Omnnigrad S - TR61
Omnnigrad S - TR61
Omnigrad S -TR61
RTD thermometer EEx-d or EEx-ia certified, replaceable insert,
thermowell from pipe, process connection: threaded or flanged or sliding.
PCP (4...20 mA), HART® or PROFIBUS-PA® electronics
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TI280T/02/en
Omnigrad S -TR61
Equipment architecture The construction of the Omnigrad S TR61 temperature sensor is based on the following standards:
• EN 50014/18 (housing)
• DIN 43772 (thermowell)
• EN 600751 (inset).
Fig. 1: TR61 with the various types of process connections and end parts of the probe
Performance
Operating conditions Operating condition or test Product type or rules Value or data of test
Ambient temperature housing (without head-mounted transmitter -40÷130°C
housing (with head-mounted transmitter) -40÷85°C
Process temperature Same of measurement range (see below).
Process pressure (Maximum) The pressure values to which the thermowell can be 50 bar to 20°C
subjected at the various temperatures are illustrated 33 bar to 250°C
by the drawings in fig. 2 . For 9 mm diameter pipes, 24 bar to 400°C
with a limited flow velocity, the maximum tolerated
pressures are the following:
Maximum flow velocity The highest flow velocity, (of the stream or of the fluid), tolerated by the thermowell,
diminishes with increasing lengths, of the thermowell/probe exposed (fig. 2 ).
Shock and vibration resistance RTD Inset in according to the rule Acceleration 3 g of peak
test IEC 60751: Frequency from 10Hz to 500Hz and back
Time of the test 10 hours
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Omnigrad S -TR61
200 200
form 2 form 3
Bar Bar
175 175
Steam pressure Steam pressure
150 150
Fig. 2: Pressure/temperature drawing for thermowell with straight tube ø 11 mm in SS 316Ti/1.4571(left), with tapered tube ø 12 mm in
SS 316Ti/1.4571 (right)
Accuracy RTD maximum error type TF - Range: -50 to 400°C DIN-IEC-EN 60751
2,0
Cl. A 3σ = 0.15+0.0020It| = -50…250°C
Class B (°C)
3σ = 0.30+0.0050ItI = +250…400°C 1,5
Tolerance
Cl. 1/3 DIN B 3σ = 0.10+0.0017It| = 0…100°C 1,0
Class A (°C)
3σ = 0.15+0.0020ItI = -50...0
Class 1/3 DIN B (°C)
3σ = 0.15+0.0020ItI = 100...250°C 0,5
3σ = 0.30+0.0050ItI = 250…400°C
-200 -100 0 100 200 300 400 500 600°C
±3σ = range including 99.7% of the readings. (|t|= absolute value of the temperature in °C).
Tolerance
1,0
Cl. 1/3 DIN B 3σ = 0.10+0.0017It| = -50...250°C Class A (°C)
±3σ = range including 99.7% of the readings. (|t|= absolute value of the temperature in °C).
Others errors
Transmitter maximum error See the corresponding documentation (codes at the end of the document)
Display maximum error 0.1% FSR + 1 digit (FSR = Full Scale Range)
The “4 wires” configuration, is provided as a standard connection for the single Pt 100’s excludes additional
errors in every condition.
Generally in the “4 wires” configuration there is a higher guarantee of accurancy.
Response time Tests in water at 0.4 m/s (according to IEC 60751; from 23 to 33°C step changes)
Diameter of the stem Pt100 type t(x) Reduced tip Tapered tip Straight tip
9 TF / WW t50 7,5 s 11 s 18 s
t90 21 s 37 s 55 s
11 TF / WW t50 7,5 s -- 18 s
t90 21 s -- 55 s
12 TF / WW t50 -- 10 s 38 s
t90 -- 24 s 125 s
Self heating Negligible when the E+H iTEMP® transmitters are employed.
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Omnigrad S -TR61
Installation
The Omnigrad S TR61 thermometers can be installed on pipes or tanks by means of threaded or flanged con-
nections. The immersion length must take into account all the parameters of the thermometer and the process
to measure. If the immersion is too low, an error may be generated in the temperature recorded due to the
lower temperature of the process fluid near to the walls and heat transfer, which takes place through the sensor
stem. The incidence of such an error can be not negligible if there is a big difference between the process tem-
perature and the ambient temperature. To prevent measuring errors of this kind, it is advisable to use thermom-
eter with a small diameter on well and an immersion length (L) of at least 80÷100 mm.
In small section ducts the tubing’s axis must be reached and preferibly slightly exceeded by the tip of the probe
(see fig. 3A-3C).
Insulation of the outer part of the sensor reduces the effect produced by a low immersion. Alternatively, it is
also possible to adopt a tilted installation (see fig. 3B-3D).
With regard to corrosion, the base material of the wetted parts (SS 316L, SS 316Ti, Hastelloy C) can tolerate
the common corrosive media right up to even the highest temperatures.
A C D B
d
METALLIC SHEATH
h
L
h » d/2
L > D/2+h
D THERMAL
INSULATING
For further information on specific applications, please contact the E+H Customer Service Department.
In the case that the sensor components are disassembled, in the following reassembly procedure the definite
torques must be employed. This will assure the housings with the IP grade defined.
In the case of vibrations the thin film sensing element Pt100 (TF) may offer advantages; the wire wound Pt100
(WW), besides having a larger measurement and accuracy range, guarantees greater long term stability.
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Omnigrad S -TR61
System components
Housing The protection housing, our "TA21H", commonly referred to the “connection head”, is used to contain and
protect the terminal block or the transmitter and to join the electric connections to the mechanical component.
The TA21H used for the TR61 is compliant
with EN 50014/18 and EN 50281-1-1, EN
Ø9
0
½ NPT, ¾ NPT 39 50281-1-2 standards (EEx-d certification for
G ½", M20x1.5
explosion proof type of protection).
The matching of the head with the extension
below the head and the cover (threaded)
ensures a degree of protection from IP66 to
~115
IP68. The head also has a chain to connect
the body to the cover, which facilitates the
64
Extension neck The extension neck is the part between the process connection and the housing.
It is normally made of a tube with dimensional and physical characteristics (diameter and material) which are
the same of the tube under the connection.
The standard lengths of the neck are 80 or
145 mm, according to the selected option. In
30
°C accordance with the norm DIN 43772, in the
25 case of a thermowell with a diameter of 12
mm and a tapered tip (form 3G), the exten-
20 sion neck will be respectively 82 or 147 mm.
Process temperature The connection situated in the upper part of
15
the neck allows for orientation of the sensor
Head heating
10
head. As illustrated by the drawing in figure 5,
the length of the extension neck may influ-
5 570°C ence the temperature in the head. It is neces-
400°C
220°C sary that this temperature is kept within the
0 limit values defined in the paragraph “Operat-
75 100 125 150 175 200 225 250 mm
ing Conditions”.
Neck extension length
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Omnigrad S -TR61
Electronic head transmitter The required type of output signal can be obtained by choosing the correct head mounted transmitter.
Endress+Hauser supplies “state-of-the-art” transmitters (the iTEMP® series) built in 2-wire technology and
with 4…20 mA output signal, HART® or PROFIBUS-PA®. All of the transmitters can be easily programmed
using a PC:
Head transmitter Communication software
HART® TMT182 ReadWin® 2000, FieldCare, Hand held module DXR275, DXR375
In the case of PROFIBUS-PA® transmitters, E+H recommends the use of PROFIBUS® dedicated connectors.
The Weidmüller type is provided as a standard option. For detailed information about transmitters, please refer
to the relevant documentation (refer to TI codes at the end of the document). If a head-mounted transmitter
is not employed, the sensor probe may be connected through the terminal block to a remote converter (i.e.
DIN rail transmitter). The customer may specify the configuration desired during the order phase. The head-
mounted transmitters available are:
Description Dwg
Ø 4.5
enhanced accuracy (0.1°C vs. 0.2°C) in the temperature +
Ø 6.5
2
-
range -50…250°C and in a version with a fixed meas-
Ø 44
urement range (specified by the customer in the order
22.5
phase).
3
6
+ -
The TMT182 output consists of 4…20 mA and HART® 5 4
superimposed signals. TMT182: Smart HART®.
TMT184: PROFIBUS-PA®.
Ø 33
For the TMT184, with PROFIBUS-PA® output signal, Ø 44
the communication address may be set via software or 1
Ø 33
Ø 4.5
via mechanical dip-switch. +
1 Ø 6.5
2
-
8
Ø 44
26.8
3
6
+ -
5 4
Process connection Standard connections are available in the following types: Threaded or Flanged
Other versions may be supplied upon request, while other characteristic are available in the structure at the
and of this document. The table below illustrate the engaging lengths and typies of process connections.
Type ØD1 ØD2 ØS ØF C Thread/Flanged DWG
Flange 110 79.5 14,5 16 // 1” ANSI 150 RF
Flange 124 50,8 17,5 19 // 1” ANSI 300 RF GAS NPT FLANGE NPT TA50
ØF
C
C
Thread // // // // 15 G1” Ø D2
L
Ø D1
Thread // // // // 15 G1/2"
Thread // // // // 15 G3/4"
L
Probe In the TR61 the measuring probe is made up of a mineral insulated insert (MgO) positioned inside the ther-
mowell. The insert length is available in the standard dimensions DIN 43772 and in the most commonly used
ones, or it can be personalized by the client within a range of values (refer to “Sales Structure” at the end of
the document).
For replacement, the length of the insert (IL) must be chosen in compliance with the immersion length (L) of
the thermowell (see fig. 6). If spare parts are required, refer to the following table.
Although the wiring diagram of single Pt 100s is always supplied with 4 wires configuration, the connection of
a transmitter can be executed with 3 wires as well, by avoiding to connect whichever of the terminals (see fig.
6). The configuration Pt100 double with 2 wires and Pt100 single with 2, 3 and 4 wires are available for the
ATEX certified inserts.
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Omnigrad S -TR61
With regards to the thermowell, the surface roughness (Ra) of the wetted parts is 0.8 mm, while the various
kinds of tips (reduced or tapered) are described in fig. 6;
Thermowell type Tip of the sensor Insert type Insert (E) Neck Insert Length (mm)
Straight Ø = 6 mm
TW 10 Reduced on Ø 9 and Ø 11 E = 80/82 mm
TW 13 Tapered on Ø 9 TPR100/TPR Ø = 3 mm E = 145/147mm IL = L + E + 33
Tapered on Ø 12 300
Straight Ø = 6 mm
TW 12 Reduced on Ø 9 and Ø 11 E = 80/82 mm
Tapered on Ø 9 TPR100/TPR Ø = 3 mm E = 145/147mm IL = L + 63
Tapered on Ø 12 300
Straight Ø = 6 mm
TW 11 Reduced on Ø 9 and Ø 11
(GAS) Tapered on Ø 9 TPR100/TPR Ø = 3 mm // IL = L + 70
Tapered on Ø 12 300
Straight Ø = 6 mm
TW 11 Reduced on Ø 9 and Ø 11
(NPT) Tapered on Ø 9 TPR100/TPR Ø = 3 mm // IL = L + 75
Tapered on Ø 12 300
Fig. 6: Functional components, standard electrical diagrams (ceramic terminal block), Tip on the end of the probe
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Omnigrad S -TR61
PED approval The Pressure Equipment Directive (97/23/CE) is respected. As paragraph 2.1 of article 1 is not applicable to
these types of instruments. The 4 mark according to PED Directive is not requested.
Material certification The material certificate EN 10204 3.1 can be directly selected from the sale structure of the product and refers
to the parts of the sensor in contact with the process fluid.
Other types of certificates related to materials can be requested separately.
The “short form” certificate includes a simplified declaration with no enclosures of documents related to the
materials used in the construction of the single sensor and guarantees the traceability of the materials through
the identification number of the thermometer.
The data related to the origin of the materials can subsequently be requested by the client if necessary.
Test on thermowell The pressure tests are carried out at ambient temperature in order to verify the resistance of the thermowell to
the specifications indicated by the norm DIN 43772.
With regards to the thermowells that do not comply with this norm (with a reduced tip, a tapered tip on a 9
mm tube, special dimensions, ...), the pressure of the corresponding straight tube with similar dimensions is
verified. The sensors certified for use in Ex Zones, are always tested to pressure according to the same criteri-
ons.
Further details
Maintenance The Omnigrad S TR61 thermometers do not require any specific maintenance.
In the case of ATEX certified components (transmitter, insert or thermowell) please refer to the corresponding
specific relevant documentation (at the end of the document).
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Omnigrad S -TR61
Ordering information
Sales structure TR61- Omnigrad S TR61. RTD thermometer
Thermometer complete of DIN style pipe thermowell. Replaceable mineral insulated inset, spring loaded in terminal head,
IP66 connection with epoxy coating.
Two operating and measurement ranges: from -50 to 400°C (with TF); -200 to 600°C (with WW)
Approval:
A Non-harzarus area
C *ATEX II 1/2 GD EEx ia IIC
E *ATEX II 2 GD EEx d IIC
M *ATEX II 1/2 GD EEx d IIC
Cable entry
A 1 x 1/2 NPT
B 2 x 1/2 NPT
C 1 x 3/4 NPT
D 2 x 3/4 NPT
E 1 x M20 x1,5
F 2 x M20 x1,5
Y Special version, to be specified
Neck length E:
0 Not needed
1 80 mm
2 82 mm
3 145 mm
4 147 mm
X ... mm
Y Special version, to be specified
Process connection:
AA Special version, to be specified
11 TA50, G1/2", 316L
12 TA50, G1/2”, PTFE
13 TA50, G1”, 316L
14 TA50, G1”, PTFEL
BH Thread G1/2” A DIN 43772; 316Ti
BJ Thread G1” A DIN 43772; 316Ti
CA Thread G1/2” ; 316L
CB Thread G3/4” ; 316L
CC Thread G1” ; 316L
CD Thread 1/2” NPT; 316L
CE Thread 3/4” NPT; 316L
HD Thread G1/2” A DIN 43772; HAST. C 276
HH Thread 1/2” NPT; HAST. C 276
AB Flange 1” ANSI 150 RF B16.5; 316L
AD Flange 1” ANSI 300 RF B16.5; 316L
EA Flange DN25 PN40 B1 EN1092-1; 316L
EB Flange DN40 PN40 B1 EN1092-1; 316L
EC Flange DN50 PN40 B1 EN1092-1; 316L
FA Flange DN25 PN40 B1 EN1092-1; 316Ti
FB Flange DN40 PN40 B1 EN1092-1; 316Ti
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Omnigrad S -TR61
Tip Shape
M Reduced, L>=80 mm
R Reduced, L>=60 mm
S straight
T Tapered, L>=100 mm
W Tapered DIN 43772-3G, , L>=120 mm
Y Special version, to be specified
Immersion length L
X ...mm
Y Special version, to be specified
Additional options
A TW10, Assembly
B TW11, Assembly
C TW12, Assembly
D TW13, Assembly
Y Special version, to be specified
0 Not needed
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Omnigrad S -TR61
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Supplementary documentation
Brochure Field of activities - Temperature measurement FA006T/09/en
Temperature head transmitter iTEMP® Pt TMT180 TI088R/09/en
Temperature head transmitter iTEMP® PCP TMT181 TI070R/09/en
Temperature head transmitter iTEMP® HART® TMT182 TI078R/09/en
Temperature head transmitter iTEMP® PA TMT184 TI079R/09/en
RTD insert for temperature sensors - Omniset TPR100 TI268T/02/en
RTD insert for temperature sensors - Omniset TPR300 TI290T/02/en
Safety instructions for use in hazardous areas (TPR100) XA003T/02/z1
Industrial thermometers, RTD and thermocouples TI236T/02/en
Safety instructions for use in hazardous areas (TPR300 to be relais) XA015T/02/z1
TA fittings & sockets Omnigrad TA50, TA55, TA60, TA70, TA75 TI091T/02/en
Endress+Hauser
GmbH+Co. KG
Instruments International
Colmarer Str. 6
79576 Weil am Rhein
Germany
Tel. +49 76 21 9 75 02
Fax +49 76 21 9 75 34 5
www.endress.com
[email protected]
TI280T/02/en/07.05
FM+SGML6.0