Neraca Massa SKL Owin Ayub
Neraca Massa SKL Owin Ayub
100%
45000 kg/jam
EX. STEAM
20%
9000 kg/jam
STEAM KONDESAT
STERILISATION
20% 10%
9000 kg/jam 4500
TBM
90% TBS
40500 kg/jam
JANJANG
Threseher
24%
9900
22%
BRONDOLAN
76% TBM
30600 kg/jam
68% TBS
DIGESTER
BRONDOLAN TERPOTONG
100% BRONDOLAN
30600 kg/jam
68% TBS
SCREW PRESS
Crude Oil
BRONDOLAN
60%
TERPOTONG
18450 kg/jam
41% TBS
COT 1
SAND CYLONE
Dilution
37% TBS
16650
CST
Oil Product
99.67% Crude Oil OT
10315.63 kg/jam
21.14% TBS
COT 2
contains:
air
kotoran
minyak
SAND CYLONE
BUFFER TANK
DECANTER
JANGKOS TEROLAH
BUNCH PRESS
TBM 83% JANJANG
kg/jam JANGKOS TAK TEROLAH 8217 kg/jam
TBS 17% JANJANG 18% TBS
1683 kg/jam
4% TBS
DEPERICARFER
POLISHING DRUM
fiber 63.05% 7660.575
nut 33.32% 4048.38
nut pecah 2.49% 302.535
kernel 0.30% 36.45
kernel pecah 0.64% 77.76
cangkang 0.20% 24.3
DESTONER
Nut
80.0000% Nut+Fiber DEPERICARFER
5850.00 kg/jam
13.00% TBS
kapasitas
NUT HOPPER
kapasitas
RIPPLE MILL
Kernel+shell
13%
5850.00144
KDS 1
Kernel 3.33% TBS Kernel+shell
1498.5 kg/jam 6.17%
2776.50144
contains:
cangkang dari nut
cangkang dari nut pecah
batu
kernel pecah
cangkang
kernel
Kernel
0%
KDS 2
0 Kernel+shell
6.17%
OIL TANK 1 DAN 2
2776.50144
Crude Oil OT
Crude Oil CST
CLAY BATH
Kg/Jam 10350
TBS 23% Kernel
2.50% TBS
10303.0110 1125.00144 kg/jam
42.4350
4.5540
KERNEL SILO
10350 kernel 3.33% TBS
1498.5 kg/jam Kernel Produksi
4.33% TBS
1948.50144 kg/jam
VACUM DRYER
air contains:
1.86% TBS cangkang dari nut
Oil Product 34.37 kg/jam cangkang dari nut pecah
Crude Oil OT 0.33% Crude Oil OT cangkang
batu
kotoran
kernel pecah
0.22% 8.06 Kg/Jam air
0.03% 0.06 Kg/Jam kernel
99.75% 10289.84 Kg/Jam
100.00% 10297.96 Kg/Jam
contains: SERAT 98.50% 8093.745 kg/jam
MINYAK 1.50% 123.255 kg/jam
100.00% 8217.00 kg/jam
Fiber basah
39.81% Press Cake
4837.4982 kg/jam
10.75% TBS
FIBER CYCLONE
14.00% TBS
6300 kg/jam
14.00%
Fiber basah
20.0000% Nut+Fiber DEPERICARFER
1462.5018 kg/jam
3.25% TBS
30,000 kg
contains:
nut utuh 2.10% 122.85003 kg/jam
3000 kg/jam nut pecah 23.93% 1399.90534 kg/jam
kernel 41.57% 2431.8456 kg/jam
TBS kernel pecah 9.16% 535.860132 kg/jam
kg/jam shell 23.24% 1359.54033 kg/jam
KERNEIcakern4,46% TBS)
Shell
0.120% losses kernel 3.50% TBS
LTDS 1 DAN 2
1575 kg/jam
TBS
kg/jam
Shell
0.120% LOSSE KERNEL 0% TBS
0 kg/jam
TBS
kg/jam
Shell
3.67% TBS
1651.5 kg/jam
contains:
kernel dari nut utuh 0.65% 10.73475 kg/jam
kernel dari nut pecah 0.20% 3.303 kg/jam
kernel 0.50% 8.2575 kg/jam
kernel pecah 1.52% 25.1028 kg/jam
shell 97.13% 1604.102 kg/jam
COMPARISON OF PALM OIL MILL MATERIAL BALANCE WHEN USING DEC
vapour = 10%
4500
90% FFB
40500
STRIPPER
Direct steam
DIGESTER
4.33%
1948.5 FFB
Fruits 71.67% FFB = 32250.15
VIBRATING SCREEN
Direct steam
CRUDE OIL TANK
1.00%
450 FFB
SAND CYCLONE
CST
SLUDGE TANK
DECANTER
DECANTER
CST
Oil loss :
A. Using Decanter
1. From condensat 0.066%
2. From empty bunch 0.400%
3. From press cake 0.801%
4. From solid phase 0.090%
5. From heavy phase 0.205%
1.562% 702.80128862
Empty bunches
22.67% FFB = 10200.15
OIL TANK
OIL PURIFIER
OIL PURIFIER
Water
VACUUM DRYER
52.25
11.612% % FFB
k, than to CST
WASTE
FFB
0.00 %
14.53 %
36.53 %
14.00 %
10.00 %
75.07 %
3.10%
18.90%
78.00%
DECANTER
Waste water & sludge
0.90% Oil #REF!
STEAM KONDESAT
STERILISATION
20% 10% TBS
9000 kg/jam 4500 kg/jam
TBM
90% TBS
40500 kg/jam
JANGKOS
Threseher
22% TBS
9900 kg/jam
BRONDOLAN
68% TBS
30600 kg/jam
DIGESTER
BRONDOLAN TERPOTONG
68% TBS
30600 kg/jam
dilution
SCREW PRESS
Crude Oil
78% TBS
35100 Kg/Jam
SOLID 4% 1800
JANGKOS TEROLAH
BUNCH PRESS
83% JANGKOS contains
JANGKOS TAK TEROLAH 8217 kg/jam
17% JANGKOS
1683 kg/jam
Nut 9.98%
komponen
nut 69.20%
nut pecah 5.17%
kernel 0.62%
kernel pec 1.33%
shell 0.42%
CRUDE OIL
10350
komponen
99.55% 10303.01
0.41% 42.435
RIPPLE MILL
0.04% 4.554 PRODUK OIL
21.14% 10315.63 komponen
ACUUM DRYER
komponen
minyak 99.75% 10289.84
air 0.22% 8.06
kotoran 0.03% 3.09
KDS 1
CLAY BATH
kernel
komponen
cangkang dari nut utuh 1.43% 13.01035
cangkang dari nut pecah 2.16% 33.13196
cangkang 2.60%
batu 0.36%
total cangkang 6.55%
kernel pecah 28.70%
kernel 58% 2155.859
KERNEL SILO
Kernel produksi
komponen
cangkang dari nut
cangkang dari nut pecah
cangkang
batu
kotoran
kernel pecah
air
kernel
kernel
SERAT 98.50% 8093.745
MINYAK 1.50% 123.255
FIBER CYCLONE
FIBER 14%
6300 KOMPONEN
kernel utuh
kernel pecah
fiber
fiber 1360.575
3.02%
4489.425
4048.38
302.535
36.45
77.76
24.3
9.98% 4489.425
9.98% 4489.425
komponen
cangkang dari nut 1.61% 72.27974
cangkang dari nut pecah 2.46% 110.4399
batu 0.78% 35.01752
kernel pecah 12.46% 559.3824
cangkang 0.18% 8.080965
kernel 82.51% 3704.225
190.8006
Shell 6.50% 2925
komponen
kernel dari nut utuh 0.65%
kernel dari nut pecah 0.20%
kernel 0.50%
kernel pecah 1.52%
shell 97.13%
4.71% 2119.5
ernel produksi
4.17%
1876.5
0.80%
0.31%
98.89%
Shell Bin
Alur Pada Alat
Sterillizer Thresher
Komponen Masuk (kg/jam) Keluar (kg/jam) Masuk
(kg/jam)
F1 F2 F3 F4 F5 F5
Tandan buah segar 45,000.00
Steam 9,000.00 9,000.00
Kondensat 4,500.00
Sterilized Bunches 40,500.00 40,500.00
Janjang Kosong
Berondolan utuh
Jankos terolah
Minyak
Serat jankos
Jankos tidak terolah
Berondolan terpotong
Press Cake
nut
nut pecah
serat
kernel
kernel pecah
shell
Crude Oil
serat
nut+serat
nut
Shell+kernel
nut
nut pecah
kernel
kernel pecah
shell
Batu
shell dari nut
shell dari nut pecah
shell
kernel dari nut utuh
kernel dari nut pecah
kernel
kernel pecah
shell
kernel
cangkang dari nut utuh
cangkang dari nut pecah
cangkang
Batu
total cangkang
kernel pecah
kernel
Air
kotoran
Air
Water Dilution
CPO
minyak
air
kotoran
Sludge
air
minyak
sludge
emulsi
Solid
Heavy Phase
air
sludge
Light Phase
air
minyak
sludge
emulsi
Sub Total 45,000.00 9,000.00 4,500.00 9,000.00 40,500.00 40,500.00
Total 54,000.00 54,000.00 40,500.00
9,900.00 9,900.00
### ###
8,217.00
123.26
8,093.75
1,683.00
### ###
###
4,048.38
302.54
7,660.58
36.45
77.76
24.30
###
9,900.00 ### 9,900.00 8,217.00 1,683.00 ### ### ### ### ###
40,500.00 9,900.00 9,900.00 ### ### ### 30,600.00
Depericarper Destoner Ripple Mill
Masuk Keluar (kg/jam) Masuk Keluar (kg/jam) Masuk Keluar
(kg/jam) (kg/jam) (kg/jam) (kg/jam)
F11 F13 F14 F14 F15 F16 F16 F17
###
4,837.50 1,462.50
7,312.50 7,312.50
5,850.00 5,850.00
5,850.00
122.85
1,399.91
2,431.85
535.86
1,359.54
### 4,837.50 7,312.50 7,312.50 1,462.50 5,850.00 5,850.00 5,850.00
### 12,150.00 7,312.50 7,312.50 5,850.00 5,850.00
KDS Clay Bath Kernel S
Masuk Keluar (kg/jam) Masuk Keluar (kg/jam) Masuk (kg/jam)
(kg/jam) (kg/jam)
F17 F18 F19 F20 F19 F21 F22 F20
2,290.89
345.95
21.66
44.70
68.30
1,575.00 1,651.50
10.73
3.30
8.26
25.10
1,604.10
1,498.50 1,125.00 1,498.50
16.09
24.30
29.25
4.05
73.69
322.88
654.75
18,450.00
1,125.00 1,948.50
16.95
29.23
69.76
8.96
422.82
1,144.55
127.04
129.19
675.00
16,650.00
10,350.00
10,303.01
42.44
4.55
24,750.00 24,750.00
7,095.83
1,153.35
15,345.00
1,155.83
10,350.00 10,315.63
10,289.84
8.06
0.06
1,800.00
15,070.50
7,233.84
7,836.66
7,879.50
2,206.26
945.54
4,359.73
367.97
1,800.00 15,070.50 7,879.50 10,350.00 34.37 10,315.63
24,750.00 10,350.00 10,350.00