622 Masterseal Plus™ Technical

wiring devices | ingress protected IP66www.mkelectric.co.uk

Polycarbonate Chemical Resistance Table

Key:
s Resistant
l Limited resistance
n Not resistant

Reagent Concentration Resistance Reagent Concentration Resistance

Acetic Acid, aqueous 40 n Kerosene n
Acetic acid, aqueous 5 s Latic acid, aqueous 10 s
Acetone n Lavender oil Not tested
Ammonia, aqueous 10 n Linseed oil Not tested
Benzene n Machine oils s
Beverages, alcoholic s Mercury s
Bitumen Not tested Methanol n
Bleaching lye, aqueous n Methylene chloride n
Boric Acid 10 s Milk s
Butanol n Mineral oils s
Butter l Nitric acid, aqueous 2 s
Butyric acid n Oleic acid s
Calcium chloride, aqueous 10 s Ozone s
Carbon tetrachloride n Paraffin oil s
Chlorine gas l Peppermint oil Not tested
Chlorine, aqueous solution n Perfumes n
Chloroform n Petrol (gasoline) l
Citric acid, aqueous 10 s Phenol, aqueous n
Coconut oil s Phosphoric acid, aqueous 10 n
Diesel fuel l Potassium hydroxide solution, aqueous 5 n
Edible fats s Potassium hydroxide solution, aqueous 50 n
Edible oils s Rose oil l
Ethanol 96 s Salt solution, household, aqueous 10 s
Ethylene acetate n Silicon oils s
Ethylene ether n Soap solution, aqueous s
Formaldehyde, aqueous 30 s Soda solution, aqueous 10 s
Formic acid, aqueous 40 l Sodium hydroxide solution, aqueous 10 n
Freon, liquid s Sodium, aqueous 10 Not tested
Frigen, liquid s Sulphur s
Fruit juices s Sulphuric acid, aqueous 10 s
Fuel oil (heating) l Tallow s
Gas liquor Not tested Tar s
Glycerine s Tetrachloroethene n
Glycol s Toluene n
Glysantine, aqueous 40 Not tested Trichlorethane n
Hexane s Vaseline s
Hydrochloric acid, aqueous 2 n Water s
Hydrofluoric acid, aqueous 40 s Water, hot (80oC) l
Hydrogen peroxide, aqueous 10 s Wax, melted Not tested
Ink s Xylene n
Iodine tincture, alcoholic n
 Masterseal Plus™ Technical 623

technical hotline +44 (0)1268 563720 ingress protected IP66 | wiring devices

13 Amp Socket Outlets

Standards and approvals
Socket outlets comply with BS 1363 Part 2: 1995.

All products allow compliance with BS 7671: 2008 when

correctly installed.

Technical specification
Electrical

Voltage rating:
250V a.c.

Current rating:
13A per socket outlet Description
Terminal capacity: A range of socket outlets specifically designed if cable or conduit enters the enclosure from the
Live, neutral & earth for use outdoors or in areas heavily exposed to rear.
3 x 2.5mm2 dust and/or splashing water. Constructed from
3 x 4mm2 IP66 Protection
2 x 6mm2 (standard)
extremely robust poly­ carbonate, the range is
sealed to IP66 against dust, water and is impact Each digit in the IP (Ingress Protection) rating
Physical denotes resistance to dust and water. The
resistant and will completely protect virtually
Ambient operating temperature: any 13 amp plug* including moulded plugs, Masterseal Plus IP66 rating breakdown is as
0°C to +40°C allowing safe connection to any appliance. follows:
IP rating: *When in doubt, please use an MK 13A plug or IP66
IP66
Duraplug. Ingress Solid protection: Liquid Protection:
Max. installation altitude: protection Dust tight Powerful jets of
2000 metres Boxes No ingress of water against the
dust, complete enclosure from
Rear entry back boxes are supplied for surface protection against any direction shall
mounted situations or flush mounting when used contact have no harmful
with Flush Mounting Bezels (K56502, 1 gang / effects
K56503, 2 gang). These boxes must also be used

Features
l IP66 protected to BS EN60529: 1992 l 3 pin operated safety shutter on socket
l
outlets
Ideal for gardens, workshops, industry,
commercial, public areas, farm buildings, l 3mm minimum switch contact gap
ponds, pools etc l Additional electrical safety from neutral
l Easy to install: fixed gasket, captive backed ‘make first, break last’ feature
out terminal screws, clearly marked top l Moulded ‘on’ indicator flash on switches
access angled terminals, push fit knockouts
will not rub off
and conduit entries, rear drill holes
l Printed terminal markings on grey rear
l Patented gel seal provides durable water
mouldings for clearer identification
and dust tight seal for improved protection
l Double pole switching
l Sealed when in use with virtually any
standard 13 AMP plug, including those l Switch contacts with silver contacts on
with moulded plug tops both surface for good continuity
l Improved catch eases opening and closing l Products are available in grey, black and
during use white
l Manufactured from recycled polycarbonate
for impact protection and environmental
protection
 624 Masterseal Plus™ Technical
wiring devices | ingress protected IP66www.mkelectric.co.uk

Dimensions (mm) Flush Mounting Bezels

1 gang / 2 gang with fixing dimensions

117 89 165

165
116

160

K56502

73

177 89
225
116

165
160

K56503

Flush Mounting Bezel Cut-outs

142
125
36.5
15
4.5

Depth of hole
125

1 Gang Switches
should be 40mm
4.5

15
36.5
185
36.5
15
4.5
125

2 Gang Products
4.5

15
36.5
 Masterseal Plus™ Technical 625

technical hotline +44 (0)1268 563720 ingress protected IP66 | wiring devices

Timer Socket Outlet

Standards and approvals
Socket outlet complies with BS 1363 Part 2: 1995.

Enclosure conforms to BS EN 60529 IP66

Timer module complies with IEC 60730-1

IEC 60730-2-7, EN 55014 -1: 2000, EN 55022,
EN 61000-3-2, EN 61000-4-2, EN 61000-4-4,
EN 61000-4-5, EN 61000-4-6, EN 61000-4-11

Technical specification
Electrical

Supply Voltage 230V a.c.

Supply frequency 50Hz Description
Current rating for socket outlet (RESISTIVE) 13A
This socket outlet, switched by a single pole timer Boxes
Terminal capacity module is specifically designed for use outdoors or
Rear entry back box is supplied for surface
Supply Line, Neutral and Earth 3 x 2.5mm2 in areas heavily exposed to dust and/or splashing
mounted situations or flush mounting when used
3 x 4 mm2 water. Constructed from extremely robust
with Flush Mounting Bezel (K56503). These boxes
2 x 6 mm2 polycarbonate, the product is sealed to IP66
must also be used if cable or conduit enters the
Physical against dust and water, and is impact resistant. The
enclosure from the rear.
product ensures a very high degree of protection
Ambient operating temperature range: 0ºC to +40ºC
IP rating: IP66 for virtually any 13A plug* to BS 1363, allowing IP66 Protection
Max. installation altitude: 2000 metres safe connection to electrical appliances, which can Each digit in the IP (Ingress Protection) rating
be switched on and off at pre-determined times. denotes resistance to dust and water. The
Masterseal Plus IP66 rating breakdown is as
Timer module
Features follows:
The product employs an electronic timer module,
which switches the Supply Line to the socket * When in doubt, please use an MK 13A plug
l Single 13A rated socket outlet switched outlet, via a single pole relay. 6 ON/OFF cycles per
via the Single Pole timer module IP66
day can be programmed via the buttons on the
l Weekly Electronic Timer face of the timer module. Days in the week can Ingress Solid protection: Liquid Protection:
protection Dust tight Powerful jets of
l 24 hour clock be set individually or set to repeat in 4 separate No ingress of water against the
blocks as follows: dust, complete enclosure from
l Multi-function Liquid Crystal Display
protection against any direction shall
(LCD) 1. Monday to Friday contact have no harmful
l 6 ON/OFF programmes per day 2. Saturday and Sunday effects
3. Monday to Saturday
l Individual day selection as well as 4
4. Monday to Sunday
block day selections
l
An Override button is available to switch the load
Supplied with a LOOP terminal in the
back box, which has 5 entries for cables ON/OFF directly, bypassing the timer.

l Override button to switch the load ON/ Dimensions (mm) Flush Mounting Bezel
OFF directly, bypassing the timer 89
177
225
l Patented gel seal provides durable
water and dust tight seal for improved
protection
116

l Sealed when in use with virtually any

165
160

standard 13 AMP plug, including those

with moulded plug tops
l
K56503
Improved catch eases opening and
closing during use 185 36.5
l Manufactured from recycled 142
15
polycarbonate for impact protection and
4.5

environmental protection
l 3 pin operated safety shutter on socket
2 Gang Products
125

outlets
l Products are available in grey, black and
white 15
4.5

36.5
626 Masterseal Plus™ Technical
wiring devices | ingress protected IP66www.mkelectric.co.uk

Sentrysocket
Compliance with EC Directives,
Standards and approvals
All Sentrysockets comply with the following EC Directives and
are CE marked:
Low Voltage Directive Electromagnetic Compatibility Directive
(89/336/EEC)

Sentrysocket RCD Single Sockets also comply with the

requirements of the following standards:
BS 7288: 1990
BS EN 50082-1: 1992

Sentrysocket RCD Double Sockets also comply with the

requirements of the following standards:
BS 7288: 1990
BS EN 61543: 1996
Description
Sentrysocket provides a high level of protection for portable equipment when used in damp environments
Technical specification or outdoors.
Electrical
Active control circuits
Rated Voltage:
Incorporate a ‘Re-set’ mechanism and are mains failure sensitive, ie they will function under all the
240V a.c.
normal conditions expected of an RCD, but will also trip in the event of a power cut or a sudden,
Current rating: dramatic reduction in mains voltage. This makes them ideal for use where it would be hazardous for
13A resistive
equipment to suddenly energise after return of mains power, such as use with rotating machinery and
Rated tripping current: heat developing apparatus.
30mA
Passive control circuit
Terminal capacity:
3 x 4mm2 Incorporates a ‘Stay-set’ mechanism and is mains failure proof, ie it will function under all the normal
conditions expected of an RCD and will not trip in the event of a power cut. This makes it suitable for use
Physical
with freezers or in inaccessible or unmanned locations.
Ambient operating temperature:
0°C to +40°C
Dimensions (mm)
IP rating: Single and double Sentrysockets are identical in size and shape. The following dimensions apply
IP66

Max. installation altitude: 177 89

2000 metres
Masterseal Plus Sentrysocket is
suitable for surface mounting only.
116

Features
160

l Suitable for most residential, commercial

and light industrial applications
l Active and passive control circuit
applications
142
l Comply fully with current Wiring
Regulations if installed correctly Fixing Dimensions
l Double pole switching
156
l Flexible and versatile in use 64.00
l Ideal for use with equipment subject to
wet weather or high humidity 20 25
96

l They are a.c. and pulsating d.c. fault

current sensitive

71.00
 Masterseal Plus™ Technical 627

technical hotline +44 (0)1268 563720 ingress protected IP66 | wiring devices

16A 2P+E Socket Outlet (Non UK)

Standards and approvals
Complies with IEC 60884-1: 2006

Technical specification
Electrical

Voltage rating:
250V a.c.

Current rating:
16A

Terminal capacity:
Live, neutral & earth
4 x 1.5mm2
2 x 2.5mm2 Masterseal 16A 2P + E German socket outlet is suitable for surface mounting only.
1 x 4mm2

Physical
Dimensions (mm)
Ambient operating temperature:
0°C to +40°C
(not to exceed an average of more than 25°C in any
24 hour period) 117 89
IP rating:
IP66

Max. installation altitude:

2000 metres
116

160

IP66
Ingress Solid protection: Liquid Protection:
protection Dust tight Powerful jets of
No ingress of water against the
dust, complete enclosure from
protection against any direction shall
contact have no harmful
effects 73

Features Fixing dimensions

l IP66 protected to BS EN60529: 1992
l Patented gel seal provides durable 95
water and dust tight seal for improved
protection
l Sealed when in use with virtually any
plug with a right-angled cable exit, 20
including those with moulded plug tops
95

l Improved catch eases opening and

closing during use
l Manufactured from recycled
polycarbonate for impact protection and
environmental protection
l Products are available in grey, black and
white
628 Masterseal Plus™ Technical
wiring devices | ingress protected IP66www.mkelectric.co.uk

Connection Units
Standards and approvals
All Masterseal Plus Connection Units comply with BS 1363 Part 4:
1995. All units are fitted with a 13A fuse link to BS 1362.

Technical specification
Electrical

Voltage rating:
250V a.c.

Current rating:
Connection units – 13 amp

Terminal capacity:

Supply terminal: 2 x 6mm2 stranded Description

3 x 4mm2
3 x 2.5mm2 Masterseal Plus connection units are specifically All Masterseal Plus products have an impact
3 x 1.5mm2 designed for use outdoors or in areas heavily resistance equivalent to a 500g object falling
Load terminals: 1 x 1.5mm2 exposed to dust and/or splashing water. from a height of 40cm.
Constructed from extremely robust polycarbonate,
Physical Boxes
the range is sealed to IP66 against dust, water
Ambient operating temperature: and is impact resistant and will completely protect Rear entry back boxes are supplied for ‘tamper
–5°C to +40°C (not to exceed an average of more than proof’ surface mounted situations or flush
and provide a safe connection to any appliance.
25°C in any 24 hour period)
mounting when used with Flush Mounting
IP rating: IP66 Protection Bezels (K56502). These boxes must also be used
IP66 Each digit in the IP (Ingress Protection code) if cable or conduit enters the enclosure from
Max. installation altitude: rating denotes resistance to dust and water. The the rear.
2000 metres Masterseal IP66 rating breakdown as is follows:

Impact Resistance

Features IP66
Ingress Solid protection: Liquid Protection:
l IP66 protected to BS EN60529: 1992 protection Dust tight Powerful jets of
l No ingress of water against the
Ideal for gardens, workshops, industry,
dust, complete enclosure from
commercial, public areas, farm protection against any direction shall
buildings, ponds, pools etc contact have no harmful
effects
l Easy to install: fixed gasket, captive
backed out terminal screws, clearly
marked top access angled terminals,
Dimensions (mm)
push fit knockouts and conduit entries,
rear drill holes 117 89
l Patented gel seal provides durable
water and dust tight seal for improved
protection
l Improved catch eases opening and
closing during use
116

l Manufactured from recycled

160

polycarbonate for impact protection and

environmental protection
l Screw fitted fuse carrier
l Fuse carrier lockable in open position
l Captive fuse carrier
l 3mm minimum switch contact gap 73
l Double pole switching Installation
l Moulded ‘on’ indicator flash on switches Masterseal Plus connection units can be wall or
will not rub off bench mounted. Do not use on a trailing lead.
 Masterseal Plus™ Technical 629

technical hotline +44 (0)1268 563720 ingress protected IP66 | wiring devices

Switches
Standards and approvals
Switches and enclosures comply with BS EN 60669-1: 1999 and
are IP66 for BS EN 60529: 1992.

20A Switch modules comply with BS EN 60669-1: 1999.

10A Switch modules comply with BS EN 60669-1: 1999.

All products comply with or allow compliance with

BS 7671: 2008.

Technical specification
Electrical

Voltage rating:
250V a.c., 50 Hz
Description
Current rating:
10 or 20 amps – no derating when used on fluorescent or A range of switches and en­closures specifically Boxes
inductive loads. designed for use outdoors or in areas heavily Rear entry back boxes are supplied for surface
Load type: exposed to dust and/or splashing water. mounted situations or flush mounting when used
No resistriction Constructed from extremely robust poly­ with Flush Mounting Bezels (56502). These boxes
Physical carbonate, the range is sealed to IP66 against must also be used if cable or conduit enters the
dust, water and is impact resistant. Masterseal is enclosure from the rear.
Ambient operating temperature:
easy to install and the large rocker switches and
0°C to +40°C
clip in modules make it easy to use, even when
IP rating: wearing heavy gloves.
IP66
(Grid Plus enclosures are IP56) IP66 Protection*
Max. installation altitude: Each digit in the IP (Ingress Protection) rating
2000 metres denotes resistance to dust and water. The
Masterseal IP66 rating breakdown is as follows:
Features IP66
l IP66 protected to BS EN60529: 1992 Ingress Solid protection: Liquid Protection:
l
protection Dust tight Powerful jets of
Ideal for gardens, workshops, industry, No ingress of water against the
commercial, public areas, farm dust, complete enclosure from
buildings, ponds, pools etc protection against any direction shall
contact have no harmful
l Easy to install: fixed gasket, captive effects * Grid Plus enclosures are IP56
backed out terminal screws, clearly
marked top access angled terminals, Dimensions (mm) Flush Mounting Bezel
push fit knockouts and conduit entries, 95 57
95 57
rear drill holes 145
l Improved catch eases opening and
closing during use
l Manufactured from recycled
polycarbonate for impact protection and 95
95 145
environmental protection
l Large, easy to use rocker switches
56502
l Wide range of switch modules and
accessories make Masterseal versatile Fixing dimensions Flush Mounting Frame
l Switch modules snap into position 77.5
77.5 105 36.5
15
4.5

26.25
26.25
105

Conduit
52.5 1 Gang Switches Depth of hole
Entry
Centre Lines
52.5 should be 40mm
4.5

15
36.5
38.7
38.7
630 Masterseal Plus™ Technical
wiring devices | ingress protected IP56www.mkelectric.co.uk

Grid Plus Enclosures

Customer Configurable Grid – K56414

1 Up to two wiring device modules may be
selected from the MK Grid Plus modular
range and fitted to the configurable grid
enclosure.
2 If a TV outlet is to be fitted in combination
with a mains voltage device, then it is essential
that the cabling and modules are isolated
from each other.
3 Grid modules are assembled into the front
face of the front plate and clip firmly into
position.
4 Two bezel mouldings are supplied. Select the
appropriate bezel depending on whether one
or two modules are fitted, locate in position
and secure with the two screws provided as
shown in Figure 1.

Figure 1 Fixing dimensions

77.5

26.25 Conduit
Entry
Centre Lines
52.5

38.7
 Masterseal Plus™ Technical 631

technical hotline +44 (0)1268 563720 ingress protected IP66 | wiring devices

Euro Enclosure and Telephone and Data Modules

Standards and approvals
Telephone sockets K5820 and K5821 comply with the following:
BS 6312: 2.2, OFTEL Approval NS/G/23/L/100005.

K5844/K5845/K5845s comply with:

ISO/IEC 11801, EN 50173, TIA 568, and EN 41003.

K5887 complies with FCC68 and EN 41003.

Technical specification
Installation tools required IDC Connectors
(telephone & RJ45 outlets)

Electrical

Cable types:
Telephone: CW1311, CW1293, CW1308, CW1316

No. of cables per termination:

Telephone: 2
RJ11/12: 1
RJ45: 1

Termination type: IDC

Physical

Temperature range: Description

Ambient air 0°C to +40°C
A range of Euro telephone, data and blank
IP rating: IP66 (enclosure) modules and weatherproof enclosure. Enclosure
Max. installation altitude: 2000 metres accommodates 2 modules providing care is used
to ensure that the cables are correctly routed
through the outlet.
Features
Installation (Telephone socket modules)
l IP66 data and telecoms protection
l Meet all relevant BS, OFTEL and cabling Product performance, systems
standards compatibility
l Interchangeable modules clip into Master Sockets: For use as the first socket outlet
enclosure on a direct exchange. They contain the required
l Can be specified for all applications surge protector (for line protection against
electrical surges) and ringing capacitor.
Secondary Sockets: for use as extension
module DIMENSIONS (mm) sockets when connected on the same line as a
25 x 50 Master Socket.

Installation tools required IDC Connectors

IP66 (telephone & RJ45 outlets)
Ingress Solid protection: Liquid Protection: MK insertion tool List No. 400NAT.
protection Dust tight Powerful jets of Wire pull-out force: 10.5 Newtons when
No ingress of water against the
installed correctly.
dust, complete enclosure from
protection against any direction shall
contact have no harmful Wiring regulation restrictions FOR EURO MODULE WIRING
effects Domestic Installations: The total REN (Ring Equivalent DIAGRAMS, PLEASE REFER TO logic
Number) value of all telephone equipment connected plus TECHNICAL SECTION,
on a line must not exceed 4. Pages 446-448
 range consists of various surface mounted and flush WARNING
nd associated bezels and service items. SWITCH OFF AND ISOLATE THE MAINS SUPPLY BEFORE CARRYING
range of products are robust and made from a tough OUT INSTALLATION OF THE MASTERSEAL PLUS PRODUCT.
ial suitable for interior and exterior use wherever 1. The Masterseal Plus Euro Data Enclosure (K56423) is intended for use with

Masterseal Plus™ Technical

, dirt and moisture proofing is required. extra low voltage data and telephone modules. Data and telephone

632
MK push in conduit and cable entries that complement
ice Items.
outlets must not be mixed with other modules intended for mains supply
(110 V – 250 V 50/60 Hz).
2. This product must be installed by a competent person in accordance
ket outlets will accommodate most 13A prewired and with the current editions of the IEE Wiring Regulations (BS7671) and
plugs. Figure 1 Building Regulations.
range of products offer an ingress protection code of If in any doubt consult a qualified electrician.
uct is in or not in use. Providing the product is correctly 3. It is essential that all connections are made as instructed that cables are

wiring devices | ingress protected

osed (see fig.1) and the cable correctly positioned not stressed and terminals are fully tightened.
of the gel seal. IP66www.mkelectric.co.uk
B. SERVICE ITEMS 4. When installing socket products an earth continuity conductor must be
provided from the origin of the installation to the earth terminal of the
s not suitable for appliances that have a transformer
r for plugs that have non standard extensions or socket outlet. This earth conductor must be sleeved (Green/Yellow)
List No. Description Dimensions
inside the enclosure.
56837 Cable Seal Capsule 34.7 x 11.6 x 11.5 5. If metal conduit is used in more than one cable entry earth continuity
ubt regarding this range of products, please contact
56460 Entry Blank 26.9 dia x 5.25 must be maintained between conduits.
Service Department on:
6. At the end of their useful life the packaging and product should be
0 or [email protected] 56461 PVC Cable Entry 26.9 dia x 10.15
disposed of via a suitable recycling centre where facilities exist. DO NOT

Installation
m to their relevant National standard as well as the
ures BSEN60439-1, European 10/16A sockets conform
Sockets conform to BS1363: Part 2 and Connection
56462
56463
20 mm Plain Conduit Entry
20 mm Threaded conduit Entry
26.9 dia x 28
26.9 dia x 28
BURN.

56464 Box Coupler 26.9 dia x 16.5

rt 4.
9933 M20 Earth Lead Adaptor
Notes: Instructions: 9. For instructions on how to wire the front plate of telephone
2 3 and data products see the instruction
4 leaflets supplied with the
1. The enclosure is made from polycarbonate which is a highly CAUTION appropriate module.
durable material, and ideal for most environments. However, if
installing in areas where creosote, some chemicals, synthetic oils Do not allow paint or wood preservative to come into
CAUTION
DUCT FEATURES
and harsh cleaners are used, seek advice from MK Technical Sales contact with the product. The productConduit
can beEntry
safely C. SAFETY INSTRUCTIONS
or wood preservative to come into contact with the
rseal Service
Plus range Department. mounted on painted surfaces or surfacesEntry
treated
Blank with WARNING
uct can be safelyconsists
mounted of various surface
on painted mounted
surfaces or and flush
products
th wood and associatedwhen
preservative bezels
theand service
paint items.
or wood wood preservative when the paint or wood preservative SWITCH OFF AND ISOLATE THE MAINS SUPPLY BEFORE CARRYING
rseal Plus2.range
The enclosure must
of products be mounted
are robust on afrom
and made flat,avertical
tough surface that is completely dry. Conduit
OUT INSTALLATION OF THE MASTERSEAL PLUS PRODUCT.
1G 95 mm (2G 157mm)
stic material suitable for interior and exterior use wherever 1. The Masterseal Plus Euro Data Enclosure (K56423) is intended for use with
is free from grease, dirt and loose material.
resistance, dirt and moisture proofing is required. 1. Read the safety instructions. extra low voltage data and telephone modules. Data and telephone
ts accept MK push in conduit and cable entries that complement outlets must not be mixed with other modules intended Sealant
for mains supply
3. If the conduit cable entry is from the top or sides the lower
n See Service Items. (110 V – 250 V 50/60 Hz).
drain hole in the mounting box must be drilled out using a 5mm 2. Mark the position of the fixing
TO holes for the mounting box. 2. This product must be installed by a competent person in accordance
s
l Plus socket outlets will accommodate most 13A prewired and P
Centre Drill Out Feature Conduit
with the current editions of the IEE Wiring Regulations (BS7671) and
domestic diameter
Line ofplugs. drill bit. This will allow any
1G condensation
95mm formed in the 3. Drill holes and1 fit wall plugs suitable for a No. 8 wood screw.
Figure Building Regulations. Entry
Plusconduit
Conduit
rseal or
range system
of productsto drain outingress
offer an (2G
unit.96 mm) code of
of the protection No 8 Wood Screw
If in any doubt consult a qualified electrician.
Drain Hole
e
theCable
product is in or not in use. Providing the product is correctly 4. Prior to fitting the mounting box to the wall, drill out the drain 3. It is essential that all connections are made as instructed that cables are
he lid is closed
Entry (see fig.1)the
Note: opening anddrain
the cable correctly
hole will reduce positioned
the IP rating; therefore not stressed and terminals are fully tightened.
e centre of the gel seal. hole if required (see Installation Note 3). File out the complete 4. When installing socket products an earth continuity conductor must be
ensure that jetted water is not directed at the unit. B. SERVICE ITEMS
drain hole profile. Take care not to damage the small internal provided from the origin of the installation to the earth terminal of the
eproduct is not suitable for appliances that have a transformer
socket outlet. This earth conductor must be sleeved (Green/Yellow)
he plug or for plugs that have non standard Figure 2
extensions or List wall.
No. Description Dimensions
Mounting Mounting Box
s. 4. The drain holeOneshould
Gang not be drilled out if the enclosure is to 5 mm inside the enclosure.
(Two Gang) Drill Bit56837 Cable Seal Capsule Box 34.7 x 11.6 x 11.5 5. If metalDrain
conduit
be installed in an excessively dusty environment.
n any doubt regarding this range of products, please contact If the drain hole 5. Carefully remove the cable entry blanks, or drill out the rear Hole is used in more than one cable entry earth continuity
56460 Entry Blank 26.9 dia x 5.25 must be maintained between conduits.
tallation isService
cal SalesNotenot3).drilled out,the
File out
Department only the bottom
complete
on: draincable
hole entry must be used.
cable entry, as required and fit conduit entry (see Service Items). 6. At the end of their useful life the packaging
e not to damage the small internal wall.
68 563720 or [email protected] 56461 Figure
PVC Cable Entry 3 26.9 dia x 10.15 50048741:RevA 21/4/10 09:33
Figure 4 Page and2 product should be
disposed of via a suitable recycling centre where facilities exist. DO NOT
the cable entry blanks, or drill out the rear cable entry,
5. If conduit is used for bottom cable entry, a 5 mm diameter 56462 20
6. Secure mm Plain Conduit Entry 26.9 dia x 28 BURN.
conduitthe
or mounting
cable entrybox to wall with four No. 8 wood screws.
ts conformentry
it conduit to their
(seerelevant
Service National
Items). standard as well as the 9. For instructions on how to wire the front plate of telephone and data
7. Align and install as required.
drain
or enclosures
ting box to wallhole
with needs
BSEN60439-1,
four No.toEuropean
8bewood
drilled in thePosition
10/16A
screws. lowest point
sockets conformof the conduit 56463
8. Seal the conduit Position20 mm Threaded conduit Entry
drain hole
and conduit at with
entry bottom
a nonleftsetting
hand conduit 26.9 dia x 28
corner. sealant products see the instruction leaflets supplied with the appropriate
84-1, 13A Sockets conform to BS1363: Part 2 and Connection 10.module.
Before wiring and fitting the front plate, position the seal on
run.4.corner.
om left hand
S1363: Part
56464 Plus.
such as Egaweld™ Box Coupler
Refer to Figure 4. 26.9 dia x 16.5
7. AlignM20
9933 andEarth
install conduit
Lead or cable
Adaptor entry as required. the front plate. Ensure the holes are aligned and seal is aligned
6. If wiring directly to the enclosure without conduit and the 10.with the wiring
Before ribs onand
thefitting
mounting boxplate,
the front and the cablestheareseal
position threaded
on the front
6 8. Seal the conduit 7
and
conduit
3 entry with a non setting conduit 8
installation is outdoors,
2 ensure that a cable specified for outside plate. Ensure
through the sealtheand
holes are aligned
screws are fullyand seal4 is aligned with the ribs on
tightened.
sealant such as Egaweld™ Plus. Refer to Figure 4. the mounting box and the cables are threaded through the seal and
use is used. screws are fully tightened.
11. Wire and fit the front plate. Ensure the seal is correctly
11. Wire and fit the front plate. Ensure the seal is correctly located and the
TIONS: 7. Please note; the colour codes used for rigid cabling in the UK
CAUTION Conduit Entry located
cablesand the trapped
are not cables are not trapped or pinched.
or pinched.
since April 2004 and in all other areas of the EU, are as follows;
ow paint or wood preservative to come into contact with the Entry Blank
The product can be safely mounted on painted surfaces or
BROWN
reated with wood= terminals marked
preservative ‘L’ paint or wood
when the
ve is Conduit
1G 95 mm (2G 157mm)
y dry. BLUE = terminals marked ‘N’
he safety
ions. GREEN / YELLOW = terminals marked ‘ ‘. Sealant
he position TO
ixing holes
The Centre
colour codes used prior to April 2004 were; P
mounting Drill Out Feature Conduit
Line of 1G 95mm Entry
RED Conduit
= terminals
or marked ‘L’ (2G 96 mm)
Drain Hole
No 8 Wood Screw
les and fit
Cable
ugs suitable
o. 8 woodBLACK = terminals marked ‘N’
Entry

GREEN / YELLOW = terminals marked ‘

fitting the ‘.
ng box to Figure 2
One Gang 5 mm Mounting Mounting Box
l, drill out8. PVC Cable Entry (see Service Items) must only be used at the Box
(Two Gang) Drill Bit Drain Hole
in hole if
bottom cable
d (see Installation Note entry of out
3). File the the
enclosure.
complete drain hole Figure 5
Take care not to damage the small internal wall. Figure 3
Figure 4
ly remove the cable entry blanks, or drill out the rear cable entry,
ired and fit conduit entry (see Service Items). 7. Align and install conduit or cable entry as required. 9. For instructions on how9to wire the front plate of telephone and data
the mounting box to wall with four No. 8 wood screws. Position 8. Seal the conduit and conduit entry with a non setting conduit sealant products see the instruction leaflets supplied with the appropriate
ole at bottom left hand corner. such as Egaweld™ Plus. Refer to Figure 4. module.

6 7 8

Figure 8

13
 Masterseal Plus™ Technical 633

technical hotline +44 (0)1268 563720

50048741:RevA 21/4/10 09:33 Page 2 ingress protected IP66 | wiring devices

10. Before wiring and fitting the front plate, position the seal on the front WHEN INSTALLING CONNECTION UNITS USING THE FRONT FL
plate. Ensure the holes are aligned and seal is aligned with the ribs on CABLE CLAMP
the mounting box and the cables are threaded through the seal and 1. Strip back the outer sheath on the appliance flexible LOAD cabl
screws are fully tightened. trim wires to 55mm in length. Do not trim the insulation on the t
11. Wire and fit the front plate. Ensure the seal is correctly located and the individual cables for the moment.
cables are not trapped or pinched. 2. When using cables of 10mm or more in diameter, it is necessary
WHEN INSTALLING CONNECTION UNITS USING THE Testing: stress the cable clamp before attempting to load the cable.
FRONT FLEXIBLE 3. To pre-stress the clamp insert a flat bladed screwdriver into the c
Test the completed installation in accordance with the latest grip as shown in fig. 6a and flex the clamping jaw open until it t
CABLE CLAMP the grey base moulding fig. 6b. Then remove the screwdriver.
edition of the IEE wiring regulations (BS 7671). IMPORTANT: The clamp must not be re-used for cables below 6m
diameter after pre-stressing.
1. Strip back the outer sheath on the appliance flexible LOAD Service and Maintenance: 4. Cables below 10mm diameter do not need the cable clamp pre-
cable and trim wires to 55mm in length. Do not trim the and the installation from this point is the same for all products.
insulation on the three individual cables for the moment. CLEANING 5. To assist pushing the load cable through the front of the product
the clamping jaw pressure by holding the product securely in on
2. When using cables of 10mm or more in diameter, it is 1. The exterior of the product must only be cleaned with a and pushing the tab firmly with your thumb in the direction shown in
6. Continue pushing the cable through the clamp until the outer sh
necessary to prestress the cable clamp before attempting to load solution of mild detergent (e.g. washing up liquid) and warm reaches the cable stops. See fig. 7b. The jaws must clamp on t
the cable. water. sheath.
7. Carefully strip back the insulation on all three cables to expose 1
3. To pre-stress the clamp insert a flat bladed screwdriver into CABLE SEAL CAPSULE REPLACEMENT the conductor.
8. Ensure all conductors are connected to the appropriate terminal
the cord grip as shown in fig. 6a and flex the clamping jaw open
1. Note the orientation of the cable seal capsules in the lid and Terminal screws must be securely tightened. Pull on each cable t
until it touches the grey base moulding fig. 6b. Then remove the ensure that the terminal screw has securely fixed the conductor.
front plate. Figure 5
screwdriver.
2. Carefully remove the two cable seal capsules with a flat bladed
IMPORTANT: The clamp must not be re-used for cables below
screwdriver and discard. Refer to Figure
9 8. 10
6mm diameter after pre-stressing.
3. Install the new cable seal capsules orientated as noted on
4. Cables below 10mm diameter do not need the cable clamp
removal.
pre-stressed and the installation from this point is the same for G. SPECIFICATION
all products.
All MK products are manufactured in accordance with
5. To assist pushing the load cable through the front of the ISO9001: 2008 and where applicable, comply with the EMC and/or
product, ease the clamping jaw pressure by holding the product directives 89/336/EEC and 73/23/EEC.

securely in one hand and pushing the tab firmly with your thumb Operating Temperature range –5ºC to +40ºC
in the direction shown in fig. 7a.

6. Continue pushing the cable through the clamp until the outer
sheath reaches the cable stops. See fig. 7b. The jaws must clamp
on the outer sheath.

7. Carefully strip back the insulation on all three cables to expose

10mm of the conductor.

8. Ensure all conductors are connected to the appropriate

terminals.

Terminal screws must be securely tightened. Pull on each cable to

ensure that the terminal screw has securely fixed the conductor.
Notes:
Figure 8

Pre-stressing the front cable 13 E. TESTING 14

clamp for cables greater than
10mm in diameter Test the completed installation in accordance with the latest edition
IEE wiring regulations (BS 7671).

F. SERVICE AND MAINTENANCE

CLEANING
1. The exterior of the product must only be cleaned with a solution of
detergent (e.g. washing up liquid) and warm water.
Figure 6a Figure 6b
CABLE SEAL CAPSULE REPLACEMENT
1. Note the orientation of the cable seal capsules in the lid and fro
Tab Pushed plate.
This Way Installation of
flexible load 2. Carefully remove the two cable seal capsules with a flat bladed
cables screwdriver and discard. Refer to Figure 8.
3. Install the new cable seal capsules orientated as noted on remo

Cable
Stops

Figure 7a Figure 7b

11 12