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Inspection For Hiab Cranes: APC 11/2012 Rev. 0

This document provides a checklist for inspecting a Hiab crane. It lists over 30 components to check for defects, damage, leaks, or missing parts. It also includes a functional test to verify the crane can lift its rated capacities and instructions to test the load holding valves by setting up the crane at full capacity and verifying it holds the load for 3 minutes with the pump disengaged. The inspection is to be completed and any issues noted in the comments section for each component.

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Muhammad Ahmed Abd Elmonem
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219 views2 pages

Inspection For Hiab Cranes: APC 11/2012 Rev. 0

This document provides a checklist for inspecting a Hiab crane. It lists over 30 components to check for defects, damage, leaks, or missing parts. It also includes a functional test to verify the crane can lift its rated capacities and instructions to test the load holding valves by setting up the crane at full capacity and verifying it holds the load for 3 minutes with the pump disengaged. The inspection is to be completed and any issues noted in the comments section for each component.

Uploaded by

Muhammad Ahmed Abd Elmonem
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Inspection For Hiab Cranes

Shop Order #
Customer Date
Crane Model Serial Number
Truck Make/Model VIN
Mounting Location: □ Behind Cab/□ Rear / □ Other:________________________
Instruction
Inspect crane to ensure the components listed are free from defect
a) Check 'OK', if component is free of defects
b) Note the fault under 'Comments', if the componet is defective, damaged, leaking,
or missing parts. Do not check 'OK'
c) If the component is not applicable, write 'N/A' in the comments section.

Component OK Comments

1 Hydraulic Tank Oil Level


2 Return Filter Guage
3 Slewing Housing Oil Level
4 Pivot Pinst Locking Bolts and washers,
(Check Tightness)
5 Play in Piviot pins and bushings
6 Center of Control Levers/ Play in Linkages
7 Hold-down bolts, nuts and frame spacers
8 Hydraulic Hoses/Pipes/Connections
9 Hose Swivels
10 Control, Load holding, Additional Valves
11 Left O/R Ext., Rollers, Pins, Pads, latches
12 Right O/R Ext., Rollers, Pins, Pads, latches
13 Left O/R Ext. & Support leg Cylinders
14 Right O/R Ext. & Support Leg Cylinders
15 Slewing Cylinder (s)
16 1st (Inner) Boom Cylinder (s)
17 2nd (Outer) Boom Cylinder (s)
18 Extension Cylinder(s)
19 Jib Cylinder (s)
20 Jib Extension Cylinders (s)
21 Base & 3 Point Bridge
22 Column & Column Bushings
23 1st (Inner) Boom
24 2nd (Outer) Boom
1 of 2 APC 11/2012 Rev. 0
OK
25 Extension Booms
26 Jib S/N:
27 Jib Extension Booms
28 Hoist, Block, Wire Rope, Hook
29 Load Charts and Plates
30 Control Lever Symbols
31 Hose Reels or Trays, Hoses & Connections
32 Electric Cable Reels
33 Addition Warning Information Decals
34 Oil Cooler & Fan
35 Rotator, Fork, Fork Rollers or Accessories
36 Hydraulic Pump and PTO
37 Load Hook incl. Safety Latch

Hiab Remote Control System


See Separate Checklist for Polar Remote Control □ CD/□ HiPro/□ HiDuo/ □ Other:
NOTE: Download .sac file & Reset Service LED Controller S/N:
Components OK Comments

1 Stop Switch, Buttons & Control Levers


3 Controller Guards
4 Horn
5 Lamp Pole
6 Boxes, wiring, connections and sensors

Functional Test
Perform a load test of the crane to verify it is lifting its rated capacities. Refer to cranes load
chart. Record the test weight and outreach.
Test Weigh [lb/kg] Crane Outreach [ft/m]

Operation OK Comments

1 Main Relief Valve Pressure


2 Crane Lifts Rated Capacity
3 Boom lowers or reaches OLP when
extended past rated capacity
4 Load Holding Valves **
**Set crane up at full capacity as shown on the load chart. Disengage pump. Move and hold lever on control valve out
of center. Verify crane holds load for 3 minutes.**

Inspected By:
Technician Employee Number
2 of 2 APC 11/2012 Rev. 0

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