Flame Supervision Devices For Gas Burning Appliances - Thermoelectric Flame Supervision Devices
Flame Supervision Devices For Gas Burning Appliances - Thermoelectric Flame Supervision Devices
BS EN 125:2010
+A1:2015
Flame supervision
devices for gas
burning appliances —
Thermoelectric flame
supervision devices
National foreword
English Version
This European Standard was approved by CEN on 22 April 2010 and includes Amendment 1 approved by CEN on 5 September
2015.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this
European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references
concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN
member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by
translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management
Centre has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania,
Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and
United Kingdom.
© 2015 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN 125:2010+A1:2015 E
worldwide for CEN national Members.
BS EN 125:2010+A1:2015
EN 125:2010+A1:2015 (E)
Contents Page
European foreword....................................................................................................................................................... 5
1 Scope .................................................................................................................................................................... 6
2 Normative references .................................................................................................................................... 6
3 Terms and definitions ................................................................................................................................... 6
4 Classification ..................................................................................................................................................... 7
4.1 Classes of control ............................................................................................................................................. 7
4.2 Groups of control ............................................................................................................................................. 7
4.3 Classes of control functions ......................................................................................................................... 7
5 Units of measurement and test conditions ............................................................................................ 7
6 Construction requirements ......................................................................................................................... 7
6.1 General ................................................................................................................................................................ 7
6.2 Mechanical parts of the control ................................................................................................................. 7
6.2.1 Appearance........................................................................................................................................................ 7
6.2.2 Holes .................................................................................................................................................................... 7
6.2.3 Breather holes .................................................................................................................................................. 7
6.2.4 Test for leakage of breather holes ............................................................................................................ 8
6.2.5 Screwed fastenings ......................................................................................................................................... 8
6.2.6 Jointing ................................................................................................................................................................ 8
6.2.7 Moving parts ..................................................................................................................................................... 8
6.2.8 Sealing caps ....................................................................................................................................................... 8
6.2.9 Dismantling and reassembly ...................................................................................................................... 8
6.3 Materials............................................................................................................................................................. 8
6.3.1 General material requirements ................................................................................................................. 8
6.3.2 Housing ............................................................................................................................................................... 8
6.3.3 Test for leakage of housing after removal of non-metallic parts................................................... 8
6.3.4 Zinc alloys .......................................................................................................................................................... 8
6.3.5 Springs providing closing and/or sealing force ................................................................................... 8
6.3.6 Resistance to corrosion and surface protection .................................................................................. 8
6.3.7 Impregnation .................................................................................................................................................... 8
6.3.8 Seals for glands for moving parts .............................................................................................................. 8
6.4 Gas connections ............................................................................................................................................... 9
6.4.1 Making connections........................................................................................................................................ 9
6.4.2 Connection sizes .............................................................................................................................................. 9
6.4.3 Threads ............................................................................................................................................................... 9
6.4.4 Union joints ....................................................................................................................................................... 9
6.4.5 Flanges ................................................................................................................................................................ 9
6.4.6 Compression fittings ...................................................................................................................................... 9
6.4.7 Nipples for pressure test .............................................................................................................................. 9
6.4.8 Strainers ............................................................................................................................................................. 9
6.5 Electronic parts of the control .................................................................................................................... 9
6.6 Protection against internal faults for the purpose of functional safety ...................................... 9
7 Performance ..................................................................................................................................................... 9
7.1 General ................................................................................................................................................................ 9
7.2 Leak-tightness ............................................................................................................................................... 10
BS EN 125:2010+A1:2015
EN 125:2010+A1:2015 (E)
Annex ZA (informative) Relationship between this European Standard and the Essential
Requirements of EU Directive 2009/142/EC relating to appliances burning gaseous fuels .......... 28
Bibliography ................................................................................................................................................................. 30
Figures
Figure AA.1 — Various types of thermoelectric flame supervision device in the closed position .............. 27
Figure AA.2 — Various types of thermoelectric flame supervision device in the operating
and ignition position ................................................................................................................................................. 28
Tables
Table 1 — Sequence of testing ................................................................................................................................................. 10
Table 2 — Maximum leakage rates ........................................................................................................................................ 10
Table 3 — Nominal sizes and operating torque ................................................................................................................ 12
Table 4 — Operating cycles ....................................................................................................................................................... 15
Table ZA.1 — Correspondence between this European Standard and Directive 2009/142/EC relating to
appliances burning gaseous fuels ........................................................................................................................................... 28
BS EN 125:2010+A1:2015
EN 125:2010+A1:2015 (E)
European foreword
This document (EN 125:2010+A1:2015) has been prepared by Technical Committee CEN/TC 58 “Safety
and control devices for burners and appliances burning gaseous or liquid fuels”, the secretariat of which
is held by BSI.
This European Standard shall be given the status of a national standard, either by publication of an
identical text or by endorsement, at the latest by May 2016, and conflicting national standards shall be
withdrawn at the latest by May 2016.
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. CEN [and/or CENELEC] shall not be held responsible for identifying any or all such patent
rights.
The start and finish of text introduced or altered by amendment is indicated in the text by tags !".
This document has been prepared under a mandate given to CEN by the European Commission and the
European Free Trade Association, and supports essential requirements of EU Directive(s).
For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this
document.
This document is intended to be used in conjunction with EN 13611:2007. This document refers to
clauses of EN 13611:2007 or adapts clauses by stating "with the following modification", "with the
following addition", "is replaced by the following" or "is not applicable" in the corresponding clause.
This European Standard adds clauses or subclauses to the structure of EN 13611:2007 which are
particular to this standard. It should be noted that these clauses and subclauses are not indicated as an
addition.
It should be noted that the following significant technical changes compared to the previous edition
have been incorporated in this European Standard:
According to the CEN/CENELEC Internal Regulations, the national standards organizations of the
following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria,
Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia,
France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta,
Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland,
Turkey and the United Kingdom.
BS EN 125:2010+A1:2015
EN 125:2010+A1:2015 (E)
1 Scope
This European Standard specifies the safety, construction and performance requirements for
thermoelectric flame supervision devices, energized by a thermocouple intended for use with gas
burners, gas appliances and similar use, hereafter referred to as "controls".
This European Standard is applicable to controls with declared maximum inlet pressures up to and
including 500 kPa (5 bar) of nominal connection sizes up to and including DN 50 for use with one or
more fuel gases in accordance with EN 437.
This European Standard is not applicable to:
a) the thermocouple;
b) controls which use auxiliary energy (e.g. electrical energy supplied externally).
2 Normative references
The following referenced documents are indispensable for the application of this document. For dated
references, only the edition cited applies. For undated references, the latest edition of the referenced
document (including any amendments) applies.
EN 13611:2007, Safety and control devices for gas burners and gas burning appliances — General
requirements
3.102
flame supervision device
control which, in response to the e.m.f. produced by the thermocouple, maintains the gas way to the
main burner or the main burner and the pilot burner open and which shuts off the gas way to the main
burner at least, after extinction of the supervised flame
NOTE For further reference see Figure AA.1 and Figure AA.2.
3.103
ignition interlock
part which prevents the igniter from operating as long as the main gas way is open
3.104
re-start interlock
mechanism which prevents the re-opening of the gas way to the main burner or to the main burner and
the pilot burner until the armature plate has separated from the magnetic element
NOTE For further reference see Figure AA.1 and Figure AA.2.
BS EN 125:2010+A1:2015
EN 125:2010+A1:2015 (E)
3.105
sealing force
force acting on the closure member when the closure member is in the closed position, independent of
any force provided by fuel gas pressure
3.106
closed position
position of the closure member(s) in the absence of the thermoelectric energy
4 Classification
6 Construction requirements
6.1 General
6.2.1 Appearance
7 Performance
7.1 General
7.3.1 General
a) The Control shall be operated such that all closure members in the control are in the open position.
Any suitable electrical source may be used during the test. The inlet and outlet(s) of the control
shall then be pressurized to the test pressure according to 7.3.1.
b) The test of a) shall then be carried out with the electrical source removed so that the main and pilot
gas ways (for protected pilots) in the control are closed.
c) The test of a) shall then be repeated with any spindle moved during ignition and held in the ignition
position.
7.7.1 Apparatus
7.101.1 Requirement
If applicable the torque required to operate the control shall not exceed the values given in Table 3.
If the manufacturer supplies a knob together with the control, the operating torque shall not exceed
0,017 Nm per millimetre of knob diameter.
The force or pressure required to operate a push-button directly by hand shall not exceed 30 N for
nominal size of controls up to and including DN 10, and 45 N for nominal size of controls exceeding DN
10, or 0,5 N/mm², whichever is smaller.
7.101.2 Test for operating torque and force
The operating torque is measured with a suitable torque meter having an accuracy within ± 10 % of the
maximum torque specified in Table 3 the relevant size of control to check for compliance with 7.101.1.
Carry out the opening and closing movement with a constant angular velocity of approximately 1,5
rad/s.
The operating force is measured with a suitable dynamo meter having an accuracy within ± 10 % of the
measured value to check for compliance with 7.101.1.
BS EN 125:2010+A1:2015
EN 125:2010+A1:2015 (E)
7.102 Interlocks
7.102.1 Requirement
If present, an ignition interlock shall prevent ignition as long as the closure member to the main burner
is open.
If present, a re-start interlock shall prevent the re-opening of the closure member controlling the main
burner or the main burner and the pilot burner until the armature plate has separated from the
magnetic element.
7.102.2 Test for interlocks
7.103.1 Requirement
The initial closing current shall not exceed 200 mA and shall not be less than 40 mA unless otherwise
declared by the manufacturer.
If the initial closing current is less than 100 mA, the closing current determined after the endurance test
according to 7.105 shall be between 60 % and 400 % of the initial value.
If the initial closing current is 100 mA or greater, the closing current determined after the endurance
test according to 7.105 shall be between 50 % and 300 % of the initial value.
7.103.2 Test for closing current
Connect a DC source (voltage approximately 2 V) with a variable resistor in series to the control to
simulate a thermocouple. If mains voltage is used rather than a battery, the direct current shall be
smoothed to a ripple of less than 2 % of the mean value of the direct current.
Proceed as follows:
a) in the ignition position of the control the closure member of the control is held open by pressure or
torque on the push-button or knob as applicable (the armature plate being held in contact with the
magnetic element);
b) excite the magnetic element by a current which is uniformly and continuously increased at a rate
less than 30 mA/s until it is approximately three times the maximum closing current declared by
the manufacturer;
c) release the push-button or knob with the control left in the fully open position, the armature plate
being held by the magnetic element;
d) increase the current at any rate up to 1 500 mA, and sustain the current for at least 60 s;
BS EN 125:2010+A1:2015
EN 125:2010+A1:2015 (E)
e) reduce the current at a constant rate down to approximately 300 % of the maximum closing
current declared by the manufacturer;
f) reduce the current further at a constant rate not exceeding 10 mA/s until the control closes (the
armature plate drops off the magnetic element);
h) repeat the sequence ten times and from the values measured obtain the mean, which shall be taken
as the closing current.
7.104.1 Requirement
In the closed position the control shall have a minimum sealing force of 1 kPa (10 mbar) over the
closure member orifice area. The internal leak-tightness of the control according to the test method in
7.104.2 shall not exceed 100 cm³/h.
!Alternatively for controls with a maximum inlet pressure up to and including 10 kPa (100 mbar)
and sizes up to and including DN 15 the following requirement can be used:
When the closure member closes in the opposite direction to the gas flow, the sealing force shall be at
least 15 kPa (150 mbar) in excess of the maximum inlet pressure, and the internal leak-tightness of the
control according to the test method in 7.104.2 shall not exceed 100 cm³/h."
7.104.2 Test for sealing force
Connect an air supply through a flow meter to the outlet of the control such that the air pressure
opposes the closing direction of the closure member.
Energize and de-energize the control twice.
Pressurize the control with an increasing rate less than 100 Pa/s (1 mbar/s) to a pressure of 1 kPa (10
mbar) and measure the leakage rate after the test system has stabilized.
!For the alternative requirement of 7.104.1 the following test applies:
For controls with closure member closing in the opposite direction to the gas flow, connect an air
supply through a flow meter to the inlet of the control such that the air pressure opposes the closing
direction of the closure member. Energize and de-energize the control twice. Pressurize the control
with an increasing rate less than 100 Pa/s (1 mbar/s) to a pressure of 15 kPa (150 mbar) in excess of
the maximum inlet pressure and measure the leakage rate after the test system has stabilized."
7.105 Endurance
7.105.1 Requirement
After each of the endurance tests described in 7.105.2 the control shall conform to the requirements of
7.2, 7.3, 7.101, 7.102, 7.103 and 7.104.
7.105.2 Endurance test
Subject the control in closed (de-energized) position to temperature resistance tests under the
following conditions:
BS EN 125:2010+A1:2015
EN 125:2010+A1:2015 (E)
Verify after these tests with the control at ambient temperature the requirements of 7.105.1, the
operating torque or force being determined by a single measurement without any preliminary
operation of the control.
7.105.2.2 Dynamic endurance test
8 EMC/Electrical requirements
EN 13611:2007, Clause 8 is not applicable.
9.1 Marking
b) type reference;
b) group 1 or 2;
e) mounting position(s);
g) gas connection(s);
h) strainer details;
j) minimum closing;
k) notices for installer to consider e.g. conditions for up-stream pressure (overpressure at the inlet in
case of failure of upstream components), dirt, corrosion products.
Annex A
(informative)
Annex B
(informative)
Annex C
(informative)
Annex D
(normative)
Annex E
(normative)
Annex F
(normative)
Annex G
(normative)
Annex H
(informative)
Annex I
(normative)
Requirements for controls used in DC supplied gas burners and gas burning
appliances
Annex AA
(informative)
a) One-way flame b) Flame supervision device with c) Flame supervision device without
supervision device supervision of pilot flame supervision of the pilot flame
Key
1 gas inlet 5 armature plate
2 outlet to burner (or main burner) 6 magnetic element
2' outlet to pilot burner 7 screwed joint for magnetic element
3 push button 8 to the flame sensing element (thermocouple)
4 valve of control 9 spindle
4' interrupter valve
Figure AA.1 — Various types of thermoelectric flame supervision device in the closed position
BS EN 125:2010+A1:2015
EN 125:2010+A1:2015 (E)
a) One-way flame b) Flame supervision device with c) Flame supervision device with
supervision device in supervision of pilot flame in supervision of the pilot flame in
operating position operating position ignition position
Figure AA.2 — Various types of thermoelectric flame supervision device in the operating and
ignition position
BS EN 125:2010+A1:2015
EN 125:2010+A1:2015 (E)
Annex ZA
(informative)
This European Standard has been prepared under a mandate given to CEN by the European
Commission and the European Free Trade Association to provide a means of conforming to Essential
Requirements of the New Approach Directive 2009/142/EC relating to appliances burning gaseous
fuels.
Once this standard is cited in the Official Journal of the European Union under that Directive and has
been implemented as a national standard in at least one Member State, compliance with the normative
clauses of this standard given in Table ZA.1 confers, within the limits of the scope of this standard, a
presumption of conformity with the relevant Essential Requirements of that Directive and associated
EFTA regulations.
Table ZA.1 — Correspondence between this European Standard and Directive 2009/142/EC
relating to appliances burning gaseous fuels
N/A = Not applicable
Clause(s)/subclause(s) of
Essential Requirement (ERs) of Directive 2009/142/EC
this European Standard
1 GENERAL CONDITIONS
1.1 Safety of operation Clause 1, Clause 6, Clause 7
1.2 Instructions 9.2, 9.3
1.2.1 Installation instructions 9.2
1.2.2 User instructions 9.2
1.2.3 Warning notices 9.3
1.3 Correct operation Clause 7, 9.2
2 MATERIALS
2.1, 2.2 Suitability for safety and intended purpose 6.2, 6.3
3 DESIGN AND CONSTRUCTION
3.1 General
3.1.1 Mechanical stability 6.1, 6.2, 6.3, 6.4
3.1.2 Condensation N/A
3.1.3 Risk of explosion 7.2, 7.3
3.1.4 Water penetration N/A
3.1.5 Normal fluctuation of auxiliary energy N/A
3.1.6 Abnormal fluctuation of auxiliary energy N/A
3.1.7 Hazards of electrical origin N/A
BS EN 125:2010+A1:2015
EN 125:2010+A1:2015 (E)
Clause(s)/subclause(s) of
Essential Requirement (ERs) of Directive 2009/142/EC
this European Standard
3.1.8 Pressurized parts 6.1, Annexes F, G and H
3.1.9 Failure of safety, controlling and regulating devices N/A
3.1.10 Safety/adjustment N/A
3.1.11 Protection of parts set by the manufacturer 6.2.8
3.1.12 Controlling and setting devices 7.101, 7.102
3.2 Unburned gas release
6.2.3, 6.2.4, 6.3.2, 6.3.3, 7.2, 7.3,
3.2.1 Gas leakage
7.103
3.2.2, 3.2.3 Gas accumulation N/A
3.3 Ignition 7.102
3.4 Combustion N/A
3.5 Rational use of energy N/A
3.6 Temperatures 7.1
3.7 Foodstuffs and water used for sanitary purposes N/A
WARNING — Other requirements and other EU Directives may be applicable to the product(s) falling
within the scope of this standard.
BS EN 125:2010+A1:2015
EN 125:2010+A1:2015 (E)
Bibliography
Shall be according to EN 13611:2007, Bibliography, to which the following reference shall be added:
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