Hpmont Series
Hpmont Series
Note:
Preserve this Manual for future.
Due to product upgrade or specification change, and for the purpose of improving
convenience and accuracy of this manual, this manual’s contents may be modified.
If you need the User Manual due to damage, loss or other reasons, please contact
the regional distributor of our company or directly contact our company Technical
Service Center.
For the first time using, the user should carefully read this manual.
If you still have some problems during use, please contact our company Technical
Service Center.
Telephone: 4008-858-959 or 189 4871 3800
The product warranty is on the last page of this Manual, please preserve it for future.
Connection with peripheral devices
MCCB
Contactor
AC input reactor
EMI filter
Braking resistor
(optional)
Controller
DC reactor
(optional)
Ground connection
EMI filter
AC output reactor
Motor
Ground connection
CONTENTS
Product Information 2
Mechanical Installation 3
Electrical Installation 4
Operation Instructions 5
Function Introduction 6
Troubleshooting 8
Maintenance 9
Accessories 10
Parameters A
Communication Protocol B
Shenzhen Hpmont Technology Co., Ltd Chapter 1 Safety Information and Precautions
80%
Altitude(m)
1000 4000
Figure 1-1 Derating curve of controller rated current and altitude
2.2 Nameplate
2.3 Specifications
Item Specification
Rated voltage and Single-phase: 200-240V, 50/60Hz
frequency Three-phase: 380-460V, 50/60Hz
Electrical
Speed setting mode Digital setting, analogue setting, SCI communication setting
Speed setting Digital setting: 0.01Hz
resolution Analogue setting: 0.1% × max-frequency
Speed control accuracy SVC: ± 0.5% VC: ± 0.05%
Speed control range SVC: 1:100 VC: 1:1000
Torque control
SVC: < 200ms VC: < 50ms
response
Start torque SVC: 180% rated-torque /0.5Hz VC: 200% rated-torque /0Hz
Parameter upload and
To achieve parameters uploading or downloading
Characteristic
download function
Programmable I/O The programmable input interface has up to 34 functions
interface The pragrammable output interface has up to 19 functions
Communication
Controller is built-in MODBUS communication protocol
protocol
To eliminate the potential safety problems, safety inspection for the
Auto-inspection
peripheral devices is provided when power is on
Over-speed protection To make sure safe running, elevator over-speed protection is provided
Speed deviation To eliminate the potential safety problems, speed deviation detection
protection protection is provided
Up/down forced Up/down forced deceleration function, to avoid climbing elevator or plunging
deceleration function elevator
Protection
Item Specification
+10V, maximum current 100mA
Analogue supply
-10V, maximum current 10mA
Digital supply +24V, maximum current 200mA
AI1 (control board): voltage 0-10V
AI2, AI3 (control board): -10V-+10V/0-20mA (voltage/current is
Analogue input selectable)
I/O feature
Function parameter setting, check the state parameters and the fault code
Panel
LCD display
etc.
Parameter copy To achieve quick parameter copy
-10-+40℃, air temperature fluctuation is less than 0.5℃/min
Operation temperature The derating value of the output current of the controller shall be 2% for each
degree centigrade above 40℃. Max. allowed temperature is 50℃
Environment
2.4 Ratings
Rated capacity Rated input current Rated output current Motor power
Model
(kVA) (A) (A) (kW)
Single-phase power supply: 200-240V, 50/60Hz
HD5L-2S2P2 3.8 24.1 10 2.2
HD5L-2S3P7 5.9 40 17 3.7
Three-phase power supply: 200-240V, 50/60Hz
HD5L-2T3P7 5.9 19 17 3.7
HD5L-2T5P5 8.5 28 25 5.5
HD5L-2T7P5 11 35 32 7.5
HD5L-2T011 16 47 45 11
HD5L-2T015 21 62 55 15
HD5L-2T018 24 77 70 18.5
HD5L-2T022 30 92 80 22
HD5L-2T030 39 113 110 30
Three-phase power supply: 380-460V, 50/60Hz
HD5L-4T2P2 3.4 7.3 5.1 2.2
HD5L-4T3P7 5.9 11.9 9.0 3.7
HD5L-4T5P5 8.5 15 13 5.5
HD5L-4T7P5 11 19 17 7.5
HD5L-4T011 16 28 25 11
HD5L-4T015 21 35 32 15
HD5L-4T018 24 39 37 18.5
HD5L-4T022 30 47 45 22
HD5L-4T030 39 62 60 30
HD5L-4T037 49 77 75 37
HD5L-4T045 59 92 90 45
Bottom enclosure
Nameplate
Lower cover
Power terminal
connection hole
Plastic structure Metal structure
I/O card
Refer to section 4.5
Control board
Refer to section 4.4
Encoder card
(optional)
Refer to section4.6
L1 L2 L3 U V W
P1 (+) (-) BR PE
POWER MOTOR
Danger
• Do not install if the controller is imcomplete or impaired.
• Make sure that the controller is far from the explosive and combustible things.
• Do not operate the controller until the power is cut-off 10 minutes later.
Warning
• It is required not only carry the panel and the cover but also the controller bottom enclosure.
• Do not play metal into the controller when installing.
123
Note:
1. It needs derating use if the controller operation temperature exceeds 40℃. The derating value
of the output current of the controller shall be 2% for each degree centigrade. Max. allowed
temperature is 50℃.
2. Keep ambient temperature between -10-+40℃. It can improve the controller operation
performance if install at the location with good ventilation or cooling devices.
≥50
≥30 ≥30
≥50
H2
Dimensions figure 1
H2
H1
H
Dimensions figure 2
Table 3-1 HD5L dimensions
Dimensions (mm) Mounting size (mm) Gross weight
Model Figure
W H D W1 H1 H2 d (kg)
HD5L-2S2P2
HD5L-2S3P7
HD5L-2T3P7
HD5L-2T5P5
HD5L-4T2P2 200 299 210 146 286 280 5 5.8 1
HD5L-4T3P7
HD5L-4T5P5
HD5L-4T7P5
HD5L-4T011
HD5L-2T7P5
HD5L-4T015 235 353 222 167 337 330 7 8.2 1
HD5L-4T018
HD5L-2T011
HD5L-2T015
HD5L-2T018 290 469 240 235 445 430 8 20.4 2
HD5L-4T022
HD5L-4T030
HD5L-2T022
HD5L-2T030
380 598 290 260 576 550 10 48 2
HD5L-4T037
HD5L-4T045
PRG JOG
SHF ENT
RUN STOP
PRG JOG
SHF ENT
RUN STOP
(a)
(b)
(c)
Figure 3-4 Dismantle of the plastic cover
Danger
• Only qualified electrical engineer can perform wiring job.
• Only when the power supply switch is completely off can you do the wiring job.
• You can’t open the controller cover to do wiring operation until the power is cut-off 10 minutes later. Do
not wire or detach the controller internal devices at power-on situation.
• Do not do wiring operation until the internal charge indicator of the controller is off and the voltage
between (+) and (-) of the main circuit terminals is below 36V.
• Check the wiring carefully before connecting emergency stop or safety circuit.
• The earth terminal PE of the controller must be reliable earthing. It must use two separate earth wire due
to the leakage current from the controller to ground. 4
• It must use Type B mode when utilize earth leakage protection devices(ELCB/RCD).
• Do not touch the wire terminals of the controller when it is live. The main circuit terminals is neither
allowed connecting to the enclosure nor short-circuiting.
Warning
• Do not do dielectric strength test on the controller.
• Do wiring connection of the braking resistor or the braking unit according to the wiring figure.
• Make sure the terminals are fixed tightly.
• Do not connect the AC supply cable to the output terminals U/V/W of the controller.
• Do not connect the phase-shifting capacitors to the output circuit.
• The controller DC bus terminals must not be short-circuited.
Danger
• The bare portions of the power cables must be bound with insulation tapes.
Warning
• Ensure that AC supply voltage is the same as controller’s rated input voltage.
L1 L2 L3 U V W
P1 (+) (-) BR PE
POWER MOTOR
Mains supply
Figure 4-2 HD5L power terminal connection
During trial operation, make sure that the elevator will go up when the UP command is enabled.
If the elevator goes down, set the parameter F00.08 (run direction) to be the reverse value.
Danger
• The control circuit is designed as ELV (Extra Low Voltage) circuit and basically isolated with the
power circuit. Do not touch the control circuit when the controller is on power.
Warning
• If the control circuit is connected to the external devices with live touchable port (SELV circuit), it
should increase an additional isolating barrier to ensure that SELV classification of external devices
not be changed.
• If connect the communication terminal of the control circuit to the PC, you should choose the
RS485/232 isolating converter which meets the safety requirement.
In order to efficiently suppress the interference to control signals, the length of signal cables
should be less than 50m and keep a distance of at least 0.3m from the power lines. Please use
twisted-pair shielded cables for analogue input and output signals.
The positions of control terminal, wire jumper and SCI communication port in the control board
are shown in Figure 4-3.
Wire jumper Wire jumper
Wire jumper CN9 CN5 and CN6 CN7 and CN8
1
When pin 1 and pin 2 of the CN5 are short-circuited, AI2 channel
CN5
CN5 inputs voltage signal;
When pin 2 and pin 3 of the CN5 are short-circuited, AI2 channel
3
inputs current signal.
AI3 analogue input channel can select voltage or current signal.
1
When pin 1 and pin 2 of the CN6 are short-circuited, AI3 channel
CN6
CN6 inputs voltage signal;
When pin 2 and pin 3 of the CN6 are short-circuited, AI3 channel
3
inputs current signal.
AO1 analogue output channel can select voltage or current signal.
1
When pin 1 and pin 2 of the CN7 are short-circuited, AO1 channel
CN7
CN7 outputs voltage signal;
When pin 2 and pin 3 of the CN7 are short-circuited, AO1 channel
3
outputs current signal.
AO2 analogue output channel can select voltage or current signal.
1
When pin 1 and pin 2 of the CN8 are short-circuited, AO2 channel
CN8
CN8 outputs voltage signal;
When pin 2 and pin 3 of the CN8 are short-circuited, AO2 channel
3
outputs current signal.
1
SCI communication can select proper resistance.
When pin 2 and pin 3 of the CN9 are short-circuited, no resistance;
3 CN9
CN9
When pin 1 and pin 2 of the CN9 are short-circuited, select the proper
resistance.
Port pin 1 2 3 4 5 6 7 8
1 8
Port signal +5V 485+ +5V GND GND GND 485- Reserved
RJ45
CN6
CN5
AI 3 AI3
CN8
CN7
3
3
SEL + 3.3V
+
Current
K R
-
DI1...DI6
COM
Figure 4-7 Dry contact connection when using internal 24V power
2. If the external power supply is used, the connection is as shown in Figure 4-8. (Note that the
SEL and the P24 are not short-circuited)
+ 24V
Dry contact connection
P24 using external power
SEL + 3.3V
+ +
DC - Current
12-30V
K R
-
DI1...DI6
COM
Figure 4-8 Dry contact connection when using external power
+ +
-
DC
12-30V
1 R
-
DI1
+ 3.3V
+ 4
6 R
-
DI6
COM
Figure 4-9 Source input connection when using external power
2. If the external power supply is used, the drain connection is as shown in Figure 4-10. (Note
that the SEL and the P24 are not short-circuited)
DC 12-30V + 24V
P24 Drain connection
using external power
+
-
SEL + 3.3V
COM +
1 R
-
DI1
+ 3.3V
6 R
-
External DI6
controller
Figure 4-10 Drain input connection when using external power
1 R
-
DI1
+ 3.3V
6 R
-
DI6
COM
Figure 4-11 NPN signal input connection when using internal 24V power supply
4. If the controller’s internal +24V power supply is used, the common emitter output connection of
the PNP transistor in the external controller is as shown in Figure 4-12. (Note that the SEL and
the P24 are not short-circuited)
+ 24V
PNP connection
P24 using internal power
SEL + 3.3V
COM +
1 R
-
DI1
+ 3.3V
6 R
-
External DI6
controller
Figure 4-12 PNP signal input connection when using internal 24V power supply
P24 P24
Relay
coil
DO1 DO1
DO2 DO2 +
Relay - DC
coil 12-30V
CME CME
COM COM
Using the internal 24V power supply Using the external power supply
Figure 4-15 DO terminal connection
65
95 5
105
Figure 4-16 I/O card
Analogue
GND Analogue site, isolated from COM
ground
+24V power Digital input use +24V as supply, maximum output
P24
supply current is 200mA
Power Digital input Factory settings default SEL and P24 are connected.
source SEL common Disconnected SEL and P24 when use external power
terminal to drive DI7-DI12
Digital
COM reference Digital site, isolated from CME
ground
1
AI4 analogue input channel can select voltage or current signal.
When pin 1 and pin 2 of the CN2 are short-circuited, AI4 channel V
CN2 inputs voltage signal; I
When pin 2 and pin 3 of the CN2 are short-circuited, AI4 channel
3
inputs current signal. CN2
AI4 analogue input channel can select thermistor.
1
When pin 1 and pin 2 of the CN3 are short-circuited, AI4 channel is V
for the user reference analogue input;
CN3
When pin 2 and pin 3 of the CN3 are short-circuited, AI4 channel is R
3
for the motor over-heating detection signal input via the external CN3
connected thermistor.
GND
PE
Figure 4-18 AI4 as the analogue input terminal
When the AI4 is used as the motor over-heating detection signal input terminal, the connection is
shown as Figure 4-19. The motor stator coil built-in thermistor to access the analogue input and it
should be correctly set the wire jumper.
+5V
Wire jumper setting
10k AI4+
1
Thermistor V V
I/O card AI4- R I
3
4.6.2 FD Description
To change the FD coefficient is by shifting 6-digit FD switches. When the switch shifts to ON, it
will mean “1”, otherwise mean “0”. Converter the 6-digit binary number into decimal number, the
resulting number multiplies 2 is the FD coefficient shown as Figure 4-20.
Maximum value is “111111” which is 63*2 FD.
FD high bit FD low bit FD high bit FD low bit FD high bit FD low bit
3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1
ON ON ON ON ON ON
000 000:1 FD 000 010:2*2 FD 010 000:16*2 FD
Figure 4-20 Encoder card FD description
5 1
10 6
15 11
4.6.4 HD-PG2-OC-FD
The OC encoder card with frequency demultiplication (FD) output is shown as Figure 4-22. FD
switch is shown as the section 4.6.2 FD Description and the size unit is mm. 4
32
27
To connect
control board 1 2 3 1 2 3
1 2 3
ON
high bit
FD switch
30.5
FD
1 23
ON
low bit
55
OUTA FD output
terminal
OUTB
COM
6
DB15 terminal
Figure 4-26 SINCOS encoder card with FD output
Terminal description
Table 4-9 DB15 terminal signal description
No. Name Description No. Name Description
1 B- Differential signal B- 8 B+ Differential signal B+
2 NC Invalid 9 PGVCC +5V power supply
3 R+ Differential signal R+ 10 C+ Differential signal C+
4 R- Differential signal R- 11 C- Differential signal C-
5 A+ Differential signal A+ 12 D+ Differential signal D+
6 A- Differential signal A- 13 D- Differential signal D-
7 GND Power supply site 14、15 NC Invalid
C+
Interface circuit
C- the same as A C
D+
Interface circuit
D- the same as A D
4
COM OUTA OUTB
PE
PE
1 2 3
ON
high bit
FD switch
30.5
FD
1 23
ON
low bit
55
OUTA FD output
terminal
OUTB
COM
6
DB15 terminal
Figure 4-28 Line drive encoder card with FD output
Terminal description
Table 4-11 DB15 terminal signal description
No. Name Description No. Name Description
1 A+ Differential signal A+ 9 V+ Differential signal V+
2 A- Differential signal A- 10 V- Differential signal V-
3 B+ Differential signal B+ 11 W+ Differential signal W+
4 B- Differential signal B- 12 W- Differential signal W-
5 Z+ Differential signal Z+ 13 PGVCC +5V power supply
6 Z- Differential signal Z- 14 GND Power supply site
7 U+ Differential signal U+ 15 NC NC
8 U- Differential signal U-
B+
Interface circuit B
UVW encoder B- the same as A
Z+
Interface circuit
PG Z- the same as A Z
U+
Interface circuit
U- the same as A U
V+ 4
Interface circuit
V- the same as A V
W+
Interface circuit
W- the same as A W
PE PE
Terrninal
65
5
5 95
105
Figure 4-30 Serial communication encoder card with FD output
Terminal description
DI7 DI8 PAO PBO R2A R2B R2C +5V C+ D+ A+ B+
P24 SEL COM COM R3A R3B R3C GND C- D- A- B-
Figure 4-31 Terminal signal description
Table 4-13 FD output terminal signal description
Item Terminal Name Function Description
Programmable bipolar optional input signal
Digital input DI7-DI8 Digital input 7-8 Input voltage: 0-30VDC
Input impedance: 4.7kΩ
PAO FD output signal A, NPN type OC output
FD output FD output
PBO FD output signal B, NPN type OC output
R2A/R2B/R2C Programmable output, contact rating: 250VAC/3A or
Relay contact
Relay output 30VDC/1A
R3A/R3B/R3C output
RB,RC: normally closed; RA,RC: normally open
+24V power Digital input use +24V as supply, maximum output current
P24
supply is 200mA
Digital input Factory settings default SEL and P24 are connected.
Power SEL common Disconnected SEL and P24 when use external power to
terminal drive DI7-DI12
Digital reference
COM Digital site, isolated from CME
ground
+5V +5V power +5V power supply for PG
Power +5V reference
GND +5V reference ground
ground
C+/C- CLK CLK Differential signal C+/C-
Signal
D+/D- Data Data Differential signal D+/D-
Terminal
A+/A-/B+/B- Sin/Cos Signal Differential signal A+/A-/B+/B-
FD description
The FD coefficient of serial communication encoder card with FD output is set by F16.10.
―36― HD5L Series Controller User Manual
Shenzhen Hpmont Technology Co., Ltd Chapter 4 Electrical Installation
> 30cm
> 50cm Power or motor cables
Power cables
Signal/control cables
Figure 4-32 System wiring
Shielded/armoured cable: High frequency low impedance shielded cable should be used. For
example: copper net, aluminum net or iron net.
Normally, the control cables must use the shielded cables and the shielding metal net must be
connected to the metal enclosure of the controller by cable clamps as shown in Figure 4-33.
PE PE
Enclosure Enclosure
Figure 4-33 Correct connection of the shielded cable
The controller should be derated if the motor cables are too long or their cross sectional area
(CSA) is too large. The controller’s cables should be the cables with specified CSA (see Table 4-1)
because the capacitance of the cable to ground is in proportional to the cable’s CSA. If the cable
with big CSA is used, its current should be reduced. The current should be decreased by 5%
when per level of CSA is increased.
4.7.4 Ground Connections
The earth terminals PE must be connected to earth properly. The earthing cable should be as
short as possible (the earthing point should be as close to the controller as possible) and the
earthing area should be as large as possible.
The grounding resistance should be less than 10Ω.
Do not share the earth wire with other devices such as welding machines or power tools. It could 4
share the earthing pole, but the motor and the controller each have their own earthing pole, then
the earthing effect is better. The recommended and avoided earthing methods are respectively
shown in Figure 4-34 and Figure 4-35.
PE PE PE PE
Danger
• Only when the controller terminal cover has been fitted can you switch on AC power source. Do not
remove the cover after power is switched on.
• Ensure the motor and the mechnical device are in the use application before the controller starts.
• Keep away from the controller if the auto-restart function is enabled at power outage.
• If changed the main control PCBA, you should correctly set the parameters before operating.
Warning
• Do not check or detect the signal during the controller operation.
• Do not randomly change the controller parameter setting.
• Please thoroughly complete all control debugging and testing, make all adjustments and conduct a full
safety assessment before switching the run command source of the controller.
5
• Do not touch the energy-depletion braking resistor due to the high temperature.
PRG JOG
SHF ENT
5
RUN STOP
RUN Run key In the mode of panel control, press this key to run the controller
STOP Stop/reset key In the mode of panel control, to stop controller and reset the fault
ENT enter/confirm key Enter lower menu or confirm saving the data
Ready para. D: F:
PRG
Setting speed Display Para. General function para
=0 1.5 0 0 m/s 菜单模式 meters用户密码
PRG
UP STOP LO/RE ALM UP STOP LO/RE ALM UP STOP LO/RE ALM
Stop state First-level menu First-level menu
F03: F00:
Acc/Dec parameters Basic parameters
用户密码 用户密码
PRG PRG
UP STOP LO/RE ALM UP STOP LO/RE ALM
Second-level menu Second-level menu
F03.00: F03.03:
Acc speed Dec speed
用户密码 菜单模式
UP STOP LO/RE ALM UP STOP LO/RE ALM
Third-level menu Third-level menu
F00.08: F00.07:
PRG Run direction = 0 1.0 0 0 m/s
菜单模式
UP STOP LO/RE ALM UP STOP LO/RE ALM
Third-level menu Modify setting value
F01.01
Menu mode Unlock success
菜单模式
UP STOP LO/RE ALM UP STOP LO/RE ALM
Third-level menu Unlock success
Figure 5-8 Operation of unlocking user’s password
F01.00 F01.00
= 0 0 0 0 4 =0 0 0 0 4
User password User password
UP STOP LO/RE ALM UP STOP LO/RE ALM
Shifting Modify password units
F01.00 F01.01
= 0 2 0 0 4 Encryption success Menu mode
User password 菜单模式 菜单模式
UP STOP LO/RE ALM UP STOP LO/RE ALM UP STOP LO/RE ALM
F01.01
Menu mode PW. has been cleared
菜单模式 菜单模式
UP STOP LO/RE ALM UP STOP LO/RE ALM
Third-level menu Clear password
Figure 5-10 Operation of clearing user’s password
Please press the key Please press the key Panel self-test pass
PRG UP JOG PRG UP JOG PRG UP JOG
SHIFT M ENTER SHIFT M ENTER SHIFT M ENTER
RUN DN STOP RUN DN STOP RUN DN STOP
RUN STOP
Figure 5-12 Correct correspondence of the keys and the displays
3. If all keys are valid, the panel will display “Panel self-test pass”. The “Panel self-test pass” will
auto-disappear within 3-5 seconds and back to display state before self-testing.
4. If the key is invalid, the correspondence display will not be in anti-color displaying. The panel
will display “Panel self-test fail”. The “Panel self-test fail” will auto-disappear within 3-5 seconds
and back to display state before self-testing.
The possible reasons of self-testing failure: no press within 5s or invalid key.
Note:
1. When downloading parameters, it displays “dFAiL” which represents that the EEPROM
storage parameters of panel and the function parameters of present controller do not match.
First, you need upload the setting value of the correct function code to the EEPROM of panel,
and then you can download.
2. When upload or download parameters, the panel displays “E0022” (panel EEPROM fault). It
will jump to next function code 10 seconds later. The troubleshooting is in Chapter 8 (Page 99).
F02.03
Time
0
Run command
Contactor output
Controller is in
running
Brake
At zero-speed
running
F02.00 F02.01 F02.02 F02.04 F02.05 F02.06 F02.07
Time
DO
ON OFF ON
Time
DO
Time
F05.17 Over-speed setting 80.0-120.0(F00.02)【115.0%】
F05.18 Over-speed detection time 0.0-2.0s【0.2】
When the elevator actual speed exceeds F05.17 setting value and the duration time exceeds F05.18
setting value, the controller alarms E0032 fault (motor over speed).
• Set F05.18 as 0, the controller does not detect motor over speed fault.
F05.19 Detected value of speed deviation 0.0-30.0(F00.02)【20.0%】
F05.20 Detected time of speed deviation 0.0-2.0【1.0s】
When the deviation of setting speed (after Acc/Dec) and motor actual run speed exceeds F05.19
setting value and the duration time exceeds F05.20 setting value, the controller alarms E0018 fault
(excessive speed deviation).
• Set F05.19 or F05.20 as 0, the controller does not detect the excessive speed deviation fault of
motor.
F05.21 Reserved
F05.22 Creeping speed 0.000-0.400【0.050m/s】
It defines the running speed at the forced Dec run.
F05.23-F05.25 Reserved
Analogue M
weigh signal
AI Filter diposal Torque F06.00 = 0
Bias F06.00 = 1
Digital WD1 Gain
weigh signal WD2 DI weigh signal select F06.00 = 2
WD3 (F06.08-F06.11) (F06.01
F06.00 = 3
WD4 - 6
Car
Counter weight
F06.06) F06.00 = 4
F06.07(Pre-torque digital setting)
No weighing adjust
No weighing (F06.14-F06.16)
auto-compensation
I1 I2
1-S
R2
S
U1
Io
Lm
The relationship among rated torque current, excitation current and motor’s rated current is as
follows:
Rated torque current = F07.05 × F07.02
Voltage
In order to compensate the torque
drop at low frequency, the controller F07.01
can boost the voltage so as to boost
the torque. Boosted value
0
F07.16max F07.03 Frequency
F07.16max = 50% F07.03
F07.17 Asynchronous motor of slip compensation gain 0.0-300.0【100.0%】
F07.18 Asynchronous motor of slip compensation filter time 0.1-10.0【0.1s】
F07.19 Asynchronous motor of slip compensation limitation 0.0-250.0【200.0%】
The motor’s slip changes with the load torque, which results in the variance of motor speed. Through
slip compensation (the controller will auto adjust its output frequency according to the motor load
torque) to reduce the influence.
• In driving state (the actual speed is lower than the Slip
setting speed) and in generating state (the actual speed
Positive slip
is higher than the setting speed), the slip compensation
compensation
gain (F07.17) should be increased gradually.
• The value of auto slip compensation depends on the
motor’s rated slip, consequently make sure the motor’s -100%
rated frequency (F07.03) and rated Rpm (F07.04) are 100% Load
set correctly.
Range of slip compensation = Slip compensation limit
Negative slip
(F07.19) × Rated slip.
compensation
Rated slip = F07.03 - F07.04 × Np / 60.
• Np is the number of motor pole pairs.
F07.20 AVR function 0-2【1】
0: No action.
1: Action all the time.
2: No action in deceleration process.
• The output voltage can be regulated to maintain constant via AVR. Thus, normally the AVR
function should be enabled, especially when the input voltage is higher than the rated voltage.
• In deceleration process, if the F07.20 = 0 or F07.20 = 2, the running current will be a little higher;
while if the F07.20 =1, the motor will decelerate steadily and the current will be smaller.
F07.21 Asynchronous motor of oscillation-suppression mode 0,1【0】
0: Oscillation suppression is dependent on the motor’s exciting current component.
1: Oscillation suppression is dependent on the motor’s torque current component.
F07.22 Asynchronous motor of oscillation-suppression coefficient 0-200【100】
This function is used to damp oscillation when output current is continually unstable.
This function helps to keep the motor running smoothly through correctly adjusting the setting of
F07.22.
Thermistor
motor stator coils to the controller’s analogue
1
input, as the right figure.
V V
• Refer to parameters F17.01 and F17.02 about
the thermistor. AI4- I R
3
• AI1 input range: 0-10V.
• AI2-AI4 input range: -10-+10V.
F13.04 AI1 bias -100.0-100.0【0.0%】
F13.07 AI2 bias
F13.10 AI3 bias
F13.13 AI4 bias
F13.05 AI1 gain -10.00-10.00【1.00】
F13.08 AI2 gain 6
F13.11 AI3 gain
F13.14 AI4 gain
F13.06 AI1 filter time 0.01-10.00【0.05s】
F13.09 AI2 filter time
F13.12 AI3 filter time
F13.15 AI4 filter time
When select AI1-AI4 as open-loop frequency setting source, the relationship between the analogue
input and the analogue value after compulting is shown as figure:
• The formula of analogue input gain and bias and analogue value is: Y=kX+b
• Here: Y is the analogue value after computing, X is the value before adjusting, k is the
analogue input gain (F13.05, F13.08, F13.11, F13.14), b is the analogue input bias (F13.04,
F13.07, F13.10, F13.13).
• F13.06, F13.09, F13.12 and F13.15 define the source filter time. It is used to filter the analogue
signal.The bigger the constant, the higher the immunity level, but the response time is prolonged
with the increase of this constant. That is, the smaller the constant, the shorter the response time,
but the lower the immunity level.
F13.16 AO1 terminal output function 0-9【0】
F13.17 AO2 terminal output function 0-9【0】
0: Disable.
1: Running speed (0-max output speed).
2: Setting speed (0-max output speed).
F13.18=50%
F13.18=0
50%
F13.19=200%
F13.19=100%
6
Tens: During DC bus low
• 0: Fault relay doesn’t act.
• 1: Fault relay acts.
Note: It need preset the relay function as No. 14 function. (Controller fault)
5. Set F00.05 according to elevator control mode, and set F06.00 as 0 (no pre-torque
compensation).
6. Set inspection run command and direction so that the motor slowly runs for a circle then keeps
at zero-speed. When revoke run command and direction at the moment, the auto-tuning process
is finished, and obtain F10.14-F10.17 (encoder relevant parameters) and F10.12 (motor initial
angle).
We should also pay attention to the following circumstances at step 6 of low speed
operation:
1. The setting direction and the actually running direction are not the same.
Take measures: Set the reverse value of F00.08 (run direction), then restart auto-tuning.
2. There is fault such as over-current or encoder reversion enabled etc. It may be encoder
reversion enabled.
Take measures: Set F11.02 as 1 (the reverse direction of PG card), then restart auto-tuning.
7. When auto-tuning is finished, give inspection running and direction signal again to observe that
the motor runs normally. If not, check encoder C and D phase connection, then restart step 2-7.
Note:
1. During step 2 and step 3, it need open the run contactor manually.
2. If the system has synchronous motor radial contactor, the short-circuit signal of radial contactor
should be removed. Otherwise it will cause over-current fault.
3. If the system is power off before finish the step 7, you should restart auto-tuning.
5. Set F00.05 according to elevator control mode, and set F06.00 as 0 (no pre-torque
compensation).
6. Set inspection run command and direction so that the motor slowly runs, F10.12 (motor initial
angle) will be obtained the auto-tuning process is finished.
We should also pay attention to the following circumstances at step 6 of low speed
operation:
1. The setting direction and the actually running direction are not the same.
Take measures: Set the reverse value of F00.08 (run direction), then restart auto-tuning.
2. There is fault such as over-current or encoder reversion enabled etc. It may be encoder
reversion enabled.
Take measures: Set F11.02 as 1 (the reverse direction of PG card), then restart auto-tuning.
.123
Note:
1. During step 2 and step 3, it need manually open the run contactor.
2. If the system has synchronous motor radial contactor, the short-circuit signal of radial contactor
should be removed. Otherwise it will cause over-current fault.
3. If the system is power off before finish the step6, you should restart auto-tuning.
PG extension card
COM
PA
OUTA PG feedback signal
PB
OUTB
Chapter 8 Troubleshooting
If a fault occurs, the panel will display the fault alarm state. At the same time, fault relay acts,
accordingly the controller stops output and the motor coasts to stop.
When fault alarm occurs, please record the fault in detail and take proper action according to the
Table 8-1. If you need some technical help, please contact to the suppliers or directly call
Shenzhen Hpmont Technology Co., Ltd.
After the fault is eliminated, please reset the controller by any of the following methods:
1. Panel reset.
2. External reset terminal (multi-function terminal set as No. 16 function).
3. Communication fault reset.
4. Switching on the controller after completely power off.
Table 8-1 Fault alarm description and counter-measures
Fault code Fault name Possible reasons of fault Counter-measures
• It is normal state of power on and
• At the begining of power on and
power off
at the end of power off
DC bus • Please check input power
-Lu- • Input voltage is too low
undervoltage voltage
• Improper wiring leads to
• Please check wiring and wire the
undervoltage of hardware
controller properly
E0001 Acc overcurrent • Connect the controller and motor
• Improper connection between
E0002 Dec overcurrent properly
controller and motor
• Please set correct motor
• Improper motor parameters
parameters
• The rating of the used controller
Constant speed • Select controller with higher
E0003 is too small
overcurrent rating
• Acceleration/deceleration time
• Please set proper acceleration
is too short
time and deceleration time 8
E0004 Acc over voltage • Please check power input
• Input voltage is too high
E0005 Dec over voltage • Please set a proper value for
• Deceleartion time is too short
deceleration time
Constant speed • Improper wiring leads to
E0006 • Please check wiring and wire the
over voltage overvoltage of hardware
controller properly
• Please check the connection and
• Short circuit between phases connect the wire properly
Power module output or the ground • Please check the connection and
E0008
faulty • Output current is too high mechanism
• Power module is damaged • Please contact the supplier for
repairing
• Ambient temperature is too
• Please use controller with higher
high
power capacity
• Controller external ventilation is
Heatsink • Improve the ventilation around
E0009 not good
overheated the controller
• Fan fault
• Replace the cooling fan
• Fault occurs to temperature
• Please seek technical support
detection circuit
Chapter 9 Maintenance
Many factors such as ambient temperature, humidity, dust, oscillation, internal component aging,
wear and tear will give rise to the occurrence of potential faults. Therefore, it is necessary to
conduct daily maintenance to the controller.
• If the controller has been transported for a long distance, please check whether the
components of the controller are complete and the screws are well tightened.
• Please periodically clean the dust inside the controller and check whether the screws are
loose.
Danger
• Only a trained and qualified professional person can maintain the controller.
• Maintenance personnel should take off all metal jewellery before carrying out maintenance or internal
measurements in the controller. Suitable clothes and tools must be used.
• High voltage exists when the controller is powered up or running.
• Checking and maintaining can only be done after the controller’s AC power is cut off and wait for at least
10 minutes. The cover maintenance can only be done after ensured that the charge indicator inside the
controller and the indicators on the panel are off and the voltage between power terminals (+) and (-) is
below 36V.
Warning
• For the controller stored for more than 2 years, please use voltage regulator to increase the input voltage
gradually.
• Do not leave metal parts like screws or pads inside the controller.
• Do not make modification on the inside of controller without instruction from the supplier.
• There are IC components inside the controller, which are sensitive to static electricity. Directly touch the
components on the PCB board is forbidden.
9
Note:
1. Dielectric strength test of the controller has already been conducted in the factory. Do not do
the test again. Otherwise, the controller might be damaged.
2. If insulation test to the motor is necessary, it should be done after the motor’s input terminals
U/V/W have been detached from the controller. Otherwise, the controller will be damaged.
3. For controllers that have been stored for a long time, they must be powered up every 2 years.
When supplying AC power to the controller, use a voltage regulator to gradually raise the input
voltage to rated input voltage at least 5 hours.
Chapter 10 Accessories
10.1 Panel Installation Assembly
The panel installation assembly includes mounting base and extension cable.
10.1.1 Mounting Base
The panel mounting base is an accessory. If needed, please order goods.
Model: HD-KMB. The mounting base and its size are shown as Figure 10-1, the unit is mm.
2.5
1.8 ± 0.1
44.8
76 ± 0.2
Mounting base
134.5 +0.1
134 ± 0.2
0
142
Mounting size
86 76.5 +0.1
0
Appendix A Parameters
Attributes are changed:
”*”: It denotes that the value of this parameter is the actual value which cannot be modified.
“×”: It denotes that the setting parameter cannot be modified when the controller is in run state.
”○”: It denotes that the setting parameter can be modified when the controller is in run state.
0: Connected
1: Unconnected A
Display in 16-bit binary, from
high to low bit is as follows:
Bit15-Bit6: reserved
D03.02 Output terminal state Bit5-Bit2 corresponds to Actual value *
RLY4-RLY1
Bit1-Bit0 corresponds to
DO2-DO1
F05.11
Down forced Dec
0.0-100.0%(F00.02) 97.0% 0.1% ○
A
detection value
F05.12 FDT1 0.0-100.0%(F00.02) 90.0% 0.1% ○
F05.13 FDT2 0.0-100.0%(F00.02) 90.0% 0.1% ○
F05.14 FDT1 delay level 0.0-100.0%(F00.02) 1.0% 0.1% ○
F05.15 FDT2 delay level 0.0-100.0%(F00.02) 1.0% 0.1% ○
F05.16 FAR range 0.0-20.0%(F00.02) 1.0% 0.1% ○
F05.17 Over-speed setting 80.0-120.0%(F00.02) 115.0% 0.1% ×
16-19: Reserved
Bit0,Bit1: DO1,DO2 output
terminal positive or negative
logic setting
Bit2-Bit5: RLY1-RLY4
Output terminal logic
F12.21 relay output positive or 00 1 ○
setting
negative logic setting
0: Positive logic
1: Negative logic
F12.22-F12.24 Reserved
Group F13 Analogue I/O Terminal Parameters (on pages 77-79)
F13.00 AI1 function 0: Disable 0 1 ×
F13.01 AI2 function 1: Speed setting 0 1 ×
A
F13.02 AI3 function 2: Weighing signal 0 1 ×
3: Motor over-heating signal
F13.03 AI4 function input (only AI4) 0 1 ×
E0008、E0010、E0013、
E0014、E0021、E0022、
E0024、E0036 can’t auto
reset
Setting freqency at NO.5
F17.12 0.00-100.00Hz 0.00Hz 0.01Hz *
fault
Output freqency at NO.5
F17.13 0.00-100.00Hz 0.00Hz 0.01Hz *
fault
DC bus vlotage at NO.5
F17.14 0-999V 0V 1V *
fault
Output voltage at NO.5
F17.15 0-999V 0V 1V *
fault
Output current at NO.5
F17.16 0.0-999.9A 0.0A 0.1A *
fault
Input terminal state at
F17.17 0-0x1FF 0 1 *
NO.5 Fault
Output terminal state at
F17.18 0-0x3F 0 1 *
NO.5 fault
F17.19 NO.5 fault interval 0.0-6553.5 hour 0.0h 0.1h *
F17.20 NO.4 fault type 0-36 0 1 *
F17.21 NO.4 fault interval 0.0-6553.5 hour 0.0h 0.1h *
F17.22 NO.3 fault type 0-36 0 1 *
F17.23 NO.3 fault interval 0.0-6553.5 hour 0.0h 0.1h *
F17.24 NO.2 fault type 0-36 0 1 *
F17.25 NO.2 fault interval 0.0-6553.5 hour 0.0h 0.1h *
F17.26 NO.1 fault type 0-36 0 1 *
F17.27 NO.1 fault interval 0.0-6553.5 hour 0.0h 0.1h *
Group F18 PWM Parameters (on pages 85-85)
Depend on
F18.00 Carrier fregency 1-16kHz controller 1kHz ×
model
F18.01 Carrier freqency auto 0: Disable 0 1 ×
Port pin 1 2 3 4 5 6 7 8
1 8
Port signal +5V 485+ +5V GND GND GND 485- Reserved
RJ45
Communication mode
RS485 interface: asynchronous, semi-duplex.
Default: 8-N-2, 9600bps.
3. Network Mode
PC master PLC master PC master PLC master
4. Protocol Format
The MODBUS protocol simultaneously supports RTU mode and ASCII mode, with corresponding
frame format as shown below:
RTU mode
Modbus data frame
B
Frame head (at least Slave Function Frame tail (at least
3.5 character spacing) address code Data Checking 3.5 character spacing)
MODBUS adopts “Big Endian” encoding mode, higher byte prior to lower byte at sending.
1. RTU mode
In the RTU mode, the idle time of frame head and frame tail passing bus should be not less than
3.5 bytes, and data checking relies on CRC-16. The whole information need be checked. The
concrete CRC checking is referred to the page 140.
Take RTU data for example: To read the slave internal register F00.08=1.500m/s of No. 1
address:
The command frame:
2. ASCII mode
In ASCII mode, the frame head is “0x3A”, while the frame tail default is “0x0D”“0x0A” and the
frame tail can be set by the users. In ASCII mode, all the data bytes will be sent via ASCII code
except frame head and frame tail, higher 4-byte prior to lower 4-byte at sending. In ASCII mode,
data is 7-byte and for the “A”-“F” will adopt their uppercase of the ASCII code. The data adopts
LRC checking, covering the slave address and data. Checksum is the character of data that is
involved in checking and the complement code of carry bit.
Take ASCII data for example: Write 4000 (0x0FA0) to the internal register F00.07 of Slave 1.
LRC checking = the complement code of (0x01+0x41+0x00+0x07+0x0F+0xA0) =0x07
Frame LRC
Address Code Register address Written content Frame tail
head checking
Character : 0 1 4 1 0 0 0 7 0 F A 0 0 8 CR LF
ASCII 3A 30 31 34 31 30 30 30 37 30 46 41 30 30 38 0D 0A
If the operation command fails, the response is fault code. For instance, continuously read 5
function codes from F00.00 then the return frame will be as follows:
The error code is the same as (function code+0x80), and its instruction is as follows:
Exception code Instructions
0x1 Illegal function parameters.
0x2 Illegal register address.
0x3 Data fault. Data is exceeded the upper/lower limit.
0x4 Slave operation fails (including fault caused by data invalid).
Unsupported operation (unsupported to read the attributes, factory default and
0x16
upper/lower limit for the control parameter and state parameter).
0x17 The register number of command frame is fault.
Incorrect information frame, including incorrect information length and incorrect
0x18
checking.
0x20 Parameters cannot be modified.
0x21 Parameters are unchangeable when the controller is in running state.
0x22 Parameters are protected by password.
2) To rewrite single function parameter (saved at power off) or control parameter of controller
Protocol date unit Length of data (byte) Range
0-247, 0 is broadcast
Address 1
address
Function code 1 0x06
Command frame
Register address 2 0x0000-0xFFFF
Register content 2 0x0000-0xFFFF
CRC /LRC checking 2/1
Address 1 1-247
Function code 1 0x06
Response frame Register address 2 0x0000-0xFFFF
Register content 2 0x0000-0xFFFF
CRC /LRC checking 2/1
3) Circuit diagnosis
4) To rewrite single function parameter (not saved at power off) or control parameter of controller
This command rewrites the contents of continuous data unit from starting register address where
is mapped as controller’s function parameter and control parameter etc. The controller will start to
save from low address to high address of the register when it continuously saves many register
parameters. The saving operation will return from the first faulty address if it isn’t completely
success.
6) Parameter management
The controller parameter management includes reading the upper/lower limit of parameters, to
read parameter characteristics, to read the biggest intergroup index of function parameters, to
read the previous and next function parameter group number, to read index of the parameter
being displayed and to display next state parameter. The parameter characteristics include
read-write ability, parameter units and scaling.
The command and response frames of parameter management are as follows:
Protocol date unit Length of data (byte) Range
Address 1 0-247, 0 is broadcast address
Function code 1 0x42
Command frame Subfunction code 2 0x0000-0x0008
Data 2 Depend on controller model
CRC /LRC checking 2/1
Address 1 1-247
Function code 1 0x42
Response frame Subfunction code 2 0x0000-0x0008
Data 2 0x0000-0xFFFF
CRC /LRC checking 2/1
Subfunction
Data (command) Data (response) Subfunction meanings
code
The function parameter To read the upper limit of
group no. and intergroup The upper limit of function function parameter.
0x0000
index occupy the higher and parameter. (state parameters
lower bytes respectively. unsupport this operation)
The function parameter To read the lower limit of
group no. and intergroup The lower limit of function function parameter.
0x0001
index occupy the higher and parameter. (state parameters
lower bytes respectively. unsupport this operation)
Characteristics of
The parameter group no.
parameters and see the
and intergroup index To read the characteristic
0x0002 table of parameter’s
occupy the higher and lower of parameters.
characteristics for more
bytes respectively.
details
The function parameter To read the max value of
group no. occupies the The max. value of intergroup index. (state
0x0003
higher byte, and the lower intergroup index. parameters unsupport
byte is “00”. this operation)
The function parameter Next function parameter To read next function
group no. occupies the group no. occupies the parameter group no.
0x0004
higher byte, and the lower higher byte, and the lower (state parameters
byte is “00”. byte is “00”. unsupport this operation)
The function parameter Previous function To read previous function
group no. occupies the parameter group no. parameter group no.
0x0005
higher byte, and the lower occupier the higher byter, (state parameters
byte is “00”. and the lower byte is “00”. unsupport this operation)
The state parameter index To read state parameter
0x0006 0x3300
at present display. index at present display.
The parameter index at To display next state
0x0007 0x3300
next state. parameter.
The parameter group no. To read factory default of
and intergroup index function parameter.
0x0008 Factory default.
occupy the higher and lower (state parameters
bytes respectively. unsupport this operation)
The function parameter characteristics are 2-byte, with definition shown as below:
Characteristics (Bit) Value Definition
0B To modify the upper limit as per character restriction
Bit0
1B To modify the upper limit as per 4-byte restriction
B
00B without decimal fraction
01B 1 decimal fraction
Bit2-Bit1
10B 2 decimal fraction
11B 3 decimal fraction
Their intergroup indexes are mapped as the lower bytes. Please refer to the instruction manual
for more details on function parameters F00-F20.
The users can realize the controller’s starting, stopping and running speed setting through the
control parameter, and obtain the controller’s running speed, output current, voltage etc. through
indexing the controller’s state parameters.
1. Control parameters
The controller’s control parameter intergroup indexes are as follows:
Control word
Value Definition Function description
(Bit)
This bit co-work with controller’s enable bit to run
the controller. The controller will close the running
1 Run command enabled
bit0 contactor, release the brake and start to run. This
bit becomes invalid only after the controller stops.
0 Run command disabled Stop output and output released brake signal.
1 Down Elevator running direction. The same function as
bit1
0 Up terminal UP/DN.
1 No emergency stop Controller runs normally.
bit2
0 Emergency stop Controller controls drive to stop.
If the terminal EN is enabled, controller can run
1 SCI control enabled
bit3 normally.
0 SCI control disabled Drive stop output and release brake signal.
Indicates a change in running speed, as
1 With new run speed
bit4 determined by main setting.
0 Without new run speed Keep present speed.
bit5 0 Reserved
1 Reset enabled Fault reset control
bit6
0 Reset disabled
1 Reserved
bit7 Main setting of this frame
0 Main setting of this frame is speed.
is speed
Bit8-bit11 0 Reserved
Inspection run mode Indicates inspection running mode. Function the
1
enabled same as terminal INS.
bit12
Inspection run mode
0
disabled
Indicates battery driven mode. Function the same
1 Battery run mode enabled
bit13 as terminal BAT.
0 Battery run mode disabled
bit15, bit14 0 Reserved
For instance: The register address of function parameter F03.02 is 0x0302, and that of function
parameter D01.01 is 0x3308.
8. Special instruction
1. For the data frame in ASCII mode, if the frame length is an even number, the frame is
abandoned.
2. Group F07, Group F10 and Group F14 (SCI communication parameters) are the controller
parameters which can be read but cannot be modified by the host computer.
3. If many multi-function input terminals setting are the same, it may cause dysfunction.
B
Therefore, the user should avoid this case when modify the multi-function terminal function via
the MODBUS.
It takes a comparatively long time to online calculate the CRC checksum of each byte, but it will
save program space. Code of online calculating CRC is shown below:
unsigned int crc_check(unsigned char *data,unsigned char length)
{
int i;
unsigned crc_result=0xffff;
while(length--)
{
crc_result^=*data++;
for(i=0;i<8;i++)
{
if(crc_result&0x01)
crc_result=(crc_result>>1)^0xa001;
else
crc_result=crc_result>>1;
}
}
return (crc_result=((crc_result&0xff)<<8)|(crc_result>>8));
}
10. Application case
Remarks: Please verify all the hardware equipments are connected well before controlling the
controller via communication. In addition, please preset the communication data format, baud
rate and communication address. In the following examples the communication address is “2”.
1. To read the M-key function of address 2 (to read the command frame of F00.06)
Address Code Register address Word no. of read Checksum
0x02 0x03 0x00 0x06 0x00 0x01 0x64 0x38
B
Corresponding answer frame (F00.06=1):
Address Code Answer byte Register content Checksum
0x02 0x03 0x02 0x00 0x01 0X3D 0x84
At actual running, first set MS as zero-speed and wait for that the controller is at zero-speed
running, then send the emergency stop command.
7. Inspection up run command of address 2
Address Code Register address Register content Checksum
0x02 0x41 0x32 0x00 0x10 0x0D 0xFF 0x4B
Unit:
Clinet info
Add. Of unit:
Tel.: Fax:
Product info
Power: Model:
Service unit:
Maintenance date:
1. The warranty period of the product is 18 months (refer to the barcode on the product
body). During the warranty period, if the product fails or it is damaged under condition
of normal use by following the user’s manual, our company will be responsible for free
maintenance.
2. The starting time of the warranty period is manufacturing date (see the barcode on the
product body), but we could negotiate settlement under special condition.
3. Within warranty period, maintenance will be charged for damages caused by the
following reasons:
A. The damage is caused by improper use or repair/modification without prior
permission;
B. The damage is caused by abnormal voltage, fire, flood, other disasters and second
disasters;
C. The damage is caused by dropped or transportation after purchase;
D. The damage is caused by the operation not following this user’s manual;
E. The damage or failure is caused by the trouble out of the equipment (e.g. external
device).
4. If there is any failure or damage to the product, please correctly fill out the Product
Warranty Card in detail.
5. The maintenance fees are charged according to the newly adjusted Maintenance Price
List by our company.
6. In general, the warranty card will not be reissued. Please keep the card and present it
to the maintenance personnel when asking for maintenance.
7. If there is any problem during the service, please contact the agent of our company or
our company directly.
8. This agreement should be interpreted by Shenzhen Hpmont Technology Co., Ltd.