Technical Specification for the Proposed Water Bottling Plant at

Contents
Water Bottling Plant Technical Specifications ............................................................... 3
Machines categories and specifications ..................................................................... 3
1.0 Semi-Automatic Bottle Making Machine ........................................................... 3
2.0 Water Treatment (Compact Portable) .............................................................. 3
Water Treatment System (RO system) ..................................................................... 3
Sand filter ................................................................................................... 3
Water purifier (Active carbon) .................................................................. 3
Precision filter ............................................................................................ 4
RO water system ........................................................................................ 4
UV Sterilizer ............................................................................................... 4
3.0 Water Bottle System ....................................................................................... 5
4.0 Water Bottle Packaging System ....................................................................... 5
Machines Description (Details per individual type) ........................................................ 5
Semi- automatic bottle blowing machine: ................................................................. 5
High Pressure Air Compressor or equivalent: ............................................................ 6
Air Dryer or equivalent: ........................................................................................... 6
Air Filter or equivalent: ............................................................................................ 6
Automatic Washing, Filling and Capping 3-in-1 Machine (CGF 12-12-5) ...................... 7
Air Bottles Conveyor .................................................................................. 7
Motorized Filled Bottle Conveyor .............................................................. 8
Date Printing (Ink Jet) ............................................................................................. 8
Steam Generator .................................................................................................... 9
Semi-Automatic PE Film Shrink Wrapping Machine .................................................... 9
5. Semi-Automatic Bottle Blowing Machine (5-20L) ................................................. 9
6. High Pressure Manual Bottle Filling Machine (5-20lts).......................................... 9
7. Portable Heat guns ......................................................................................... 10

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8. PET Bottle Sterilization Machine: ...................................................................... 11
9. High Pressure Bottle rinsing machine. ...................................................... 11
10. Training Cost. ........................................................................................... 11
11. Support Service Contract for one year. .................................................. 11

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Water Bottling Plant Technical Specifications
Machines categories and specifications

1.0 Semi-Automatic Bottle Making Machine

This set of machine will comprise the following:
I. Semi-automatic blowing plastic bottles device (1 Set of main machine and 2
infrared ovens (2 sets))
II. 9M-9A with a capacity of 2000BPH)
III. High pressure air Compressor (1.2m3/min with a pressure rating of 3.0mpa)
IV. Air Drier (2.0m3/min with a pressure rating of 3.0mpa)
V. Blowing Mould (1 set for bottles with a capacity of 0.5l)

2.0 Water Treatment (Compact Portable)

Water treatment facility for the bottling plant will require the following machines
I. Raw water pump (1 set of 2T/H)
II. Silica sand filter (1 set of 2T/H)
III. Active carbon filter (1 set of 2T/H)
IV. Precision filter (1 set of 2T/H)
V. Reverse osmosis (1 set of 1T/H)
VI. UV Sterilizer (1 Set)
VII. Water storage tank (1 tank of defined capacity)
VIII. Pipes and Valves (1 set of SS304)

Water Treatment System (RO system)

Sand filter
Model: SYS – 2 or Equivalent
Capacity: 2T/H
Material: SUS304 stainless steel
Filtrate medium: High quality sand
Water purifier (Active carbon)
Model: SSJ-2 or Equivalent
Capacity: 2T/H
Material: SUS304 stainless steel including valve

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 Filtrate medium: Active carbon
Precision filter
Model: FSJ – 1 or Equivalent
Capacity: 2T/H
Material: SUS304 stainless steel
Filtrate medium: Polypropylene membrane (PP Membrane)
RO water system
Model: 1T or Equivalent
RO main machine to make the pure water
Hydranautics brand ESPA-8040
RO membranes 1pcs
Stainless steel RO membrane container 3pcs.every container loads two RO
membranes
Working pressure 0.1-1.0Mpa, Flow rate: 3000litre per hour
Desalinization ratio: 98-99%
Rate of recovery: 50-75%
304 Stainless steel tank, pipeline, valve and connector
UV Sterilizer
It adopts a high-intensity, long –lived UV germicidal lamp, it adopts the structure of
secondary disinfection. Its main features are:
Model: DK-34 or Equivalent
Total Power: 3KW
Flow of sterilization water: 1000L
Working Pressure 8804; 4kg/m3
Pass in and out the diameter of the water pipe: DG25mm
Steady time: 3-6M
The life-span of the light tube 1000H

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3.0 Water Bottle System
The appropriate recommended machine which is capable of handling bottles with a
capacity of 0.2 – 2.0l, this machine will go hand in hand with the following components
I. Automatic washing, filling and capping 3–in–1 machine, recommended type should
have 12-12-5 configuration, that is, 12 washing heads, 12 filling heads and 5
capping heads, 1 set of CGF12-12-5 with a recommended capacity of about
2000bph rating for 500ml bottles.
II. Air Conveyor, AC-1 of 2m
III. Flat Conveyor, FC-1 of 2m
IV. Light Checker (1 Set)

4.0 Water Bottle Packaging System

Packaging unit will comprise of the following machines:
I. Date Printing Machine(1 set of ink jet type IC – 55 series)
II. Semi-Automatic Shrink Labeling Machine (1 Set)
III. Semi-Automatic PE Film Shrink Wrapping Package (1 Set)
IV. Air filter (2 sets of 2.0m3/min with a rating of 30kgs)
V. Mould (2 sets with a capacity of 5l)

Machines Description (Details per individual type)

Semi- automatic bottle blowing machine:
Main Parameter
Model RM-9B OR EQUIVALENT
Container Product material PET
Volume 0.2L-2.0L
Theoretical output 2000PCS/H
Preform length 15mm-400mm
Preform Inner diameter Dia.(Ø) 10mm-160mm
Moulding Max. Mould plate 400x460mm
Dimension(LxW)
Max. Mould thickness 300mm
Clamping force 65KN

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 Mould opening stroke 38mm
Machine size and weight Main machine (LxWxH) 175x67x186cm
Main machine weight 600Kg
Heater (LxWxH) 187x63x145cm
Heater weight 250Kg
Power 17.5kw

High Pressure Air Compressor or equivalent:

Model Unit 1.2m3/30KG
Air Displacement M3 1.2
Pressure Kg 30
Rotating Speed r/min 800
Power KW 18.5
Dimension mm 2000x1100x1600mm
Weight kg 620

Air Dryer or equivalent:

Type Treatment Work Inlet Power Packaging G.W
volume pressure Temperature size
M3/min Mpa 0C HP LxWxH mm kg
Air dryer 2 3.0 ≤80 0.75 1050x650x1100 120
Final air Solid content ≤ 0.01umoil content ≤ 0.01ppm
quality

Air Filter or equivalent:

Filter Unit 2.0m3/30Kg
Treatment flow M3/min 2.0
Work pressure Mpa 3.0
Work temperature 0C ≤50
Weight Kg 20

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 Packaging dimension mm 750x350x350

Automatic Washing, Filling and Capping 3-in-1 Machine (CGF 12-12-5)

Detail Description
Number of heads 8 Rinsing heads
8 Filling heads
3 Capping heads
Applicable bottle size PET Bottles
Diameter Ø50-110 mm
Bottle height 150-340mm
Rated Capacity 2000bph
Cap Size Plastic screw Cap 28mm or 30mm Neck
for PET Small Bottles
Volume 0.3-2.0L
Timing Type Transducer
Washing Drop dryer time 3.4sec
Filling temperature Normal temperature
Compress air wastage 20NM3/hour
Pressure of washing 0.25-0.3Mpa
Pressure of filling 0.15-0.35Mpa
Overall size 1900x1420x2000mm
Weight About 1500Kgs
Power 3 Phases AC 380V, 50Hz or by your order

This machine integrates 3 functions of washing, filling and capping, it works

harmoniously with air-conveyor belt, the bottles are held by the neck, thus reducing the
possibility of bottles falling over during conveying process.
Air Bottles Conveyor

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It’s a bridge between the blowing machine and 3 in 1 filling machine, it’s supported by
the arms on the ground, the air blower is settled on the air conveyor, and each inlet of
air conveyor has an air filter to prevent dust from coming into the bottles.
Item Air Conveyor
Blower power 1.5Kv
Material Stainless steel 304
Material Thickness 2mm
Dimension 250x230 (LxW)

Motorized Filled Bottle Conveyor

It’s a motorized bottle belt that is used to convey the filled bottles. Its technical
specifications are as follows:
Item Belt Conveyor
Motor power 1.5Kv
Material Stainless steel 304
Material thickness 2mm
Sectional dimensions 145x116 (LxW)
Belt Materials Engineering plastics

Date Printing (Ink Jet)

Model: IC – 55 OR Equivalent
Lines of printing: 1-3 lines
Variable character/language/logos/fonts printing
Timing and Counting printing
Reversal and inverse Four (4) directional inkjet printing
Automatic show of products counting, batch numbers, shift numbers
Message displayed, printing
Printing height: single line, 5-10mm
Power: 220V/380V Weight: 80kg

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Steam Generator
Model SLM-1200 OR EQUIVALENT
Input Power Supply of Blower AC240V 18KW
Steam Pressure 0.25-0.4Mpa
Vapor Generation Value 48Kg/hr
Weight 96kg
Overall size 600x550x1200mm (LxWxH)

Semi-Automatic PE Film Shrink Wrapping Machine

Technical parameters:
Capacity: 2-5bags/min
Sealing time: 0.5-1.5s, 0-0-5s
Conveyor loading: 0.04-0.12mm
Max. Packaging dimension: L W H 400x270x350mm
Machine dimensions: 1020x830x1980mm

Semi-Automatic Bottle Blowing Machine (5-20L)

Technical parameters:
General Info RM-5000 OR EQUIVALENT
Heating capacity 9.8kv
Bottle volume 5L (2 Cavities)
Blowing pressure ≤3.5Mpa
Motion Pressure ≤1.0Mpa
Max Diameter and height Ø330xH600mm
Mould Thickness 120-600mm
Weight 1500kg
Main machine 2100x730x1950mm
Heater 2650x700x1600mm

High Pressure Manual Bottle Filling Machine (5-20lts)

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This is a manual water filling machine that is operated manually, the bottles are fed
manually and filled using a high pressure tap that is also operated manually, it’s specially
designed for larger capacity bottles of 5 – 20lts.

Portable Heat guns

This are handheld heat guns that are electric operated, they are used for the shrinking
of the wrappings and labels.

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 5. PET Bottle Sterilization Machine:
Specifications:
Core Components PLC, Motor
Product Name Plastic PET bottle sterilization
machine
Brand Name FS
Voltage 220-380V
Power (W) OEM
Weight OEM
Dimension (L x w x h) OEM
Certification CE ISO9001
Material Stainless Steel SUS304
Sterilizing way Water - Spray
Heating way Steam Boiler
Control System Automatic Control System
Design Temperature 147 Degree Centigrade
Design pressure 0.35Mpa

6. High Pressure Bottle rinsing machine.

This is a pressure based machine that is used in the cleaning of PET bottles of 5.0- 20ltr
capacity, it adopts the use of pressure jet in cleaning of the PET bottles.

7. Training Cost.
This involves the costs implications related to the training of personnel in handling of the
machines and operations. The cost should be as per your training program.

8. Support Service Contract for one year.

This is costs related to the operational repair and maintenance after commissioning of
the project for a period of one year.

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7.7 MANUFACTURER’S AUTHORIZATION FORM

To [name of the Procuring entity] ………………….

WHEREAS …………………………………………………………[name of the

manufacturer] who are established and reputable manufacturers of
……………………….….. [name and/or description of the goods] having factories
at ………………………………… [address of factory] do hereby authorize
………………………… [name and address of Agent] to submit a tender, and
subsequently negotiate and sign the Contract with you against tender No.
………………………. [reference of the Tender] for the above goods manufactured
by us.

We hereby extend our full guarantee and warranty as per the General
Conditions of Contract for the goods offered for supply by the above firm
against this Invitation for Tenders.

[signature for and on behalf of manufacturer]

Note: This letter of authority should be on the letterhead of the Manufacturer

and should be signed by an authorized person.

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