Company: SONATRACH Date

SOUTH WEST GAS FIELD DEVELOPMENT

PROJECT: PROJECT, ALGERIA. REALIZATION OF GAS 19/01/2020
TREATMENT UNIT (EPC 2 – PHASE 1)
DESIGN CALCULATION & ANALYSIS REPORT
Doc.Title FOR AIR COOLER SUPPORTING STRUCTURE Revision: 0
40919-01 LP Compressor After Cooler - HBH
Doc. No. PAX-40919-01  

REPORT FOR
PAX-40919-01 LP Compressor After Cooler - HBH

Page 1 of 36
 Company: SONATRACH Date
SOUTH WEST GAS FIELD DEVELOPMENT
PROJECT: PROJECT, ALGERIA. REALIZATION OF GAS 19/01/2020
TREATMENT UNIT (EPC 2 – PHASE 1)
DESIGN CALCULATION & ANALYSIS REPORT
Doc.Title FOR AIR COOLER SUPPORTING STRUCTURE Revision: 0
40919-01 LP Compressor After Cooler - HBH
Doc. No. PAX-40919-01  

Table of Contents

1. Purpose & Scope......................................................................................................................... 3

2. Design Input................................................................................................................................. 3

3. Methodology and Assumption......................................................................................................3

4. Geometry of Structure.................................................................................................................. 4

5. Calculations............................................................................................................................... 12
5.1. Dead Load:......................................................................................................................... 12
5.2. Live Load :......................................................................................................................... 14
5.3. Equipment Empty Load Calculations:................................................................................15
5.4. Equipment Testing Load Calculations:-.............................................................................16
5.5. Equipment Operating Load Calculations:-..........................................................................18
5.6 Nozzle Load:........................................................................................................................ 19
5.7 Wind Load:.......................................................................................................................... 20
5.8 Seismic Load:...................................................................................................................... 25

6 NODE DISPLACEMENT SUMMARY:.........................................................................................28

7. STAAD INPUT/ANALYSIS.........................................................................................................29
7.1 SECTION PROPERTIES.....................................................................................................29
7.2 MATERIAL PROPERTIES.................................................................................................29
7.3 SUPPORTS........................................................................................................................ 29
7.4 Basic Load Cases............................................................................................................... 30
7.5 Combination Load Cases (As Per BS5950).......................................................................30

8. STAAD OUTPUTS / RESULTS................................................................................................31

8.1 Support Reaction [FOR INDIVIDUAL LOADS]...................................................................31
8.2 Support Reaction Summary..............................................................................................32
8.3 Member Utlization Ratio:....................................................................................................32

Page 2 of 36
 Company: SONATRACH Date
SOUTH WEST GAS FIELD DEVELOPMENT
PROJECT: PROJECT, ALGERIA. REALIZATION OF GAS 19/01/2020
TREATMENT UNIT (EPC 2 – PHASE 1)
DESIGN CALCULATION & ANALYSIS REPORT
Doc.Title FOR AIR COOLER SUPPORTING STRUCTURE Revision: 0
40919-01 LP Compressor After Cooler - HBH
Doc. No. PAX-40919-01  

1. Purpose & Scope

The purpose of this calculation is to analyze and design the PAX-40919-01 LP Compressor
After Cooler – HBH, Air Cooler Supporting Structure, as per EN 1993-1-1 2005 code, for
Strength and Stability.

2. Design Input
GENERAL ARRANGEMENT - GA 41917-01-08
Job Specification for Air cooled heat exchangers – 11.Job spec. (Eqpt. Div.) B016-501-80-
43-SP-9502
ENGINEERING DESIGN BASIS 73. B015-999-81-41-EDB-1001, Rev 0

3. Methodology and Assumption

A Space frame is modeled in STAAD Pro. On which Basic Loads are applied as separate
load cases, and the structure is analyzed for various load combinations, to satisfy the
strength and stability requirements, as per IS800 LSD.
Support Conditions.
X‐ Direction Pinned
Z – Direction Pinned

Page 3 of 36
 Company: SONATRACH Date
SOUTH WEST GAS FIELD DEVELOPMENT
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4. Geometry of Structure

Isometric View With Dimensions

Page 4 of 36
Company: SONATRACH Date
SOUTH WEST GAS FIELD DEVELOPMENT
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Isometric View With Node Numbers

Page 5 of 36
Company: SONATRACH Date
SOUTH WEST GAS FIELD DEVELOPMENT
PROJECT: PROJECT, ALGERIA. REALIZATION OF GAS 19/01/2020
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Isometric View With Member Numbers

Page 6 of 36
Company: SONATRACH Date
SOUTH WEST GAS FIELD DEVELOPMENT
PROJECT: PROJECT, ALGERIA. REALIZATION OF GAS 19/01/2020
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Sectional Properties (along f)

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Company: SONATRACH Date
SOUTH WEST GAS FIELD DEVELOPMENT
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Sectional Properties (along G)

Page 8 of 36
Company: SONATRACH Date
SOUTH WEST GAS FIELD DEVELOPMENT
PROJECT: PROJECT, ALGERIA. REALIZATION OF GAS 19/01/2020
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Sectional Properties (along grid 8)

Page 9 of 36
Company: SONATRACH Date
SOUTH WEST GAS FIELD DEVELOPMENT
PROJECT: PROJECT, ALGERIA. REALIZATION OF GAS 19/01/2020
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TIE LEVEL BEAMS

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Operating Platform

FAN & MOTOR SUPPORTING PLATFORM

Page 11 of 36
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5. Calculations

5.1. Dead Load:

In this Load case, STAAD Pro command “Self Weight Y ‐1”, is defined to take care of the
self weight of the supporting steel structure. Dead Load due to a) Service Operating Plat
form with Gratings b) Steel Stair Case Dead Loads Calculations are Shown Below .

1] Self Weight of the Structure:-

Self Weight of the Structure will be assigned as (-1) for Whole Structure in Staad Pro
Software Itself.

2] Dead Load for the Service Operating PlatForm with Gratings :-

Assuming, Dead Load of the Service Platform with Gratings = 1 KN/m²
Applied as UDL for all Platform Members,
Width of the Plat Form = 0.90 m
Therefore, Load Acting on the Member = 1 x (0.90/2) = 0.45 = 0.45 KN / m

3] Dead Load for the Steel Stair Case :-

Assuming, Dead Load for Steel Staircase = 1.0 KN/m²
Load Per Side of the Platform = ( 8 x 0.90 x 1.0 = 10) = 7.2/4 = 1.8 Kn
Load Per Node at Platform Level= 1.8 KN/ Per Node

Page 12 of 36
Company: SONATRACH Date
SOUTH WEST GAS FIELD DEVELOPMENT
PROJECT: PROJECT, ALGERIA. REALIZATION OF GAS 19/01/2020
TREATMENT UNIT (EPC 2 – PHASE 1)
DESIGN CALCULATION & ANALYSIS REPORT
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Fig. Isometric Views Showing Dead Load Acting on the Members

Page 13 of 36
 Company: SONATRACH Date
SOUTH WEST GAS FIELD DEVELOPMENT
PROJECT: PROJECT, ALGERIA. REALIZATION OF GAS 19/01/2020
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5.2. Live Load :

1] Live Load for the Service Operating PlatForm with Gratings :-

Live Load on service platform with grating = 5.0 Kn/m²
Load on the members on Both Sides (5.0x(0.90/2)) = 2.25 Kn / m

2] Live Load for the Steel Stair Case :-

Live Load on the staircase (Steel Ladder) = 3.0 KN/m²
(Since staircase is not operating platform taken as live load as3 kN/ m²)
Steel Ladder (8x0.90x3.0) = 21.6 /4 = 5.4 = 5.4 kN
Load on the Beams on Each Node = 5.4kN

Page 14 of 36
 Company: SONATRACH Date
SOUTH WEST GAS FIELD DEVELOPMENT
PROJECT: PROJECT, ALGERIA. REALIZATION OF GAS 19/01/2020
TREATMENT UNIT (EPC 2 – PHASE 1)
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5.3. Equipment Empty Load Calculations:

1] Bundle Empty Weight + structure wt. :-

Dead Load from Equipment Consists of weight of tubes and Headers, plenums, fans ,
structural members, Nozzles and C frames
Weight of Tube Bundles per Bay with frames per Bay is 3950+1600=5550X2 = 11100 Kgs.

(Reference : PAX 41317 03/A & B)

Total Area for loads distribution per bundle is 8 m X 4.630 m = 37.04 Sq.m
Area Load applicable in Staad is = 11100 / 37.04 = 2940 N / sq.m
UDL Applied in center Beam = 2.940 X 4 = 11.76 kN/m
UDL Apploed in End Beams = 2.940 X 2 = 5.88 kN/m

2] Weight of Motor Supporting Structure & Fan Assembly :-

Page 15 of 36
 Company: SONATRACH Date
SOUTH WEST GAS FIELD DEVELOPMENT
PROJECT: PROJECT, ALGERIA. REALIZATION OF GAS 19/01/2020
TREATMENT UNIT (EPC 2 – PHASE 1)
DESIGN CALCULATION & ANALYSIS REPORT
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Fig. Isometric Views Showing Equipment Empty Load Acting on the Members

5.4. Equipment Testing Load Calculations:-

1] Bundle Weight with water + structure wt. :-

Dead Load from Equipment Consists of weight of tubes and Headers, plenums, fans ,
structural members, Nozzles and C frames
Weight of Tube Bundles per Bay with frames per Bay is 4550+1600= 6150 X 2 = 12300 Kgs .

(Reference : PAX 41317 03/A & B)

Total Area for loads distribution per bundle is 8 m X 4.630 m = 37.04 Sq.m
Area Load applicable in Staad is = 12300 / 37.04 = 3257 N / sq.m
UDL Applied in center Beam = 3.257 X 4 = 13.03 kN/m
UDL Apploed in End Beams = 3.257 X 2 = 6.51 kN/m

Page 16 of 36
 Company: SONATRACH Date
SOUTH WEST GAS FIELD DEVELOPMENT
PROJECT: PROJECT, ALGERIA. REALIZATION OF GAS 19/01/2020
TREATMENT UNIT (EPC 2 – PHASE 1)
DESIGN CALCULATION & ANALYSIS REPORT
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2] Weight of Motor Supporting Structure & Fan Assembly :-

Fig. Isometric Views Showing Equipment Testing Load Acting on the Members

Page 17 of 36
 Company: SONATRACH Date
SOUTH WEST GAS FIELD DEVELOPMENT
PROJECT: PROJECT, ALGERIA. REALIZATION OF GAS 19/01/2020
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5.5. Equipment Operating Load Calculations:-

1] Bundle Weight with water + structure wt. :-

Dead Load from Equipment Consists of weight of tubes and Headers, plenums, fans ,
structural members, Nozzles and C frames
Weight of Tube Bundles per Bay with frames per Bay is 4550+1600= 6150 X 2 = 12300 Kgs .

(Reference : PAX 41317 03/A & B)

Total Area for loads distribution per bundle is 8 m X 4.630 m = 37.04 Sq.m
Area Load applicable in Staad is = 12300 / 37.04 = 3257 N / sq.m
UDL Applied in center Beam = 3.257 X 4 = 13.03 kN/m
UDL Apploed in End Beams = 3.257 X 2 = 6.51 kN/m
2] Weight of Motor Supporting Structure & Fan Assembly :-

Page 18 of 36
 Company: SONATRACH Date
SOUTH WEST GAS FIELD DEVELOPMENT
PROJECT: PROJECT, ALGERIA. REALIZATION OF GAS 19/01/2020
TREATMENT UNIT (EPC 2 – PHASE 1)
DESIGN CALCULATION & ANALYSIS REPORT
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Fig. Isometric Views Showing Equipment Operating Load Acting on the Members

5.6 Nozzle Load:

Nozzle Loads are applied as shown below:

SINCE 3 TIMES of 4" Nozzle Loadings on Header is more than the allowable as
per Clause 7.1.10 of API 661 , Maximum Load according to 7.1.10.2
considered and applied for Stuctural beam.
Fx = 10010/2 = 5.2 KN
Fy = 20020/2 = 10.1 KN
FZ = 16680/2 = 8.4 KN
Mx = 6100/2 = 3.050 KN-M
My = 8130/2 = 4.06 KN-M
Mz = 4070/2 = 2.1 KN-M

Page 19 of 36
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And 1.5 inch Nozzle load 3 times of API Allowable load applied

Fig. Isometric Views Showing Nozzle Load Acting on the Members

5.7 Wind Load:

Wind Load Calculations:          

   
Site Datas      
Bongaigao
Location n    
Basic Wind Speed @ Bongaigaon is 44 m/Sec  
Propability factor (Risk Coefficient) 1  

Page 20 of 36
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SOUTH WEST GAS FIELD DEVELOPMENT
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Terrian Roughness and Height factor    

at 20 meters, Terrain category 3 0.98  
Topography factor   1  
Contingency factor 1.1  
Basic wind speed Vb = 44 m/Sec  
   
According to IS-875 (PART-3)  
  Vz = Vb X K1 X K2 X K3  
Where, `  
Probability factor (K1) = 1 (Refer table-1)
Terrain, height and  
structure size factor (K2) = 0.98 (Refer table-2)
Topography Factor (K3) = 1  
  Vz = 47.432  
Design Wind Pressure P = 0.6XVz2  
  = 1349.877 N/m2  
  = 1.35 KN/m2  
   
Conservatively Consider all the members as 300 mm depth  
UDL Applied on Structural Members 0.40 kN/m and 0.81 kN/m

Wind load on equipment is apllied as Tension / compression in staad, and

corresponding calculations is as shown below

Page 21 of 36
Company: SONATRACH Date
SOUTH WEST GAS FIELD DEVELOPMENT
PROJECT: PROJECT, ALGERIA. REALIZATION OF GAS 19/01/2020
TREATMENT UNIT (EPC 2 – PHASE 1)
DESIGN CALCULATION & ANALYSIS REPORT
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Doc. No. PAX-40919-01  

Page 22 of 36
 Company: SONATRACH Date
SOUTH WEST GAS FIELD DEVELOPMENT
PROJECT: PROJECT, ALGERIA. REALIZATION OF GAS 19/01/2020
TREATMENT UNIT (EPC 2 – PHASE 1)
DESIGN CALCULATION & ANALYSIS REPORT
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Wind Load Calculation on Supports:  
Wind Load Along X Direction  
Exposed Projected Area = 16.43 sq.m  
(Conservatively Taken)  
Total Wind
Load = 22.18 kN  
Tension/Compression = 9.84 kN  
  Compression/ Tension
Tension/ Compression per Support = 3.28 kN  
  Compression/ Tension
Total Wind load will go as Shear for the Base of
Equipment  
Conservatively Taken only Shear will be taken by 4
Supports  
Shear / Support = 3.70 kN  
Bolts Shall Be checked for  
3.70 kN Shear  
3.28 kN Tension & Compression  
   
Wind Load Along Z Direction  
Exposed Projected Area = 4.76 sq.m  
(Conservatively Taken)  
Total Wind
Load = 6.42 kN  
Tension/Compression = 0.82 kN  
  Compression/ Tension
Tension/ Compression per Support = 0.41 kN  
  Compression/ Tension
Total Wind load will go as Shear for the Base of Equipment/Concrete
Interface
Conservatively Taken only Shear will be taken by 4 Supports
Center  
Shear / Support = 1.07 kN  
Bolts Shall Be checked for  
1.07 kN Shear  
0.41 kN Tension & Compression  
               

Page 23 of 36
 Company: SONATRACH Date
SOUTH WEST GAS FIELD DEVELOPMENT
PROJECT: PROJECT, ALGERIA. REALIZATION OF GAS 19/01/2020
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Wind Load (+) X ‐ Direction Fig. Isometric Views Showing Wind Load Acting X-Direction

Page 24 of 36
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Wind Load (+) Z ‐ Direction Fig. Isometric Views Showing Wind Load Acting Z-Direction

5.8 Seismic Load:

Seismic Load calculated as shown below:

DESIGN HORIZONTAL ACCE COEFFICIENT Ah = (Z/2) x (I/R) x (Sa/g)

Z/2 FACTOR IS CONSIDERED AS UNITY
IMPORTANCE FACTOR IS CONSIDERED AS 1.75
RESPONSE REDUCTION FACTOR IS 4.0
DAMPING FACTOR IS 2
TIME PERIOD = 0.085 x H ^0.75
0.085 x (5.2)^0.75 = 0.30 SEC
FOR 0.30 SEC AND 2 PERCENT DAMPING (Sa/g) = 0.267
Page 25 of 36
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HENCE Ah = 1 x (1.75/4) x 0.267 = 0.1168

*11.7 PERCENTAGE OF GRVITY LOAD IS APPLIED AS LATERAL LOADS

Seismic Load in (+) X – Direction Fig. Isometric Views Showing Seismic Load Acting X-
Direction

Page 26 of 36
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Seismic Load in (+) Z – Direction Fig. Isometric Views Showing Seismic Load Acting Z-
Direction
Since the geometry of the structure is identical about the centre line, separate Load
cases for Seismic Load in (‐) X and (‐) Z – direction are not considered.

Page 27 of 36
 Company: SONATRACH Date
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6 NODE DISPLACEMENT SUMMARY:

Page 28 of 36
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7. STAAD INPUT/ANALYSIS

7.1 SECTION PROPERTIES

13 Taper Profile defined in Staad is ISMB 500 with 8 mm thk plate at Inside of Top and Bottom Flange.

7.2 MATERIAL PROPERTIES

E Density 
Mat Name 
(kN/m2) (kN/m3) (/°F)

3 STEEL 205E 6 0.300 76.823 12E -6

4 STAINLESSSTEEL 193E 6 0.300 76.822 10E -6

5 ALUMINUM 68.9E 6 0.330 26.603 13E -6

6 CONCRETE 21.7E 6 0.170 23.617 5E -6

7.3 SUPPORTS

7.4 Basic Load Cases

N0. Name
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1 SEISMIC LOAD (+) X-DIRECTION

2 SEISMIC LOAD (+) Z-DIRECTION
3 DEAD LOAD
4 LIVE LOAD
5 EQUIPEMENT EMPTY LOAD
6 EQUIPEMENT TESTING LOAD
7 EQUIPEMENT OPERATING LOAD
8 NOZZLE LOAD
09 WIND LOAD (+) X - DIRECTION
10 WIND LOAD (+) Z - DIRECTION

7.5 Combination Load Cases

A) FOR STRESSES CHECK & DEFLECTION CHECK:

Where
DL – Dead Load
LL – Live Load
NL- Nozzle Load
EQ – Earth Quake Load
WL – Wind Load
EEL - Equipment Empty Load
ETL - Equipment Testing Load

EOL - Equipment Operating Load

Page 30 of 36
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8. STAAD OUTPUTS / RESULTS

8.1 Support Reaction [FOR INDIVIDUAL LOADS]

FX FY FZ MX MY MZ
Node L/C
(kN) (kN) (kN) (kNm) (kNm) (kNm)

Page 31 of 36
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8.2 Support Reaction Summary

8.3 Member Utlization Ratio:

Analysis Design Actual Allowable Ratio

Beam Clause
Property Property Ratio Ratio (Act./Allow.)

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PROJECT: PROJECT, ALGERIA. REALIZATION OF GAS 19/01/2020
TREATMENT UNIT (EPC 2 – PHASE 1)
DESIGN CALCULATION & ANALYSIS REPORT
Doc.Title FOR AIR COOLER SUPPORTING STRUCTURE Revision: 0
40919-01 LP Compressor After Cooler - HBH
Doc. No. PAX-40919-01  

Page 33 of 36
Company: SONATRACH Date
SOUTH WEST GAS FIELD DEVELOPMENT
PROJECT: PROJECT, ALGERIA. REALIZATION OF GAS 19/01/2020
TREATMENT UNIT (EPC 2 – PHASE 1)
DESIGN CALCULATION & ANALYSIS REPORT
Doc.Title FOR AIR COOLER SUPPORTING STRUCTURE Revision: 0
40919-01 LP Compressor After Cooler - HBH
Doc. No. PAX-40919-01  

Page 34 of 36
Company: SONATRACH Date
SOUTH WEST GAS FIELD DEVELOPMENT
PROJECT: PROJECT, ALGERIA. REALIZATION OF GAS 19/01/2020
TREATMENT UNIT (EPC 2 – PHASE 1)
DESIGN CALCULATION & ANALYSIS REPORT
Doc.Title FOR AIR COOLER SUPPORTING STRUCTURE Revision: 0
40919-01 LP Compressor After Cooler - HBH
Doc. No. PAX-40919-01  

Page 35 of 36
Company: SONATRACH Date
SOUTH WEST GAS FIELD DEVELOPMENT
PROJECT: PROJECT, ALGERIA. REALIZATION OF GAS 19/01/2020
TREATMENT UNIT (EPC 2 – PHASE 1)
DESIGN CALCULATION & ANALYSIS REPORT
Doc.Title FOR AIR COOLER SUPPORTING STRUCTURE Revision: 0
40919-01 LP Compressor After Cooler - HBH
Doc. No. PAX-40919-01  

Page 36 of 36