TABLE OF CONTENTS

3 - MAINTENANCE

ORIGINAL MANITOU SPARE PARTS AND EQUIPMENT 4

FILTERS CARTRIDGES AND BELTS 6

LUBRICANTS AND FUEL 8

SERVICING SCHEDULE 10

A - DAILY OR EVERY 10 HOURS SERVICE 12

B - EVERY 50 HOURS SERVICE 16

C - EVERY 250 HOURS OF SERVICE 22

D - EVERY 500 HOURS OF SERVICE OR EVERY YEAR 24

E - EVERY 1000 HOURS OF SERVICE OR EVERY TWO YEARS 28

F - EVERY 2000 HOURS OF SERVICE OR EVERY TWO YEARS 34

G - EVERY 3000 HOURS OF SERVICE 36

H - OCCASIONAL MAINTENANCE 38

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 ORIGINAL MANITOU SPARE PARTS AND EQUIPMENT
OUR LIFT TRUCKS MUST BE SERVICED USING ORIGINAL MANITOU PARTS.

BY ALLOWING THE USE OF NON ORIGINAL MANITOU PARTS, YOU RISK:

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Legally -to be held responsible in the event of an accident.
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Technically - to cause operating malfunctions or shorten the life of the lift truck.
 IMPORTANT 
THE USE OF COUNTERFEIT PARTS OR COMPONENTS NOT APPROVED BY THE MANUFACTURER,
WILL CAUSE YOU TO LOSE THE BENEFIT OF THE CONTRACTUAL GUARANTEE.

BY USING ORIGINAL MANITOU PARTS FOR MAINTENANCE OPERATIONS, YOU BENEFIT FROM OUR KNOW-HOW
Through its network, MANITOU provides the user with,
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Know-how and competence.
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The guarantee of high-quality work.
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Original replacement parts.
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Help with preventive maintenance.
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Efficient help with diagnosis.
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Improvements due to experience feedback.
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Operator training.
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Only the MANITOU network has detailed knowledge of the design of the lift truck and therefore the best technical
ability to provide maintenance.
 IMPORTANT 
ORIGINAL REPLACEMENT PARTS ARE DISTRIBUTED EXCLUSIVELY BY MANITOU AND ITS DEALER NETWORK.
The dealer network list is available on the MANITOU web site www.manitou.com

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 FILTERS CARTRIDGES AND BELTS

ENGINE

ENGINE OIL FILTER ENGINE CRANKCASE VENTILATION FILTER

Part number: 296855 Part number: 797650
Change: 500 H Change: 1000 H

DRY AIR FILTER CARTRIDGE FUEL TANK BREATHER

Part number: 299936 Part number: 266219
Change: 1000 H Change: 1000 H

SAFETY DRY AIR FILTER CARTRIDGE ALTERNATOR BELT

Part number: 299937 Part number: 797318
Change: 3000 H Change: 3000 H

FUEL PRE-FILTER CARTRIDGE COMPRESSOR BELT

Part number: 797755 (AIR CONDITIONING OPTION)
Change: 500 H Part number: 216125

FUEL FILTER CARTRIDGE

Part number: 296854
Change: 500 H

TRANSMISSION

GEAR BOX OIL FILTER

Part number: 745878
Change: 1000 H

HYDRAULICS

HYDRAULIC RETURN OIL FILTER CARTRIDGE SUCTION STRAINER FOR HYDRAULIC OIL TANK
Part number: 289920 Part number: 259500
Change: 500 H Clean: 1000 H

BREATHER FOR THE HYDRAULIC OIL TANK BRAKE ACCUMULATOR UNIT FILTER
Part number: 261487 Part number: 746308
Change: 1000 H Change: 1000 H

CAB
CAB EXTERNAL VENTILATION FILTER CAB INTERNAL VENTILATION FILTER
Part number: 261971 Part number: 746106
Clean: 50 H Clean: 50 H
Change: 250 H Change: 250 H
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 LUBRICANTS AND FUEL
 IMPORTANT 
USE THE RECOMMENDED LUBRICANTS AND FUEL:
- For topping up, oils may not be miscible.
- For oil changes, MANITOU oils are perfectly appropriate.

DIAGNOSTIC ANALYSIS OF OILS

If a service or maintenance contract has been organised with the dealer, a diagnostic analysis of engine, transmission and
axle oils may be requested depending on the rate of use.
(*) RECOMMENDED FUEL SPECIFICATION
Use a high-quality fuel to obtain optimal performance of the engine.
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Type of diesel fuel EN590
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Type of diesel fuel ASTM D975
ENGINE
ORGANS TO BE LUBRICATED CAPACITY RECOMMENDATION PACKAGING PART NUMBER
MANITOU Oil 20 l 786745
ENGINE 7,5 Liters
GOLD "API CJ-4 ; ACEA E9" 209 l 787729
4l 894967
Cooling liquid
COOLING CIRCUIT 17 Liters 20 l 894968
(protection - 35°)
210 l 894969
FUEL TANK 140 Liters Diesel fuel (*)

TRANSMISSION
ORGANS TO BE LUBRICATED CAPACITY RECOMMENDATION PACKAGING PART NUMBER
1l 62148
20 l 546332
MANITOU Oil
GEAR BOX 21,1 Liters 55 l 546217
Automatic transmission
209 l 546195
1000 l 720148

BOOM
ORGANS TO BE LUBRICATED RECOMMENDATION PACKAGING PART NUMBER
400 g 545996
MANITOU Grease
BOOM PADS 1 kg 161590
BLACK multi-purpose
5 kg 499235
400 g 161589
1 kg 720683
MANITOU Grease
GREASING OF THE BOOM 5 kg 554974
BLUE multi-purpose
20 kg 499233
50 kg 489670
MT 1840 ST3B MANITOU special
400 ml 554271
BOOM CHAINS Chain lubricant

HYDRAULICS
ORGANS TO BE LUBRICATED CAPACITY RECOMMENDATION PACKAGING PART NUMBER
5l 545500
MANITOU Oil 20 l 582297
HYDRAULIC OIL TANK 135 Liters
Hydraulic ISO VG 46 55 l 546108
209 l 546109

BRAKE
ORGANS TO BE LUBRICATED RECOMMENDATION PACKAGING PART NUMBER
MANITOU Oil
BRAKE CIRCUIT 1l 490408
Mineral brake fluid

CAB
ORGANS TO BE LUBRICATED RECOMMENDATION PACKAGING PART NUMBER
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1l 490402
WINDSCREEN WASHER TANK Windscreen washer fluid
5l 486424

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FRONT AXLE
ORGANS TO BE LUBRICATED CAPACITY RECOMMENDATION PACKAGING PART NUMBER
5l 545976
MANITOU Oil 20 l 582391
FRONT AXLE DIFFERENTIAL 7,2 Liters
Special immersed brakes 209 l 546222
1 000 l 720149
2l 499237
MANITOU Oil 5l 720184
FRONT WHEEL REDUCTION GEARS 0,75 Liter SAE80W90 20 l 546330
Mechanical transmission 55 l 546221
209 l 546220
400 g 161589
1 kg 720683
FRONT WHEEL REDUCTION GEAR PIVOTS MANITOU Grease
5 kg 554974
FRONT AXLE OSCILLATION BLUE multi-purpose
20 kg 499233
50 kg 489670

REAR AXLE
ORGANS TO BE LUBRICATED CAPACITY RECOMMENDATION PACKAGING PART NUMBER
5l 545976
MANITOU Oil 20 l 582391
REAR AXLE DIFFERENTIAL 7,2 Liters
Special immersed brakes 209 l 546222
1 000l 720149
2l 499237
MANITOU Oil 5l 720184
REAR WHEEL REDUCING GEAR 0,75 Liter SAE80W90 20 l 546330
Mechanical transmission 55 l 546221
209 l 546220
400 g 161589
1 kg 720683
REAR WHEEL REDUCTION GEAR PIVOTS MANITOU Grease
5 kg 554974
REAR AXLE OSCILLATION BLUE multi-purpose
20 kg 499233
50 kg 489670

CHASSIS
ORGANS TO BE LUBRICATED RECOMMENDATION PACKAGING PART NUMBER
400 g 161589
1 kg 720683
TILTING CORRECTOR MANITOU Grease
5 kg 554974
STABILISERS BLUE multi-purpose
20 kg 499233
50 kg 489670

ATTACHMENT
ORGANS TO BE LUBRICATED RECOMMENDATION PACKAGING PART NUMBER
400 g 161589
1 kg 720683
MANITOU Grease
SINGLE SIDE-SHIFT CARRIAGE (TSDL) (OPTION) 5 kg 554974
BLUE multi-purpose
20 kg 499233
50 kg 489670
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