FORM 150.

72-ICOM6 (1015)
ISSUE DATE: 10/30/2015

SECTION 4 – INSTALLATION

To ensure warranty coverage, this equip- In installations where winter operation is intended and
ment must be commissioned and serviced snow accumulations are expected, additional height
by an authorized Johnson Controls must be provided to ensure normal condenser air flow.
service mechanic or a qualified service
person experienced in chiller installation. Clearances are listed in Figure 23 on page 85.
Installation must comply with all appli-
Foundation
cable codes, particularly in regard to elec-
trical wiring and other safety elements The unit should be mounted on a flat and level founda-
such as relief valves, HP cutout settings, tion, floor, or rooftop capable of supporting the entire
design working pressures, and ventilation operating weight of the equipment. See Physical Data
requirements consistent with the amount YLAA0058 – YLAA0175 60Hz on page 46 for oper-
and type of refrigerant charge. ating weight. If the unit is elevated beyond the normal

Lethal voltages exist within the control

reach of service personnel, a suitable catwalk must be 4
capable of supporting service personnel, their equip-
panels. Before servicing, open and tag ment, and the compressors.
all disconnect switches.
Ground Level Locations
INSTALLATION CHECKLIST
It is important that the units be installed on a substantial
The following items, 1 through 6, must be checked be- base that will not settle. A one piece concrete slab with
fore placing the units in operation. footers extended below the frost line is highly recom-
mended. Additionally, the slab should not be tied to the
1. Inspect the unit for shipping damage. main building foundations as noise and vibration may
2. Rig unit using spreader bars. be transmitted. Mounting holes (5/8” dia.) are provided
in the steel channel for bolting the unit to its foundation
3. Open the unit only to install water piping sys- (see Dimensions on page 35).
tem. Do not remove protective covers from water
connections until piping is ready for attachment. For ground level installations, precautions should be
Check water piping to ensure cleanliness. taken to protect the unit from tampering by or injury to
unauthorized persons. Screws and/or latches on access
4. Pipe unit using good piping practice (see ASHRAE
panels will prevent casual tampering. However, further
handbook section 215 and 195).
safety precautions such as a fenced-in enclosure or
5. Check to see that wiring is tight and meets NEC locking devices on the panels may be advisable.
and local codes.
Rooftop Locations
6. Check to see that the unit is installed and operated
Choose a spot with adequate structural strength to
within limitations (Refer Operational Limitations
safely support the entire weight of the unit and service
(English) on page 43).
personnel. Care must be taken not to damage the roof.
STARTUP/COMMISSIONING
Consult the building contractor or architect if the roof
The following pages outline detailed procedures to be is bonded. Roof installations should have wooden
followed to install and start-up the chiller. beams (treated to reduce deterioration), cork, rubber,
or spring type vibration isolators under the base to min-
LOCATION AND CLEARANCES imize vibration.
Units are designed for outdoor installations on ground
Noise Sensitive Locations
level, rooftop, or beside a building. Location should
be selected for minimum sun exposure and to insure Efforts should be made to assure that the chiller is not
adequate supply of fresh air for the condenser. The located next to occupied spaces or noise sensitive areas
units must be installed with sufficient clearances for air where chiller noise level would be a problem. Chiller
entrance to the condenser coil, for air discharge away noise is a result of compressor and fan operation.
from the condenser, and for servicing access.

JOHNSON CONTROLS 35
 FORM 150.72-ICOM6 (1015)
SECTION 4 – INSTALLATION
ISSUE DATE: 10/30/2015

SPRING ISOLATORS (OPTIONAL)

When ordered, isolators will be furnished. Identify the The piping to and from the cooler must be designed to
isolator, locate at the proper mounting point, and adjust suit the individual installation. It is important that the
per instructions. following considerations be observed:

COMPRESSOR MOUNTING 1. The chilled liquid piping system should be laid out
so that the circulating pump discharges directly into
The compressors are mounted on four (4) rubber iso- the cooler. The suction for this pump should be tak-
lators. The mounting bolts should not be loosened or en from the piping system return line and not the
adjusted at installation of the chiller. cooler. This piping scheme is recommended, but is
not mandatory.
REMOTE COOLER OPTION
2. The inlet and outlet cooler connection sizes are pro-
Not available at this time.
vided in Table 5 on page 46 (Physical Data).
CHILLED LIQUID PIPING 3. A 1/16” mesh strainer is provided at the cooler inlet
General – When the unit(s) has been located in its fi- line just ahead of the cooler. This is important to
nal position, the unit water piping may be connected. protect the cooler from entrance of large particles
Normal installation precautions should be observed in which could cause damage to the evaporator.
order to receive maximum operating efficiencies. Pip- 4. All chilled liquid piping should be thoroughly
ing should be kept free of all foreign matter. All chilled flushed to free it from foreign material before the
water evaporator piping must comply in all respects system is placed into operation. Use care not to
with local plumbing codes and ordinances. flush any foreign material into or through the cooler.
Since elbows, tees and valves decrease pump capacity, 5. As an aid to servicing, thermometers and pressure
all piping should be kept as straight and as simple as gauges should be installed in the inlet and outlet wa-
possible. All piping must be supported independent ter lines.
of the chiller.
6. The chilled water lines that are exposed to outdoor
Consideration should be given to com- ambients should be wrapped with supplemental
pressor access when laying out water pip- heater cable and insulated to protect against freeze-
ing. Routing the water piping too close to up during low ambient periods, and to prevent for-
the unit could make compressor servicing/ mation of condensation on lines in warm humid
replacement difficult. locations. As an alternative, ethylene glycol should
be added to protect against freeze-up during low
Hand stop valves should be installed in all lines to fa- ambient periods.
cilitate servicing.
7. A chilled water flow switch, (either by YORK or
Piping to the inlet and outlet connections of the chiller others) MUST be installed in the leaving water pip-
should include high-pressure rubber hose or piping ing of the cooler. If the factory wired flow switch
loops to ensure against transmission of water pump vi- and extension pipe kit is not selected, the field in-
bration. The necessary components must be obtained stalled flow switch must be installed so that there
in the field. is a straight horizontal run of at least 5 diameters
on each side of the switch. Adjust the flow switch
Drain connections should be provided at all low points paddle to the size of the pipe in which it is to be
to permit complete drainage of the cooler and system installed (see manufacturer’s instructions furnished
water piping. with the switch). The switch is to be wired to Ter-
A small valve or valves should be installed at the high- minals 13 and 14 of XTBC1 located in the control
est point or points in the chilled water piping to allow panel, as shown on the unit wiring diagram.
any trapped air to be purged. Vent and drain connec- The Flow Switch MUST NOT be used
tions should be extended beyond the insulation to make to start and stop the chiller (i.e. starting
them accessible. and stopping the chilled water pump). It
is intended only as a safety switch.

36 JOHNSON CONTROLS
FORM 150.72-ICOM6 (1015)
SECTION 4 – INSTALLATION
ISSUE DATE: 10/30/2015

PIPEWORK ARRANGEMENT When ducting is to be fitted to the fan discharge it is

The following are suggested pipework arrangements recommended that the duct should be the same cross-
for single unit installations, for multiple unit installa- sectional area as the fan outlet and straight for at least
tions, each unit should be piped as shown. three feet (1 meter) to obtain static regain from the fan.
Duct work should be suspended with flexible hang-
Recommendations of the Building Services Re- ers to prevent noise and vibration being transmitted to
search Association. the structure. A flexible joint is also recommended be-
tween the duct attached to the fan and the next section
for the same reason. Flexible connectors should not be
allowed to concertina.
The unit is not designed to take structural loading. No
significant amount of weight should be allowed to
rest on the fan outlet flange, deck assemblies or con-
denser coil module. No more than 3 feet (1 meter) of
light construction duct work should be supported by 4
the unit. Where cross winds may occur, any duct work
must be supported to prevent side loading on the unit.
LD06596
If the ducts from two or more fans are to be combined
ISOLATING VALVE - NORMALLY OPEN into a common duct, back-flow dampers should be fit-
ted in the individual fan ducts. This will prevent re-
ISOLATING VALVE - NORMALLY CLOSED
circulation of air when only one of the fans is running.
Units are supplied with outlet guards for safety and to
prevent damage to the fan blades. If these guards are
FLOW REGULATING VALVE removed to fit duct work, adequate alternative precau-
tions must be taken to ensure persons cannot be harmed
or put at risk from rotating fan blades.
FLOW MEASUREMENT DEVICE
WIRING
Liquid Chillers are shipped with all factory-mounted
STRAINER controls wired for operation.
Field Wiring – Power wiring must be provided
through a fused disconnect switch to the unit terminals
PRESSURE TAPPING (or optional molded disconnect switch) in accordance
with N.E.C. or local code requirements. Minimum cir-
cuit ampacity and maximum dual element fuse size are
FLOW SWITCH given in the Electrical Data tables.
LD06597A Copper power wiring only should be used for supply-
FLANGED CONNECTION
ing power to the chiller. This is recommended to avoid
safety and reliability issues resulting from connection
Figure 8 - CHILLED LIQUID SYSTEM failure at the power connections to the chiller. Alumi-
num wiring is not recommended due to thermal char-
Fan Discharge Ducting acteristics that may cause loose terminations result-
ing from the contraction and expansion of the wiring.
The following duct work recommendations are intend-
Aluminum oxide may also build up at the termination
ed to ensure satisfactory operation of the unit. Failure
causing hot spots and eventual failure. If aluminum
to follow these recommendations could cause damage
wiring is used to supply power to the chiller, AL-CU
to the unit, or loss of performance, and may invalidate
compression fittings should be used to transition from
the warranty.

JOHNSON CONTROLS 37
 FORM 150.72-ICOM6 (1015)
SECTION 4 – INSTALLATION
ISSUE DATE: 10/30/2015

aluminum to copper. This transition should be done in Alarm Status Contacts

an external box separate to the power panel. Copper Normally‑open contacts are available for each re­
conductors can then be run from the box to the chiller. frigerant system. These normally‑open contacts close
A 120-1-60, 15 amp source must be supplied for the when the system is functioning normally. The respec-
control panel through a fused disconnect when a con- tive contacts will open when the unit is shut down on
trol panel transformer (optional) is not provided (Refer a unit fault, or locked out on a system fault. Field con-
to Figure 9 on page 39). nections are at XTBC2 - Terminals 29 to 30 (system 1),
and Terminals 31 to 32 (system 2).
See unit wiring diagrams for field and power wiring
connections, chilled water pump starter contacts, alarm Remote Start/Stop Contacts
contacts, compressor run status contacts, PWM input, To remotely start and stop the chiller, dry contacts can
and load limit input. Refer to SECTION 8 – UNIT OP- be wired across terminals 13 and 51 on XTBC1. Refer
ERATION for a detailed description of operation con- to Figure 4 on page 23, Figure 10 on page 40 and
cerning aforementioned contacts and inputs. unit wiring diagram.
RELIEF VALVES Remote Emergency Cutoff
Relief valves are located on both the high and low Immediate shutdown of the chiller can be accom-
pressure side of the piping. High side relief valve pres- plished by opening a field-installed dry contact to
sure setting is 650 PSIG. Low side relief valve pressure break the elec­trical circuit between Terminals 5 to L on
setting is 450 PSIG. terminal block XTBC2 . The unit is shipped with a fac-
tory jumper installed between Terminals 5 to L, which
HIGH PRESSURE CUTOUT must be removed if emergency shutdown contacts are
A high pressure cutout is installed in the discharge pip- installed. Refer to Figure 10 on page 40 and unit
ing of each system. The cutout opens at 585 PSIG plus wiring diagram.
or minus 10 PSIG and closes at 440 PSIG plus or mi-
nus 25 PSIG. Remote Temp Reset Input
The Remote Temp Reset input allows reset of the
Evaporator Pump Start Contacts chilled liquid set­point by supplying a voltage or current
Terminal block XTBC2 – Terminals 23 (115VAC) to signal field wiring should be connected to XTBC1 –
24, are nor­mally- open contacts that can be used to Terminals A+ to A-. A detailed explanation is provided
switch field supplied power to provide a start signal in SECTION 7 – UNIT CONTROLS. Refer to Figure 3
to the evapo­rator pump contactor. The contacts will be on page 22, Figure 4 on page 23 and unit wiring
closed when any of the following conditions occur: diagram.
1. Low Leaving Chilled Liquid Fault Load Limit Input
2. Any compressor is running
Load limiting is a feature that prevents the unit from
3. Daily schedule is not programmed OFF and the loading beyond a desired value. The unit can be “load
Unit Switch is ON
limited” either 33%, 40%, 50%, 66% or 80%, depend-
The pump will not run if the micro panel has been ing on the number of compressors on unit. The field
powered up for less than 30 seconds, or if the pump connections are wired to XTBC1 – Terminals 13 to 21,
has run in the last 30 seconds, to prevent pump motor and work in conjunction with the PWM inputs. A de-
overheating. Refer to Figure 11 on page 41 and unit tailed explanation is provided in SECTION 7 – UNIT
wiring dia­gram. CONTROLS. Refer to Figure 4 on page 23, Figure
10 on page 40 and unit wiring diagram.
System Run Contacts
When using the Load Limit feature, the
Contacts are available to monitor system status. Nor-
PWM feature will not function – SIMUL-
mally‑open auxiliary contacts from each com­pressor
TANEOUS OPERATION OF LOAD
contactor are wired in parallel with XTBC2 – Termi-
LIMITING AND TEM­P ERATURE
nals 25 to 26 for system 1, and XTBC2 – Terminals
RESET (PWM INPUT) CANNOT BE
27 to 28 for system 2. Refer to Figure 4 on page 23,
DONE.
Figure 11 on page 41 and unit wiring diagram.

38 JOHNSON CONTROLS
FORM 150.72-ICOM6 (1015)
SECTION 4 – INSTALLATION
ISSUE DATE: 10/30/2015

SINGLE-POINT SUPPLY CONNECTION – TERMINAL BLOCK, NON-FUSED

DISCONNECT SWITCH OR CIRCUIT BREAKER

Power Panel Control Panel

14

13 XTBC1 4
Terminal Block, MICROPANEL
NF Disconnect SW
or Circuit Breaker

Flow Switch
1L1 1L2 1L3
GRD

L 2
XTBC2

Field Provided 120-1-60

Micropanel Power Supply if
Control Transformer not supplied.
Field Field supplied control power wiring
Provided must be run in separate grounded
Unit Power conduit. Never run control wiring
LD13141
See electrical note 9 Supply in the same conduit with power
wiring.
LD13141

It is possible that multiple sources of The unit evaporator heater uses 120VAC.
power can be supplying the unit power Disconnecting 120VAC power from the
panel. To prevent serious injury or death, unit, at or below freezing temperatures,
the technician should verify that NO can result in damage to the evaporator
LETHAL VOLTAGES are present inside and unit as a result of the chilled liquid
the panel AFTER disconnecting power, freezing.
PRIOR to working on equipment.

Figure 9 - SINGLE-POINT SUPPLY CONNECTION – TERMINAL BLOCK, NON-FUSED DISCONNECT

SWITCH OR CIRCUIT BREAKER OR CIRCUIT BREAKER

JOHNSON CONTROLS 39
 FORM 150.72-ICOM6 (1015)
SECTION 4 – INSTALLATION
ISSUE DATE: 10/30/2015

USER CONTROL WIRING INPUTS

A-
INTERNAL
INTERNALWIRING
WIRINGTO
TOOPTIONAL
OPTIONALREMOTE
REMOTETEMP.
TEMP.RESET
RESETBOARD
BOARD
A+
14
FLOW SWITCH
13
50
13
21
REMOTE UNLOAD STEP 1
13
20
PWM REMOTE TEMP RESET
13
19 INTERNAL WIRING TO 2-KCR CONTROL RELAY
13
18 INTERNAL WIRING TO 1-KCR CONTROL RELAY
13
51
REMOTE START / STOP
13
XTBC1 LD13130

All externally supplied contacts must be The unit evaporator heater uses 120VAC.
capable of switching 24VDC / 115 VAC. Disconnecting 120VAC power from the
Gold contacts are recommended. If sup- unit, at or below freezing temperatures,
plied contacts are from a Relay / Contac- can result in damage to the evaporator
tor (Inductive Load), the coil of the Relay and unit as a result of the chilled liquid
/ Contactor must be suppressed. Typical freezing.
suppressor is P/N 031-00808-000.
It is possible that multiple sources of
power can be supplying the unit power
panel. To prevent serious injury or death,
the technician should verify that NO
LETHAL VOLTAGES are present inside
the panel AFTER disconnecting power,
PRIOR to working on equipment.

Figure 10 - CONTROL WIRING INPUTS

40 JOHNSON CONTROLS
 FORM 150.72-ICOM6 (1015)
SECTION 4 – INSTALLATION
ISSUE DATE: 10/30/2015

USER CONTROL WIRING OUTPUTS

140 INTERNAL WIRING TO EVAPORATOR HEATER

123 INTERNAL WIRING TO HOT GAS SOLENOID VALVE
32
SYSTEM 2 ALARM DRY CONTACTS (OPEN = ALARM)
31
30
SYSTEM 1 ALARM DRY CONTACTS (OPEN = ALARM)
29
28
SYSTEM 2 RUN DRY CONTACTS (CLOSE = RUN)
27
26 4
SYSTEM 1 RUN DRY CONTACTS (CLOSE = RUN)
25
24 EVAPORATOR PUMP CONTACTS (CLOSE = RUN
115VAC 23 BASED ON DAILY SCHEDULE)

Normally jumpered. 5 INTERNAL 120 VAC WIRING TO F1 FUSE

Can be used as
EMERGENCY STOP
L INTERNAL 120 VAC WIRING (TYPICALLY FROM CONTROL TRANSFORMER)
contacts from an 2 INTERNAL NEUTRAL WIRING
external source.
2 INTERNAL NEUTRAL WIRING (TYPICALLY FROM CONTROL TRANSFORMER)
2 INTERNAL NEUTRAL WIRING
GND

XTBC2
LD13242

All chiller supplied contacts are rated at It is possible that multiple sources of
115VAC, 100VA, resistive load only, and power can be supplying the unit power
must be suppressed at the load by user panel. To prevent serious injury or death,
if powering an inductive load (Relay / the technician should verify that NO
Contactor Coil). Typical suppressor P/N LETHAL VOLTAGES are present inside
is 031-00808-000. the panel AFTER disconnecting power,
PRIOR to working on equipment.
The unit evaporator heater uses 120VAC.
Disconnecting 120VAC power from the
unit, at or below freezing temperatures,
can result in damage to the evaporator
and unit as a result of the chilled liquid
freezing.

Figure 11 - CONTROL WIRING OUTPUTS

JOHNSON CONTROLS 41
 FORM 150.72-ICOM6 (1015)
SECTION 4 – INSTALLATION
ISSUE DATE: 10/30/2015

THIS PAGE INTENTIONALLY LEFT BLANK

42 JOHNSON CONTROLS
FORM 150.72-ICOM6 (1015)
ISSUE DATE: 10/30/2015

SECTION 5 – TECHNICAL DATA

OPERATIONAL LIMITATIONS (ENGLISH)
Table 3 - TEMPERATURES AND FLOWS
UNIT TEMPERATURE WATER FLOW WATER FLOW AIR ON CONDENSER (°F)
DESIGNATION MIN 1
MAX 2 (GPM) MIN (GPM) MAX MIN3 MAX4

STANDARD EFFICIENCY

YLAA0070SE 40 55 60 285 0 125

YLAA0080SE 40 55 100 355 0 125

YLAA0089SE 40 55 100 385 0 125

YLAA0100SE 40 55 100 385 0 125

YLAA0120SE 40 55 150 625 0 125

YLAA0136SE 40 55 150 625 0 125

YLAA0155SE 40 55 150 625 0 125
YLAA0170SE 40 55 150 625 0 125

HIGH EFFICIENCY

YLAA0058HE 40 55 60 285 0 125 5

YLAA0065HE 40 55 60 285 0 125

YLAA0081HE 40 55 150 625 0 125

YLAA0092HE 40 55 100 385 0 125

YLAA0101HE 40 55 100 385 0 125

YLAA0125HE 40 55 100 385 0 125

YLAA0142HE 40 55 150 625 0 125

YLAA0156HE 40 55 150 625 0 125

YLAA0175HE 40 55 150 625 0 125

NOTES:
1. For leaving liquid temperature below 40°F (4°C) (to 10°F [-12°C]) optional low temperature glycol kit required. Contact your
nearest Johnson Controls Office for application requirements.
2. For leaving liquid temperature higher than 55°F (13°C), contact the nearest Johnson Controls Office for application guidelines.
3. The evaporator is protected against freezing to -20°F (-29°C) with an electric heater as standard.
4. For operation at temperatures above 115°F (46°C), the optional High Ambient Kit will need to be installed on the system.

Excessive flow will cause damage to the

cooler. Do not exceed maximum cooler
flow. Special care should be taken when
multiple chillers are fed by a single pump.

JOHNSON CONTROLS 43
 FORM 150.72-ICOM6 (1015)
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/30/2015

HEAT EXCHANGER FLOW, GPM

YLAA EVAPORATOR PRESSURE DROP (ENGLISH UNITS)

100
WATER PRESSURE DROP (PSI)

C
E
A
10

F
B D
1
10 100 1000
LD17642
WATER FLOW RATE (GPM)

EVAPORATOR YLAA MODELS

A 0058HE, 0065HE, 0070SE
B 0080SE
C 0089SE, 0100SE, 0092HE, 0101HE, 0125HE
D 0081HE, 0136SE, 0170SE, 0156HE
E 0120SE, 0155SE, 0142HE
F 0175HE

Table 4 - ETHYLENE AND PROPYLENE GLYCOL CORRECTION FACTORS

ETHYLENE GLYCOL PROPYLENE GLYCOL
% COMPR GPM F/ PRESS FREEZE % COMPR GPM F/ PRESS FREEZE
TONS TONS
WEIGHT KW TON DROP PT WEIGHT KW TON DROP PT
10.0 1.0 1.0 24.3 1.0 26.2 10.0 1.0 1.0 24.0 1.0 26.0
20.0 1.0 1.0 25.1 1.1 17.9 20.0 1.0 1.0 24.3 1.1 19.0
30.0 1.0 1.0 25.9 1.2 6.7 30.0 1.0 1.0 24.9 1.3 9.0
40.0 1.0 1.0 26.9 1.4 -8.1 40.0 1.0 1.0 25.6 1.4 -6.0
50.0 1.0 1.0 28.0 1.6 -28.9 50.0 0.9 1.0 26.6 1.7 -28.0
NOTE: Water Pressure Drop Curves may extend past the minimum and maximum water flow ranges.

44 JOHNSON CONTROLS
FORM 150.72-ICOM6 (1015)
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/30/2015

THIS PAGE INTENTIONALLY LEFT BLANK

JOHNSON CONTROLS 45
 FORM 150.72-ICOM6 (1015)
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/30/2015

PHYSICAL DATA YLAA0058 – YLAA0175 60HZ

Table 5 - PHYSICAL DATA (ENGLISH) 60 HZ
YLAA
REFRIGERANT R-410A STANDARD EFFICIENCY UNITS
0070SE 0080SE 0089SE 0100SE 0120SE 0136SE 0155SE 0170SE
NOMINAL RATINGS3
TONS 71.0 77.8 81.8 95.6 118.1 126.1 143.0 167.4
KW INPUT 77.5 86.3 93.0 111.5 134.6 142.6 165.0 192.1
EER 10.4 10.0 9.8 9.6 9.8 9.6 9.6 9.6
IPLV 16.1 15.6 15.7 14.5 15.0 15.7 15.6 15.6
GENERAL UNIT DATA
Length 116.1 116.1 116.1 142.7 142.7 187.7 187.7 232.7
Width 88 88 88 88 88 88 88 88
Height 94.2 94.2 94.2 94.2 94 94.2 94.2 94.2
Number Of Refrigerant Circuits 2 2 2 2 2 2 2 2
REFRIGERANT CHARGE, OPERATING
R-410A, CKT1/CKT2, LBS 43/43 47/44 57/57 55/58 54/62 75/71 75/70 90/87
Oil Charge, CKT1/CKT2, Gallons 2.58/2.58 3.28/2.58 3.28/2.76 3.28/3.33 3.33/3.33 4.99/2.76 4.99/3.33 4.99/4.99
Shipping Weight 3578 3898 4168 4791 5183 6148 6414 7734
Operating Weight 3623 3954 4241 4864 5293 6232 6524 7818
COMPRESSORS, SCROLL TYPE
Compressors Per Circuit 3/3 3/3 3/3 3/2 3/2 3/3 3/2 3/3
Compressors Per Unit 6 6 6 5 4 6 5 6
NOMINAL TONS PER COMPRESSOR
Circuit 1 13 15 15 15 32 32 32 32
Circuit 2 13 13 15 32 32 15 32 32
CONDENSER
Total Face Area Ft2 106.9 106.9 106.9 133.6 160.3 213.8 213.8 267.2
Number Of Rows 1 1 1 1 1 1 1 1
Fins Per Inch 20 20 20 20 20 20 20 20
CONDENSER FANS, LOW SOUND
Number Of Fans, CKT 1/CKT 2 2/2 2/2 2/2 3/2 3/3 4/4 4/4 5/5
Fan HP 2 2 2 2 2 2 2 2
Fan RPM 1160 1160 1160 1160 1160 1160 1160 1160
Total Chiller CFM 62400 62400 62400 78000 93600 124800 124800 156000
EVAPORATOR
Water Volume, Gallons 5.4 6.7 8.8 8.8 13.2 10.0 13.2 10.0
Maximum Water Side Pressure,
150 150 150 150 150 150 150 150
PSIG
Maximum Refrigerant Side
450 450 450 450 450 450 450 450
Pressure, PSIG
Minimum Chiller Water Flow
60 100 140 100 150 150 150 150
Rate, GPM
Maximum Chiller Water Flow
285 355 385 385 625 625 625 625
Rate, GPM
Water Connections Size, Inches 3 3 3 3 3 4* 4* 4*

NOTES:
1. kW = Compressor Input Power.
2. EER = Chiller EER (includes power from compressors, fans, and the control panels 0.8 kW).
3. Rated in accordance with AHRI Standard 550/590 at an air on condenser temperature of 95°F and a leaving chilled water temperature of 44°F.
4. Additional rating information can be provided by your local Johnson Controls Sales Office.

46 JOHNSON CONTROLS
FORM 150.72-ICOM6 (1015)
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/30/2015

TABLE 5 - PHYSICAL DATA (ENGLISH) 60 HZ (CONT’D)

YLAA
REFRIGERANT R-410A HIGH EFFICIENCY UNITS
0058HE 0065HE 0081HE 0092HE 0101HE 0125HE 0142HE 0156HE 0175HE
NOMINAL RATINGS3
TONS 57.0 62.3 78.8 85.7 98.3 116.0 129.5 144.5 172.5
KW INPUT 64.4 71.9 91.0 83.6 106.1 122.0 138.9 153.0 194.2
EER 10.6 10.4 10.4 11.0 10.1 10.3 10.2 10.2 9.8
IPLV 15.6 15.6 16.1 16.1 15.7 15.7 15.9 15.5 15.6
GENERAL UNIT DATA
Length 100.2 100.2 100.2 142.7 142.7 187.7 187.7 232.7 232.7
Width 88.0 88.0 88.0 88 88 88 88 88 88
Height 94.2 94.2 94.2 94.2 94.2 94.2 94.2 94.2 94.2
Number Of Refrigerant Circuits 2 2 2 2 2 2 2 2 2
REFRIGERANT CHARGE, OPERATING
R-410A, CKT1/CKT2, LBS 43/43 43/43 44/44 59/55 45/65 75/71 83/73 90/82 94/92
Oil Charge, CKT1/CKT2, Gallons 2.58/2.58 2.89/2.58 2.58/2.58 2.76/2.76 3.28/3.33 3.33/3.33 4.99/2.76 4.99/3.33 4.99/4.99
Shipping Weight 3508 3704 4061 4718 4953 5869 6259 7344 7882
Operating Weight 3552 3748 4145 4791 5026 5942 6369 7428 8001
COMPRESSORS, SCROLL TYPE 5
Compressors Per Circuit 2/2 3/2 3/3 3/3 3/2 2/2 3/3 3/2 3/3
Compressors Per Unit 4 5 6 6 5 4 6 5 6
NOMINAL TONS PER COMPRESSOR
Circuit 1 15 13 15 15 15 32 32 32 32
Circuit 2 15 15 13 15 32 32 15 32 32
CONDENSER
Total Face Area Ft2 106.9 106.9 106.9 160.3 160.3 213.8 213.8 267.2 267.2
Number Of Rows 1 1 1 1 1 1 1 1 1
Fins Per Inch 20 20 20 20 20 20 20 20 20
CONDENSER FANS, LOW SOUND
Number Of Fans, CKT 1/CKT 2 2/2 2/2 2/2 3/3 4/2 4/4 5/3 6/4 5/5
Fan HP 2 2 2 2 2 2 2 2 2
Fan RPM 1160 1160 1160 1160 1160 1160 1160 1160 1160
Total Chiller CFM 62400 62400 62400 93600 93600 124800 124800 156000 156000
EVAPORATOR
Water Volume, Gallons 5.4 5.4 10 8.8 8.8 8.8 13.2 10.0 14.3
Maximum Water Side Pressure,
150 150 150 150 150 150 150 150 150
PSIG
Maximum Refrigerant Side
450 450 450 450 450 450 450 450 450
Pressure, PSIG
Minimum Chiller Water Flow Rate,
60 60 150 100 100 100 150 150 150
GPM
Maximum Chiller Water Flow
285 285 625 385 385 385 625 625 625
Rate, GPM
Water Connections Size, Inches 3 3 3 3 3 4* 4* 4* 4*

NOTES:
1. kW = Compressor Input Power.
2. EER = Chiller EER (includes power from compressors, fans, and the control panels 0.8 kW).
3. Rated in accordance with AHRI Standard 550/590 at an air on condenser temperature of 95°F and a leaving chilled water temperature of 44°F.
4. Additional rating information can be provided by your local Johnson Controls Sales Office.

JOHNSON CONTROLS 47
 FORM 150.72-ICOM6 (1015)
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/30/2015

ELECTRICAL DATA

Table 6 - MICROPANEL POWER SUPPLY

CONTROL OVER CURRENT PROTECTION,
UNIT VOLTAGE MCA
POWER SEE NOTE B NF DISC SW
UNIT NOTE A
MODELS W/O MIN MAX
VOLTAGE
CONTROL 115-1-60/50
15A 10A 15A 30 A / 240V
TRANS
-17 200-1-60 15A 10A 15A 30 A / 240V
-28 230-1-60 15A 10A 15A 30 A / 240V
MODELS W/
-40 380-1-60 15A 10A 15A 30 A / 480V
CONTROL
-46 460-1-60 15A 10A 15A 30 A / 480V
TRANS
-50 380/415-1-60 15A 10A 15A 30A / 415V
-58 575-1-60 15A 10A 15A 30 A / 600V

A. Minimum #14 AWG, 75 °C, Copper Recommended

B. Minimum and Maximum Over Current Protection, Dual Element Fuse or Circuit Breaker

It is possible that multiple sources of The unit evaporator heater uses 120VAC.
power can be supplying the unit power Disconnecting 120VAC power from the
panel. To prevent serious injury or death, unit, at or below freezing temperatures,
the technician should verify that NO can result in damage to the evaporator
LETHAL VOLTAGES are present inside and unit as a result of the chilled liquid
the panel AFTER disconnecting power, freezing.
PRIOR to working on equipment.

Voltage Limitations
The following voltage limitations are absolute and
operation beyond these limitations may cause serious
damage to the compressor.

Table 7 - VOLTAGE RANGE

VOLTAGE RANGE
VOLTAGE CODE UNIT POWER MIN. MAX.
200/3/60 180 220
-17
208/3/60 187 229
-28 230-3-60 207 253
-40 380-3-60 342 440
-46 460-3-60 414 506
-50 380/415-3-50 342 440
-58 575-3-60 517 633

COMPRESSOR HEATERS
Compressor heaters are standard. ZP180 compressors ers must be energized for 18 – 24 hours prior to restart-
utilize 70W heaters; ZP235, compressor use 120W ing a compressor. This will assure that liquid slugging
heaters and ZP285 and ZP385 utilize 150W heaters. If and oil dilution does not damage the compressors on
power is OFF more than two hours, the crankcase heat- start.

48 JOHNSON CONTROLS
FORM 150.72-ICOM6 (1015)
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/30/2015

Table 8 - PUMP ELECTRICAL DATA (60 HZ)

PUMP ELECTRICAL DATA
PUMP HORSE
RPM 208-3-60HZ 230-3-60HZ 380-3-60HZ 460-3-60HZ 575-3-60HZ
MODEL POWER
FLA LRA FLA LRA FLA LRA FLA LRA FLA LRA
A 5 3600 N/A N/A 12.0 92.0 7.1 55.5 6.0 46.0 4.8 36.8
B 7.5 3600 N/A N/A 17.6 126.0 10.6 78.0 8.8 63.0 7.0 50.4
C 10 3600 N/A N/A 23.6 162.0 14.3 102.0 14.0 81.0 9.4 64.8
D 15 3600 N/A N/A 35.0 232.0 20.9 143.0 17.5 116.0 14.0 92.8
E 5 1800 N/A N/A 13.0 92.0 7.9 55.5 6.5 46.0 5.2 36.8
F 15 3600 N/A N/A 35.0 232.0 20.9 143.0 17.5 116.0 14.0 92.8
G 7.5 3600 N/A N/A 17.6 126.0 10.6 78.0 8.8 63.0 7.0 50.4
H 10 3600 N/A N/A 23.6 162.0 14.3 102.0 14.0 81.0 9.4 64.8
I 15 3600 N/A N/A 35.0 232.0 20.9 143.0 17.5 116.0 14.0 92.8
J 5 1800 N/A N/A 13.0 92.0 7.9 55.5 6.5 46.0 5.2 36.8
K 15 3600 N/A N/A 35.0 232.0 20.9 143.0 17.5 116.0 14.0 92.8
L 20 3600 N/A N/A 45.0 290.0 28.7 190.0 22.5 145.0 18.0 116.0
M 3 1800 N/A N/A 8.0 64.0 4.7 38.0 4.0 32.0 3.2 25.6
N 7.5 3600 N/A N/A 17.6 126.0 10.6 78.0 8.8 63.0 7.0 50.4
O 10 3600 N/A N/A 23.6 162.0 14.3 102.0 14.0 81.0 9.4 64.8
P 15 3600 N/A N/A 35.0 232.0 20.9 143.0 17.5 116.0 14.0 92.8 5
R 5 1800 N/A N/A 13.0 92.0 7.9 55.5 6.5 46.0 5.2 36.8
S 10 1800 N/A N/A 24.0 162.0 15.1 102.0 12.0 81.0 9.6 64.8
T 15 1800 N/A N/A 36.4 232.0 22.0 143.0 18.2 116.0 14.6 92.8
U 7.5 1800 N/A N/A 18.4 126.0 11.1 78.0 9.2 63.0 7.4 50.4
V 20 3600 N/A N/A 45.0 290.0 28.7 190.0 22.5 145.0 18.0 116.0

NOTE:
Reference PIN 59 for Pump Model.
Use this table along with Table 9 Electrical Data without Pumps to determine electrical data of the unit plus the pump.

JOHNSON CONTROLS 49
 FORM 150.72-ICOM6 (1015)
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/30/2015

Table 9 - ELECTRICAL DATA WITHOUT PUMPS

MIN DUAL MAX DUAL
CHILLER VOLTAGE MIN CKT. MIN N/F ELEM ELEM
MODEL CODE AMPS DISC SW FUSE & FUSE
MIN CB MAX CB
208 276 400 300 300
230 275 400 300 300
58 380 149 200 175 175
460 130 200 150 150
575 103 150 110 110
208 306 400 350 350
230 305 400 350 350
65 380 170 250 200 200
460 150 200 175 175
575 112 150 125 125
208 334 400 350 350
230 333 400 350 350
70 380 191 250 225 225
460 169 200 175 175
575 120 150 125 125
208 363 600 400 400
230 363 600 400 400
80 380 201 250 225 225
460 177 250 200 200
575 134 200 150 150
208 363 400 400 400
230 363 400 400 400
81 380 201 250 225 225
460 177 250 200 200
575 134 200 150 150
208 391 600 450 450
230 390 600 450 450
89 380 211 250 250 250
460 184 250 200 200
575 146 200 150 150
208 406 600 450 450
230 405 600 450 450
92 380 220 400 250 250
460 192 250 225 225
575 152 200 150 150
208 450 600 500 500
230 449 600 500 500
100 380 260 400 300 300
460 220 400 250 250
575 175 250 200 200
208 458 600 500 500
230 456 600 500 500
101 380 264 400 300 300
460 224 400 250 250
575 178 250 200 200
208 497 800 600 600
230 496 800 600 600
120 380 300 400 350 350
460 250 400 300 300
575 198 250 225 225
50 JOHNSON CONTROLS
FORM 150.72-ICOM6 (1015)
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/30/2015

TABLE 9 - ELECTRICAL DATA WITHOUT PUMPS (CONT’D)

SYSTEM # 1 SYSTEM # 2
COMPR 1 COMPR 2 COMPR 3 STD FLOW FANS COMPR 1 COMPR 2 COMPR 3 STD FLOW FANS
RLA LRA RLA LRA RLA LRA QTY FLA LRA RLA LRA RLA LRA RLA LRA QTY FLA LRA
57.7 284 57.7 284 2 7.6 44 57.7 284 57.7 284 2 7.6 44
57.7 330 57.7 330 2 7.4 37 57.7 330 57.7 330 2 7.4 37
30.9 192 30.9 192 2 4.5 23.1 30.9 192 30.9 192 2 4.5 23.1
26.9 180 26.9 180 2 4 19 26.9 180 26.9 180 2 4 19
21.5 132 21.5 132 2 2.9 15.3 21.5 132 21.5 132 2 2.9 15.3
57.7 284 57.7 249 2 7.6 44 57.7 284 57.7 249 2 7.6 44
57.7 330 57.7 288 2 7.4 37 57.7 330 57.7 288 2 7.4 37
30.9 192 30.9 139 2 4.5 23.1 30.9 192 30.9 139 2 4.5 23.1
26.9 180 26.9 180 2 4 19 26.9 180 26.9 180 2 4 19
21.5 132 21.5 132 2 2.9 15.3 21.5 132 21.5 132 2 2.9 15.3
48.5 249 48.5 249 48.5 249 2 7.6 44 48.5 249 48.5 249 48.5 249 2 7.6 44
48.5 249 48.5 249 48.5 249 2 7.4 37 48.5 249 48.5 249 48.5 249 2 7.4 37
27.6 159 27.6 159 27.6 159 2 4.5 23.1 27.6 159 27.6 159 27.6 159 2 4.5 23.1
24.4 145 24.4 145 24.4 145 2 4 19 24.4 145 24.4 145 24.4 145 2 4 19
17.4 109 17.4 109 17.4 109 2 2.9 15.3 17.4 109 17.4 109 17.4 109 2 2.9 15.3
48.5 249 48.5 249 48.5 249 2 7.6 44 48.5 249 48.5 249 48.5 249 2 7.6 44
48.5 288 48.5 288 48.5 288 2 7.4 37 48.5 288 48.5 288 48.5 288 2 7.4 37
27.6 159 27.6 159 27.6 159 2 4.5 23.1 27.6 159 27.6 159 27.6 159 2 4.5 23.1 5
24.4 145 24.4 145 24.4 145 2 4 19 24.4 145 24.4 145 24.4 145 2 4 19
17.4 109 17.4 109 17.4 109 2 2.9 15.3 17.4 109 17.4 109 17.4 109 2 2.9 15.3
48.5 249 48.5 249 48.5 249 2 7.6 44 48.5 249 48.5 249 48.5 249 2 7.6 44
48.5 288 48.5 288 48.5 288 2 7.4 37 48.5 288 48.5 288 48.5 288 2 7.4 37
27.6 159 27.6 159 27.6 159 2 4.5 23.1 27.6 159 27.6 159 27.6 159 2 4.5 23.1
24.4 145 24.4 145 24.4 145 2 4 19 24.4 145 24.4 145 24.4 145 2 4 19
17.4 109 17.4 109 17.4 109 2 2.9 15.3 17.4 109 17.4 109 17.4 109 2 2.9 15.3
57.7 284 57.7 284 57.7 284 2 7.6 44 57.7 284 57.7 284 57.7 284 2 7.6 44
57.7 330 57.7 330 57.7 330 2 7.4 37 57.7 330 57.7 330 57.7 330 2 7.4 37
30.9 192 30.9 192 30.9 192 2 4.5 23.1 30.9 192 30.9 192 30.9 192 2 4.5 23.1
26.9 180 26.9 180 26.9 180 2 4 19 26.9 180 26.9 180 26.9 180 2 4 19
21.5 132 21.5 132 21.5 132 2 2.9 15.3 21.5 132 21.5 132 21.5 132 2 2.9 15.3
57.7 284 57.7 284 57.7 284 3 7.6 44 57.7 284 57.7 284 57.7 284 3 7.6 44
57.7 330 57.7 330 57.7 330 3 7.4 37 57.7 330 57.7 330 57.7 330 3 7.4 37
30.9 192 30.9 192 30.9 192 3 4.5 23.1 30.9 192 30.9 192 30.9 192 3 4.5 23.1
26.9 180 26.9 180 26.9 180 3 4 19 26.9 180 26.9 180 26.9 180 3 4 19
21.5 132 21.5 132 21.5 132 3 2.9 15.3 21.5 132 21.5 132 21.5 132 3 2.9 15.3
106.2 523 106.2 523 3 7.6 44 106.2 523 106.2 523 3 7.6 44
106.2 578 106.2 578 3 7.4 37 106.2 578 106.2 578 3 7.4 37
64.3 355 64.3 355 3 4.5 23.1 64.3 355 64.3 355 3 4.5 23.1
53.1 290 53.1 290 3 4 19 53.1 290 53.1 290 3 4 19
42.5 255 42.5 255 3 2.9 15.3 42.5 255 42.5 255 3 2.9 15.3
57.7 284 57.7 284 57.7 284 2 7.6 44 106.2 523 106.2 523 4 7.6 44
57.7 330 57.7 330 57.7 330 2 7.4 37 106.2 578 106.2 578 4 7.4 37
30.9 192 30.9 192 30.9 192 2 4.5 23.1 64.3 355 64.3 355 4 4.5 23.1
26.9 180 26.9 180 26.9 180 2 4 19 53.1 290 53.1 290 4 4 19
21.5 132 21.5 132 21.5 132 2 2.9 15.3 42.5 255 42.5 255 4 2.9 15.3
106.2 523 106.2 523 3 7.6 44 106.2 523 106.2 523 3 7.6 44
106.2 578 106.2 578 3 7.4 37 106.2 578 106.2 578 3 7.4 37
64.3 355 64.3 355 3 4.5 23.1 64.3 355 64.3 355 3 4.5 23.1
53.1 290 53.1 290 3 4 19 53.1 290 53.1 290 3 4 19
42.5 255 42.5 255 3 2.9 15.3 42.5 255 42.5 255 3 2.9 15.3
JOHNSON CONTROLS 51
 FORM 150.72-ICOM6 (1015)
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/30/2015

TABLE 9 - ELECTRICAL DATA WITHOUT PUMPS (CONT’D)

MIN DUAL MAX DUAL
CHILLER VOLTAGE MIN CKT. MIN N/F ELEM ELEM
MODEL CODE AMPS DISC SW FUSE & FUSE
MIN CB MAX CB
208 512 800 600 600
230 511 800 600 600
125 380 309 400 350 350
460 258 400 300 300
575 204 250 225 225
208 579 800 600 600
230 577 800 600 600
136 380 338 600 400 400
460 285 400 300 300
575 226 400 250 250
208 579 800 600 600
230 577 800 600 600
142 380 338 600 400 400
460 285 400 300 300
575 226 400 250 250
208 618 800 700 700
230 617 800 700 700
155 380 374 600 400 400
460 311 400 350 350
575 246 400 300 300
208 634 800 700 700
230 632 800 700 700
156 380 383 600 400 400
460 319 400 350 350
575 252 400 300 300
208 740 1000 800 800
230 738 1000 800 800
170 380 447 600 500 500
460 372 600 400 400
575 295 400 350 350
208 740 1000 800 800
230 738 1000 800 800
175 380 447 600 500 500
460 372 600 400 400
575 295 400 350 350

NOTE:
• Reference PIN 59 for Pump Model.
• Use this table along with Table 8 Pump Electrical Data to determine electrical data of the unit plus the pump.
• Does not include Control Transformer.

Table 10 - TRANSFORMER LOAD

VA
VOLT 2000 3000
208 9.6 14.4
230 8.7 13.0
380 5.3 7.9
460 4.3 6.5
575 3.5 5.2

52 JOHNSON CONTROLS
FORM 150.72-ICOM6 (1015)
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/30/2015

TABLE 9 - ELECTRICAL DATA WITHOUT PUMPS (CONT’D)

SYSTEM # 1 SYSTEM # 2
COMPR 1 COMPR 2 COMPR 3 STD FLOW FANS COMPR 1 COMPR 2 COMPR 3 STD FLOW FANS
RLA LRA RLA LRA RLA LRA QTY FLA LRA RLA LRA RLA LRA RLA LRA QTY FLA LRA
106.2 523 106.2 523 4 7.6 44 106.2 523 106.2 523 4 7.6 44
106.2 578 106.2 578 4 7.4 37 106.2 578 106.2 578 4 7.4 37
64.3 355 64.3 355 4 4.5 23.1 64.3 355 64.3 355 4 4.5 23.1
53.1 290 53.1 290 4 4 19 53.1 290 53.1 290 4 4 19
42.5 255 42.5 255 4 2.9 15.3 42.5 255 42.5 255 4 2.9 15.3
57.7 284 57.7 284 57.7 284 4 7.6 44 57.7 284 57.7 284 57.7 284 4 7.6 44
57.7 330 57.7 330 57.7 330 4 7.4 37 57.7 330 57.7 330 57.7 330 4 7.4 37
30.9 192 30.9 192 30.9 192 4 4.5 23.1 30.9 192 30.9 192 30.9 192 4 4.5 23.1
26.9 180 26.9 180 26.9 180 4 4 19 26.9 180 26.9 180 26.9 180 4 4 19
21.5 132 21.5 132 21.5 132 4 2.9 15.3 21.5 132 21.5 132 21.5 132 4 2.9 15.3
57.7 284 57.7 284 57.7 284 3 7.6 44 57.7 284 57.7 284 57.7 284 3 7.6 44
57.7 330 57.7 330 57.7 330 3 7.4 37 57.7 330 57.7 330 57.7 330 3 7.4 37
30.9 192 30.9 192 30.9 192 3 4.5 23.1 30.9 192 30.9 192 30.9 192 3 4.5 23.1
26.9 180 26.9 180 26.9 180 3 4 19 26.9 180 26.9 180 26.9 180 3 4 19
21.5 132 21.5 132 21.5 132 3 2.9 15.3 21.5 132 21.5 132 21.5 132 3 2.9 15.3
106.2 523 106.2 523 4 7.6 44 106.2 523 106.2 523 4 7.6 44
106.2 578 106.2 578 4 7.4 37 106.2 578 106.2 578 4 7.4 37
64.3 355 64.3 355 4 4.5 23.1 64.3 355 64.3 355 4 4.5 23.1 5
53.1 290 53.1 290 4 4 19 53.1 290 53.1 290 4 4 19
42.5 255 42.5 255 4 2.9 15.3 42.5 255 42.5 255 4 2.9 15.3
106.2 523 106.2 523 4 7.6 44 106.2 523 106.2 523 4 7.6 44
106.2 578 106.2 578 4 7.4 37 106.2 578 106.2 578 4 7.4 37
64.3 355 64.3 355 4 4.5 23.1 64.3 355 64.3 355 4 4.5 23.1
53.1 290 53.1 290 4 4 19 53.1 290 53.1 290 4 4 19
42.5 255 42.5 255 4 2.9 15.3 42.5 255 42.5 255 4 2.9 15.3
106.2 523 106.2 523 106.2 523 5 7.6 44 106.2 523 106.2 523 106.2 523 5 7.6 44
106.2 578 106.2 578 106.2 578 5 7.4 37 106.2 578 106.2 578 106.2 578 5 7.4 37
64.3 355 64.3 355 64.3 355 5 4.5 23.1 64.3 355 64.3 355 64.3 355 5 4.5 23.1
53.1 290 53.1 290 53.1 290 5 4 19 53.1 290 53.1 290 53.1 290 5 4 19
42.5 255 42.5 255 42.5 255 5 2.9 15.3 42.5 255 42.5 255 42.5 255 5 2.9 15.3
106.2 523 106.2 523 106.2 523 5 7.6 44 106.2 523 106.2 523 106.2 523 5 7.6 44
106.2 578 106.2 578 106.2 578 5 7.4 37 106.2 578 106.2 578 106.2 578 5 7.4 37
64.3 355 64.3 355 64.3 355 5 4.5 23.1 64.3 355 64.3 355 64.3 355 5 4.5 23.1
53.1 290 53.1 290 53.1 290 5 4 19 53.1 290 53.1 290 53.1 290 5 4 19
42.5 255 42.5 255 42.5 255 5 2.9 15.3 42.5 255 42.5 255 42.5 255 5 2.9 15.3

JOHNSON CONTROLS 53
 FORM 150.72-ICOM6 (1015)
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/30/2015

Table 11 - WIRING LUGS

1 PT SUPPLY MOLDED CASE SWITCH MOLDED CASE CIRCUIT
T. BLOCK 1 PT. SUPPLY BREAKER 1 PT. SUPPLY
CHILLER
VOLTS
MODEL
INSTALLED INSTALLED ALTERNATE INSTALLED ALTERNATE
LUG LUG LUG LUG LUG
208 (1) # 6 - 500 (2) 250 - 500 (3) 2/0 - 400 (2) 3/0 - 250 (1) 250 - 500
230 (1) # 6 - 500 (2) 250 - 500 (3) 2/0 - 400 (2) 3/0 - 250 (1) 250 - 500
YLAA0058 380 (1) # 6 - 500 (1) 6 - 350 - (1) 6 - 350 -
460 (1) # 6 - 500 (1) 6 - 350 - (1) 6 - 350 -
575 (1) # 6 - 500 (1) 6 - 350 - (1) 6 - 350 -
208 (2) # 6 - 500 (2) 250 - 500 (3) 2/0 - 400 (2) 3/0 - 250 (1) 250 - 500
230 (2) # 6 - 500 (2) 250 - 500 (3) 2/0 - 400 (2) 3/0 - 250 (1) 250 - 500
YLAA0065 380 (1) # 6 - 500 (1) 250 - 500 (2) 3/0 - 250 (1) 6 - 350 -
460 (1) # 6 - 500 (1) 6 - 350 - (1) 6 - 350 -
575 (1) # 6 - 500 (1) 6 - 350 - (1) 6 - 350 -
208 (2) # 6 - 500 (2) 250 - 500 (3) 2/0 - 400 (2) 3/0 - 250 (1) 250 - 500
230 (2) # 6 - 500 (2) 250 - 500 (3) 2/0 - 400 (2) 3/0 - 250 (1) 250 - 500
YLAA0070 380 (1) # 6 - 500 (1) 6 - 350 - (1) 6 - 350 -
460 (1) # 6 - 500 (1) 6 - 350 - (1) 6 - 350 -
575 (1) # 6 - 500 (1) 6 - 350 - (1) 6 - 350 -
208 (2) # 6 - 500 (2) 250 - 500 (3) 2/0 - 400 (2) 3/0 - 250 (1) 250 - 500
230 (2) # 6 - 500 (2) 250 - 500 (3) 2/0 - 400 (2) 3/0 - 250 (1) 250 - 500
YLAA0080 380 (1) # 6 - 500 (2) 3/0 - 250 (1) 250 - 500 (1) 6 - 350 -
460 (1) # 6 - 500 (1) 6 - 350 - (1) 6 - 350 -
575 (1) # 6 - 500 (1) 6 - 350 - (1) 6 - 350 -
208 (2) # 6 - 500 (2) 250 - 500 (3) 2/0 - 400 (3) 2/0 - 400 (2) 250 - 500
230 (2) # 6 - 500 (2) 250 - 500 (3) 2/0 - 400 (3) 2/0 - 400 (2) 250 - 500
YLAA0081 380 (1) # 6 - 500 (1) 250 - 500 (2) 3/0 - 250 (2) 3/0 - 250 (1) 250 - 500
460 (1) # 6 - 500 (1) 250 - 500 (2) 3/0 - 250 (1) 6 - 350 -
575 (1) # 6 - 500 (1) 6 - 350 - (1) 6 - 350 -
208 (2) # 6 - 500 (2) 250 - 500 (3) 2/0 - 400 (2) 250 - 500 (3) 2/0 - 400
230 (2) # 6 - 500 (2) 250 - 500 (3) 2/0 - 400 (2) 250 - 500 (3) 2/0 - 400
YLAA0089 380 (1) # 6 - 500 (2) 3/0 - 250 (1) 250 - 500 (2) 3/0 - 250 (1) 250 - 500
460 (1) # 6 - 500 (1) 250 - 500 (2) 3/0 - 250 (1) 6 - 350 -
575 (1) # 6 - 500 (1) 6 - 350 - (1) 6 - 350 -
208 (2) # 6 - 500 (2) 250 - 500 (3) 2/0 - 400 (2) 250 - 500 (3) 2/0 - 400
230 (2) # 6 - 500 (2) 250 - 500 (3) 2/0 - 400 (2) 250 - 500 (3) 2/0 - 400
YLAA0092 380 (1) # 6 - 500 (2) 3/0 - 250 (1) 250 - 500 (2) 3/0 - 250 (1) 250 - 500
460 (1) # 6 - 500 (1) 250 - 500 (2) 3/0 - 250 (1) 6 - 350 -
575 (1) # 6 - 500 (1) 6 - 350 - (1) 6 - 350 -
208 (2) # 6 - 500 (2) 250 - 500 (3) 2/0 - 400 (2) 250 - 500 (3) 2/0 - 400
230 (2) # 6 - 500 (2) 250 - 500 (3) 2/0 - 400 (2) 250 - 500 (3) 2/0 - 400
YLAA0100
380 (1) # 6 - 500 (2) 3/0 - 250 (1) 250 - 500 (2) 3/0 - 250 (1) 250 - 500
YLAA0101
460 (1) # 6 - 500 (2) 3/0 - 250 (1) 250 - 500 (2) 3/0 - 250 (1) 250 - 500
575 (1) # 6 - 500 (1) 6 - 350 - (1) 6 - 350 -

54 JOHNSON CONTROLS
FORM 150.72-ICOM6 (1015)
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/30/2015

TABLE 11 - WIRING LUGS (CONT’D)

1 PT SUPPLY MOLDED CASE SWITCH MOLDED CASE CIRCUIT

T. BLOCK 1 PT. SUPPLY BREAKER 1 PT. SUPPLY
CHILLER
VOLTS
MODEL
INSTALLED INSTALLED ALTERNATE INSTALLED ALTERNATE
LUG LUG LUG LUG LUG
208 (2) # 6 - 500 (3) 2/0 - 400 (2) 250 - 500 (3) 2/0 - 400 (2) 250 - 500
YLAA0120 230 (2) # 6 - 500 (3) 2/0 - 400 (2) 250 - 500 (3) 2/0 - 400 (2) 250 - 500
YLAA0130 380 (1) # 6 - 500 (2) 3/0 - 250 (1) 250 - 500 (2) 3/0 - 250 (1) 250 - 500
YLAA0125 400/460 (1) # 6 - 500 (2) 3/0 - 250 (1) 250 - 500 (2) 3/0 - 250 (1) 250 - 500
575 (1) # 6 - 500 (2) 3/0 - 250 (1) 250 - 500 (2) 3/0 - 250 (1) 250 - 500
208 (2) # 6 - 500 (3) 2/0 - 400 (2) 250 - 500 (3) 2/0 - 400 (2) 250 - 500
230 (2) # 6 - 500 (3) 2/0 - 400 (2) 250 - 500 (3) 2/0 - 400 (2) 250 - 500
YLAA0135
380 (1) # 6 - 500 (2) 250 - 500 (3) 2/0 - 400 (2) 3/0 - 250 (1) 250 - 500
YLAA0141
400/460 (1) # 6 - 500 (1) 250 - 500 (2) 3/0 - 250 (1) 250 - 500 (2) 3/0 - 250
575 (1) # 6 - 500 (1) 250 - 500 (2) 3/0 - 250 (1) 250 - 500 (2) 3/0 - 250
208 (2) # 6 - 500 (2) 250 - 500 (3) 2/0 - 400 (2) 250 - 500 (3) 2/0 - 400
230
YLAA0136
380 (2) # 6 - 500 (3) 2/0 - 400 (2) 250 - 500 (2) 3/0 - 250 (1) 250 - 500
YLAA0142
400/460
575
(1) # 6 - 500
(1) # 6 - 500
(1) 250 - 500
(1) 250 - 500
(2) 3/0 - 250
(2) 3/0 - 250
(1) 250 - 500
(1) 250 - 500
(2) 3/0 - 250
(2) 3/0 - 250
5
208 (3) 2/0 - 400 (3) 2/0 - 400 (2) 250 - 500 (3) 2/0 - 400 (2) 250 - 500
YLAA0150
230 (3) 2/0 - 400 (3) 2/0 - 400 (2) 250 - 500 (3) 2/0 - 400 (2) 250 - 500
YLAA0155
380 (2) # 6 - 500 (2) 250 - 500 (3) 2/0 - 400 (2) 250 - 500 (3) 2/0 - 400
YLAA0158
400/460 (2) # 6 - 500 (1) 250 - 500 (2) 3/0 - 250 (1) 250 - 500 (2) 3/0 - 250
YLAA0156
575 (1) # 6 - 500 (2) 3/0 - 250 (1) 250 - 500 (2) 3/0 - 250 (1) 250 - 500
208 (4) 4/0 - 500 (4) 4/0 - 500 - (3) 2/0 - 400 (2) 250 - 500
230 (4) 4/0 - 500 (4) 4/0 - 500 - (3) 2/0 - 400 (2) 250 - 500
YLAA0170
380 (2) # 6 - 500 (2) 250 - 500 (3) 2/0 - 400 (2) 250 - 500 (3) 2/0 - 400
YLAA0175
460 (2) # 6 - 500 (2) 250 - 500 (3) 2/0 - 400 (2) 3/0 - 250 (1) 250 - 500
575 (1) # 6 - 500 (2) 3/0 - 250 (1) 250 - 500 (2) 3/0 - 250 (1) 250 - 500

JOHNSON CONTROLS 55
 FORM 150.72-ICOM6 (1015)
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/30/2015

ELECTRICAL NOTES

NOTES the rated load amps for all other loads included in
1. Minimum Circuit Ampacity (MCA) is based on the circuit. Otherwise, HACR‑type circuit breakers
125% of the rated load amps for the largest mo- must be used. Maximum HACR circuit breaker rat-
tor plus 100% of the rated load amps for all other ing is based on 225% of the rated load amps for the
loads included in the circuit, per N.E.C. Article largest motor plus 100% of the rated load amps for
430‑24. If the optional Factory Mounted Con- all other loads included in the circuit.
trol Transformer is provided, add the following
6. The “INCOMING WIRE RANGE” is the mini-
MCA values to the electrical tables for the system
mum and maximum wire size that can be ac-
providing power to the transformer: ‑17, add 2.5
commodated by the unit wiring lugs. The (2)
amps; ‑28, add 2.3 amps; ‑40, add 1.5 amps, ‑46,
preceding the wire range indicates the number of
add 1.3 amps; ‑58, add 1 amps.
termination points available per phase of the wire
2. The minimum recommended disconnect switch is range specified. Actual wire size and number of
based on 115% of the rated load amps for all loads wires per phase must be determined based on the
included in the circuit, per N.E.C. Article 440. National Electrical Code, using copper connec-
tors only. Field wiring must also comply with lo-
3. Minimum fuse size is based upon 150% of the rat-
cal codes.
ed load amps for the largest motor plus 100% of the
rated load amps for all other loads included in the 7. A ground lug is provided for each compressor
circuit to avoid nuisance trips at start‑up due to lock system to accommodate a field grounding con-
rotor amps. It is not recommended in applications ductor per N.E.C. Table 250‑95. A control circuit
where brown outs, frequent starting and stopping grounding lug is also supplied.
of the unit, and/or operation at ambient tempera-
8. The supplied disconnect is a “Disconnecting
tures in excess of 95ºF (35ºC) is anticipated.
Means” as defined in the N.E.C. 100, and is in-
4. Maximum fuse size is based upon 225% of the tended for isolating the unit for the available pow-
rated load amps for the largest motor plus 100% er supply to perform maintenance and trouble-
of the rated load amps for all other loads included shooting. This disconnect is not intended to be a
in the circuit, per N.E.C. Article 440-22. Load Break Device.
5. Circuit breakers must be UL listed and CSA certi- 9. Field Wiring by others which complies to the Na-
fied and maximum size is based on 225% of the tional Electrical Code and Local Codes.
rated load amps for the largest motor plus 100% of

LEGEND VOLTAGE CODE

ACR-LINE ACROSS THE LINE START -17 = 200-208-3-60
C.B. CIRCUIT BREAKER -28 = 230-3-60
D.E. DUAL ELEMENT FUSE -40 = 380-3-60
-46 = 460-3-60
DISC SW DISCONNECT SWITCH
-50 = 380/415-3-50
FACT MOUNT CB FACTORY MOUNTED CIRCUIT BREAKER
-58 = 575-3-60
FLA FULL LOAD AMPS
HZ HERTZ
MAX MAXIMUM
MCA MINIMUM CIRCUIT AMPACITY
MIN MINIMUM
MIN NF MINIMUM NON FUSED
RLA RATED LOAD AMPS
S.P. WIRE SINGLE POINT WIRING
UNIT MTD SERV SW UNIT MOUNTED SERVICE (NON-FUSED DISCONNECT
LRA LOCKED ROTOR AMPS

56 JOHNSON CONTROLS
FORM 150.72-ICOM6 (1015)
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/30/2015

ELECTRICAL NOTES AND LEGEND

DESIGNATION DESCRIPTION DESIGNATION DESCRIPTION

ACC ACCESSORY - MF MOTOR FAN
- ADIS DISPLAY BOARD - MP MOTOR PUMP
- AMB MICRO BOARD NU NOT USED
- BAMB AMBIENT PE PROTECTIVE EARTH
- BDAT DISCHARGE AIR TEMPERATURE PULSE WIDTH MODULATION TEMP RE-
PWM
SET or REMOTE UNLOAD 2nd STEP
- BDP DISCHARGE PRESSURE
- QCB CIRCUIT BREAKER
- BECT ENTRING CHILLED TEMPERATURE
MANUAL MOTOR STARTER
LEAVING CHILLED TEMPERATURE - QMMSC
- BLCT COMPRESSOR
NOT FITTED ON REMOTE EVAP UNITS
- QMMSP MANUAL MOTOR STARTER PUMP
-BMP MOTOR PROTECTOR COMPRESSOR
- QSD SWITCH DISCONNECT
- BSP SUCTION PRESSURE
R RESISTOR
- CPF CAPACITOR POWER FACTOR
RED RED
- ECH CRANKCASE HEATER
RP RUN PERMISSIVE
- EEH EVAPORATOR HEATER
RU REMOTE UNLOAD 1st STEP
- EHRH HEAT RECOVERY HEATER
SCH THERMOSTAT CRANKCASE HEATER
- EPH PUMP HEATER
- EXT EXTERNAL TO CONTROL PANEL
SCR SCREEN 5
- SF FLOW SWITCH
-F FUSE
- SKP KEYPAD
- FHP HIGH PRESSURE CUTOUT
- SOA SWITCH OFF AUTO
- FSC FAN SPEED CONTROLLER
- SZT ZONE THERMOSTAT
FAN SPEED INHIBIT TWO SPEED
- FSI
FAN OPTION ONLY -T TRANSFORMER
GND GROUND - TC TRANSFORMER CURRENT
G/Y GREEN / YELLOW - UBR BRIGDE RECFIFIER
J PLUG BOARD CONNECTOR - WHT WHITE
-K CIRCUIT BOARD RELAY PLUGS BETWEEN POW./MICROBOARD.
- XP
SECTION
FAN CONTACTOR LINE
- KF
(INCLUDING COIL SUPPRESSOR) - XTBC TERMINAL BLOCK CUSTOMER
FAN CONTACTOR HIGH SPEED - XTBF TERMINAL BLOCK FACTORY
- KFH
(INCLUDING COIL SUPPRESSOR)
- YESV EVAPORATOR SOLENOID VALVE
FAN CONTACTOR LOW SPEED
- KFL HOT GAS SOLENOID VALVE (INCLUDING
(INCLUDING COIL SUPPRESSOR) - YHGSV
COIL SUPPRESSOR)
- KFOL FAN OVERLOAD
LIQUID LINE SOLENOID VALVE FIELD
- KFS RELAY FAN SPEED - YLLSV MOUNTED AND WIRED ON REMOTE
EVAP. UNITS
- KH HEATER RELAY
- ZCPR COMPRESSOR
COMPRESSOR CONTACTOR (INCLUD-
- KM
ING COIL SUPPRESSOR) NB NOTE WELL {SEE NOTE}
- KCR CONTROL RELAY
WIRING AND ITEMS SHOWN THUS ARE
PUMP CONTACTOR PART STANDARD YORK ACCESSORIES
- KP
(INCLUDING COIL SUPPRESSOR)
WIRING AND ITEMS SHOWN THUS ARE
- KT RELAY TIMER NOT SUPPLIED BY YORK
-M COMPRESSOR MOTOR ITEMS THUS ENCLOSED FORM A COM-
PONENTS OR SETS OF COMPONENTS

035-21966-101 REVG

JOHNSON CONTROLS 57
 FORM 150.72-ICOM6 (1015)
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/30/2015

ELECTRICAL NOTES AND LEGEND (CONT’D)

035-21966-101 REV I
GENERAL
a. This drawing is based on IEC symbols.
Field wiring to be in accordance with the relevant electrical code as well as all other applicable codes and specifica-
b.
tions.
c. All sources of supply shown on this diagram to be taken from one main isolator, not shown or supplied by YORK.
Green and yellow wire is used for earth, multi-colored cable used for low voltage. Red wire used for AC Control, blue
d. wire for neutral, black wire for AC and DC power. Orange wire should be used for interlock control wiring supplied by
external source.
Legend designation depicts component abbreviations. Number prefix located, if applicable, on schematic circuit,
e.
refers to system thereon, E.G. = 1-FHP2 refers to high pressure cutout no 2 on system no 1.
All wiring to control section voltage free contacts requires a supply provided by the customer maximum voltage 120
volts. The customer must take particular care when deriving the supplies for the voltage free terminals with regard to
a common point of isolation. Thus, these circuits when used must be fed via the common point of isolation the voltage
f.
to these circuits is removed when the common point of isolation to the unit is opened. This common point of isolation
is not supplied by YORK. The YORK voltage free contacts are rated at 100va. All inductive devices {relays} switch by
the YORK voltage free contacts must have their coil suppressed using standard R/C suppressors.
g. Customer voltage free contacts connected to terminal 13 must be rated at 30V 5ma.
No controls {relays etc.} Should be mounted in any section of the control panel. Additionally, control wiring not con-
h. nected to the YORK control panel should not be run through the panel. If these precautions are not followed, electrical
noise could cause malfunctions or damage to the unit and its controls.
I. 120/14.3 - (Signal IN/OUT) i.e. 120 is wire # and 14.3 refers to SHT. 14 column 3.
Notes
Refer to installation commissioning operation and maintenance manual for customer connections and customer con-
1
nection notes, non compliance to these instructions will invalidate unit warranty.
Wiring and components for compressor 3 only fitted when unit has 3 compressors on the system. 1-BMP3 is replaced
2
by a link across terminals 134 & 135. 2-BMP3 is replaced by a link across terminals 234 & 235.
3
4 Fitted on units with hot gas bypass option.
5 EMS option is wired as shown.
6 This wiring must be used for old display 031-0110-000.
7 Network connection point.
8 Printer port.
9 Remote emergency stop can be wired between terminal l and 5 after removing link.
10 Power factor correction accessory. Power factor correction fitted to each compressor contactor.
Not fitted on compressors with internal motor protection. For system 1 terminals 132 & 133, 133 & 134 and 134 & 135
11
are linked. For system 2 terminals 232 & 233, 233 & 234 and 234 & 235 are linked.
12 Only fitted on systems with 3 or 4 fans.
13 Only fitted on systems with 4 fans.
14 Only fitted on systems with 5 fans.
15 Only fitted on systems with 6 fans.
16 Input switch disconnect (standard on CE units) or circuit breaker option replaces input terminal block.
17 Input switch disconnect & individual system circuit breaker option replaces input terminal block.
115V control circuit requires a 115V supply unless control circuit transformer -T2 & -F3 are fitted (standard on CE
18
units).
For optional hydro kit. Heater -EPH is fitted and wired as shown. On single pump -KP1, -QMMSP1 & -MP1 are fitted &
19
wired as shown. On two pump hydro kits -KP2, -QMMSP2 & -MP2 are also fitted and wired as shown.
20 Current measurement option wired as show.
21 Only fitted on systems with single speed fans.
22 Only fitted on systems with two speed fans.
23 Optional compressor manual motors starters (standard on CE units).

58 JOHNSON CONTROLS
FORM 150.72-ICOM6 (1015)
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/30/2015

ELECTRICAL NOTES AND LEGEND (CONT’D)

24 See sheet 3 of connection diagram for power input options.
25 Alternate connections shown for different two speed motor types.
26 Only fitted on systems with a maximum of 4 fans.
27 220/230V units require a separate fuse for units w/4 or more fans per system.
28 Low ambient kit -FSC for fan -MF1 is only fitted on systems with less than 4 fans.
29 Only fitted on YLAA0091.
30 Only fitted on YLAA0090, 0091 & 0135.
31 Input dual point circuit breaker option replaces input terminal block.
32 Field installed on remote evaporator units.
33 Fitted on units with single phase motors only.
34 Fitted on units with low ambient option only.
35 Only fitted on units with an acoustic kit.
36 Only fitted on heat recovery units.
37 Only fitted on condensing units.
38 Omitted on condensing units.
39 Fitted on units with low ambient option using single phase motors (50hz only).
40 Fitted on units with high airflow fan option only.
41 Part of e-link kit option.
42 Part of temp. sensor kit (on condensing units only). 5
When the compressors motor protection (-bmp) includes phase reversal the extra -bmp terminals and three wires are
43
fitted as shown in the compressor terminal box as detailed for 1-zcpr1 (copeland).
When the compressors motor protection (-bmp) includes phase reversal the extra -bmp terminals and three wires are
44
fitted as shown in the compressor terminal box as detailed for bitzer.

JOHNSON CONTROLS 59
 FORM 150.72-ICOM6 (1015)
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/30/2015

WIRING DIAGRAMS
035-21583-101 REV I
ELEMENTARY WIRING DIAGRAMS

1/2.1 What these numbers mean. Example:

1 = follow wire no.1
2. = is the DWG number on the bottom center of each page.
.1 = is the locator number across the top of the page.
At the top of the pages the numbers 1 to 11 go from left to right. Find drawing number 2 and in DWG. 1
column number 1 across the top of the page, locate wire number 1.

Figure 12 - ELEMENTARY WIRING DIAGRAM

60 JOHNSON CONTROLS
FORM 150.72-ICOM6 (1015)
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/30/2015

DWG. 1

FIGURE 12 - ELEMENTARY WIRING DIAGRAM (CONT’D)

JOHNSON CONTROLS 61
 FORM 150.72-ICOM6 (1015)
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/30/2015

035-21583-102 REV J

DWG. 2
1/2.1 What these numbers mean. Example:
1 = follow wire no.1 /'D
2. = is the DWG number on the bottom center of each page.
.1 = is the locator number across the top of the page.
At the top of the pages the numbers 1 to 11 go from left to right. Find drawing number 2 and in
column number 1 across the top of the page, locate wire number 1.

Figure 13 - ELEMENTARY WIRING DIAGRAM

62 JOHNSON CONTROLS
FORM 150.72-ICOM6 (1015)
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/30/2015

DWG. 2 LD16751a

FIGURE 13 - ELEMENTARY WIRING DIAGRAM (CONT’D)

JOHNSON CONTROLS 63
 FORM 150.72-ICOM6 (1015)
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/30/2015

FAN WIRING
035-21583-103 REV C

LD16765a

DWG. 3
Figure 14 - FAN WIRING, STANDARD LOW SOUND OR ULTRA QUIET, YLAA0070 - YLAA0516

64 JOHNSON CONTROLS
FORM 150.72-ICOM6 (1015)
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/30/2015

LD16766a
DWG. 3
FIGURE 14 - F
 AN WIRING, STANDARD LOW SOUND OR ULTRA QUIET, YLAA0070 - YLAA0516 (CONT’D)

JOHNSON CONTROLS 65
 FORM 150.72-ICOM6 (1015)
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/30/2015

FAN WIRING
Only fitted on systems with 3 or 4 fans.
035-21583-118 REV C

Only fitted on systems with 4 fans.

Only fitted on systems with 5 fans.

Only fitted on systems

with 6 fans.

DWG. 18 LD16769a

Figure 15 - FAN WIRING, HIGH AIR FLOW

66 JOHNSON CONTROLS
FORM 150.72-ICOM6 (1015)
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/30/2015

Only fitted on systems with 3 or 4 fans.

Only fitted on systems with 4 fans.

Only fitted on systems with 5 fans.

DWG. 18 LD16770a

FIGURE 15- FAN WIRING, HIGH AIR FLOW (CONT’D)

JOHNSON CONTROLS 67
 FORM 150.72-ICOM6 (1015)
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/30/2015

SINGLE AND DUAL POINT WIRING OPTIONS

035-21583-116 REV A

SINGLE POINT WIRING OPTIONS

DUAL POINT WIRING OPTIONS

DWG. 16

Figure 16 - SINGLE AND DUAL POINT WIRING OPTIONS

68 JOHNSON CONTROLS
FORM 150.72-ICOM6 (1015)
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/30/2015

PUMP WIRING

035-21583-105 REV D

DWG. 5 /'

Figure 17 - PUMP WIRING

JOHNSON CONTROLS 69
 FORM 150.72-ICOM6 (1015)
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/30/2015

COMPRESSOR WIRING
035-21589-106 REV L

/'

Figure 18 - COMPRESSOR WIRING

70 JOHNSON CONTROLS
FORM 150.72-ICOM6 (1015)
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/30/2015

/'

FIGURE 18 - COMPRESSOR WIRING (CONT’D)

JOHNSON CONTROLS 71
 FORM 150.72-ICOM6 (1015)
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/30/2015

POWER OPTIONS CONNECTION DIAGRAM

035-21589-103 REV B

035-21589-103 REVB

LD13234A

Figure 19 - POWER OPTIONS CONNECTION DIAGRAM

72 JOHNSON CONTROLS
FORM 150.72-ICOM6 (1015)
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/30/2015

LD13901

FIGURE 19 - POWER OPTIONS CONNECTION DIAGRAM (CONT’D)

JOHNSON CONTROLS 73
 FORM 150.72-ICOM6 (1015)
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/30/2015

POWER PANEL

035-21589-101 REV E

/'

Figure 20 - POWER PANEL

74 JOHNSON CONTROLS
FORM 150.72-ICOM6 (1015)
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/30/2015

/'

FIGURE 20 - POWER PANEL (CONT’D)

JOHNSON CONTROLS 75
 FORM 150.72-ICOM6 (1015)
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/30/2015

MICRO PANEL CONNECTIONS

035-21589-102 REV J

/'

Figure 21 - MICRO PANEL CONNECTIONS

76 JOHNSON CONTROLS
FORM 150.72-ICOM6 (1015)
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/30/2015

/'

FIGURE 21 - MICRO PANEL CONNECTIONS (CONT’D)

JOHNSON CONTROLS 77
 FORM 150.72-ICOM6 (1015)
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/30/2015

FOUR FAN UNITS

DIMENSIONS – YLAA0058HE, YLAA0065HE, YLAA0081HE

LD18072

NOTE:
Placement on a level surface of free of obstructions (including snow, for winter operation) or air circulation ensures rated performance, reliable
operation, and ease of maintenance. Site restrictions may compromise minimum clearances indicated below, resulting in unpredictable airflow
patterns and possible diminished performance. Johnson Control’s unit controls will optimize operation without nuisance high-pressure safety
cutouts; however, the system designer must consider potential performance degradation. Access to the unit control center assumes the unit is no
higher than on spring isolators. Recommended minimum clearances: Side to wall – 6'; rear to wall – 6'; control panel to end wall – 4'0''; top – no
obstructions allowed; distance between adjacent units – 10'. No more than one adjacent wall may be higher than the unit.

78 JOHNSON CONTROLS
FORM 150.72-ICOM6 (1015)
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/30/2015

FOUR FAN UNITS

DIMENSIONS – YLAA0070SE, YLAA0080SE, YLAA0089SE

LD18073

NOTE:
Placement on a level surface of free of obstructions (including snow, for winter operation) or air circulation ensures rated performance, reliable
operation, and ease of maintenance. Site restrictions may compromise minimum clearances indicated below, resulting in unpredictable airflow
patterns and possible diminished performance. Johnson Control’s unit controls will optimize operation without nuisance high-pressure safety
cutouts; however, the system designer must consider potential performance degradation. Access to the unit control center assumes the unit is
no higher than on spring isolators. Recommended minimum clearances: Side to wall – 6'; rear to wall – 6'; control panel to end wall – 4'0'';
top – no obstructions allowed; distance between adjacent units – 10'. No more than one adjacent wall may be higher than the unit.

JOHNSON CONTROLS 79
 FORM 150.72-ICOM6 (1015)
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/30/2015

FIVE FAN UNITS

DIMENSIONS – YLAA0100SE

LD18074

NOTE:
Placement on a level surface of free of obstructions (including snow, for winter operation) or air circulation ensures rated performance, reliable
operation, and ease of maintenance. Site restrictions may compromise minimum clearances indicated below, resulting in unpredictable airflow
patterns and possible diminished performance. Johnson Control’s unit controls will optimize operation without nuisance high-pressure safety
cutouts; however, the system designer must consider potential performance degradation. Access to the unit control center assumes the unit is
no higher than on spring isolators. Recommended minimum clearances: Side to wall – 6'; rear to wall – 6'; control panel to end wall – 4'0'';
top – no obstructions allowed; distance between adjacent units – 10'. No more than one adjacent wall may be higher than the unit.

80 JOHNSON CONTROLS
FORM 150.72-ICOM6 (1015)
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/30/2015

SIX FAN UNITS

DIMENSIONS – YLAA0120SE, YLAA0092HE, YLAA0101HE

LD18075

NOTE:
Placement on a level surface of free of obstructions (including snow, for winter operation) or air circulation ensures rated performance, reliable
operation, and ease of maintenance. Site restrictions may compromise minimum clearances indicated below, resulting in unpredictable airflow
patterns and possible diminished performance. Johnson Control’s unit controls will optimize operation without nuisance high-pressure safety
cutouts; however, the system designer must consider potential performance degradation. Access to the unit control center assumes the unit is
no higher than on spring isolators. Recommended minimum clearances: Side to wall – 6'; rear to wall – 6'; control panel to end wall – 4'0'';
top – no obstructions allowed; distance between adjacent units – 10'. No more than one adjacent wall may be higher than the unit.

JOHNSON CONTROLS 81
 FORM 150.72-ICOM6 (1015)
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/30/2015

EIGHT FAN UNITS

DIMENSIONS – YLAA0136SE, YLAA0155SE, YLAA0142HE

LD18076

NOTE:
Placement on a level surface of free of obstructions (including snow, for winter operation) or air circulation ensures rated performance, reliable
operation, and ease of maintenance. Site restrictions may compromise minimum clearances indicated below, resulting in unpredictable airflow
patterns and possible diminished performance. Johnson Control’s unit controls will optimize operation without nuisance high-pressure safety
cutouts; however, the system designer must consider potential performance degradation. Access to the unit control center assumes the unit is
no higher than on spring isolators. Recommended minimum clearances: Side to wall – 6'; rear to wall – 6'; control panel to end wall – 4'0'';
top – no obstructions allowed; distance between adjacent units – 10'. No more than one adjacent wall may be higher than the unit.

82 JOHNSON CONTROLS
FORM 150.72-ICOM6 (1015)
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/30/2015

TEN FAN UNITS

DIMENSIONS – YLAA0170SE, YLAA0156HE, YLAA0175HE

LD18077

NOTE:
Placement on a level surface of free of obstructions (including snow, for winter operation) or air circulation ensures rated performance, reliable
operation, and ease of maintenance. Site restrictions may compromise minimum clearances indicated below, resulting in unpredictable airflow
patterns and possible diminished performance. Johnson Control’s unit controls will optimize operation without nuisance high-pressure safety
cutouts; however, the system designer must consider potential performance degradation. Access to the unit control center assumes the unit is
no higher than on spring isolators. Recommended minimum clearances: Side to wall – 6'; rear to wall – 6'; control panel to end wall – 4'0'';
top – no obstructions allowed; distance between adjacent units – 10'. No more than one adjacent wall may be higher than the unit.

JOHNSON CONTROLS 83
 FORM 150.72-ICOM6 (1015)
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/30/2015

WEIGHT DISTRIBUTION AND ISOLATOR Whenever the isolator option is ordered, the isolators
MOUNTING POSITIONS will be shipped loose with the chiller. Packed with
the isolators and also in the control panel informa-
General tion packet is a drawing and table specifically for each
Weights of specific chiller models vary significantly as chiller, based on the option selection. The drawing and
options are added. As a result, total weights, weights at table will be similar to the two samples shown below
individual isolator positions, and actual isolator selec- and on the following page. The drawing will show the
tion at each position cannot be published due to the isolator locations along with the weight in pounds and
vast number of possible combinations. This informa- kilograms at the specific location, isolator position,
tion will be available when the specific chiller/ option and location measurements for each isolator.
selection is made from the local Johnson Controls sales
office. Be aware, weights will change with each op- Sample Isolator Location Drawings
tion along with possible isolator changes. Weights and See Figure 22 below for sample printouts supplied in
isolators may need to be recalculated when the option the isolator package and in the chiller panel literature
selections are changed. packets.

UNIT SHIPPING KG LBS.

WEIGHT
(Display on unit data
2032 4480
nameplate)

L1 L2
Control Panel

0
R1 R2
0 Y

Top View
X

X DISTANCE Y DISTANCE
OPERATING WEIGHT
LOCATION INCHES (MM) INCHES (MM) VENDOR NUMBER
LBS (KG)

R1 19.5 (495.3) 1.36 (34.5) ND-D / Yellow 1092 (495.3)

L1 19.5 (495.3) 86.86 (2206.2) ND-D / Yellow 1406 (637.8)
R2 96.1 (2440.9) 1.36 (34.5) ND-D / Yellow 1015 (460.4)
L2 96.1 (2440.9) 86.86 (2206.2) ND-D / Yellow 1304 (591.5)

Figure 22 - SAMPLE PRINTOUT SUPPLIED IN THE ISOLATOR PACKAGE AND IN THE CHILLER PANEL
LITERATURE PACKET

84 JOHNSON CONTROLS
FORM 150.72-ICOM6 (1015)
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/30/2015

CLEARANCES
See Figure 23 below for minimum clearances for all
YLAA units.

(2 m)
5
(1.3 m) (2 m)
(2 m)

NOTES:
1. No obstructions allowed above the unit.
2. Only one adjacent wall may be higher than the unit.
3. Adjacent units should be 10 feet (3 Meters) apart.

Figure 23 - UNIT CLEARANCES – ALL MODELS

JOHNSON CONTROLS 85
 FORM 150.72-ICOM6 (1015)
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/30/2015

ISOLATOR LOCATIONS

FOUR FAN ISOLATOR LOCATIONS YLAA0058HE, YLAA0065HE, YLAA0081HE

LD18078

FOUR FAN ISOLATOR LOCATIONS YLAA0070SE, YLAA0080SE, YLAA0089SE

1.4

1.4

LD18079

All dimensions are inches unless otherwise specified.

86 JOHNSON CONTROLS
FORM 150.72-ICOM6 (1015)
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/30/2015

FIVE and SIX FAN ISOLATOR LOCATIONS

YLAA0100SE, YLAA0120SE, YLAA0092HE, YLAA0101HE

LD18080

All dimensions are inches unless otherwise specified.

JOHNSON CONTROLS 87
 FORM 150.72-ICOM6 (1015)
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/30/2015

EIGHT FAN ISOLATOR LOCATIONS YLAA0136SE, YLAA0155SE, YLAA0142HE

LD18081

TEN FAN ISOLATOR LOCATIONS YLAA0170SE, YLAA0156HE, YLAA0175HE

LD18082

All dimensions are inches unless otherwise specified.

88 JOHNSON CONTROLS
FORM 150.72-ICOM6 (1015)
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/30/2015

ISOLATOR INFORMATION
One Inch Deflection Spring Isolator Cross-reference

CP

5/8"

Ø1/2"

H"

C"
T"
B" L" 5
D"
W"
LD13759A

MOUNT DIMENSION DATA (INCHES)

TYPE W D L B C T H
CP1 3 5/8 7-3/4 6-1/2 4-3/4 1/2 5-5/8
CP2 3 5/8 10-1/2 9-1/4 7-3/4 9/16 6

MODEL NUMBER RATED CAPACITY (LBS) DEFLECTION RATED (IN) COLOR CODE
CP1-1D-85 85 1.360 LT. PURPLE
CP1-1D-120 120 1.200 DK. YELLOW
CP1-1D-175 175 1.170 DK. BLUE
CP1-1D-250 250 1.400 YELLOW
CP1-1D-340 340 1.130 RED
CP1-1D-510 510 1.020 BLACK
CP1-1D-675 675 1.320 DK. PURPLE
CP1-1D-900 900 1.020 DK. GREEN
CP1-1D-1200 1200 0.900 GRAY
CP1-1D-1360 1360 0.770 WHITE
CP1-1D-1785N 1785 0.880 GRAY/RED

MODEL NUMBER RATED CAPACITY (LBS) DEFLECTION RATED (IN) COLOR CODE
CP2-1D-1020 1020 1.020 BLACK
CP2-1D-1350 1350 1.320 DK. PURPLE
CP2-1D-1800 1800 1.020 DK. GREEN
CP2-1D-2400 2400 0.900 GRAY
CP2-1D-2720 2720 0.770 WHITE
CP2-1D-3570N 3570 0.880 GRAY / RED

JOHNSON CONTROLS 89
 FORM 150.72-ICOM6 (1015)
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/30/2015

ONE INCH DEFLECTION SPRING ISOLATORS

INSTALLATION INSTRUCTIONS
1. Read instructions in their entirety before begin- 6. The adjustment process can only begin after the
ning installation. equipment or machine is at its full operating
weight.
2. Isolators are shipped fully assembled and are to be
positioned in accordance with the submittal draw- 7. Adjust each isolator in sequence by turning spring
ings or as otherwise recommended. adjusting bolt (“D”) one full counterclockwise
turn at a time. Repeat this procedure on all isola-
3. Set isolators on floor, housekeeping pad or sub-
tors, one at a time.
base, ensuring that all isolators centerlines match
the equipment mounting holes. The VMC group 8. Continue adjusting each isolator until a minimum
recommends that the isolator base (“B”) be in- of 1/4” clearance is achieved between the lower
stalled on a level surface. Shim or grout as re- housing and upper housing. (See drawing below).
quired, leveling all isolator bases to the same
9. Fine adjust isolators to level equipment.
elevation (1/4-inch maximum difference can be
tolerated). 10. Installation is complete.
4. Bolt or anchor all isolators to supporting structure
utilizing base slotted holes (“C”).
5. Place equipment on top of isolators making sure
that mounting holes of the equipment line up with
isolator positioning pin (“H”).

LD13790

90 JOHNSON CONTROLS
FORM 150.72-ICOM6 (1015)
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/30/2015

2” DEFLECTION ISOLATOR CROSS-REFERENCE

Y2RS
5" 1-1/8"

5/8" 2-3/4"
2-3/4"
12"

3/8" GAP
5/8-11UNC
Ø3/4" TYP. (4)
TYP.(4)

3/4"
7/8"

1/2" LIMIT
STOP &
NUT 8-3/8"
OPER.
HEIGHT
12-1/4"
14"

3-1/2" LD13761A
3/8"

5"

NOTES:
1. ALL DIMENSIONS ARE IN INCHES, INTERPRET PER ANSI Y14.
2. STANDARD FINISH: HOUSING-POWDER COATED (COLOR:BLACK), SPRING-POWDER COATED (COLOR: SEE T
HARDWARE ZINC-ELECTROPLATE.
1. All dimensions are in inches, interpret per ANSI 4. All springs are designed for 50% overload capac-
3. EQUIPMENT MUST BE BOLTED OR WELDED TO THE TOP PLATE TO MEET ALLOWABLE SEISMIC RATINGS.
4. ALL SPRINGS ARE DESIGNED FOR 50% OVERLOAD CAPACITY WITH EXCEPTION OF THE 2D-3280N & 2D-2870
5
Y14. 5. REFER TO PAGE FOR INSTALLATION INSTRUCTIONS.
6. CONSULT FACTORY FOR CONCRETE INSTALLATION. ity with exception of the 2D-3280N and 2D-2870.
2. Standard finish: housing-powder coated (color, 5. Refer to next page for installation instructions.
black), spring-powder coated (color, see table be-
6. Consult factory for concrete installation.
low) hardware - zinc-electroplate.
3. Equipment must be bolted or welded to the top
plate to meet allowable seismic ratings.

MODEL Y2RSI-2D SEISMICALLY RESTRAINED VIBRATION ISOLATOR FOR 2” DEFLECTION

RATED ALLOWABLE
SEISMIC RATED LOAD SPRING RATE SOLID LOAD COLOR
DEFLECTION G RATING
MOUNT SIZE (LBS) (LBS/IN) (LBS) CODE
(IN) HORIZONTAL
Y2RSI-2D-150 150 2.4 62 234 WHITE 34.7
Y2RSI-2D-320 320 2.3 140 490 YELLOW 16.3
Y2RSI-2D-460 460 2.3 200 688 GREEN 11.3
Y2RSI-2D-710 710 2.2 330 1072 DK BROWN 7.3
Y2RSI-2D-870 870 1.9 460 1312 RED 6
Y2RSI-2D-1200N 1200 1.9 638 1818 RED/BLACK 4.3
Y2RSI-2D-1450 1450 1.8 900 2450 TAN 3.6
Y2RSI-2D-1690 1690 1.7 1140 2892 PINK 3.1
Y2RSI-2D-2000N 2000 1.7 1318 3342 PINK/BLACK 2.6
Y2RSI-2D-2640N 2640 1.5 1854 4283 PINK/GRAY 2
PINK/GRAY/
Y2RSI-2D-2870N 3080 1.5 2004 4629 1.7
ORANGE
PINK/GRAY/DK
Y2RSI-2D-3280N 3740 1.8 2134 4930 1.4
BROWN

JOHNSON CONTROLS 91
 FORM 150.72-ICOM6 (1015)
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/30/2015

2” DEFLECTION ISOLATOR INSTALLATION AND ADJUSTMENT

1. Read instructions in their entirety before begin- equipment or bracket to the top plate (“A”) of iso-
ning installation. lator with a minimum of 3/8 fillet welds 2" long @
3" on center for a minimum total weld of 10". (All
2. Isolators are shipped fully assembled and are to be
sides of equipment or bracket resting on top plate
positioned in accordance with the submittal draw-
(“A”) must be welded).
ings or as otherwise recommended.
7. The adjustment process can only begin after the
3. Set isolators on floor, housekeeping pad, or sub-
equipment or machine is at its full operating
base, ensuring that all isolator centerlines match
weight.
the equipment mounting holes. The VMC group
recommends that the isolator base plates (“B”) be 8. Back off each of the (4) limit stop lock nuts (“F”)
installed on a level surface. Shim or grout as re- on isolators 1/2".
quired, leveling all isolator base plates to the same
9. Adjust each isolator in sequence by turning spring
elevation (1/4-inch maximum difference can be
adjusting nuts (“G”) one full clockwise turn at a
tolerated).
time. Repeat this procedure on all isolators, one
4. Bolt or anchor all isolators to supporting structure at a time. Check the limit stop lock nuts (“F”)
utilizing base plate thru holes (“C”) or weld base periodically to ensure that clearance between the
plate to supporting structure with 3/8 fillet weld washer and rubber grommet is maintained. Stop
2" long @ 4" on center around entire base plate or adjustment of isolator only when the top plate
as engineered for specific load and or field condi- (“A”) has risen just above the shim (“E”).
tions.
10. Remove all spacer shims (“E”).
5. Isolators are shipped to the job site with (2) re-
11. Fine adjust isolators to level equipment.
movable spacer shims (“E”) between the top plate
and the housing. These shims must be in place 12. Adjust all limit stop lock nuts (“F”) per isolator,
when the equipment is positioned over the isola- maintaining a 1/4 to 3/8-inch gap. The limit stop
tors. nuts must be kept at this gap to ensure uniform
bolt loading during uplift (as the case when equip-
6. With all shims (“E”) in place, position equipment
ment is drained).
on top of plate (“A”) of isolator. Bolt equipment
securely to top plate of isolator using a minimum 13. Installation is complete.
of (2) 5/8 UNC A325 grade 5 SAE bolts or weld

("A") ("E") CL ("G") ("E") ("A") CL

GROMMET

1/4 - 3/8 GAP EQUIPMENT

("F")
WASHER ("E")
("F")

("C")
("C")
("B")

LD13763B

92 JOHNSON CONTROLS
FORM 150.72-ICOM6 (1015)
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/30/2015

NEOPRENE ISOLATOR CROSS-REFERENCE

RD-Style DW

Isolators

CD

MOLDED
DURULENE

HF ø AD THRU
TYP 2 PLACES

BT

AL
W
L

LD13760A

1. All dimensions are inches, interpreted per ANSI 4. AL = Mounting hole center to center spacing.
Y14. Notes:
1. All dimensions are inches, interpreted per ANSI Y14. 5. HF = Free height of mount, prior to loading. Op- 5
2. Refer to Page 98 for installation instructions.
2. Refer to next page for installation
3. Mount molded ininstructions. eratingAlsoheight
weather resistant duralene compound as standard. available incalculated
other materials by the free height less
such as natural rubber, extreme high temperature silicone, high-damped silicone, nitrile and EDPM.
4. AL = Mounting hole center to center spacing. the static deflection under load. All dimensions
3. Mount molded in weather 5. HFresistant
= Free height duralene
of mount, prior com-
to loading. Operating height calculated by the free height less the
static deflection under load. All dimensions for reference only. for reference only.
pound as standard. Also6.available in other materi-
Hardware zinc-electroplated.

als such as natural rubber, extreme high tempera- 6. Hardware zinc-electroplated.

ture silicone, high-damped silicone, nitrile and
EDPM.

MOUNT DIMENSION DATA (INCHES)

TYPE L W HF AL AD BT CD DW
RD1-WR 3.13 1.75 1.25 2.38 0.34 0.19 5/16-18 UNC X 3/4 1.25
RD2-WR 3.88 2.38 1.75 3.00 0.34 0.22 3/8-16 UNC X 1 1.75
RD3-WR 5.50 3.38 2.88 4.13 0.56 0.25 1/2-13 UNC X 1 2.50
RD4-WR 6.25 4.63 2.75 5.00 0.56 0.38 1/2-13 UNC X 1 3.00

RATED RATED RATED RATED

MODEL DURO MODEL DURO
CAPACITY DEFLECTION CAPACITY DEFLECTION
NUMBER (± 5) NUMBER (± 5)
(LBS) (IN) (LBS) (IN)
RD2-LIGHT BLUE-WR 35 0.4 30 RD3-Brown-WR 250 0.5 40
RD2-BROWN-WR 45 0.4 40 RD3-Brick Red-WR 525 0.5 50
RD2-BRICK RED-WR 70 0.4 50 RD3-Lime-WR 750 0.5 60
RD 2-LIME-WR 120 0.4 60 RD3 Charcoal-WR 1100 0.5 70

RATED RATED RATED RATED

MODEL DURO MODEL DURO
CAPACITY DEFLECTION CAPACITY DEFLECTION
NUMBER (± 5) NUMBER (± 5)
(LBS) (IN) (LBS) (IN)
RD2-LIGHT BLUE-WR 135 0.5 30 RD4-BROWN-WR 1500 0.5 40
RD2-BROWN-WR 170 0.5 40 RD4-BRICK RED-WR 2250 0.5 50
RD2-BRICK RED-WR 240 0.5 50 RD4-LIME-WR 3000 0.5 60
RD 2-LIME-WR 380 0.5 60 RD4 CHARCOAL-WR 4000 0.5 70
RD2 CHARCOAL-WR 550 0.5 70

JOHNSON CONTROLS 93
 FORM 150.72-ICOM6 (1015)
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/30/2015

INSTALLATION OF NEOPRENE VIBRATION ISOLATORS

1. Read instructions in their entirety before begin- 4. Bolt or anchor all isolators to supporting structure
ning installation. utilizing base thru holes (“B”).
2. Isolators are shipped fully assembled and are to be 5. Remove top bolt and top washer. Place equip-
positioned in accordance with the submittal draw- ment on top of isolators so that mounting holes
ings or as otherwise recommended. in equipment or base line up with threaded hole
(“C”).
3. Set isolators on floor, housekeeping pad, or sub-
base, ensuring that all isolator centerlines match 6. Reinstall top bolt and washer and tighten down.
the equipment mounting holes. The VMC group
7. Installation is complete.
recommends that the isolator base (“A”) be in-
stalled on a level surface. Shim or grout as re-
quired, leveling all isolator bases to the same
elevation (1/32-inch maximum difference can be
tolerated).

TOP BOLT
("B")
TOP WASHER

D D

("C")
("B")

CL CL ("A")
SECTION D-D
LD13762B

94 JOHNSON CONTROLS
FORM 150.72-ICOM6 (1015)
ISSUE DATE: 10/30/2015

SECTION 6 – COMMISSIONING

Commissioning of this unit should only Compressor Oil

be carried out by Johnson Controls Au- To add oil to a circuit – connect a Johnson Controls
thorized personnel. hand oil pump (Part No. 470-10654-000) to the 1/4” oil
charging connection on the compressors with a length
of clean hose or copper line, but do not tighten the flare
nut. Using clean oil of the correct type (“V” oil), pump
Commissioning personnel should be thoroughly famil- oil until all air has been purged from the hose then
iar with the information contained in this literature, in tighten the nut. Stroke the oil pump to add oil to the oil
addition to this section. system. Approximately 1.8 to 2.3 gallons is present in
the each refrigerant system. Oil levels in the oil equal-
Perform the commissioning using the detailed checks
izing line sight glass should be between the bottom
outlined. Refer to Equipment Pre-Startup And Startup
and the middle of the sight glass with the system OFF.
Checklist (Form 150.72-CL1) as the commissioning
High oil levels may cause excessive oil carryover in
procedure is carried out.
the system. High oil concentration in the system may
PREPARATION – POWER OFF cause nuisance trips resulting from incorrect readings
on the level sensor and temperature sensors. Tempera-
The following basic checks should be made with the ture sensor errors may result in poor liquid control and
customer power to the unit switched OFF. resultant liquid overfeed and subsequent damage to the
compressor. While running, a visible sign of oil splash-
Inspection ing in the sight glass is normal.
Inspect unit for installation damage. If found, take ac-
tion and/or repair as appropriate. Fans 6
Check that all fans are free to rotate and are not dam-
Refrigerant Charge aged. Ensure blades are at the same height when ro-
Packaged units are normally shipped as standard with tated. Ensure fan guards are securely fixed.
a full refrigerant operating charge. Check that refrig-
erant pressure is present in both systems and that no Isolation / Protection
leaks are apparent. If no pressure is present, a leak test Verify all sources of electrical supply to the unit are
must be undertaken, the leak(s) located and repaired. taken from a single point of isolation. Check that the
Remote systems and units are supplied with a nitrogen maximum recommended fuse sizes given in SECTION
holding charge. These systems must be evacuated with 5 – TECHNICAL DATA has not been exceeded.
a suitable vacuum pump/recovery unit as appropriate
to below 500 microns. Control Panel
Do not liquid charge with static water in the cooler. Check the panel to see that it is free of foreign materi-
Care must also be taken to liquid charge slowly to als (wire, metal chips, etc.) and clean out if required.
avoid excessive thermal stress at the charging point.
Power Connections
Once the vacuum is broken, charge into the condenser
coils with the full operating charge as given in SEC- Check that the customer power cables are connected
TION 5 – TECHNICAL DATA. correctly to the terminal blocks or optional circuit
breaker. Ensure that connections of power cables with-
Service and Oil Line Valves in the panels to the circuit breaker or terminal blocks
Open each compressor suction, economizer, and dis- are tight.
charge service valve. If valves are of the back-seat
Grounding
type, open them fully (counterclockwise) then close
one turn of the stem to ensure operating pressure is fed Verify that the unit’s protective ground terminal(s) are
to pressure transducers. Open the liquid line service properly connected to a suitable grounding point. En-
valve and oil return line ball valve fully in each system. sure that all unit internal ground connections are tight.

JOHNSON CONTROLS 95
 FORM 150.72-ICOM6 (1015)
SECTION 6 – COMMISSIONING
ISSUE DATE: 10/30/2015

Supply Voltage Temperature Sensor(s)

Verify that the site voltage supply corresponds to the Ensure the leaving liquid temperature sensor is coated
unit requirement and is within the limits given in SEC- with heat conductive compound (Part No. 013-00890-
TION 5 – TECHNICAL DATA. 000) and is inserted to the bottom of the water outlet
sensor well in the cooler. This sensor also provides
Water System some freeze protection and must always be fully in-
Verify the chilled liquid system has been installed cor- serted in the water outlet sensor well.
rectly, and has been commissioned with the correct
direction of water flow through the cooler. The inlet PREPARATION – POWER ON
should be at the refrigerant piping connection end of Perform the commissioning using the
the cooler. Purge air from the top of the cooler using detailed checks outlined. Refer to Equip-
the plugged air vent mounted on the extension pipe. ment Pre-Startup And Startup Checklist
(Form 150.72-CL1) as the commissioning
Flow rates and pressure drops must be within the limits procedure is carried out.
given in SECTION 5 – TECHNICAL DATA. Operation
outside of these limits is undesirable and could cause
Apply power to the chiller. Turn on the option panel
damage.
circuit breaker if supplied.
If mains power must be switched OFF for extended The machine is now live!
maintenance or an extended shutdown period, the com-
pressor suction, discharge and economizer service stop
valves should be closed (clockwise). If there is a pos-
sibility of liquid freezing due to low ambient tempera-
tures, the coolers should be drained or power should be
applied to the chiller. This will allow the cooler heater
to protect the cooler from freezing down to –20 °F. Be- Switch Settings
fore placing the unit back in service, valves should be Assure the chiller OFF/ON UNIT switch at the bottom
opened and power must be switched ON (if power is of the keypad is OFF. Place the optional circuit breaker
removed for more than 8 hours) for at least 8 hours (24 handle on the panel door to ON. The customer’s dis-
hours if ambient temperature is below 86 °F [30 °C]) connection devices can now be set to ON.
before the unit is restarted.
Verify the control panel display is illuminated. Assure
Flow Switch the system switches under the SYSTEM SWITCHES
key are in the OFF position.
Verify a chilled water flow switch is correctly fitted in
the customer’s piping on the cooler outlet, and wired Compressor Heaters
into the control panel correctly using shielded cable.
Verify the compressor heaters are energized. If the am-
There should be a straight run of at least 5 pipe diam- bient temperature is above 96 °F (36 °C) the compres-
eters on either side of the flow switch. The flow switch sor heaters must be on for at least 8 hours before start-
should be connected to terminals 13 and 14 of XTBC1 up to ensure all refrigerant liquid is driven out of the
on the panel. compressor and the oil. If the ambient temperature is
below 86 °F (30 °C), allow 24 hours.

96 JOHNSON CONTROLS