out repairs, it becomes absolutely necessary to check out the
electrical parts with the electrical parts box cover of one or more of the indoor units and the
service panel of the outdoor unit removed in order to find out exactly where the trouble lies, place
Do not bring "Keep out" signs around the work site before proceeding.
a child close to Third-party individuals may enter the work site and receive electric shocks if this warning is not
the equipment. heeded.
Connect the cut-off lead wires with crimp contact, etc, put the closed end side upward and then
apply a water-cut method, otherwise a leak or production of fire is caused at the users’ side.

Insulating
measures
When performing repairs using a gas burner, replace the refrigerant with nitrogen gas because
the oil that coats the pipes may otherwise burn.
When repairing the refrigerating cycle, take the following measures.
1) Be attentive to fire around the cycle.
When using a gas stove, etc, be sure to put out fire before work; otherwise the oil mixed with
refrigerant gas may catch fire.
No fire
2) Do not use a welder in the closed room.
When using it without ventilation, carbon monoxide poisoning may be caused.
3) Do not bring inflammables close to the refrigerant cycle, otherwise fire of the welder may catch
the inflammables.

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 The refrigerant used by this air conditioner is the R410A.
Check the used refrigerant name and use tools and materials of the parts which match with it.
For the products which use R410A refrigerant, the refrigerant name is indicated at a position on
the outdoor unit where is easy to see.
To prevent miss-charging, the route of the service port is changed from one of the former R22.
Do not use any refrigerant different from the one specified for complement or replacement.
Otherwise, abnormally high pressure may be generated in the refrigeration cycle, which may
result in a failure or explosion of the product or an injury to your body.
For an air conditioner which uses R410A, never use other refrigerant than R410A.
For an air conditioner which uses other refrigerant (R22, etc.), never use R410A.
If different types of refrigerant are mixed, abnormal high pressure generates in the refrigerating
cycle and an injury due to breakage may be caused.
Do not charge refrigerant additionally.
If charging refrigerant additionally when refrigerant gas leaks, the refrigerant composition in the
refrigerating cycle changes resulted in change of air conditioner characteristics or refrigerant over
the specified standard amount is charged and an abnormal high pressure is applied to the inside
of the refrigerating cycle resulted in cause of breakage or injury.
Refrigerant Therefore if the refrigerant gas leaks, recover the refrigerant in the air conditioner, execute
vacuuming, and then newly recharge the specified amount of liquid refrigerant.
In this time, never charge the refrigerant over the specified amount.
When recharging the refrigerant in the refrigerating cycle, do not mix the refrigerant or air other
than R410A into the specified refrigerant.
If air or others is mixed with the refrigerant, abnormal high pressure generates in the refrigerating
cycle resulted in cause of injury due to breakage.
After installation work, check the refrigerant gas does not leak.
If the refrigerant gas leaks in the room, poisonous gas generates when gas touches to fire such
as fan heater, stove or cocking stove though the refrigerant gas itself is innocuous.
Never recover the refrigerant into the outdoor unit.
When the equipment is moved or repaired, be sure to recover the refrigerant with recovering device.
The refrigerant cannot be recovered in the outdoor unit; otherwise a serious accident such as
breakage or injury is caused.
After repair work, surely assemble the disassembled parts, and connect and lead the removed
wires as before.
Perform the work so that the cabinet or panel does not catch the inner wires.
Assembly/ If incorrect assembly or incorrect wire connection was done, a disaster such as a leak or fire is
Cabling caused at user’s side.
After the work has finished, be sure to use an insulation tester set (500V Megger) to check the
resistance is 1MΩ or more between the charge section and the non-charge metal section
(Earth position).
Insulator If the resistance value is low, a disaster such as a leak or electric shock is caused at user’s side.
check
When the refrigerant gas leaks during work, execute ventilation.
If the refrigerant gas touches to a fire, poisonous gas generates.
A case of leakage of the refrigerant and the closed room full with gas is dangerous because a
Ventilation shortage of oxygen occurs. Be sure to execute ventilation.
When the refrigerant gas leaks, find up the leaked position and repair it surely.
If the leaked position cannot be found up and the repair work is interrupted, pump-down and
tighten the service valve, otherwise the refrigerant gas may leak into the room.
The poisonous gas generates when gas touches to fire such as fan heater, stove or cocking stove
though the refrigerant gas itself is innocuous.
When installing equipment which includes a large amount of charged refrigerant such as a multi
air conditioner in a sub-room, it is necessary that the density does not the limit even if the
refrigerant leaks.
If the refrigerant leaks and exceeds the limit density, an accident of shortage of oxygen is caused.
Tighten the flare nut with a torque wrench in the specified manner.
Excessive tighten of the flare nut may cause a crack in the flare nut after a long period, which may
Compulsion result in refrigerant leakage.
Nitrogen gas must be used for the airtight test.
The charge hose must be connected in such a way that it is not slack.
For the installation/moving/reinstallation work, follow to the Installation Manual.
If an incorrect installation is done, a trouble of the refrigerating cycle, water leak, electric shock or
fire is caused.

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 Once the repair work has been completed, check for refrigerant leaks, and check the insulation
resistance and water drainage.
Then perform a trial run to check that the air conditioner is running properly.
After repair work has finished, check there is no trouble. If check is not executed, a fire, electric
shock or injury may be caused. For a check, turn off the power breaker.
Check after
repair After repair work (installation of front panel and cabinet) has finished, execute a test run to check
there is no generation of smoke or abnormal sound.
If check is not executed, a fire or an electric shock is caused. Before test run, install the front
panel and cabinet.
Check the following matters before a test run after repairing piping.
• Connect the pipes surely and there is no leak of refrigerant.
• The valve is opened.
Do not Running the compressor under condition that the valve closes causes an abnormal high
operate the pressure resulted in damage of the parts of the compressor and etc. and moreover if there is
unit with the leak of refrigerant at connecting section of pipes, the air is suctioned and causes further
valve closed. abnormal high pressure resulted in burst or injury.
Only a qualified installer (∗1) or qualified service person (∗1) is allowed to relocate the air
conditioner. It is dangerous for the air conditioner to be relocated by an unqualified individual
since a fire, electric shocks, injury, water leakage, noise and/or vibration may result.
Check the following items after reinstallation.
1) The earth wire is correctly connected.
2) The power cord is not caught in the product.
3) There is no inclination or unsteadiness and the installation is stable.
Check after If check is not executed, a fire, an electric shock or an injury is caused.
reinstallation
When carrying out the pump-down work shut down the compressor before disconnecting the
refrigerant pipe.
Disconnecting the refrigerant pipe with the service valve left open and the compressor still
operating will cause air, etc. to be sucked in, raising the pressure inside the refrigeration cycle to
an abnormally high level, and possibly resulting in reputing, injury, etc.
When the service panel of the outdoor unit is to be opened in order for the compressor or the
area around this part to be repaired immediately after the air conditioner has been shut down, set
the circuit breaker to the OFF position, and then wait at least 10 minutes before opening the
service panel.
If you fail to heed this warning, you will run the risk of burning yourself because the compressor
pipes and other parts will be very hot to the touch. In addition, before proceeding with the repair
work, wear the kind of insulated heat-resistant gloves designed to protect electricians.
When the service panel of the outdoor unit is to be opened in order for the fan motor, reactor,
Cooling check inverter or the areas around these parts to be repaired immediately after the air conditioner has
been shut down, set the circuit breaker to the OFF position, and then wait at least 10 minutes
before opening the service panel.
If you fail to heed this warning, you will run the risk of burning yourself because the fan motor,
reactor, inverter heat sink and other parts will be very hot to the touch.
In addition, before proceeding with the repair work, wear the kind of insulated heat-resistant
gloves designed to protect electricians.
Only a qualified installer (∗1) or qualified service person (∗1) is allowed to install the air
conditioner. If the air conditioner is installed by an unqualified individual, a fire, electric shocks,
injury, water leakage, noise and/or vibration may result.
Before starting to install the air conditioner, read carefully through the Installation Manual, and
follow its instructions to install the air conditioner.
Do not install the air conditioner in a location that may be subject to a risk of expire to a
combustible gas.
If a combustible gas leaks and becomes concentrated around the unit, a fire may occur.
Install the indoor unit at least 2.5 m above the floor level since otherwise the users may injure
Installation themselves or receive electric shocks if they poke their fingers or other objects into the indoor unit
while the air conditioner is running.
Install a circuit breaker that meets the specifications in the installation manual and the stipulations
in the local regulations and laws.
Install the circuit breaker where it can be easily accessed by the qualified service person (∗1).
Do not place any combustion appliance in a place where it is directly exposed to the wind of air
conditioner, otherwise it may cause imperfect combustion.

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Explanations given to user
• If you have discovered that the fan grille is damaged, do not approach the outdoor unit but set the circuit
breaker to the OFF position, and contact a qualified service person to have the repairs done. Do not set the
circuit breaker to the ON position until the repairs are completed.

Relocation
• Only a qualified installer (∗1) or qualified service person (∗1) is allowed to relocate the air conditioner.
It is dangerous for the air conditioner to be relocated by an unqualified individual since a fire, electric shocks,
injury, water leakage, noise and/or vibration may result.
• When carrying out the pump-down work shut down the compressor before disconnecting the refrigerant pipe.
Disconnecting the refrigerant pipe with the service valve left open and the compressor still operating will
cause air, etc. to be sucked in, raising the pressure inside the refrigeration cycle to an abnormally high level,
and possibly resulting in reputing, injury, etc.

(∗1) Refer to the “Definition of Qualified Installer or Qualified Service Person.”

Declaration of Conformity

Manufacturer: Toshiba Carrier Corporation

336 Tadehara, Fuji-shi, Shizuoka-ken 416-8521 JAPAN
Authorized Nick Ball
Representative/TCF holder: Toshiba EMEA Engineering Director
Toshiba Carrier UK Ltd.
Porsham Close, Belliver Industrial Estate,
PLYMOUTH, Devon, PL6 7DB.
United Kingdom
Hereby declares that the machinery described below:
Generic Denomination: Air Conditioner
Model/type: RAV-SM404MUT-E RAV-SM404MUT-TR
RAV-SM454MUT-E RAV-SM454MUT-TR
RAV-SM564MUT-E RAV-SM564MUT-TR
RAV-SM564BT-E RAV-SM564BT-TR
RAV-SM804BT-E RAV-SM804BT-TR
RAV-SM1104BT-E RAV-SM1104BT-TR
RAV-SM1404BT-E RAV-SM1404BT-TR
RAV-SM564CT-E RAV-SM564CT-TR
RAV-SM804CT-E RAV-SM804CT-TR
RAV-SM1104CT-E RAV-SM1104CT-TR
RAV-SM1404CT-E RAV-SM1404CT-TR
Commercial name: Digital Inverter Series / Super Digital Inverter Series Air Conditioner

Complies with the provisions of the “Machinery” Directive (Directive 2006/42/EC) and the regulations
transposing into national law.

Complies with the provisions of the following harmonized standard:

EN 378-2: 2008 / A1: 2009

Note: This declaration becomes invalid if technical or operational modifications are introduced without the
manufacturer’s consent.

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Specifications

Sound power level (dBA) Weight (kg)

Model
Cooling Heating Main unit (Ceiling panel)

RAV-SM404MUT-E ∗ ∗ 16 (3)

RAV-SM454MUT-E ∗ ∗ 16 (3)

RAV-SM564MUT-E ∗ ∗ 16 (3)

RAV-SM404MUT-TR ∗ ∗ 16 (3)

RAV-SM454MUT-TR ∗ ∗ 16 (3)

RAV-SM564MUT-TR ∗ ∗ 16 (3)

RAV-SM564BT-E ∗ ∗ 30

RAV-SM804BT-E ∗ ∗ 39

RAV-SM1104BT-E ∗ ∗ 54

RAV-SM1404BT-E ∗ ∗ 54

RAV-SM564BT-TR ∗ ∗ 30

RAV-SM804BT-TR ∗ ∗ 39

RAV-SM1104BT-TR ∗ ∗ 54

RAV-SM1404BT-TR ∗ ∗ 54

RAV-SM564CT-E ∗ ∗ 21

RAV-SM804CT-E ∗ ∗ 25

RAV-SM1104CT-E ∗ ∗ 33

RAV-SM1404CT-E ∗ ∗ 33

RAV-SM564CT-TR ∗ ∗ 21

RAV-SM804CT-TR ∗ ∗ 25

RAV-SM1104CT-TR ∗ ∗ 33

RAV-SM1404CT-TR ∗ ∗ 33

∗: Under 70 dBA
• Other specifications than abovementioned models are equal to current models (2 series).

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New Refrigerant (R410A)
This air conditioner adopts a new HFC type refrigerant (R410A) which does not deplete the ozone layer.

1. Safety Caution Concerned to New Refrigerant

The pressure of R410A is high 1.6 times of that of the former refrigerant (R22).
Accompanied with change of refrigerant, the refrigerating oil has been also changed.
Therefore, be sure that water, dust, the former refrigerant or the former refrigerating oil is not mixed into the
refrigerating cycle of the air conditioner with new refrigerant during installation work or service work.
If an incorrect work or incorrect service is performed, there is a possibility to cause a serious accident.
Use the tools and materials exclusive to R410A to purpose a safe work.

2. Cautions on Installation/Service
1) Do not mix the other refrigerant or refrigerating oil.
For the tools exclusive to R410A, shapes of all the joints including the service port differ from those of
the former refrigerant in order to prevent mixture of them.
2) As the use pressure of the new refrigerant is high, use material thickness of the pipe and tools which are
specified for R410A.
3) In the installation time, use clean pipe materials and work with great attention so that water and others
do not mix in because pipes are affected by impurities such as water, oxide scales, oil, etc.
Use the clean pipes.
Be sure to brazing with flowing nitrogen gas. (Never use gas other than nitrogen gas.)
4) For the earth protection, use a vacuum pump for air purge.
5) R410A refrigerant is azeotropic mixture type refrigerant.
Therefore use liquid type to charge the refrigerant. (If using gas for charging, composition of the
refrigerant changes and then characteristics of the air conditioner change.)

3. Pipe Materials
For the refrigerant pipes, copper pipe and joints are mainly used.
It is necessary to select the most appropriate pipes to conform to the standard.
Use clean material in which impurities adhere inside of pipe or joint to a minimum.

1) Copper pipe

<Piping>
The pipe thickness, flare finishing size, flare nut and others differ according to a refrigerant type.
When using a long copper pipe for R410A, it is recommended to select “Copper or copper-base pipe
without seam” and one with bonded oil amount 40mg/10m or less.
Also do not use crushed, deformed, discolored (especially inside) pipes.
(Impurities cause clogging of expansion valves and capillary tubes.)

<Flare nut>
Use the flare nuts which are attached to the air conditioner unit.

2) Joint
The flare joint and socket joint are used for joints of the copper pipe.
The joints are rarely used for installation of the air conditioner.
However clear impurities when using them.

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4. Tools
1. Required Tools for R410A
Mixing of different types of oil may cause a trouble such as generation of sludge, clogging of capillary,
etc. Accordingly, the tools to be used are classified into the following three types.
1) Tools exclusive for R410A (Those which cannot be used for conventional refrigerant (R22))
2) Tools exclusive for R410A, but can be also used for conventional refrigerant (R22)
3) Tools commonly used for R410A and for conventional refrigerant (R22)
The table below shows the tools exclusive for R410A and their interchangeability.

Tools exclusive for R410A (The following tools for R410A are required.)
Tools whose specifications are changed for R410A and their interchangeability

R410A Conventional air

air conditioner installation conditioner installation
No. Used tool Usage
Existence of Whether
Whether conventional
new equipment conventional equipment
equipment can be used
for R410A can be used

Q Flare tool Pipe flaring Yes ∗ (Note) Yes

Copper pipe gauge

Flaring by
R for adjusting
conventional flare tool
Yes ∗ (Note) ∗ (Note)
projection margin

S Torque wrench Tightening of flare nut Yes No No

T Gauge manifold
Evacuating, refrigerant
Yes No No
charge, run check, etc.
U Charge hose

V Vacuum pump adapter Vacuum evacuating Yes No Yes

Electronic balance for

W refrigerant charging
Refrigerant charge Yes Yes Yes

X Refrigerant cylinder Refrigerant charge Yes No No

Y Leakage detector Gas leakage check Yes No Yes

(Note) When flaring is carried out for R410A using the conventional flare tools, adjustment of projection
margin is necessary. For this adjustment, a copper pipe gauge, etc. are necessary.

General tools (Conventional tools can be used.)

In addition to the above exclusive tools, the following equipments which serve also for R22 are necessary
as the general tools.
1) Vacuum pump. Use vacuum pump by
attaching vacuum pump adapter. 7) Screwdriver (+, –)
2) Torque wrench 8) Spanner or Monkey wrench
3) Pipe cutter 9) Hole core drill
4) Reamer 10) Hexagon wrench (Opposite side 4mm)
5) Pipe bender 11) Tape measure
6) Level vial 12) Metal saw

Also prepare the following equipments for other installation method and run check.
1) Clamp meter 3) Insulation resistance tester (Megger)
2) Thermometer 4) Electroscope

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 1. AIR DUCTING WORK
1-1. Static Pressure Characteristics
Concealed Duct type
RAV-SN564BT ∗, RAV-SN804BT ∗, RAV-SN1104BT ∗, RAV-SN1404BT ∗

Fig. 1 SM56 type (Round duct) Fig. 3 SM80 type (Round duct)

Standard air volume 780m³/h Standard air volume 1140m³/h

140 140

120 120
Hig High s
h st tatic p
atic ressu
pres re 2H
sure tap
it 2H
100 lim tap 100 it
ble lim
Us
a ble
Hi g Usa
hs High
tati static
cp press
Static pressure (Pa)

Static pressure (Pa)

80 res 80 ure 1
sur H tap
e1
H ta
p
Air volume limit (Max.)
Air volume limit (Min.)

60 60
Sta Standa
nda rd H ta
rd H

Air volume limit (Max.)

p

Air volume limit (Min.)

tap

40 Lo w 40 Low s
sta tatic p
tic p ressur
res e H ta
sur p
eH
tap Standa
20 20 rd L ta
Sta p
nda
rd L
tap

0 0
500 700 780 900 800 1000 1140 1200 1300
Air volume m³/h Air volume m³/h

Fig. 2 SM56 type (Square duct) Fig. 4 SM80 type (Square duct)

Standard air volume 780m³/h Standard air volume 1140m³/h

140 140

High
stat High sta
ic p tic pres
120 ress 120 sure 2H
ure tap
it 2H
im tap
108 bl el imi
t
Us
a el
Hig abl
100 hs 100 Us
tati High s
cp tatic pre
res ssure 1
sur H tap
e 1H
tap
Static pressure (Pa)

Static pressure (Pa)

80 80

Sta
Air volume limit (Max.)
Air volume limit (Min.)

nda
Air volume limit (Max.)

Standa
Air volume limit (Min.)

rd H rd H tap
tap
60 60
Low
sta Low s
tic p tatic p
res ressur
sur e H ta
40 eH 40
p
tap Stand
ard L
Sta tap
nda
rd L
20 tap 20

0 0
500 700 780 900 800 1000 1140 1200 1300
Air volume m³/h Air volume m³/h

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 Fig. 5 SM110 type (Round duct) Fig. 7 SM140 type (Round duct)

Standard air volume 1620m³/h Standard air volume 1980m³/h

140 140

120 120
High
stati
c pr Hig
essu hs
re 2 tati
cp
mit H ta res
100
l e li p 100
t sur
sab imi e2
U le l H ta
High Usab p
stati Hig
hs
Static pressure (Pa)

Static pressure (Pa)

c pr tati
80 essu cp
re 1 80 res
H ta sur
p e1
H ta
p
Air volume limit (Min.)

Air volume limit (Max.)

Air volume limit (Min.)
60 Air volume limit (Max.) 60 Sta
Sta nda
nda rd H
rd H tap
tap
Low
40 Low 40 sta
stat tic p
ic p res
ress sur
ure eH
H ta tap
p
Stan Sta
20
dard 20 nda
rd L
L ta tap
p

0 0
1200 1620 2000 1200 1800 1980 2200 2400

Air volume m³/h Air volume m³/h

Fig. 6 SM110 type (Square duct) Fig. 8 SM140 type (Square duct)

Standard air volume 1620m³/h Standard air volume 1980m³/h

140 140

High
static
press
120 ure 2 120 High
H tap stati
t c pre
imi ssur
le l imi
t e 2H
Usab le l tap
Usab
100 High 100
static High
press stati
ure 1 c pre
H tap ssur
e 1H
tap
Static pressure (Pa)

Static pressure (Pa)

80 80
Air volume limit (Max.)
Air volume limit (Min.)

Stan
Air volume limit (Max.)
Air volume limit (Min.)

Stand dard
ard H H ta
tap p
60 60

Low Low
static stat
ic pr
press essu
40 ure H 40 re H
tap tap
Stan Stan
dard dard
L tap L tap
20 20

0 0
1200 1620 2000 1200 1800 1980 2200 2400

Air volume m³/h Air volume hm³/h

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 2. CONSTRUCTION VIEWS (EXTERNAL VIEWS)
2-1. Compact 4-way Cassette Type
RAV-SM404MUT∗, RAV-SM454MUT∗, RAV-SM564MUT∗

595 to 660 Ceiling open dimension 1000 or more

1000 or more
15 or more
595 to 660 Ceiling open dimension
Obustacle

1000 or more

15 or more
Space required for
installation and servicing
149
175
207

64
29

142 64 368.5

Bottom face Knockout for flesh 268 27

of ceiling air intake Ø100
220.5
145.5 700 Panel external dimension Drain discharge port 145.5
93 595 to 660 Ceiling open dimension
Hanging bolt 134 Bottom face
525 Hanging bolt pitch M10 or W3/8 of ceiling
local arrange 63
105 70 Ceiling panel
120
595 to 660 Ceiling open dimension
700 Panel external dimension
575 Unit external dimension
235

256

Ø162
510 Hanging bolt pitch
177

142
105

105
148

158
21
235

42
214

Wiring
connection
97.5

port
Ø162 Refrigerant pipe
Electric parts box 320.5
(Liquid) Ø6.4 55
For branch duct knockout
square hole Ø150 575 Unit external dimension For branch ductt 70 105 93
knockout square 139.5
hole Ø150
Refrigerant pipe 190.5
(Gas) Ø12.7
Bottom face of ceiling

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2-2. Concealed Duct Type
RAV-SM564BT∗, RAV-SM804BT∗, RAV-SM1104BT∗, RAV-SM1404BT∗

Refrigerant pipe connecting port Drain pipe connecting port

(Gas side ØF) for vinyl chloride pipe
Hanging bolt (Inner dia. 32, VP. 25)
Discharge port flange 4-M10 screw
N-Ø200 (Arranged locally) 75 Main unit dimension 800
Hanging bolt pitch B 41 Hanging bolt pitch 700 59
Main unit dimension A 50 638
129 J=MxK H 498
Knock-out hole Ø125
(Air take-in port) 393
110

41
50 131

174
44

243
196
49

320
60 to 260

6-Ø4 Tapping screw Refrigerant pipe Suction port

undersized hole Ø160 connecting port flange
(Liquid side ØG) (Separate sold)
9

Panel C.L
C Ø26 Power supply, 410 Suction port
Suction port canvas remote controller
(Separate sold) Ceiling open size panel
Ceiling open size D cable take-out port 470 (Separate sold)
Panel external dimension E Panel external
dimension 500

• Dimension

A B C D E F G H J K M N O

SM56 type 700 766 690 750 780 12.7 6.4 252 280 280 1 2 410

SM80 type 1000 1066 990 1050 1080 15.9 9.5 252 580 290 2 3 410

SM110 type
1350 1416 1340 1400 1430 15.9 9.5 252 930 310 3 4 410
SM140 type
300

Check port A
450
Plane view of main unit

NOTE 1 :
For maintenance of the equipment, be sure to install (Pipe side)
a check port A at the position as shown below.
NOTE 2 : 100
Using the drain up kit sold separately, drain-up by 300 (mm)
from drain pipe draw-out port of the main unit is necessary.
The drain-up over 300mm or more is impossible. Discharge side

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2-3. Ceiling Type
RAV-SM564CT∗, RAV-SM804CT∗, RAV-SM1104CT∗, RAV-SM1404CT∗

Upper pipe draw-out port (Knockout hole)

210
Power supply cable take-in port (Knockout) Pipe draw-out port (Knockout hole)
128 216 167
Remote controller cable take- in port Drain port VP20
84 (Knockout hole) 110 76 105 (Inner dia. Ø26, hose attached)

50
170

114
130
53

70
(Hanging position)

41
320

200 (Liquid pipe)

680

216 (Gas pipe)

Refrigerant pipe
Left drain size (Liquid side ØC)

B (Hanging position) Drain pipe connecting port

75 97
Refrigerant pipe (Gas side ØD)
146 Remote controller cable take- in port
Hanging bolt 347 Power supply cable take-in port (Knockout hole)
Ceiling surface
Within

262 Remote controller cable take- in port

50

Unit (Knockout hole)

90

32
92

32
135 84
145

171
A
Outside air take-in port
(Duct sold separately)(Knockout hole Ø92)
Pipe hole on wall (Ø100 hole) Drain left pipe draw-out port (Knockout hole)

Model name A B C D
Wireless sensor
mounting section SM56 type 910 855 Ø6.4 Ø12.7
SM80 type 1180 1125
Ø9.5 Ø15.9
SM110, 140 type 1595 1540
500 or more

250 or more 250 or more

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 3. WIRING DIAGRAM

3-1. Indoor Unit

3-1-1. Compact 4-way Cassette Type
RAV-SM404MUT ∗, RAV-SM454MUT ∗, RAV-SM564MUT ∗

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3-1-2. Concealed Duct Type
RAV-SM564BT ∗, RAV-SM804BT ∗, RAV-SM1104BT ∗, RAV-SM1404BT ∗

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3-1-3. Ceiling Type
RAV-SM564CT ∗, RAV-SM804CT ∗, RAV-SM1104CT ∗, RAV-SM1404CT ∗

– 22 –
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 4. SPECIFICATIONS OF ELECTRICAL PARTS

4-1. Compact 4-way Cassette Type

No. Parts name Type Specifications

1 Fan motor (for indoor) SWF-230-60-1R Output (Rated) 60 W, 220–240 V

2 Thermo. sensor (TA-sensor) 155 mm 10 kΩ at 25°C

3 Heat exchanger sensor (TCJ-sensor) Ø6 mm, 1200 mm 10 kΩ at 25°C

4 Heat exchanger sensor (TC-sensor) Ø6 mm, 1200 mm 10 kΩ at 25°C

5 Float switch FS-0218-102

6 Drain pump motor ADP-1409

4-2. Concealed Duct Type

No. Parts name Type Specifications

1 Fan motor (SM804BT) ICF-280-120-1C Output (Rated) 120 W, 220–240 V

2 Fan motor ICF-280-120-2C Output (Rated) 120 W, 220–240 V

(SM564BT/SM1104BT/SM1404BT)

3 Thermo. sensor (TA-sensor) 618 mm 10 kΩ at 25°C

4 Heat exchanger sensor (TCJ-sensor) Ø6 mm, 1200 mm 10 kΩ at 25°C

5 Heat exchanger sensor (TC-sensor) Ø6 mm, 1200 mm 10 kΩ at 25°C

6 Float switch FS-0218-102

7 Drain pump motor ADP-1409

8 Reactor CH-43-2Z-T 10 mH, 1 A

4-3. Ceiling Type

No. Parts name Type Specifications

1 Fan motor (SM564CT) SWF-280-60-1R Output (Rated) 60 W, 220–240 V

2 Fan motor (SM804CT) SWF-280-60-2R Output (Rated) 60 W, 220–240 V

3 Fan motor (SM1104CT/SM1404CT) SWF-280-120-2R Output (Rated) 120 W, 220–240 V

4 Thermo. sensor (TA-sensor) 155 mm 10 kΩ at 25°C

5 Heat exchanger sensor (TCJ-sensor) Ø6 mm, 1200 mm 10 kΩ at 25°C

6 Heat exchanger sensor (TC-sensor) Ø6 mm, 1200 mm 10 kΩ at 25°C

7 Louver motor MP24Z2N DC 15V

8 Reactor CH-43-2Z-T 10 mH, 1 A

– 23 –
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 5. CONTROL BLOCK DIAGRAM

5-1. Indoor Controller Block Diagram

5-1-1. In Case of Connection of Wired (Simple) Remote Controller

Wired (Simple) heder remote controller (Max. 2 units) Central remote controller

Display LCD Function setup Display LCD LCD driver

Display LED CPU Key switch

CN2 Function setup
CPU
CN1
DC5V Key switch
Remote controller DC5V
Power circuit
communication circuit ∗3 Power Secondary
circuit battery

Indoor unit
#1 (Heder) #2 #3
A B (Follower) (Follower)
A B A B
Indoor control P.C. board (MCC-1402)
DC20V Remote controller
communication circuit EEPROM
DC5V
*None for DC12V TA sensor
Duct type

Louver TC sensor
motor
Same as left Same as left
Driver ∗2 ∗2
CPU TCJ sensor
H8/3039
Drain
pump
Float input
*Option for
Ceiling type
HA
External
Indoor CPU output
fan motor TMP88CH47FG
(TMP88PH47FG) Run Serial send/
Alarm receive circuit
Defrost 1 2 3 1 2 3
Thermo. ON
COOL AC
Fan motor synchronous
control circuit HEAT
Power circuit FAN signal input circuit
DC280V

1 2 3

Outdoor unit Outdoor unit

Up to 8 units are connectable. ∗1

∗ “1:1 model” connection interface (Option) ∗1 However, if “1:1 model connection interface” is
connected when 2 wired (simple) remote controllers
P.C. board are connected, Max. 7 units are connectable.
(MCC-1440) 1 2 3
∗2 Connect “1:1 model connection interface” to only
Central remote U3 TCC-LINK 1 unit and connect 1 “1:1 model connection
controller(Option) communication circuit interface” to the header unit.
U4
∗3 It is unavailable to connect the Central remote
controller to the simple wired remote controller.
Outdoor unit

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5-1-2. In Case of Connection of Wireless Remote Controller

Indoor unit
#1 (Heder)

Wireless remote controller

Receiver P.C. board (MCC-1504)

Display LED

Receive circuit
Function setup SW
Buzzer CPU
Temporary
operation SW

DC5V
Power Remote controller
circuit communication circuit

#2 #3
(Follower) (Follower)
A B A B A B
Indoor control P.C. board (MCC-1402)
DC20V Remote controller
communication circuit EEPROM
DC5V
* None for TA sensor
Duct type DC12V

Louver
motor TC sensor
Same as left Same as left
Driver ∗2 ∗2
CPU TCJ sensor
Drain H8/3039
pump
Float input
* Option for
Ceiling type
HA
External
CPU output
Indoor TMP88CH47FG
fan motor (TVP88PH47FG) Run Serial send/
Alarm receive circuit
Defrost 1 2 3 1 2 3
Thermo. ON
COOL AC
Fan motor synchronous
control circuit HEAT
Power circuit FAN signal input circuit
DC280V

1 2 3

Outdoor unit Outdoor unit

Up to 8 units are connectable. ∗1

∗ “1:1 model” connection interface (Option) ∗1 However, if “1:1 model connection interface” is
P.C. board connected when 2 wireless remote controllers are
(MCC-1440) 1 2 3 connected, Max. 7 units are connectable.
Central remote U3 ∗2 Connect “1:1 model connection interface” to only
TCC-LINK 1 unit and connect 1 “1:1 model connection
controller (Option) communication circuit
U4 interface” to the header unit.

Outdoor unit

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5-1-3. Connection of Both Wired (Simple) Remote Controller and Wireless Remote Controller

Indoor unit
#1 (Heder)
Wired (Simple) heder remote controller
Wireless remote controller (Max. 2 units) Central remote controller

Receiver P.C. board

Display LED (MCC-1504) Display Function Display LCD
LCD setup LCD driver

Receive Function setup SW Display Key

circuit CPU
LED switch Function
CPU CN2 setup
Buzzer CPU
CN1
Temporary Key
operation SW DC5V switch
DC5V Remote controller Power
communication circuit circuit DC5V
Power Remote controller ∗3 Power Secondary
circuit communication circuit circuit battery

A B A B

#2 #3
(Follower) (Follower)
A B A B A B
Indoor control P.C. board (MCC-1402)
DC20V Remote controller
communication circuit EEPROM
DC5V
* None for DC12V TA sensor
Duct type

Louver TC sensor
motor
Same as left Same as left
Driver ∗2 ∗2
CPU TCJ sensor
Drain H8/3039
pump
Float input
* Option for
Ceiling type
HA
External
Indoor CPU output
fan motor TVP88CH47FG
(TMP88PH47FG) Run Serial send/
Alarm receive circuit
Defrost 1 2 3 1 2 3
Thermo. ON
COOL AC
Fan motor synchronous
control circuit HEAT
Power circuit FAN signal input circuit
DC280V

1 2 3

Outdoor unit Outdoor unit

Up to 8 units are connectable. ∗1

∗ “1:1 model” connection interface (Option) ∗1 However, if “1:1 model connection interface” is
P.C. board connected, Max. 7 units are connectable.
(MCC-1440) 1 2 3 ∗2 Connect “1:1 model connection interface” to only
U3 1 unit and connect 1 “1:1 model connection
Central remote TCC-LINK interface” to the header unit.
controller (Option) communication circuit
U4 ∗3 It is unavailable to connect the Central remote
controller to the simple wired remote controller.

Outdoor unit

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5-2. Control Specifications

No. Item Outline of specifications Remarks

1 When power 1) Distinction of outdoor unit

supply is reset When the power supply is reset, the outdoors are distin-
guished and the control is selected according to the
distinguished result.
2) Setting of indoor fan speed and existence of air direction
adjustment
Based on EEPROM data, select setting of the indoor fan Fan speed (rpm)/
speed and the existence of air direction adjustment. Air direction adjustment

2 Operation 1) Based on the operation mode selecting command from the

mode selection remote controller, the operation mode is selected.
Remote controller Control outline
command
STOP Air conditioner stops.
FAN Fan operation
COOL Cooling operation
DRY Dry operation
HEAT Heating operation Ta: Room temp.
AUTO • COOL/HEAT operation mode is Ts: Setup temp.
automatically selected by Ta, Ts To: Outside temp.
and To for operation.
• The operation is performed as
shown in the following figure
according to Ta value at the first
time only. (In the range of Ts +
α –1 < Ta < Ts + α + 1, Cooling
thermo. OFF (Fan)/Setup air
volume operation continues.)

Cooling
operation
1.0
Cooling thermo. OFF (Fan)
Ta˚C Ts + α • Setup air volume

–1.0
Heating
operation

• α is corrected according to the outside temperature.

Outside temp. Correction value (α)

No To 0K K = deg
To ≥ 24°C –1K
24°C > To ≥ 18°C 0K
To < 18°C +1K
To error 0K

3 Room temp. 1) Adjustment range: Remote controller setup temperature ( °C )

control
COOL/DRY HEAT AUTO
Wired type 18°C to 29°C 18°C to 29°C 18°C to 29°C
Wireless type 18°C to 30°C 16°C to 30°C 17°C to 27°C

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No. Item Outline of specifications Remarks

3 Room temp. 2) Using the CODE No. 06, the setup temperature in heating Shift of suction
control operation can be corrected. temperature in heating
(Continued) operation
SET DATA 0 2 4 6
Setup temp.
correction +0°C +2°C +4°C +6°C

Setting at shipment
SET DATA 2

4 Automatic 1) Based on the difference between Ta and Ts, the operation

capacity control frequency is instructed to the outdoor unit.
2) Cooling operation
(GA control)
Every 90 seconds, the room temperature difference
between temperature detected by Ta and Ts and the
varied room temperature value are calculated to obtain
the correction value of the frequency command and then
the present frequency command is corrected.
Ta (n) – Ts (n) : Room temp. difference
n : Counts of detection
Ta (n-1) – Ts (n) : Varied room temp. value
n–1 : Counts of detection of 90 seconds before
3) Heating operation
Every 1 minute (60 sec.), the room temperature differ-
ence between temperature detected by Ta and Ts and the
varied room temperature value are calculated to obtain
the correction value of the frequency command and then
the present frequency command is corrected.
Ts (n) – Ta (n) : Room temp. difference
n : Counts of detection
Ta (n) – Ta (n – 1) : Varied room temp. value
n–1 : Counts of detection of 1 minute before
4) Dry operation
The frequency correction control is same as those of the
cooling operation.
However the maximum frequency is limited to approxi-
mately “S6”.
Note) When LOW is set up, the maximum frequency is
limited to approximately “SB”.

5 Automatic 1) The judgment of selecting COOL/HEAT is carried out as

cooling/heating shown below. When +1.5°C exceeds against Tsh 10 Tsc: Setup temp. in
control minutes and after thermo. OFF, heating operation cooling operation
(Thermo. OFF) exchanges to cooling operation.
Tsh: Setup temp. in
Description in the parentheses shows an example of
heating operation
cooling ON/OFF.
+ temp. correction of
room temp. control
Ta ˚C Cooling
+1.5
(Cooling ON)
Tsc or Tsh
(Cooling OFF)
–1.5
Heating

When –1.5°C lowers against Tsc 10 minutes and after thermo. OFF, cooling operation
(Thermo. OFF) exchanges to heating operation.
2) For the automatic capacity control after judgment of cooling/heating, see Item 4.
3) For temperature correction of room temp. control in automatic heating, see Item 3.

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No. Item Outline of specifications Remarks

6 Fan speed control 1) Operation with (HH), (H), (L) or [AUTO] mode is carried HH > H+ > H > L+ >
out by the command from the remote controller. L > UL
2) When the fan speed mode [AUTO] is selected, the fan
speed varies by the difference between Ta and Ts.

<COOL>
Ta ˚C
A
+3.0
HH B
+2.5 (HH)
C
+2.0
H+ (HH) D
+1.5
H (HH)
+1.0
L+ (H+) E
+0.5
L (H)
Tsc
L (H) F
–0.5
L (L+) G

• Controlling operation in case when thermostat of remote

controller works is same as a case when thermostat of the
body works.
• If the fan speed has been changed once, it is not changed
for 3 minutes. However when the air volume is exchanged,
the fan speed changes.
• When cooling operation has started, select a downward
slope for the fan speed, that is, the high position.
• If the temperature is just on the difference boundary, the
fan speed does not change.
• Mode in the parentheses indicates one in automatic
cooling operation.

<HEAT>
Ta ˚C
L (L+)
(–0.5) –1.0
E
L+ (H)
(0) Tsh
H (H+)
(+0.5) +1.0
D
H+
(HH)
(+1.0) +2.0
HH C
(+1.5) +3.0
(HH) B
(+2.0) +4.0
A

Value in the parentheses indicates one when thermostat of

the remote controller works.
Value without parentheses indicates one when thermostat of
the body works.
• If the fan speed has been changed once, it is not changed
for 1 minute. However when the fan speed exchanged, the
fan speed changes.
• When heating operation has started, select an upward
slope for the fan speed, that is, the high position.
• If the temperature is just on the difference boundary, the
fan speed does not change.
• Mode in the parentheses indicates one in automatic Tc: Indoor heat
heating operation. exchanger sensor
• In Tc ≥ 60°C, the fan speed increases by 1 step. temperature

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No. Item Outline of specifications Remarks

6 Fan speed control (Ceiling type)

(Continued) Selection of high
CODE No. Standard Type 1 Type 3 Type 6
[5d] 0000 0001 0002 0003
ceiling type
SW501 (1)/(2) OFF/OFF ON/OFF OFF/ON ON/ON CODE No.: 5d
Tap HEAT COOL HEAT COOL HEAT COOL HEAT COOL
F1 HH HH HH HH
F2 HH HH
H+, H H+, H
F3 H+ H+, H H+, H
L+, L L+, L
F4 H+
F5 HH H
F6 HH H L+ L+
F7 H+ H+ L L
F8 H L+
F9 H L+ L
FA L+ L
FB L+ L
FC L
FD UL UL UL UL

3) In heating operation, the mode changes to [UL] if thermostat

is turned off.
4) If Ta ≥ 25°C when heating operation has started and when
defrost operation has been cleared, the air conditioner
operates with (H) mode or higher mode for However only when
1 minute after Tc entered in E zone of cool air discharge the high ceiling
preventive control (No. 7). selection is set to
5) In automatic cooling/heating operation, the revolution [Standard]
frequency of (HH) is set larger than that in the standard
cooling/heating operation.
Ta ˚C F5 → F4

47
However the revolution frequency
is restricted in the automatic
heating operation as shown in
42 the following figure.
F5

6) Self-clean operation [Self-clean ] is

When performing self-clean operation after stopping the displayed.
cooling operation, the mode becomes 210 rpm.

7 Cool air discharge 1) In heating operation, the indoor fan is controlled based on In D and E zones,
preventive control the detected temperature of Tc sensor or Tcj sensor. As the priority is given
shown below, the upper limit of the revolution frequency is to air volume
restricted. selection setup of
However B zone is assumed as C zone for remote controller.
6 minutes and after when the compressor activated. In A zone while
In defrost operation, the control value of Tc is shifted by 6°C. thermo is ON,
[PRE-HEAT
Tc, Tcj (Heating ready)] is
˚C
32
HH displayed.
H
30 L
E zone
28 UL
D zone
26
OFF C zone
20
B zone
16
A zone

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No. Item Outline of specifications Remarks

8 Freeze preventive control 1) The cooling operation (including Dry operation) is Tcj:
(Low temperature release) performed as follows based on the detected Indoor heat exchanger
temperature of Tc sensor or Tcj sensor. sensor temperature
When [J] zone is detected for 6 minutes
(Following figure), the commanded frequency is
decreased from the real operation frequency.
After then the commanded frequency changes
every 30 seconds while operation is performed in
[J] zone.
In [K] zone, time counting is interrupted and the
operation is held.
When [ I ] zone is detected, the timer is cleared
and the operation returns to the normal operation.
If the commanded frequency becomes S0
because the operation continues in [J] zone, the
return temperature A is raised from 5°C to 12°C
until [ I ] zone is detected and the indoor fan
operates with [L] mode.

˚C
5 I A
K

2
J

In heating operation, the freeze-preventive control Tcn:

works if 4-way valve is not exchanged and the Tc temperature when 5
following conditions are satisfied. minutes elapsed after
(However the temperature for J zone dashing control activation
is changed from 2°C to –5°C.)
Tc (n – 1):
<Conditions>
Tc temperature at start
• When Q or R is established 5 minutes after time
activation.
Q Tcn ≤ Tc (n – 1) – 5
R Tcn < Tc (n – 1) – 1 and Tcn ≤ Ta < 5°C

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No. Item Outline of specifications Remarks

9 High-temp. 1) The heating operation is performed as follows based on the

release control detected temperature of Tc sensor or Tcj sensor.
• When [M] zone is detected, the commanded frequency is However this control is
decreased from the real operation frequency. After then ignored in case of the
the commanded frequency changes every 30 seconds follower unit of the twin.
while operation is performed in [M] zone.
• In [N] zone, the commanded frequency is held.
• When [L] zone is detected, the commanded frequency is
returned to the original value by approx. 6Hz every
60 seconds.

Setup at shipment
Tc, Tcj
Control temp. °C ˚C M
A
A B
N
56 (54) 52 (52)
B
L

NOTE:
When the operation has started or when Tc or Tcj < 30°C at start Same status as that
of the operation or after operation start, temperature is con- when “thermostat-OFF”
trolled between values in parentheses of A and B. (status that the air
conditioner enters in the
room temp. monitor
mode when the
temperature reached the
setup temperature on
the remote controller)

10 Drain pump 1) In cooling operation (including Dry operation), the drain

control pump is usually operated.
(The ceiling 2) If the float switch works while drain pump drives, the Check code [P10]
type is optional) compressor stops, the drain pump continues the operation,
and a check code is output.
3) If the float switch works while drain pump stops, the
compressor stops and the drain pump operates. If the float
switch keeps operating for approx. 4 minutes, a check code
is output.

11 After-heat When heating operation stops, in some cases, the indoor fan
elimination operates with (L) for approx. 30 seconds.

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No. Item Outline of specifications Remarks

12 Louver control: 1) Louver position setup

Compact 4-way • When the louver position is changed, the position moves
type only necessarily to downward discharge position once to return to
the set position.
• The louver position can be set up in the following operation range.
In cooling/dry operation In heating/fan operation

• In group twin/triple operation, the louver positions can be set

up collectively or individually.
2) Swing setup The swinging
• [SWING] is displayed and the following display is repeated. louver moves
usually up to the
In all operations ceiling side from
the louver position
of the set time.

(Repeats)

• In group twin operation, the louver positions can be set up

collectively or individually.
3) When the unit stopped or the warning was output, the louver is
automatically set to full closed position.
4) When PRE-HEAT (Heating ready) is displayed
(Heating operation started or defrost operation is performed),
heating thermo is off or self-cleaning is performed, the louver is
automatically set to horizontal discharge position.
∗ The louver which air direction is individually set or the locked
louver closes fully when the unit stops and the louver is
automatically set to horizontal discharge position when
PRE-HEAT (Heating ready) is displayed, heating thermo is
off or self-cleaning is performed.

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No. Item Outline of specifications Remarks

13 (Continued) 1) Louver position setup

For ceiling type only • When the louver position is changed, the position
moves necessarily to downward discharge position
once to return to the set position.
• The louver position can be set up in the following
operation range.

In cooling/dry operation In heating/fan operation

• In group operation, the louver positions can be set up

collectively or individually.

2) Swing setup
• The swinging position can be moved in the following
operation range.

All modes

• In group operation, the swinging positions can be set Alarm :

up collectively or individually. A check code is
displayed on the
3) When the unit stops or when a warning is output, the remote controller, and
louver automatically moves downward.
the indoor unit stops.
4) While the heating operation is ready or self cleaning, (Excluding [F08] and
the louver automatically moves upward. [L31])

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No. Item Outline of specifications Remarks

13 Frequency <In case of wired remote controller> Command frequency is

fixed operation 1) When pushing [CHK] button for 4 seconds or more, [TEST] is approximately [S7]
(Test run) displayed on the display screen and the mode enters in Test
run mode.
2) Push [ON/OFF] button.
3) Using [MODE] button, set the mode to [COOL] or [HEAT].
• Do not use other mode than [COOL]/[HEAT] mode.
• During test run operation, the temperature cannot be ad-
justed.
• An error is detected as usual.
• A frequency fixed operation is performed.
4) After the test run, push [ON/OFF] button to stop the operation.
(Display in the display part is same as the procedure in Item 1.)
5) Push [CHK] button to clear the test run mode.
([TEST] display in the display part disappears and the status
returns to the normal stop status.)

<In case of wireless remote controller>

(Compact 4-way, Concealed Duct type)
1) Turn off power of the set.
Remove the nameplate of the receiver unit and then turn the
Dip switch to [Test operation / ON].
2) The test operation starts by [START/STOP] button.
• [START], [TIMER] and [READY] LEDs flash during test
operation
• Under condition of [Test operation / ON], the temperature
adjustment is invalid even if using the wireless remote
controller. Do not use it at other cases than a test operation
because it applies excessive force.
3) Carry out a test operation under anyone mode of HEAT,
COOL or FAN operation mode.
• The outdoor unit does not operate for approx. 3 minutes
after the power supply was turned on and after operation
stop.
4) After the test operation, stop the unit by the wireless remote
controller and then return Dip switch of the receiver unit to
the original position.
(In order to prevent sequential test operation, this receiving
unit is attached with 60-minutes timer release function.)

Receiver unit
Spacer
M4 × 25 screw
(2 pieces)

Notch Nameplate
Small screw

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No. Item Outline of specifications Remarks

13 Frequency fixed (Ceiling type)

operation
(Test run) Procedure Description
(Continued) Turn on power of the air conditioner.

4 The operation is not accepted for 5 minutes when power has been turned on at first time after
installation, and 1 minute when power has been turned on at the next time and after. After the
specified time has passed, perform a test operation.

2 Push [Start/Stop] button and change the operation mode to [COOL] or [HEAT] with [Mode] button.
Then change the fan speed to [High] using [Fan] button.

Test cooling operation Test heating operation

3 Set temperature to [18°C] using Set temperature to [30°C] using
[Temperature set] button. [Temperature set] button.

After checking the receiving sound After checking the receiving sound
4 “Pi”, immediately push [Temperature set]
button to set to [19°C]
“Pi”, immediately push [Temperature set]
button to set to [29°C].

After checking the receiving sound “Pi”, After checking the receiving sound “Pi”,
5 immediately push [Temperature set] button
to set to [18°C].
immediately push [Temperature set] button
to set to [30°C].

Then repeat the procedure

4 5 4 5
→ → → .

6 After approx. 10 seconds, all the display lamps on the sensor part of wireless remote controller,
[Operation] (Green), [Timer] (Green), and [Ready] (Yellow) flash and the air conditioner starts operation.
If the lamps do not flash, repeat the procedure 2 and after.

7 After the test operation, push [Start/Stop] button to stop the operation.

<Outline of test operation from the wireless remote controller>

Test cooling operation:
Start → 18°C → 19°C → 18°C → 19°C → 18°C → 19°C → 18°C → (Test operation) → Stop
Test heating operation:
Start → 30°C → 29°C → 30°C → 29°C → 30°C → 29°C → 30°C → (Test operation) → Stop

Be sure to set the

air speed to [High]

2 3, 4, 5, 6
2, 7

14 Filter sign display 1) The operation time of the indoor fan is calculated, the filter [FILTER ] goes on.
(Except wireless reset signal is sent to the remote controller when the
type) specified time (2500H) has passed, and it is displayed on
∗ It is provided LCD.
on the sepa- 2) When the filter reset signal has been received from the
rately sold type remote controller, time of the calculation timer is cleared.
TCB-AX21E2. In this case, the measurement time is reset if the specified
time has passed, and display on LCD disappears.

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No. Item Outline of specifications Remarks

15 Central control 1) Setting at the central controller side enables to select

mode selection the contents which can be operated on the wired
remote controller.
2) Setup contents
• In case of TCC-LINK Central remote controller
(TCB-SC642TLE2)
[Individual]:
Operated by wired remote controller Display at wired remote
([After-push precedence]) controller side (No display)
[Central 1]: [ ] goes on.
START / STOP operation by wired remote controller
is unavailable.
[Central 2]: [ ] goes on.
START / STOP, MODE change and TEMP. setting by
wired remote controller are unavailable.
[Central 3]: [ ] goes on.
MODE change and TEMP. setting by wired remote
controller are unavailable.
[Central 4]: [ ] goes on.
MODE change by wired remote controller is
unavailable.
• In case of the wireless remote controller, the con-
tents to be operated are same though the display
lamp does not change.
If an item prohibited by the central control mode is
operated from the remote controller, it is notified with
receiving sound Pi, Pi, Pi, Pi, Pi (5 times)

16 Energy-saving 1) Selecting [AUTO] mode enables an energy-saving to

control be operated.
2) The setup temperature is shifted (corrected) in the
range not to lose the comfort ability according to input
values of various sensors.
3) Data (Input value room temp. Ta, Outside temp. To, Air
volume, Indoor heat exchanger sensor temp. Tc) for
20 minutes are taken the average to calculate correc-
tion value of the setup temperature.
4) The setup temperature is shifted every 20 minutes,
and the shifted range is as follows.
In cooling time: +1.5 to – 1.0K
In heating time: –1.5 to +1.0K.

17 Max. frequency 1) This control is operated by selecting [AUTO] operation mode.

cut control 2) COOL operation mode: 3) HEAT operation mode:
It is controlled according to the following It is controlled according to the following
figure if To < 28°C. figure if To > 15°C.

Max. frequency is
Ta ˚C Ta ˚C restricted to approximately
the rated heating frequency
Normal control
+4 Tsh

+3 –3

Tsc –4
Max. frequency is Normal control
restricted to approximately
the rated cooling frequency

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No. Item Outline of specifications Remarks

18 DC motor 1) When the fan operation has started, positioning of

the stator and the rotor are performed.
(Moves slightly with tap sound)
2) The motor operates according to the command from
the indoor controller.

Notes)
• When the fan rotates while the air conditioner stops
due to entering of outside air, etc, the air conditioner
may operate while the fan motor stops.
• When a fan lock is found, the air conditioner stops, and Check code [P12]
an error is displayed.

19 Self-clean 1) When cooling operation mode (AUTO COOL, COOL, DRY) stopped, the following
operation three self-clean operations are performed.
(Dry operation)
Compressor Self-clean
FAN Drain pump Louver
ON period operation period
0 to 10 min. None
Horizontal discharge
10 to 60 min. 1 hour Fan (UL) STOP position
60 min. to 2 hours ∗Concealed duct is none.

2) During operation of self-clean, lights on the wired And it is not also on the
remote controller screen. However the operation wireless remote controller.
lamp (Green LED) goes off. It is recognized as [STOP]
3) To stop the self-clean operation, push twice the from the remote monitor
[ON/OFF] button on the remote controller side.
continuously. (Stop the operation as compressor ON
time in the table above: 10 minutes or below.)
4) When the follower unit executes self-clean operation
in the group connection, the segment of is
displayed on the wired remote controller screen via
master unit.
∗ If self-clean operation is not used, set invalidity
(does not use) of the self-clean operation by
changing [0001 (At shipment) of CODE No. (DN)
[D3] to [0000].
∗ To erase the display during operation of
self-clean, change CODE No. [D4] from [0000:
Display (At shipment)] to [0001: Non-display].

SAVE
20 Save operation 1) Turn on button on the remote controller. Carry out setting
2) During operation of save operation, lights on the operation during stop of
wired remote controller. the unit; otherwise the
unit stops operation.
3) During save operation, the current release control is
performed with the restriction ratio set in EEPROM For the setup operation,
on the outdoor unit. refer to
SAVE “How to set contents of
4) The restriction ratio can be set by keeping
save operation” in Sction
button pushed for 4 seconds or more on the remote
“8. SETUP AT LOCAL
controller.
SITE AND OTHERS”.
5) When validating the save operation, the next opera-
tion starts with save operation valid because contents
are held even when operation stops, operation mode
changes or power supply is reset.
6) The restriction ratio can be set by changing the setup
data of CODE No. (DN) [C2] in the range of 50 to
100% (every 1%, Setting at shipment: 75%).

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No. Item Outline of specifications Remarks

21 8°C heating/Frost 1) This functional is intended for the cold latitudes and
protective operation performs objective heating operation
(8°C heating operation). In a group connection,
2) This function is valid only for combination with the if there is even one
outdoor units. combination with other
3) Using the indoor CODE No. [D1] (1 bit), Valid/Invalid of unit, “This function is not
this function is set up at the customer’s side. provided.” is displayed.
∗ The setup by CODE No. is Invalid [0]/Valid [1] and
Invalid [0] has been set at the shipment.
4) This operation is the heating operation which sets 8°C
as the setup temperature of the target. The setup temperature
5) This function starts operation by pushing temperature jumps from [18] to [8].
button during heating operation; besides by
pushing button for 4 seconds or more after
temperature reached the minimum set temperature.
6) To stop/release this operation, select and execute one
from the following operations.
Q Push button:
Heating operation 18°C setting) continues.
R Push [START/STOP] button:
Air conditioner stops.
(Heating 18°C operation at the next start)
S Push
MODE
:
Other operation mode is selected and the operation
continues.
7) As the setup temperature is 8°C and the human heating is
not targeted, the cold air discharge preventive control
(Item 7) is made invalid to suppress the intermittent
operation.
8) The settings of the air direction and air volume are
changeable during this operation.
9) The indoor fan stops to protect the compressor for
2 minutes after start of heating operation
(Thermo-ON) by this function.

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 Microcomputer operation LED Filter/Option error input EEPROM Connection interface
<MCC-1402>

DC fan output

Indoor/Outdoor
inter-unit cable
5-3. Indoor Print Circuit Board

Optional
power supply

Remote controller
power supply LED

– 40 –
DC fan return

Drain pump output

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Float SW

Fan output TCJ sensor

5-3-1. Compact 4-way Cassette Type / Concealed Duct Type / Ceiling Type

EXCT
HA (T10)
TA sensor Remote controller inter-unit wire
DISP Used for
Optional output CHK servicing TC sensor
Louver
(Used only for Compact 4-way Cassette Type, Ceiling Type)
Indoor P.C. Board Optional Connector Specifications (MCC-1402)

Connector Pin
Function Specifications Remarks
No. No.

Option output CN60 1 DC12V (COM)

2 Defrost output ON during defrost operation of outdoor unit

3 Thermo. ON output ON during Real thermo-ON (Comp ON)

4 Cooling output ON when operation mode is in cooling system

(COOL, DRY, COOL in AUTO cooling/heating)

5 Heating output ON when operation mode is in heating system

(HEAT, HEAT in AUTO cooling/heating)

6 Fan output ON during indoor fan ON

(Air purifier is used/Interlock cable)

Outside error input CN80 1 DC12V (COM) (When continued for 1 minute)
Check code “L30” is output and forced operation stops.
2 DC12V (COM)

3 Outside error input

CHK CN71 1 Check mode input Used for operation check of indoor unit.
Operation check (Communication with outdoor unit or remote controller
2 0V is not performed, but the specified operation such as
indoor fan “H” or drain pump ON is output.)
DISP display mode CN72 1 Display mode input

2 0V Display mode enables indoor unit and remote controller

to communicate. (When power is turned on)
EXCT demand CN73 1 Demand input

2 0V Forced thermo-OFF operation in indoor unit

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 6. TROUBLESHOOTING

6-1. Summary of Troubleshooting

<Wired remote controller type>

1. Before troubleshooting
1) Required tools/instruments
• + and – screwdrivers, spanners, radio cutting pliers, nippers, push pins for reset switch
• Tester, thermometer, pressure gauge, etc.
2) Confirmation points before check
a) The following operations are normal.
1. Compressor does not operate.
• Is not 3-minutes delay (3 minutes after compressor OFF)?
• Is not the outdoor unit in standby status though the remote controller reached the setup
temperature?
• Does not timer operate during fan operation?
• Is not an overflow error detected on the indoor unit?
• Is not outside high-temperature operation controlled in heating operation?
2. Indoor fan does not rotate.
• Does not cool air discharge preventive control work in heating operation?
3. Outdoor fan does not rotate or air volume changes.
• Does not high-temperature release operation control work in heating operation?
• Does not outside low-temperature operation control work in cooling operation?
• Is not defrost operation performed?
4. ON/OFF operation cannot be performed from remote controller.
• Is not automatic address being set up?
(When the power is turned on at the first time or when indoor unit address setting is changed,
the operation cannot be performed for maximum approx. 5 minutes after power-ON.)
• Is not being carried out a test run by operation of the outdoor P.C. board?
b) Did you return the cabling to the initial positions?
c) Are connecting cables of indoor unit and remote controller correct?

2. Troubleshooting procedure
When a trouble occurred, check the parts along with the following procedure.

Trouble → Confirmation of check code display → Check defective parts.

NOTE :
For cause of a trouble, power conditions or malfunction/erroneous diagnosis of microcomputer due to outer
noise is considered except the items to be checked. If there is any noise source, change the cables of the
remote controller to shield cables.

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<Wireless remote controller type>

1. Before troubleshooting
1) Required tools/instruments
• + and – screwdrivers, spanners, radio cutting pliers, nippers, etc.
• Tester, thermometer, pressure gauge, etc.
2) Confirmation points before check
a) The following operations are normal.
1. Compressor does not operate.
• Is not 3-minutes delay (3 minutes after compressor OFF)?
• Is not the outdoor unit in standby status though the remote controller reached the setup
temperature?
• Does not timer operate during fan operation?
• Is not an overflow error detected on the indoor unit?
• Is not outside high-temperature operation controlled in heating operation?
2. Indoor fan does not rotate.
• Does not cool air discharge preventive control work in heating operation?
3. Outdoor fan does not rotate or air volume changes.
• Does not high-temperature release operation control work in heating operation?
• Does not outside low-temperature operation control work in cooling operation?
• Is not defrost operation performed?
4. ON/OFF operation cannot be performed from remote controller.
• Is not forced operation performed?
• Is not the control operation performed from outside/remote side?
• Is not automatic address being set up?
• Is not being carried out a test run by operation of the outdoor controller?
b) Did you return the cabling to the initial positions?
c) Are connecting cables between indoor unit and receiving unit correct?

2. Troubleshooting procedure
(When the power is turned on at the first time or when indoor unit address setting is changed, the operation
cannot be performed for maximum approx. 5 minutes after power-ON.)
When a trouble occurred, check the parts along with the following procedure.

Confirmation of lamp display Check defective

Trouble → →
(When wireless remote controller is connected) position and parts.

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Outline of judgment
The primary judgment to check whether a trouble occurred in the indoor unit or outdoor unit is carried out with
the following method.
Method to judge the erroneous position by display panel of the indoor unit
(lamp display of the wireless receiving part)
The indoor unit monitors the operating status of the air conditioner, and the blocked contents of self-diagnosis
are displayed restricted to the following cases if a protective circuit works.

: Go off, : Go on, : Flash (0.5 sec.)

Lamp indication Check code Cause of trouble occurrence

Operation Timer Ready

— Power supply OFF or miswiring between lamp indication unit and indoor unit
No indication at all

E01 Receiving error ⎫ ⎫

⎬ Receiving unit ⎪
Miswiring or wire connection error
E02 Sending error ⎭ ⎬ between receiving unit and indoor unit
⎪
E03 Communication stop ⎭
Operation Timer Ready
E08 Duplicated indoor unit No. ⎫
⎬ Setup error
E09 Duplicated master units of remote controller ⎭
Flash
E10 Communication error between CPUs on indoor unit P.C. board

E18 Wire connection error between indoor units, Indoor power OFF
(Communication stop between indoor header and follower)

Operation Timer Ready

Miswiring between indoor unit and outdoor unit or connection erorr
E04
(Communication stop between indoor and outdoor units)
Flash

Operation Timer Ready P10 Overflow was detected. ⎪

⎫
⎬ Protective device of indoor unit worked.
⎪
P12 Indoor DC fan error ⎭
Alternate flash

P03 Outdoor unit discharge temp. error ⎫ Protective device of

⎬ ∗1
P04 Outdoor high pressure system error ⎭ outdoor unit worked.

P05 Negative phase detection error ⎫

⎪
P07 Heat sink overheat error ⎬ Outdoor unit error
⎪
Operation Timer Ready P15 Gas leak detection error ⎭

P19 4-way valve system error (Indoor or outdoor unit judged.)

Alternate flash P20 Outdoor unit high pressure protection

P22 Outdoor unit: Outdoor unit error ⎫

⎪ Protective device of
P26 Outdoor unit: Inverter Idc operation ⎬ ∗1
⎪ outdoor unit worked.
P29 Outdoor unit: Position detection error ⎭

P31 Stopped because of error of other indoor unit in a group

(Check codes of E03/L03/L07/L08)

∗1: These are representative examples and the check code differs according to the outdoor unit to be combined.

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 Lamp indication Check code Cause of trouble occurrence

Operation Timer Ready F01 Heat exchanger sensor (TCJ) error

⎫
F02 Heat exchanger sensor (TC) error ⎪ Indoor unit sensor error
⎬
⎪
Alternate flash F10 Heat exchanger sensor (TA) error ⎭
F04 Discharge temp. sensor (TD) error ⎫
⎪
F06 Temp. sensor (TE) error ⎪
⎪
⎪
Operation Timer Ready F07 Temp. sensor (TL) error ⎪
⎪
F08 Temp. sensor (TO) error ⎬ Sensor error of outdoor unit ∗1
⎪
Alternate flash F12 Temp. sensor (TS) error ⎪
⎪
⎪
F13 Temp. sensor (TH) error ⎪
⎪
F15 Temp. Sensor miswiring (TE, TS) ⎭

Operation Timer Ready

F29 Indoor EEPROM error

Simultaneous flash

Operation Timer Ready

F31 Outdoor EEPROM error

Simultaneous flash

H01 Compressor break down ⎫

⎪
Operation Timer Ready H02 Compressor lock ⎪
⎬ Outdoor compressor system error ∗1
H03 Current detection circuit error ⎪
⎪
Flash H04 Case thermostat worked. ⎭

H06 Outdoor unit low pressure system error

L03 Duplicated header indoor units ⎫

⎪
L07 There is indoor unit of group connection ⎪⎬ → AUTO address
Operation Timer Ready in individual indoor unit. ⎪ ∗ If group construction and
⎪
L08 Unsetting of group address ⎭ address are not normal
when power supply turned on,
Simultaneous flash automatically goes to address
Missed setting setup mode.
L09 (Unset indoor capacity)

L10 Unset model type (Service board) ⎫

⎪
Operation Timer Ready L20 Duplicated indoor central addresses ⎪
⎪
⎪
L29 Outdoor unit and other error ⎬ Others
⎪
Simultaneous flash L30 Outside interlock error ⎪
⎪
⎪
L31 Negative phase error ⎭

∗1: These are representative examples and the check code differs according to the outdoor unit to be combined.

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Others (Other than Check Code)

Lamp indication Check code Cause of trouble occurrence

Operation Timer Ready

— During test run

Simultaneous flash

Operation Timer Ready

— Disagreement cool/heat
(Automatic cool/heat setting to automatic cool/heat prohibited mode)
Alternate flash

– 46 –
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 6-2. Check Code List (Indoor)
(Indoor unit detected)
Check code indication Air conditioner operation
TCC-LINK central & Representative defective position Explanation of error contents Automatic Operation
Remote controller reset continuation
No communication from remote controller and network adapter
E03 Regular communication error between indoor and remote controller (Also no communication from central control system) ¡ ×
E04 Indoor/Outdoor serial error There is error on serial communication between indoor and outdoor units ¡ ×
E08 Duplicated indoor addresses ² Same address as yours was detected. ¡ ×
E10 Communication error between indoor MCU MCU communication error between main motor and micro computer ¡ ×
E18 Regular communication error between indoor master and follower units Regular communication between indoor master and follower units is impossible. ¡ ×
F01 Indoor unit, Heat exchanger (TCJ) error Open/short was detected on heat exchanger (TCJ). ¡ ×
F02 Indoor unit, Heat exchanger (TC) error Open/short was detected on heat exchanger (TC). ¡ ×
F10 Indoor unit, Room temp. sensor (TA) error Open/short was detected on room temp. sensor (TA). ¡ ×
F29 Indoor unit, other indoor P.C. board error EEPROM error (Other error may be detected. If no error, automatic address is repeated. × ×
L03 Duplicated setting of indoor group master unit ² There are multiple master units in a group. × ×
L07 There is group cable in individual indoor unit. ² When even one group connection indoor unit exists in individual indoor unit. × ×
L08 Unset indoor group address ² Indoor group address is unset. × ×
L09 Unset indoor capacity Capacity of indoor unit is unset. × ×
L20 Duplicated central control system address Duplicated setting of central control system address ¡ ×
L30 Outside error input to indoor unit (Interlock) Abnormal stop by outside error (CN80) input × ×
P01 Indoor unit, AC fan error An error of indoor AC fan was detected. (Fan motor thermal relay worked.) × ×
P10 Indoor unit, overflow detection Float switch worked. × ×
P12 Indoor unit, DC fan error Indoor DC fan error (Over-current/Lock, etc.) was detected. × ×

– 47 –
P19 4-way valve system error In heating operation, an error was detected by temp. down of indoor heat exchanger sensor. ¡ ×
P31 Other indoor unit error Follower unit in group cannot operate by warning from [E03/L03/L07/L08] of master unit. ¡ ×
² When this warning was detected before group construction/address check finish at power supply was turned on, the mode shifts automatically to AUTO address setup mode.

(Remote controller detected)

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Check code indication Air conditioner operation
Representative defective position Explanation of error contents Automatic Operation
Remote controller
reset continuation
E01 No master remote controller, Remote controller communication (Receive) error Signal cannot be received from indoor unit. Master remote controller was not set. (including 2 remote controllers) — —
E02 Remote controller communication (Send) error Signal cannot be sent to indoor unit. — —
In 2-remote controller control, both were set as master.
E09 Duplicated master remote controller (Indoor master unit stops warning and follower unit continues operation.) ×

(Central control devices detected)

Check code indication Air conditioner operation
Representative defective position Explanation of error contents Automatic Operation
TCC-LINK central
reset continuation
C05 Central control system communication (send) error Signal sending operation of central control system is impossible. There are multiple same central devices. (AI-NET) — —
C06 Central control system communication (receive) error Signal receiving operation of central control system is impossible. — —
C12 General-purpose device control interface batched warning An error on device connected to general-purpose device control interface of exclusive to TCC-LINK/AI-NET — —
P30 Group follower unit is defective. Group follower unit is defective. (For remote controller, above-mentioned [∗∗∗] details are displayed with unit No.) — —

NOTE: Even for the same contents of error such as communication error, the display of check code may differ according to detection device.
When remote controller or central controller detects an error, it is not necessarily related to operation of the air conditioner. In this list, the check codes that outdoor unit detects are not described.
Check Code List
Error mode detected by indoor unit

Operation of diagnostic function

Check Status of Judgment and measures

Cause of operation Condition
code air conditioner

No communication from remote 1. Check cables of remote controller and communication adapters.
Stop Displayed when
E03 controller (including wireless) and • Remote controller LCD display OFF (Disconnection)
(Automatic reset) error is detected
communication adapter • Central remote controller [97] check code

The serial signal is not output from 1. Outdoor unit does not completely operate.
outdoor unit to indoor unit. • Inter-unit wire check, correction of miswiring
• Miswiring of inter-unit wire • Check outdoor P.C. board. Correct wiring of P.C. board.
Stop Displayed when
E04 • Defective serial sending circuit on (Automatic reset) error is detected 2. When outdoor unit normally operates
outdoor P.C. board Check P.C. board (Indoor receiving / Outdoor sending).
• Defective serial receiving circuit on
indoor P.C. board

E08 Duplicated indoor unit address 1. Check whether remote controller connection (Group/Individual)
was changed or not after power supply turned on
L03 Duplicated indoor header unit (Finish of group construction/Address check).
Displayed when * If group construction and address are not normal when the
Stop error is detected
L07 There is group wire in individual indoor power has been turned on, the mode automatically shifts to
unit. address setup mode. (Resetting of address)

L08 Unset indoor group address

L09 Displayed when 1. Set indoor capacity (DN=11)

Unset indoor capacity Stop
error is detected

Displayed when 1. Check outside devices.

L30 Abnormal input of outside interlock Stop
error is detected 2. Check indoor P.C. board.

1. Trouble of drain pump

Float switch operation
Displayed when 2. Clogging of drain pump
P10 • Float circuit, Disconnection, Stop
error is detected 3. Check float switch.
Coming-off, Float switch contact error
4. Check indoor P.C. board.

1. Position detection error

Displayed when 2. Indoor fan driving part over-current protective circuit operation
P12 Indoor DC fan error Stop
error is detected 3. Indoor fan lock
4. Indoor P.C. board check

1. Check 4-way valve.

4-way valve system error
Stop Displayed when 2. Check 2-way valve and check valve.
P19 • After heating operation has started,
(Automatic reset) error is detected 3. Check indoor heat exchanger (TC/TCJ).
indoor heat exchangers temp. is
down. 4. Check indoor P.C. board.

Stop 1. Judge follower unit while master unit is [E03], [L03], [L07] or [L08].
Own unit stops while warning is output Displayed when
P31 (Follower unit) 2. Check indoor P.C. board.
to other indoor units. error is detected
(Automatic reset)

Coming-off, disconnection or short of 1. Check indoor heat exchanger temp. sensor (TCJ).
Stop Displayed when
F01 indoor heat exchanger temp. sensor 2. Check indoor P.C. board.
(Automatic reset) error is detected
(TCJ)

Coming-off, disconnection or short of 1. Check indoor heat exchanger temp. sensor (TC).
Stop Displayed when
F02 indoor heat exchanger temp. sensor 2. Check indoor P.C. board.
(Automatic reset) error is detected
(TC)

Coming-off, disconnection or short of 1. Check indoor heat exchanger temp. sensor (TA).
Stop Displayed when
F10 indoor heat exchanger temp. sensor 2. Check indoor P.C. board.
(Automatic reset) error is detected
(TA)

Indoor EEPROM error Stop Displayed when 1. Check indoor EEPROM. (including socket insertion)
F29
• EEPROM access error (Automatic reset) error is detected 2. Check indoor P.C. board.

Communication error between indoor 1. Check indoor P.C. board.

MCU Stop Displayed when
E10
• Communication error between fan (Automatic reset) error is detected
driving MCU and main MCU

1. Check remote controller wiring.

Regular communication error between Stop Displayed when
E18 2. Check indoor power supply wiring.
indoor header and follower units (Automatic reset) error is detected
3. Check indoor P.C. board.

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Error mode detected by outdoor unit

The check code has been ramified from 4 series and after
The ramified check code is displayed only when both the indoor unit and the outdoor unit are 4 series and after.
(Ex. Combination of RAV-SM1404BT-E with RAV-SP1404AT-E)
When the outdoor unit is 3 series and before, the conventional check code is displayed.
(Ex. Combination of RAV-SM1404BT-E and RAV-SM1403AT-E: Indoor unit only is 4 series.)

Operation of diagnostic function

Check
code Status of Judgment and measures
Cause of operation Condition
Indoor air conditioner
unit

Disconnection, short of discharge temp. sensor Displayed when 1. Check discharge temp. sensor (TD).
F04 Stop
(TD) error is detected 2. Check outdoor P.C. board.

Disconnection, short of outdoor temp. sensor Displayed when 1. Check temp. sensor (TE).
F06 (TE) Stop
error is detected 2. Check outdoor P.C. board.

Disconnection, short of outdoor temp. sensor Displayed when 1. Check temp. sensor (TL).
F07 Stop
(TL) error is detected 2. Check outdoor P.C. board.

Disconnection, short of suction temp. sensor Displayed when 1. Check suction temp. sensor (TS).
F12 (TS) Stop
error is detected 2. Check outdoor P.C. board.

Stop Displayed when 1. Check temp. sensor (TE, TS).

F15 Miss-mounting of outdoor temp. sensor (TE, TS) error is detected 2. Check outdoor P.C. board.

Disconnection, short of outside temp. sensor Displayed when 1. Check outside temp. sensor (TO).
F08 Continue
(TO) error is detected 2. Check outdoor P.C. board.

Disconnection, short of heat sink temp. sensor Displayed when 1. Check outdoor P.C. board.
F13 Stop
(TH) error is detected (Q201 is incorporated in TH sensor.)

Displayed when 1. Check outdoor P.C. board.

F31 Outdoor P.C. EEPROM error Stop
error is detected

Displayed when 1. Outdoor service P.C. board

L10 Unset jumper of service P.C. board Stop
error is detected Check model type setting jumper wire.

Communication error between outdoor P.C. Displayed when 1. Check outdoor P.C. board
L29 Stop
board MCU error is detected 2. Connection check for each P.C. board.

Heat sink overheat error 1. Check screw tightening between PC. Board and heat
P07 Displayed when sink and check radiator grease.
∗ Heat sink temp. sensor detected over specified Stop
error is detected
temperature. 2. Check heat sink blast path.

1. Check gas leak, recharge

Detection of gas leak 2. Check full open of service valve.
∗ Discharge temp. sensor (TD), Suction temp. Stop Displayed when 3. Check PMV (Pulse Motor Valve).
P15
sensor (TS) detected temperature over error is detected 4. Check broken pipe.
specified temp.
5. Check discharge temp. sensor (TD), suction temp.
sensor (TS).

4-way valve inverse error 1. Check operation of 4-way valve.

∗ After heating operation has started, indoor 2. Check outdoor heat exchanger (TE), suction temp.
heat exchanger temp. lowers under the Displayed when sensor (TS).
P19 specified temp. Stop error is detected 3. Check indoor heat exchanger sensor (TC).
∗ After heating operation has started, outdoor 4. Check 4-way valve coil.
heat exchanger / suction temp. rises over the
specified temp. 5. Check PMV (Pulse Motor Valve).

Compressor break down 1. Check power supply voltage.

Displayed when
H01 ∗ Although operation has started, operation Stop 2. Overload operation of refrigerating cycle
error is detected
frequency decreases and operation stops.

Compressor lock 1. Trouble of compressor (Lock, etc.): Replace compressor.

Displayed when
H02 * Over-current detection after compressor Stop 2. Wiring error of compressor (Open phase)
error is detected
start-up

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 Operation of diagnostic function

Check
code Status of
Cause of operation air conditioner Condition Judgment and measures
Indoor
unit

Displayed when 1. Check outdoor P.C. board (MCC-1596).

H03 Current detection circuit error Stop
error is detected (AC current detection circuit)

1. Check open phase of 3-phase power supply.

Open phase of 3-phase power supply Displayed when
P05 Stop error is detected 2. Black lead wire to be connected to CN03 of MCC-1596
does not pass through T611.

1. Check connection of Ps sensor connector.

2. Check failure of Ps sensor.
Displayed when
F23 Ps sensor error Stop 3. Check compressing power error of compressor.
error is detected
4. Check 4-way valve error.
5. Check outdoor P.C. board error.

1. Check service valves are fully opened.

(Gas side, Liquid side)
2. Check clogging of outdoor PMV. (PMV1, 2)
3. Check SV2 circuit.
Low pressure protective operation Displayed when
H06 Stop 4. Check Ps sensor error.
error is detected
5. Check clogging of indoor filter.
6. Check clogging of refrigerant pipe.
7. Check of outdoor fan operation. (In heating mode)
8. Check short of refrigerant.

Discharge temp. error 1. Check refrigerating cycle (Gas leak)

P03 ∗ Discharge temp. (TD) over specified value Stop Displayed when 2. Trouble of electronic expansion valve
was detected.(1.6) error is detected
3. Check discharge temp. sensor (TD).

1. Check case thermostat and connector.

2. Check gas leak, recharge
Case thermostat operation
H04 Stop Displayed when 3. Check full open of service valve.
∗ Abnormal overheat of compressor error is detected
4. Check PMV (Pulse Motor Valve).
5. Check broken pipe.

1. Check service valves are fully opened.

(Gas side, Liquid side)
2. Check of outdoor fan operation.
3. Check motor error of outdoor fan.
4. Check clogging of outdoor PMV. (PMV1, 2)
Displayed when
P04 High pressure SW system error Stop 5. Check clogging of heat exchanger in indoor/outdoor units.
error is detected
6. Short-circuit status of suction/discharge air in outdoor unit.
7. Check outdoor P.C. board error.
8. Check fan system error (Cause of air volume drop) at
indoor side.
9. Check PMV opening status in indoor unit.

Displayed when 1. Check power supply voltage.

P05 Power supply voltage error Stop
error is detected

1. Check outdoor heat exchanger sensor (TL).

High pressure protective operation 2. Check indoor heat exchanger sensor (TC, TCJ).
• During cooling operation, outdoor temp. 3. Check full open of service valve.
sensor (TL) detected temperature over
P20 specified temp. Displayed when 4. Check indoor/outdoor fan.
Stop
error is detected 5. Check PMV (Pulse Motor Valve).
• During heating operation, indoor temp.
sensor (TC, TCJ) detected temperature over 6. Check clogging and short circuit of indoor/outdoor heat
specified temp. exchanger.
7. Overcharge of refrigerant. Recharge

1. Check lock of fan motor.

P22 Outdoor fan system error Stop Displayed when 2. Check power supply voltage between L2 and N.
error is detected
3. Check outdoor P.C. board.

1. When performing operation while taking-off compressor

Short-circuit error of compressor driving Displayed when wire, P26 error occurs. Check control P.C. board.
P26 Stop
element error is detected 2. When performing operation while taking-off compressor
wire, an error does not occur. (Compressor rare short)

Displayed when 1. Check control P.C. board.

P29 Position detection circuit error Stop
error is detected

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Error mode detected by remote controller or central controller (TCC-LINK)

Operation of diagnostic function

Judgment and measures
Status of
Check code Cause of operation Condition
air conditioner

Power supply error of remote controller, Indoor

EEPROM error
1. Check remote controller inter-unit wiring.
No communication with master indoor unit 2. Check remote controller.
Not displayed at all
(Operation on • Remote controller wiring is not correct. 3. Check indoor power wiring.
Stop —
remote controller • Power of indoor unit is not turned on. 4. Check indoor P.C. board.
is impossible.) • Automatic address cannot be completed. 5. Check indoor EEPROM.
(including socket insertion)
→ Automatic address repeating phenom-
enon generates.

Receiving error from remote controller

No communication with master indoor unit Stop 1. Check remote controller inter-unit wiring.
E01 • Disconnection of inter-unit wire between (Automatic reset) Displayed when
2. Check remote controller.
∗2 remote controller and master indoor unit ∗ If center exists, error is detected
(Detected by remote controller side) operation continues. 3. Check indoor power wiring.
4. Check indoor P.C. board.

Stop Sending error of remote controller

Signal send error to indoor unit (Automatic reset) Displayed when 1. Check sending circuit inside of remote
E02
(Detected by remote controller side) ∗ If center exists, error is detected controller.
operation continues. → Replace remote controller.

1. In 2-remote controllers (including wireless),

Stop there are multiple main units.
There are multiple main remote controllers. Displayed when
E09 (Sub unit
(Detected by remote controller side) error is detected Check that there are 1 main remote
continues operation.)
controller and other sub remote controllers.

L20 Duplicated indoor central addresses on 1. Check setting of central control system
communication of central control system Stop Displayed when network address. (Network adapter SW01)
Central controller (Detected by indoor/central controller side) (Automatic reset) error is detected
2. Check network adapter P.C. board.
L20

— 1. Check communication wire / miswiring

∗3 2. Check communication (U3, U4 terminals)
Communication circuit error of central 3. Check network adapter P.C. board.
Central controller Continues Displayed when
control system (By remote controller) error is detected 4. Check central controller (such as central
(Send) (Detected by central controller side) control remote controller, etc.)
C05
(Receive) 5. Check terminal resistance. (TCC-LINK)
C06

—
Indoor Gr sub unit error Continuation/Stop Displayed when Check the check code of the corresponding
(According unit from remote controller.
Central controller (Detected by central controller side) error is detected
to each case)
P30

∗2 The check code cannot be displayed by the wired remote controller.

(Usual operation of air conditioner becomes unavailable.)
For the wireless models, an error is notified with indication lamp.
∗3 This trouble is related to communication of remote controller (A, B), central system (TCC-LINK U3, U4),
and [E01], [E02], [E03], [E09] or [E18] is displayed or no check display on the remote controller according
to the contents.

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6-3. Diagnostic Procedure for Each Check Code (Indoor Unit)

Check code
[E01 error]

NO Correct inter-unit cable

Is inter-unit cable of A and B normal? of remote controller
YES

Is there no disconnection or YES

contact error of connector on harness Correct connection of connector.
Check circuit wiring.
from terminal block of indoor unit?

NO

NO
Is group control operation?

YES

NO Check power connection of indoor unit.

Is power of all indoor units turned on?
(Turn on power again.)
YES

Is power supplied to remote controller? NO Check indoor P.C. board (MCC-1402).

AB terminal: Approx. DC18V Defect → Replace

YES

Are 2 remote controllers set YES Correct a header unit/a follower unit.
without header unit? (Remote controller address connector)

NO

Check remote controller P.C. board.

Defect → Replace

[E09 error]

Are 2 header units set in YES Correct as a header unit

2 remote controllers? and a follower unit.

NO

Check remote controller P.C. board.

Defect → Replace

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[E04 error]

NO Is group address setup of NO

Does outdoor operate? Check CODE No. [14].
remote controller correct?
YES
YES

Are wiring in indoor unit and NO Correct wiring and

1, 2, 3 inter-unit cables correct? inter-unit cables.

YES

NO Correct wiring of connector

Are wirings of terminal blocks
(1, 2, 3) wired to CN67 normal? and terminal blocks.

YES

Does the voltage

between 2 and 3 of the indoor unit NO Check indoor P.C. board
inter-unit terminal blocks (MCC-1402).
(1, 2, 3) vary? Defect → Replace

∗ As shown in the following figure,

carry out measurement within 20 seconds
after the power was turned on.
S5277G
Black 3
White 2
1
Terminal block

Check indoor P.C. board. Check outdoor P.C. board.

Defect → Replace Defect → Replace

[E10 error]

YES Check power supply voltage.

Is there no disorder of power supply? Correct lines.
Check and eliminate noise, etc.
NO

Check indoor control P.C. board

(MCC-1402).
Defect → Replace

– 53 –
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[E18 error]

Is inter-unit cable NO Correct inter-unit cable

of A and B normal? of remote controller.

YES

Is there no disconnection
or contact error of connector YES Correct connection of connector.
on harness from terminal block Check circuit wiring.
of indoor unit?

NO

NO
Is group control operation?

YES

NO Check power
Is power of all indoor units turned on? connection status of indoor unit
(Connect again).
YES

NO
Is connection twin-triple connection?

YES

Is there no contact error YES

of indoor/outdoor inter-unit wire Correct indoor/outdoor inter-unit wire
(Serial signal line).

NO

Check indoor P.C. board

(MCC-1402).
Defect → Replace

[E08, L03, L07, L08 error]

E08: Duplicated indoor unit No.
L03: There are 2 or more header units in a group control.
L07: There is 1 or more group address [Individual] in a group control.
L08: The indoor group address is unset. (99)

If the above error is detected when power supply turned on, the mode enters automatically in the automatic
address set mode. (Check code is not output.)
However, if the above error is detected during the automatic address set mode, a check code may be output.

[L09 error]

Is not yet capacity setting YES Set capacity data of indoor unit.
of indoor unit set up? (Setup CODE No. (DN)=11)

NO

Check indoor P.C. board (MCC-1402).

Defect → Replace

– 54 –
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[L20 error]

Are wiring connections NO

to communication lines Correct wiring connection.
U3 and U4 normal?

YES

Is not the multiple same central YES

Correct central control system address.
control system addresses connected?

NO

Check central controller

(including 1:1 model connection interface)
and indoor P.C. board (MCC-1402).
Defect → Replace

[L30 error]

Are outside devices of NO Check indoor P.C. board (MCC-1402).

connector CN80 connected? Defect → Replace

YES

NO Check outside devices.

Do outside devices normally work?
Defect → Replace
YES

Check cause of operation.

[P30 error] (Central controller)

NO
Is group operation carried out?

YES

Is there check code NO

on remote controller in the
follower remote controller?

YES

Check corresponding Check indoor P.C. board (MCC-1402).

indoor unit/outdoor unit. Defect → Replace

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[P10 error]

Is connection of
float switch connector NO Correct connection
(Indoor control board CN34) of connector.
normal?

YES

NO YES
Does float switch work? Is circuit wiring normal?

YES NO

NO Check and correct wiring

Does drain pump work? and wire circuit.

YES

NO Are connector pins 1 and 3 NO

Is power of
at drain pump unit side shorted
drain pump turned on? ∗
(Resistance value 0)?
YES
YES

Replace drain pump

Check the drain pipe, etc. and indoor P.C. board
(MCC-1402).

Check indoor P.C. board

Replace drain pump.
(MCC-1402).
Check wiring.
Defect → Replace

∗ Check that voltage of 1 – 3 pin of CN068 on the indoor P.C. board is 220–240V.

[F10 error]

Is connection of TAsensor connector NO Connect connector

(indoor P.C. board CN104) nornal? of connector.

YES

NO
Are characteristics of TA sensor resistance value normal? Replace TA sensor.

YES

∗ Refer to Characteristics-1.

Check indoor P.C. board (MCC-1402).

Defective → Replace

– 56 –
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[P12 error]

Turn off the power.

Are not there connections errors or YES

disconnection on connectors CN333 and CN334 Correct connection of connector.
of indoor unit P.C. board (MCC-1402)?
NO

Remove connectors CN333 and

CN334 of indoor unit P.C. board
(MCC-1402).

Does the fan rotate without trouble NO

Replace indoor fan motor.
when handling the fan with hands?
YES

Are resistance values between phases NO

at fan motor connector CN333 motor side of Replace indoor fan motor.
indoor P.C. board (MCC-1402) correct? *1
YES *1
• Are not coil windings between 1 (Red lead) and 3 (White lead),
between 3 (White lead) and 5 (Black lead), between
5 (Black lead) and 1 (Red lead) opened or shorted?
→ For resistance, see the following values.
Approx. 70 to 100Ω SM56, SM80
35 to 50Ω SM110, SM140

Is resistance value of fan motor connector NO

CN333 at motor side of indoor P.C. board Replace indoor fan motor.
(MCC-1402) correct? *2
YES *2
Check resistance of fan motor position detection circuit.
Is not coil winding between 1 (Yellow lead) and 4 (Pink lead)
opened or shorted? → Resistance: Approx. 5 to 20kΩ

Is signal output of indoor fan motor NO

Replace indoor fan motor.
position detection correct? *3
YES
*3
Check fan motor position detection signal.
• Using a tester, measure the voltage between CN334 1 and 5 of
indoor P.C. board (MCC-1402) under condition that CN333 and
CN334 are mounted and the power is turned on.
→ Rotate the fan slowly with hands, and check the pin voltage
swings between 0 to 5V voltage.
• Between 4 and 5 : 5V

Check indoor P.C. board

(MCC-1402). CN333
Defect → Replace

CN334

– 57 –
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[P19 error]

Is operation of 4-way valve normal? NO NO

Are 1.3 to 1.6kΩ applied to
(Check the pipe temp., etc. Replace 4-way valve coil.
resistance value of 4-way valve coil ?
during cooling/heating operation.
YES
YES
Defective

Check outdoor P.C. board operation. Check outdoor P.C. board.

(See the following description.) Defective → Replace

OK
Check temperature sensors.
TE sensor
TS sensor
Indoor TC sensor Check 4-way valve.
Defective → Correct, replace Defective → Replace

Operation check direction of the outdoor P.C. board (In case of self-preservation valve)
1) Set the Dip switch SW804 as same as the following table and push SW801 for approx. 1 second. It enables
you to check the exchange operation to cooling cycle or heating cycle.
• Only for approx. 10 seconds, the power is turned on.
• As the heat value of part (coil: resistance R700) is large, when checking the operation continuously, wait 1
minute or more until the next check. (There is no problem if a coil is not connected.)

2) After check, turn off all the Dip switches SW804.

Exchange to cooling cycle Exchange to heating cycle

SW804 SW801 CN701 SW804 SW801 CN701

1 1
4

4
3

3
2

Push Push
ON

ON

4 4
1

DC180V or more DC180V or more

Check by tester
Analog tester: Good article if over DC180V
Digital tester: Although in some cases, the value varied and indicated. If the maximum value is DC180V or
more, it is good article.

– 58 –
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[F02 error]

Is connection of TC sensor connector NO

Correct connection of connector.
(CN101 on Indoor P.C. board) correct?

YES

Are characteristics of NO
Replace TC sensor.
TC sensor resistance value normal?

YES
∗ Refer to Charqacteristics-2.

Check indoor P.C. board (MCC-1402).

Defect → Replace

[F01 error]

Is connection of TCJ sensor connector NO

Correct connection of connector.
(CN102 on Indoor P.C. board) correct?

YES

Are characteristics of NO
Replace TCJ sensor.
TCJ sensor resistance value normal?

YES
∗ Refer to Charqacteristics-2.

Check indoor P.C. board (MCC-1402).

Defect → Replace

– 59 –
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[C06 error] (1:1 model connection interface)

NO
Are U3 and U4 communication lines normal? Correct communication line.

YES

∗1 NO
Correct connection of connector.
Is connection of connector normal?

YES
∗1
In case of 1:1 model connection interface
1:1 model connection interface (MCC-1440) CN51 and indoor P.C. board CN050.

NO Check connection of A and B terminal blocks.

Are A and B communication lines normal?
Correct communication line of remote controller.
YES

YES
Is there no connection error of power supply cable? Correct power wiring.

NO

NO
Is not the source power supply turned on? Turn on the source power supply.

YES

YES
Did a power failure occur?

NO

Is the network address changed YES

Clear the check code.
from the wired remote controller?

NO

YES
Is there no noise source? Eliminate noise, etc.

NO

Uncontrolled
Can the other indoor units (Same to others)
be normally controlled from the central controller? Check central controller.
Or is the operation status of indoor unit reflected? Defect → Replace

YES

Can the indoor unit be normally controlled Uncontrolled Check indoor P.C. board (MCC-1402).
from the wired remote controller? Defect → Replace

YES

Check the power supply transformer of

1:1 model connection interface (MCC-1440).
Defective → Replace

– 60 –
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[E03 error] (Master indoor unit)
[E03 error] is detected when the indoor unit cannot receive a signal from the wired remote controller
(also central controller).
Check A and B remote controllers and communication lines of the central control system U3 and U4.
As communication is impossible, this check code [E03] is not displayed on the wired remote controller and the
central controller.
[E01] is displayed on the wired remote controller and [C06 error] is displayed on the central controller.
If these check codes generate during operation, the air conditioner stops.

[F29 error]
This check code indicates a detection error of IC10 non-volatile memory (EEPROM) on the indoor unit P.C.
board, which generated during operation of the air conditioner. Replace the service P.C. board.
∗ When EEPROM was not inserted when power supply turned on or when the EEPROM data read/write
operation is impossible at all, the automatic address mode is repeated. In this time, [97 error] is displayed on
the central controller.

(Approx. (Approx.
3 minutes) 1 minute)
LED (D002) on indoor unit
(Power ON) [SET] is displayed on [SETTING] Reboot
P.C. board flashes with
wired remote controller. goes off. (Reset)
1Hz for approx. 10 seconds.

(Repetition)

[P31 error] (Follower indoor unit)

When the master unit of a group operation detected [E03], [L03], [L07] or [L08] error, the follower unit of the
group operation detects [P31 error] and then the unit stops.
There is no display of the check code or alarm history of the wired remote controller. (In this model, the mode
enters in automatic address set mode when the header unit detected [L03], [L07] or [L08] error.)

– 61 –
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 Temperature – Resistance value characteristic table
TA, TC, TCJ, TE, TS, TO sensor TD, TL sensor
Representative value Representative value

Resistance value (kΩ

Ω) Resistance value (kΩ
Ω)
Temperature Temperature
(°C) (Minimum (Standard (Maximum (°C) (Minimum (Standard (Maximum
value) value) value) value) value) value)
0 32.33 33.80 35.30 0 150.5 161.3 172.7
10 19.63 20.35 21.09 10 92.76 99.05 105.6
20 12.23 12.59 12.95 20 58.61 62.36 66.26
25 9.75 10.00 10.25 25 47.01 49.93 52.97
30 7.764 7.990 8.218 30 37.93 40.22 42.59
40 5.013 5.192 5.375 40 25.12 26.55 28.03
50 3.312 3.451 3.594 50 17.00 17.92 18.86
60 2.236 2.343 2.454 60 11.74 12.34 12.95
70 1.540 1.623 1.709 70 8.269 8.668 9.074
80 1.082 1.146 1.213 80 5.925 6.195 6.470
90 0.7740 0.8237 0.8761 90 4.321 4.507 4.696
100 0.5634 0.6023 0.6434 100 3.205 3.336 3.468

TA, TC, TCJ, TE, TS, TO sensor

40

30
Resistance (kΩ)

20

10

0
0 10 20 30 40 50 60 70 80 90 100
Temperature (˚C)

TD, TL sensor
200 20

150 15
Resistance (kΩ)

100 10

50 5

0 0
0 10 20 30 40 50 60 70 80 90 100
Temperature (˚C)

– 62 –
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Winding Resistance of Fan Motor
Part name Checking procedure

Compact 4-way Measure the resistance value of each winding by using the tester.
Cassette type
Fan motor Fan motor inside wiring diagram
STF-230-60-1R
Position Resistance value

Red Black – Red 87 ± 8.7

1 Black – White 87 ± 8.7
2 White
3 Red – White 87 ± 8.7
4 Black
5 Under 20°C

Concealed Duct type Measure the resistance value of each winding by using the tester.
Fan motor
ICF-280-120-1C Fan motor inside wiring diagram
(RAV-SM804BT ∗)
ICF-280-120-2C
(RAV-SM564BT ∗, Position Resistance value
RAV-SM1104BT ∗,
RAV-SM1404BT ∗) Black – Red 23.4 ± 2.4
Red
1 Black – White 23.4 ± 2.4
2 White
Red – White 23.4 ± 2.4
3
4 Black Under 20°C
5

Ceiling type Measure the resistance value of each winding by using the tester.
Fan motor
SWF-280-60-1R Fan motor inside wiring diagram
(RAV-SM564CT ∗)
SWF-280-60-2R
(RAV-SM804CT ∗) Position Resistance value

Black – Red 53 ± 5.3

Red
1 Black – White 53 ± 5.3
2 White
Red – White 53 ± 5.3
3
4 Black Under 20°C
5

Ceiling type Measure the resistance value of each winding by using the tester.
Fan motor
SWF-280-120-1R Fan motor inside wiring diagram
(RAV-SM1104CT ∗,
RAV-SM1404CT ∗)
Position Resistance value

Black – Red 37 ± 3.7

Red
1 Black – White 37 ± 3.7
2 White
Red – White 37 ± 3.7
3
4 Black Under 20°C
5

– 63 –
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 7. REPLACEMENT OF SERVICE P.C. BOARD

7-1. Indoort Unit

<Note: when replacing the P.C. board for indoor unit servicing>
The nonvolatile memory (hereafter called EEPROM, IC10) on the indoor unit P.C. board before replacement includes
the model specific type information and capacity codes as the factory-set value and the important setting data which
have been automatically or manually set when the indoor unit is installed, such as system/indoor/group addresses,
high ceiling select setting, etc.
When replacing the P.C. board for indoor unit servicing, follow the procedures below.
After replacement completes, confirm whether the settings are correct by checking the indoor unit No., Group
master unit / sub unit settings and perform the cooling cycle confirmation through the trial operation.

<Replacement procedures>

CASE 1
Before replacement, the indoor unit can be turned on and the setting data can be read out by wired
remote control operation.
EEPROM data read out [1]
ò
Replacement of P.C. board for Indoor unit servicing and power on [2]
ò
Writing the read out EEPROM data [3]
ò
Power reset
(for all indoor units connected to the remote control when the group operation control is performed.)

CASE 2
Before replacement, the indoor unit cannot be turned on or the wired remote controller operation is
impossible due to trouble of the power supply circuit to the remote controller. (Defective P.C. board)
Replacement of EEPROM
Remove EEPROM installed on the P.C. board before replacement
and then replace it with EEPROM of the service P.C. board.
ò
Replacement & power ON for service P.C. board [2]
ò
Read-out of EEPROM data [1]
If reading-out is impossible, proceed to CASE 3.
ò
Replacement of EEPROM
Replace EEPROM again. (Set the original EEPROM to the service P.C. board.)
ò
Replacement & power ON for service P.C. board [2]
ò
Writing-in of the read-out EEPROM data [3]
Power reset
(for all indoor units connected to the remote controller when the group operation control is performed.)

CASE 3
The EEPROM before replacement is defective and the setting data cannot be read out.
Replacement & power ON for service P.C. board [2]
ò
Writing the setting data to EEPROM, such as high ceiling installation setting
and optional connection setting, etc., based on the customer information. [3]
ò
Power reset
(for all indoor units connected to the remote control when the group operation control is performed.)

– 64 –
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[1] Setting data read out from EEPROM
The setting data modified on the site, other than factory-set value, stored in the EEPROM shall be read out.
SET CL TEST
Step 1 Push , and button on the remote controller simultaneously for more than 4 seconds.
∗ When the group operation control is performed, the unit No. displayed for the first time is the header unit No.
At this time, the CODE No. (DN) shows “ ”. Also, the fan of the indoor unit selected starts its operation
and the swing operation also starts if it has the louvers.
UNIT LOUVER
Step 2 Every time when the button is pushed, the indoor unit No. under the group control is displayed in
order. Specify the indoor unit No. to be replaced.
1. Change the CODE No. (DN) to → by pushing / buttons for the temperature
setting. (this is the setting for the filter sign lighting time.)
At this time, be sure to write down the setting data displayed.
2. Change the CODE No. (DN) by pushing / buttons for the temperature setting.
Similarly, be sure to write down the setting data displayed.
3. Repeat the step 2-2 to set the other settings in the same way and write down the setting data as shown
in the table 1 (example).
∗ The CODE No. (DN) are ranged from “” to “..”. The CODE No. (DN) may skip.
TEST
Step 3 After writing down all setting data, push button to return to the normal stop status.
(It takes approx. 1 min until the remote controller operation is available again.)

CODE No. required at least

DN Contents 1. The CODE No. for the Indoor unit type and Indoor unit capacity are
required to set the rotation number setting of the fan.
10 Type 2. If the system/indoor/group addresses are different from those before
11 Indoor unit capacity replacement, the auto-address setting mode starts and the manual
resetting may be required again.
12 System address (when the multiple units group operation including twin, triple system.)
13 Indoor unit address
14 Group address

[2] P.C. Board for indoor unit servicing replacement procedures

Step 1 Replace the P.C. board to the P.C. board for indoor unit servicing.
On the new P.C. board, set the same setting of the jumper wire and setting of shortcut connection
connector as those of the P.C. board before replacement.
Step 2 According to the system configuration, turn on the indoor unit following to the either methods shown below.
a) Single operation (Indoor unit is used as standalone.)
Turn on the indoor unit.
1. After completion of the auto-address setting mode (required time: approx. 5 min.), proceed to [3].
(System address = 1, Indoor unit address = 1, Group address = 0 (standalone) are automatically set.)
SET CL TEST
2. Push , and buttons simultaneously for more than 4 seconds to interrupt the auto-address
setting mode, and proceed to [3]. (The unit No. “ ” is displayed.)
b) Group operation (including twin system)
Turn on the indoor unit(s) with its P.C. board replaced to the P.C. board for indoor unit servicing,
according to either methods 1 or 2 shown below.
1. Turn on only the indoor unit with its P.C. board replaced. (Be sure to confirm the remote controller is
surely connected. If not, the operation [3] cannot be performed.)
Perform either methods 1 or 2 described in item a) above.
2. Turn on the multiple indoor units including the indoor unit with its P.C. board replaced.
• Twin, triple, double twin, 1 system only
• All group connections
After completion of the auto-address setting mode (required time: approx. 5 min.), proceed to [3].
∗ The header unit of the group may be changed by performing the auto-address setting.
Also, the system address/Indoor unit address of the indoor unit with its P.C. board replaced may be
assigned to the addresses (not used) other than those of the indoor units without its P.C. board replaced.
It is recommended to keep the information in advance, which cooling system the indoor unit belongs to
or whether the indoor unit works as the header unit or the follower unit in the group control operation.

– 65 –
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[3] Writing the setting data to EEPROM
The settings stored in the EEPROM of the P.C. board for indoor unit servicing are the factory-set values.
SET CL TEST
Step 1 Push , and buttons on the remote controller simultaneously for more than 4 seconds.
∗ In the group control operation, the unit No. displayed for the first time is the header unit No.
At this time, the CODE No. (DN) shows “”. Also, the fan of the indoor unit selected starts its operation
and the swing operation starts if it has the louvers.
(The unit No. “ ” is displayed if the auto-address setting mode is interrupted in [2] step 2 a))
UNIT LOUVER
Step 2 Every time when button is pushed, the indoor unit No. in the group control operation are displayed
in order.
(The settings stored in the EEPROM of the P.C. board for indoor unit servicing are the factory-set values.)
Specify the indoor unit No. with its P.C. board replaced to the P.C. board for indoor unit servicing.
(You cannot perform this operation if “ ” is displayed.)
Step 3 Select the CODE No. (DN) can be selected by pushing the / button for the temperature setting.
Step 4 Set the indoor unit type and capacity.
The factory-set values shall be written to the EEPROM by changing the type and capacity.
1. Set the CODE No. (DN) to “”. (without change)
2. Select the type by pushing / buttons for the timer setting.
(For example, 4-way Air Discharge Cassette Type is set to “0001”. Refer to table 2)
SET
3. Push button.
(The operation completes if the setting data is displayed.)
4. Change the CODE No. (DN) to “” by pushing / buttons for the temperature setting.
5. Select the capacity by pushing / buttons for the timer setting.
(For example, 80 Type is set to “0012”. Refer to table 3)
SET
6. Push button.
(The setting completes if the setting data are displayed.)
TEST
7. Return to the normal stop status by pushing button.
(Approx. 1 minute is needed to start operation of the remote controller.)
Step 5 Write the on-site setting data to the EEPROM, such as address setting, etc. Perform the steps 1 and 2
above again.
Step 6 Change the CODE No. (DN) to “” by pushing / buttons for the temperature setting.
(this is the setting for the filter sign lighting time.)
Step 7 Check the setting data displayed at this time with the setting data put down in [1].
1. If the setting data is different, modify the setting data by pushing / buttons for the timer setting to
the data put down in [1].
The operation completes if the setting data is displayed. <Fig. 1 RBC-AMT32E>
2. If the data is the same, proceed to next step.
Step 8 Change the CODE No. (DN) by pushing / buttons for the
temperature setting. As described above, check the setting data
and modify to the data put down in [1].
Step 9 Repeat the steps 6 and 7.
TEST
Step 10 After the setting completes, push button to return to the normal
stop status. (It takes approx. 1 min until the remote control opera-
tion is available again.)
∗ The CODE No. (DN) are ranged from “” to “..”.
The CODE No. (DN) is not limited to be serial No.
SET
Even after modifying the data wrongly and pushing button, it
is possible to return to the data before modification by pushing
CL
button if the CODE No. (DN) is not changed.

<Fig. 2 EEPROM layout diagram>

3 6 51 4 2
The EEPROM (IC10) is attached to the IC socket. When detaching the EEPROM, use a tweezers, etc. Be sure to
attach the EEPROM by fitting its direction as shown in the figure.
∗ Do not bend Match the notched parts of IC socket and
the IC lead EEPROM and then put in.
when replacing.
Notch

EEPROM(IC10)
MCC-1402 IC socket Notch EEPROM

– 66 –
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 Table 1

DN Item Setting data Factory-set value

01 Filter sign lighting time Depending on Type

02 Filter pollution level 0000: standard

03 Central control address 0099: Not determined

06 Heating suction temperature shift 0002: +2°C

0F Cooling only 0000: Heat pump

10 Type Depending on model type

11 Indoor unit capacity Depending on capacity type

12 System address 0099: Not determined

13 Indoor unit address 0099: Not determined

14 Group address 0099: Not determined

Temperature range of cooling/heating

1E 0003: 3 deg (Ts ± 1.5)
automatic SW control point

28 Auto restart after power failure 0000: None

2b Thermo output SW (T10 ƒ) 0000: Thermo ON

31 Ventilation fan (standalone) 0000: Not available

32 Sensor select (Selection of static pressure) 0000: Body sensor

40 Drain pump control 0003: Drain pump OFF

60 Timer setting (wired remote controller) 0000: Available

C2 DEMAND setup 0075: 75%

d0 Remote controller save function 0001: Valid

d1 Frost protection function 0000: Not available

d3 Revolutions per minute of dry operation 0001: 210rpm

Table 2. Type: CODE No. 10 Table 3. Indoor unit capacity:

CODE No. 11
Setting data Type Type name abb.
Setting data Type
0004 Concealed Duct Type RAV-SM∗∗∗BT-E (TR)
0000∗ Disable
0007 Ceiling Type RAV-SM∗∗∗CT-E (TR)
0006 40
0014 Compact 4-way Cassette Type RAV-SM∗∗∗MUT-E (TR)
0007 45

0009 56

0012 80

0015 110

0017 140

∗ EEPROM initial value on the P.C. board for indoor unit servicing.

– 67 –
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 8. SETUP AT LOCAL SITE AND OTHERS

8-1. Indoor Unit

8-1-1. Test Run Setup on Remote Controller

<Wired remote controller>

TEST
1. When pushing button on the remote controller for 4 seconds or more, “TEST” is displayed on LC display.
ON / OFF
Then push button.
•
“TEST” is displayed on LC display during operation of Test Run.
•
During Test Run, temperature cannot be adjusted but air volume can be selected.
•
In heating and cooling operation, a command to fix the Test Run frequency is output.
•
Detection of error is performed as usual. However, do not use this function except case of Test Run
because it applies load on the unit.
2. Use either heating or cooling operation mode for [TEST].
NOTE : The outdoor unit does not operate after power has been turned on or for approx. 3 minutes after
operation has stopped.
TEST
3. After a Test Run has finished, push button again and check that [TEST] on LC display has gone off.
(To prevent a continuous test run operation, 60-minutes timer release function is provided to this remote
controller.)

(Compact 4-way Cassette Type and Concealed Duct Type)

1 Remove a screw which fixes the serial olate of the receiver part on the wireless remote controller.
Remove the nameplate of the reciver section by inserting a minus screwdriver, etc. into the notch at the
bottom of the plate, and set the Dip switch to [TEST RUN ON].

2 Execute a test operation with button on the wireless remote controller.

• , and LED flash during test operation.
• Under status of [TEST RUN ON], the temperature adjustment from the wireless remote controller is
invalid.
Do not use this method in the operation other than test operation because the equipment is damaged.

3 Use either [COOL] or [HEAT] operation mode for test operation.

• The outdoor unit does not operate approx. 3 minutes after power-ON and operation stop.

4 After the test operation finished, stop the air conditioner from the wireless remote controller,
and return Dip switch of the sensor section as before.
(A 60 minutes timer clearing function is attached to the sensor section in order to prevent a continuous test
operation.)

Receiver unit
Spacer
M4 × 25 screw
(2 pieces)

Notch Nameplate
Small screw

– 68 –
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<Ceiling Type>

Procedure Description

Turn on power of the air conditioner.

1 The operation is not accepted for 5 minutes when power has been turned on at first time after installation,
and 1 minute when power has been turned on at the next time and after. After the specified time has
passed, perform a test operation.

Push [Start/Stop] button and change the operation mode to [COOL] or [HEAT] with [Mode] button.
2 Then change the fan speed to [High] using [Fan] button.

Test cooling operation Test heating operation

3 Set temperature to [18°C] using [Temperature set] Set temperature to [30°C] using [Temperature set]
button. button.

4 After checking the receiving sound “Pi”, immediately

push [Temperature set] button to set to [19°C]
After checking the receiving sound “Pi”, immediately
push [Temperature set] button to set to [29°C].

5 After checking the receiving sound “Pi”, immediately

push [Temperature set] button to set to [18°C].
After checking the receiving sound “Pi”, immediately
push [Temperature set] button to set to [30°C].

Then repeat the procedure 4→5→4→5.

After approx. 10 seconds, all the display lamps on the sensor part of wireless remote controller,
6 [Operation] (Green), [Timer] (Green), and [Ready] (Yellow) flash and the air conditioner starts operation.
If the lamps do not flash, repeat the procedure 2 and after.
7 After the test operation, push [Start/Stop] button to stop the operation.

<Outline of test operation from the wireless remote controller>

Test cooling operation:
Start → 18°C → 19°C → 18°C → 19°C → 18°C → 19°C → 18°C → (Test operation) → Stop
Test heating operation:
Start → 30°C → 29°C → 30°C → 29°C → 30°C → 29°C → 30°C → (Test operation) → Stop

Be sure to set the

air speed to [High]

2 3, 4, 5, 6
2, 7

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8-1-2. Forced Defrost Setup of Remote Controller (For wired remote controller only)

(Preparation in advance)
1 Push
TEST
+
SET
+
CL
buttons simultaneously for 4 seconds or more on the remote controller.
(Push buttons while the air conditioner stops.)
The first displayed unit No. is the master indoor unit address in the group control.

2 Every pushing button, the indoor unit No. in the group control is displayed one after the
UNIT

other.
Select a main indoor unit (outdoor unit is connected) which is to be defrosted.
In this time, fan and louver of the selected indoor unit operate.

3 Using the set temperature

TEMP.
buttons, specify the CODE No. (DN) 8C.

4 Using the timer time

TIME
buttons, set time to data 0001. (0000 at shipment)

5 Push
SET
button. (OK if indication lights)

6 Pushing
TEST
button returns the status to the normal stop status.

(Practical operation)
ON / OFF
• Push ON/OFF Key.
• Select the HEAT mode.
• After while, the forced defrost signal is sent to the outdoor unit and then the outdoor unit starts defrost
operation. (The forced defrost operation is performed for Max. 12 minutes.)
• After defrost operation finished, the operation returns to the heating operation.
To execute the defrost operation again, start procedure from above item 1 .
(If the forced defrost operation was executed once, setting of the above forced defrost operation is cleared.)

8-1-3. LED Display on Indoor P.C. Board

1. D002 (Red)
• Goes on at the same time when power was turned on (Main microcomputer operates and goes on.)
• Flashes with 1-second interval (every 500ms): When EEPROM is not provided or writing was an error.
• Flashes with 10-seconds interval (every 5S): When the mode is DISP

2. D203 (Red)
• Goes on when power is supplied to remote controller (Lights on the hardware)

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8-1-4. Function Selection Setup
<Procedure> Perform setting while the air conditioner stops.

1 Push
TEST
+
SET
+
CL
buttons simultaneously for 4 seconds or more.
The first displayed unit No. is the master indoor unit address in the group control.
In this time, fan and louver of the selected indoor unit operate.

ò
2 Every pushing
UNIT LOUVER
button (button at left side), the indoor unit No. in the group control is
displayed one after the other. In this time, fan and louver of the selected indoor unit only
operate.

ò
3 Using the set temperature
TEMP.
buttons, specify the CODE No. (DN).

ò
4 Using the timer time
TIME
buttons, select the set data.

ò
5 Push
SET
button. (OK if indication lights)
• To change the selected indoor unit, proceed to Procedure 2.
• To change item to be set up, proceed to Procedure . 3
ò
6 Pushing
TEST
button returns the status to the normal stop status.

TEMP. ON / OFF

3 TIMER SET

TIME
FAN

SAVE
A
MODE

VENT 4
6 FILTER
L
RESET TEST SET CL SWING/FIX UNIT
T LOUVER 5

1 2
<Operation procedure>

1 2 3 4 5 6 END

– 71 –
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 Item No. (DN) table (Selection of function)

DN Item Description At shipment

01 Filter sign lighting time} 0000 : None 0002 : 2500H

0002 : 2500H (4-Way/Duct/Ceiling Type)

02 Dirty state of filter 0000 : Standard 0001 : High degree of dirt 0000 : Standard
(Half of standard time)

03 Central control address 0001 : No.1 unit to 0064 : No.64 unit 0099 : Unfixed
0099 : Unfixed

06 Heating suction temp shift 0000 : No shift 0001 : +1°C 0002 : +2°C
0002 : +2°C to 0010 : –10°C
(Up to recommendation + 6)

0F Cooling only 0000 : Heat pump 0001 : Cooling only 0000 : Heat pump
(No display of [AUTO] [HEAT])

10 Type 0004 : Concealed duct type 0007 : Ceiling type According to model type
0014 : Compact 4-way cassette type

11 Indoor unit capacity 0000 : Unfixed 0006 : 40 type According to capacity type
0007 : 45 type 0009 : 56 type
0012 : 80 type 0015 : 110 type
0017 : 140 type

12 Line address 0001 : No.1 unit to 0030 : No.30 unit 0099 : Unfixed

13 Indoor unit address 0001 : No.1 unit to 0064 : No.64 unit 0099 : Unfixed

14 Group address 0000 : Individual 0001 : Master of group 0099 : Unfixed

0002 : Follower of group

19 Louver type 0000 : No louver 0001 : Swing only According to model type
(Air direction adjustment) 0002 : 1-way 0003 : 2-way
∗ None for concealed duct 0004 : 4-way

1E Temp difference of 0000 : 0 deg to 0010 : 10 deg 0003 : 3 deg (Ts±1.5)

automatic cooling/heating (For setup temperature, reversal of COOL/HEAT by ± (Data value)/2)
mode selection COOL →
HEAT, HEAT →COOL

28 Auto restart after power 0000 : None 0001 : Auto restart 0000 : None
failure

2A Option 0002 : Default

2b Thermo output selection 0000 : Indoor thermo ON 0000: Thermo. ON

(T10 ƒ) 0001 : Output of outdoor comp-ON receiving

2E Option 0000 : Default

30 Option 0000 : Default

31 Option 0000 : Default

32 Sensor selection 0000 : Body TA sensor 0001 : Remote controller sensor 0000 : Body sensor

33 Temperature indication 0000 : °C (celsius) 0001 : °F (Fahrenheit) 0000 : °C

40 Option 0003 : Default

5d High ceiling selection 0000 : Standard 0001 : High ceiling 1 0000 : Standard
(External static pressure 0002 : High ceiling 2 0003 : High ceiling 3
selection)
<Concealed Duct type>

Set data 0000 0001 0003 0006

40 Pa 70 Pa*1 100 Pa*2 20 Pa
External static
pressure Standard High static High static Low static
(At shipment) pressure 1 pressure 2 pressure

∗1: SM140 become to 65Pa.

∗2: SM140 become to 90Pa.

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DN Item Description At shipment

60 Timer set 0000 : Available (Operable) 0000 : Available

(Wired remote controller) 0001 : Unavailable (Operation prohibited)

8b Correction of high heat feeling 0000 : None 0001 : Correction 0000 : None

42 Self clean time 0000: None 0002: 1 hour

0001: 0.5h to 0.012: 6.0h
The case that compressor-ON time is 10 to 60 minutes is
set up. When ON time is over 60 minutes, the operating
time becomes two times of it.

C2 Power saving 0050: 50% to 0100: 100% 0075: 75%

(Current demand × % to outdoor unit)

CC Forced stop setting for self clean 0000: None 0001: Set 0000: None

CD Self clean stop function when [START/ When stopping the air conditioner (including “Fire alarm” 0000: Valid
STOP] operation was prohibited of the control system, etc.) while [START/STOP] operation
is prohibited (Central 1, 2) from the central controller side,
0000: Valid (No self cleaning)
0001: Invalid (Self cleaning)

D0 Existence of Power save operation 0000: Invalid (Unavailable) 0001: Valid (Available)
0001: Valid (Available)

D1 Existence of 8°C heating operation 0000: Invalid (Unavailable)} 0000: Invalid

function 0001: Valid (Available) (Unavailable)

D3 Revolution count of self clean 0000: Invalid (Self cleaning is not performed.) 0001: Valid
0001: Valid (Self cleaning is performed at 210 rpm.) (210rpm/operation)

D4 Display/ No display of [SELF CLEANING] 0000: Displayed, 0001: Not displayed 0000: Displayed
during self clean operation

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8-1-5. Cabling and Setting of Remote Controller Control
2-remote controller control <Wired remote controller>
(Controlled by 2 remote controllers) How to set wired remote controller
This control is to operate 1 or multiple indoor units as sub remote controller
are controlled by 2 remote controllers. Change DIP switch inside of the rear side of the
(Max. 2 remote controllers are connectable.) remote controller switch from remote controller master
to sub. (In case of RBC-AMT32E)
• When connected 2 remote controllers
operate an idoor unit Remote controller (Inside of the rear side)

Remote controller Remote controller

switch (Master) switch (Sub) 1 2
Sub remote
Sold Sold controller
separately separately
Master remote
A B A B controller
1 2

DIP switch

Remote controller 1 2

cables (Procured locally)

Terminal block for
remote controller cables <Wireless remote controller>
A B
How to set wireless remote controller to sub
Indoor unit
remote controller Standalone receiver
1 2 3 (TCB-AX21E2)

1 2 3
Outdoor unit

• When connected 2 remote controllers

operate the twin
[Remote controller
Remote controller Remote controller Sub/Master]
switch (Master) switch (Sub) DIP SW
Remote controller
Sold Sold
separately inter-unit wire
(Procured locally)
separately [Operation]
A B A B 1. The operation contents can be changed by Last-
push-priority.
2. Use a timer on either Master remote controller or
Terminal block for Sub remote controller.
remote controller cables
<Wireless remote controller>
A B A B (Ceiling Type)
Indoor unit 1 Indoor unit 2
How to set wireless remote controller as sub
1 2 3 1 2 3 remote controller
Turn Bit [3: Remote controller Sub/Master] of the
1 2 3 switch S003 from OFF to ON.
Inter-unit wiring
Outdoor unit between indoor units Rear cover
(Procured locally)

ON

1 2 3 4 ON

Receiver P.C. board

S003
(Setup method) Upper case
Bit 3 : OFF → ON
ON

One or multiple indoor units are controlled by two 1 2 3 4 ON

remote controllers.
(Max. 2 remote controllers are connectable.)

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8-1-6. Monitor Function of Remote Controller

n Calling of sensor temperature display

<Contents>
Each sensor temperature of the remote controller, indoor unit, and outdoor unit can become known by calling
the service monitor mode from the remote controller.

<Procedure>

1 Push
TEST
+
CL
buttons simultaneously for 4 seconds to
call the service monitor mode.
The service monitor goes on, the master indoor unit No. is
displayed, at first and then the temperature of CODE No.  is TEMP. ON / OFF

displayed.

2 Push temperature set buttons and then change

TEMP. TIMER SET FAN MODE

the CODE No. of data to be monitored.

TIME SAVE
A VENT

FILTER
L

The item code list is shown below:

RESET TEST SET CL SWING/FIX UNIT
T LOUVER

2 4 1 3
<Operation procedure>

1 2 3 4
Returned to usual display

CODE No. Data name Unit CODE No. Data name Unit

01 Room temperature °C 60 Outdoor heat exchanger (Coil) temperature (TE) °C

(Remote controller)
61 Outside temperature (TO) °C
02 Indoor suction temperature (TA) °C
62 Compressor discharge temperature (TD) °C
Outdoor unit data
Indoor unit data

03 Indoor heat exchanger (Coil) °C

temperature (TCJ) 63 Compressor suction temperature (TS) °C

04 Indoor heat exchanger (Coil) 65 Heat sink temperature (THS) °C

°C
temperature (TC) 6A Operation current (× 1/10) A
07 Indoor fan revolution frequency rpm 6D Outdoor heat exchanger (Coil) temperature (TL) °C
F2 Indoor fan calculated operation time ×100h 70 Compressor operation frequency rps
F3 Filter sign time ×1h 72 Outdoor fan revolution frequency (Lower) rpm
F8 Indoor discharge temperature °C 73 Outdoor fan revolution frequency (Upper) rpm
F1 Compressor calculated operation time ×100h

ò
3 Push
UNIT LOUVER
button to select the indoor unit to be monitored.
Each data of the indoor unit and its outdoor units can be monitored.

ò
4 Pushing
TEST
button returns the status to the usual display.
• The data value of each item is not the real time, but value delayed by a few seconds to ten-odd seconds.
• If the combined outdoor unit is one before 2 or 3 series, the outdoor unit data [6D], [70], [72] and [73] are
not displayed.

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n Calling of error history
<Contents>
The error contents in the past can be called.
<Procedure>

1 Push
CL
+
TEST
buttons simultaneously for 4 seconds or
more to call the service check mode.
Service Check goes on, the CODE No.  is displayed, and TEMP. ON / OFF

then the content of the latest alarm is displayed.

The number and error contents of the indoor unit in which an TIMER SET FAN MODE

error occurred are displayed.

TIME SAVE
A VENT

2 In order to monitor another error history, push the set FILTER

L
RESET TEST SET CL SWING/FIX UNIT
T LOUVER

temperature / buttons to change the error

history No. (CODE No.)
CODE No.  (Latest) → CODE No. " (Old) <Operation procedure>
NOTE : 4 error histories are stored in memory.
2 3 1 1 2 3
3 Pushing
TEST
button returns the display to usual display.
Returned to usual display
REQUIREMENT
CL
Do not push button, otherwise all the error histories of the indoor unit are deleted. If the error histories are
deleted by pushing CL button, turn off the power supply once and then turn on the power supply again.
When the error which is same as one occurred at the last before deletion continuously occurs again, it may not be
stored in memory.

(Group control operation)

In a group control, operation of maximum 8 indoor units can be controlled by a remote controller.
Twin, triple or double twin of an outdoor unit is one of the group controls.
The indoor unit connected with outdoor unit (Individual/Header of twin) controls room temperature according to
setting on the remote controller.
<System example>
OUT OUT OUT OUT OUT

IN IN Header IN IN IN
1-1 2-1 3-1 4-1 7-1
Max. 8 units

Remote controller

1. Display range on remote controller

The setup range (Operation mode/Air volume select/Setup temp) of the indoor unit which was set to the header
unit is reflected on the remote controller.
1) Concealed duct high static pressure type (RAV-SMXXX) is not set up on the header unit.
• If the Concealed duct high static pressure type is the header unit:
Operation mode: [Cooling/Heating AUTO] [HEAT] [COOL] [FAN] and no [DRY]
Air volume select: [HIGH]
• When the operation mode is [DRY], [FAN] stops in concealed duct high static pressure models.
2. Address setup
If there is no serial communication between indoor and outdoor when the power is turned on, it is judged as
follower unit of the twin. (Every time when the power is turned on)
• The judgment of header (wired) / follower (simple) of twin is carried out every time. It is not stored in non-
volatile memory.
Turn on power of the indoor unit to be controlled in a group within 3 minutes after setting of automatic address.
If power of the indoor unit is not turned on within 3 minutes (completion of automatic address setting), the system
is rebooted and the automatic address setting will be judged again.
1) Connect indoor/outdoor connecting wire surely.
2) Check line address/indoor address/group address of the unit one by one.
Especially in case of twin, triple, double twin, check whether they are identical system address or not.
3) The unit No. (line/indoor gout address) which have been set once keep the present status as a rule if the unit
No. is not duplicated with one of another unit.

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n Indoor unit power-ON sequence

• The unit without power feed waits entirely

Power ON → Waiting status is released by system start
• Reboot when power is fed on the way

<By indoor unit

which receives power feed from outdoor unit>

<Automatic
address judgment>
Not normal NO
Gr construction check 3 minutes elapse

Normal YES
∗ Gr normal
1) There is no duplicated indoor unit address.
2) There is no invalid indoor unit address.
3) Individual unit and header / follower units
are not intermingled.
4) Only a unit for individual.
5) Header indoor unit and 1 or more
follower units for Gr.

System start Automatic address starts.

(Approx. 1 minute up to finish)

<Initial communication>

Outdoor model distinction (10 seconds) (Indoor unit) <Cautions at test run>
Twin header/follower distinction (Indoor unit) • Power supply/Indoor/Outdoor serial and Gr wiring: OK
Gr construction, louver information (Remote controller) • Powers of all indoor units are turned on within 3 minutes.
• Reception time for remote controller operation
(After power supply was turned on)
1) When address is OK : Approx. 50 seconds
2) In AUTO address : Approx. 4 to 5 minutes
Remote controller operation is available.

(Approx. 50 seconds after power-ON)

<Usual regular
communication>

Regular communication between indoor units (Every 30 seconds) (Header / Follower)

Regular communication of the identical piping system (Every 30 seconds) (Repetition)
(Twin header / follower) (When the above status changes, immediately communicates.)

• In a group operation, if the indoor unit which was fed power after judgment of automatic address cannot
receive regular communication from the header unit and regular communication on identical pipe within
120 seconds after power was turned on, it reboots (system reset).
→ The operation starts from judgment of automatic address (Gr construction check) again.
(If the address of the header unit was determined in the previous time, the power fed to the header unit
and reboot works, the header unit may change though the indoor unit line address is not changed.)

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8-2. Setup at Local Site / Others
Model name: TCB-PCNT30TLE
8-2-1. 1:1 Model Connection Interface (TCC-LINK adapter)
1. Function
This model is an optional P.C. board to connect the indoor unit to 1:1 model connection interface.
2. Microprocessor block diagram

Indoor unit
Central controller
1:1 model connection interface
P.C. board CN40
CN050
CN51 1:1 model
Indoor control connection interface Terminal
P.C. board communication circuit resistance
CN041
SW01
Terminal block MCC-1440
(A, B) 1:1 model
connection interface

Communication units : Total 64 units

Remote controller Communication distance : 2000 m

3. 1:1 model connection interface wiring connection

CAUTION
1) When controlling DI, SDI series collectively, 1:1 model connection interface (This option) is required.
2) In case of group operation, twin-triple operation, the 1:1 model connection interface is necessary to be
connected to the header unit.
3) Connect the central control devices to the central control system wiring.
4) When controlling DI, SDI series only, turn on only Bit 1 of SW01 of the least line of the system address No. (OFF
when shipped from the factory)

∗ In case of DI, SDI series, the address is necessary to be set up again from the wired remote
controller after automatic addressing.

Central control device Central control device

U1 U2 U1 U2 Central control devices: Max. 10 units
U3 U4 U3 U4

Refrigerant line 1 Refrigerant line 2 Refrigerant line 3 Refrigerant line 4

Outdoor unit
1 2 3 1 2 3 1 2 3 1 2 3
Indoor/outdoor inter-unit wire (AC230V serial)
Caution 3
Central control system wiring

* Wiring for No.1 and 2 only

Header Follower Follower Follower
unit unit unit Header unit unit
Indoor unit U3 U4 1 2 3 U3 U4 1 2 3 1 2 3 1 2 3 U3 U4 1 2 3 1 2 3

A B A B A B A B A B A B
1:1 model connection
interface
This product Caution 1
( sold separately ) Caution 2
Remote controller
wiring
Remote controller Remote controller Remote controller Remote controller

Group operation (Max. 8 units) Twin/Triple operation (Example of triple)

Indoor units in all refrigerant lines: Max. 64 units

[If mixed with SMMS (Link wiring), multi indoor units are included.]
* However group follower units of SDI, DI series are not included in number of the units.

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4. Wiring Specifications
• Use 2-core with no polar wire.
No. of wires Size
• Match the length of wire to wire length of the central control
system. If mixed in the SMMS system, the wire length is 2
Up to 1000m: twisted wire 1.25mm2
lengthened with all indoor/outdoor inter-unit wire length at side. Up to 2000m: twisted wire 2.0mm2
• To prevent noise trouble, use 2-core shield wire.
• Connect the shield wire by closed-end connection and apply open process (insulating process) to the last
terminal. Ground the earth wire to 1 point at indoor unit side. (In case of central controlling of digital inverter
(DI, SDI) unit setup)
CAUTION
1) Closed-end connection of shield wire (Connect all the connecting parts of each indoor unit)
2) Apply open process to the last terminal (insulating process).
Central control device 3) Ground earth wire to 1 point at indoor unit side.
U1 U2

Caution 2 Caution 1 Caution 3

Central control system wiring

Outdoor unit
1 2 3 1 2 3 1 2 3 1 2 3 : 1:1 model connection
interface
(TCC-LINK adapter)
(This option)
Header unit Follower unit Follower unit Header unit Follower unit
Indoor unit U3 U4 1 2 3 U3 U4 1 2 3 1 2 3 1 2 3 U3 U4 1 2 3 1 2 3

A B A B A B A B A B A B

Remote controller Remote controller Remote controller Remote controller Earth screw

(Group operation) (Triple operation)

5. P.C. Board Switch (SW01) Setup

When performing collective control by customized setup only, the setup of terminator is necessary.
• Using SW01, set up the terminator.
• Set up the terminator to only the interface connected to the indoor unit of least line address No.
Central control device Central control device
U1 U2 U1 U2 Central control devices: Max. 10 units
U3 U4 U3 U4

Refrigerant line 1 Refrigerant line 2 Refrigerant line 3 Refrigerant line 4

Outdoor unit
1 2 3 1 2 3 1 2 3 1 2 3
Indoor/outdoor inter-unit wire (AC230V serial)
Central control system wiring

* Wiring for No.1 and 2 only

Header Follower
unit Followerunit Follower unit Header unit unit
Indoor unit U3 U4 1 2 3 U3 U4 1 2 3 1 2 3 1 2 3 U3 U4 1 2 3 1 2 3

A B A B A B A B A B A B
1:1 model connection interface
(TCC-LINK adapter) Remote controller wiring
This product
( sold separately )
Remote controller Remote controller Remote controller Remote controller Remote controller

Group operation (Max. 8 units) Twin/Triple operation (Example of triple)

Line address 1 2 4
SW01 Bit 1 ON OFF OFF (OFF at shipment from factory)
SW01 Bit 2 OFF OFF OFF (OFF at shipment from factory)
Remarks Turn SW01 Bit 1 to ON. As status shipped from factory As status shipped from factory
(Reference) Setup contents of switch
SW01
Terminator Remarks
Bit 1 Bit 1
OFF OFF None Mixed with SMMS (Link wiring) at shipment from factory
ON OFF 100Ω Central control by digital inverter only
OFF ON 75Ω Spare
ON ON 43Ω Spare

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6. External view of P.C. board assembly

Terminator (SW01)

52

85

7. Address setup
In addition to set up the central control address, it is necessary to change the indoor unit number.
(Line/Indoor/Group address). For details, refer to 1:1 model connection interface Installation Manual.

8-3. How to Set up Central Control Address Number

When connecting the indoor unit to the central control remote controller using 1:1 model connection interface, it
is necessary to set up the central control address number.
• The central control address number is displayed as the line No. of the central control remote controller.

How to set up from indoor unit side by remote controller

<Procedure> Perform setup while the unit stops.

1 Push
TEST
+
VENT
buttons for 4 seconds or more.
When group control is executed, first the unit No. is displayed and all the indoor units in the group
control are selected. In this time, fans of all the selected indoor units are turned on. (Fig. 1)
(Keep displayed status without pushing button.)
UNIT LOUVER

In case of individual remote controller which is not group-controlled, Line address and Indoor unit address
are displayed.

2 Using temperature setup

TEMP.
buttons, specify CODE No. !.

3 Using timer time

TIME
buttons, select the SET DATA.
The setup data is shown in the table below (Table 1).
4 Push
SET
button. (OK if display goes on.)
• To change the item to be set up, return to Procedure 2.
(Fig.1)
5 Push
TEST
button.
The status returns to usual stop status.
CODE No.

SET DATA SETTING

UNIT No.

(Table 1) R.C. No.

SET DATA Central control address No.

TEMP. ON / OFF

0001 1 2 TIMER SET FAN MODE

0002 2 TIME SAVE VENT 3

0003
:
3
:
1 FILTER
RESET TEST SET CL SWING/FIX UNIT LOUVER 1
0064 64

0099 Unset (Setup at shipment from factory)

5 4
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How to confirm the central control address (New function for AMT32E remote controller)
<Procedure> It can be confirmed even during operation or stopping.

1 Push
UNIT LOUVER
button for 4 seconds or more.

ò
2 In the frame at left side of the remote controller screen, the lighting set contents are
displayed.
During unset time, '' (At shipment from factory) is displayed.

ò
3 After lighting display for 3 seconds, the display automatically disappears.
If any button is pushed during display, immediately the display disappears and then the pushed button is
displayed.

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 9. ADDRESS SETUP

9-1. Address Setup

<Address setup procedure>
When an outdoor unit and an indoor unit are connected and they are twin-triple, or when an outdoor unit is
connected to each indoor unit respectively in the group operation even if multiple refrigerant lines are provided,
the automatic address setup completes with power-ON of the outdoor unit. The operation of the remote control-
ler is not accepted while automatic address works. (Approx. 4 to 5 minutes)

Setup of line address of outdoor unit,

indoor unit address, and group address

Completion of wiring work

Do you arbitrarily set the NO YES

indoor unit address? Is refrigerant line 1 line?

YES NO
(MANUAL) NO
Is group control performed?

YES (To AUTO address mode)

Are there multiple units NO

of twin-triple connections?

YES
NO Do you change setting after
automatic setting at the first time?
YES
Connect one remote controller with
one indoor unit (1 : 1) tentatively with
communication wiring.

Turn on power of outdoor unit. Turn on power of outdoor unit. Turn on power of outdoor unit.

After completion of address

( setup, change is to arbitral ) Setup of automatic
Set to all indoor units one by one. address/group manually.
( address finishes within
4 to 5 minutes.
)
END

• When the following addresses are not stored in the neutral memory (IC10) on the indoor P.C. board, a test run
operation cannot be performed. (Unfixed data at shipment from factory)

CODE No. Data at shipment SET DATA range

Line address 12 0099 0001 (No. 1 unit) to 0030 (No. 30 unit)
Indoor unit 0001 (No. 1 unit) to 0064 (No. 64 unit)
13 0099
address Max. value of indoor units in the identical refrigerant line (Double twin = 4)
0000 : Individual (Indoor units which are not controlled in a group)
Group
14 0099 0001 : Header unit (1 indoor unit in group control)
address
0002 : Follower unit (Indoor units other than header unit in group control)

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9-2. Address Setup & Group Control
<Terminology>
Indoor unit No. : N – n = Outdoor unit line address N (Max. 30) – Indoor unit address n (Max. 64)
Group address : 0 = Single (Not group control)
1 = Header unit in group control
2 = Follower unit in group control
Header unit (= 1) : The representative of multiple indoor units in group operation sends/receives signals to/
from the remote controllers and follower indoor units.
(*It has no relation with an indoor unit which communicates serially with the outdoor units.)
The operation mode and setup temperature range are displayed on the remote controller
LCD. (Except air direction adjustment of louver)
Follower unit (= 2) : Indoor units other than header unit in group operation
Basically, follower units do not send/receive signals to/from the remote controllers.
(Except errors and response to demand of service data)
Master unit : This unit communicates with the indoor unit (sub) which serial-communicates with the
(Representative unit) outdoor units and sends/receives signal (Command from compressor) to/from the outdoor
(Header Twin) units as the representative of the cycle control in the indoor units of the identical line
address within the minimum unit which configures one of the refrigerating cycles of Twin,
Triple, Double twin.
Sub unit : Indoor units excluding the header unit in Twin, Triple, Double twin
(Subordinate unit) This unit communicates with (Master) indoor unit in the identical line address and performs
(Follower Twin) control synchronized with (Master) indoor unit.
This unit does not perform the signal send/receive operation with the outdoor units.:
N judgment for serial signal error.

9-2-1. System configuration

1. Single 2. Single group operation

Outdoor

1-1 1-1 1-2

Indoor Individual (Header/Master) Header/Master Follower/Sub

Remote controller

3. Triple

1-1 1-2 1-3

Header/Master Follower/Sub Follower/Sub

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4. Single group operation
• Each indoor unit controls the outdoor unit individually.

2-1 1-1 4-1 3-1 8-1

Header/Sub Header/Sub Header/Master Header/Sub Header/Sub

5. Multiple groups operation (Manual address setting)

2-1 1-1 1-2 3-1 3-2 3-3

Header/Sub Header/Sub Follower/Sub Header/Master Follower/Sub Follower/Sub

• Master unit: The master unit receives the indoor unit data (thermo status) of the sub
(Without identical line address & indoor/outdoor serial) and then finally controls the outdoor
compressor matching with its own thermo status.
The master unit sends this command information to the sub unit.
• Sub unit: The sub unit receives the indoor unit data from the master (With identical line address & indoor/
outdoor serial) and then performs the thermo operation synchronized with the master unit.
The sub unit sends own thermo ON/OFF demand to the master unit.
(Example)
No. 1-1 master unit sends/receives signal to/from No. 1-2 and No. 1-3 sub units.
(It is not influenced by the line 2 or 3 address indoor unit.)

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9-2-2. Automatic Address Example from Unset Address (No miswiring)
1. Standard (One outdoor unit)

(1-1) (1-2) (1-1) (1-2) (1-3)

1-1 1-2 1-1 1-2 1-3 1-1
Individual Header/Master Follower/Sub Header/Sub Follower/Master Follower/Sub
(Header/Master)

Only turning on source power supply (Automatic completion)

2. Group operation
(Multiple outdoor units = Multiple indoor units with serial communication only, without twin)

2-1 1-1 3-1 8-1

Header/Sub Header/Sub Header/Master Header/Sub (Max. : 8 units)

Only turning on source power supply (Automatic completion)

3. Multiple groups operation

Single Twin Triple

2-1 1-1 2-3 3-1 3-3 1-2

Header/Sub Header/Sub Follower/Master Header/Sub Follower/Sub Follower/Sub

Change is necessary
Manually change addresses of the multiple sub units
simultaneously from the remote controller.

2-1 1-1 1-2 3-1 3-2 3-3

– 85 –
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9-3. Address Setup (Manual Setting from Remote Controller)

In case that addresses of the indoor units will be (Example of 2-lines wiring)
(Real line: Wiring, Broken line: Refrigerant pipe)
determined prior to piping work after wiring work
Outdoor
• Set an indoor unit per a remote controller. Outdoor
1 2 3 1 2 3
• Turn on power supply.

1 2 3 1 2 3 1 2 3 1 2 3 1 2 3
Indoor Indoor Indoor Indoor Indoor
A B A B A B A B A B

Line address → 1 1 1 2 2
Indoor unit address → 1 2 3 1 2
Group address → 1 2 2 2 2

1 Push +
SET
+ buttons
CL TEST
A B
simultaneously for 4 seconds or more.
Remote controller
2 (Line address) For the above example, perform setting by
Using the temperature setup / buttons, connecting singly the wired remote controller
without remote controller inter-unit wire.
set 12 to the CODE No.
Group address
3 Using timer time / buttons, set the line address. Individual : 0000
Header unit : 0001 In case of group control
4
Follower unit : 0002
Push button. (OK when display goes on.)
SET

5 (Indoor unit address)

Using the temperature setup / buttons, set 13 to the CODE No.

6 Using timer time / buttons, set 1 to the line address.

7 Push
SET
button. (OK when display goes on.)

8 (Group address)
Using the temperature setup / buttons, set 14 to the CODE No.

9 Using timer time / buttons, set 0000 to Individual, 0001 to Header unit, and 0002 to
Folloer unit.
10 Push
SET
button. (OK when display goes on.)

11 Push button.
TEST

Setup completes. (The status returns to the usual stop status.)

TEMP. ON / OFF

2, 5, 8 TIMER SET FAN MODE 3, 6, 9

END 11
TIME SAVE
A VENT

FILTER
L
RESET TEST SET CL SWING/FIX UNIT
T LOUVER 4, 7, 10

1
<Operation procedure>

1 2 3 4 5 6 7 8 9 10 11 END

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9-4. Confirmation of Indoor Unit No. Position

1. To know the indoor unit addresses though position of the indoor unit body is recognized
• In case of individual operation (Wired remote controller : indoor unit = 1 : 1)
(Follow to the procedure during operation)
<Procedure>

1 Push ON / OFF
button if the unit stops.

2 Push button.
UNIT LOUVER

Unit No. 1-1 is displayed on LCD.

(It disappears after several seconds.) TEMP. ON / OFF

The displayed unit No. indicate line address and indoor unit
1
address. (When other indoor units are connected to the
TIMER SET FAN MODE
Operation
identical remote controller (Group control unit), other unit
TIME SAVE
A VENT

FILTER
L

numbers are also displayed every pushing button.

UNIT LOUVER RESET TEST SET CL SWING/FIX UNIT
T LOUVER

2
<Operation procedure>

1 2 END

2. To know the position of indoor unit body by address

• To confirm the unit No. in the group control
(Follow to the procedure during operation) (in this procedure, the indoor units in group control stop.)
<Procedure>
The indoor unit numbers in the group control are
successively displayed, and fan, louver, and drain pump
of the corresponding indoor unit are turned on.
(Follow to the procedure during operation)

1 Push and
VENT
buttons simultaneously
TEST

for 4 seconds or more.

TEMP.
P ON / OFF

• Unit No. is displayed. TIMER SET FAN MODE

• Fans and louvers of all the indoor units in the 1 TIME SAVE
A VENT

group control operate. FILTER

L
RESET TEST SET CL SWING/FIX UNIT
T LOUVER

2 Every pushing UNIT LOUVER button, the unit

numbers in the group control are
successively displayed. 3 2
• The unit No. displayed at the first time indicates
the header unit address. <Operation procedure>

• Fan and louver of the selected indoor unit only 1 2 3 END

operate.

3 Push button to finish the procedure.

TEST

All the indoor units in the group control stop.

– 87 –
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 10. DETACHMENTS
10-1. Compact 4-Way Cassette Type
RAV-SM∗∗∗MUT ∗
Ceiling panel: RBC-UM11PG(W)E
Preparing work:
1. Before work, be sure to stop the power supply of the air conditioner and turn off switch of the power supply
breaker. (Otherwise an electric shock may be caused.)
2. Be sure to put on the gloves when working; otherwise an injury may be caused with parts sharp edges etc.

No. Part name Procedure Remarks

1 Suction grille 1. Detachment 1)

1) Loosen the fixing screw.
2) Slide the fixing bracket toward the outside.
3) Slide the air intake grille buttons to detach
the air intake grille from the ceiling panel.
Lower the grille slowly whilst holding
4) Slide hooks (2 positions) of the suction grille
to inner side, and then hang down the 2)
suction grille.
5) Take off the strap that connects the panel
and the suction grille, and then lift up shaft of
the suction grille to remove the suction grille.

3)

Suction grille Ceiling panel

Hook hole of ceiling panel

Hook of
fall-preventive strap

Hook of suction grille

2. Attachment
1) Hook shaft of the suction grille to the panel.
2) Hook strap of the suction grille to the original position of the panel.
3) Close the suction grille and slide the hooks outward to fix it.
4) Slide the fixing bracket toward the inner side.
5) Tighten the fixing screw.

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No. Part name Procedure Remarks

2 Electric 1. Detachment
parts cover 1) Perform work of procedure 1 -1. Screws Temporary hanging hook
2) Take off screws (Ø4 × 10, 3 pcs.) fixing the
electric parts cover.
3) Remove the electric parts cover from the
temporary hanging hook of the electric
parts cover, and then open the cover.

2. Attachment
1) Close the electric parts cover and hook the
cover hole to the temporary hanging hook.
2) Tighten the fixing screws. (Ø4 × 10, 3 pcs.)

Screw
Unnecessary to remove this hook.

3 Adjust 1. Detachment
corner cover 1) Perform work of procedure of 1 -1.
2) Turn clockwise screws (4 positions) at the
suction port corner until adjust corner
cover rises up.

NOTE)
When you work, keep the torque at below 12N•m.
1 2
Do not use an electric screwdriver; otherwise the
Torque~12N·m
mechanism of adjust corner cover may be
damaged and not be removed.

3) Pull downward the risen-up part of adjust

corner cover and remove it.
4) Remove the strap of adjust corner cover.
1
2. Attachment
1) Attach the strap of adjust corner cover to
the panel, hook claws of adjust corner
cover to the panel corner, and then push
2
the opposite side into the panel.
2) Turn screws (4 positions) of the suction
port corner counterclockwise until bump
between adjust corner cover and panel
disappears.

NOTE)
When you work, keep the torque at below 12N•m.
Do not use an electric screwdriver;
Torque~12N·m 3
otherwise the mechanism of adjust corner cover
may be damaged and not be removed.

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No. Part name Procedure Remarks

4 Ceiling panel 1. Detachment

1) Perform works of procedure 1 -1-, 2 -1,
and 3 -1.
2) Remove the flap connector (CN33, White, 5P) Hanging
connected to the control P.C. board and then section of tentative
take off the lead wire from the clamp. hook of ceiling panel
Temporary
Push to remove bracket
NOTE)
Remove the connectors after unlocking the lock of
the housing.
Drain piping
corner
3) Take off screws (M5, 4 pcs.) fixing the ceiling
panel.
4) Push the temporary bracket to inner side to
remove the ceiling panel.

2. Attachment
1) Hook the panel to the temporary bracket of
the drain pan of the main body. Ceiling panel Temporary
NOTE) bracket

The panel has directionality.

Therefore mount the panel according to the temporary
bracket and the bracket mounting position.

2) Tighten the fixing screws. (M5, 4 pcs.)

Washer Hanging section
3) Connect flap connector of the based screw of temporary bracket
ceiling panel to the connector
(CN33, White, 5P) of the
CN33
control P.C. board.

Cable clamp

– 90 –
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No. Part name Procedure Remarks

5 Control P.C. 1. Detachment

board 1) Perform works of procedure 1 -1- and 2 -1.
2) Remove the connectors connected from the control P.C. board to other parts.
CN33 : Louver motor (5P, White)
CN34 : Float switch (3P, Red)
CN41 : Terminal block of remote controller (3P, Blue)
CN40 : Terminal block of crossover between inside and outside (5P, Black)
CN68 : Drain pump (3P, Blue)
CN67 : Terminal block of power supply (3P, Black)
CN101 : TC sensor (2P, Black)
CN102 : TCJ sensor (2P, Red)
CN104 : Room temp sensor (2P, Yellow)
CN333 : Fan motor power supply (5P, White)
CN334 : Fan motor position detection (5P, White)
NOTE)
Remove the connectors after
unlocking the lock of the housing. Ferrite core for sensor lead

3) Unlock the lock of the card

edge spacer (6 positions)
and then remove the
control P.C. board.

Card edge spacer

Drawing-out port of lead wire Ferrite core for fan motor

2. Attachment
1) Fix the control P.C. board to the card edge spacer. (6 positions)
2) Connect the connectors as original before being removed in item 1.

NOTE)
For drawing of each wire and position of ferrite core, perform wiring same as those before removing.
If there is incomplete drawing of wire, short or water leakage of the parts may be caused.

Fix the sensor lead wires with cord clamps (2 positions) so that
it does not slacken at P.C. board side and draw wires as shown in the figure.

Cord clamp Tighten together the shield wires of the

sensor lead wires and the remote controller.
Be careful that other sensor does not fall out.

Cord clamp Arrow view E

Please note the

float SW lead wires are
Adhere on the Turn up the sensor lead wires set at inner side of the
transformer. and fix surely with the cord clamp. fan motor lead wires.

<Details of sensor lead wire drawing>

E Cord clamp
As shown in the figure,
hook the sensor lead wires Turn up the fan motor lead wires
to claw of the piping cover and fix surely with the cord clamp.
and then pass them so that (There should be no catching of
they are stored in the groove. lead wire by P.C. board.)
After mounting the piping Clamp (yellow, gray, black) lead wires
cover, check each lead wire of the fan motor and arrange them
does not hit the liquid pipe. as shown in the figure.

<Details of piping cover assembly and mounting> <Details of fan motor lead wire drawing>

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No. Part name Procedure Remarks

6 Electric 1. Detachment
parts box 1) Perform works of procedure 1 -1-and 2 -1.
2) Remove connectors of the lead wire connected to the following connectors of the control P.C.
board.
CN33 : Louver motor (5P, White)
CN34 : Float switch (3P, Red)
CN68 : Drain pump (3P, Blue)
CN101 : TC2 sensor (2P, Black)
CN102 : TCJ sensor (2P, Red)
CN333 : Fan motor power supply (5P, White)
CN334 : Fan motor position detection (5P, White)
NOTE)
Remove the connectors after unlocking the lock of the housing.

3) Remove each lead wire

from cord clamps in the Ferrite core for sensor lead
electric parts box.
4) Remove the power supply
wiring, remote controller
wiring, and crossover wiring.
5) Take off screws
(Ø4 × 10, 2 pcs.)

Card edge spacer

Drawing-out port of lead wire Ferrite core for fan motor

2. Attachment
1) Tighten screws (Ø4 × 10, 2 pcs.) fixing the electric parts box.
2) Connect the connectors as original before being removed in item 1.
3) Perform power supply wiring, remote controller wiring, and crossover wiring between inside
and outside.

NOTE)
For drawing of each wire and position of ferrite core, perform wiring same as those before removing.
If there is incomplete drawing of wire, short or water leakage of the parts may be caused.

Fix the sensor lead wires with cord clamps (2 positions) so that
it does not slacken at P.C. board side and draw wires as shown in the figure.

Cord clamp Tighten together the shield wires of the

sensor lead wires and the remote controller.
Be careful that other sensor does not fall out.

Cord clamp
Arrow view E

Please note the

float SW lead wires are
Adhere on the Turn up the sensor lead wires set at inner side of the
transformer. and fix surely with the cord clamp. fan motor lead wires.

<Details of sensor lead wire drawing>

E Cord clamp
As shown in the figure,
hook the sensor lead wires Turn up the fan motor lead wires
to claw of the piping cover and fix surely with the cord clamp.
and then pass them so that (There should be no catching of
they are stored in the groove. lead wire by P.C. board.)
After mounting the piping Clamp (yellow, gray, black) lead wires
cover, check each lead wire of the fan motor and arrange them
does not hit the liquid pipe. as shown in the figure.

<Details of piping cover assembly and mounting> <Details of fan motor lead wire drawing>

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No. Part name Procedure Remarks

7 Bell mouth 1. Detachment

1) Perform work of procedure 1 -1.
Fixing claws
2) Take off the lead wires of the drain pump, float for lead wires Bell mouth
switch, and fan motor from the bell mouth.
3) Take off fixing screws of the bell mouth.
(Ø4 × 10, 4 pcs.)

2. Attachment
1) Mount the bell mouth with screws.
(Ø4 × 10, 4 pcs.)
2) Perform wiring as original before being
removed.

NOTE)
Pinch lead wire of the drain pump and float switch
with lead wire fixing claws of the bell mouth and
perform wiring along the guide.
4 screws Fixing claws
for lead wires

8 Turbo fan 1. Detachment

1) Perform work of procedure 7 -1.
Fan motor fixing Drawing-out port of
2) Take off the nut (M6 nut 1 pc.) of the turbo fan. M6 nut fan motor lead wire
NOTE)
Use a box wrench for attachment and detachment of
the turbo fan. If using a monkey wrench etc, the other
parts may be damaged in work.

2. Attachment
1) Insert the turbo fan into the fan motor so that
boss of the turbo fan matches with cut surface
of the fan motor, and then tighten it with nut.

NOTE)
Tightening torque of turbo fan: 5.9 ± 0.6N.m
Apply looseness-preventing agent to the nut after
tightening.

Turbo fan

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No. Part name Procedure Remarks

9 Fan motor 1. Detachment

Fixing nut for fan motor
1) Perform work of procedure 8 .
2) Take off screws fixed with lead holding bracket
of the fan motor. (Ø4 × 10, 2 pcs.)
3) Open wiring holding part of the fan motor lead
holding bracket and then take off the fan motor
lead wire from the bracket.
4) Take off fixing nuts for the fan motor to remove
the fan motor.(M 3 pcs.)
Fan motor
NOTE)
Use a box wrench for attachment and detachment of
the fan motor fixing nuts; otherwise contact or
damage for other parts may be caused. Fan motor
earth wire

Fixing screw Holding metal fitting

for fan motor lead wire

2. Attachment
1) Mount the fan motor with the fixing nuts.

NOTE)
Tightening torque of turbo fan: 5.9 ± 0.6N.m
Apply looseness-preventing agent (as paints) to the
nut after tightening.

2) Attach the fan motor lead wire holder.

NOTE)
• For the fan motor lead wire, fix the lead wire holding
bracket along concave part of the ceiling panel.
(There is no catch-in of lead wire and ceiling panel.)
• When fixing the lead wire bracket, tighten fan motor
earth together with the lead wire.
• For this work, do not use an electric screwdriver.
• Take note the damage of earth terminal.

3) Bend the lead wire holding part and fix the fan
motor lead wire. Wiring holding bracket

NOTE)
Be sure that the lead wire does not come to contact
with the heat exchanger.

Fan motor lead wire Concave part

of ceiling panel

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No. Part name Procedure Remarks

10 Drain pan 1. Detachment

1) Perform works of procedure 4 -1 and 7 -1. 2 screws

2) Remove the drain cap and extract drain water

accumulated in the drain pan.

NOTE) Socket of drain pan

When removing the drain cap, be sure to receive
drain water with a bucket, etc.

3) Take off screws fixing the drain pan to remove

the drain pan. (Ø4×10, 4 pcs.) Drain pan

2. Attachment
1) Insert the drain cap into the drain pan.

NOTE)
Put a stick or others into hole at center of the drain
cap, and then insert the drain cap until it strikes on
the socket of the drain pan. 2 screws

2) Draw each lead wire to the correct positions,

and then insert the drain pan into the main
unit.

NOTE) Piping holder rib

Draw lead wires of the drain pump and the float
switch along the guide of the cabinet. Insert the drain
pan along the guides of sensors (TC1, TC2, TCJ)
and PMV lead wire.
The drain pan and each lead wire are not caught in;
otherwise water leakage may be caused.

3) Fix the drain pan with screws. (Ø4 × 10, 4 pcs.) Piping holder Lead wire

11 Drain pump 1. Detachment

assembly 1) Perform work of procedure 10 -1. Drain pump assembly
2) Pick up the hose band and slide it from the
Hose band
pump connecting part to remove the drain
hose.
3) Take off screws (Ø4 × 10, 3 pcs.) fixing the
drain pump assembly, and then move hooking
claw (1 position) of the main body from the
drain pump assembly to remove the drain
pump assembly.

2. Attachment
1) Fix the drain pump assembly as original. White marked position

NOTE) Drain hose

For fixing, use a hooking claw (1 position) and
screws (3 positions).
When screwing, be sure not to run on the hooking
claw at main body side.

2) Mount the drain hose and the hose band as

original.

NOTE)
Insert the drain hose up to the end of pump connect-
ing part, and then put the band at white marked
position of the hose.
Fixing screw Hooking claw
for drain pump for drain pump

– 95 –
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No. Part name Procedure Remarks

12 Heat 1. Detachment
exchanger 1) Recover refrigerant gas.
2) Remove the refrigerant pipe at indoor unit
side.
3) Perform work of procedure 10 -1. Piping cover
4) Take off screws (Ø4 × 10, 3 pcs.) fixing the
piping cover to remove the piping cover.
5) While holding the heat exchanger, remove
fixing band and fixing screws (Ø4 × 10, 3 pcs.)
and then remove the heat exchanger.

2. Attachment
1) Mount parts in order, heat exchanger
→ fixing band → piping cover → drain pan 3 screws
→ bell mouth → electric parts box as original.

NOTE)
Arrange wires as original.

2) Attach the removed connectors and wires as

original.
3) Connect the refrigerant pipe as original, and
then perform vacuuming.

Fixing band Fixing band for

heat exchanger

<Details of sensor lead wire drawing>

TCJ sensor
(Black)
TC sensor
(Red)

Wind pipe cover over the header,

attach a sensor on it.
(Do not set the head of tie wrap upward.) 2 fixing screws for heat exchanger

– 96 –
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10-2. Concealed Duct Type
RAV-SM∗∗∗BT ∗
Be sure to turn off the power supply or circuit breaker before disassembling work

No. Part name Procedure Remarks

Q Electrical parts 1. Remove the air filter. Screws

box 2. Remove the set screws (2 positions) of the
(Fixing electrical parts cover and box)
electrical parts cover. Electrical parts cover

3. Remove the electrical parts cover.

4. Remove the set screws (2 positions) of the
electrical parts box.
5. Remove the electrical parts box.
The electrical parts box is fixed to the main 1 -2
unit with claws at the right side.
1 -3
Lift up it once and pull toward you.
Then claws come off. Screws
(Fixing electrical parts box and main unit)
Electrical parts box
In this time, remove connectors of TA sensor,
TC sensor and TCJ sensor if necessary.

1 -4
Claw (Reverse side) 1 -5

R Multi blade fan 1. Remove the air filter. Hexagon head screws
2. Remove the connector of the fan motor P.C. (Fixing fan assembly and main unit)
board.
3. Remove the hexagon head screw
(562: 2, 802, 1102, 1402 : 3 positions) of
fixing fan assembly and main unit.
4. Remove the fan assembly from main unit.
The fan assembly is fixed to the main unit
with claws (3 positions) at the upper side. 2 -3
Lift up it once and pull toward rear side.
Then claws come off.
5. Remove the set screws (4 positions) of
fixing fan case and fan cover.
6. Remove the fan cover.
7. Loosen the sets crew of the Multi blade fan
using hexagon wrench. 2 -4
8. Pull the Multi blade fan towered fan case Fixing claw (Main unit)
side. Fixing hole (Fan assembly)
Then fans come off.
Fan case Multi blade fan
Set screw Fan case cover

2 -5
2 -6

Screws (Fixing fan case cover)

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No. Part name Procedure Remarks

ƒ Fan motor 1. Remove the Multi blade fan.

Fan motor holder Fan motor
2. Remove the hexagon head screw of fixing
fan motor holder.
3. Remove the fan motor holder
(2 positions).

3 -2
Screws
(Fixing fan motor holder) 3 -3

„ Drain pan 1. Take down the main unit and then treat the
drain pan on the floor. Screws (Fixing lower plate)
2. Remove the set screws (562 : 7, 802, 1102, 4 -2
1402 : 9 positions) of fixing lower plate. 4 -3
3. Remove the lower plate from main unit.
4. Remove the set screws (562 : Nothing, 802 :
2 positions, 1102, 1402 : 4 positions) of
fixing drain pan holder and main unit.
5. Remove the drain pan holder (562 : Nothing,
802 : 1 position, 1102, 1402 : 2 positions) Lower plate Screws
from main unit. (Fixing drain pan holder)
6. Remove the drain pan.
Screws (Fixing drain pan holder)
Pull it lower side.

4 -4
4 -5

Drain pan holder Drain pan

… Float switch 1. Remove the drain pan.

Float switch Float switch holder
2. Remove the set screw (1 position) of fixing
float switch holder.
3. Remove the plastics nut of foxing float
switch.
4. Remove the float switch.

5 -2

Screw
(Fixing float switch holder)

Float switch (View from reverse side)

5 -3

Float switch holder Plastic nut

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No. Part name Procedure Remarks

† Drain pump 1. Remove the drain pan and float switch. Drain pump Drain pump holder
2. Remove the set screws (3 positions) of
fixing drain pump plate and main unit.
3. Remove the set screws (3 positions) of
fixing drain pump plate and drain pump.

6 -2

Screws (Fixing drain pump holder)

Screws (Fixing plate and drain pump)

6 -3

Drain pump holder

6 -3. View from reverse side of drain pump
(6)

‡ TC, TCJ sensor 1. Remove the set screws (5 positions) and Checking port cover (Right side)
check port cover (right side).
2. Pull out the sensor is inserted into pipe of
the heat exchanger.

7 -1

Screws (Fixing check port cover (Right side))

ˆ Heat 1. Take down the main unit and then treat the Check port cover (Left side)
exchanger heat exchanger on the floor.
2. Remove the drain pan.
3. Remove the check port cover (right side).
4. Remove the set screws (6 positions) and
check port cover (left side).
5. Remove the set screws (2 positions) of
fixing heat exchanger and main unit 8 -4
(left side). Screws (Fixing check port cover (Left side))
6. Remove the set screws (7 positions) of
fixing heat exchanger and main unit Screws (Fixing heat exchanger)
(front right side).

8 -5

Main unit (Left side)

Main unit (Front side)

8 -6

Screws

– 99 –
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10-3. Ceiling Type
RAV-SM∗∗∗CT ∗
Be sure to turn off the power supply or circuit breaker before disassembling work

No. Part name Procedure Remarks

 Suction grille 1. Remove the screws of air intake Pull out suction grille
grille fixing knob on a side of each while pushing hook.
filter.
2. Slide the suction grille fixing knobs Hinge
(2 positions) toward the arrow
direction of left figure, and open
the suction grille.

Sli
3. Under the condition of the suction

de
grille opened, push the hook
section of hinges (2 positions) at
the rear side, and then pull out the
suction grille.

Suction grille Suction grille

fixing knob

‚ Side panel 1. Open the suction grille.

2. After removing the side panel
Protector
screws (2 positions), slide the side Side panel
panel forward and then remove it.

Level flap

Slide forward.

ƒ Electrical 1. Remove the suction grille.

Electrical parts cover
parts box 2. Loosen the set screws
(2 positions) of the electrical parts
cover.
3. Remove the electrical parts cover.
4. Remove the set screws
(2 positions) of the electrical parts 3 -2
box. 3 -3
5. Remove the electrical parts box.
Screws
(Fixing electrical parts cover and box)
In this time, remove connectors of TA
sensor, TC sensor and TCJ sensor if
necessary.

3 -4
3 -5

Electrical parts box

Screws
(Fixing electrical parts box and main unit)

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No. Part name Procedure Remarks

„ Multi blade fan 1. Remove the suction grille. Screws

motor 2. Remove the connector of the fan (Fixing reinforcing bar and main unit)
motor from P.C. board.
3. (SM802, SM1102, SM1402CT-E only)
Remove the set screw (1 position) to
fixing and reinforcing bar.
(Slide the reinforcing bar toward
arrow side on the left figure.)
4. Push the fan cover fixing hooks
(2 positions) forward fan cover side
and remove the fan cover. 4 -3
5. (SM1102, SM1402CT-E only)
Reinforcing bar
Remove the hexagon head screws (2
positions) to fix bearing and the
bearing.
6. Remove the hexagon head screw of
fixing fan motor and fan motor holder
then the assembly removed from the
main unit.
7. Loosen the sets crew of the multi
blade fan using hexagon wrench.
8. Pull the multi blade fan towered fan 4 -4
case side. Then fans come off.
Fan cover fixing hook Fan cover (Lower side)

Bearing

4 -5

Hexagon head screws

(Fixing bearing and main unit)

Fan motor holder

Fan motor

4 -6

Hexagon screws
(Fixing fan motor and main unit)

4 -7

Set screw of multi blade fan Multi blade fan

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No. Part name Procedure Remarks

… Drain pan 1. Take down the main unit and then treat
Screws
the drain pan on the floor. (Fixing lower plate and main unit)
2. Remove the both side panels and suction
grilles.
3. (SM802, SM1102, SM1402CT-E only)
Remove the set screw (1 position) to
fixing and reinforcing bar.
(Slide the reinforcing bar toward arrow
side on the right figure.) 5 -4
4. Remove the set screws (9 positions) of
fixing lower plate. Heat insulation
5. Remove the heat insulation on the drain The screw that fixed drain pan and
pan. main unit is under this insulation.
(SM562, SM802 : 1 position, SM1102,
SM1402 : 2 positions)
6. Remove the set screws
(SM562, SM802 : 1 position, SM1102,
SM1402 : 2 positions) of fixing drain pan
and main unit.
7. Remove the drain pan.
5 -5
Pull it lower side.
5 -6

† Vertical grille 1. Remove the drain pan.

Vertical grille
2. Remove the set screws (2 positions) of
fixing vertical grille.
3. Remove the vertical grille.

Screws
(Fixing drain pan and vertical grille) 6 -2

‡ Louver motor, 1. Remove the side cover (right side only).

Lover drive 2. Remove the set screws (2 positions) and Screws
member louver motor.
(Fixing louver drive member and main unit)

3. Remove the set screws (2 positions) and

louver drive member.
Louver drive
member
Louver
motor

7 -3

Screws
(Fixing louver motor and louver drive member)

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No. Part name Procedure Remarks

ˆ Horizontal 1. Push the louver holder toward arrow

louver direction of right figure, and pull out
the center shaft (SM562, SM802 :
1 position, SM1102, SM1402 :
2 positions) from louver holder.
2. Pull off the left and right chaft of
horizontal louver.

8 -1

Louver holder Shaft of

horizontal louver

‰ TC, TCJ sensor 1. Remove the drain pan.

2. Remove the set screws (4 positions) Screws
and heat exchanger support. (Fixing heat exchanger support)

3. Pull out the sensor is inserted into

pipe of the heat exchanger.

9 -3

Heat exchanger Heat exchanger support

Š Heat 1. Take down the main unit and then

exchanger treat the heat exchanger on the floor.
2. Remove the drain pan.
3. Remove the set screws (6 positions)
of fixing heat exchanger and main
unit.

10 -3

Screws
(Fixing heat exchanger and main unit)

– 103 –
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 11. EXPLODED VIEWS AND PARTS LIST

11-1. Compact 4-way Cassette Type

RAV-SM404MUT ∗, RAV-SM454MUT ∗, RAV-SM564MUT ∗

234

223
202

221
203

231
228

209 201

235 241
236
205

247
237 233

222 224

242
226 241
225 227

230

215 238,
239
213

220

211
219 216 217

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Location Model name RAV-SM
Part No. Description
No. 404MUT-E 454MUT-E 564MUT-E
201 43120225 FAN, ASSY TURBO 1 1 1
202 43122094 BELLMOUTH 1 1 1
203 43172185 PAN ASSY, DRAIN 1 1 1
205 43121738 MOTOR, FAN 1 1 1
209 4314J329 REFRIGERATION CYCLE ASSY 1 1 1
211 4314Q034 DISTRIBUTOR ASSY 1 1 1
213 43047685 NUT, FLARE, 1/4 IN 1 1 1
215 43149351 SOCKET 1 1 1
216 43047688 NUT, FLARE, 1/2, IN 1 1 1
217 43149353 SOCKET 1 1 1
219 43147195 BONNET, 1/2 IN 1 1 1
220 43049697 BONNET 1 1 1
221 43170244 HOSE, DRAIN 1 1 1
222 43079249 BAND, HOSE 1 1 1
223 43060029 FILTER,N0ISE 1 1 1
224 43163052 HOLDER, LEAD, FAN MOTOR 1 1 1
225 43119482 COVER, ASSY BODY 1 1 1
226 43170248 HOSE, DRAIN 1 1 1
227 43119483 COVER, PIPE 1 1 1
228 43097212 NUT 1 1 1
230 43019904 HOLDER, SENSOR (TS) 2 2 2
231 43179135 BAND, HOSE 1 1 1
233 43139137 RUBBER, CUSHION 3 3 3
234 43162056 COVER, E-BOX 1 1 1
235 43177001 PUMP, DRAIN 1 1 1
236 43151289 SWITCH, FLOAT 1 1 1
237 43179126 RUBBER, PUMP DRAIN 3 3 3
238 43166011 REMOTE CONTROLLER, SX-A4EE 1 1 1
239 43166012 REMOTE CONTROLLER, SX-A5EE 1 1 1
240 43166004 REMOTE CONTROLLER, SX-A11JE2 1 1 1
241 43166006 REMOTE CONTROLLER, WH-H1JE2 1 1 1
242 431S8221 OWNER'S MANUAL 1 1 1
247 43197155 WASHER 3 3 3

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Location Model name RAV-SM
Part No. Description
No. 404MUT-TR 454MUT-TR 564MUT-TR
201 43120225 FAN, ASSY TURBO 1 1 1
202 43122094 BELLMOUTH 1 1 1
203 43172185 PAN ASSY, DRAIN 1 1 1
205 43121738 MOTOR, FAN 1 1 1
209 4314J329 REFRIGERATION CYCLE ASSY 1 1 1
211 4314Q034 DISTRIBUTOR ASSY 1 1 1
213 43047685 NUT, FLARE, 1/4 IN 1 1 1
215 43149351 SOCKET 1 1 1
216 43047688 NUT, FLARE, 1/2, IN 1 1 1
217 43149353 SOCKET 1 1 1
219 43147195 BONNET, 1/2 IN 1 1 1
220 43049697 BONNET 1 1 1
221 43170244 HOSE, DRAIN 1 1 1
222 43079249 BAND, HOSE 1 1 1
223 43060029 FILTER,N0ISE 1 1 1
224 43163052 HOLDER, LEAD, FAN MOTOR 1 1 1
225 43119482 COVER, ASSY BODY 1 1 1
226 43170248 HOSE, DRAIN 1 1 1
227 43119483 COVER, PIPE 1 1 1
228 43097212 NUT 1 1 1
230 43019904 HOLDER, SENSOR (TS) 2 2 2
231 43179135 BAND, HOSE 1 1 1
233 43139137 RUBBER, CUSHION 3 3 3
234 43162056 COVER, E-BOX 1 1 1
235 43177001 PUMP, DRAIN 1 1 1
236 43151289 SWITCH, FLOAT 1 1 1
237 43179126 RUBBER, PUMP DRAIN 3 3 3
238 43166011 REMOTE CONTROLLER, SX-A4EE 1 1 1
239 43166012 REMOTE CONTROLLER, SX-A5EE 1 1 1
240 43166004 REMOTE CONTROLLER, SX-A11JE2 1 1 1
241 43166006 REMOTE CONTROLLER, WH-H1JE2 1 1 1
242 431S8222 OWNER'S MANUAL 1 1 1
247 43197155 WASHER 3 3 3

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Electric parts

401 405

403 404
402

Model name RAV-SM

Location
Part No. Description 404MUT-E 454MUT-E 564MUT-E
No.
(TR) (TR) (TR)
401 43050425 SENSOR ASSY, SERVICE, TC 2 2 2
402 43050426 SENS0R, SERVICE, TA 1 1 1
403 4316V461 PC BOARD ASSY, MCC-1402 1 1 1
404 43160568 TERMINAL, 2P 1 1 1
405 43160565 TERMINAL BLOCK, 3P, 20A 1 1 1

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11-2. Concealed Duct Type
RAV-SM564BT-E, RAV-SM564BT-TR

240,
241
242

229 207

216

227
239 202
203, 902, 905
204, 206, 906 226
223
231

217
232
228 215

238 236,
237

234

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Location Model name
Part No. Description
No. RAV-SM564BT-E RAV-SM564BT-TR
202 43019904 HOLDER, SENSOR (TS) 2 2
203 43047692 BONNET 1 1
204 43047685 NUT, FLARE, 1/4 IN 1 1
206 43049697 BONNET 1 1
207 43079249 BAND, HOSE 1 1
215 43120239 FAN, MULTI BLADE 1 1
216 43121747 PUMP ASSY, WIRING 1 1
217 4312C021 MOTOR, FAN 1 1
223 4314Q015 DISTRIBUTOR ASSY 1 1
226 4314J268 REFRIGERATION CYCLE ASSY 1 1
227 43151294 SWITCH, FLOAT 1 1
228 43160553 LEAD, MOTOR, FAN 1 1
229 43170233 HOSE, DRAIN 1 1
231 43172168 PAN ASSY, DRAIN 1 1
232 43179110 PLUG 1 1
234 43180311 AIR FILTER 1 1
236 43166011 REMOTE CONTROLLER, SX-A4EE 1 1
237 43166012 REMOTE CONTROLLER, SX-A5EE 1 1
238 43166004 REMOTE CONTROLLER, SX-A11JE2 1 1
239 43166006 REMOTE CONTROLLER, WH-H1JE2 1 1
240 431S8224 OWNER'S MANUAL 1
241 431S8223 OWNER'S MANUAL 1
242 43196012 BUSHING 2 2
902 43149351 SOCKET 2 2
905 43047688 NUT, FLARE, 1/2, IN 1 1
906 43149353 SOCKET 1 1

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RAV-SM804BT-E, RAV-SM804BT-TR

230

221 204
228,
229 211

219
202
203, 904, 905 218
235 901, 902, 903
216
222

212
223
220 210

232,
234 233

224

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Location Model name
Part No. Description
No. RAV-SM804BT-E RAV-SM804BT-TR
202 43019904 HOLDER, SENSOR (TS) 2 2
203 43047609 BONNET 1 1
204 43079249 BAND, HOSE 1 1
210 43120239 FAN, MULTI BLADE 2 2
211 43121747 PUMP ASSY, WIRING 1 1
212 4312C020 MOTOR, FAN 1 1
216 4314Q016 DISTRIBUTOR ASSY 1 1
218 4314J269 REFRIGERATION CYCLE ASSY 1 1
219 43151294 SWITCH, FLOAT 1 1
220 43160553 LEAD, MOTOR, FAN 1 1
221 43170233 HOSE, DRAIN 1 1
222 43172167 PAN ASSY, DRAIN 1 1
223 43179110 PLUG 1 1
224 43180312 AIR FILTER 2 2
228 431S8224 OWNER'S MANUAL 1
229 431S8223 OWNER'S MANUAL 1
230 43196012 BUSHING 2 2
232 43166011 REMOTE CONTROLLER, SX-A4EE 1 1
233 43166012 REMOTE CONTROLLER, SX-A5EE 1 1
234 43166004 REMOTE CONTROLLER, SX-A11JE2 1 1
235 43166006 REMOTE CONTROLLER, WH-H1JE2 1 1
901 43049776 SOCKET 1 1
902 43194029 BONNET 1 1
903 43149355 NUT, FLARE, 3/8, IN 1 1
904 43149352 NUT, FLARE, 5/8, IN 1 1
905 43149354 SOCKE 1 1

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RAV-SM1104BT-E, RAV-SM1404BT-E,
RAV-SM1104BT-TR, RAV-SM1404BT-TR

230, 231

232

204
223 220

211
237 221 215
202 214
203, 904
901, 902, 903 213
219
224

236
225 212
222 210

234, 235
226

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Location Model name RAV-SM
Part No. Description
No. 1104BT-E 1404BT-E 1104BT-TR 1404BT-TR
202 43019904 HOLDER, SENSOR (TS) 2 2 2 2
203 43047609 BONNET 1 1 1 1
204 43079249 BAND, HOSE 1 1 1 1
210 43120239 FAN, MULTI BLADE 3 3 3 3
211 43121747 PUMP ASSY, WIRING 1 1 1 1
212 4312C021 MOTOR, FAN 1 1 1 1
213 43125131 BEARING, SHAFT 1 1 1 1
214 43125162 COUPLING 1 1 1 1
215 43125163 SHAFT 1 1 1 1
219 4314Q017 DISTRIBUTOR ASSY 1 1 1 1
220 4314J270 REFRIGERATION CYCLE ASSY 1 1 1 1
221 43151294 SWITCH, FLOAT 1 1 1 1
222 43160553 LEAD, MOTOR, FAN 1 1 1 1
223 43170233 HOSE, DRAIN 1 1 1 1
224 43172166 PAN ASSY, DRAIN 1 1 1 1
225 43179110 PLUG 1 1 1 1
226 43180311 AIR FILTER 2 2 2 2
230 431S8224 OWNER'S MANUAL 1 1
231 431S8223 OWNER'S MANUAL 1 1
232 43196012 BUSHING 2 2 2 2
234 43166011 REMOTE CONTROLLER, SX-A4EE 1 1 1 1
235 43166012 REMOTE CONTROLLER, SX-A5EE 1 1 1 1
236 43166004 REMOTE CONTROLLER, SX-A11JE2 1 1 1 1
237 43166006 REMOTE CONTROLLER, WH-H1JE2 1 1 1 1
901 43049776 SOCKET 1 1 1 1
902 43194029 BONNET 1 1 1 1
903 43149355 NUT, FLARE, 3/8, IN 1 1 1 1
904 43149352 NUT, FLARE, 5/8, IN 1 1 1 1

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Electric parts

405

402

401

403

407 404 406

Model name RAV-SM

Location
Part No. Description 564BT-E 804BT-E 1104BT-E 1404BT-E
No.
(TR) (TR) (TR) (TR)
401 43050425 SENSOR ASSY, SERVICE, TC6 2 2 2 2
402 43050426 SENSOR, SERVICE, TA 1 1 1 1
403 43158193 REACTOR, CH-43-2Z-T 1 1 1 1
404 43160565 TERMINAL BLOCK, 3P, 20A 1 1 1 1
405 4316V462 PC BOARD ASSY, MCC-1402 1 1 1 1
406 43155203 CAPACITOR KIT, SERVICE 1 1 1 1
407 43160568 TERMINAL, 2P 1 1 1 1

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11-3. Ceiling Type
RAV-SM564CT ∗, RAV-SM804CT ∗, RAV-SM1104CT ∗, RAV-SM1404CT ∗

248 247
266 244, 245, 246
201, 202, 203
260
211
261
258
222, 223, 224
263 236, 237, 238,
264 239, 254, 255
242

240 233, 234, 235,

267 210 253, 256, 257
226
231 232 214
259,
249 217 268

207, 208, 209 225 252

204, 205, 206
265
227, 228
227
212 250 229
230 262 251
212, 213
226

226
215
232
217
216
43 41
2172
225
225
SM56(Fan assembly) SM80(Fan assembly)

221
220 218, 219

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Location Model name RAV-SM
No. Part No. Description 564CT-E 804CT-E 1104CT-E 1404CT-E
201 4314J271 REFRIGERATION CYCLE A'SSY 1
202 4314J272 REFRIGERATION CYCLE A'SSY 1
203 4314J367 REFRIGERATION CYCLE ASSY 1 1
204 43172188 PAN DRAIN, ASS'Y 1
205 43172189 PAN DRAIN, ASS'Y 1
206 43172190 PAN DRAIN, ASS'Y 1 1
207 43100356 PANEL, UNDER 1
208 43100357 PANEL, UNDER 1
209 43100358 PANEL, UNDER 1 1
210 43102647 COVER, SIDE (RIGHT) 1 1 1 1
211 43102648 COVER, SIDE (LEFT) 1 1 1 1
212 43109407 GRILLE, INLET 2 1 1
213 43109408 GRILLE, INLET 2 2 2
214 43121741 MOTOR, FAN 1 1
215 43121742 MOTOR, FAN 1
216 43121743 MOTOR, FAN 1
217 43120227 FAN, MULTI BLADE 2 3 4 4
218 43166011 REMOTE CONTROLLER, SX-A4EE 1 1 1 1
219 43166012 REMOTE CONTROLLER, SX-A5EE 1 1 1 1
220 43166004 REMOTE CONTROLLER, SX-A11JE2 1 1 1 1
221 43166006 REMOTE CONTROLLER, WH-H1JE2 1 1 1 1
222 4314Q090 DISTRIBUTOR ASSY 1
223 43147701 DISTRIBUTOR A'SSY 1
224 43147702 DISTRIBUTOR A'SSY 1 1
225 43122084 CASE, FAN, LOWER 2 3 4 4
226 43122085 CASE, FAN, UPPER 2 3 4 4
227 43180314 AIR FILTER 2 1 1
228 43180315 AIR FILTER 2 2 2
229 43108014 BASE, RECEIVER 1 1 1 1
230 43179136 BAND, HOSE 2 2 2 2
231 43125131 BEARING, SHAFT 1 1
232 43125162 COUPLING 1 1 1
233 43047685 NUT, FLARE, 1/4 IN 1
234 43049776 SOCKET 1 1 1
235 43149351 SOCKET 1
236 43047688 NUT, FLARE, 1/2, IN 1
237 43149352 NUT, FLARE, 5/8, IN 1 1 1
238 43149353 SOCKET 1
239 43149354 SOCKET\ 1 1 1
240 43149326 COVER, BACK BASE 1 1 1 1
241 43125164 SHAFT 1
242 43125165 SHAFT 1 1
243 43125159 BEARING 1
244 43109409 GRILLE A'SSY, HORIZONTAL 1
245 43109410 GRILLE A'SSY, HORIZONTAL 1
246 43109411 GRILLE A'SSY, HORIZONTAL 1 1
247 43107260 SUPPORT, GRILLE HORIZONTAL 1 1 2 2
248 43122086 GRILLE A'SSY, VERTICAL 2 2 3 3
249 43179129 CAP DRAIN 1 1 1 1
250 43107254 HINGE, GRILLE INLET 4 4 6 6
251 43107255 HOOK, GRILLE INLET 2 2 3 3
252 43170234 HOSE, DRAIN 1 1 1 1
253 43047609 BONNET 1 1 1
254 43047692 BONNET 1
255 43194029 BONNET 1 1 1
256 43149355 NUT, FLARE, 3/8, IN 1 1 1
257 43049697 BONNET 1
258 43019904 HOLDER, SENSOR (TS) 2 2 2 2
259 431S8225 OWNER'S MANUAL 1 1 1 1
260 43121746 DRIVER A'SSY HORIZONTAL LOUVER 1 1 1 1
261 43160556 LEAD, LOUVER HORIZONTAL 1 1 1 1
262 43108016 MARK TOSHIBA 1 1 1 1
263 43162049 BUSHING 50DIA 1 1 1 1
264 43162050 BUSHING 56DIA 1 1 1 1
265 43197189 SCREW, FIX DRAIN PAN 1 1 2 2
266 43107252 SHAFT, HOLIZONTAL LOUVER 1 1 1 1
267 43139153 SPACER, BEARING 2 2
269 43107285 HOOK, GRILLE INLET 2 2 3 3
270 43197202 NUT, FLANGE 2 2 3 3
271 43197203 SCREW, PAINT, M3 2 2 3 3

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Location Model name RAV-SM
No. Part No. Description 564CT-TR 804CT-TR 1104CT-TR 1404CT-TR
201 4314J271 REFRIGERATION CYCLE A'SSY 1
202 4314J272 REFRIGERATION CYCLE A'SSY 1
203 4314J367 REFRIGERATION CYCLE ASSY 1 1
204 43172188 PAN DRAIN, ASS'Y 1
205 43172189 PAN DRAIN, ASS'Y 1
206 43172190 PAN DRAIN, ASS'Y 1 1
207 43100356 PANEL, UNDER 1
208 43100357 PANEL, UNDER 1
209 43100358 PANEL, UNDER 1 1
210 43102647 COVER, SIDE (RIGHT) 1 1 1 1
211 43102648 COVER, SIDE (LEFT) 1 1 1 1
212 43109407 GRILLE, INLET 2 1 1
213 43109408 GRILLE, INLET 2 2 2
214 43121741 MOTOR, FAN 1 1
215 43121742 MOTOR, FAN 1
216 43121743 MOTOR, FAN 1
217 43120227 FAN, MULTI BLADE 2 3 4 4
218 43166011 REMOTE CONTROLLER, SX-A4EE 1 1 1 1
219 43166012 REMOTE CONTROLLER, SX-A5EE 1 1 1 1
220 43166004 REMOTE CONTROLLER, SX-A11JE2 1 1 1 1
221 43166006 REMOTE CONTROLLER, WH-H1JE2 1 1 1 1
222 4314Q090 DISTRIBUTOR ASSY 1
223 43147701 DISTRIBUTOR A'SSY 1
224 43147702 DISTRIBUTOR A'SSY 1 1
225 43122084 CASE, FAN, LOWER 2 3 4 4
226 43122085 CASE, FAN, UPPER 2 3 4 4
227 43180314 AIR FILTER 2 1 1
228 43180315 AIR FILTER 2 2 2
229 43108014 BASE, RECEIVER 1 1 1 1
230 43179136 BAND, HOSE 2 2 2 2
231 43125131 BEARING, SHAFT 1 1
232 43125162 COUPLING 1 1 1
233 43047685 NUT, FLARE, 1/4 IN 1
234 43049776 SOCKET 1 1 1
235 43149351 SOCKET 1
236 43047688 NUT, FLARE, 1/2, IN 1
237 43149352 NUT, FLARE, 5/8, IN 1 1 1
238 43149353 SOCKET 1
239 43149354 SOCKET\ 1 1 1
240 43149326 COVER, BACK BASE 1 1 1 1
241 43125164 SHAFT 1
242 43125165 SHAFT 1 1
243 43125159 BEARING 1
244 43109409 GRILLE A'SSY, HORIZONTAL 1
245 43109410 GRILLE A'SSY, HORIZONTAL 1
246 43109411 GRILLE A'SSY, HORIZONTAL 1 1
247 43107260 SUPPORT, GRILLE HORIZONTAL 1 1 2 2
248 43122086 GRILLE A'SSY, VERTICAL 2 2 3 3
249 43179129 CAP DRAIN 1 1 1 1
250 43107254 HINGE, GRILLE INLET 4 4 6 6
251 43107255 HOOK, GRILLE INLET 2 2 3 3
252 43170234 HOSE, DRAIN 1 1 1 1
253 43047609 BONNET 1 1 1
254 43047692 BONNET 1
255 43194029 BONNET 1 1 1
256 43149355 NUT, FLARE, 3/8, IN 1 1 1
257 43049697 BONNET 1
258 43019904 HOLDER, SENSOR (TS) 2 2 2 2
260 43121746 DRIVER A'SSY HORIZONTAL LOUVER 1 1 1 1
261 43160556 LEAD, LOUVER HORIZONTAL 1 1 1 1
262 43108016 MARK TOSHIBA 1 1 1 1
263 43162049 BUSHING 50DIA 1 1 1 1
264 43162050 BUSHING 56DIA 1 1 1 1
265 43197189 SCREW, FIX DRAIN PAN 1 1 2 2
266 43107252 SHAFT, HOLIZONTAL LOUVER 1 1 1 1
267 43139153 SPACER, BEARING 2 2
268 431S8225 OWNER'S MANUAL 1 1 1 1
269 43107285 HOOK, GRILLE INLET 2 2 3 3
270 43197202 NUT, FLANGE 2 2 3 3
271 43197203 SCREW, PAINT, M3 2 2 3 3

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Electric parts

403 401

406

402 405 404 407

Model name RAV-SM

Location
Part No. Description 564CT-E 804CT-E 1104CT-E 1404CT-E
No.
(TR) (TR) (TR) (TR)
401 43050425 SENSOR ASSY, SERVICE, TC 2 2 2 2
402 43050426 SENSOR, SERVICE, TA 1 1 1 1
403 43158193 REACTOR, CH-43-2Z-T 1 1 1 1
404 43160565 TERMINAL BLOCK, 3P, 20A 1 1 1 1
405 4316V461 PC BOARD ASSY, MCC-1402 1 1 1 1
406 43155203 CAPACITOR KIT, SERVICE 1 1 1 1
407 43160568 TERMINAL, 2P 1 1 1 1

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 WARNINGS ON REFRIGERANT LEAKAGE
Check of Concentration Limit
Important
The room in which the air conditioner is to be
installed requires a design that in the event of
refrigerant gas leaking out, its concentration will NOTE 2 :
not exceed a set limit. The standards for minimum room volume are as follows.
The refrigerant R410A which is used in the air (1) No partition (shaded portion)
conditioner is safe, without the toxicity or combustibility
of ammonia, and is not restricted by laws to be imposed
which protect the ozone layer.
However, since it contains more than air, it poses the
risk of suffocation if its concentration should rise
excessively. Suffocation from leakage of R410A is
almost non-existent.
(2) When there is an effective opening with the adjacent
With the recent increase in the number of high
room for ventilation of leaking refrigerant gas
concentration buildings, however, the installation of
(opening without a door, or an opening 0.15% or
multi air conditioner systems is on the increase because
larger than the respective floor spaces at the top or
of the need for effective use of floor space, individual
bottom of the door).
control, energy conservation by curtailing heat and
carrying power etc. Outdoor unit
Most importantly, the multi air conditioner system is able Refrigerant piping
to replenish a large amount of refrigerant compared with
conventional individual air conditioners. Indoor unit
If a single unit of the multi conditioner system is to be
installed in a small room, select a suitable model and
installation procedure so that if the refrigerant
accidentally leaks out, its concentration does not reach
the limit (and in the event of an emergency, measures (3) If an indoor unit is installed in each partitioned room
can be made before injury can occur). and the refrigerant piping is interconnected, the
smallest room of course becomes the object.
In a room where the concentration may exceed the limit,
But when a mechanical ventilation is installed
create an opening with adjacent rooms, or install
interlocked with a gas leakage detector in the smallest
mechanical ventilation combined with a gas leak
room where the density limit is exceeded, the volume
detection device.
of the next smallest room becomes the object.
The concentration is as given below.
Refrigerant piping
Total amount of refrigerant (kg)
Min. volume of the indoor unit installed room (m³)
Outdoor unit
≤ Concentration limit (kg/m³)
Very
small
The concentration limit of R410A which is used in multi room Indoor unit
air conditioners is 0.3kg/m³.
Small Medium
room room Large room
NOTE 1 :
Mechanical ventilation device - Gas leak detector
If there are 2 or more refrigerating systems in a single
refrigerating device, the amounts of refrigerant should NOTE 3 :
be as charged in each independent device. The minimum indoor floor area compared with the
amount of refrigerant is roughly as follows:
Outdoor unit (When the ceiling is 2.7m high)
e.g., charged
amount (10kg) e.g.,
charged amount (15kg) 40
Range below the
m² 35 density limit
of 0.3 kg/m³
30 (countermeasures
not needed)
25
Min. indoor floor area

20
Room A Room B Room C Room D Room E Room F
Range above
Indoor unit 15 the density limit
of 0.3 kg/m³
For the amount of charge in this example: 10 (countermeasures
needed)
The possible amount of leaked refrigerant gas in rooms 5
A, B and C is 10kg.
0
The possible amount of leaked refrigerant gas in rooms 10 20 30
D, E and F is 15kg. Total amount of refrigerant kg

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