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Kappa Four: Service Manual

Infinity kappa four service manual
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0% found this document useful (0 votes)
974 views36 pages

Kappa Four: Service Manual

Infinity kappa four service manual
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 36

Kappa Four

4 CHANNEL POWER AMPLIFIER

SERVICE MANUAL

Infinity Systems Incorporated


250 Crossways Park Dr.
Woodbury, New York 11797
Rev0 2/2009
Released 2009
Discontinued XXXX
KAPPA FOUR

- CONTENTS -

SPECIFICATIONS ………………………………………..1
PACKAGING………..………………………………..…....2
CONTROL/INSTALLATION INSTRUCTIONS….……....3
CONTROL/INSTALLATION DRAWINGS……….………4
BASIC TROUBLESHOOTING……………………………5
EXPLODED VIEW/PARTS LIST…….….….…………....6
DISASSEMBLY INSTRUCTIONS………………………..7
AMPLIFIER BLOCK DIAGRAM…………………….……8
ELECTRICAL PARTS LIST ..……….……….…….…….9
P.C.B. DRAWINGS….………………………..…….……14
IC/TRANSISTOR PINOUTS..………………..….….…..27
SCHEMATICS……………..……………….………..…...32

Kappa Four Specifications

Output Power: 125W RMS x 4 channels @ 4 ohms; ≤1% THD + N


(14.4V supply) 150W RMS x 4 channels @ 2 ohms; ≤1% THD + N
Total Peak Power 1200W
Signal-to-noise ratio: 85dBA (reference 1W into 4 ohms)
106dBA (reference rated power into 4 ohms)
Frequency response: 10Hz – 75kHz (–3dB)
THD+N 1KHz LPF=22KHz ≤0.05% (rated power @ 4 ohms)
Output Regulation 0.03dB @ 4 ohms
Input Impedance >20K ohms
Maximum input signal: 6.0V
Maximum sensitivity: 200mV
Bass Boost @ 50Hz 0-12dB
Channel Separation ≥50dB
DC Offset <30mV
Idle Current @ 4 ohms 2.0A
Max Current Draw ≤80A
Remote Operating Voltages ON 5V OFF 4V
Turn On Delay Time (sec) 2-3
Circuit Protection Temperature (75C), Short circuit, over/under voltage
Operating voltage range (8-16V)
Dimensions: 13"x7"x1.7"(329xmm x179 mm x43.3mm)
Fuses: (2) x 40A

Infinity Systems continually strives to update and improve existing products, as well as create new ones. The
specifications and details in this and related JBL publications are therefore subject to change without notice.

1
KAPPA FOUR

2
KAPPA FOUR

Installation Warnings and Tips 3a 4 AWG Adapter E Rear Channel-Assignment Switch


• Disconnect the negative (–) lead from your vehicle’s battery. • For power wire longer than 4' (1.2m), 4 AWG wire is • Determines the routing of the input signal for the RCA.
• At the installation sites, locate and make a note of all fuel recommended. Use the adapter to make the connection • LEFT: Sends the input signal from the left input
lines, hydraulic brake lines, vacuum lines and electrical according to the illustration below. to both rear amplifier channels. Useful if you are
wiring. Use extreme caution when cutting or drilling in bridging the amplifier to drive only two speakers.
and around these areas. • STEREO: Sends the signals from the left input to
• Choose a safe mounting location away from moisture. the left rear output channel and the signal from
• Make sure there is sufficient air circulation at the mounting the right input to the right rear output channel.
location for the amplifier to cool itself. (This is typical operation mode.)
• Mount the amplifier, using the supplied hardware. • RIGHT: Sends the input signal from the right input
to both rear output channels. Useful if you are
Specifications bridging the amplifier to drive only two speakers.
• 125W RMS x 4 channels @ 4 ohms <1% THD + N* F Front Channel-Assignment Switch
• 150W RMS x 4 channels @ 2 ohms <1% THD + N* • Determines the routing of the input signal for the RCA.
• Total peak power: 1200W • LEFT: Sends the input signal from the left input
• Frequency response: 10 to 75kHz (-3dB) to both front amplifier channels. Useful if you are
3 Protect LED
bridging the amplifier to drive only two speakers.
• Maximum input signal: 6V* • Illuminated under any of the following fault conditions:
• STEREO: Sends the signals from the left input to
• Maximum sensitivity: 200mV* battery over/under voltage, short circuit in speaker
the left front output channel and the signal from
• THD + N: 0.05% wires, amplifier is too hot, amplifier’s output circuit has
the right input to the right rear output channel.
• Signal-to-noise ratio: 85dBA (reference to 1 watt) failed (DC voltage present in the amplifier’s output).
(This is typical operation mode.)
• Signal-to-noise ratio: 106dBA (reference to rated power) 4 Power-On LEDs
• RIGHT: Sends the input signal from the right input to
* CEA-2006A-compliant • Illuminated when the amplifier is on.
both front output channels. Useful if you are bridging
5 Rear Input-Level Control
the amplifier to drive only two speakers.
0 Speaker Output Connectors • Used to match the rear input level of the amplifier
to the output level of the source unit. G Input Assignment Switch
• Connect the speakers to these terminals, observing
• See I for adjustment procedure. • FRT: Sends the RCA front stereo signal to the
proper polarity. Gold screws indicate +, and silver
6 Bass-Boost Control amplifier’s inputs.
screws indicate – .
• Add as much as 12dB of boost at 50Hz to the rear • REAR: Sends the RCA rear stereo signal to the
• Four-channel operation: Connect the front left
speakers by turning this control clockwise. Adjust amplifier’s inputs.
speaker to the Front L+ and L– terminals, and
according to personel preference. • SUB: DO NOT USE
the front right speaker to the Front R+ and
R– terminals. Repeat for the rear speakers, 7 Rear Crossover-Frequency Control H Front Input Connectors (RCA)
using the Rear L+ and L– terminals, and the • 12dB/Octave crossover, variable from 32Hz to 320Hz. • Connect to front RCA outputs from the source unit
Rear R+ and R– terminals. See J for the adjustment procedure. or signal processor.
• Three-channel operation: Connect the stereo speakers 8 Rear Crossover-Filter Selector I Setting Gain (Input Level)
to the Front terminals, as above. Connect the single • LP: Select for subwoofer(s) or to provide a low-pass A Turn all Gain controls counterclockwise to
speaker into which the amplifier’s rear channels will filter for separate mid-bass speakers.The subsonic MIN (minimum).
be bridged to the Rear terminals marked “B.” filter will provide a high-pass filter for separate B With a dynamic music track playing, turn the
• Two-channel (bridged) operation: Connect one mid-bass speakers. head unit’s volume control to the 3/4 position.
speaker to the Front terminals marked “B.” Connect • FULL: Select for full-range speakers when no C Turn Front Gain control clockwise until the music
the other speaker to the Rear terminals marked “B.” subwoofer will be used in the system. is so loud that it no longer sounds clear (distortion
• HP: Select for midrange speakers or full-range is present in the output).
• Minimum speaker impedance for stereo operation
speakers when a subwoofer is used in the system. D Turn Front Gain control counterclockwise gradually,
is 2 ohms. Minimum speaker impedance for bridged
9 Front Input-Level Control just until the music sounds clear, once again.
operation is 4 ohms.
• Used to match the front input level of the amplifier E Front Gain is now adjusted correctly.
1 Fuses
to the output level of the source unit. F Adjust Rear Gain control so that the level of the rear
• Replace only with the same type and rating.
speakers is proportionate to the level of the front
2 Power Input Connectors • See I for adjustment procedure.
speakers, according to your preference.
• +12V: Connect to the positive terminal of the vehicle’s A Front Crossover-Filter Switch
J Setting the Crossover
battery. Install an appropriate fuse holder and fuse • LP: Select for subwoofer(s).
A Crossover setting for 5" or larger full-range speakers
(120A minimum) within 18" (457mm) of the battery. • FLAT: Select for full-range speakers when no when no subwoofer is included in the system.
Make sure the wire is not damaged or pinched during subwoofer will be used in the system. B Crossover setting for full-range speakers
installation. Install protective grommets when routing • HP: Select for midrange speakers or full-range when a subwoofer is included in the system.
wires through the firewall or other sheet metal. speakers when a subwoofer is used in the system. C Crossover setting for subwoofers.
• GND: Connect to the vehicle’s chassis. Refer to the B Front Crossover-Frequency Control D Crossover setting for separate mid-bass speakers
illustration below. • 12dB/Octave crossover, variable from 32Hz to 320Hz. driven by channels that include a Subsonic Filter
Factory Bolt Ring Connector See J for the adjustment procedure. Control.
Ground Wire C Rear Input Connectors (RCA) Note: Acceptable frequency ranges indicated in gray.
• Connect to rear RCA outputs from the source unit,
or signal processor.
D Input Assignment Switch
• FRT: Sends the RCA front stereo signal to the
amplifier’s inputs.
• REAR: Sends the RCA rear stereo signal to the
amplifier’s inputs.
Note: Remove any paint Star Washer
below ring connector. • SUB: DO NOT USE
• REM: Connect to the “Remote Out” lead from the source
This product is designed for mobile applications and is not intended
unit or to a source of switched +12V (ACC). for connection to the mains.
A valid serial number is required for warranty coverage.
Features, specifications and appearance are subject to change
without notice.
3
KAPPA FOUR

4x 2x
3x 1x

1x

3a

3 4
2 1 0

B B

L R
B B

L R

C D E F G H

KAPPA FOUR

I
A B C D E F

5 7
6 8
J
A A B C D

9 B

4
KAPPA FOUR

Amplifier Troubleshooting Guide

1. Status LED on Amplifier not Lit - Head Unit (Source) Turned ON


Verify:
A. Remote turn-on wire from source to amplifier has proper voltage
B. Power (B+) connections at amplifier, terminal blocks, and battery are secure
C. Ground (GND) connections at amplifier and vehicle chassis are secure
D. Battery B+ fuse (if used) is OK
E. Amplifier fuse is OK
F. B+ at battery and B+ at amplifier has proper voltage

2. Status LED’s Lit, No Output from Speakers in Normal Operating Condition


Verify:
A. RCA cables from amplifier to source are securely connected
B. Volume adjustment on amplifier is correctly adjusted
C. Source is ON and playing

3. Engine Noise From Speaker(s)


Turn source OFF, Disconnect RCA cables at amplifier. If noise stops, check equipment & cables leading
to amplifier.
Verify:
A. RCA cables are of good quality with no breakage to internal shields
B. RCA cables from source to amplifier are not run alongside any power cables

4. Amplifier Output Distorted Music


Verify:
A. Source output music to amplifier is not distorted
B. Source output sensitivity is correctly adjusted

5. Amplifier Shuts Down, Green LED’s are Lit - Amplifier is in Thermal Protection Mode
Verify:
A. Amplifier is mounted with adequate air circulation around heatsinks or vents
B. Amplifier is not mounted under carpet or sealed enclosure
C. Speakers meet correct impedance for application (mono or stereo hookup)

6. Amplifier Does Not Turn ON, and Red LED is Lit Amplifier (and not Connected to a Shorted Speaker)
Verify:
A. Speaker crossover (if used) is not defective

5
KAPPA FOUR

6
KAPPA FOUR DISASSEMBLY INSTRUCTIONS
NOTE keep track and separate any and all screws; they are dissimilar.

For examination:

1) Remove the two screws at opposite ends on the bottom of the heatsink.
2) Remove the end panel on the Input side only, four Phillips screws.
3) Slide both pieces of silver trim off the heatsink.
4) Remove the top cover; it will be attached with a cable so unplug at Molex connector CN1

For most component repairs on the MAIN PCB, the entire PCB must be removed from the heatsink.
Note the output MOSFETS are an exception; skip to steps 1-4 below.

5) Remove the Output end panel, five Phillips screws.


6) Remove the terminal screws to the Power connections, and top row only of the speaker
terminals.
7) Remove the remaining three Phillips screws on the bottom of the heatsink. There is a nut which
may spin on the machine screw; look at the top of the PCB.
8) Remove all Phillips screws holding the Aluminum transistor clamps on; remove the clamps.
9) Remove the Amplifier PCB; seven Philips screws. The PCB will then pull straight up and off the
MAIN PCB.
10) Remove the single Phillips screws holding the 2 terminal Temp. switch in place.
11) Slide the complete PCB out of the heatsink channel.

Access to the (16) output MOSFETS Q2- Q6, Q3A, Q4A, Q5A, Q6A ,Q8-Q14:

1) Follow steps #1-4, and 6, above.


2) Follow step #8 above to remove the Amplifier PCB
3) Remove the gray heatsink from the PCB by grasping and pulling it straight out – it is only held on by
friction from the white heatsink compound.
4) The (16) output MOSFETS are underneath the rectangular insulator on the PCB.

7
1 2 3 4 5 6 7 8

KAPPA FOUR

MODEL RLEQ
MODEL FLEQ VARIABLE LP 20955 PCB
BALANCED 2ohm/4ohm
VARIABLE LP 20955 PCB 32HZ--320HZ/12dB RL
D BALANCED 2ohm/4ohm INPUT D
32HZ--320HZ/12dB FL BASS BOOST
INPUT INPUT RL UNIT
INPUT FL UNIT 50Hz
GAIN CONTROL
11 32 320 80K
GAIN CONTROL
11 32 320 80K OP OP AMP
OP OP AMP

SPEAKER
SPEAKER

BTL-4ohm
BTL-4ohm

SPEAKER
SPEAKER
MODEL RREQ
C MODEL FREQ VARIABLE LP 20955 PCB C
BALANCED 2ohm/4ohm
VARIABLE LP 20955 PCB 32HZ--320HZ/12dB RR
BALANCED 2ohm/4ohm INPUT
32HZ--320HZ/12dB FR BASS BOOST
INPUT INPUT RR UNIT
INPUT FR UNIT 50Hz
GAIN CONTROL
11 32 320 80K
GAIN CONTROL
11 32 320 80K OP OP OP AMP
OP OP OP AMP

SPEAKER
SPEAKER

B B

+VAMP1
+VOP

+
+VAMP2
Battery POWER SUPPLY
-VAMP2
-

-VOP

-VAMP1

A A

ECN NO. DESCRIPTION APPROVED DATE DWG NO:


PART NO:
PART NAME: SCALE: 2/4 DRAW BY: DATA:
BLOCK DIAGRAM UNIT: MM CHECKED BY: DATA:
PRODUCT MODE: SIZE: A2 APPROVED BY: DATA:

8 Kappa FOUR REV: 3.8 80618

1 2 3 4 5 6 7 8
KAPPA FOUR

KAPPA FOUR Electrical Parts List


Part Number Description Qty Reference Designator

Main PCB

Resistors

0704-4331-02 Resistor 1W 330Ω ±5% 15MM 1 R3R


0701-A100-02 Resistor SMD 10Ω 1W ±5% 2512 1 R153P
0702-3100-02 Resistor 1/2W 10Ω ±5% 12.5MM 2 R152P R155P
0701-2100-03 Resistor SMD 10Ω 1/8W ±1% 0805 2 R24P R25P
0712-4821-02 Resistor 1W 820Ω ±5% 10MM 1 R26P
R170P R171P R172P R173P R174P R175P
0701-2101-02 Resistor SMD 100Ω 1/8W ±5% 0805 7
R37P
0701-5101-04 Resistor 100Ω +/-5% 2512 SMT 1 R180P
0701-2511-02 Resistor SMD R0805 510Ω 1/8W ±5% 4 R140 R240 R340 R440
R707 R33P R101M R104P R105A R105B
R105C R105D R105P R114 R134 R137 R147
0701-2102-03 Resistor SMD 1KΩ 1/8W ±1% 0805 28 R201M R214 R234 R236 R237 R301M R314
R334 R337 R347 R401M R414 R434 R436
R437
0701-2202-03 Resistor SMD 2K 1/8W ±1% 0805 2 R300P R301P
0701-2302-03 Resistor SMD 3KΩ 1/8W ±1% 0805 4 R147A R236A R347A R436A
0701-2472-03 Resistor SMD 4.7KΩ 1/8W ±1% 0805 6 R2M R5R R27P R30P R124P R154P
0701-2622-03 Resistor SMD 6.2KΩ 1/8W ±1% 0805 4 R142 R242 R342 R442
0701-2682-03 Resistor SMD 6.8KΩ 1/8W ±1% 0805 1 R14P
R705 R706 R1M R1R R3M R4R R21P R23P
R28P R29P R31P R32P R34P R36P R102
R103 R105 R106 R133 R135 R136 R146
0701-2103-03 Resistor SMD 10K 1/8W ±1% 0805 43 R149P R202 R203 R205 R206 R233 R235
R302 R303 R305 R306 R333 R335 R336
R346 R402 R403 R405 R406 R433 R435
0701-3103-02 Resistor SMD 10KΩ 1/4W ±5% 1206 2 R206P R207P
0701-2183-03 Resistor SMD 18KΩ 1/8W ±1% 0805 1 R20P
0701-2203-03 Resistor SMD 20KΩ 1/8W ±1% 0805 1 R4M
R108 R208 R308 R408 R701 R101 R114A
0701-2223-03 Resistor SMD 22KΩ 1/8W ±1% 0805 17 R114B R114C R114D R139 R201 R239 R301
R339 R401 R439
0701-2303-03 Resistor SMD 30K 1/8W ±1% 0805 1 R22P
0701-2333-03 Resistor SMD 33KΩ 1/8W ±1% 0805 8 R141 R143 R241 R243 R341 R343 R441
0701-2473-03 Resistor SMD 47KΩ 1/8W ±1% 0805 3 R2R R19P R158PP
0701-2563-03 Resistor SMD 56KΩ 1/8W ±1% 0805 4 R15P R16P R17P R18P
R113 R101FA R101FB R101RA R101RB
0701-2104-03 Resistor SMD 100KΩ 1/8W ±1% 0805 13 R102FA R102FB R102RB R102RA R129A
R129B R129C R129D
0701-2164-03 Resistor SMD 160K 1/8W ±1% 0805 4 R138 R238 R338 R438
0701-3100-02 Resistor SMD 10Ω 1/4W ±5% 1206 1 R28
0701-1100-02 Resistor SMD 10Ω 1/10W ±5% 0603 1 R27
0701-1102-02 Resistor SMD 1KΩ 1/10W ±5% 0603 2 R40 R41
0701-1222-02 Resistor SMD 2.2KΩ 1/10W ±5% 0603 1 R29
0701-1302-02 Resistor SMD 3KΩ 1/10W ±5% 0603 1 R24
0701-1472-02 Resistor SMD 4.7KΩ 1/10W ±5% 0603 2 R21 R35
0701-1153-02 Resistor SMD 15KΩ 1/10W ±5% 0603 2 R25 R19
0701-1223-02 Resistor SMD 22KΩ 1/10W ±5% 0603 1 R37
0701-1473-02 Resistor SMD 47KΩ 1/10W ±5% 0603 1 R30
0701-1104-02 Resistor SMD 100KΩ 1/10W ±5% 0603 2 R36 R13
0701-1103-02 Resistor SMD 10KΩ 1/10W ±5% 0603 6 R10 R14 R22 R23 R31 R33
0701-1562-02 Resistor SMD 5.6KΩ 1/10W ±5% 0603 1 R26
070125K11003 Resistor SMD 5.11KΩ 1/8W ±1% 0805 4 R144 R244 R344 R444
0701-2221-02 Resistor SMD 220Ω 1/8W ±5% 0805 1 R1
0704-4331-02 Resistor 1W 330Ω ±5% 15MM 1 R3R
0702-3100-02 Resistor 1/2W 10Ω ±5% 12.5MM 2 R152P R155P
0712-4821-02 Resistor 1W 820Ω ±5% 10MM 1 R26P
R109 R110 R209 R210 R309 R310 R409
0701-2133-02 Resistor SMD 1/8W 13KΩ ±5% 0805 10
R410 R702 R703

9
KAPPA FOUR

Main PCB

Semiconductors

2202-1602-05 Dual Diode DIP UF1602CT AKA 16/200V TO-220 1 D117P


2202-20RG-05 Dual Diode DIP MUR1620CTA 16A/200V TO-220 ON SEMI 1 D120P
04ZL-4007-03 Diode DIP 1N4007 DO-41 1 D1R
04ZL-6A10-00 Diode DIP 6A10 1000V 1 D1
04GS-R104-00 Diode DIP FR104 1A 400V 52MM 5 D101P D201P D301P D401P D501
D6 D2R D5P D7P D101 D102 D103 D201
04PT-4148-01 Diode SMD 1N4148 DO-213AA 20 D202 D203 D301 D302 D303 D401 D402
D403 D7 D8 D9 D10
04WY-12BV101 Diode SMD 12V DO-213AA 0.5W 4 ZD101 ZD201 ZD301 ZD401
04WY-15BV101 Diode SMD 15V DO-213AA 0.5W 6 ZD100P ZD101P ZD103P ZD1P ZD2P ZD3P
04WY-39AV101 Diode SMD 3.9V DO-213AA 0.5W 1 ZD1
04WY-24BV-01 Diode SMD 24V DC-213AA 0.5W 1 ZD102P
04ZL-4007-03 Diode DIP 1N4007 DO-41 1 D1R
04GS-R104-00 Diode DIP FR104 1A 400V 52MM 5 D101P D201P D301P D401P D501
0100-9L05-03 Regulator 79L05 TO-92 -5V/100MA 1 U106P
01FA-7812-04 Regulator KA7812E TO-220 FAIRCHILD +12V 1 U102P
01TI-L072-09 Dual Op-amp SMD TL072 SO-8 2 U104 U204
U301 U99A U99B U101 U103A U105A U201
01JR-4560-08 Dual Op-amp SMD 4560 SOP-8 JRC 8
U303A
0100-NE55-08 Timer SMD NE555 SOP-8 TI 1 U1P
01TI-L494-09 PWM SMD TL494C SO-16 1 U1
M101 M201 M301 M401 Q101M Q201M
03T1-K117-01 N chan FET 2SK117 TO-92 8
Q301M Q401M
03T1-Z48V-02 MOS FET IRFZ 48V TO-220 6 Q113P Q114P Q115P Q117P Q118P Q119P
2601-P817-00 photocoupler PC817 DIP4 1 U2P
03N1-1815-04 transistor SMD 2SC1815 SOT-23 NPN 5 Q4 Q3 Q5P Q6P Q7P
03N1-P31C-02 transistor TIP31C TO-220 NPN 1 Q121P
03T2-7805-01 Regulator 78L05 TO-92 +5V/100MA 1 U107P
03P1-A940-02 transistor 2SA940 PNP TO-220 1 Q301P
03N1-2073-02 transistor 2SC2073 NPN TO-220 1 Q300P
03P1-5401-04 transistor SMD MMBT5401LT1 PNP SOT-23 5 Q5 Q6 Q2M Q12P Q108P
03N1-5551-04 transistor SMD MMBT5551LT1 NPN SOT-23 9 Q10 Q9 Q1M Q1R Q2R Q8P Q9P Q10P Q11P
03P1-1015-04 transistor SMD 2SA1015 SOT-23 PNP 2 Q1 Q2

Capacitors

105/160V
06D1C105G701 Capacitor 3 C115 C116 C100PB
±10%,CBB11.5*8.5*15.5MM,10.5MM,brown
06D201066000 E-cap 10uF/50V ±20% 6.3*7 105℃ 2.5MM 4 C110 C210 C310 C410
C107 C108 C207 C208 C307 C308 C407
C408 C702 C703 C114 C214 C314 C414
06D211066105 E-cap 10uF/50V ±20% 5*7 105℃ 2MM 30 C102 C103 C202 C203 C302 C303 C402
C403 C106A C106B C106C C106D C155P
C157P C300P C301P
06D211076001 E-cap 100UF/50V ±20% 8*12 105℃ 5mm 5 C10P C9P C14P C153P C1R
06D212256301 E-cap 2.2UF/50V ±20% 5*11 105℃ 5mm 3 C23 C24 C18P
06D212264103 E-cap 220uF/25V ±20% 8*12 105℃ black 5MM 6 C27 C156P C158P C175P C176P C4P
06D212273100 E-cap 220UF/16V ±20% 6.3*7 2 C175PB C176PB
06D212274001 Capacitor 220UF/25V ±20% 8*16 105℃ 5mm 4 C101 C201 C301 C401
06D213386022 E-cap 3300UF/50V ±20% 22*25MM 105℃ 10MM Low ESR 2 C162P C163P
06D214766001 E-cap 47UF/50V ±20% 6.3*11mm 105℃ 5mm 4 C100PA C101PB C154P C17P
06D214779012 E-cap 470UF/63V ±20% 13*20MM 105℃ 5MM Low ESR 2 C160P C161P
4700UF/25V ±20% Φ16*28MM 105℃ Low ESR
06D214784016 E-cap 2 C137P C137PA
Highness≤28MM
06S111046002 Capacitor SMD 104/50V ±10% X7R 0603 10 C16 C22 C5 C21 C19 C17 C12 C7 C6 C20
06S121034000 Capacitor SMD 0.01uF/50V 0805 X7R ±10% 5 C11P C100 C200 C300 C400
C4 C5P C6P C7P C8 C8P C9 C111P C112P
06S121047001 Capacitor SMD 104/100V ±10% X7R 0805 TDK 17 C113P C122P C129PB C130PB C131PB
C140P C132 C132PB
06S122226000 Capacitor SMD 2200pF/50V 0805 X7R ±10% 2 C12P C13P
06S124727000 Capacitor SMD 472/100V 0805 X7R ±10% 4 C116A C116B C116C C116D
06S126816000 Capacitor SMD 680PF/50V ±10% X7R 0805 1 C112PA
C1 C2 C15P C16P C103P C103PA C105P
06S13104C001 Capacitor SMD 104/250V ±10% X7R 1206 TDK 9
C132P C133P

10
KAPPA FOUR
Main PCB

06S321006000 Capacitor SMD 10pF/50V 0805 NPO ±5% 5 C704 C104 C204 C304 C404
C112 C212 C312 C412 C705 C706 C707
06S322206000 Capacitor SMD 22pF/50V 0805 NPO ±5% 23 C105 C106 C109 C111 C205 C206 C209
C211 C305 C306 C309 C311 C405 C406
06S331026000 Capacitor SMD 1000pF/50V 0603 NPO ±5% 1 C26

Miscellaneous

2901-SDC2-00 Relay DIP 6PIN 8A/250VAC model:HCP2-S-DC24V-A 2 RLY1 RLY2


1505-0609-01 pin holder DIP double 2*6P PITCH2.54MM*2.54MM 1 CON1A
1404-0027-02 RCA Jack Dual AV2-8.4-38 2 RCA1 RCA2
1001-1301-10 inductor Φ28*12MM(Φ1.0*6P)*2+1.0*1PK5A 13UH 7.5UH 1 L101P
1001-3003-10 inductor DIP Φ0.8*3P K6A Φ13*6 30UH 2 L102P L105P
1001-3004-10 inductor Φ0.65*4P K6A Φ13*6 30UH 2 L101 L301
1001-4501-10 inductor Φ0.9*4P K6A Φ16*6 45UH 2 L1 L2
1333-0206-00 slide switch SK-23DO7AG6 SW2P3T-SD REAR,STEREO,RIGHT,LEFT 4 SW101F SW101R SW102F SW102R
1380-0216-00 temperature switch DIP 77℃ ±2℃ TO-220 1 T-SW
1400-0001-16 RJ45 Jack DIP 16PIN RJ45 10P16C IMS INPUT 1 RJ45
1500-0812-B1 terminal 8P model:JSZ8-26A with silkscreen 1 J1-A
1501-0300-04 terminal DIP JS23A-25A 3PIN 1 J102P
1501-0300-05 terminal 3P JSZ3-83 180° 1 accessory
1501-0309-05 bend pin DIP PITCH 2.54mm 3PIN 90° 1 J2E
1501-0404-00 socket DIP Pitch 2.0MM 4PIN 1 CN1
1501-0409-02 bend pin DIP PITCH 2.54mm 4PIN 90° 2 J2D J2F
1501-0609-03 pin holder 6PIN 8MM 2.55MM PITCH:2.54MM 3.2MM 3 CON1 CON2 CON6B
1501-1209-08 pin holder DIP single 12P PITCH2.54MM 2 CON4A CON2A
1505-0609-01 pin holder DIP double 2*6P PITCH2.54MM*2.54MM 1 CON1A
1601-403G-01 fuse DIP 40A/32V withstand high temperature UL Littelfuse 2 F101P
1401-0008-00 fuse holder DIP 2PIN BXS2-09 1 for F101P
2100-0053-04 wire DIP 4PIN 2.1 UL1571 28AWG L=95MM 一 1
24D1-0055191 ground line 1015#18AWG L=55MM 4.2 ground terminal black 2 SH1 SH2
Φ40 4.5:12.5:6 L1=L2=Φ0.8*8 4.5TS L3=L4=Φ0.8*4
3000-KAPP-01 HF transformer 1 T100P
12.5TS L5=L6=Φ1.0*1 6TS

Control/Preamp PCB

Resistors

R109C R109D R108A R109A R109B R108B


0701-2512-02 Resistor SMD 5.1KΩ 1/8W ±5% 0805 10
R108C R108D R127C R127D
0701-2682-03 Resistor SMD 6.8KΩ 1/8W ±1% 0805 4 R104D R104C R104A R104B
R110B R110A R100C R100D R102C R102D
0701-2103-03 Resistor SMD 10K 1/8W ±1% 0805 16 R103C R103D R100A R103A R102B R103B
R100B R102A R114C R114D
0701-2000-02 Resistor SMD 0Ω 1/8W ±5% 0805 2 R113C R113D
0701-2621-02 Resistor SMD 620Ω 1/8W ±5% 0805 4 R101C R101D R101B R101A
0701-2102-03 Resistor SMD 1KΩ 1/8W ±1% 0805 4 R112C R112D R111C R111D
0701-2472-03 Resistor SMD 4.7KΩ 1/8W ±1% 0805 4 RA105D RA105B RA105A RA105C
0701-2203-03 Resistor SMD 20KΩ 1/8W ±1% 0805 2 R125C R125D
0701-2223-03 Resistor SMD 22KΩ 1/8W ±1% 0805 4 R107D R107C R107B R107A
0701-2473-03 Resistor SMD 47KΩ 1/8W ±1% 0805 2 R110C R110D
0701-2105-02 Resistor SMD 1MΩ 1/8W ±5% 0805 2 R126C R126D
0701-1272-04 Resistor SMD 2.7K 1/8W ±1% 0805 4 R106C R106D R106A R106B
1204-2031-33 Variable Resistor B20K L=20 ±10% INPUT, BASS BOOST 3 VR100A VR100C VR100R
1204-5031-37 Variable Resistor C50K L=20 ±10% FREQUENCY 2 VR101A VR101C

Semiconductors

01JR-4560-08 Dual Op-amp SMD 4560 SOP-8 JRC 6 U100C U100A U100D U100B U100R U101R
01ST-L074-08 Quad Op-amp SMD TL074 SOP-14 2 U101A U101C

Capacitors

06D341047400 Capacitor 104/100V ±5% yellow 5MM 2 C115C C115D


06D341837400 Capacitor (BOX)183/100V yellow ±5% 5MM 2 C116C C116D

11
KAPPA FOUR
Control/Preamp PCB

C101C C101A C101B C101D C110A C110B


06D211066109 E-cap 10uF/50V ±20% 5*11 105℃ black 5MM 8
C110C C110D
06S323306000 Capacitor SMD 33PF/50V 0805 NPO ±5% 4 C102C C102D C102B C102A
06S124706000 Capacitor SMD 47PF/50V ±10% C0805 4 C103C C103D C103A C103B
06S321016000 Capacitor SMD 100pF/50V 0805 NPO ±5% 2 C117C C117D
C104A C104B C104C C104D C105A C105B
06S121046000 Capacitor SMD 0.1uF/50V 0805 X7R ±10% 8
C105C C105D

Miscellaneous

1501-0609-0B PIN single 6P 180° 6.0*2.54*3.0MM 3 CON4 CON5 CON6


1333-0211-00 slide switch SS-23D6*6.5*217MM 2P3T HPF/FULL/LPF 2 SW100C SW100A

Amplifier PCB

Resistors

0704-64R7-02 Resistor 2W 4.7Ω ±5% 4 R122A R122B R122C R122D


0701-2000-02 Resistor SMD 0Ω 1/8W ±5% 0805 4 R31 R32 R52 R69
R14 R62 R117A R117B R13 R42 R118A
0701-24R7-02 Resistor SMD 4.7Ω 1/8W ±5% 0805 8
R118B
R16 R27 R27A R28 R28A R29 R29A R30
0701-2100-02 Resistor SMD 10Ω 1/8W ±5% 0805 20 R30A R48 R49 R50 R51 R63 R65 R66 R67
R68 R15 R46
07012511Z003 Resistor SMD 511Ω 1/8W 0805 ±1% 4 R121A R121B R121C R121D
RP1 R112A R112B R128A R128B R112C
0701-2102-02 Resistor SMD 1KΩ 1/8W ±5% 0805 9
R112D R128C R128D
0701-3102-02 Resistor SMD 1KΩ 1/4W ±5% 1206 4 R113A R113B R113C R113D
0701-2202-02 Resistor SMD R0805 2KΩ 1/8W ±5% 1 R33
0701-2222-02 Resistor SMD 2.2KΩ 1/8W ±5% 0805 1 RA149P
0701-2272-02 Resistor SMD 2.7KΩ 1/8W ±5% 0805 4 R7 R34 R8 R56
0701-2822-02 Resistor SMD 8.2KΩ 1/8W ±5% 0805 4 R2 R9 R10 R55
0701-2682-03 Resistor SMD 6.8KΩ 1/8W ±1% 0805 8 R1 R5 R6 R54 R25 R26 R36 R59
0701-2103-02 Resistor SMD 10KΩ 1/8W ±5% 0805 9 R21 R38 R41 R22 R60 R23 R24 R18 R58
0701-3103-02 Resistor SMD 10KΩ 1/4W ±5% 1206 4 R3 R4 R17 R57
R19 R20 R47 R64 R120A R120B R120C
0701-2473-02 Resistor SMD 47KΩ 1/8W ±5% 0805 8
R120D
0701-2104-02 Resistor SMD 100KΩ 1/8W ±5% 0805 3 R35 R37 R39
0701-2332-02 Resistor SMD 3.3KΩ 1/8W ±5% 0805 4 R12 R70 R11 R53
0701-2273-02 Resistor SMD 27KΩ 1/8W ±5% 0805 4 R40 R44 R45 R61
0701-2222-04 Resistor SMD 2.2K 1/4W ±5% 1206 4 R123A R123B R123C R123D

Semiconductors

04PT-4148-01 Diode SMD 1N4148 DO-213AA 9 D1 D2 D9 D8 D10 D5 D6 D13 D14


04ZL-2512-00 Diode SMD MUR120 1A 2512 4 D4 D12 D3 D11
03P1-5401-04 transistor SMD MMBT5401LT1 PNP SOT-23 1 Q1
03N1-5551-04 transistor SMD MMBT5551LT1 NPN SOT-23 1 Q7
Q2 Q3 Q3A Q4 Q4A Q5 Q5A Q6 Q6A Q8 Q9
03D1-6645-00 MOS FET IRF6645 16
Q10 Q11 Q12 Q13 Q14
0100-2095-00 IC IRS20955S Digital Audio Driver 4 U1 U2 U3 U4
01JR-4560-08 Dual Op-amp SMD 4560 SOP-8 JRC 2 U102A U102B

Capacitors

06D33221L000 Capacitor 221P/500V ±5% 4 C100A C100B C100C C100D


06D1C104C000 Capacitor 104/250V ±10% MAX:13*4*9MM 10MM CBB21B 4 C114A C114B C114C C114D
06D1C474C000 Capacitor 474/250V ±10% MAX:13*8*14MM 10MM CBB21B 4 C113A C113B C113C C113D
06D344747000 Capacitor 474/100V ±5% 5MM 1 C1B
06S121017000 Capacitor SMD 100PF/100V 0805 X7R ±10% 4 C11 C25 C12 C35
C110A C110B C111A C111B C110C C110D
06S321026000 Capacitor SMD 1000pF/50V 0805 NPO ±5% 8
C111C C111D
06S124736000 Capacitor SMD 0.047uF/50V 0805 X7R ±10% 2 C23 C21
C17 C18 C20 C27 C30 C37 C39 C6 C31 C41
06S121047001 Capacitor SMD 104/100V ±10% X7R 0805 TDK 17
C19 C1A C2A C3A C4A C5 C3B

12
KAPPA FOUR
Amplifier PCB

06S13104C001 Capacitor SMD 104/250V ±10% X7R 1206 TDK 8 C13 C14 C15 C16 C28 C29 C38 C40
C49 C1 C2 C9 C10 C22 C32 C33 C42 C108A
06S132256000 Capacitor SMD 2.2uF/50V 1206 X7R ±10% 13
C108B C108C C108D
06S131063000 Capacitor SMD 10UF/16V ±10% X5R 1206 4 C3 C26 C4 C36
06S432263000 Capacitor SMD 22uF/16V 1206 Y5V +80%/-20% 4 C7 C24 C8 C34

Miscellaneous

1001-180A-10 inductor DIP 18UH Φ15MM 12MM (Model:99AMF-132) 4 L100A L100B L100C L100D
1501-1209-07 PIN DIP single 12P 180 °, 6.0*14*4.0MM 2 CON4 CON2
1505-0209-00 PIN DIP double 2*6P 180°, 6.0*14*4.0MM 1 CON1
1004-0005-10 inductor W5 RH 3.5*8*0.8-2 1 L1

LED Board

2009-0001-00 LED SMD white with blue light 3.2*2.4*2.4 2 LED1 LED3
200A-0001-00 LED SMD white with red light 3.2*2.4*2.4 1 LED2
06S121046000 Capacitor SMD 0.1uF/50V 0805 X7R ±10% 2 C1 C2

13
KAPPA FOUR

14
KAPPA FOUR

15
KAPPA FOUR

16
KAPPA FOUR

17
KAPPA FOUR

18
KAPPA FOUR

19
KAPPA FOUR

20
KAPPA FOUR

21
KAPPA FOUR

22
KAPPA FOUR

23
KAPPA FOUR

24
KAPPA FOUR

25
KAPPA FOUR

26
KAPPA FOUR

Data Sheet No. PD60303

IRS20955(S)PbF

PROTECTED DIGITAL AUDIO DRIVER


Features Product Summary
• Floating PWM input enables easy half-bridge
implementation VOFFSET (max) ± 100 V
• Programmable bidirectional over-current protection Io+ 1.0 A
with self-reset function Gate driver
• Programmable preset deadtime for improved THD Io- 1.2 A
performances 15 ns, 25 ns,
Selectable deadtime
• High noise immunity 35 ns, 45ns
• ±100 V ratings deliver up to 500 W in output power Propagation delay 90 ns
• 3.3 V/5 V logic compatible input OC protection delay 500 ns (max)
• Operates up to 800 kHz Shutdown propagation
• RoHS compliant 250 ns (max)
delay

Description
The IRS20955 is a high voltage, high speed MOSFET driver
with a floating PWM input designed for Class D audio
amplifier applications.
Package
Bi-directional current sensing detects over-current
conditions during positive and negative load currents without
any external shunt resistors. A built-in protection control
block provides a secure protection sequence against over-
current conditions and a programmable reset timer.

The internal deadtime generation block enables accurate


gate switching and optimum deadtime setting for better
audio performance, such as lower THD and lower audio
noise floor.

Typical Connection

IRS20955 (S) +B
VDD CSH
CSD VB
IN HO

PWM VSS VS
Speaker
NC NC
VREF VCC
OCSET LO
(Please refer to Lead
Assignments for correct DT COM Vcc
pin configuration. This
diagram shows 12V
electrical connections
only)
-B

27
KAPPA FOUR

IRS20955(S)
Lead Definitions
Pin # Symbol Description
1 VDD Floating input positive supply
2 CSD Shutdown timing capacitor, referenced to VSS
3 IN PWM non-inverting input, in phase with HO
4 VSS Floating input supply return
5 NC
6 VREF 5 V reference output for setting OCSET
7 OCSET Low-side over-current threshold setting, referenced to COM
8 DT Input for programmable deadtime, referenced to COM
9 COM Low-side supply return
10 LO Low-side output
11 VCC Low-side logic supply
12 NC
13 VS High-side floating supply return
14 HO High-side output
15 VB High-side floating supply
16 CSH High-side over-current sensing input, referenced to VS

VDD 1 16 CSH

CSD 2 15 VB

3 14 HO
IRS20955(S)

IN

VSS 4 13 VS

NC 5 12 NC

VREF 6 11 VCC

OCSET 7 10 LO

DT 8 9 COM

IRS20955(S)

16-Lead SOIC (narrow body)

28
KAPPA FOUR

IRS20955(S)
Block Diagram

FLOATING INPUT CSH


UV
UV DETECT
VDD DETECT VB

UV
HIGH
Q
SIDE
INPUT CS
LOGIC HO
IN

20.4V
10.2V
HV
LEVEL VS
SHIFT HV HV
FLOATING HIGH SIDE
LEVEL LEVEL
VSS SHIFT SHIFT

5V REG VCC
UV
CHARGE/ DETECT
DISCHARGE

CSD
DEAD-TIME
LO

20.4V
SD DT

HV
LEVEL
COM
SHIFT
PROTECTION
CONTROL HV
LEVEL LOW SIDE CS OCSET
SHIFT

5.1V REFERENCE VREF

DT

29
KAPPA FOUR
PD - 97006

   !
™ ‚
Typical values (unless otherwise specified)
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l
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l ®
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l ²
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l ¶
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tot
o rlpq o ref
l
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¢
¦¤š—› ¤» °¥ š³ ¸ °“³ ´¡
l ¶
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l
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l
–“ —˜› 𱙡¥ š ¸ ¡½ š• šœž °¯¤§›³ ¡ ¾“ ¯œ ¿ ¡³ ¸œšº ¯¡• 
"#$%&'()*™ +,-.)*/+0
SJ
122 34567 38 94:85; <=> ? @; 34A8 6 AB C @7D; :6;8 ? @; 34A8 ED88 2 FG HI JK :B8;6 43DL 
Cs SJ
Ct uv uw

Z[\ ]^_``a bc \h i[\ jki\hi lmn_mZo pcq\r stu_mZ ufjfbcg i\b[gcjcvw qfi[ i[\ kxykgb\x zfr\bi_mZ{ | }kb~kvfgv ic kb[f\y\ i[\
jcq\hi cghiki\ r\defg
Description
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\ƒfhifgv jkwc„i v\chfhikg
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qbccj k i fgv d i xh kgx }rcb\khhh\…hfg Z[\k zfxr\bi_mZ }kb~kv\ kjjcqh x„kj hfx\x
fgv ic dkƒfdf\ i[\rdkj irkgh€\r fg }cq\r hwhi\dh… fd}rcyfgv }r\yfc„h e\hi i[\rdkj r\hfhikgb\ ew ށ
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Absolute Maximum Ratings
ÏÐÑ ÒÓÔÕÖרÙ×ÚÙÛÓÜÝ ÏÙÞØÔßÝ
Parameter
ðññ
Max.
Ï
Units

Ïàá âÔØÝרÙ×ÚÙÛÓÜÝ ÏÙÞØÔßÝ éñ


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ãä åæçè òñëì ìÙÖØÕÖÛÙÛí ÒÓÔÕÖ ìÛÓÓÝÖØî ÏïÑ åðñÏ e ê
ó
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ó
 KZ 9: [ [
23 / 45 Y `\^ a 7c 86
96
b [\]^ [
,*  QXO \]^ _6
+ P
'  KSW 8
*
)(' & -. /  01 Q
 TVU ;
$% MS
R
#  SP R 7
"! -. / 01 QOP
  L MN :

 KL 6
       6 7 8 9: 9;

 
 
 =
<= >?@AB A@C DEAFGC HIDJ

Fig 1.
*MN#&OP -QR/%S#S'OQ&% TSU VO'% WXP'OY% *MN#&OP *X'OP VO'% 0ÍO$Y% TSU VO'%R'XR,XÎ$&% WXP'OY%
Fig 2.
Notes:
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 f
ZÁ \ „r\ [ [\r cbc„}j\ dc„gi\x ic ic} zrkfg‘ c€ }kri
„ d kh x qfi i d
†j b~ cg i[fh h\bifcg ic jfg~ ic i[\ zfr\bi_mZ À\ehfi\
‚ f …
^\}\ifify\ rkifgv }„jh\ qfxi[ jfdfi\x ew dkƒ Ägbifcg i\d}\rki„r\
ƒ
u„r€kb\ dc„gi\x cg ‹ fg hˆ„kr\ †„ eckrx… hi\kxw hiki\ u r ZÄÅ Æ Ç†… È Å  dl… ^ÉÅ Æ Ê… ]ËÌÅ Œa‰
† ik ifgv
 30




KAPPA FOUR

31
KAPPA FOUR
1 2 3 4 5 6 7 8

RJ45

PROTI
REAR
U103AA L1A
R146 FL+
1 R133 3 LM833 CON4A FLO 1
SW102FA U99AB R134 100UH
SW2P3T 10K 1 CHA
JRC4560 1K R136 10K CHA 1 L1B C116A FR-

3
3 25 2 C106A CHB 472 2 R15P
CH1 10K 10uF/50V CHB 2 CH1O
7 2 CHC 100UH 56K
R147 R147A CHC 3 Q6P
4 6 C109 1 CHD 3

10

11

12

13

14

15

16
1

9
CHA CHD 4 D5P 2SC1815
22P 3 L1C

RJ45 GND

RJ45 GND
D8 1K 3K 5 IN4148 R16P
+5V FRO 4 CH2O
R102FA M101 U105AA +5V 6 56K

REM
CH2IN 100UH C116B

SUB

SUB
R135

RR1

RR1
RL1

RL1
FR1

FR1
FL1

FL1
4148 100K K117 LM833 R114A R129A 7 L1D R14P

L+

L+
10K 22K 100K -5V 472 5 R17P
-5V 8 3.3K

+B
R101M Q101M SD CH3O
MUTE SD 9 100UH
56K

REM
SUB 1K K117 6
10 L2A Q5P
1 SW101FA R137 PROT R18P
CHBIN MUTE PROT 11 RLO RL+ 2SC1815
SW2P3T 1K 100UH C116C
7 C4P CH4O
C102 R102 C104 C105 3 2 LEFT D102
R143
CON11 L2B 220U/16V 56K
D CHDIN STEREO 33K 472 RR- D
10uF/16V 10K 10P 22P 4148 8
RCA1B L101 4 R114 RIGHT U104A 100UH
FL SUBIN 1K R139 L2C J1-A
L-D TL072 2 D101
R138 C110 22K R141 RRO JSZ8-26
4 R105 R101FA 1 4148

+B
160K 33K 100UH C116D
R101 C111 10K 100K NP 10uF/16V 3 L2D
22P
D103
CH1O 472
22K R103 D9P
C103

VDD
10K U101A 4148 100UH NC

3
10uF/16V
LM833 CON1A R26P
R140 ZD101 R144 R142 C100
2 VCC 820
R105A 510R C114 12V 5.11K 6.2K 103 VCC 1
1 R3R
C101 C107 R109 CHAIN 10uF/16V 2

FRO

RRO
FLO

RLO

8
3 1K +B +B
220uF/25V NP 10u/16V 13K +B 3 330/1W
4 C18P
FL1 -15V -B2 R22P ZD3P
C106 R102FB -B2 5 2.2uF/50V RESET VCC C17P 15V
30K
22P 100K U99AB 6 47uF/50V
R214 CH1IN U103AB -B1 2 7
R108 C112 5 SW101FB 5 6 C106B -B1 7 R5R SD TRIG DISCHG
CHAIN 1K LM833 10uF/50V D1R
22K 22P SW2P3T 7 R233 R234 5 8
R110 R236 R236A -B3 +B 6
R106 7 6 7 65 10K 1K 7 -B3 9 4.7K 1N4007 THOLD
C108 13K 10K CHCIN CHB RLY1 RLY2 R20P C8P
6 10 ZD1P
SW102FB CH2 1K 3K -B4 18K 104 3 5
RJ45 GND 8 8 JRC4560 -B4 11 15V OUT CVOLT
SUBIN SW2P3T C1R R2R
12

CH1O

CH2O

CH3O

CH4O
10u/16V C209 R114B R129B 100uF/50V 47K
C207 R209 R101FB 22P 22K 100K GND
R201M Q201M -15V CON12
10u/16V 13K FRONT 100K PROT2 C9P
M201 MUTE D7P
FR1 SOURCE K117
R235
1K
K117 D2R U1P 100uF/50V

+B

1
10K IN4148 NE555
1N4148
Q1R
R208 C212 R237 R1R 2N5551
MUTE
22K 22P 1K
R210 C205 CON2 R243 10K Q2R
D202

+B
C208 13K 22P CZ6-2.5 33K 2N5551 PROT2
R105B 4148 PROT2
R4R
RJ45 GND CHBIN CON2A
CH2IN 1 R239 10K
1K 6 D201
10u/16V R205 CH1IN 2 R238 22K R241 CH1O
C210 7 4148 CH1O 1 +15V
RCA1A C202 R202 10K 3 160K 33K
NP 10uF/16V 5 2 R19P
FR 10uF/16V 10K +15V 4 CH2O CH2O
U101B D203 U104B CH2O 3 47K
L201 6 -15V 5
LM833 4148 TL072 4 R2M
L-D 7 6
2 5 R21P Q2M
5 CON6B R240 ZD201 R244 R242 C200 4.7K
R201
C204 C206
6 5401
CZ6-2.5 510R C214 12V 5.11K 6.2K 103 10K Q7P
22K C211 7
10P 22P 10uF/16V
22P 8 5551 R1M
1

C CH3O R34P C
1 CH1 CH3O 9 10K
2 CH2 -15V 10 OFF
CH4O Q9P R3M Q1M
R206 3 CH4O 11 10K
5551 5551
10K
C201 C203 R203 10K 4 12 R32P
220uF/25V NP 10uF/16V 10K 5 CH3 10K R4M
CON12
6 CH4 MUTE -15V
C705 22P R346 20K
CON1 U303AA

L+
CZ6-2.5 LM833 R336 10K C106C
3

PROTL

PROTL
C702 R705 10K R333 R334 10K 10uF/50V
10K 1 6
10u/16V CH4IN 1 1K R347 R347A
2 7

+15V
R702 CH3IN 2 CH3 CHC R1
SUB U301A 5 220R
13K 3 1K 3K
NC C309 U105AB
2 R707 -15V 4
22P LM833 R114C R129C R37P
R701 C707 C704 1 +15V 5
SUBIN M301
R301M 22K 100K R33P
22K 22P 10P 3 1K 6 K117 1K 100R R27P
C706 R335 Q301M R30P
MUTE 4.7K

+B
C703 22P 10K 4.7K U2P
R703 1K K117
PC817 R36P R28P
RJ45 GND 10K
13K R337 Q12P PROTLED
10u/16V MUTE 1 4 10K
1K 5401 Q10P
R343 R29P
D302 5551
R706 33K 2 3 10K
4148 R23P R31P
10K C11P
PROT2 103
R339 10K C14P
4CH 2 D301 ZD2P 10K C15P
LEFT R338 22K R341 Q8P 100uF/50V R124P C10P
RCA2B L301 C302 R302 C304 C305 C310 1 4148 15V Q11P 104/100V
SW102RA 4.7K 5551 100uF/50V
RL R301 160K 33K 5551
L-D 10uF/16V 10K 10P 22P R105C 1 NP 10uF/16V 3
22K SW2P3T CH3O
1K U99CB D303 U204A
4 POWER
CHCIN SW101RA 3 25 JRC4560 4148 TL072
SW2P3T 7 C16P
R305 R340 ZD301 R344 R342 C300
C311 1 4 6
10K CHBIN SUB 510R C314 12V 5.11K 6.2K 103 104/100V
3

22P R314 R102RA


C301 10uF/16V
C303 R303 3 2 100K
220uF/25V NP CHDIN
10uF/16V 10K U201A CH4IN
LM833 4 1K -15V
SUBIN

-15V
2

+5V

+15V
-5V
U106P U107P
C307 R309 1 ZD100P
R101RA U303AB 7905 7805 R158PP
10u/16V 13K 3 C106D R153P 15V R154P
100K LM833 10uF/50V 47K
RL1 R433 R434 5 3 2 3 1 10 4.7K
C306 R436 R436A O I O I
10K 1K 7 R155P R152P +B
CHD

G
B 22P B
6 C155P 10/1W 10/1W
R308 C312 CH4 1K 3K C9 C157P C5P
C4
22K 22P LEFT 10uF/50V 104 10uF/50V 104
C308 C409 R114D C158P 104 C156P C6P

2
R310 R306 STEREO R129D 220uF/16V 220uF/16V
10u/16V 22P 22K 100K 104
13K 10K RIGHT R401M Q108P
REAR Q401M
RJ45 GND M401
MUTE 5401
R435
SOURCE K117
1K K117
10K

+B
C407 R409 C405 C175P C126P C175PB C129PB C131PB
10u/16V 13K 22P 220uF/50V 104 220uF/16V 104 104 Q121P
R105D
R437 +15V TIP31C
RR1 CHDIN MUTE U102P
1K 1K
R443 R300P 7812
R408 C412 R410 R405 D402 Q300P
33K 2K
22K 22P 13K 10K 4148 2SC2073 3 1
SW101RB VCC
C408 R102RB U204B
RJ45 GND SW2P3T R439
10u/16V 100K TL072 6 D401
C300P
R113
R401 U201B R438 22K R441
C402 5 5 C410 7 4148 ZD101P 100K

2
RCA2A L401 22K R402 LM833 CHAIN 160K 33K
RR 6 U99CA NP 10uF/16V 5 15V
L-D CH4O 10uF/50V
2 10K 7 7 6 7 36 JRC4560 D403
CHCIN -B

OFF
10uF/16V 5 1 4148 ZD102P
R414
CH3IN C153P C7P C154P C8
C404 C406 8 8 SW102RB2 24V
C411 SUBIN 1K R440 ZD401 R444 R442 C400 C104P D501P C301P
100uF/50V 104 47uF/50V 104
10P 22P SW2P3T
1

22P R101RB 510R C414 12V 5.11K 6.2K 103 D101P C133P
104 ZD103P
100K 10uF/16V 104
10uF/50V 15V
FR104
FR104
R403 D201P C100PA
R406 -15V
C401 C403 10K 9 FR104 47uF/50V
220uF/25V NP 10K
10uF/16V R301P Q301P
D301P C101PB 2K 2SA940
+15V
J2A

PROTI
+15V +15V U104C U204C U105AC U303AC U103AC FR104 47uF/50V -15V
8

CON12P-1 10 CN1
8

TL072 TL072 LM833 LM833 LM833 C176P C125P C176PB C130PB C132PB
T100P D401P 5
1 220uF/50V 104 220uF/16V 104 104
OUT3 T-SW
C12P FR104
Q115P Q113P 472 Q114P 4
2 D117P +B 1 PROTLED
OUT1 IRFZ48 IRFZ48 IRFZ48 11
MUR1620C 2
L102P C115 3
3 POWER
OUT2 1 5 C112P C160P 5UH
1uF/160V
75℃ POWER POWER
470uF/50V
4

R104P R24P 104 2 PROT


4

-15V -15V 4 1K
R174P R170P 10R R172P
OUT3 100 100 100
C112PA
U101C U201C U301C -15V C113P
C162P SHELL
680 R206P 1
LM833 LM833 LM833 5 3300uF/50V
OUT4 3 7 104 12K 1
A C100PB CN5D A
C105P D1 F101P 6 VCC
104 MIC6A10 C2 C1 J102P 2 6 1uF/160V
40A*2
2 1 104 105 1 2 R207P
VCC 7 L105P C163P
L101PA 1 PROTI 104 12K
0.5MH R25P 5UH 3300uF/50V
4 3 2 R105P R173P R171P R175P R180P
8 1K 100 100 10R 100
C122P
3 PROTL 4 8
100/1W
5:15 C111P C161P
9 470uF/50V
1 2 POWER 104
1uF/160V
L101PB 0.5MH C116
C103PA C137PA C103P C137P
10 ECN NO. DESCRIPTION APPROVED DATE
104 4700U/25V 104 4700U/25V R149P VCC Q118P Q117P C13P Q119P D120P -B
C140P C132P IRFZ48 IRFZ48
10K REM IRFZ48 472 MUR1620CTR
104 L101PC 22uh 104 11 OUT1
REM PART NAME:
32

D7
4148
MAIN
PRODUCT MODE:
Kappa FOUR 80618

1 2 3 4 5 6 7 8

32
1 2 3 4 5 6 7 8

KAPPA FOUR R107A R100A

22K C103A 47P 10K

RA105A C101A
R103A C105A 104MET
10uF/50V C104A 104MET
4.7K 10K

2
CH1IN U100AA
2

5
JRC4560 R102A R108A
3 1 1 3 13
1 10K 3 VR101AA 4 14 6 R109A 9
5.1K
2 C50K 12 5.1K 8
D U100BA VR101AB D
R106A JRC4560 10 SW100AA +15V +15V
U101AD C50K +15V

2
2.7K U101AC LPF 1

8
074
074
1 3 FLAT 3 2
VR100AA CH1
B20K C110A R104A HPF 4
10uF/50V 6.8K

4
R110A -15V
-15V
10K -15V
C102A 33P U100AC U100BC U100CC U100DC U100RC U101 RC
R101A
JRC4560 JRC4560 JRC4560 JRC4560 JRC4560 JRC4560
620

R107B R100B

22K C103B 47P 10K

C101B C104B 104MET


RA105B C105B 104MET
10uF/50V R103B
4.7K 10K 074
-15V

11
CH2IN U101AA

11
U100AB 6
R102B R108B
5 JRC4560 7 7 9 2
7 10K 5 10 1 12R109B 6
VR101AC 5.1K
6 3 7
U100BB C50K VR101AD 5.1K
R106B 5 SW100AB
JRC4560 C50K
5

2.7K LPF 5

4
U101AB
+15V
074
4 6 FLAT 7 6
C C
VR100AB CH2
B20K C110B R104B HPF 8
10uF/50V 6.8K
R110B
33P 10K
R101B C102B
620

R107C R100C

22K C103C 47P 10K

RA105C C101C
R103C C104C 104MET C105C 104MET U100RB
10uF/50V
4.7K 10K 5 JRC4560
R113C
8

CH3IN U100CA 7
JRC4560
2 R108C 11 6
CH3
3 R102C 7 1 9 13 1K
1 10K 3 10 14 12R109C 9 R114C
VR101CC 5.1K 10K
2 12 5.1K 8 R125C
C50K VR101CD CON4 CON1 CON5 CON2
R106C U100DA 10 SW100CB 20K CON6 CON3
C50K
2

2.7K JRC4560 U101CD U101CC LPF 5 1 CH4IN 1 1 CH2IN 1


VR100RB 1 CH1 1
074 074 C117C 2 CH3IN 2 2 CH1IN 2
R111C R112C 4 B20K 2 CH2 2
1 3 FLAT 7 6 6 3 3 3 3
3 3
B VR100CA 1K 1K 4 -15V 4 4 +15V 4 B
4 4
B20K C110C R104C HPF 8 R110C 100pF 5 +15V 5 5 -15V 5
5 CH3 5
47K 6 6 6 6

5
10uF/50V 6.8K 6 CH4 6
C115C
R127C CON6 CON6 CON6 CON6
104/M CON6 CON6
C102C 33P 5.1K
R101C
620 C116C
U101RB
183/M 5 JRC4560
7
6
R126C
1M

R107D R100D

22K C103D 47P 10K


C104D 104MET
RA105D C101D 104MET U100RA
10uF/50V R103D C105D
4.7K 3 JRC4560
10K U101CA R113D
1
2

11

CH4IN U100CB -15V 074 CH4


6 2 1K
5

JRC4560 R102D R108D


5 1 7 3 2 U101CB R114D
7 10K 5 4 1 6 R109D 6 074 10K
VR101CA 5.1K R125D
6 3 5.1K 7
C50K VR101CB 20K
R106D U100DB 5 SW100CA
JRC4560 C50K
5

2.7K LPF 1
4

+15V VR100RA C117D


4 6 FLAT 3 2 R111D R112D1 B20K 3
VR100CB 1K 1K
B20K C110D R104D HPF 4 R110D 100pF
47K
2

10uF/50V 6.8K C115D


A 104/M R127D A
33P
C102D 5.1K
R101D
C116D
620
183/M U101RA
3 JRC4560
1
2
R126D
ECN NO. DESCRIPTION APPROVED DATE DWG NO:
1M
PART NO:
PART NAME: SCALE: 3/4 DRAW BY: DATA:

33 TONE UNIT: MM CHECKED BY: DATA:


PRODUCT MODE: SIZE: A2 APPROVED BY: DATA:
Kappa FOUR REV: 3.8 80618

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

KAPPA FOUR
+vcc
+vcc

+VCC C27
C19 0.1U/250V +B
222P +B
+B
+B
D D
R13 R15 R19
4.7 10 47K R42 R46 R47 D13
D5 sd
4.7 10 47K

C13 R17 1N4148 C100C


sd 1N4148 D11
R3 0.1U/250V C100A 10K
MURA120 C15 MURA120 C28 C29 220P/500V
10K R23 220P/500V R40 R18 0.1U/250V
R44 D3 10K 27K U3 10K R49 Q2 0.1U/250V R113C
Q3A 0.1U/250V
27K U1 R21 R27A IRS20955S R38 IRF6645
D9 IRS20955S 10K IRF6645 R113A 10K 10 1K
10 1 16 R36
1N4148 R25 VDD CSH
1 16 6.8K
VDD CSH 1K C22 2 15
C24
6.8K CSD VB Q9
C1 2 15 C7 D2 C25 2.2U/25V
2.2U/25V CSD VB C26 R50
1N4148 3
IN HO
14 22U/16V IRF6645 L100C 0.1U/250V/CBB
C11 3 14 22U/16V R27 Q3 100P
C3 IN HO IRF6645 L100A 0.1U/250V/CBB 10U/16V 10 C114C
100P 10U/16V 10 C114A 4
VSS VS
13 CHCSP+
4 13 CHASP+
VSS VS
5 12 Q8 18UH
5 12 Q5A 18UH NC NC R48 IRF6645
NC NC R29A IRF6645 R1 6
VREF VCC
11 R52
R5 6 11 10 10 0 C113C
VREF VCC 6.8K R51 R123C
6.8K R31 C113A 7 10 474/250V/CBB
R7 7
OC LO
10 R29 Q5 0 474/250V/CBB R34
OC LO
Q10 R122C 2.2K
10 IRF6645 R2 8 9 10 4.7/2W
2.7K R9 2.7K C31 DT COM C32 IRF6645
8 9 C9 104 8.2K
C5 DT COM 2.2U/25V -B3
104 8.2K 2.2U/25V -B3
-B1
-B1 R53 C30
R122A R123A
R11 C17 4.7/2W 2.2K 0.1U/250V
0.1U/250V 3.3K
3.3K

C C

VCC
CON2B
CON12
+vcc 1 C37
CHCSP+
2 0.1U/50V
CHBSP+ +B
3 +B
C18 4
0.1U/250V 5
+B 6
+B
7
R62 R63 R64
8 sd
4.7 10 47K D14
R14 R16 R20 9
4.7 10 47K 10 1N4148 C38 C100D
R57 0.1U/250V
D6 11
10K D12
12 R61 MURA120 R58 C40 220P/500V
sd
D4 27K 10K Q12 0.1U/250V
R4 1N4148 CHDSP+ U4 R66
10K MURA120 C100B IRS20955S R60 NC R113D
C14 C16
TO 3/8 CON2A R59 10K
R45 R24 0.1U/250V 0.1U/250V 220P/500V 1
VDD CSH
16 10 1K
27K U2 10K 6.8K
D8 IRS20955S R22 R28A Q4A C33 2 15 C34
2.2U/25V CSD VB Q13
1N4148 R26 10K R113B D10 C35 R67 0.1U/250V/CBB
CH B 1
VDD CSH
16
3 14
22U/16V
IRF6645 1N4148 C36 IN HO IRF6645 L100D
2.2U/25V 6.8K 10 Q4 1K 100P
C2 2 15 C8 10U/16V C114D
CSD VB 4 13 10 CHDSP+
VSS VS
C4 3 14 22U/16V R28 IRF6645 18UH
IN HO L100B 5 12 R65 Q11
C12 10U/16V NC NC IRF6645
100P 4 13 10 CHBSP+ 0.1U/250V/CBB
VSS VS R54 6 11 C113D
18UH VREF VCC 10 R69 474/250V/CBB R123D
5 12 Q6A C114B 6.8K R68 2.2K
NC NC R30A IRF6645 7
OC LO
10 0
R6 6 11 R32 R56 Q14 R122D
VREF VCC 10 C113B R123B 2.7K C41 R55 8 9 10 4.7/2W
6.8K 0 DT COM C42 IRF6645
7 10 R30 474/250V/CBB 2.2K 104 8.2K 2.2U/25V
B OC LO Q6 -B4 B
IRF6645 -B4
R8 C6 R10 10 R122B
8 9 C10 R70 C39
2.7K 104 DT COM 4.7/2W
8.2K 2.2U/25V 0.1U/50V
-B2 3.3K
-B2
R12
C20
0.1U/250V
3.3K

C111D
R118B 2.2U/25V
-5VA R121D R120D +B
4.7R 510R 47K R121C R120C
C111A C111D 510R 47K
2.2U/25V C111C
R117A R33
-5VA R121B R120B 102 C110D 2K
4.7R 510R 47K R121A R120A

4
102 102 C110C RP1 C21
510R 47K 6 102 1K
C111A R128D 7
PWM4
2
C111B 102 R128C PWM3
473 Q1
C110B 1K 5 1
102 U102BB 2n5401
4

102 C110A 1K 3
R112D JRC4560 U102BA
6 102 CON3B R35
JRC4560

8
R128B PWM2
7 2 PWM1 1K 100K
R128A 1 R118A R112C
1K 5 1
U102AB 3 PWM3
2 +5VA R37
1K 3 4.7R 1K 100K
JRC4560 U102AA PWM4 C108D
4
JRC4560 2.2U/25V R39
8

R112B 5
+5V 6
100K
1K 7 D1
R117B TO 3/8 CON3A
+5VA -5V 8
4.7R SD
C108A SD 9
2.2U/25V 10 IN4148
R112A PWM2
prot 11
1K VCC 12 Q7
VCC 2n5551
A CON11 A
+B
+B CON1B C23
C49 1
R41 473/50V
2.2u 10K
2 RA149P
3 2.2K
4
5
6
-B3
-B3 7 ECN NO. DESCRIPTION APPROVED DATE DWG NO:
K5 8
C45 9 PART NO:
222P 104P 10 TO 3/8 CON1A PART NAME: SCALE: 1/4 DRAW BY: DATA: 2008,09,18

34
11 UNIT: MM CHECKED BY: DATA:
4ch amplifier
12
PRODUCT MODE: SIZE: A2 APPROVED BY: DATA:
CON12 Kappa Four REV: 3.5 80603

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

KAPPA FOUR

D D

Q2
2SA1015
J2
R27 R28 CON12P-1
VCC
10 10 1

C7 C23 2
C6 D9 R30 OUT1
C5 R25 2.2uF/50V
104 1N4148 47K 104
104 15K(1K) 3
OUT2
D6
R10 1N4148 4
R29 OUT3

PROTL
PROTI
10K 2.2K 5
Q1 OUT4
2SA1015 ZD1 6
3.9V R14
10K 7
Q3 PROTI
Q4 REM
2SC1815 8
2SC1815 PROTL

C12 9
R21 C27
4.7K 104
220uF/16V 10
VCC
C C

VCC

VCC
PROTL 11
REM
D10 C25
1N4148
NC

Q9 Q11
R13 5551 NC
100K

OUT3 OUT4

Q5 Q7
C24

C16 NC
R22 R19 R31 5401
104 R33
10K 15K 10K
10K
2.2uF/50V

U1 R40
TL494 1K
1 16
+ +
2 _ _ 15
3 14
TL494

4 13 R41
5 12
6 11 1K
B 7 10 B
8 9 Q6 Q8
5401 NC
R23
10K
OUT1 OUT2
C20
C17 R35 C19 R36 C26 R37 R26 C22
104 104 102M 22K 104 104 Q10 Q12
4.7K 100K C21 R24 5.6K 5551 NC
104 3K

VCC

VCC
A A

ECN NO. DESCRIPTION APPROVED DATE DWG NO:


PART NO:
PART NAME: SCALE: 2/4 DRAW BY: DATA:
POWER TL494 UNIT: MM CHECKED BY: DATA:

35 PRODUCT MODE:
Kappa FOUR
SIZE:
REV: 3.8
A2
80618
APPROVED BY: DATA:

1 2 3 4 5 6 7 8

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