Fusion Manual
Fusion Manual
User Guide
FusionAmp, an introduction Table of Contents
Thank you for purchasing the Hypex FusionAmp Plate Chapter Page
Amplifier, powered by our NCORE technology.
Introduction, Table of contents 3
This FusionAmp can be the basis of a powerful active Safety precautions 4
subwoofer, a two-way or a three-way monitor. Getting started 5
The FusionAmp family consists of the following
Fusion Accessories 5
models:
Features 6-7
FusionAmp One-Way models: Using the remote (optional) 8
FA251, 1x250W
Example applications 8-9
FA501, 1x500W
Connections one-way models 10
FusionAmp Two-Way models: Connections multi-way models 11
FA122, 2x125W
Installation 12-13
FA252, 2x250W
FA502, 2x500W Connecting the speakers 14
FusionAmp IR Receiver kit 15
FusionAmp Three-Way models:
FA123, 2x125W + 100W Tweeter System information 16
FA253, 2x250W + 100W Tweeter Advanced system information 17
FA503, 2x500W + 100W Tweeter Troubleshooting 18
Please read the safety instructions on the next page Frequently asked questions 18
before installing and/or operating the module. Support 18
Warranty 19
Please note the different models. This guide describes
the one-way and multi-way models. In addition to the Disclaimer 19
analogue inputs, the one-way models have a high Revisions 19
level analogue input, whereas the multi-way models Notes 19
have digital inputs instead.
One-Way models:
4 way, pluggable terminal block, 5.08 mm
Default filter
To protect your valuable drivers, the DSP does not
contain a filter out of the box. A filter needs to be
configured and uploaded using Hypex Filter design
(HFD) software before the FusionAmp will produce
an output signal. Please refer to the online HFD
manual for more information.
3
Safety precautions
This module operates at mains voltage and carries 1. Read these instructions.
hazardous voltages at accessible parts. These parts may
2. Keep these instructions.
never be exposed to inadvertent touch. Observe extreme
care during installation and never touch module of the 3. Heed all warnings.
unit while it is connected to the mains. Disconnect the 4. Follow all instructions.
unit from the mains and allow all capacitors to discharge
for 10 minutes before handling it. 5. Do not use this apparatus near water.
6. Clean only with a dry cloth.
Damage due to inappropriate handling is not covered by 7. Natural convection should not be impeded by covering the
warranty. This product has no user-serviceable parts. module (apart from the end applications housing). Do not
block any ventilation openings. Install in accordance with
Warning: To reduce the risk of fire or electric shock, do not the manufacturer’s instructions.
expose this device to rain or moisture.
8. Do not install near any heat sources such as radiators,
heat registers, stoves, or other apparatus (including
Précautions de sécurité amplifiers) that produce heat.
Ce module est sous tension secteur et certaines de ses 9. Do not defeat the safety purpose of the protective earth
pièces accessibles sont sous une tension dangereuse. / grounding mains inlet. Protective earth is provided for
Ces pièces doivent dans tous les cas être protégées your safety.
contre contacts accidentels. Lors de l'installation, une
10. Protect the power cord from being walked on or pinched
prudence extrême s'impose. Ne jamais toucher les pièces
particularly at plugs, convenience receptacles, and the
du module quand celui-ci est relié au secteur. Isoler
point where they exit from the apparatus.
l'appareil du secteur et attendre 10 minutes pour laisser
à tous les condensateurs le temps de se décharger avant 11. Only use attachments/accessories specified by the
de le manipuler. manufacturer.
12. Unplug this apparatus during lightning storms or when
Les dommages causés par un usage non approprié sont unused for long periods of time.
exclus de la garantie. 13. Refer all servicing to qualified service personnel.
Servicing is required when the apparatus has been
Ce produit ne contient aucune pièce devant être damaged in any way, such as power-supply cord or plug
entretenue par l'utilisateur. is damaged, liquid has been spilled or objects have
fallen into the apparatus, the apparatus has been
Avertissement: Pour réduire les risques de choc électrique, ne exposed to rain or moisture, does not operate normally,
pas exposer cet appareil à la pluie ou l'humidité. or has been dropped.
14. This apparatus shall not be exposed to dripping or
splashing, and no object filled with liquids, such as
vases or beer glasses, shall be placed on the apparatus.
Attention: Observe precautions for handling
15. Do not overload wall outlets and extension cords as this
electrostatic sensitive devices. This module uses
can result in a risk of fire or electric shock.
semiconductors that can be damaged by electrostatic
discharge (ESD). 16. This apparatus has been designed with Class-I
construction and must be connected to a mains socket
The lightning flash with arrowhead symbol within an outlet with a protective earthing connection.
equilateral triangle is intended to alert the user to the
17. This apparatus has been equipped with a rocker-style
prescence of uninsulated “dangerous voltage” within
AC mains power switch. This switch is located on the
the product’s enclosure, that may be of significant
rear panel and should remain readily accessible to the
magnitude to constitute a risk of electric shock to
user.
persons.
18. The MAINS plug or an appliance coupler is used as the
The exclamation point within an equilateral triangle is disconnect device, so the disconnect device shall remain
intended to alert the user of the prescence of important readily operable.
operating and maintaining (servicing) instructions in 19. Do not run any cables across the top or the bottom of the
the literature accompanying the appliance. module. Apply fixtures to cables to ensure that this is not
compromised.
20. Before using this product, ensure all cables are correctly
This product must be earthed. connected and the power cables are not damaged. If you
Apparatets stikprop skal tilsluttes en stikkontakt med detect any damage, do not use the product.
jord, som giver forbindelse til stikproppens jord. 21. Changes or modifications not expressly approved by
Laite on liitettävä suojakoskettimilla varustettuun Hypex Electronics will void compliance and therefore the
pistorasiaan. user's authority to operate the equipment.
22. Service or modifications by any person or persons other
Apparatet må tilkoples jordet stikkontakt.
than by Hypex Electronics authorized personnel voids the
Apparaten skall anslutas till jordat uttag. warranty.
Correct disposal of this product: This symbol indicates that this product should not be disposed of with your household waste, according to the
WEEE directive (2012/19/EU) and your national law. This product should be handed over to an authorized collection site for recycling waste
electrical and electronic equipment (EEE). Improper handling of this type of waste could have a possible negative impact on the environment
and human health due to potentially hazardous substances that are generally associated with EEE. At the same time, your cooperation in the
correct disposal of this product will contribute to the effective usage of natural resources. For more information about where you can drop off
your waste equipment for recycling, please contact your local city office, waste authority, or your household waste disposal service.
4
Getting Started Fusion Accessories
We understand you want to experience the sound of With your FusionAmp you may need some additional
your new FusionAmp powered speaker as quickly as accessories. The following items can be ordered
possible. Therefore, we have made you this ‘roadmap separately:
to success’.
FusionAmp IR Receiver Kit
Selecting your Fusion Amps: All modules can be extended with the Fusion IR
Before you order your FusionAmps, you have to select Receiver Kit. It contains a PCBA with IR receiver and bi-
the correct version that fits your design. Take a look at colour LED, and the necessary cable (125cm). This kit
the example applications in this manual and write is required in master devices if the Hypex remote is to
down your requirements. be used. This kit can also be added in slave devices, but
the IR functionality will be disabled. The green LED
Ordering your Fusion Amps: acts as on-off indicator, the red LED 23
Once you know which FusionAmps you need, you can mirrors the protect indicator.
order them from our online store. Cables to connect to
your woofers and tweeters are included. Other cables
23
are not included. If you do not have mains cables or a
1 1
mini USB cable, you can also add those to your order. 6 6
5
Features
The source can also be selected manually. Configure Note: the FusionAmp cannot distinguish the various
manual or automatic source selection in HFD. analogue inputs when the input selection is forced. An
analogue signal detected on an input other than the
Daisy-chaining forced input will result in waking of the FusionAmp but
The balanced analogue input can be daisy chained without sound. This does not apply to the digital
using the XLR through connector. This output XLR is inputs.
directly connected to the input XLR. The maximum
number of chained modules is limited by the source’s Wake up on line
capabilities. When this option is selected, the FusionAmp will
automatically switch on when connected to mains
Multi way versions: voltage, regardless of a signal being detected.
The FusionAmp can also be daisy chained in the
digital domain. The signal on the AES and S/PDIF Bridge-tied load
output is the signal of the current selected digital The multi-way Fusion Amp can be configured for BTL.
input. BTL allows two amplifiers to be combined to double
the output power. This features can be configured in
AES HFD. Speaker connection must be done according to
the description in chapter: installation.
AES
source
S/PDIF Soft-clip
select Soft-clip minimizes audible distortion if the amplifier
S/PDIF
is over-driven. By default, the FusionAmp DSP has
Optical soft-clip disabled.
Signal detect / Auto power off If the FusionAmp is driven into clipping (soft or hard)
The FusionAmp features an automatic signal detect the protect indicator lights up. Hardware clipping
function. When Signal detection is activated in HFD, only indicates when the amplifiers are over driven. It
the FusionAmp scans for input signal and wakes up if does not protect the amplifier, nor your speakers.
it detects and locks on to a signal. When no signal is
detected for the set amount of time, the FusionAmp Soft-clip can be configured using HFD. To correctly
will switch to low power or standby mode (explained configure soft-clip, the speaker impedance and
below). maximum output power parameters need to be set. By
Note: when the FusionAmp is switched off by remote default, soft-clip is configured to deliver maximum
control, Signal detect will switch it back on when a power into 4Ω load impedance.
6
Thermal protection Preset selection
All amplifiers produce heat, even highly efficient Class The FusionAmp can store up to three presets, each
D amplifiers. Therefore, the FusionAmp has an containing:
internal thermal protection. Source
Filter
# Thermal limiting Gain offset
If the amplifier is reaching its maximum temperature, Source lock
the output is lowered by 6dB. Additionally the protect These presets can be configured in HFD. The presets
indication starts blinking once every second. filter, gain and clip mode are static and can only be
# Thermal shutdown configured in HFD. The filter of the specific presets can
If the maximum temperature is reached, the amplifier be specifically designed for e.g. audiophile listening,
is switched off to protect it from damage. Additionally party or any other purpose. Source selection is
the protect indication starts blinking twice every dynamic and stores the last selected source in
second. memory of the selected preset. If a different preset is
selected, the source is switched to the particular input
When the amplifier has cooled down to a safe of that preset, provided that the source is not locked.
operating temperature, the thermal protection resets Master volume stays equal while switching presets,
and the FusionAmp resumes to normal operation. gain-offset is added, if this is configured in the preset.
Filter protection
The presets loaded in the FusionAmp can be password
protected, so that unauthorized persons can not
overwrite the configuration. This feature can be
configured in HFD. Use this function with caution. If
you configure this function, you will be asked to enter
an email address. This address is stored in the
FusionAmp’s memory. If you have lost your password,
a reset code can be requested which will be sent to this
email address.
7
Using the remote (optional) Application examples
All modules can be extended with the Fusion IR A couple of examples are given. These examples are
Receiver kit. This set contains a PCBA with IR receiver meant as reference. Other configurations are also
and bi-colour LED, and the necessary cables. possible. Read all examples, since valuable principles
Additionally you need a Hypex Remote. Installation are explained in different examples. These examples
instructions for this kit are supplied with the product. assume your have read the other chapters in this
guide. In the schematic drawing, the remote link is
Principle of master and slave. depicted as a dotted line:
To work with the remote feature, you need to Other connections are depicted as dashed line and
understand the principle of master and slave modules. may be digital, analogue, balanced ore unbalanced.
In principle, the module to which the Fusion IR
Receiver Kit is connect, should be configured as Setup with preamp or directly from source
master. Additionally, the other FusionAmps in your This is the most simple setup. Use your (existing)
setup should be configured as slave. preamp for source selection, volume etc. The
FusionAmps can be connected analogue or digitally,
The IR receiver PCBA can be used in both master and depending on your preamp. This setup can be easily
slave devices, only in slave devices the IR functionality expanded with additional FusionAmp speakers. This
is disabled. The bi-colour LED can then be used to setup can be used with, or without a optional remote.
indicate the status of the particular slave device. Take
care to correctly configure master and slaves to
prevent unexpected behaviour.
❷ ❸
left right
8
Multi-way top speakers with dual mono sub.
You can choose for a full-digital setup here. The
master (1) can be used as input and can be daisy
chained to the other modules. A digital signal carries
both left and right channel. Using HFD the channel can
be selected and filters need to be configured
accordingly. Module 2,3 and 4 must be set as slave.
❶ ❹
❷ ❸
left right
existing setup
amplifier
❶ ❷
9
Connections one-way models
❶ ❷ ❹
ot
P3 P2 P1 Pr
ct
le
Se
❸
analogue in through unbal
remote
❺
ut
inp
- R + - L +
high level input gain ❼
t
❻o ut
pu
Preset selection:
The selected preset LED is lit by default. To change the
selected preset, short press the select button.
When the module is muted, the preset LED will blink
slowly.
10
Connections multi-way models
❶ ❷ ❹
/ / / ot
Se R igh ft
L+ R Le
P3 P2 P1 Pr
t
ct
le
❸
analogue in through unbal
AES in through S/PDIF optical
in
t
pu
in
out
t
❼
pu
❺AES in through
❻ out
Dimensions
A B C D E
FA122 315 120 55 291 96 mm
FA123 360 120 55 336 96 mm
FA251 280 120 55 256 96 mm
FA252 315 135 55 291 111 mm
FA253 360 135 55 336 111 mm
FA501 280 135 55 256 111 mm D A
FA502 380 150 90 356 126 mm
FA503 420 150 90 396 126 mm
Weight:
FA122: 815 g
FA123: 955 g
B
FA251: 725 g E
FA252: 1000 g
FA253: 1145 g
FA501: 925 g
FA502: 2150 g
FA503: 2275 g
C
Detailed dimensions are available on our website. We
supply 3D models in .STEP, .ESAM and 3D PDF.
Furthermore, 2D milling and drilling patterns are
available. Please verify all drawings with your model
before you start milling!
12
Installation instruction
For your own safety: never remove the protective
earth connections. Always connect the FusionAmp to
a power outlet with protective earth. Always
disconnect the FusionAmp if serviced.
Compartment requirements
The compartment in which the FusionAmp is fitted
should be constructed of V-1 class material
(flammability standard). Additionally,
a layer of V-0 class material DSP
should be fitted, on the inner side V-0
of the cabinet, at both sides of
the amplifier module.
Alternatively, the whole compartment AMP
can be made of V-0 class material or
better. Note: this information is given
as guideline only. For exact measurers,
please consult EN-IEC 62368-1:2014,
chapter 6.
Mounting angles
The FusionAmp is designed to be mounted in vertical
or horizontal position. The
FusionAmp may be tilted 45° in
both direction as depicted. Vent
holes should not be covered and
free convection should not be
impeded.
45°
45°
13
Connecting speakers
Ch1: Red (+) / Black (-), Ch2: Blue (+) / Grey (-).
Contents Dimensions
The FusionAmp IR Receiver kit consists of the
following:
PCB assembly
Tinted perspex sheet with self-adhesive backing
Light pipes, 3x25.4 mm and 5x25.4 mm
Cable, 125 cm
LED indicator
The bi-colour LED can indicate the following:
Green: Unit on
Green, flashing: IR command received
Green, red flashing: signal clipping
Green, slowly blinking: output muted
Red: fatal error, switched off
Red, blinking 1x/sec: high temperature, output
limited
Red, blinking 2x/sec: over temperature, output off
Off: unit in standby
Installation
The IR Receiver kit can be mounted either to the
inside or the outside of the speaker cabinet. Connect
the cable to J15 on the input board.
J15
Interior mounting
The PCB assembly is
mounted to the inside of
the speaker cabinet
using two screws (not
included).The light pipes
are used to extend the
LED and IR receiver to
the outside of the
cabinet.
Exterior mounting
The PCB assembly is
mounted to the outside
of the cabinet using the
adhesive backing. The
perspex sheet is used to
provide a neat cover for
the PCB assembly.
15
System information
Block diagram
The is block diagram gives a overview of the technical architecture of the FusionAmp. Depending on the model,
the available inputs vary. All models have analogue balanced and unbalanced input. The one-way models have a
additional high level input. The multi-way models feature digital IO. The IR receiver and remote are optional.
analogue in
buffer
all models
through One-Way
IR receiver
digital uC (optional)
S/PDIF in
receiver
S/PDIF out
optical in USB
16
Advanced system information
This information is given for reference and to guide Gain jumper (advanced)
you in connecting your FusionAmp in the correct way. This is an advanced modification. If you are not
Do not modify the internal wiring of the FusionAmp. familiar with delicate soldering or you do not feel
confident doing this, please ask an expert for
Balanced XLR connection: assistance.
Neutrik NC3FXX-B or -BAG (female) Three very small solder jumpers (one for XLR and two
Neutrik NC3MXX-B or -BAG (male) for RCA) are located on the bottom side of the upper
PCBA. These can be soldered to increase the input
Pinout: sensitivity per analogue input. By default, the
Pin 1: Shield jumpers are not soldered.
Pin 2: Positive (+ or hot)
Pin 3: Negative (- or cold) XLR:
Ÿ un-set: 18 dBu 6.15 Vrms
Input impedance: Ÿ set: 9 dBu 2.18 Vrms
XLR Analogue: 44 kOhm DM RCA:
2.2 MOhm CM Ÿ un-set: 9 dBu 2.18 Vrms
AES: 110 kOhm Ÿ set: 2 dBu 0.98 Vrms
Pinout:
Sleeve: Shield (Ground)
Tip: Positive (+ or hot)
Input impedance:
RCA Analogue: 54 kOhm
S/PDIF: 75 kOhm
Speaker connectors:
With your FusionAmp, a standard cable set is included
to connect your speakers to the amplifiers. If you wish
to make your own cables, please use the following
connectors to connect to the amplifiers. Never solder
directly to the connectors of the modules as this will System requirements:
void your warranty. To configure your FusionAmp, you need a PC with at
Cable part main amplifier: VHR-4N least the following requirements:
Cable part tweeter amplifier: VHR-2N Windows 7, 8.1 or 10
Required contact pins: SVH-41T-P1-1 A free USB 2.0 or higher port
Pin 1: Ls2- Cold Output On-board amplifiers:
Pin 2: Ls2+ Hot Output The FusionAmp serie is powered by our range of mains
Pin 3: Ls1- Cold Output powered Ncore modules. For more information on
Pin 4: Ls1+ Hot Output their performance you can download the relevant
datasheet from our website.
FA122: NC122MP
FA123: NC122MP + NC100HF
FA251: NC250MP
FA252: NC252MP
FA253: NC252MP + NC100HF
FA501: NC500MP
FA502: NC502MP
FA503: NC502MP + NC100HF
17
Troubleshooting Frequently asked questions
No power:
Ÿ Check the power outlet Q Why is there not a FusionAmp with one
NC250MP or NC500MP, with an additional
Ÿ The internal fuse may be blown. This fuse is not NC100HF?
user replaceable. Please contact Hypex
Electronics for more information about service
and repair.
A Since the FA123 and FA253 can be configured in
BTL, one can achieve the same result with better
audio performance with these models. In
addition, e.g. a NC250MP with NC100HF would
No Sound result in a larger plate compared to a FA252,
Ÿ A protection might be triggered. Is the module whilst having a lower specification.
overheated? Try cycling the mains power.
Ÿ Verify the gain settings.
Ÿ Is the DSP muted?
Ÿ Check the source signal.
Ÿ Check the cables.
Ÿ Is there a filter installed in the DSP?
Hum
Use balanced connections for best system
performance.
Support
18
Limited Warranty Revisions
Hypex Electronics warrants this device for a period of Revision Comment Date
two years after the original date of purchase against
Doc. HW.
defects due to faulty workmanship or materials
arising from Normal Use of the device. The warranty 00 00xx Pre-release 01-02-2017
covers working parts that affect the function of the 01 00xx First release June 2018
device. It does NOT cover cosmetic deterioration
caused by fair wear and tear, or damage caused by 02 00xx Oct 2018
accident, misuse or neglect. Any attempt to modify or
take apart the device (or its accessories) will void the
warranty.
Date of purchase:
Disclaimer Notes
19
Hypex Electronics BV
Kattegat 8
9723 JP Groningen, The Netherlands
+31 50 526 4993
[email protected]
www.hypex.nl