Shell and Tube Heat Exchanger Design Spreadsheet

Project: Evaporator Project No.:

Item No.: - Service: Cooling of 23% sodium chloride solution By:

Step 1. Input flows, conditions and properties data for shellside and tubeside Step 3. Start configuring the excha
coe
Tube Side Shell
R-404 Fluid Name Sodium Chloride
1.132 Flow (M), Kg/s 33.2
-13 Temp. in, °C -9
-13 Temp. out, °C -10
Av. Density 903 r, Kg/m3 1050
Av. Viscosity 0.158 m, mNs/m2 2.300
Av. Heat Capacity 1.250 cp, kJ/kg°C 4.36
Heat Exchanged 145 Q, kW 145
Av. Thermal Conductivity 0.0376 k, W/m°C 0.5800
Fouling Resistance 0.0004 R,m² °C/W 0.0004 Step 6. Shell side heat transfer
coefficient
LMTD 3.5 °C
Corrected LMTD 3.5 °C

Step 2. Input tubing OD, BWG and Tube OD 0.0125 m

length (can be trial and error). BWG 16
Tube ID, d = 0.00925 m
Tube Length, L = 2 m Segmental baffle cut 25% p
Area of one tube = 0.079 m²
Cross sectional area of tube = 0.00007 m²

Step. 4 Bundle and Shell page number 648 Bundle diameter = 0.417758 m
diameter Shell diameter = 0.430258 m
Step. 5 Tube side heat Tubeside Reynolds No., NRe = 7382
transfer coefficient Prandtl No. = 5.24
Length / ID = 216
page number 665 jh 0.0032
Nusselt number = 40.80
hi = 165.86 W/m² °C

The values in this block will keep on changing

Design Spreadsheet
-
MAS Date/Time: 8-Feb-21 9:37 BWG/Tube Wall Thicknesses
8
Step 3. Start configuring the exchanger. Begin with the assumed overall heat transfer 9
coefficient to this point: 10
Ustart = 1000.00 W/m² °C 11
Then the required transfer A = 41.714 m 2
12
Number of tubes required = 531 13
No. of passes = 4 14
Tubes per pass = 134 132.85 15
Area of tubes per pass = 0.00900 m² 16
Volumetric flow = 0.001254 m³/s
Av. Velocity = 0.139284 m/s

Step 6. Shell side heat transfer Tube Pitch = 0.015625 m

coefficient Pattern = Tri.
Baffle Spacing = 0.237 m
Area of Shell = 0.020363 m²
Equivalent Diameter, de = 0.008876 m
Volumetric flowrate = 0.031660 m³/s
Shellside velocity = 1.55 m/s
Shellside Reynolds No., NRe = 6,300
Prandtl No. = 17
Segmental baffle cut 25% page number 673 jh = 0.0070
Nusselt number = 114
ho = 7,444 W/m² °C
R1 = 0.00013
R2 = 0.00040 For 2 tube passes
R3 = 0.000042
R4 = 0.0087
Overall heat transfer coefficient = 107.9 W/m² °C
be Wall Thicknesses
0.165
0.148 0.017
0.134 0.014
0.120 0.014
0.109 0.011
0.095 0.014
0.083 0.012
0.072 0.011
0.065 0.007

For 2 t.p For 4 t.p For 6 t.p

k1 0.249 0.175 0.0743 page number 649
n1 2.207 2.285 2.499 page number 649
Clearance 0.0125 page number 646
 Shell and Tube Heat Exchanger Design Spreadsheet
Project: Evaporator Project No.: -
Item No.: - Service: Water cooler By: MAS

Step 1. Input flows, conditions and properties data for shellside and tubeside Step 5. Start configuring the exchanger. Begin wi
this poin
Tube Side Shell
R-22 Fluid Name Water Over all heat transfer Coefficie
168.5 Flow (M), lb/h 11,014.1
5 Temp. in, oF 86
5 Temp. out, oF 82 Reset tubes/pass (Step 3), then no. of p
Av. Density 0.8053 r, lb/ft3 62.42
Av. Viscosity 0.011 m, cP 1.903
Av. Heat Capacity 0.163 cp, Btu/lb·oF 1.003
Heat Exchanged 48,000 Q, Btu/h 44,188
Av. Thermal Conductivity 0.0049 k, Btu/h·ft·oF 0.3351
Fouling Resistance 0.0040 R, ft2·h·oF/Btu 0.004 Step 4. Select tube arrangement
Prandtl No. 0.87 cpm/k 13.78 and estimate shell diameter
Corrected MTD 79.0 F
o

Corrected MTD 79.0 F

o

Step 2. Input tubing OD, BWG and Tube OD 0.5000 in. Equivalent Diameter, de (see
length (can be trial and error). BWG 16
Tube ID, d = 0.370 in.
Tube Length, L = 2 ft.
Flow area per tube, at = 0.108 in.2
Effective transfer area per tube = 0.262 ft2

Step 3. Estimate the number of Tubes/pass = 66 Check: % difference, Ucalc. vs

tubes per tube pass. lb/h per tube = 3
lb/h per tube per pass = 1.3
Av. velocity, fps = 1.18
Tubeside Reynolds No., NRe = 4,025
Tubeside Friction Factor, f = 0.027 Step 6. Check tubeside velocity and DP, shellside
DP per pass, psi = 0.00021 adjust tube length, number of tubes per pass, nu
Nusselt number, Nr = 7.04 baffle spacing. Remember to reset shell diamete
Inside Film Coefficient, hi = 11 required.
Spreadsheet
-
MAS Date/Time: 8-Feb-21 9:37 BWG/Tube Wall Thicknesses
8 0.165
tart configuring the exchanger. Begin with the total calculated transfer coefficient to 9 0.148 0.017
this point: 10 0.134 0.014
Ustart = 10 Btu/h·ft2·oF 11 0.120 0.014
Over all heat transfer Coefficient, Uo = 9.7 Btu/h·ft2·oF 12 0.109 0.011
Then the required transfer A = 63 ft2 13 0.095 0.014
Number of tubes required = 239 14 0.083 0.012
Reset tubes/pass (Step 3), then no. of passes = 2 15 0.072 0.011
Total tube count = 132 16 0.065 0.007
Tubeside DP (incl. returns) = 5.802 psi
Actual effective transfer area, A = 35 ft2 MTD Correction Factors

R = ( T1 - T 2 ) / ( t 2 - t 1 ) = #DIV/0!
elect tube arrangement Tube Pitch 0.65 in.
mate shell diameter Pattern Tri. S = ( t2 - t1 ) / ( T1 - t1 ) = 0.000
Shell ID from Tube Count Tables 8 in.
Select Baffle Spacing 5 in. ( R2 + 1 ) ½ = #DIV/0!
Number of Baffles = 4 3.80
Flow Area across Bundle, as = 0.064 ft2 ( 1 - S ) / ( 1 - RS ) = #DIV/0!
Equivalent Diameter, de (see table) = 7.5 in.
Mass Velocity, Gs = 171,820 lb/h·ft2 2 - S ( R + 1 - ( R2 + 1 ) ½ ) = #DIV/0!
Shellside Reynolds No., NRe = 56,431
Shellside Friction Factor = 0.00153 2 - S ( R + 1 + ( R2 + 1 ) ½ ) = #DIV/0!
Shellside DP = 0.357 psi
Outside Transfer Factor, jh = 139.7 FT = #DIV/0!
Outside Film Coefficient, ho = 179
Calculated Uo = 9.7
Check: % difference, Ucalc. vs Uassum. = 0.0%
Uclean = 10.5

heck tubeside velocity and DP, shellside DP. If too high or too low,
be length, number of tubes per pass, number of passes, and/or shell
acing. Remember to reset shell diameter from tube count tables, as
.
 Shell and Tube Heat Exchanger Design Spreadsheet
Project: Evaporator Project No.: -
Item No.: - Service: Water cooler By: MAS

Step 1. Input flows, conditions and properties data for shellside and tubeside Step 5. Start configuring the exchanger. Begin wi
this poin
Tube Side Shell
R-22 Fluid Name Water Over all heat transfer Coefficie
168.5 Flow (M), lb/h 11,014.1
5 Temp. in, oF 86
5 Temp. out, oF 82 Reset tubes/pass (Step 3), then no. of p
Av. Density 0.8053 r, lb/ft3 62.42
Av. Viscosity 0.011 m, cP 1.903
Av. Heat Capacity 0.163 cp, Btu/lb·oF 1.003
Heat Exchanged 48,000 Q, Btu/h 44,188
Av. Thermal Conductivity 0.0049 k, Btu/h·ft·oF 0.3351
Fouling Resistance 0.0040 R, ft2·h·oF/Btu 0.004 Step 4. Select tube arrangement
Prandtl No. 0.87 cpm/k 13.78 and estimate shell diameter
Corrected MTD 79.0 F
o

Corrected MTD 79.0 F

o

Step 2. Input tubing OD, BWG and Tube OD 0.5000 in. Equivalent Diameter, de (see
length (can be trial and error). BWG 16
Tube ID, d = 0.370 in.
Tube Length, L = 2 ft.
Flow area per tube, at = 0.108 in.2
Effective transfer area per tube = 0.262 ft2

Step 3. Estimate the number of Tubes/pass = 66 Check: % difference, Ucalc. vs

tubes per tube pass. lb/h per tube = 3
lb/h per tube per pass = 1.3
Av. velocity, fps = 1.18
Tubeside Reynolds No., NRe = 4,025
Tubeside Friction Factor, f = 0.027 Step 6. Check tubeside velocity and DP, shellside
DP per pass, psi = 0.00021 adjust tube length, number of tubes per pass, nu
Nusselt number, Nr = 7.04 baffle spacing. Remember to reset shell diamete
Inside Film Coefficient, hi = 11 required.
Spreadsheet
-
MAS Date/Time: 8-Feb-21 9:37 BWG/Tube Wall Thicknesses
8 0.165
tart configuring the exchanger. Begin with the total calculated transfer coefficient to 9 0.148 0.017
this point: 10 0.134 0.014
Ustart = 10 Btu/h·ft2·oF 11 0.120 0.014
Over all heat transfer Coefficient, Uo = 9.7 Btu/h·ft2·oF 12 0.109 0.011
Then the required transfer A = 63 ft2 13 0.095 0.014
Number of tubes required = 239 14 0.083 0.012
Reset tubes/pass (Step 3), then no. of passes = 2 15 0.072 0.011
Total tube count = 132 16 0.065 0.007
Tubeside DP (incl. returns) = 5.802 psi
Actual effective transfer area, A = 35 ft2 MTD Correction Factors

R = ( T1 - T 2 ) / ( t 2 - t 1 ) = #DIV/0!
elect tube arrangement Tube Pitch 0.65 in.
mate shell diameter Pattern Tri. S = ( t2 - t1 ) / ( T1 - t1 ) = 0.000
Shell ID from Tube Count Tables 8 in.
Select Baffle Spacing 5 in. ( R2 + 1 ) ½ = #DIV/0!
Number of Baffles = 4 3.80
Flow Area across Bundle, as = 0.064 ft2 ( 1 - S ) / ( 1 - RS ) = #DIV/0!
Equivalent Diameter, de (see table) = 7.5 in.
Mass Velocity, Gs = 171,820 lb/h·ft2 2 - S ( R + 1 - ( R2 + 1 ) ½ ) = #DIV/0!
Shellside Reynolds No., NRe = 56,431
Shellside Friction Factor = 0.00153 2 - S ( R + 1 + ( R2 + 1 ) ½ ) = #DIV/0!
Shellside DP = 0.357 psi
Outside Transfer Factor, jh = 139.7 FT = #DIV/0!
Outside Film Coefficient, ho = 179
Calculated Uo = 9.7
Check: % difference, Ucalc. vs Uassum. = 0.0%
Uclean = 10.5

heck tubeside velocity and DP, shellside DP. If too high or too low,
be length, number of tubes per pass, number of passes, and/or shell
acing. Remember to reset shell diameter from tube count tables, as
.
 Shell and Tube Heat Exchanger Design Spreadsheet
Project: Evaporator Project No.: -
Item No.: - Service: Water cooler By: MAS

Step 1. Input flows, conditions and properties data for shellside and tubeside Step 5. Start configuring the exchanger. Begin wi
this poin
Tube Side Shell
R-22 Fluid Name Water Over all heat transfer Coefficie
168.5 Flow (M), lb/h 11,014.1
5 Temp. in, oF 86
5 Temp. out, oF 82 Reset tubes/pass (Step 3), then no. of p
Av. Density 0.8053 r, lb/ft3 62.42
Av. Viscosity 0.011 m, cP 1.903
Av. Heat Capacity 0.163 cp, Btu/lb·oF 1.003
Heat Exchanged 48,000 Q, Btu/h 44,188
Av. Thermal Conductivity 0.0049 k, Btu/h·ft·oF 0.3351
Fouling Resistance 0.0040 R, ft2·h·oF/Btu 0.004 Step 4. Select tube arrangement
Prandtl No. 0.87 cpm/k 13.78 and estimate shell diameter
Corrected MTD 79.0 F
o

Corrected MTD 79.0 F

o

Step 2. Input tubing OD, BWG and Tube OD 0.5000 in. Equivalent Diameter, de (see
length (can be trial and error). BWG 16
Tube ID, d = 0.370 in.
Tube Length, L = 2 ft.
Flow area per tube, at = 0.108 in.2
Effective transfer area per tube = 0.262 ft2

Step 3. Estimate the number of Tubes/pass = 66 Check: % difference, Ucalc. vs

tubes per tube pass. lb/h per tube = 3
lb/h per tube per pass = 1.3
Av. velocity, fps = 1.18
Tubeside Reynolds No., NRe = 4,025
Tubeside Friction Factor, f = 0.027 Step 6. Check tubeside velocity and DP, shellside
DP per pass, psi = 0.00021 adjust tube length, number of tubes per pass, nu
Nusselt number, Nr = 7.04 baffle spacing. Remember to reset shell diamete
Inside Film Coefficient, hi = 11 required.
Spreadsheet
-
MAS Date/Time: 8-Feb-21 9:37 BWG/Tube Wall Thicknesses
8 0.165
tart configuring the exchanger. Begin with the total calculated transfer coefficient to 9 0.148 0.017
this point: 10 0.134 0.014
Ustart = 10 Btu/h·ft2·oF 11 0.120 0.014
Over all heat transfer Coefficient, Uo = 9.7 Btu/h·ft2·oF 12 0.109 0.011
Then the required transfer A = 63 ft2 13 0.095 0.014
Number of tubes required = 239 14 0.083 0.012
Reset tubes/pass (Step 3), then no. of passes = 2 15 0.072 0.011
Total tube count = 132 16 0.065 0.007
Tubeside DP (incl. returns) = 5.802 psi
Actual effective transfer area, A = 35 ft2 MTD Correction Factors

R = ( T1 - T 2 ) / ( t 2 - t 1 ) = #DIV/0!
elect tube arrangement Tube Pitch 0.65 in.
mate shell diameter Pattern Tri. S = ( t2 - t1 ) / ( T1 - t1 ) = 0.000
Shell ID from Tube Count Tables 8 in.
Select Baffle Spacing 5 in. ( R2 + 1 ) ½ = #DIV/0!
Number of Baffles = 4 3.80
Flow Area across Bundle, as = 0.064 ft2 ( 1 - S ) / ( 1 - RS ) = #DIV/0!
Equivalent Diameter, de (see table) = 7.5 in.
Mass Velocity, Gs = 171,820 lb/h·ft2 2 - S ( R + 1 - ( R2 + 1 ) ½ ) = #DIV/0!
Shellside Reynolds No., NRe = 56,431
Shellside Friction Factor = 0.00153 2 - S ( R + 1 + ( R2 + 1 ) ½ ) = #DIV/0!
Shellside DP = 0.357 psi
Outside Transfer Factor, jh = 139.7 FT = #DIV/0!
Outside Film Coefficient, ho = 179
Calculated Uo = 9.7
Check: % difference, Ucalc. vs Uassum. = 0.0%
Uclean = 10.5

heck tubeside velocity and DP, shellside DP. If too high or too low,
be length, number of tubes per pass, number of passes, and/or shell
acing. Remember to reset shell diameter from tube count tables, as
.
 Shell and Tube Heat Exchanger Design Spreadsheet
Project: Evaporator Project No.: -
Item No.: - Service: Water cooler By: MAS

Step 1. Input flows, conditions and properties data for shellside and tubeside Step 5. Start configuring the exchanger. Begin wi
this poin
Tube Side Shell
R-22 Fluid Name Water Over all heat transfer Coefficie
168.5 Flow (M), lb/h 11,014.1
5 Temp. in, oF 86
5 Temp. out, oF 82 Reset tubes/pass (Step 3), then no. of p
Av. Density 0.8053 r, lb/ft3 62.42
Av. Viscosity 0.011 m, cP 1.903
Av. Heat Capacity 0.163 cp, Btu/lb·oF 1.003
Heat Exchanged 48,000 Q, Btu/h 44,188
Av. Thermal Conductivity 0.0049 k, Btu/h·ft·oF 0.3351
Fouling Resistance 0.0040 R, ft2·h·oF/Btu 0.004 Step 4. Select tube arrangement
Prandtl No. 0.87 cpm/k 13.78 and estimate shell diameter
Corrected MTD 79.0 F
o

Corrected MTD 79.0 F

o

Step 2. Input tubing OD, BWG and Tube OD 0.5000 in. Equivalent Diameter, de (see
length (can be trial and error). BWG 16
Tube ID, d = 0.370 in.
Tube Length, L = 2 ft.
Flow area per tube, at = 0.108 in.2
Effective transfer area per tube = 0.262 ft2

Step 3. Estimate the number of Tubes/pass = 66 Check: % difference, Ucalc. vs

tubes per tube pass. lb/h per tube = 3
lb/h per tube per pass = 1.3
Av. velocity, fps = 1.18
Tubeside Reynolds No., NRe = 4,025
Tubeside Friction Factor, f = 0.027 Step 6. Check tubeside velocity and DP, shellside
DP per pass, psi = 0.00021 adjust tube length, number of tubes per pass, nu
Nusselt number, Nr = 7.04 baffle spacing. Remember to reset shell diamete
Inside Film Coefficient, hi = 11 required.
Spreadsheet
-
MAS Date/Time: 8-Feb-21 9:37 BWG/Tube Wall Thicknesses
8 0.165
tart configuring the exchanger. Begin with the total calculated transfer coefficient to 9 0.148 0.017
this point: 10 0.134 0.014
Ustart = 10 Btu/h·ft2·oF 11 0.120 0.014
Over all heat transfer Coefficient, Uo = 9.7 Btu/h·ft2·oF 12 0.109 0.011
Then the required transfer A = 63 ft2 13 0.095 0.014
Number of tubes required = 239 14 0.083 0.012
Reset tubes/pass (Step 3), then no. of passes = 2 15 0.072 0.011
Total tube count = 132 16 0.065 0.007
Tubeside DP (incl. returns) = 5.802 psi
Actual effective transfer area, A = 35 ft2 MTD Correction Factors

R = ( T1 - T 2 ) / ( t 2 - t 1 ) = #DIV/0!
elect tube arrangement Tube Pitch 0.65 in.
mate shell diameter Pattern Tri. S = ( t2 - t1 ) / ( T1 - t1 ) = 0.000
Shell ID from Tube Count Tables 8 in.
Select Baffle Spacing 5 in. ( R2 + 1 ) ½ = #DIV/0!
Number of Baffles = 4 3.80
Flow Area across Bundle, as = 0.064 ft2 ( 1 - S ) / ( 1 - RS ) = #DIV/0!
Equivalent Diameter, de (see table) = 7.5 in.
Mass Velocity, Gs = 171,820 lb/h·ft2 2 - S ( R + 1 - ( R2 + 1 ) ½ ) = #DIV/0!
Shellside Reynolds No., NRe = 56,431
Shellside Friction Factor = 0.00153 2 - S ( R + 1 + ( R2 + 1 ) ½ ) = #DIV/0!
Shellside DP = 0.357 psi
Outside Transfer Factor, jh = 139.7 FT = #DIV/0!
Outside Film Coefficient, ho = 179
Calculated Uo = 9.7
Check: % difference, Ucalc. vs Uassum. = 0.0%
Uclean = 10.5

heck tubeside velocity and DP, shellside DP. If too high or too low,
be length, number of tubes per pass, number of passes, and/or shell
acing. Remember to reset shell diameter from tube count tables, as
.
 Shell and Tube Heat Exchanger Design Spreadsheet
Project: Evaporator Project No.: -
Item No.: - Service: Water cooler By: MAS

Step 1. Input flows, conditions and properties data for shellside and tubeside Step 5. Start configuring the exchanger. Begin wi
this poin
Tube Side Shell
R-22 Fluid Name Water Over all heat transfer Coefficie
168.5 Flow (M), lb/h 11,014.1
5 Temp. in, oF 86
5 Temp. out, oF 82 Reset tubes/pass (Step 3), then no. of p
Av. Density 0.8053 r, lb/ft3 62.42
Av. Viscosity 0.011 m, cP 1.903
Av. Heat Capacity 0.163 cp, Btu/lb·oF 1.003
Heat Exchanged 48,000 Q, Btu/h 44,188
Av. Thermal Conductivity 0.0049 k, Btu/h·ft·oF 0.3351
Fouling Resistance 0.0040 R, ft2·h·oF/Btu 0.004 Step 4. Select tube arrangement
Prandtl No. 0.87 cpm/k 13.78 and estimate shell diameter
Corrected MTD 79.0 F
o

Corrected MTD 79.0 F

o

Step 2. Input tubing OD, BWG and Tube OD 0.5000 in. Equivalent Diameter, de (see
length (can be trial and error). BWG 16
Tube ID, d = 0.370 in.
Tube Length, L = 2 ft.
Flow area per tube, at = 0.108 in.2
Effective transfer area per tube = 0.262 ft2

Step 3. Estimate the number of Tubes/pass = 66 Check: % difference, Ucalc. vs

tubes per tube pass. lb/h per tube = 3
lb/h per tube per pass = 1.3
Av. velocity, fps = 1.18
Tubeside Reynolds No., NRe = 4,025
Tubeside Friction Factor, f = 0.027 Step 6. Check tubeside velocity and DP, shellside
DP per pass, psi = 0.00021 adjust tube length, number of tubes per pass, nu
Nusselt number, Nr = 7.04 baffle spacing. Remember to reset shell diamete
Inside Film Coefficient, hi = 11 required.
Spreadsheet
-
MAS Date/Time: 8-Feb-21 9:37 BWG/Tube Wall Thicknesses
8 0.165
tart configuring the exchanger. Begin with the total calculated transfer coefficient to 9 0.148 0.017
this point: 10 0.134 0.014
Ustart = 10 Btu/h·ft2·oF 11 0.120 0.014
Over all heat transfer Coefficient, Uo = 9.7 Btu/h·ft2·oF 12 0.109 0.011
Then the required transfer A = 63 ft2 13 0.095 0.014
Number of tubes required = 239 14 0.083 0.012
Reset tubes/pass (Step 3), then no. of passes = 2 15 0.072 0.011
Total tube count = 132 16 0.065 0.007
Tubeside DP (incl. returns) = 5.802 psi
Actual effective transfer area, A = 35 ft2 MTD Correction Factors

R = ( T1 - T 2 ) / ( t 2 - t 1 ) = #DIV/0!
elect tube arrangement Tube Pitch 0.65 in.
mate shell diameter Pattern Tri. S = ( t2 - t1 ) / ( T1 - t1 ) = 0.000
Shell ID from Tube Count Tables 8 in.
Select Baffle Spacing 5 in. ( R2 + 1 ) ½ = #DIV/0!
Number of Baffles = 4 3.80
Flow Area across Bundle, as = 0.064 ft2 ( 1 - S ) / ( 1 - RS ) = #DIV/0!
Equivalent Diameter, de (see table) = 7.5 in.
Mass Velocity, Gs = 171,820 lb/h·ft2 2 - S ( R + 1 - ( R2 + 1 ) ½ ) = #DIV/0!
Shellside Reynolds No., NRe = 56,431
Shellside Friction Factor = 0.00153 2 - S ( R + 1 + ( R2 + 1 ) ½ ) = #DIV/0!
Shellside DP = 0.357 psi
Outside Transfer Factor, jh = 139.7 FT = #DIV/0!
Outside Film Coefficient, ho = 179
Calculated Uo = 9.7
Check: % difference, Ucalc. vs Uassum. = 0.0%
Uclean = 10.5

heck tubeside velocity and DP, shellside DP. If too high or too low,
be length, number of tubes per pass, number of passes, and/or shell
acing. Remember to reset shell diameter from tube count tables, as
.
 Shell and Tube Heat Exchanger Design Spreadsheet
Project: Evaporator Project No.: -
Item No.: - Service: Water cooler By: MAS

Step 1. Input flows, conditions and properties data for shellside and tubeside Step 5. Start configuring the exchanger. Begin wi
this poin
Tube Side Shell
R-22 Fluid Name Water Over all heat transfer Coefficie
168.5 Flow (M), lb/h 11,014.1
5 Temp. in, oF 86
5 Temp. out, oF 82 Reset tubes/pass (Step 3), then no. of p
Av. Density 0.8053 r, lb/ft3 62.42
Av. Viscosity 0.011 m, cP 1.903
Av. Heat Capacity 0.163 cp, Btu/lb·oF 1.003
Heat Exchanged 48,000 Q, Btu/h 44,188
Av. Thermal Conductivity 0.0049 k, Btu/h·ft·oF 0.3351
Fouling Resistance 0.0040 R, ft2·h·oF/Btu 0.004 Step 4. Select tube arrangement
Prandtl No. 0.87 cpm/k 13.78 and estimate shell diameter
Corrected MTD 79.0 F
o

Corrected MTD 79.0 F

o

Step 2. Input tubing OD, BWG and Tube OD 0.5000 in. Equivalent Diameter, de (see
length (can be trial and error). BWG 16
Tube ID, d = 0.370 in.
Tube Length, L = 2 ft.
Flow area per tube, at = 0.108 in.2
Effective transfer area per tube = 0.262 ft2

Step 3. Estimate the number of Tubes/pass = 66 Check: % difference, Ucalc. vs

tubes per tube pass. lb/h per tube = 3
lb/h per tube per pass = 1.3
Av. velocity, fps = 1.18
Tubeside Reynolds No., NRe = 4,025
Tubeside Friction Factor, f = 0.027 Step 6. Check tubeside velocity and DP, shellside
DP per pass, psi = 0.00021 adjust tube length, number of tubes per pass, nu
Nusselt number, Nr = 7.04 baffle spacing. Remember to reset shell diamete
Inside Film Coefficient, hi = 11 required.
Spreadsheet
-
MAS Date/Time: 8-Feb-21 9:37 BWG/Tube Wall Thicknesses
8 0.165
tart configuring the exchanger. Begin with the total calculated transfer coefficient to 9 0.148 0.017
this point: 10 0.134 0.014
Ustart = 10 Btu/h·ft2·oF 11 0.120 0.014
Over all heat transfer Coefficient, Uo = 9.7 Btu/h·ft2·oF 12 0.109 0.011
Then the required transfer A = 63 ft2 13 0.095 0.014
Number of tubes required = 239 14 0.083 0.012
Reset tubes/pass (Step 3), then no. of passes = 2 15 0.072 0.011
Total tube count = 132 16 0.065 0.007
Tubeside DP (incl. returns) = 5.802 psi
Actual effective transfer area, A = 35 ft2 MTD Correction Factors

R = ( T1 - T 2 ) / ( t 2 - t 1 ) = #DIV/0!
elect tube arrangement Tube Pitch 0.65 in.
mate shell diameter Pattern Tri. S = ( t2 - t1 ) / ( T1 - t1 ) = 0.000
Shell ID from Tube Count Tables 8 in.
Select Baffle Spacing 5 in. ( R2 + 1 ) ½ = #DIV/0!
Number of Baffles = 4 3.80
Flow Area across Bundle, as = 0.064 ft2 ( 1 - S ) / ( 1 - RS ) = #DIV/0!
Equivalent Diameter, de (see table) = 7.5 in.
Mass Velocity, Gs = 171,820 lb/h·ft2 2 - S ( R + 1 - ( R2 + 1 ) ½ ) = #DIV/0!
Shellside Reynolds No., NRe = 56,431
Shellside Friction Factor = 0.00153 2 - S ( R + 1 + ( R2 + 1 ) ½ ) = #DIV/0!
Shellside DP = 0.357 psi
Outside Transfer Factor, jh = 139.7 FT = #DIV/0!
Outside Film Coefficient, ho = 179
Calculated Uo = 9.7
Check: % difference, Ucalc. vs Uassum. = 0.0%
Uclean = 10.5

heck tubeside velocity and DP, shellside DP. If too high or too low,
be length, number of tubes per pass, number of passes, and/or shell
acing. Remember to reset shell diameter from tube count tables, as
.
 Shell and Tube Heat Exchanger Design Spreadsheet
Project: Evaporator Project No.: -
Item No.: - Service: Water cooler By: MAS

Step 1. Input flows, conditions and properties data for shellside and tubeside Step 5. Start configuring the exchanger. Begin wi
this poin
Tube Side Shell
R-22 Fluid Name Water Over all heat transfer Coefficie
168.5 Flow (M), lb/h 11,014.1
5 Temp. in, oF 86
5 Temp. out, oF 82 Reset tubes/pass (Step 3), then no. of p
Av. Density 0.8053 r, lb/ft3 62.42
Av. Viscosity 0.011 m, cP 1.903
Av. Heat Capacity 0.163 cp, Btu/lb·oF 1.003
Heat Exchanged 48,000 Q, Btu/h 44,188
Av. Thermal Conductivity 0.0049 k, Btu/h·ft·oF 0.3351
Fouling Resistance 0.0040 R, ft2·h·oF/Btu 0.004 Step 4. Select tube arrangement
Prandtl No. 0.87 cpm/k 13.78 and estimate shell diameter
Corrected MTD 79.0 F
o

Corrected MTD 79.0 F

o

Step 2. Input tubing OD, BWG and Tube OD 0.5000 in. Equivalent Diameter, de (see
length (can be trial and error). BWG 16
Tube ID, d = 0.370 in.
Tube Length, L = 2 ft.
Flow area per tube, at = 0.108 in.2
Effective transfer area per tube = 0.262 ft2

Step 3. Estimate the number of Tubes/pass = 66 Check: % difference, Ucalc. vs

tubes per tube pass. lb/h per tube = 3
lb/h per tube per pass = 1.3
Av. velocity, fps = 1.18
Tubeside Reynolds No., NRe = 4,025
Tubeside Friction Factor, f = 0.027 Step 6. Check tubeside velocity and DP, shellside
DP per pass, psi = 0.00021 adjust tube length, number of tubes per pass, nu
Nusselt number, Nr = 7.04 baffle spacing. Remember to reset shell diamete
Inside Film Coefficient, hi = 11 required.
Spreadsheet
-
MAS Date/Time: 8-Feb-21 9:37 BWG/Tube Wall Thicknesses
8 0.165
tart configuring the exchanger. Begin with the total calculated transfer coefficient to 9 0.148 0.017
this point: 10 0.134 0.014
Ustart = 10 Btu/h·ft2·oF 11 0.120 0.014
Over all heat transfer Coefficient, Uo = 9.7 Btu/h·ft2·oF 12 0.109 0.011
Then the required transfer A = 63 ft2 13 0.095 0.014
Number of tubes required = 239 14 0.083 0.012
Reset tubes/pass (Step 3), then no. of passes = 2 15 0.072 0.011
Total tube count = 132 16 0.065 0.007
Tubeside DP (incl. returns) = 5.802 psi
Actual effective transfer area, A = 35 ft2 MTD Correction Factors

R = ( T1 - T 2 ) / ( t 2 - t 1 ) = #DIV/0!
elect tube arrangement Tube Pitch 0.65 in.
mate shell diameter Pattern Tri. S = ( t2 - t1 ) / ( T1 - t1 ) = 0.000
Shell ID from Tube Count Tables 8 in.
Select Baffle Spacing 5 in. ( R2 + 1 ) ½ = #DIV/0!
Number of Baffles = 4 3.80
Flow Area across Bundle, as = 0.064 ft2 ( 1 - S ) / ( 1 - RS ) = #DIV/0!
Equivalent Diameter, de (see table) = 7.5 in.
Mass Velocity, Gs = 171,820 lb/h·ft2 2 - S ( R + 1 - ( R2 + 1 ) ½ ) = #DIV/0!
Shellside Reynolds No., NRe = 56,431
Shellside Friction Factor = 0.00153 2 - S ( R + 1 + ( R2 + 1 ) ½ ) = #DIV/0!
Shellside DP = 0.357 psi
Outside Transfer Factor, jh = 139.7 FT = #DIV/0!
Outside Film Coefficient, ho = 179
Calculated Uo = 9.7
Check: % difference, Ucalc. vs Uassum. = 0.0%
Uclean = 10.5

heck tubeside velocity and DP, shellside DP. If too high or too low,
be length, number of tubes per pass, number of passes, and/or shell
acing. Remember to reset shell diameter from tube count tables, as
.
 Shell and Tube Heat Exchanger Design Spreadsheet
Project: Evaporator Project No.: -
Item No.: - Service: Water cooler By: MAS

Step 1. Input flows, conditions and properties data for shellside and tubeside Step 5. Start configuring the exchanger. Begin wi
this poin
Tube Side Shell
R-22 Fluid Name Water Over all heat transfer Coefficie
168.5 Flow (M), lb/h 11,014.1
5 Temp. in, oF 86
5 Temp. out, oF 82 Reset tubes/pass (Step 3), then no. of p
Av. Density 0.8053 r, lb/ft3 62.42
Av. Viscosity 0.011 m, cP 1.903
Av. Heat Capacity 0.163 cp, Btu/lb·oF 1.003
Heat Exchanged 48,000 Q, Btu/h 44,188
Av. Thermal Conductivity 0.0049 k, Btu/h·ft·oF 0.3351
Fouling Resistance 0.0040 R, ft2·h·oF/Btu 0.004 Step 4. Select tube arrangement
Prandtl No. 0.87 cpm/k 13.78 and estimate shell diameter
Corrected MTD 79.0 F
o

Corrected MTD 79.0 F

o

Step 2. Input tubing OD, BWG and Tube OD 0.5000 in. Equivalent Diameter, de (see
length (can be trial and error). BWG 16
Tube ID, d = 0.370 in.
Tube Length, L = 2 ft.
Flow area per tube, at = 0.108 in.2
Effective transfer area per tube = 0.262 ft2

Step 3. Estimate the number of Tubes/pass = 66 Check: % difference, Ucalc. vs

tubes per tube pass. lb/h per tube = 3
lb/h per tube per pass = 1.3
Av. velocity, fps = 1.18
Tubeside Reynolds No., NRe = 4,025
Tubeside Friction Factor, f = 0.027 Step 6. Check tubeside velocity and DP, shellside
DP per pass, psi = 0.00021 adjust tube length, number of tubes per pass, nu
Nusselt number, Nr = 7.04 baffle spacing. Remember to reset shell diamete
Inside Film Coefficient, hi = 11 required.
Spreadsheet
-
MAS Date/Time: 8-Feb-21 9:37 BWG/Tube Wall Thicknesses
8 0.165
tart configuring the exchanger. Begin with the total calculated transfer coefficient to 9 0.148 0.017
this point: 10 0.134 0.014
Ustart = 10 Btu/h·ft2·oF 11 0.120 0.014
Over all heat transfer Coefficient, Uo = 9.7 Btu/h·ft2·oF 12 0.109 0.011
Then the required transfer A = 63 ft2 13 0.095 0.014
Number of tubes required = 239 14 0.083 0.012
Reset tubes/pass (Step 3), then no. of passes = 2 15 0.072 0.011
Total tube count = 132 16 0.065 0.007
Tubeside DP (incl. returns) = 5.802 psi
Actual effective transfer area, A = 35 ft2 MTD Correction Factors

R = ( T1 - T 2 ) / ( t 2 - t 1 ) = #DIV/0!
elect tube arrangement Tube Pitch 0.65 in.
mate shell diameter Pattern Tri. S = ( t2 - t1 ) / ( T1 - t1 ) = 0.000
Shell ID from Tube Count Tables 8 in.
Select Baffle Spacing 5 in. ( R2 + 1 ) ½ = #DIV/0!
Number of Baffles = 4 3.80
Flow Area across Bundle, as = 0.064 ft2 ( 1 - S ) / ( 1 - RS ) = #DIV/0!
Equivalent Diameter, de (see table) = 7.5 in.
Mass Velocity, Gs = 171,820 lb/h·ft2 2 - S ( R + 1 - ( R2 + 1 ) ½ ) = #DIV/0!
Shellside Reynolds No., NRe = 56,431
Shellside Friction Factor = 0.00153 2 - S ( R + 1 + ( R2 + 1 ) ½ ) = #DIV/0!
Shellside DP = 0.357 psi
Outside Transfer Factor, jh = 139.7 FT = #DIV/0!
Outside Film Coefficient, ho = 179
Calculated Uo = 9.7
Check: % difference, Ucalc. vs Uassum. = 0.0%
Uclean = 10.5

heck tubeside velocity and DP, shellside DP. If too high or too low,
be length, number of tubes per pass, number of passes, and/or shell
acing. Remember to reset shell diameter from tube count tables, as
.