1/26/2021 Distributed Control System Interview Questions | DCS Engineer Questions

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Distributed Control System

Interview Questions
Instrumentation Tools assists you a complete guide which mainly targets
the aspirants of Electrical, Electronics and Instrumentation Streams to
crack the interview.

Here’s a definitive list of Distributed Control System Interview

Questions that will guarantee a sail-through to the next level as the
guide been prepared in a strategic manner.

In case you have attended any competitive exams or interviews recently,

or have additional questions beyond what we covered, we encourage
you to post them in our Inst Forum to discuss about it further.

Distributed Control System Interview Questions 

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Instrument Technician Interview Questions

and Answers…
Inst Tools
X
   The need for automatic controls
C ON T ROL SYST EMS
X

INST R U ME NTA T IO N INT ER VI EW QU E S TI ON S The subject of automatic controls is enormous,

covering the control of variables such as
This article provides the Instrument Technician
temperature, pressure, flow, level, and speed. The
Interview questions and answers. Instrument
objective …
Technician Interview Field Instrumentation What
does ARRH …

When Proportional (P) Controller is Used ?

Proportional (P) Controller is used during the following conditions:

Load Changes are small

Offset (error exist due to difference between steady state value and
desired value) can be tolerated
The process reaction rate is such as to permit a narrow proportional
band. Since this reduces the amount of the offset

When Integral (I) Controller is Used ?

Integral (I) controller is used during:

When the offset must be eliminated

Integral saturation due to sustained deviation is not objectionable
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Instrument Technician Interview Questions

and Answers…
Inst Tools
X Large transfer or distance velocity lags are present
  
It is  necessary  to minimize the amount
The need for automatic controls
of EMS
C ON T ROL SYST deviation caused by the
X

INST R U ME NTA T IO N INT ER VI EW QU E S TI ON S system changes The subject of automatic controls is enormous,
covering the control of variables such as
This article provides the Instrument Technician
temperature, pressure, flow, level, and speed. The
When Proportional plus Integral (PI) Controller is used ?
Interview questions and answers. Instrument
objective …
Technician Interview Field Instrumentation What
does ARRH …
Proportional and Integral action is employed when

System changes is small

Offset must be eliminated
No objection on the recovery duration

When Proportional and Derivative (PD) controller is used

?
PD action is employed when:

When the system changes are small

Improve the recovery time
When system lags are high

When Proportional, Integral and Derivative (PID)

Controller is used ?
PID controller is used when system requires:

System changes are small


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1/26/2021 Distributed Control System Interview Questions | DCS Engineer Questions

Instrument Technician Interview Questions

and Answers…
Inst Tools
X Fast recovery time
   The need for automatic controls
C ON T ROL SYST EMS
X

INST R U ME NTA T IO N INT ER VI EW QU E S TI ON S

How can we measure di erential temperature?
The subject of automatic controls is enormous,
covering the control of variables such as
This article provides the Instrument Technician
temperature, pressure, flow, level, and speed. The
Interview questions and answers. Instrument Presently this is best achieved by using a smart temperature transmitter
objective …
Technician Interview Field Instrumentation What
does ARRH … with two sensors transmitting a signal proportional to the temperature
difference.

In split range control, whether the signal is splitted

through I/P convertor or the convertor itself?

This can be typically achieved by two ways:

By connecting o/p of one I/P converter to two positioners adjusted

suitably for split range operation of control valves.

Taking two AO from DCS. Split range to be defined in DCS. Both I/P
converters and positioners to be calibrated with input as 4to20 ma dc
and 3to15 psi respectively.

When do we use SOV of rating 110vac and 110vdc?

Primarily depends upon the availability of reliable power supply source
& application.

What is the safest distance a control valve should be

mounted from a pump discharging 60 bar pressure? 
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Instrument Technician Interview Questions

and Answers…
Inst Tools
share
X answers through comments
   The need for automatic controls
X

How is cold junction compensation in thermocouple

C ON T ROL SYST EMS

INST R U ME NTA T IO N INT ER VI EW QU E S TI ON S The subject of automatic controls is enormous,

This article provides the Instrument Technician carried? covering the control of variables such as
temperature, pressure, flow, level, and speed. The
Interview questions and answers. Instrument
objective …
Technician Interview Field Instrumentation What
does ARRH …
This is typically performed in modern programmable instruments by
means of measuring actual reference junction temperature using a
temperature sensor mounted close to the ref. junction and
compensating for the same using appropriate look-up table stored
within the instrument’s memory.

ALSO READ : CERTIFIED AUTOMATION PROFESSIONAL

(CAP) QUESTIONS

In which applications do we use 4 wire RTD?

Three wire is a better alternative. Primary objective of 3-wire and 4-wire
arrangements is to eliminate effects of lead resistance on temp.
measurement.

What is the sensor used in coriollis mass ow meter to

measure density?
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Instrument Technician Interview Questions

and Answers…
Inst Tools
Density
X is measured here by measuring the resonant frequency of a
vibrating U-tube.
   The need for automatic controls
C ON T ROL SYST EMS
X

INST R U ME NTA T IO N INT ER VI EW QU E S TI ON S The subject of automatic controls is enormous,

This article provides the Instrument Technician What if thermocouple wire is opened in the eld? What covering the control of variables such as
temperature, pressure, flow, level, and speed. The
Interview questions and answers. Instrument
Technician Interview Field Instrumentation What
signal goes to DCS? objective …
does ARRH …
In most modern instruments the signal may be programmed to go to
either maximum or minimum depending upon end user’s requirement.

What if the power supply connections to a two-wire

transmitter get interchanged? What signal will go to DCS?

Usually there is a blocking diode to protect the transmitter against

supply reversal and almost zero current signal should be transmitted.

What are the possible reasons for the failure of barrier?

Fuse blowing sometimes. Power circuits are most likely to fail.

How can we say that the given RTD or Thermocouple is

correct?
We can only measure sensor output (resistance / maillots ) accurately
and look-up corresponding temperature in reference tables.

The accuracy depends upon quality / condition of the sensor. Degraded

sensors may not give accurate readings and must be replaced. 
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Instrument Technician Interview Questions

and Answers…
Inst Tools
To
X test a sensor, the sensor response may be tested using a high quality

temperature calibrator and comparedC ON

  
with reference
T ROL SYST EMS
The need for automatic controls
tables.
X

INST R U ME NTA T IO N INT ER VI EW QU E S TI ON S The subject of automatic controls is enormous,

This article provides the Instrument Technician In some cases we have to select the cam position in a covering the control of variables such as
temperature, pressure, flow, level, and speed. The
Interview questions and answers. Instrument
Technician Interview Field Instrumentation What
control valve for di erent application? How do we select objective …
does ARRH … that?

Refer to instruction manual for the positioner / control valve. The cams
are often marked with limited amount of information, which may help
an experienced person.

What is the di erence between a hart patch card and a

eld terminal assembly?
A field terminal assembly is a DCS component where field signals are
terminated. In a DCS using analog transmitter signals but smart
remotely configured transmitters field signals from barriers are first
brought to a HART patch panel.

From here the analog signals are wired to the DCS field termination
assembly or I/O card.

The digital signals are wired to the HART multiplexes who extract the
digital information and provide two way communication path between
smart instruments and a computer running suitable software.

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$ What is the Read
di More
erence between a protocol
 
and a eld bus?
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Instrument Technician Interview Questions

and Answers…
Inst Tools
AX protocol defines a standard method for communications.
   The need for automatic controls
C ON T ROL SYST EMS
X

A fieldbus is a multidropping arrangement where multiple instruments

The subject of automatic controls is enormous,
INST R U ME NTA T IO N INT ER VI EW QU E S TI ON S

This article provides the Instrument Technician communicate with special interfacecovering
hardware using
the control the same
of variables such as pair of
temperature, pressure, flow, level, and speed. The
Interview questions and answers. Instrument
wires and in most of the cases draw power from the same pair of wires.
objective …
Technician Interview Field Instrumentation What
does ARRH …
Explain Open Loop Control System ?
Control System in which output quantity has no effect on the input
quantity is called Open Loop Control System. Open Loop Control System
has no facility to correct automatically the error generated in the output.

From output of the system no feedback is given back to the input for
correction. In Open loop control system the output can be varied by
varying the input.

But due the external disturbance system output may change. Any
variation in the output from the desired once again attained by varying
the inputs manually.

Advantages:

Open loop system is simple and economical

Construction of open loop system is easier
Open loop systems are generally stable

Disadvantages: 
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Instrument Technician Interview Questions

and Answers…
Inst Tools
X Open loop systems are inaccurate and unreliable
  
The changes in the outputs dueC ONtoT ROL
external
The need for automatic controls
SYST EMS disturbance are not
X

INST R U ME NTA T IO N INT ER VI EW QU E S TI ON S corrected automatically The subject of automatic controls is enormous,
covering the control of variables such as
This article provides the Instrument Technician
temperature, pressure, flow, level, and speed. The
Interview questions and answers. Instrument
Technician Interview Field Instrumentation What Explain Closed Loop Control System ? objective …
does ARRH …
Control system in which the output has an effect on the input quantity in
such a manner that the input quantity will adjust itself based on the
output generated is called Closed loop Control System.

Open loop control system can be modified in to closed loop control

system by providing a feedback. This feedback automatically corrects
the changes in the output due to external disturbance.

Hence closed loop control system is called automatic control system.

Advantages:

Closed loop control systems are more accurate even in the presence
of non-linearities
The sensitivity of the system may be made small to make the system
more stable
The closed loop systems are less affected by noise.

Disadvantages:

Closed loop control systems arebut

costlier 
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Instrument Technician Interview Questions

and Answers…
Inst Tools
X The feedback in the closed loop system may lead to oscillatory
response
   The need for automatic controls
C ON T ROL SYST EMS
X

INST R U ME NTA T IO N INT ER VI EW QU E S TI ON S The feedback reduces the overallThe

gain of of
subject the system
automatic controls is enormous,
covering the control of variables such as
This article provides the Instrument Technician
Interview questions and answers. Instrument
Stability  is the major problem intemperature,
the closed loopflow,
pressure, system and
level, and more
speed. The
objective …
Technician Interview Field Instrumentation What care is needed to design a stable closed loop system.
does ARRH …

What happens if transmitter wires get shorted?

The barrier if installed limits electrical energy flowing into hazardous

area. If there is no barrier, typically a fuse in the power distribution
system will blow.

What is equipotential connection (earth bonding)? How

many types of such Connections are possible? 
 – Share Your Answer though comments

What will happen if thermocouple wires get shorted?

A cold junction compensated instrument will typically indicate
temperature of the location where the T/C wires are shorted.

What is di erence between ground terminal & protective

ground terminal?
Share Your Answer through comments
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Why do we require loop-terminating resistor in any

Instrument Technician Interview Questions
and Answers…
Inst X
Tools
digital communication loop?
   The need for automatic controls
C ON T ROL SYST EMS
X

INST R U ME NTA T IO N INT ER VI EW QU E S TI ON S The subject of automatic controls is enormous,

A minimum covering
loop resistance is required the control
so that of variablescurrent
modulated such as signal
This article provides the Instrument Technician
temperature, pressure, flow, level, and speed. The
Interview questions and answers. Instrument
Technician Interview Field Instrumentation What
produces a modulated voltage signal, which
objective … may be detected by the
does ARRH … receiving equipment.

What is adapter ange?

It is a transmitter part for allowing process connection to pipe/tube.

How to calculate the safe distance between cables to

avoid electromagnetic interference of each other ? 

The design engineers / equipment manufacturers follow/publish certain

guidelines w.r.t. different types of cables and the voltages/currents and
types of signals carried by them.

How Control loop should be tuned in process loop?

You may use Ziegler-Nichol’s method ( open loop / closed loop ) or
special tuning software tools.

What is the signi cance of single ended & di erential

ended input for PLC? Application wise comparison of
these two types of inputs? 
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Instrument Technician Interview Questions

and Answers…
Inst Tools
Differential
X

noise ratio.
inputs provide better common mode rejection and signal-to-
   The need for automatic controls
C ON T ROL SYST EMS
X

INST R U ME NTA T IO N INT ER VI EW QU E S TI ON S The subject of automatic controls is enormous,

This article provides the Instrument Technician   What is Ground Loop? Preventive steps to avoid ground covering the control of variables such as
temperature, pressure, flow, level, and speed. The
Interview questions and answers. Instrument
Technician Interview Field Instrumentation What
loop? objective …
does ARRH …
When ground wiring is not done properly, grounding of various points is
not effective and potential differences exist between them resulting in
currents flowing between them.

This leads to measurement errors and is not desirable. It can be

eliminated by proper ground wiring.

In a globe type control valve, what is the importance of

ow direction (top to bottom or bottom to top)?

Control valves must be installed as per direction marking provided by

the manufacturers or instruction manuals. Though people tend to
generalize, this is often misleading.

What is ATEX directives / FM Approval / CSA approved / CE

certi ed ? What is the importance of individual
certi cation? Are all these certi cation required for each
instruments? Which certi cation do we prefer?

ATEX/FM/CSA certifications generally refer to certification for suitability

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use in hazardous area when
  installed in accordance
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Instrument Technician Interview Questions

and Answers…
Inst Tools
with
X recommended guidelines.
   The need for automatic controls
C ON T ROL SYST EMS
X

INST R U ME NTA T IO N INT ER VI EW QU E S TI ON S

Any certification, which is locally acceptable as per statutory
The subject of automatic controls is enormous,
This article provides the Instrument Technician requirements, may be used.
covering the We typically
control of variables such as accept
temperature, pressure, flow, level, and speed. The
Interview questions and answers. Instrument
Technician Interview Field Instrumentation What
American/European/Indian certifications/approvals
objective … in India.
does ARRH …
Advantages of tachometer as speed measuring device
compared to inductive type proximity switches?

Some tachometers provide analog output with almost instantaneous

response time.

They are highly suitable for speed control in some applications.

Application wise advantages of Inductive type proximity

switches over capacitive type switches?
Inductive proximity switches are better suited for detection of
conducting metal objects and are easily tested for proper operation.

Capacitive switches are typically used for detecting non-conductive

materials

What are the accuracies and temperature ranges of the

various thermocouples?
You can find out more about thermocouple accuracy and temperature
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Instrument Technician Interview Questions

and Answers…
Inst Tools
ItX is important to remember that both accuracy and range depend on
  
such things as the thermocoupleC ONalloys,
T ROL SYSTthe
EMS
The need for automatic controls
temperature being
X

INST R U ME NTA T IO N INT ER VI EW QU E S TI ON S measured, the construction of the sensor, theofmaterial

The subject of theissheath,
automatic controls the
enormous,
covering the control of variables such as
This article provides the Instrument Technician
Interview questions and answers. Instrument
media being measured, the state of temperature,
the mediapressure,
(liquid, solid,
flow, level, or
andgas)
speed.and
The
objective …
Technician Interview Field Instrumentation What the diameter of either the thermocouple wire (if it is exposed) or the
does ARRH …
sheath diameter (if the thermocouple wire is not exposed but is
sheathed).

Should we use a grounded or ungrounded probe?

It depends on the instrumentation. If there is any chance that there may

be a reference to ground (common in controllers with nonisolated
inputs), then an ungrounded probe is required.

If the instrument is a handheld meter, then a grounded probe can

almost always be used.

Can we use any multimeter for measuring temperature

with thermocouples?

The magnitude of the thermoelectric voltage depends on the closed

(sensing) end as well as the open (measuring) end of the particular
thermocouple alloy leads. Temperature sensing instruments that use
thermocouples take into account the temperature of the measuring end
to determine the temperature at the sensing end. 
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Instrument Technician Interview Questions

and Answers…
Inst Tools
Most
X millivoltmeters do not have this capability, nor do they have the
  
ability to do non-linear scaling to convert
The need for automatic controls
a millivoltage
C ON T ROL SYST EMS measurement to
X

INST R U ME NTA T IO N INT ER VI EW QU E S TI ON S a temperature value. The subject of automatic controls is enormous,
covering the control of variables such as
This article provides the Instrument Technician
temperature, pressure, flow, level, and speed. The
Interview questions and answers. Instrument
Technician Interview Field Instrumentation What
It is possible to use lookup tables objective
to correct
… a particular millivoltage
does ARRH … reading and calculate the temperature being sensed. However, the
correction value needs to be continuously recalculated, as it is generally
not constant over time.

Small changes in temperature at the measuring instrument and the

sensing end will change the correction value.

How to choose between thermocouples, resistance

temperature detectors (RTD’s), thermistors and infrared
devices?
You have to consider the characteristics and costs of the various sensors
as well as the available instrumentation. In addition, Thermocouples
generally can measure temperatures over wide temperature ranges,
inexpensively, and are very rugged, but they are not as accurate or
stable as RTD’s and thermistors.

RTD’s are stable and have a fairly wide temperature range, but are not
as rugged and inexpensive as thermocouples. Since they require the use
of electric current to make measurements, RTD’s are subject to
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Instrument Technician Interview Questions

and Answers…
Inst Tools
Thermistors
X tend to be more accurate than RTD’s or thermocouples, but
  
they have a much more limited temperature
The need for automatic controls
C ON T ROL SYST EMSrange. They are also
X

INST R U ME NTA T IO N INT ER VI EW QU E S TI ON S subject to selfheating. Infrared Sensors

The subjectcan be used
of automatic controlsto measure
is enormous,
covering the control of variables such as
This article provides the Instrument Technician
Interview questions and answers. Instrument
temperatures higher than any of the other devices
temperature, andlevel,
pressure, flow, do and
so speed.
without
The
objective …
Technician Interview Field Instrumentation What direct contact with the surfaces being measured.
does ARRH …

However, they are generally not as accurate and are sensitive to surface
radiation efficiency (or more precisely, surface emissivity). Using fiber
optic cables, they can measure surfaces that are not within a direct line
of sight.

Thermocouple Reference Tables

Thermocouples produce a voltage output that can be correlated to the
temperature that the thermocouple is measuring. The documents in the
table below provide the thermoelectric voltage and corresponding
temperature for a given thermocouple type.

Most of the documents also provide the thermocouple temperature

range, limits of error and environmental considerations.

Also Read: Questions on Standards & Field Instruments

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Instrument Technician Interview Questions InstaTools d

X Facebook Twitter
   k LinkedIn h
Pinterest v
Email
The need for automatic controls
X

and Answers…
INST R U ME NTA T IO N INT ER VI EW QU E S TI ON S
J WhatsApp
C ON T ROL SYST EMS

The subject of automatic controls is enormous,

covering the control of variables such as
This article provides the Instrument Technician
temperature, pressure, flow, level, and speed. The
Interview questions and answers. Instrument
objective …
Technician Interview Field Instrumentation What
does ARRH …
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Instrument Technician Interview Questions

and Answers…
Inst Tools
Fault
X in the
Temperature Loop
Memory Structure of Readings Mismatch
   The need for automatic controls
Siemens PLC between Field &
C ON T ROL SYST EMS
X

INST R U ME NTA T IO N INT ER VI EW QU E S TI ON S

Control
The subject of automatic Room
controls ? Why
is enormous,
covering the control of variables such as
This article provides the Instrument Technician
temperature, pressure, flow, level, and speed. The
Interview questions and answers. Instrument
objective …
Technician Interview Field Instrumentation What
does ARRH …
7 COMMENTS
hareesh jakkamsetti REPLY

 October 29, 2015 at 7:40 pm

Where we have to know the dcs

mahesh REPLY

 December 13, 2015 at 3:28 pm

good answers … i want learn DCS ..where coaching is avilable .

Riyas REPLY

 May 19, 2016 at 5:32 pm

Yokagawa technical school at Bangalore, electronic city

anas mumtaz REPLY

 February 24, 2016 at 1:58 am

i want to download q and answer in the form of pdf. how to download

please help.

Abrar Ahamad 
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Instrument Technician Interview Questions

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   The need for automatic controls
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INST R U ME NTA T IO N INT ER VI EW QU E S TI ON S chetan nimse The subject of automatic controls is enormous,
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This article provides the Instrument Technician  December 23, 2017 at 8:04 amcovering the control of variables such as
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Interview questions and answers. Instrument
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Technician Interview Field Instrumentation What
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1/26/2021 Distributed Control System Interview Questions | DCS Engineer Questions

Instrument Technician Interview Questions

and Answers…
Inst Tools
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   The need for automatic controls
C ON T ROL SYST EMS
X

INST R U ME NTA T IO N INT ER VI EW QU E S TI ON S The subject of automatic controls is enormous,

covering the control of variables such as
This article provides the Instrument Technician
temperature, pressure, flow, level, and speed. The
Interview questions and answers. Instrument
objective …
Technician Interview Field Instrumentation What
does ARRH …

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1/26/2021 Distributed Control System Interview Questions | DCS Engineer Questions

Instrument Technician Interview Questions

and Answers…
Inst Tools
X
   The need for automatic controls
C ON T ROL SYST EMS
X

INST R U ME NTA T IO N INT ER VI EW QU E S TI ON S The subject of automatic controls is enormous,

covering the control of variables such as
This article provides the Instrument Technician
temperature, pressure, flow, level, and speed. The
Interview questions and answers. Instrument
objective …
Technician Interview Field Instrumentation What
does ARRH …

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1/26/2021 Distributed Control System Interview Questions | DCS Engineer Questions

Instrument Technician Interview Questions

and Answers…
Inst Tools
X
   The need for automatic controls
C ON T ROL SYST EMS
X

INST R U ME NTA T IO N INT ER VI EW QU E S TI ON S The subject of automatic controls is enormous,

covering the control of variables such as
This article provides the Instrument Technician
temperature, pressure, flow, level, and speed. The
Interview questions and answers. Instrument
objective …
Technician Interview Field Instrumentation What
does ARRH …

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