9911-1, 9911-R1

Service Guide 9950-1, 9950-B1

9950-C1, 9950-D1

High-Pressure Stripped Pump

Description
The major components of these stripped pump models consist
of an air-operated motor that connects directly to a double-acting
reciprocating pump tube. The pump tube is equipped with a
dynamic primer. See Figure 2-B.

These high-pressure stripped pumps (50:1 ratio) are designed

to deliver a range of greases [up to NLGI # 2] and operate directly
from their original drums or bulk containers. Each pump model is
designed with a pump tube length to accommodate different size
containers. See Figure 1.

Specifications
Air Motor

Maximum Air
Piston Diameter x Stroke Pressure
Air Inlet
Inches Centimeters psi Bars
3 x 3-5/16 7.6 x 8.4 1/4 " NPTF (f) 150 10.3
For details on the air motor, refer to Service Guide SER 339413

Pump Tube

Max. Material Delivery/Minute Displacement

Material Pressure (Approximate)* per Cycle
Outlet
psi Bars Pounds Kilograms 3 3
In Cm

3/8 " NPTF 7500 517 4.7 2.1 0.76 12.5

* For detailed information, refer to Figure 3

Table 1 High-Pressure Stripped Pump Specifications

Container Size X Y
Stripped
Package Models Pump Model
lbs kg Inches Cm Inches Cm
The usage for each model of stripped pump is indicated 9911-1 35 - 13.75 34.9 23.6 59.9
below.
9911-R1 70 - 17.68 44.9 27.53 69.9
Pump Pump 9950-1 120 50 27.75 70.5 37.6 95.4
Package Model Package Model
Model Model
9950-B1 - 12.5 15.50 39.4 25.35 64.3
9911-1 9911-H1, 9911-Z1 9950-1 9950-A1, -HC1, 9951-1, -S1, -T1
9950-C1 - 20 19.00 48.3 28.85 73.2
9911-R1 9911-A1, 9911-B1 9950-B1 9911-HA1
9950-D1 400 180 37.06 94.1 46.91 119
9950-C1 9911-HB1
Figure 1 High-Pressure Stripped Pump
Table 2 High-Pressure Stripped Pump Usage
Models 9911-1, 9950-1 Series

Alemite, LLC
167 Roweland Drive, Johnson City, Tennessee 37601
www.alemite.com
Copyright © 2005 by Alemite, LLC
This document contains confidential information that is the property of Alemite, LLC SER 9911-1/9950-1
670826 and is not to be copied, used, or disclosed to others without express written permission. Revision (7-10)
SER 9911-1 High-Pressure Stripped Pump

Figure 2 High-Pressure Stripped Pump Models 9911-1 and 9950-1 Series - Exploded View

Revision (7-10) 2 Alemite, LLC

High-Pressure Stripped Pump SER 9911-1

Item Numeric Order

Part No. Description Qty Notes
No. Part # (Item #)

1 Motor Assembly, Air 1 See SER 339413 14536 (3)

1a 340053 Cover (w/o Decals) 1 X171000-7 (6)
1b Screw, Cap, 1/4 " -20 x 6-1/2 " 1 Included w/ X171003-10 (8)
1c Bolt, Carriage, 1/4 " -20 x 7-1/2 " 4 Motor Assembly X171008-37 (5)
1d Nut, Serrated Flange, 1/4 " -20 4 X171009-45 (17)
2 339513 Nut, Flange, 3/8 " -24 1 172190-24 (12)
3 Washer, 3/8 " ID x 7/8 " OD 1 172190-26 (14)
4 339429 Piston, Air 1 338072 (13)
5 X171008-37 Quad-Ring, 2-5/8 " ID x 3 " OD 1 338073 (15)
Pack of Ten (10)
6 X171000-7 O-Ring, 3/8 " ID x 1/2 " OD 1 338074 (16)
7 339109 Washer, 3/8 " ID x 3/4 " OD 1 338083 (10)
8 X171003-10 O-Ring, 2-3/4 " ID x 3 " OD 1 Pack of Ten (10) 338109 (7)
9 338509 Rod 1 338509 (9)
10 Body 1 339375 (1d)
11 339412 Keeper 4 339412 (11)
12 Seal, 1/2 " ID x 3/4 " OD 1 339413 (1)
13 Ring, Lantern (Brass) 1 339425 (1c)
14 Seal, 1/2 " ID x 7/8 " OD 1 339429 (4)
15 Bearing (Brass) 1 339513 (2)
16 Gasket (Aluminum) 1 340027 (1b)

Pack of Ten (10) 340053 (1a)

17 X171009-45 O-Ring, 2-9/16 " ID x 2-3/4 " OD 1
Model 9930
Legend:
Part numbers left blank (or in italics) are not available separately
designates a repair kit item

Repair Kits

Part No. Kit Symbol Description Notes

Contains items on
393709 Kit, Major Repair [Includes tube of 393590 Teflon Grease]
Figures 2-A and 2-B
393708 Kit, Repair, Air Motor Keeper
393530-24 Kit, Seal [includes five (5) of item number 12]
393530-26 Kit, Seal [includes five (5) of item number 14]

Alemite, LLC 3 Revision (7-10)

SER 9911-1 High-Pressure Stripped Pump

Figure 2-B High-Pressure Grease Pump Model 9911-1 and 9950-1 - Exploded View (Sheet 2 of 2)

Revision (7-10) 4 Alemite, LLC

High-Pressure Stripped Pump SER 9911-1

Item Part No. Description Qty Notes Numeric Order

No. Part # (Item #)
338508-3 Tube, Upper, 5.78 " Long 1 9911-1 171031-5 (25)
338508-1 Tube, Upper, 19.78 " Long 1 9950-1 171032-3 (36)
338508-7 Tube, Upper, 7.53 " Long 1 9950-B1 171032-6 (20)
18
338508-5 Tube, Upper, 11.03 " Long 1 9950-C1 171700-18 (23)
338508-9 Tube, Upper, 29.09 " Long 1 9950-D1 172190-10 (31)
338508-4 Tube, Upper, 9.71 " Long 1 9911-R1 172190-25 (27)
338055-1 Extension, 14.62 " Long 1 9950-1 338055-1 (19)
338055-6 Extension, 2.37 " Long 1 9950-B1 338055-3 (19)
19 338055-4 Extension, 5.87 " Long 1 9950-C1 338055-4 (19)
338055-8 Extension, 23.93 " Long 1 9950-D1 338055-6 (19)
338055-3 Extension, 4.55 " Long 1 9911-R1 338055-8 (19)
2 Except 9911-1 338056 (30)
20 171032-6 Pin, Roll, 3/32 " Dia. x 5/8 " Long
1 9911-1 Only 338069 (37)
21 338080 Guide, Spring 1 338070 (33)
22 Spring 1 338071 (32)
23 Ball 1 338075 (34)
24 338084 Piston 1 338077 (28)
25 Pin, Roll, 5/64 " Dia. x 1/2 " Long 1 338078 (35)
26 Bearing (Brass) 2 338079 (22)
27 Seal, 5/8 " ID x 1 " OD 1 338080 (21)
28 Gasket (Aluminum) 3 338081 (26)
29 338085 Tube, Lower 1 338084 (24)
30 Stop 1 338085 (29)
31 Seal, 0.282 " ID x 0.532 " OD 1 338508-1 (18)
32 338071 Valve, Foot 1 338508-3 (18)
33 338070 Seat 1 338508-4 (18)
34 338075 Rod, Primer 1 338508-5 (18)
35 338078 Disk, Primer 1 338508-7 (18)
36 Pin, Roll, 3/32 " Dia. x 3/8 " Long 1 1 338508-9 (18)
37 338069 Body, Primer 1
Legend:
Part numbers left blank (or in italics) are not available separately
designates a repair kit item

Repair Kits

Part No. Kit Symbol Description Notes

Contains items on
393709 Kit, Major Repair (Includes tube of 393590 Teflon Grease)
Figures 2-B and 2-A
393530-10 Kit, Seal [includes five (5) of item number 31]
393530-25 Kit, Seal [includes five (5) of item number 27]

Alemite, LLC 5 Revision (7-10)

SER 9911-1 High-Pressure Stripped Pump

Accessories
Part Number Description

326750-F1 Bung Adapter, 2 " NPTF (m)

Table 3 High-Pressure Stripped Pump Accessory Component

Preventive Maintenance
Refer to section entitled Overhaul for the procedures necessary to perform maintenance.

Daily Weekly Monthly Yearly

Wipe Exterior with Clean Cloth Inspect for Air and/or Material Leakage

Table 4 High-Pressure Stripped Pump Preventive Maintenance Schedule

Performance Curves
A pump’s ability to deliver material is based on the pressure (psi/Bars) and quantity
(cfm/lpm) of air supplied to the motor and the amount of material discharge [back] pressure to
be overcome within the system.
This chart contains curves based on three different air pressures. The curves relate delivery
in pounds (kilograms) per minute (X axis) to air consumption in cubic feet (liters) per minute
(right Y axis) and to material discharge pressure in psi/Bars (left Y axis).

Figure 3 Delivery versus Discharge Pressure and Air Consumption

Revision (7-10) 6 Alemite, LLC

High-Pressure Stripped Pump SER 9911-1

Overhaul CAUTION
NOTE: Refer to Figures 2-A and 2-B for Remove the Cylinder with care. Damage to Quad-
component identification on all overhaul Ring (5) and/or O-Ring (8) can occur.
procedures.

Prior to performing any maintenance procedure, the 7. With a side-to-side motion, pull the Cylinder from the
following safety precautions must be observed. Personal Body and Air Piston (4).
injury may occur.
8. Remove O-Ring (8) from the Body.

9. Remove the Bottom Cap from the Body.

WARNING
Do not use halogenated hydrocarbon sol-
Pump Tube Assembly
vents such as methylene chloride or 1,1,1-trichlo- Air Piston
roethane in this pump. An explosion can result
when aluminum and/or zinc-plated parts in the 10. Remove Nut (2) and Washer (3) that secures Air Piston
pump come in contact with halogenated hydrocar- (4) to Rod (9).
bon solvents. • Place a punch or similar tool into the Rod to prevent
its rotation. See Figure 2-A.
Release all pressure within the system prior to • Remove the Air Piston from the Rod.
performing any overhaul procedure. 11. Remove Quad-Ring (5) from the Air Piston.
• Disconnect the air supply line from the pump
motor. 12. Remove O-Ring (6) and Washer (7) from the Rod.
• Into an appropriate container, operate the
control valve to discharge remaining pressure Body Assembly
within the system.
13. Unscrew Upper Tube (18) from the Body.
Never point a control valve at any portion of your 14. Remove the Body assembly from the Rod.
body or another person. Accidental discharge of
pressure and/or material can result in injury. 15. From inside the Body remove:
Read each step of the instructions carefully. Make • Gasket (16)
sure a proper understanding is achieved before • Bearing (15)
proceeding. • Seal (14)
• Lantern Ring (13)
• Seal (12)
Disassembly
Tube Assembly
Separate Air Motor from Pump Tube 16. Push the Rod assembly downward through Upper Tube
1. Clamp the pump assembly in a soft-jaw vise at (18) until Primer Disk (35) protrudes from Primer
Body (10). Body (42).

2. Remove Cover (1a). 17. Remove Roll Pin (36) that secures the Primer Disk to
• Pry and swing the Cover sideways away from the Primer Rod (34).
Cylinder. • Remove the Primer Disk from the Primer Rod.
• Refer to SER 339413 for details.
18. Remove the entire Rod assembly from the top of the
3. Remove Screw (1b) from the Top Cap. Upper Tube.

4. Remove Nuts (1d) that secure the Body to Air Motor 19. Remove Roll Pin (25) that secures the Primer Rod to
Assembly (1). Piston (24).
• Unscrew the Primer Rod from the Piston.
5. Remove Bolts (1c) from the Top Cap.
• Remove Keepers (11) from the Body.

6. Remove the Top Cap from the Cylinder.

Alemite, LLC 7 Revision (7-10)

High-Pressure Stripped Pump SER 9911-1

Clean and Inspect

Step for Model 9911-1 Only
1. Clean all metal parts in cleaning solvent. The solvent
20. Remove Roll Pin (25) that secures Rod (9) to the
should be environmentally safe.
Piston.
• Unscrew the Piston from the Rod. 2. Inspect all parts for wear and/or damage.
• Replace as necessary.
Step for all Models Except 9911-1
21. Remove Roll Pin (25) that secures Rod (9) to the 3. Inspect Air Piston (4) for fatigue cracks.
Extension. • Replace as necessary.
• Unscrew the Extension from the Rod.
4. Inspect Rod (9), Piston (24), and Primer Rod (34)
closely. Use a magnifying glass to detect any score
22. From inside the Piston remove: marks.
• Spring Guide (21) • Replace as necessary.
• Spring (22)
• Ball (23) 5. Closely inspect the mating surfaces of all check valve
components for any imperfections. Ensure a smooth
23. Unscrew the Upper Tube from Lower Tube (29). and clean contact is obtained when assembled.
• Use a strap wrench.
EXAMPLE: Place Ball (23) into Piston
Lower Tube (24). Fill the Piston with solvent. Make sure
no leakage occurs.
24. Remove Gasket (28), Bearing (26), Seal (27), and
additional Bearing (26) from the Lower Tube. Assembly
Primer Body
NOTE: Prior to assembly, certain compo-
25. Unscrew Primer Body (37) from the Lower Tube. nents require lubrication. Refer to Table 3
for details.
26. From inside the Lower Tube remove:
• Gasket (28) Refer to Figure 4 for a section view of the
• Seat (33) pump tube assembly.
• additional Gasket (28)
Pump Tube Assembly
• Foot Valve (32) [with Seal (31)]
• Stop (30) 1. Install and seat Seal (12) [heel end first] into the
bottom of the Body.
27. Remove the Seal from the Foot Valve.
2. Install and seat Lantern Ring (13) [small diameter end
first] into the Body.

3. Install and seat Seal (14) [heel end first] into the Body.

Item No. Description Item No. Description

Clean Oil

5 Quad-Ring, 2-5/8 " ID x 3 " OD 14 Seal, 1/2 " ID x 7/8 " OD

6 O-Ring, 3/8 " ID x 1/2 " OD 17 O-Ring, 2-9/16 " ID x 2-3/4 " OD

8 O-Ring, 2-3/4 " ID x 3 " OD 27 Seal, 5/8 " ID x 1 " OD

12 Seal, 1/2 " ID x 3/4 " OD 31 Seal, 0.282 " ID x 0.532 " OD

Magnalube-G Teflon Grease *

Coat the Bore of the Air Motor Assembly

* Part number 393590 is a 0.75 ounce (21.8 gm) tube of Magnalube-G Teflon grease

Table 3 Lubricated Components

Alemite, LLC 8 Revision (7-10)

SER 9911-1 High-Pressure Stripped Pump

4. Install and seat Bearing (15) [small

diameter end first] into the Body.

5. Install and seat Gasket (16) into the

Body.

Refer to Figure 2-A and 2-B Parts List

Step for all Models Except 9911-1
for Parts Identification
6. Screw Rod (9) into Extension (19)
until the Pin holes align.
• Secure the Extension to the Rod
with Roll Pin (20).

7. Install Ball (23), Spring (22), and

Spring Guide (21) [pointed end first]
into Piston (24).

Step for all Models Except 9911-1

8. Screw the Piston assembly onto the
Extension until the Pin holes align.
• Secure the Piston to the Extension
with Roll Pin (20).

Step for Model 9911-1 Only

9. Screw the Piston assembly onto the
Rod until the Pin holes align.
• Secure the Piston to the Rod with
Roll Pin (20).

10. Screw Primer Rod (34) into the Piston

assembly until the Pin holes align.
• Secure the Piston assembly to the
Primer Rod with Roll Pin (25).

11. Install and seat Bearing (26), Seal (27)

[heel end first], and additional Bearing
(26) into the externally threaded end
of Lower Tube (29).

12. Install and seat Gasket (28) into the

internally threaded end of Upper Tube
(18).

IMPORTANT: If a primer is
used with Loctite 222, the
curing time is greatly
reduced.

13. Screw the Lower Tube [with Loctite

222] into the Upper Tube.
• Follow the thread sealant
manufacturer’s recommendations.
• Do not tighten at this time.

Figure 4 Pump Tube Assembly - Section View

Revision (7-10) 9 Alemite, LLC

High-Pressure Stripped Pump SER 9911-1

14. Install the Rod assembly into the Upper Tube until it 25. Install Washer (3) [silver color] and Nut (2) that secures
protrudes from the Lower Tube. the Air Piston to the Rod.
• Use care not to damage the Seal. • Tighten the Nut securely.

15. Install Seal (31) [heel end first] into Foot Valve (32). NOTE: Place an appropriate size punch or
other suitable tool into the hole of the Rod. See
16. Install Stop (30), the Foot Valve assembly [Seal end Figure 2-A.
first], Gasket (28), Seat (33) [small diameter end
first], and additional Gasket (28) over the Primer
Attach Air Motor to Pump Tube
Rod and into the Lower Tube.

17. Install Primer Disk (35) onto the Primer Rod. 26. Clamp the pump at the flats of Body (10) securely in a
• Make sure the hole align. soft-jaw vise.

18. Install Roll Pin (36) that secures the Primer Disk to 27. Install the Bottom Cap onto the Body.
the Primer Rod. 28. Install O-Ring (8) onto the upper groove of the Body.
19. Screw Primer Body (37) [with Loctite 222] into the
Lower Tube. CAUTION
• Follow the thread sealant manufacturer’s
recommendations. Install the Cylinder with care. Damage to Quad-Ring
• Do not tighten at this time. (5) and/or O-Ring (8) can occur.

CAUTION HINT: Angle the Cylinder onto the Quad-

Ring.
Install the Rod and Tube assembly into the Body
with a twisting motion. Use care not to damage 29. Install the Cylinder over the Body’s O-Ring and seat it
the Seals. properly onto the Bottom Cap.

30. Install the Top Cap onto the Cylinder.

20. Install the Rod and Tube assembly into the Body and • Use care passing the O-Ring.
at the same time screw the Upper Tube [with Loctite
31. Install Keeper (11) into the groove of the Body.
222] into the Body.
• Make sure the hole aligns with Carriage Bolt (1c).
• Follow the thread sealant manufacturer’s
recommendations. 32. Install one Carriage Bolt through the Air Motor and
through the Keeper.
21. Tighten all the threaded pump tube components into
one another. 33. Install Flange Nut (1d).
• Place a bar or other suitable tool in the holes of the • Do not tighten the Flange Nut at this time.
Primer Body for leverage.
• Tighten sufficiently to properly crush all Gaskets. 34. Repeat procedural steps 31 - 33 for the additional
Keepers and Carriage Bolts.
Air Piston

CAUTION
CAUTION
Do not overtighten Flange Nuts (1d). Component
Use care not to switch Washers (3 and 7). Com-
damage can occur.
ponent damage can occur.

35. Torque each Flange Nut in an alternate pattern from 60 to

22. Install Washer (7) [brass color] and O-Ring (6) onto
70 inch-pounds (6.8 - 7.9 Nm).
the Rod.
36. Install Screw (1b) into the Top Cap.
23. Install Quad-Ring (5) onto Air Piston (4).
• Tighten the Screw to 50 inch-pounds (5.6 Nm).
24. Place the Air Piston (observe THIS SIDE UP) on top
37. "Snap" Cover (1a) onto the Cylinder.
of the Rod.

Alemite, LLC 10 Revision (7-10)

 High-Pressure Stripped Pump SER 9911-1

Bench Test and Operation

WARNING
1. Slowly supply air pressure [recommended minimum of
25 psi (1.7 Bars)] to the pump’s motor. Should leakage occur anywhere within the
• The pump assembly should cycle. system, disconnect air to the motor. Personal
injury can occur.
If the pump assembly does not cycle, refer to the
Troubleshooting Chart for details.
With air pressure at zero:
With air pressure at zero:
6. Attach a control valve to the outlet hose of the pump.
2. Connect a product hose to the pump’s material outlet. • Make sure the nozzle on the control valve is open.
• Direct the hose into an appropriate collection
7. Slowly supply air pressure to the pump’s motor.
container.
8. Allow the pump to cycle slowly until the grease is
3. Place the pump in grease.
once again free of air.
4. Slowly supply air pressure to the pump’s motor.
9. Set the air pressure to the normal operating pressure.
5. Allow the pump to cycle slowly until the grease is free
10. Operate the control valve into a container.
of air.
11. Shut off the control valve.
If the pump assembly does not prime, refer to the
• Visually inspect the pump for external leaks.
Troubleshooting Chart for details.
• The pump should not cycle more than once or twice
in one hour.

If the pump does not stall, refer to the

Troubleshooting Chart for details.

12. Check the motor for air leakage.

If the motor leaks, refer to the Air Motor Service

Guide for details.

Installation
Additional items that should be incorporated into the
air piping systems are listed in Table 5.

Part Number Description

5604-2 Moisture Separator

7604-B Regulator and Gauge

Table 5 Air Line Components

Alemite, LLC 11 Revision (7-10)

SER 9911-1 High-Pressure Stripped Pump

Troubleshooting Chart
Pump Indications Possible Problems Solution

Pump does not cycle 1. Air motor not operating properly 1. Inspect air motor and rebuild or replace
2. Pump tube jammed and/or contains loose as necessary
components 2. Rebuild pump tube
3. Insufficient air pressure 3. Increase air pressure
Pump will not prime 1. Excessive cycling speed 1. Reduce air pressure
2. Pump leaking internally 2. See Internal Leaks
Pump cycles rapidly Product source empty Replenish product
Pump will not stall (cycles 1. Pump requires break-in period 1. Operate the pump against moderate
more than once or fluid pressure for up to one hour
twice/hour) 2. Pump leaking internally 2. See Internal Leaks
3. Pump leaking externally 3. See External Leaks
4. Distribution system leaking 4. Correct leak
External Leaks
Product leakage visible at 1. Damaged Seal (14) 1. Replace Seal (14)
weep hole in Body (10) 2. Damaged Rod (9) 2. Inspect Rod (9) and replace as
necessary
Product leakage visible at 1. Upper Tube (18) not sufficiently tight 1. Tighten Upper Tube (18) into Body
bottom of Body (10) (10)
2. Damaged Gasket (16) 2. Replace Gasket (16)
Air leakage at weep hole in 1. Damaged Seal (12) 1. Replace Seal (12)
Body (10) 2. Damaged Rod (9) 2. Inspect Rod (9)
Product leakage visible at 1. Lower Tube (29) not sufficiently tight 1. Tighten Lower Tube (29) into Upper
weep hole in Upper Tube Tube (18)
(18) 2. Damaged Gasket (28) 2. Replace Gasket (28)
Product leakage visible at 1. Primer Body (37) not sufficiently tight 1. Tighten Primer Body (37) into Lower
weep hole in Lower Tube Tube (29)
(29) 2. Damaged Gasket(s) (28) 2. Replace Gasket(s) (28)
Internal Leaks
Pump does not prime or 1. Foreign material between Ball (23) and Locate and eliminate source of foreign
cycles continuously, or Piston (24) material
slowly (once or twice/hour) 2. Foreign material between Foot Valve (32)
and Seat (33)
3. Worn or damaged Ball (23) Disassemble pump tube, clean, inspect,
4. Worn or damaged Piston (24) and replace worn or damaged components
5. Worn or damaged Foot Valve (32)
6. Worn or damaged Seat (33)
7. Worn or damaged Seal (27)
8. Worn or damaged Seal (31)
9. Worn or damaged Primer Rod (34)

Changes Since Last Printing

Updated Parts List

Revision (7-10) 12 Alemite, LLC