Document No: GSC/EUS/ITP-2020-001

Revision: 00
Project: EXPO 2020 – OV016 – USA PAVILION
Date: 04/04/2020
Sheet No:
INSPECTION AND TEST PLAN (ITP) Discipline: Structural Steel 1

ITP Particular Details: Installation of Structural Steel Works

German Steel Contracting LLC

Record / Verifying Inspection By

S.I Stage / Activity Specification / Acceptance Criteria Test Frequency Required Test
Documents GSC ELEC TPI KAA

1.0 Documents:

Approval of controlling
documents (Method
Statement, QC process,
Prior to starting
1.1 Material Approval, Contract Documents / Project Specifications. Submittal Record review H H --- R
works
Supplier Approval, Shop
Drawings and
calculations)

Prior to starting Calibration

1.2 Calibration of equipment. Contractor Quality Plan (CQP). Record review R R --- R
works. certification and log.

Once Before work

1.3 Welding Procedure Approved WPS/PQR PQR/WPS Record review H R --- R
commencement

Approved WPS/PQR Once Before work

1.4 Welder Qualifications Welders Certificates Record review H R --- R
Approved welder certification commencement

2.0 Pre-works:
Material Inspection request
Inspection of incoming 100% Each Material Inspection
2.1 Visual Inspection I R --- R
materials Delivery reports

100% Each
2.2 Conformity of materials Mill Test Certificates MTCs Review Documents I R --- R
delivery

3.0 Fabrication Activities:

 Document No: GSC/EUS/ITP-2020-001
Revision: 00
Project: EXPO 2020 – OV016 – USA PAVILION
Date: 04/04/2020
Sheet No:
INSPECTION AND TEST PLAN (ITP) Discipline: Structural Steel 2

ITP Particular Details: Installation of Structural Steel Works

German Steel Contracting LLC

Record / Verifying Inspection By

S.I Stage / Activity Specification / Acceptance Criteria Test Frequency Required Test
Documents GSC ELEC TPI KAA

Fit-up & Dimension

3.1 Fit-up/Dimensions check Fabrication Drawings, AWS D1.1 & AISC 303 All Dimension I/H R --- R
Inspection Reports

Qualified Welder Record review

3.2 AWS D1.1 All Welder Certificate R R --- R
Certificate

Monitoring
Welding Operation Visual Inspection
3.3 AWS D1.1 All I R --- R
Report

100% for Full

Ultrasonic Testing
NDT Test Penetration welds
NDT Reports from
3.4 NDT - Non Destructive AWS D1.1 and NDT Procedures I/H R I R
third party Magnetic Particle
Testing 10% for Fillet
Testing
Welds
Final Inspection after Visual Inspection
3.5 Completion of all fabrication stages, AWS D1.1 All Visual Inspection I R --- R
Welding Report

4.0 Abrasive Blasting/Galvanizing/Painting

SA 2.5 SSPC10
Surface Preparation
4.1 Abrasive Blasting All Area Visual Inspection I R --- R
& Painting Reports
Profile 45-70µm and manufacture’s requirements
Daily Temperature
4.2 Ambient conditions Project Specifications Daily Record
Record review R R --- R

Galvanizing Coating (If

4.3 ASTM A123 or BS EN ISO 4606 All Area Galvanizing Report Visual Inspection I I --- I
applicable)
 Document No: GSC/EUS/ITP-2020-001
Revision: 00
Project: EXPO 2020 – OV016 – USA PAVILION
Date: 04/04/2020
Sheet No:
INSPECTION AND TEST PLAN (ITP) Discipline: Structural Steel 3

ITP Particular Details: Installation of Structural Steel Works

German Steel Contracting LLC

Record / Verifying Inspection By

S.I Stage / Activity Specification / Acceptance Criteria Test Frequency Required Test
Documents GSC ELEC TPI KAA

Surface Preparation
4.4 Paint Application Approved Paint system All Area Visual Inspection I R --- R
& Painting Reports
Surface Preparation
4.5 DFT Measurement As per Paint Data Sheet Spot Physical inspection I/H R --- R
& Painting Reports

5.0 Installation of Steel Structures

Incoming fabricated
material on Site and
Material Inspection
Installation of Steel Erection Drawings GA / Shop Drawings All Area Visual Record H S
5.1 Request MIR --- S
Structure members Review

Final fit up ,
All Area
5.2 Erection of structural steel Must achieve Project requirements Approved IR Visual Inspection H S --- S
members
Bolt fixing
Site welding for Visual Inspection/
All Area
5.3 Adjustment of the steel Must achieve Project requirements Approved IR Dimensional I R --- R
members. inspection
15 Degree Bend
Test for 5% of the
studs, selected at
5.4 Bend test of Shear Studs Must achieve Project requirements Approved IR Physical test H S --- R
random, minimum
2studs per erected
member.
 Document No: GSC/EUS/ITP-2020-001
Revision: 00
Project: EXPO 2020 – OV016 – USA PAVILION
Date: 04/04/2020
Sheet No:
INSPECTION AND TEST PLAN (ITP) Discipline: Structural Steel 4

ITP Particular Details: Installation of Structural Steel Works

German Steel Contracting LLC

Record / Verifying Inspection By

S.I Stage / Activity Specification / Acceptance Criteria Test Frequency Required Test
Documents GSC ELEC TPI KAA

100% for Full Ultrasonic Testing

NDT Test
Penetration welds
5.4 NDT - Non Destructive NDT Reports from I/H W I W
AWS D1.1 and NDT Procedures 10% for Fillet Magnetic Particle
Testing third party
Welds Testing

Final Alignment and Bolt Approved Method Statement & AISC – RCSC - 2014 (includes
Torque tightening Approved IR Bolt Torque
5.5 April 2015 Errata) Specification for Structural Joints using All I/H W --- W
Tightening Report
ASTM A325 or A490 Bolts and ASTM F3125

Involvements Inspection Codes

GSC: Sub contractor (German steel) TPI – Third Party Inspection / Laboratory Inspection W – Witness : Notification required (IR) Presence not mandatory I - Inspection.
ELEC: Main contractor (Electra Solutions) KAA – Engineer (Khatib & Alami) H – Hold Point: Notification required (IR) Presence mandatory R – Review S - Surveillance –
Surveillance –
Surveillance

NAME POSITION SIGNATURE DATE

Prepared by: IHSAN NASWEEF TECHNICAL ENGINEER 04/04/2020

Reviewed by: SUMIT PROJECT MANAGER 04/04/2020

Approved by: SHAIK IBRAHIM QC MANAGER 04/04/2020

 Document No: GSC/EUS/ITP-2020-001
Revision: 00
Project: EXPO 2020 – OV016 – USA PAVILION
Date: 04/04/2020
Sheet No:
INSPECTION AND TEST PLAN (ITP) Discipline: Structural Steel 5

ITP Particular Details: Installation of Structural Steel Works

German Steel Contracting LLC

Record / Verifying Inspection By

S.I Stage / Activity Specification / Acceptance Criteria Test Frequency Required Test
Documents GSC ELEC TPI KAA

Approved by: