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Commissioning Checklist

This checklist provides instructions for commissioning compressor, chiller, and heat pump units. It includes steps to check manuals, unit installation, safety equipment, refrigerant levels, motor rotation, vibration levels, capacity regulation, and more. Technicians are asked to check off tasks, record start-up log values including temperatures, pressures, vibration levels, and refrigerant charge, and submit the form upon completion.

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Mohamad Iwan
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© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
722 views

Commissioning Checklist

This checklist provides instructions for commissioning compressor, chiller, and heat pump units. It includes steps to check manuals, unit installation, safety equipment, refrigerant levels, motor rotation, vibration levels, capacity regulation, and more. Technicians are asked to check off tasks, record start-up log values including temperatures, pressures, vibration levels, and refrigerant charge, and submit the form upon completion.

Uploaded by

Mohamad Iwan
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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Checklist

Checklist for commissioning of compressor, chiller and heat pump units

Compressor serial no.: Date: Name:

Check before start-up 


Read and understand all Sabroe manuals (compressor, Unisab, chiller, etc.)
Read and understand manuals for third party components (electric motors, valves,
etc.)
Check unit installation and vibration damper adjustment

Carry out functional testing of safety equipment

Read the opening pressures on all safety valves, and check that they are correct

Carry out vacuum test

Check Unisab set-up (see list of settings), and check VSD set-up, as applicable

Check oil level

Check that the heating element in the oil has been on for 6-8 hours before start

Take a sample of the primary refrigerant (must be free from water, air, etc.)

Check that the motor rotation direction is correct

Check that the coupling is aligned

Check that compressor cooling is connected correctly

Check that the plant is not leaking

Check that the valves are in the correct position for operation

Check after start-up

Check that the capacity regulation system is working correctly

Check the refrigerant charge (at full load)

Check the unit for vibrations

Check the unit for vibrations using VibraGuard (variable speed)

Make a start-up log at full load (on the back of this form)
Take out a representative lubricating oil sample after about 1 hour of operation, and
save it for minimum 1 year from commissioning date
This form is also available on the Sabroe SUPPORT site on www.sabroe.com.
Go to ‘Document search’ and search for Checklist.

011198 en 2014.10 1/2


Checklist

Start-up log: Monitoring of operation at start-up

Compressor serial no.: Date: Name:

Observation Value

Operation time [hours]

Suction pressure [°C/R]

Suction temperature [°C]

Superheating, suction gas [K]

Discharge pressure [°C/R]

Discharge temperature [°C]

Oil pressure, compressor [bar]

Oil pressure, filter [bar]

Oil temperature [°C]

Oil temperature, separator [°C]

Oil collection from shaft seal [ml]

Oil level [0, 1/4, 1/2, 3/4, Full]

Charged oil [Litre]

Motor 1/1 load [amp.]

Capacity load [%]

Noise level [OK/not OK]

Vibrations (0-100% capacity) [OK/not OK]

Brine temperature, outlet - Evaporator [°C]

Brine temperature, outlet - Condenser [°C]

Refrigerant charge [Kg]

Please fill in this form, file it, and send a copy to: [email protected].

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