Chosun
Chosun
CONSUMABLES
We now bring our years of skilled experience and our quality line
of ISO 9001 approved welding consumables to you.
CHOSUN WELDING CONSUMABLES
CONSUMABLES
History of CHOSUN WELDING CO., LtD. History of CHOSUN WELDING CO., LtD.
1949. CHOSUN Steel Wire Co., Ltd. was founded. 1988. Introduced Pail Pack (CS-Pack) manufacture facility of CO2 solid wire.
1965. New covered arc welding electrode plant was accomplished. 1989. Obtained Quality Control 1st grade Authority Govermment.
1965. Covered arc welding eletrodes were approved by KR. 1995. Newly established flux cored wire facility in ONSAN plant.
1966. Covered arc welding eletrodes were approved by BV. 1995. Approved ISO 9002 quality system about all manufaturing products by DNV.
1966. Covered arc welding eletrodes were approved by ABS. 1995. Moved the head office to yeoksam-dong. Kangnam-ku, Seoul.
1967. Covered arc welding eletrodes for mild steel obtained approval of KS. 1996. Approved JIS for Pohang Factory
1997. Newly Established Submerged Arc Welding Fluxes Facility in ONSAN Factory
1969. Contracted Technical License Agreement Concerning the manufacture of
covered arc welding electrodes for mild steel with KOBE Steel in Japan. 1998. Approved JIS Mark for Flux Cored Arc Welding Wire(JIS Z3313)
2000. Moved and United from PUSAN Factory to Pohang Factory
1970. Covered arc welding eletrodes were approved by LR.
2001. Obtained CWB Mark (Canadian Welding Bureau)
1973. Contracted Technical Licenese Agreement concerning the manufacture of low hydrogen
2001. Obtained TÜV Mark (Techniche Überwachungs Verein)
type electrodes and high recovery electrodes with KOBE Steel in Japan.
2002. Increase Facility to Flux Cored Wire
1974. Covered arc welding electrodes were approved by NK.
2005. Development of Stainless Steel Flux Cored Wired For Cryogenic Apllications
1974. Introduced newly covered arc welding electrode facility from KOBE Steel.
(CSF-308LP, CSF-318LP)
1975. Contracted Technical License Agreement concerning the manufacture of 2005. Development of Flux Cored Wire For 2Y+3Y Grade Apllications (CSF-71S)
CO 2 -Solid wire with KOBE Steel in Japan.
2006. Development of FCW applicable for both 2Y and 3Y Grade
1976. Welding consumables were approved by DNV. Increase of new facilities for FCW in Onsan plant
1977. Welding consumables were approved by GL. 2007. Development of FCW application for both 2Y and 3Y Grade(brand name : CSF-71S)
1980. Covered arc welding electrodes for stainless steel were approved by ABS and DNV. Acquirement of NEP(New Excellent Product) by the Ministry of Commerce,
1981. Introduced ASME System. Industry and Energy
1984. Covered arc welding electrodes for mild steel and high tensile strength steel, 2008. Establishment of CHOSUN VINA CO.,LTD(HOCHIMIN,VIETNAM)
and CO2 Solid wires obtained approval of JIS. 2009. Development of covered arc welding electrode applicable for nickel alloy
1987. New CO2 Solid wire plant at pohang was accomplished. Establishment of CHOSUN WELDING JAPAN CO.,LTD.(OSAKA, JAPAN)
1987. CO2 Solid wires and covered arc welding electrodes were approved by CSA. 2010. Converting to Holding Company system(Holding Company:
1987. Established Technical Research Institute. CHOSUN WELDING, CHOSUN WELDING ONSAN, CHOSUN VINA)
Foreword
Yearly Capacity
Please note the following in the use of this catalogue.
Covered Arc Welding Eletrodes 60,000 M/T
Submerged Arc Welding Wire & Flux 6,000 M/T 2. Test Conditions
The test conditions of "Typical mechanical properties" are as follows:
(1) Unless otherwise specified, the impact value is of Charpy 2mm V notch and is
Stainless Steel MIG & TIG Wire 3,000 M/T
obtained at 0℃ (test temperature).
(2) Unless otherwise specified, the tension test is performed at room temperature.
(3) Unless otherwise specified, the mechanical tests of the weld metal are performed in the as-
welded condition.
Welding Consumables Index 10 4. Solid Wire For Gas Metal Arc Welding
For MAG Welding 245
For high tensile strength steel 41 5. Solid Wire For Gas tungsten Arc Welding
For weather proof steel 63 For TIG Welding 265
For low alloy heat resistant steel 81 6. AWS Specifications For Welding Materials 273
For hard-surfacing 95
For nickel and nickel alloy steel 139 List of approved welding consumables 353
2. Flux Cored Wire For Gas Shielded Arc Welding Unit weight of covered arc welding electrodes 363
For weather proof steel 187 Preheating and applicable electrodes 369
For hard-surfacing 193 Composition and structure of stainless steel weld metal 374
For stainless steel 197 Ferrite number determination diagram and FN/ferrite 375
percentage conversion chart
3. Submerged Arc Welding Consumables Usage of covered arc welding electrode for hardsurfacing 376
For mild steel and 490N/mm2 class Carbon steel and low alloy steel 217 Hardness conversion table 386
For stainless steel and ni alloy 235 Stress conversion table 388
CSF-309L(P) E309LT0(1)-1/-4 - YF309LC TS309L-FB0(1) 201 CA-101S x UC-347 ER347 SS347 - 239
A5.9 B ISO 14343
CSF-309MoL(P) E309LMoT0(1)-1/-4 - YF309MoLC TS309LMo-FB0(1) 202 CA-201S x 308L ER308L SS308L - 240
CSF-310 E310T0-4 - - TS310-FB0 203 CA-201S x 309L ER309L SS309L - 241
CSF-312(P) E312T0(1)-1/-4 - YF312C TS312-FB0(1) 204 CA-201S x 316L ER316L SS316L - 242
CSF-316L(P) E316LT0(1)-1/-4 - YF316LC TS316L-FB0(1) 205 CA-201S x UC-2209 ER2209 SS2209 - 243
CSF-317L(P) A5.22 E317LT0(1)-1/-4 - D 3612 YF317LC Z 3323 TS317L-FB0(1)
206
CA-201S x UC-625 A5.14 ERNiCrMo-3 B ISO 18274 S Ni 6625 - 244
CSF-347(P) E347T0(1)-1/-4 - YF347C TS347L-FB0(1) 207
CSF-409Ti E409T0-G - TS409-MA0 208
CSF-410 E410T0-1/-4 - YF410C TS410-FB0 209 4. Solid Wire for Gas Metal Arc Welding
CSF-410NiMo E410NiMoT0-1/-4 - - TS410NiMo-FB0 210
For mild Steel and High Tensile Strength Steel
CSF-439 - - - - 211
CSF-2209(P) E2209T0(1)-1/-4 - - TS2209-FB0(1) 212 Standards
Product Name Page
CSF-2507P E2553T1-G - - - 213 AWS KS JIS
CSF-2594P E2594T1-1 - - - 214
MC-50 ER70S-G YGW11 YGW11 246
CSF-2553P E2553T1-1/-4 - - TS2553-FB1 215
MC-50T ER70S-6 YGW12 YGW12 247
MC-50A ER70S-3 YGW16 YGW16 248
3. Submerged Arc Welding Consumables
MC-50S ER70S-6 YGW12 YGW12 249
For Carbon steel and Low alloy steel A5.18
MC-50B ER70S-G D 7025 YGW15 Z 3312 YGW15 250
Standards MF-50T ER70S-6 YGW12 YGW12 251
Product Name Page MC-50C ER70S-2 - G 49 A 3 C(M) 2 252
AWS KS JIS
MC-55 ER70S-G - YGW18 253
CA-502 x UC-36 F7A(P)0-EH14 S49A(P) 2 AR SU41 S502-H 218
MC-60 A5.28 ER80S-G YGW21 G 59J A 2U C 3M1T 254
CA-502H x UC-36 F7A(P)2-EH14 S49A(P) 3 AB SU41 S502-H 219
CS-PACK 255
CA-506S x UC-36 F7A(P)6-EH14 S49A(P) 5 CS SU41 S502-H 220
CA-512 x UC-43 F7A(P)2-EL8 S502-H
- 221
(UC-48) F7A(P)2-EL12 S502-H 5. Solid Wire for Gas Metal Arc Welding (MIG)
CA-514 x UC-43 F7A(P)4-EL8 S49A(P) 4 CS SU11 S502-H For Stainless Steel
A5.17 222
(UC-48) F7A(P)4-EL12 S502-H
CA-522 x UC-12K F7A(P)2-EM12K S49A(P) 3 AR SU21 S502-H 223 Standards
Product Name Page
CA-526 x UC-12K F7A(P)6-EM12K S49A(P) 5 FB SU21 S502-H 224 AWS KS JIS
CA-50HR x UC-36 - - S502-H 225 MGC-308(L) ER308(L) SS308(L) YS 308(L)
B ISO 14171 Z 3183
CA-508 x UC-12HK F7A(P)8-EH12K - S502-H 226 MGC-308LSi ER308LSi SS308LSi YS 308LSi
CA-508 x UC-36 F7A(P)8-EH14 S49A(P) 6 FB SU41 S502-H 227 MGC-309(L) ER309(L) SS309(L) YS 309(L)
258
CA-502H x UC-A3 A5.23 F8A(P)0-EA3-G S57A(P) 2 AB SU4M3 S582-H 228 MGC-309LSi ER309LSi SS309LSi YS 309LSi
CA-602P x UC-12K A5.17 F7A4-EM12K S49A 4 CS SU21 S502-H MGC-310 ER310 SS310 YS 310
229
(UC-A2) A5.23 F8A2-EA2-G S57A 3 CS SU2M3 S584-H MGC-316(L) ER316(L) SS316(L) YS 316(L)
A5.9 B ISO 14343 Z 3321
CA-508TP x UC-36 A5.17 F7A(P)8-EH14 S49A(P) 6 FB SU41 S502-H 230 MGC-316LSi ER316LSi SS316LSi YS 316LSi
CA-525 x UC-12K A5.17 F7A(P)5-EM12K S49A(P) 4 CS SU21 S502-H 231 MGC-317(L) ER317(L) SS317(L) YS 317(L)
CA-652 x UC-12K A5.17 F7A(P)4-EM12K - S502-H MGC-347 ER347 SS347 YS 347
232 260
(UC-A2) A5.23 F9A2-EA2-G S57A 3 CS SU2M3 S584-H MGC-410 ER410 SS410 YS 410
CA-800T x UC-12K A5.17 F7A(P)8-EM12K S49A(P) 6 FB SU21 S502-H 233 MGC-430 ER430 SS430 YS 430
CA-600CM x UC-B2 A5.23 F8P2-EB2-B2 B ISO 24598 S 55 3 FB SU 1CM Z 3351 YS-1CM1 234 MGC-2209 ER2209 SS2209 YS 2209
Solid Wires For Ni and Cu Based Alloy Standards
Product Name Page
Standards AWS KS JIS
Product Name Page
AWS KS JIS TGC-50G A5.18 ER70S-G YGT-50 -
TGC-80D2 ER80S-D2 YGTM Z 3316 W 57 A 3 4M31
MGC-Ni1 ERNi-1 S Ni 2061 S Ni 2061
TGC-80Ni1 ER80S-Ni1 - W 55 A 4 U N2
MGC-82 ERNiCr-3 S Ni 6082 S Ni 6082
TGC-80B2 ER80S-B2 D 7140 YGT1CM W 55 1CM 270
MGC-625 ERNiCrMo-3 S Ni 6625 S Ni 6625 A5.28
A5.14 B ISO 18274 Z 3334 TGC-90B3 ER90S-B3 YGT2CM W 62 2C1M
MGC-276 ERNiCrMo-4 S Ni 6276 S Ni 6276 262 Z 3317
TGC-90B9 ER90S-B9 - W 62 9C1MV
MGC-690A ERNiCrFe-7A S Ni 6054 S Ni 6054
TGC-90G ER90S-G - -
MGC-NiCu7 ERNiCu-7 S Ni 4060 S Ni 4060
MGC-CuNi A5.7 ERCuNi D 7044 Y CuNi-3 Z 3341 YCuNi-3
For Aluminium Alloy
6. Solid Wire for Gas Tungsten Arc Welding Product Name
Standards
Page
For Stainless Steel AWS KS JIS
TGC-1100 ER1100 - A1100-WY
Standards
Product Name Page TGC-4043 A5.10 ER4043 - Z 3232 A4043-WY 270
AWS KS JIS
TGC-5356 ER5356 - A5356-WY
TGC-308(L) ER308(L) SS308(L) YS 308(L)
TGC-308H ER308H SS308H YS 308H
TGC-309(L) ER309(L) SS309(L) YS 309(L) 7. Oxy-Acetylene Gas Welding Rods
TGC-310 ER310 SS310 YS 310
Standards
TGC-316(L) ER316(L) SS316(L) YS 316(L) Product Name Page
AWS KS JIS
TGC-317(L) A5.9 ER317(L) B ISO 14343 SS317(L) Z 3321 YS 317(L) 266
TGC-347 ER347 SS347 YS 347 CGA-46 - GA46 GA46
TGC-410 ER410 SS410 YS 410 CGA-43 R60 GA43 GA43
TGC-430 ER430 SS430 YS 430 CGA-35 R45 GA35 GA35
TGC-2209 ER2209 SS2209 YS 2209 CGB-46 A5.2 - D 7005 GB46 Z 3201 GB46 272
For mild Steel, High Strength Steel and Heat Resistant Steel
Standards
Product Name Page
AWS KS JIS
TGC-50S ER70S-6 YGT-50 W 49 A 3 U 12
TGC-50 ER70S-G YGT-50 W 49 A 3 U 12 268
A5.18 D 7140 Z 3316
TGC-50B ER70S-2 YGT-50 W 55 A 3 U 2
TGC-50C ER70S-3 YGT-50 W 49 A 2 U 3 270
M│E│M│O
01
Covered Arc Welding Electrodes
For Mild Steel
CS-200 AWS A5.1 E6019
CS-204 AWS A5.1 E6019
For welding of heavy-duty structures and KS D 7004 E4301 For highly efficient welding in all position KS D 7004 E4301
ship buildings, pressure vessels JIS Z3211 E4319 JIS Z3211 E4319
For Mild Steel
Covered Arc Welding Electrodes
Typical chemical composition of weld metal (%) Typical chemical composition of weld metal (%)
C Mn Si P S C Mn Si P S
0.08 0.42 0.10 0.016 0.010 0.08 0.43 0.22 0.015 0.010
Typical mechanical properties of weld metal Typical mechanical properties of weld metal
YP TS EL IV J (kgf-m) YP TS EL IV J (kgf-m)
N/mm 2(kgf/mm 2) N/mm 2(kgf/mm 2) % -20℃ N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % -20℃
400(41) 470(48) 32 90(9) 400(41) 440(45) 33 90(9)
Size & recommended current range (AC or DC ±) Size & recommended current range (AC or DC ±)
Dia. (mm) 2.0 2.6 3.2 4.0 4.5 5.0 6.0 Dia. (mm) 2.6 3.2 4.0 4.5 5.0 6.0
L (mm) 300 350 350 400,450 400 400 450 L (mm) 350 400 450 450 450 450,550
F 35-55 50-85 80-130 120-180 145-200 170-250 230-300 F 50-85 80-130 120-180 145-200 170-250 240-310
Amp. Amp.
V&OH 30-50 40-70 60-110 100-150 115-175 130-200 - V&OH 40-70 60-110 100-150 120-180 130-200 -
•Approval : ABS, DNV GL, NK •Tip Color : Green •Tip Color : Brown
22 23
CS-207 AWS A5.1 E6019
CS-200Z AWS A5.1 E6019
For welding of heavy-duty structures and KS D 7004 E4301 Low fume type electrodes for welding of KS D 7004 E4301
high pressure boilers. JIS Z3211 E4319 heavy-duty structures JIS Z3211 E4319
For Mild Steel
Covered Arc Welding Electrodes
Typical chemical composition of weld metal (%) Typical chemical composition of weld metal (%)
C Mn Si P S C Mn Si P S
0.08 0.55 0.07 0.015 0.010 0.09 0.44 0.10 0.016 0.010
Typical mechanical properties of weld metal Typical mechanical properties of weld metal
YP TS EL IV J (kgf-m) YP TS EL IV J (kgf-m)
N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % -20℃ N/mm 2(kgf/mm 2) N/mm 2(kgf/mm 2) % -20℃
400(41) 440(45) 32 90(9) 400(41) 470(48) 32 90(9)
Size & recommended current range (AC or DC ±) Size & recommended current range (AC or DC ±)
Dia. (mm) 2.6 3.2 4.0 4.5 5.0 6.0 Dia. (mm) 2.0 2.6 3.2 4.0 4.5 5.0 6.0
L (mm) 350 350 400 400 400 450 L (mm) 300 350 350 400 400 400 450
F 50-85 80-130 120-180 145-200 175-250 240-310 F 35-55 50-85 80-130 120-180 145-200 170-250 230-300
Amp. Amp.
V&OH 40-70 60-110 100-150 120-180 130-200 - V&OH 30-50 40-70 60-110 100-150 115-175 130-200 -
•Tip Color : Yellow •Tip Color : White
24 25
Lt-25 LtI-25
For welding of general mild steel KS D 7004 E4303 For highly efficient welding in all positions KS D 7004 E4303
JIS Z3211 E4303 JIS Z3211 E4303
For Mild Steel
Covered Arc Welding Electrodes
Characteristics Characteristics
LT-25 is a lime titania type electrode, whose usability is excellent in all position welding. LTI-25 is an iron powder lime titania type electrode which provides highly efficient
It deposits smooth and flat bead with easy manipulation particularly in vertical and welding by high deposition rate and good re-arcing property. This is characterized
overhead positions. by exceptionally welding speed increase, easy slag removal even from narrow
Mechanical properties of weld metal are excellent next to that of low hydrogen type grooves and outstanding bead appearance.
electrodes.
Notes on usage
Notes on usage (1) Pay attention not to exceed the range of proper currents. Welding with excessive
(1) Pay attention not to exceed the range of proper currents. Welding with excessive current not only lower X-ray soundness, but also causes increase of spatter, un-
current not only lowers X-ray soundness, but also causes increase of spatter, un- dercut and insufficient slag covering.
dercut and insufficient slag covering. (2) Dry the electrodes at 70~100℃ for 30~60 minutes before use. Excessive mois-
(2) Dry the electrodes at 70~100℃ for 30~60 minutes before use. Excessive moisture ture absorption lowers usability and may result in some porosities.
absorption lowers usability and may result in some porosities.
Typical chemical composition of weld metal (%) Typical chemical composition of weld metal (%)
C Mn Si P S C Mn Si P S
0.07 0.37 0.15 0.014 0.012 0.08 0.36 0.15 0.013 0.013
Typical mechanical properties of weld metal Typical mechanical properties of weld metal
YP TS EL IV J (kgf-m) YP TS EL IV J (kgf-m)
N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % 0℃ N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % 0℃
420(43) 480(49) 32 100(10) 410(42) 450(46) 32 120(12)
Size & recommended current range (AC or DC ±) Size & recommended current range (AC or DC ±)
Dia. (mm) 2.6 3.2 4.0 4.5 5.0 6.0 Dia. (mm) 2.6 3.2 4.0 4.5 5.0 6.0
L (mm) 350 350 400 400 400 450 L (mm) 350 350 400 400 400 450
F 65-100 100-140 140-190 170-230 200-260 250-330 F 50-100 90-130 140-180 160-210 190-250 250-330
Amp. Amp.
V&OH 50-90 80-130 110-170 125-190 140-210 - V&OH 50-90 80-130 110-170 125-190 140-210 -
•Tip Color : Orange •Approval : NK •Tip Color : White
26 27
CL-100 AWS A5.1 E6010
CL-101 AWS A5.1 E6011
For welding of building and pipes KS D 7004 E4311 For welding of pipes and general structures KS D 7004 E4311
JIS Z3211 E4311 JIS Z3211 E4311
For Mild Steel
Covered Arc Welding Electrodes
Characteristics Characteristics
CL-100 is a cellulose type electrode for the vertical down welding of cross-country CL-101 is a cellulose type electrode for mild steel designed for AC power use. The
pipelines made particularly for root bead, hot pass, filler and capping passes. In ad- strong arc force and rapid solidifications of metal facilitate welding in the vertical
dition light slag formation, stable arc, good penetration and easy puddle controlling and overhead positions. The arc can be directed easily in any position with light slag
make this electrode an excellent choice for pipe welding. formation and minimum spatter loss.
Typical chemical composition of weld metal (%) Typical chemical composition of weld metal (%)
C Mn Si P S C Mn Si P S
0.12 0.48 0.22 0.014 0.011 0.10 0.45 0.20 0.015 0.012
Typical mechanical properties of weld metal Typical mechanical properties of weld metal
YP TS EL IV J (kgf-m) YP TS EL IV J (kgf-m)
N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % -30℃ N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % -30℃
420(43) 490(50) 30 50(5) 410(42) 470(48) 30 50(5)
Size & recommended current range (AC or DC+) Size & recommended current range (AC or DC +)
Dia. (mm) 2.6 3.2 4.0 5.0 6.0 Dia. (mm) 2.6 3.2 4.0 5.0 6.0
L (mm) 300 350 350 350 400 L (mm) 300 350 350 350 400
F 50-75 70-110 110-155 155-200 200-245 F 50-75 70-110 110-155 155-200 200-245
Amp. Amp.
V&OH 30-70 55-105 90-140 120-180 - V&OH 30-70 55-105 90-140 120-180 -
•Approval : ABS •Tip Color : Gray •Approval : ABS •Tip Color : Black
28 29
CR-12 AWS A5.1 E6012
CR-13 AWS A5.1 E6013
For welding of steel sheets KS D 7004 E4313 For welding of general light structural steels. KS D 7004 E4313
JIS Z3211 E4313 JIS Z3211 E4313
For Mild Steel
Covered Arc Welding Electrodes
Typical chemical composition of weld metal (%) Typical chemical composition of weld metal (%)
C Mn Si P S C Mn Si P S
0.09 0.34 0.18 0.017 0.011 0.08 0.38 0.28 0.017 0.011
Typical mechanical properties of weld metal Typical mechanical properties of weld metal
YP TS EL YP TS EL
N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) %
440(45) 500(51) 26 430(44) 480(49) 29
Size & recommended current range (AC or DC -) Size & recommended current range (AC or DC ±)
Dia. (mm) 2.0 2.6 2.3 4.0 5.0 6.0 Dia. (mm) 2.0 2.6 3.2 4.0 5.0 6.0
L (mm) 300 350 350 400 400 450 L (mm) 300 350 350 400 400 450
F 30-65 45-100 85-130 110-160 160-220 210-280 F 35-65 45-100 60-130 105-170 150-220 200-280
Amp. Amp.
V&OH 30-65 45-100 85-130 100-150 120-190 - V&OH 30-65 45-90 60-110 100-150 125-190 -
•Tip Color : Blue •Approval : ABS, DNV GL, KR, LR, NK •Tip Color : Yellow
30 31
CR-13V AWS A5.1 E6013
CR-14 AWS A5.1 E7014
For welding of steel sheets and light structures. KS D 7004 E4313 For highly efficient welding of steel sheets. KS D 7004 E4313
JIS Z3211 E4313 JIS Z 3211 E4914
For Mild Steel
Covered Arc Welding Electrodes
Characteristics Characteristics
CR-13V is a high titania type electrode which provides good CR-14 is an iron powder electrode for high speed all position welding. As the contact
usability in all positions, including vertical downward weld- welding can be performed with this electrode, manipulation of electrodes is easy in
ing. The arc is stable with little spatter and the lustrous bead horizontal fillet in the groove. Slag removal and bead appearance are good.
can be obtained. CR-13V is suitable for welding steel sheets
and light structures because of shallow penetration. Notes on usage
(1) Pay attention not to exceed the range of proper currents. Welding with excessive
Notes on usage current not only lowers X-ray soundness, but also causes increase of spatter, un-
(1) In the case of vertical downward welding, manipulate the electrode keeping its dercut and insufficient slag covering.
tip in contact with mother plate as shown in the sketch. (2) Dry the electrodes at 70~100℃ for 30~60 minutes before use. Excessive mois-
(2) Pay attention not to exceed the range of proper currents. Welding with excessive cur- ture absorption lowers usability and may result in some porosities.
rent not only lowers X-ray soundness, but also causes increase of spatter, undercut
and insufficient slag covering.
(3) Dry the electrodes at 70~100℃ for 30~60 minutes before use. Excessive mois-
ture absorption lowers usability and may result in some porosities.
Typical chemical composition of weld metal (%) Typical chemical composition of weld metal (%)
C Mn Si P S C Mn Si P S
0.08 0.38 0.29 0.016 0.012 0.08 0.58 0.27 0.014 0.011
Typical mechanical properties of weld metal Typical mechanical properties of weld metal
YP TS EL YP TS EL IV J (kgf-m)
N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % 0℃
440(45) 500(51) 27 470(48) 560(57) 29 150(15)
Size & recommended current range (AC or DC ±) Size & recommended current range (AC or DC ±)
Dia. (mm) 2.0 2.6 3.2 4.0 5.0 Dia. (mm) 2.6 3.2 4.0 5.0 5.0 6.0
L (mm) 300 350 350 400 400 L (mm) 350 350 400 400,450 450 450
F 30-65 45-95 80-130 120-165 180-230 F 60-100 90-130 130-190 200-240 230-270 250-300
Amp. Amp.
V&OH 30-60 45-90 80-120 120-155 180-220 V&OH 50-80 70-130 100-170 160-210 - -
•Tip Color : Black •Approval : KR, ABS, LR, DNV, NK, BV, GL, KS, JIS •Tip Color : Gray
32 33
LH-100
For welding of heavy-duty structures
AWS A5.1 E7016
LH-100V AWS A5.1 E7048
KS D 7004 E4316 For vertical downward welding KS D 7004 E4316
and heavy plates JIS Z3211 E4916 JIS Z3211 E4948
For Mild Steel
Covered Arc Welding Electrodes
34 35
LH-28W AWS A5.1 E7016
CF-120 AWS A5.1 E6027
For one side welding KS D 7004 E4316 For highly efficient fillet welding KS D 7004 E4327
JIS Z3211 E4316 JIS Z3211 E4327
For Mild Steel
Covered Arc Welding Electrodes
Characteristics
Characteristics
CF-120 is an iron powder iron oxide type electrode which is designed for exclusive
LH-28W is a low hydrogen type electrode for exclusive use for one side welding of
use in horizontal and flat fillet welding.
pipes and general structures.
It is also suitable for Gravity welding, Auto-contact welding and manual welding. Arc
Its arc stability is extremely good to perform one side welding with relatively low currents.
is soft. Its slag removal, undercut resistibility and bead appearance are excellent.
LH-28W provides good slag detachability and smooth weld beads.
Highly efficient fillet welding of both small leg length and large leg length can be
performed, because it is applicable for a wide range of speed ratio (0.8~1.8).
Notes on usage
(1) Dry the electrodes at 300~350℃ for 30~60 minutes before use. Notes on usage
(2) Strike the arc on a small steel plate prepared for this purpose or on the side wall of the (1) Adjust the welding current to keep the proper slag covering because optimum weld-
groove. ing current is subject to the welding process and the surface condition of steel plates.
(3) Keep the arc as short as possible. (2) In the case of manual welding operate by contact welding.
(4) Reverse welds of good appearance is obtained with proper currents and opti- (3) In the case of Gravity welding the optimum speed ratio is 1.2~1.6.
mum root gaps (about 3mm). (4) Dry th electrodes at 70~100℃ for 30~60 minutes before use, because excessive
(5) Stop the arc after moving the crater to the side wall to the groove. moisture absorption causes undercut and irregular beads.
Typical chemical composition of weld metal (%)
Typical chemical composition of weld metal (%)
C Mn Si P S
0.08 0.86 0.64 0.012 0.010 C Mn Si P S
0.07 0.65 0.34 0.018 0.012
Typical mechanical properties of weld metal Typical mechanical properties of weld metal
YP TS EL IV J (kgf-m) YP TS EL IV J (kgf-m)
N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % -30℃ N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % -30℃
470(48) 560(57) 31 60(6) 400(41) 470(48) 34 40(4)
Size & recommended current range (AC or DC ±) Size & recommended current range (AC or DC ±)
Dia. (mm) 2.6 3.2 4.0 5.0 Dia. (mm) 3.2 4.0 4.5 5.0 5.5 6.0 6.4 7.0
L (mm) 350 400 400 400 L (mm) 450 450,550 450,550 700 450,550 700 450,550 700 450,550 700 450,550 700 450,550 700
F 60-90 90-130 125-180 180-240 Autocon 110-140 140-160 170-190 180-220 210-240 240-280 270-300 280-320
Amp.
Amp. V&OH 50-80 80-115 110-170 150-210 Gravity Manual 130-150 160-180 190-210 200-230 230-270 260-290 280-310 300-340
One side welding 30-65 60-110 90-140 130-180 Leg length(mm) 3.5-5.0 5.0-5.5 5.5-6.0 6.0-6.5 6.5-7.0 7.0-8.0 7.5-8.5 8.0-9.5
•Tip Color : Green •Tip Color : Blue-Black
36 37
CF-120Z AWS A5.1 E6027
CR-24 AWS A5.1 E7024
Low fume type electrode for highly efficient KS D 7004 E4327 For highly efficient fillet welding KS D 7004 E4324
fillet welding JIS Z3211 E4327 JIS Z3211 E4324
For Mild Steel
Covered Arc Welding Electrodes
Typical chemical composition of weld metal (%) Typical chemical composition of weld metal (%)
C Mn Si P S C Mn Si P S
0.07 0.70 0.36 0.018 0.010 0.08 0.70 0.35 0.018 0.012
Typical mechanical properties of weld metal Typical mechanical properties of weld metal
YP TS EL IV J (kgf-m) YP TS EL IV J (kgf-m)
N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % -30℃ N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % 0℃
410(42) 470(48) 32 40(4) 480(49) 560(57) 28 70(6.9)
Size & recommended current range (AC or DC ±) Size & recommended current range (AC or DC ±)
Dia. (mm) 3.2 4.0 4.5 5.0 5.5 6.0 6.4 7.0 Dia. (mm) 3.2 4.0 4.5 5.0 5.5 6.0 6.4
L (mm) 450 450,550 450,550 700 450,550 700 450,550 700 450,550 700 450,550 700 450,550 700 L (mm) 400 450 550 450 550 450 550 450 550 450 700 450 700
Autocon 110-140 140-160 170-190 180-220 210-240 240-280 270-300 280-320 Amp. F&H-F 100-150 140-190 170-220 200-250 230-280 250-310 280-330
Amp.
Gravity Manual 130-150 160-180 190-210 200-230 230-270 260-290 280-310 300-340 •Approval : ABS •Tip Color : Yellow
•Tip Color : White
38 39
M│E│M│O
01
Covered Arc Welding Electrodes
For High Tensile Strength Steel
LC-300 AWS A5.1 E7016
LC-300HR AWS A5.1 E7016 H4
For welding of 50kgf/mm2 class high tensile KS D 7006 E5016 For mild steel and 490N/mm2 class high tensile KS D 7006 E5016
strength steel JIS Z3211 E4916 strength steel Extra Low Hydrogen JIS Z 3211 E4916 H5
For High Tensile Strength Steel
Covered Arc Welding Electrodes
Characteristics Characteristics
LC-300 is the most widely used low hydrogen type covered electrode for all position (1) LC-300HR is the most widely used extra low hydrogen type covered electrode
welding of 50kgf/mm2 class high tensile strength steels. for all position welding of 50kgf/mm2 class high tensile strength steels.
X-ray soundness and mechanical properties of the weld metal are excellent. The us- (2) X-ray soundness and mechanical properties of the weld metal are excellent.
abilities such as arc smoothness, slag removal and bead appearance are good. (3) The usability such as arc smoothness, slag removal and bead appearance are
good.
Notes on usage
(1) Dry the electrodes at 300~350℃ for 30~60 minutes before use. Notes on usage
(2) Adopt the backstep method or strike the arc on a small steel plate prepared for (1) Dry the electrodes at 300~350℃ for 30~60 minutes before use.
this particular purpose to prevent blowholes at the arc starting. (2) Adopt the back-step method or strike the arc on a small steel plate prepared for
(3) Keep the arc as short as possible. this particular purpose to prevent blowholes at the arc starting.
(3) Keep the arc as short as possible.
Typical chemical composition of weld metal (%) Typical chemical composition of weld metal (%)
C Mn Si P S C Mn Si P S
0.07 0.98 0.53 0.014 0.010 0.07 1.02 0.52 0.012 0.009
Typical mechanical properties of weld metal Typical mechanical properties of weld metal
YP TS EL IV J (kgf-m) YP TS EL IV J (kgf-m)
N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % -30℃ N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % -30℃
490(50) 560(57) 32 130(13) 512(52) 594(60) 30.0 130(13)
Size & recommended current range (AC or DC ±) Size & recommended current range (DC ±)
Dia. (mm) 2.6 3.2 4.0 5.0 6.0 Dia.mm(in) 2.6 3.2 4.0 5.0
L (mm) 350 350 400 400(450) 450 L (mm) 350 350 400 400(450)
F 55-85 90-130 130-180 180-240 250-310 F 55-85 90-130 130-180 180-240
Amp. Amp.
V&OH 50-80 80-115 110-170 150-200 - V & OH 50-80 80-115 110-170 150-220
•Approval : ABS, BV, DNV GL, KR, LR, NK •Tip Color : Blue
42 43
LC-300Z AWS A5.1 E7016
LC-300L AWS A5.1 E7016
Low fume type for welding of 50kgf/mm2 class high KS D 7006 E5016 Extra low hydrogen type for welding of 50kgf/mm2 KS D 7006 E5016
tensile strength steel JIS Z3211 E4916 class high tensile strength steel JIS Z3211 E4916
For High Tensile Strength Steel
Covered Arc Welding Electrodes
Characteristics Characteristics
LC-300Z is low hydrogen type electrode whose fume generation is 20~30% lower LC-300L is an extra low hydrogen type electrode with good crack resistibility. Due to
than conventional low hydrogen type electrodes for all-position welding of 50kgf/mm2 excellent X-ray soundness and mechanical properties, it is suitable for thicker plate.
class high tensile strength steels.
X-ray soundness and mechanical properties of the weld metal are excellent. The us- Notes on usage
abilities such as arc smoothness, slag removal and bead appearance are good. (1) Dry the electrodes at 350~400℃ for about one hour before use.
(2) Adopt backstep method or strike the arc on a small steel plate prepared for this
Notes on usage particular purpose to prevent blowholes at the arc starting.
(1) Dry the electrodes at 350~400℃ for about one hour before use. (3) Keep the arc as short as possible.
(2) Adopt the backstep method or strike the arc on a small steel plate prepared for
this particular purpose to prevent blowholes at the arc starting.
(3) Keep the arc as short as possible.
Typical chemical composition of weld metal (%) Typical chemical composition of weld metal (%)
C Mn Si P S C Mn Si P S
0.07 0.95 0.52 0.013 0.009 0.07 0.96 0.54 0.013 0.009
Typical mechanical properties of weld metal Typical mechanical properties of weld metal
YP TS EL IV J (kgf-m) YP TS EL IV J (kgf-m)
N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % -30℃ N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % -30℃
480(49) 560(57) 31 130(13) 500(51) 580(59) 31 140(14)
Size & recommended current range (AC or DC +) Size & recommended current range (AC or DC +)
Dia. (mm) 2.6 3.2 4.0 5.0 6.0 Dia. (mm) 2.6 3.2 4.0 5.0 6.0
L (mm) 350 350 400 400(450) 450 L (mm) 350 350 400 400(450) 450
F 55-85 90-130 130-180 180-240 250-310 F 55-85 90-130 130-180 180-240 250-310
Amp. Amp.
V&OH 50-80 80-115 110-170 150-200 - V&OH 50-80 80-115 110-170 150-200 -
•Tip Color : Black •Tip Color : Silver
44 45
LC-300V AWS A5.1 E7048
LC-300t AWS A5.1 E7048
For vertical downward welding of 50kgf/mm2 KS D 7006 E5016 For tack welding of 50kgf/mm2 class high KS D 7006 E5016
class high tensile strength steel JIS Z3211 E4948 tensile strength steel JIS Z3211 E4948
For High Tensile Strength Steel
Covered Arc Welding Electrodes
Typical chemical composition of weld metal (%) Typical chemical composition of weld metal (%)
C Mn Si P S C Mn Si P S
0.08 1.03 0.55 0.011 0.009 0.08 0.74 0.32 0.010 0.007
46 47
LC-318 AWS A5.1 E7018
LC-318HR AWS A5.1 E7016 H4
For high efficient welding of 50kgf/mm2 KS D 7006 E5016 For mild steel and 490N/mm2 class high tensile KS D 7006 E5016
class high tensile strength steel JIS Z3211 E4918 strength steel Extra Low Hydrogen JIS Z 3211 E7018 H5
For High Tensile Strength Steel
Covered Arc Welding Electrodes
Characteristics Characteristics
LC-318 is iron powder low hydrogen type electrode for all-position welding. Its us- 1) LC-318HR is the most widely used extra low hydrogen type covered electrode for
ability is the best with direct current application as well as alternating current appli- all position welding of 50kgf/mm2 class high tensile strength steels.
cation. (2) X-ray soundness and mechanical properties of the weld metal are excellent.
(3) The usability such as arc smoothness, slag removal and bead appearance are
Notes on usage good.
(1) Dry the electrodes at 300~350℃ for 30~60 minutes before use.
(2) Adopt back step method or strike the arc on a small steel plate prepared for this Notes on usage
particular purpose to prevent blowholes at the arc starting. (1) Dry the electrodes at 300~350℃ for 30~60 minutes before use.
(3) Keep the arc as short as possible. (2) Adopt the back-step method or strike the arc on a small steel plate prepared for
this particular purpose to prevent blowholes at the arc starting.
(3) Keep the arc as short as possible.
Typical chemical composition of weld metal (%) Typical chemical composition of weld metal (%)
C Mn Si P S C Mn Si P S
0.07 0.96 0.61 0.013 0.007 0.07 1.02 0.52 0.012 0.009
Typical mechanical properties of weld metal Typical mechanical properties of weld metal
YP TS EL IV J (kgf-m) YP TS EL IV J (kgf-m)
N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % -30℃ N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % -30℃
470(48) 560(57) 32 130(13) 512(52) 594(60) 30.0 130(13)
Size & recommended current range (AC or DC +) Size & recommended current range (DC +)
Dia. (mm) 2.6 3.2 4.0 5.0 5.5 6.0 Dia.mm(in) 2.6 3.2 4.0 5.0
L (mm) 350 350 400 450 400 450 450 450 L (mm) 350 350 400 400(450)
F 60-100 90-130 130-190 200-240 230-270 250-300 F 55-85 90-130 130-180 180-240
Amp. Amp.
V&OH 50-80 70-130 100-170 160-210 - - V & OH 50-80 80-115 110-170 150-220
•Approval : ABS, BV, DNV GL, LR, NK •Tip Color : Pink •Tip Color : Yellow
48 49
LC-328 AWS A5.1 E7028
LC-400 AWS A5.1 E7016
For highly efficient welding of 50kgf/mm2 KS D 7006 E5026 For welding of 55kgf/mm2 class high tensile KS D 7006 E5316
class high tensile strength steel JIS Z3211 E4928 strength steel JIS Z3211 E4916
For High Tensile Strength Steel
Covered Arc Welding Electrodes
Characteristics Characteristics
LC-328 is an iron powder low hydrogen type electrode for exclusive use in flat and LC-400 is an extra low hydrogen type electrode for all-position welding, which pro-
horizontal fillet welding. vides good strength property of weld metal even after post heat treatment.
Its deposition rate is extremely high, and its slag removal is also good. Therefore, X-ray soundness and mechanical properties of weld metal are excellent. As the hy-
operation time is shortened and it is very efficient. Its paint resistibility is excellent. drogen content of the weld metal is especially low, its crack resistibility is good.
It is applicable for multi-layer fillet welding as well as single layer fillet welding.
Notes on usage
Notes on usage (1) Dry the electrodes at 350~400℃ for about one hour before use.
(1) Dry the electrodes at 250~300℃ for 30~60 minutes before use. (2) Adopt backstep method or strike the arc on a small steel plate prepared for this
(2) Adopt backstep method or strike the arc on a small steel plate prepared for this particular purpose to prevent blowholes at the arc starting.
particular purpose to prevent blowholes at the arc starting. (3) Keep the arc as short as possible.
(3) Keep the arc as short as possible.
(4) Optimum bead length/burned up electrode length ratio for gravity welding is
1.2~1.5.
Typical chemical composition of weld metal (%) Typical chemical composition of weld metal (%)
C Mn Si P S C Mn Si P S Mo
0.07 1.06 0.73 0.012 0.010 0.07 0.92 0.48 0.015 0.008 0.13
Typical mechanical properties of weld metal Typical mechanical properties of weld metal
YP TS EL IV J (kgf-m) YP TS EL IV J (kgf-m)
N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % -20℃ N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % -30℃
510(52) 580(59) 30 100(10) 540(55) 630(64) 29 130(13)
Size & recommended current range (AC or DC +) Size & recommended current range (AC or DC +)
Dia. (mm) 4.0 4.5 5.0 5.5 6.0 6.4 7.0 Dia. (mm) 2.6 3.2 4.0 5.0 6.0
L (mm) 400, 450 550, 700 550, 700 550, 700 550, 700 550, 700 550, 700 L (mm) 350 350 400 400(450) 450
160- 180- 200- 230- 270- 290- 320- F 55-85 90-130 130-180 180-240 250-310
Amp. F&H-F Amp.
200 230 250 290 330 360 400 V&OH 50-80 80-115 110-170 150-200 -
•Approval : KR •Tip Color : White •Tip Color : Red
50 51
LC-400G AWS A5.5 E8016-G
LC-418 AWS A5.5 E8018-G
For welding of 55kgf/mm2 class KS D 7006 E5316 For highly efficient welding of 55kgf/mm2 class KS D 7006 E5316
high tensile strength steel JIS Z3211 E5516-G high tensile strength steel JIS Z3211 E5518-G
For High Tensile Strength Steel
Covered Arc Welding Electrodes
Characteristics Characteristics
LC-400G is a low hydrogen type electrode for all-position welding, which provides LC-418 is an iron powder low hydrogen type electrode, and provides good usability
good strength property of weld metal even after post weld heat treatment. with direct current applications in all-position.
The usability, X-ray soundness and mechanical properties of weld metal are excel- The weld metal has good crack resistibility and X-ray soundness. Also it is suitable
lent. for multi-layer fillet welding in large leg length.
Typical chemical composition of weld metal (%) Typical chemical composition of weld metal (%)
C Mn Si P S Mo C Mn Si P S Cu Ni Cr
0.07 1.28 0.50 0.010 0.007 0.30 0.06 0.80 0.43 0.01 0.009 0.53 0.51 0.52
Typical mechanical properties of weld metal (PWHT : 620℃×40hr) Typical mechanical properties of weld metal
YP TS EL IV J (kgf-m) YP TS EL IV J (kgf-m)
N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % -20℃ N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % -30℃
540(55) 630(64) 28 140(14) 520(53) 620(63) 28 70(7)
Size & recommended current range (AC or DC +) Size & recommended current range (AC or DC +)
Dia. (mm) 2.6 3.2 4.0 5.0 6.0 Dia. (mm) 2.6 3.2 4.0 5.0 6.0
L (mm) 350 350 400 400(500) 450 L (mm) 350 350 400 400(450) 450
F 55-85 90-130 130-180 180-240 250-310 F 55-85 90-130 130-180 180-240 250-310
Amp. Amp.
V&OH 50-80 80-115 110-170 150-200 - V&OH 50-80 90-115 110-170 150-200 -
•Tip Color : Black •Tip Color : Blue
52 53
LC-600 AWS A5.5 E9016-G
LC-618 AWS A5.5 E9018-G
For welding of 60kgf/mm2 class high tensile KS D 7006 E5816 For highly efficient welding of 60kgf/mm2 class KS D 7006 E5816
strength steel JIS Z3211 E6216-N1M1 high tensile strength steel JIS Z3211 E6218-G
For High Tensile Strength Steel
Covered Arc Welding Electrodes
Characteristics Characteristics
LC-600 is an extra low hydrogen type electrode for all-position welding, which pro- LC-618 is a iron powder low hydrogen type electrode for all-position welding, which
vides good notch toughness of weld metal at low temperature. provides good notch toughness of weld metal at low temperature.
The usability and X-ray soundness of weld metal are good in all-position welding. The usability and X-ray soundness of weld metal are good in all position welding.
As the hydrogen content of the weld metal is especially low, the crack resistibility is
good. Notes on usage
(1) Dry the electrodes at 350~400℃ for about one hour before use.
Notes on usage (2) Adopt back step method or strike the arc on a small steel plate prepared for this par-
(1) Dry the electrodes at 350~400℃ about one hour before use. ticular purpose because arc striking on base metal is in danger of initiating cracking
(2) Adopt back step method or strike the arc on a small steel plate prepared for this par- (3) Keep the arc as short as possible.
ticular purpose because arc striking on base (4) Preheat at 50~150℃ before use. Plate thickness(mm) Preheat temp.(℃ )
metal is in danger of initiating cracking Plate thickness(mm) Preheat temp.(℃ ) (5) Pay attention not to exceed proper heat- <10 -
(3) Keep the arc as short as possible. <10 - input because excessive heat-input causes 10-25 50-100
(4) Preheat at 50~150℃ before use. 10-25 50-100 deterioration of impact values and yield >25 100-150
(5) Pay attention not to exceed proper heat- >25 100-150 strength of weld metal.
input because excessive heat-input causes
deterioration of impact values and yield strength of weld metal.
Typical chemical composition of weld metal (%) Typical chemical composition of weld metal (%)
C Mn Si P S Ni Mo C Mn Si P S Ni Mo
0.08 1.10 0.52 0.014 0.006 0.56 0.23 0.07 1.40 0.40 0.011 0.009 0.52 0.32
Typical mechanical properties of weld metal Typical mechanical properties of weld metal
YP TS EL IV J (kgf-m) YP TS EL IV J (kgf-m)
N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % -30℃ N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % -30℃
570(58) 670(68) 28 150(15) 570(58) 660(67) 23 160(16)
Size & recommended current range (AC or DC +) Size & recommended current range (AC or DC +)
Dia. (mm) 2.6 3.2 4.0 5.0 6.0 Dia. (mm) 3.2 4.0 5.0 6.0
L (mm) 350 350 400 400 450 L (mm) 350 400 400(500) 450
F 55-85 90-130 130-180 180-240 250-310 F 90-140 140-180 180-240 220-300
Amp. Amp.
V&OH 50-80 80-115 110-170 150-200 - V&OH 70-120 120-160 150-200 -
•Approval : DNV GL •Tip Color : Green •Tip Color : Yellow
54 55
LC-618M AWS A5.5 E9018-M
LC-700 AWS A5.5 E10016-G
For welding of 60kgf/mm2 class high tensile KS D 7006 E5816 For welding of 70kgf/mm2 class high tensile KS D 7006 E7016
strength steel JIS Z3211 E6218-N3M1 strength steel JIS Z3211 E6916-G
For High Tensile Strength Steel
Covered Arc Welding Electrodes
Characteristics
Characteristics
LC-618M is an iron powder low hydrogen type electrode which provides good us-
LC-700 is low hydrogen type electrode for all-position welding.
ability in all-positions and good notch toughness at low temperature.
Its usability and X-ray soundness are very good.
The weld metal has good crack resistibility because of less hydrogen content.
It provides weld metal of good notch toughness and of high crack resistibility.
Therefore, it is also applicable for welding heavy plates.
Furthermore, its X-ray performance is very good.
Notes on usage
Notes on usage (1) Dry the electrodes at 350~400℃ for about one hour before use and store the elec-
(1) Dry the electrodes at 350~400℃ for about one hour before use. trodes at 100~150℃ after drying them with attention to keep away from moisture.
(2) Adopt back step method or strike the arc on a small steel plate prepared for this par- (2) Adopt back step method or strike the arc on a small steel plate prepared for this par-
ticular purpose, because arc striking on base metal is in danger of initiating cracking. ticular purpose, because arc striking on base metal is in danger of initiating cracking.
(3) Keep the arc as short as possible. (3) Keep the arc as short as possible.
(4) Preheat at 80~100℃ before use. The temperature to be applied varies in accor- (4) Preheat at 100~150℃. The temperature to be applied varies in accordance with
dance with plate thickness and steel kind. plate thickness and kind of steel to be welded.
(5) Pay attention not to exceed proper heat-input because excessive heat-input (5) Pay attention not to exceed proper heat-input because excessive heat-input
causes deterioration of impact values and yield strength of weld metal. causes deterioration of impact values and yield strength of weld metal.
Typical chemical composition of weld metal (%) Typical chemical composition of weld metal (%)
C Mn Si P S Ni Mo C Mn Si P S Ni Cr Mo
0.06 1.15 0.48 0.015 0.008 1.61 0.16 0.08 1.49 0.61 0.009 0.005 1.52 0.21 0.21
Typical mechanical properties of weld metal Typical mechanical properties of weld metal
YP TS EL IV J (kgf-m) YP TS EL IV J (kgf-m)
N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % -51℃ N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % -30℃
600(61) 680(69) 28 80(8) 660(67) 770(78) 25 130(13)
Size & recommended current range (AC or DC +) Size & recommended current range (AC or DC +)
Dia. (mm) 3.2 4.0 5.0 6.0 Dia. (mm) 2.6 3.2 4.0 5.0 6.0
L (mm) 350 400 400 450 L (mm) 350 350 400 400 450
F 90-140 140-180 180-240 230-300 F 55-85 90-130 130-180 180-240 250-320
Amp. Amp.
V&OH 70-120 120-160 150-200 - V&OH 50-80 80-115 110-170 150-200 -
•Approval : BV •Tip Color : red •Tip Color : Blue black
56 57
LC-718 AWS A5.5 E10018-M
LC-800 AWS A5.5 E11016-G
For highly efficient welding of 70kgf/mm2 class KS D 7006 E7016 For welding of 80kgf/mm2 class high tensile KS D 7006 E8016
high tensile strength steel JIS Z3211 E6918-N3M2 strength steel JIS Z3211 E7616-G
For High Tensile Strength Steel
Covered Arc Welding Electrodes
C Mn Si P S Ni Cr Mo C Mn Si P S Ni Cr Mo
0.06 1.30 0.37 0.012 0.010 1.60 0.18 0.32 0.07 1.49 0.63 0.009 0.006 1.84 0.24 0.43
Typical mechanical properties of weld metal Typical mechanical properties of weld metal
YP TS EL IV J (kgf-m) YP TS EL IV J (kgf-m)
N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % -51℃ N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % -30℃
660(67) 730(74) 25 70(7) 730(74) 830(85) 22 120(12)
Size & recommended current range (AC or DC +) Size & recommended current range (AC or DC +)
Dia. (mm) 2.6 3.2 4.0 5.0 6.0 Dia. (mm) 2.6 3.2 4.0 5.0
L (mm) 350 350 400 400 400(450) L (mm) 300 350 400 400
F&H-F 65-90 90-130 135-185 190-250 250-320 F 55-85 90-130 130-180 180-240
Amp. Amp.
V&OH 60-90 80-120 110-170 160-210 - V&OH 50-80 80-115 110-170 150-200
•Tip Color : Black •Tip Color : Purple
58 59
LC-118 AWS A5.5 E11018-M
LC-128
For highly efficient welding of 80kgf/mm2 class KS D 7006 E8016 For highly efficient welding of 90kgf/mm2 class
high tensile strength steel JIS Z3211 E7618-N4M2 high tensile strength steel AWS A5.5 E12018-M
For High Tensile Strength Steel
Covered Arc Welding Electrodes
Characteristics Characteristics
LC-118 is an iron powder low hydrogen type electrode and provides good usability LC-128 is an iron powder low hydrogen type electrode and provides good usability
with direct current applications in all-positions. with direct current applications in all-positions.
The weld metal has good crack resistibility and X-ray soundness. The weld metal has good crack resistibility and X-ray soundness.
Typical chemical composition of weld metal (%) Typical chemical composition of weld metal (%)
C Mn Si P S Ni Cr Mo C Mn Si P S Ni Cr Mo
0.08 1.58 0.32 0.011 0.008 1.80 0.30 0.40 0.06 1.80 0.45 0.010 0.009 0.64 0.41 2.0
Typical mechanical properties of weld metal Typical mechanical properties of weld metal
YP TS EL IV J (kgf-m) YP TS EL IV J (kgf-m)
N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % -51℃ N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % -51℃
720(73) 820(84) 23 70(7) 853(87) 931(95) 20 50(5)
Size & recommended current range (AC or DC +) Size & recommended current range (AC or DC +)
Dia. (mm) 3.2 4.0 5.0 6.0 Dia. (mm) 3.2 4.0 5.0
L (mm) 350 400 400 400(450) L (mm) 350 400 400
F 90-130 135-185 190-250 250-320 F 90-130 135-185 190-250
Amp. Amp.
V&OH 80-120 110-170 - - V&OH 80-120 110-170 -
•Tip Color : White •Approval : KS, JIS •Tip Color : Yellow
60 61
M│E│M│O
01
Covered Arc Welding Electrodes
For Weather Proof Steel
LCA-300
For corrosion-resistant steel at hydrochloric &
LCW-300 AWS A5.5 E7016-G
For welding of 50kgf/mm2 class high tensile KS D 7101 DA5016G
sulfuric acid environmental conditions such as thermal
power plant, bridges and storage tanks etc. AWS A5.1 E7016-G strength weather proof steel JIS Z3214 E4916-NC A
For Weather Proof Steel
Covered Arc Welding Electrodes
Characteristics Characteristics
(1) LCA-300 is a low hydrogen type electrode for all-position welding 0f 50kgf/mm2 LCW-300 is a low hydrogen type electrode for all-position welding of 50kgf/mm2
class high tensile strength weather proof steels. class high tensile strength weather proof steels.
(2) It provides the excellent usability stable arc, less spattering, good bead appear- It is suitable for welding of relatively thick plate.
ance, better slag removal, and less quantity of welding fume comparable to solid
wire. Notes on usage
(1) Dry the electrodes at 300~350℃ for 30~60 minutes before use.
Notes on usage (2) Adopt the backstep method or strike the arc on a small steel plate prepared for
(1) Dry the electrodes at 300~350℃ for 30~60 minutes before use. this particular purpose to prevent blowholes at the arc starting.
(2) Adopt the back-step method or strike the arc on a small steel plate prepared for this (3) Keep the arc as short as possible.
particular purpose to prevent blowholes at the arc starting.
(3) Keep the arc as short as possible.
Size & recommended current range (DC +) Size & recommended current range (AC or DC +)
Dia.mm(in) 2.6 3.0 4.0 5.0 Dia. (mm) 2.6 3.2 4.0 5.0 6.0
L (mm) 350 350 400 400 L (mm) 350 350 400 400(450) 450
F 55-85 90-130 130-180 180-240 F 55-85 80-130 130-180 180-240 250-310
Amp. Amp.
V&OH 50-80 80-115 110-170 150-220 V&OH 50-80 80-115 110-170 150-200 -
•Approval : KR, ABS, LR, DNV, NK, GL, BV, KS, JIS •Tip Color : Orange •Approval : KR, ABS, LR, DNV, NK, GL, BV, KS, JIS •Tip Color : Orange
64 65
LCW-318 AWS A5.5 E7018-W1
LCW-400 AWS A5.5 E8016-G
For welding of 50kgf/mm2 class high tensile KS D 7101 DA5026G For welding of 55kgf/mm2 class high tensile KS D 7101 DA5816W
strength weather proof steel JIS Z3214 E4918-NCC2 A strength weather proof steel JIS Z3214 E5516-NCC1 A
For Weather Proof Steel
Covered Arc Welding Electrodes
Characteristics Characteristics
LCW-318 is an all position iron powder low hydrogen type electrode which exhibites LCW-400 is a low hydrogen type electrode for all position with satisfactory weldability
high crack resistibility and superior notch toughness of depositing weld metal. It is and X-ray performance.
suitable for welding comparatively thick plates of weather proof steel. Deposited metal shows excellent crack resistance and mechanical properties. It is
suitable for welding comparatively thick plates of weather proof steel.
Notes on usage
(1) Dry the electrodes at 300~350℃ for 30~60 minutes before use. Notes on usage
(2) Adopt back step method or strike the arc on a small steel plate prepared for this (1) Dry the electrodes at 350~400℃ for about one hour before use.
particular purpose to prevent blowholes at the arc starting. (2) Adopt back step method or strike the arc on a small steel plate prepared for this
(3) Keep the arc as short as possible. particular purpose to prevent blowholes at the arc starting.
(3) Keep the arc as short as possible.
Typical chemical composition of weld metal (%) Typical chemical composition of weld metal (%)
C Mn Si P S Cu Ni Cr C Mn Si P S Cu Ni Cr
0.06 0.58 0.54 0.016 0.006 0.43 0.28 0.23 0.07 0.77 0.47 0.015 0.008 0.36 0.46 0.53
Typical mechanical properties of weld metal Typical mechanical properties of weld metal
YP TS EL IV J (kgf-m) YP TS EL IV J (kgf-m)
N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % -20℃ N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % -20℃
520(53) 580(59) 29 180(18) 520(53) 620(63) 27 130(13)
Size & recommended current range (AC or DC +) Size & recommended current range (AC or DC +)
Dia. (mm) 3.2 4.0 5.0 6.0 Dia. (mm) 3.2 4.0 5.0 6.0
L (mm) 350 400 400(450) 450 L (mm) 350 400 400(450) 450
F 90-130 130-190 200-240 250-300 F 90-130 130-180 180-240 250-310
Amp. Amp.
V&OH 70-110 100-170 160-210 - V&OH 80-115 110-170 150-200 -
•Approval : KS, JIS •Tip Color : White •Approval : KS, JIS •Tip Color : Green
66 67
LCW-418 AWS A5.5 E8018-W2
LCW-500 AWS A5.1 (E7028)
For welding of 55kgf/mm2 class high tensile KS D 7101 DA5826W For welding of 50kgf/mm2 class high tensile KS D 7101 DA5000W
strength weather proof steel JIS Z3214 E5518-NCC1 A strength weather proof steel JIS Z3214 (E4928-NCC A)
For Weather Proof Steel
Covered Arc Welding Electrodes
Characteristics Characteristics
LCW-418 is an all position iron powder low hydrogen type electrode which exhibites LCW-500 is an special type electrode for exclusive use in flat and horizontal fillet
high crack resistibility and superior notch toughness of depositing weld metal. It is welding.
suitable for welding comparatively thick plates of weather proof steel. The mechan- Its deposition rate is extremely high.
ical properties of the weld metal is good.
Notes on usage
Notes on usage (1) Dry the electrodes at 250~300℃ for about one hour before use.
(1) Dry the electrodes at 350~400℃ for about one hour before use. (2) Adopt backstep method or strike the arc on a small steel plate prepared for this
(2) Adopt back step method or strike the arc on a small steel plate prepared for this particular purpose to prevent blowholes at the arc starting.
particular purpose to prevent blowholes at the arc starting. (3) Keep the arc as short as possible.
(3) Keep the arc as short as possible.
F 90-130 130-190 200-240 250-300 L (mm) 400 550(700) 700 700 700
Amp. 180~240 200~250 230~290 270~330 270~330
V&OH 70-110 100-170 160-210 - Amp. F&H-F
•Approval : KS, JIS •Tip Color : Silver •Tip Color : White
68 69
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Covered Arc Welding Electrodes
For Low Temperature Service Steel
LC-300NS AWS A5.5 E7016-G
LPA-100 AWS A5.5 E8016-G
For welding of aluminum-killed steel for KS D 7023 DL5016-6AP0 For welding of aluminum-killed steel for KS D 7023 DL5016-4AP1
low-temperature service JIS Z3211 E4916-N1APL low-temperature service JIS Z3211 E5516-GAP
For Low Temperature Service Steel
Covered Arc Welding Electrodes
Characteristics Characteristics
LC-300NS is an extra low hydrogen type electrode for all-position welding of alu- LPA-100 is an all-position extra low hydrogen type electrode for aluminum-killed steel
minum- killed steel used at low temperature and provides good usability. to be used at low temperature.
Weld metal is 0.5%Ni-Ti-B type, and has better notch toughness at -60℃ and CTOD The weld metal contains about 1.6%Ni.
properties at temperature down to -30℃. Notch toughness of weld metal at low temperature (-40 ~ -50℃) is stable and good.
Typical chemical composition of weld metal (%) Typical chemical composition of weld metal (%)
C Mn Si P S Ni Ti B C Mn Si P S Ni
0.07 1.28 0.38 0.012 0.008 0.47 0.018 0.002 0.06 1.10 0.54 0.010 0.010 1.65
Typical mechanical properties of weld metal Typical mechanical properties of weld metal
YP TS EL IV J (kgf-m) YP TS EL IV J (kgf-m)
N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % PWHT N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % PWHT
-45℃ -60℃ -30℃ -46℃
500(51) 610(62) 29 160(16) 130(13) - 530(54) 620(63) 30 140(14) 110(11) -
481(49) 579(59) 31 147(15) 118(12) 620℃×1hr SR 500(51) 600(61) 31 150(15) 120(12) 620℃×1hr SR
Size & recommended current range (AC or DC +) Size & recommended current range (AC or DC +)
Dia. (mm) 2.6 3.2 4.0 5.0 Dia. (mm) 2.6 3.2 4.0 5.0
L (mm) 350 350 400 400(450) L (mm) 350 350 400 400
F 55-85 90-130 130-180 180-240 F 55-85 90-130 130-180 180-245
Amp. Amp.
V&OH 50-80 80-115 110-170 150-200 V&OH 50-80 80-115 100-170 150-200
•Approval : BV, DNV GL, LR •Tip Color : Yellow •Approval : KS, JIS •Tip Color : Yellow
72 73
LN-100S LPA-118
For welding of aluminum-killed steel for AWS A5.5 E8016-G For welding of low temperature services and
low-temperature service JIS Z3211 E5516-3N3 APL 1%Ni steel AWS A5.5 E8018-C3
For Low Temperature Service Steel
Covered Arc Welding Electrodes
Characteristics Characteristics
LN-100S is an all-position extra low hydrogen type electrode for aluminum-killed LPA-118 is an iron powder low hydrogen type electrode for all-position welding.
steel to be used at low temperature. Notch toughness at low temperature(-40℃) is excellent, because it contains more
The weld metal contains about 1.45%Ni-TIi-B. Ni compared with other electrodes.
Notch toughness of weld metal at low temperature (-50 ~ -80℃) is stable and good.
Notes on usage
Notes on usage (1) Dry the electrodes at 350~400℃ for about one hour before use.
(1) Pay attention not to exceed proper heat-input because excessive causes deteri- (2) Keep the arc as short as possible.
oration of impact values of weld metal. (3) Adopt backstep method or strike the arc on a small steel plate prepared for this
(2) Dry the electrode at 350~400℃ for about one hour before use. particular purpose to prevent blowholes at the arc starting.
(3) Adopt back step method or strike the arc on a small steel plate prepared for this (4) Preheat at 50~100℃ depending on the kind of steel and its thickness.
particular purpose to prevent blowholes at the arc starting.
(4) Keep the arc as short as possible.
Typical chemical composition of weld metal (%) Typical chemical composition of weld metal (%)
C Mn Si P S Ni Ti B C Mn Si P S Ni
0.06 1.28 0.38 0.012 0.008 1.45 0.018 0.002 0.07 0.89 0.37 0.010 0.004 1.00
Typical mechanical properties of weld metal Typical mechanical properties of weld metal
YP TS EL IV J (kgf-m) YP TS EL IV J (kgf-m)
N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % PWHT N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % -40℃
-50℃ -80℃
524(53) 615(63) 32.1 119(12) 96(9.6) As Welded 530(54) 600(61) 30 130(13)
502(51) 594(61) 31.5 125(13) 102(10) 620 x 1hr S.R
Size & recommended current range (AC or DC +)
Size & recommended current range (DC ±)
Dia. (mm) 2.6 3.2 4.0 5.0 5.5
Dia. (mm) 2.6 3.0 4.0 5.0 6.0 400 400
L (mm) 350 350 450
L (mm) 350 350 400 400(450) 450 450 450
F 55-85 90-130 130-180 180-245 220-300 F 60-100 90-130 130-190 200-240 230-270
Amp. Amp.
V&OH 50-80 80-115 110-170 150-200 - V&OH 50-80 70-130 100-170 160-210 -
•Tip Color : Yellow •Approval : ABS •Tip Color : Black
74 75
LPA-200 AWS A5.5 E8016-C1
LN-300 AWS A5.5 E8016-C2
For welding of aluminum-killed steel for KS D 7023 DL5016-6AP2 For welding of 3.5% Ni steel KS D 7023 DL5016-10AP3
low-temperature and 2.5%Ni steel JIS Z3211 E5516-N5APL JIS Z3211 E4916-N7APL
For Low Temperature Service Steel
Covered Arc Welding Electrodes
Characteristics Characteristics
LPA-200 is an all position extra low hydrogen type electrode for aluminum-killed LN-300 is an all positions extra low hydrogen type electrode for 3.5% Ni steel bo be
steel and 2.5%Ni steel used for machinery and equipments for low temperature used at low temperature (lowest -100℃)
(lowest -60℃) is obtained because the weld metal contains about 2.5%Ni. Good notch toughness of weld metal at low temperature is obtained because the
LPA-200 also provides good X-ray soundness and good usability. weld metal contains about 3.5% Ni.
Size & recommended current range (AC or DC +) Size & recommended current range (AC or DC +)
Dia. (mm) 2.6 3.2 4.0 5.0 Dia. (mm) 2.6 3.2 4.0 5.0
L (mm) 350 350 400 400 L (mm) 350 350 400 400
F 55-85 90-130 130-180 180-240 F 55-85 90-130 130-180 180-240
Amp. Amp.
V&OH 50-80 80-120 110-170 150-200 V&OH 50-80 80-120 110-170 150-200
•Approval : KS, JIS •Tip Color : Orange •Approval : KS, JIS •Tip Color : Pink
76 77
LC-318N LC-318NH AWS A5.1 E7018-1 H4R
For welding of aluminum-killed steel for AWS A5.1 E7018-1 For welding of aluminum-killed steel for KS D7006 E5016
low-temperature service JIS Z3211 E4918-1 low-temperature service JIS Z3211 E4918-1 H5
For Low Temperature Service Steel
Covered Arc Welding Electrodes
Characteristics
Characteristics
(1) LC-318NH is an iron powder Extra hydrogen type covered electrode to be used in all-
LC-318N is an iron powder-low hydrogen type covered electrode to be used in all-position
position welding of aluminum-killed steel for low-temperature service and with good
welding of aluminum-killed steel for low-temperature service.
crack resistibility.
It provides excellent notch toughness at -45℃ and good usability in direct current welding.
(2) It provides excellent notch toughness at -45℃ and good usability in direct current
welding.
Notes on usage
(1) Welding heat input must be controlled in order to get required impact value, since Notes on usage
notch toughness tends to be decreased by excessive heat input. (1) Pay attention not to exceed heat-input because excessive heat-input causes deterio-
(2) Preheating at 50~100℃ is needed depending upon the kind of steel and its thick- ration of impact values of weld metal.
ness. (2) Dry the electrodes at 350-400℃ for about one hour before use.
(3) Dry the electrodes at 350~400℃ for about one hour before use. (3) Adopt back step method or strike the arc previously on a small steel piece to prevent
(4) Adopt the backstep method or strike the arc previously on a small steel piece to blowholes at the arc striking in a groove.
prevent blowholes at the arc striking in a groove. (4) Keep the arc as short as possible.
Size & recommended current range (AC or DC +) Size & recommended current range (DC ±)
Dia. (mm) 2.6 3.2 4.0 5.0 5.5 Dia. (mm) 2.6 3.2 4.0 5.0
L (mm) 350 350 400, 450 400, 450 450 L (mm) 350 350 400 400
F 60-100 30-130 130-190 200-240 230-270 F 60-100 90-130 130-190 200-240
Amp. Amp.
V&OH 50-80 70-130 100-170 160-210 - V&OH 50-80 70-130 100-170 160-210
•Approval : ABS •Tip Color : White •Approval : -
78 79
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Covered Arc Welding Electrodes
For Low Alloy Heat Resistant Steel
CM-50 LC-300B AWS A5.1 E7016
For welding of 5%Cr-0.5%Mo steel AWS A5.5 E8016-B6 For welding of high pressure boiler. (SB 49) KS D 7006 E5016
JIS Z3223 E5516-5CM JIS Z3211 E4916
For Low Alloy Heat Resistance Steel
Covered Arc Welding Electrodes
Typical chemical composition of weld metal (%) Typical chemical composition of weld metal (%)
C Mn Si P S Cr Mo C Mn Si P S Mo
0.06 0.62 0.43 0.010 0.006 4.95 0.51 0.08 0.97 0.56 0.010 0.010 0.13
Size & recommended current range (AC or DC +) Size & recommended current range (AC or DC +)
Dia. (mm) 2.6 3.2 4.0 5.0 6.0 Dia. (mm) 2.6 3.2 4.0 5.0 6.0
L (mm) 350 350 400 400 400 L (mm) 350 350 400 400(450) 450
F 50-80 75-115 120-160 160-220 220-280 F 55-85 90-130 130-180 180-240 250-310
Amp. Amp.
V&OH 50-75 70-110 90-150 - - V&OH 50-80 80-115 110-170 150-200 -
•Approval : KR, JIS •Tip Color : Silver •Tip Color : Black
82 83
CM-76 AWS A5.5 E7016-A1
CM-78 AWS A5.5 E7018-A1
For welding of 0.5%Mo steel KS D 7022 DT1216 For welding of 0.5%Mo steel KS D 7022 DT1216
JIS Z3223 E4916-1M3 JIS Z3223 E4918-1M3
For Low Alloy Heat Resistance Steel
Covered Arc Welding Electrodes
Typical chemical composition of weld metal (%) Typical chemical composition of weld metal (%)
C Mn Si P S Mo C Mn Si P S Mo
0.06 0.74 0.52 0.012 0.008 0.53 0.06 0.75 0.50 0.015 0.008 0.50
Size & recommended current range (AC or DC +) Size & recommended current range (AC or DC +)
Dia. (mm) 2.6 3.2 4.0 5.0 6.0 Dia. (mm) 2.6 3.2 4.0 5.0 6.0
L (mm) 300 350 400 400 450 L (mm) 350 350 400 400 450
F 55-85 90-130 140-190 190-240 250-310 F 60-80 90-130 130-180 190-240 250-310
Amp. Amp.
V&OH 50-80 80-120 110-170 - - V&OH 55-80 80-120 110-170 - -
•Approval : KR, JIS •Tip Color : Blue-Black •Approval : KR, JIS •Tip Color : Red
84 85
CM-86 CM-90 AWS A5.5 E8016-B8
For welding of 0.5%Cr-0.5%Mo steel. AWS A5.5 E8016-B1 For welding of 9%Cr-1%Mo steel KS D 7022 DT2616
JIS Z3223 E5516-CM JIS Z3223 E6216-9C1M
For Low Alloy Heat Resistance Steel
Covered Arc Welding Electrodes
Characteristics Characteristics
CM-86 is a low hydrogen type electrode for all-position welding, which provides the CM-90 is a low hydrogen type electrode for all-position welding, which provides the
weld metal of 0.5%Cr-0.5%Mo. weld metal of 9%Cr-1%Mo.
The crack resistibility of the weld metal is excellent.
Notes on usage
Notes on usage (1) Dry the electrodes at 325~375℃ for about one hour before use.
(1) Dry the electrodes at 325~375℃ for about one hour before use. (2) Preheat at 250~350℃ and postheat at 720~780℃.
(2) Preheat at 150~250℃ and postheat at 620~680℃. (3) Adopt back step method or strike the arc on a small steel plate prepared for this
(3) Adopt back step method or strike the arc on a small steel plate prepared for this particular purpose to prevent blowholes at the arc starting.
particular purpose to prevent blowholes at the arc starting. (4) Keep the arc as short as possible.
Typical mechanical properties of weld metal Typical mechanical properties of weld metal
YP TS EL YP TS EL
PWHT N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % PWHT
N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) %
580(59) 670(68) 29 620℃×1hr SR 500(51) 670(68) 26 740℃×10hr SR
Size & recommended current range (AC or DC +) Size & recommended current range (AC or DC +)
Dia. (mm) 2.6 3.5 4.0 5.0 6.0 Dia. (mm) 2.6 3.2 4.0 5.0
L (mm) 350 350 400 400 450 L (mm) 350 350 400 400
F 55-85 90-130 130-180 190-240 250-320 F 55-85 75-115 120-160 160-220
Amp. Amp.
V&OH 50-80 80-120 110-170 - - V&OH 50-80 70-110 90-150 -
•Approval : KR, JIS •Tip Color : Green •Approval : KS, JIS •Tip Color : Gray
86 87
CM-96 AWS A5.5 E8016-B2
CM-98 AWS A5.5 E8018-B2
For welding of 1.25%Cr-0.5%Mo steel KS D 7022 DT2316 For welding of 1.25%Cr-0.5%Mo steel KS D 7022 DT2318
JIS Z3223 E5516-1CM JIS Z3223 E5518-1CM
For Low Alloy Heat Resistance Steel
Covered Arc Welding Electrodes
YP TS EL
N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % PWHT
Typical mechanical properties of weld metal
600(61) 690(70) 25 690℃×1hr SR
YP TS EL
N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % PWHT
Typical creep rupture strength (690℃×1hr SR)
550(56) 640(65) 25 690℃×1hr SR
Test Temperature 550℃
1000hrs creep rupture strength 202N/mm 2 (20.6kgf/mm 2 )
Size & recommended current range (AC or DC +)
2.6 3.2 4.0 5.0
Size & recommended current range (AC or DC +)
Dia. (mm)
L (mm) 300 350 400 400 Dia. (mm) 2.6 3.2 4.0 5.0 6.0
F 55-85 100-140 150-190 190-240 L (mm) 300 350 400 400(450) 450
Amp. 50-80 90-130 130-170 - 65-95 90-130 135-180 190-250 250-300
V&OH F
Amp.
•Approval : KS, JIS •Tip Color : Light Green V&OH 60-90 80-120 110-170 - -
•Tip Color : White
88 89
CM-103 CM-106 AWS A5.5 E9016-B3
For welding of 0.25%Ni-0.2%Cr-0.5%Mo steel For welding of 2.25%Cr-1%Mo steel KS D 7022 DT2416
MIL E9016A JIS Z3223 E6216-2C1M
For Low Alloy Heat Resistance Steel
Covered Arc Welding Electrodes
C Mn Si P S Cr Mo
Typical chemical composition of weld metal (%) 0.08 0.80 0.42 0.013 0.006 2.30 1.06
YP TS EL
N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % PWHT Typical creep rupture strength (690℃×1hr SR)
560(57) 630(64) 25.0 690 x 1hr SR
Test Temperature 550℃
1000hrs creep rupture strength 181N/mm 2 (18.5kgf/mm 2 )
Size & recommended current range (DC ±)
Size & recommended current range (AC or DC +)
Dia. (mm) 2.6 3.2 4.0 5.0 6.0
L (mm) 350 350 400 400(450) 450 Dia. (mm) 2.6 3.2 4.0 5.0 6.0
F 55-85 90-130 130-180 180-240 250~300 L (mm) 350 350 400 400 400(450)
Amp.
V&OH 50-80 80-115 110-170 - - F 55-85 90-130 140-190 190-240 240-300
Amp.
•Approval : KS, JIS •Tip Color : Grey V&OH 50-80 75-115 100-160 - -
•Tip Color : Brown
90 91
CM-108 AWS A5.5 E9018-B3
CM-93 AWS A5.5 E8013-G
For welding of 2.25%Cr-1%Mo steel KS D 7022 DT2418 For welding of 1.25%Cr-0.5%Mo steel KS D 7022 DT2313
JIS Z3223 E6218-2C1M JIS Z3223 E5513-1CM
For Low Alloy Heat Resistance Steel
Covered Arc Welding Electrodes
Typical chemical composition of weld metal (%) Typical chemical composition of weld metal (%)
C Mn Si P S Cr Mo C Mn Si P S Cr Mo
0.06 0.76 0.48 0.015 0.008 2.26 1.07 0.08 0.51 0.31 0.015 0.009 1.28 0.51
Typical mechanical properties of weld metal Typical mechanical properties of weld metal
YP TS EL YP TS EL
N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % PWHT N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % PWHT
660(67) 740(75) 22 690℃×1hr SR 610(62) 710(72) 21.0 690 x 1hr SR
Size & recommended current range (AC or DC) Size & recommended current range (DC±)
Dia. (mm) 2.6 3.2 4.0 5.0 6.0 Dia. (mm) 2.6 3.2 4.0 5.0 6.0
L (mm) 350 350 400 400 400(450) L (mm) 350 350 400 400(450) 450
F 55-85 90-130 140-190 190-240 240-300 F 55-85 90-130 130-180 180-240 250~300
Amp. Amp.
V&OH 50-80 80-120 110-170 - - V&OH 50-80 80-115 110-170 - -
•Tip Color : Orange •Tip Color : Orange
92 93
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Covered Arc Welding Electrodes
For Hard-surfacing
CH-200 CH-230
For light inter-metallic abrasion JIS Z3251 DF2A-250-R For light inter-metallic abrasion JIS Z3251 DF2A-300-B
DIN E1-250 DIN E1-300
For Hard-surfacing
Covered Arc Welding Electrodes
For Hard-surfacing
Covered Arc Welding Electrodes
Applications Applications
Hard-surfacing of shafts, rollers and crane tires. Hard-surfacing of gears, shafts, cranewheels, etc.
Characteristics Characteristics
CH-200 is a titania type electrode which has good usability and deposited weld metal CH-230 is a low hydrogen type electrode which has good weldability and usability
of good machining property. and deposits the weld metal of good machining property.
Slag covering and slag removal are good, and bead appearance is good. (1) Slag covering and slag removal are good.
Machining on the weld metal is easy with high-speed cutter and the quenching is (2) Quenching is applicable after machining.
applicable after machining. (3) It has good slag removal and bead appearance.
Typical chemical composition of weld metal (%) Typical chemical composition of weld metal (%)
C Mn Si Cr C Mn Si Cr
0.13 0.66 0.60 1.14 0.21 1.49 0.73 1.89
Hv HRC Hv HRC
250 22 300 30
Size & recommended current range (AC or DC +) Size & recommended current range (AC or DC +)
Dia. (mm) 3.2 4.0 5.0 6.0 Dia. (mm) 3.2 4.0 5.0 6.0
L (mm) 350 400 400 450 L (mm) 350 400 400 450
F 60-110 110-160 160-210 200-260 F 60-110 110-150 150-210 200-260
Amp. Amp.
V&OH 50-100 90-140 130-150 - V&OH 50-110 90-140 130-150 -
•Tip Color : Pink •Tip Color : Red
96 97
CH-50 CH-60
For light inter-metallic abrasion JIS Z3251 DF2A-300-B For inter-metallic abrasion JIS Z3251 DF2A-350-B
DIN E1-300 DIN E1-350
For Hard-surfacing
Covered Arc Welding Electrodes
For Hard-surfacing
Covered Arc Welding Electrodes
Applications Applications
Hard-srufacing of shafts rollers, crane wheels and couplings. Hard-surfacing of gears, shafts, cranewheels, etc.
Characteristics Characteristics
CH-50 is an electrode which has good weldability and deposits the weld metal of CH-60 is a low hydrogen type electrode which has good weldability and usability
good machining property. and deposits the weld metal of good machining property.
Proper hardness can be maintained within the degrees where the machining is ap- (1) Slag covering and slag removal are good.
plicable and the quenching is possible after machining. (2) Quenching is applicable after machining.
(3) It has good slag removal and bead appearance.
Notes on usage
(1) Preheating is unnecessary in general. Notes on usage
(2) In case of multi-layer build-up welding of low alloy steel and high carbon steel, (1) In case of hard surfacing large size steel castings and forgings, low alloy steels
preheat at about 150℃. or high carbon steels, preheat at 150℃ and over.
(3) Dry the electrodes at 300~350℃ for 30~60 minutes before use. (2) Dry the electrodes at 300~350℃ for 30~60 minutes before use.
Typical chemical composition of weld metal (%) Typical chemical composition of weld metal (%)
C Mn Si Cr C Mn Si Cr
0.17 1.28 0.66 0.53 0.24 1.39 0.67 1.13
Hv HRC Hv HRC
300 30 350 35
Size & recommended current range (AC or DC +) Size & recommended current range (AC or DC +)
Dia. (mm) 3.2 4.0 5.0 6.0 Dia. (mm) 3.2 4.0 5.0 6.0
L (mm) 350 400 400 450 L (mm) 350 400 400 450
F 90-130 140-180 190-240 220-300 F 90-130 140-180 190-240 220-300
Amp. Amp.
V&OH 80-120 110-170 - - V&OH 80-120 110-170 - -
•Tip Color : Silver •Tip Color : Black
98 99
CH-350R CH-350
For inter-metallic abrasion JIS Z3251 DF2A-350-R For inter-metallic abrasion JIS Z3251 DF2A-350-B
DIN E1-350 DIN E1-350
For Hard-surfacing
Covered Arc Welding Electrodes
For Hard-surfacing
Covered Arc Welding Electrodes
Applications Applications
Hard-surfacing of wheels, shafts and gears. Hard-surfacing of rollers, gears and sprockets of bulldozers.
Characteristics Characteristics
CH-350R is a titania type electrode which has good slag removal and bead appear- CH-350 is a low hydrogen type electrode for inter-metallic abrasion whose hardness
ance. and toughness are balanced. It is suitable for inter-metallic abrasion and moderate
It is also applicable to abrasion accompanied by moderate impact. Machining on impact abrasion. Machining on the weld metal is applicable, and the hardness can
the weld metal is applicable, and the hardness can be increased by quenching after be increased by quenching after machining.
machining.
Notes on usage
Notes on usage (1) Preheating at more than 150℃ is required.
(1) Preheating is unnecessary in general. (2) In case of high cooling speed, apply the preheating or postheating.
However, large size casting steels and forgins, low alloy steels or high carbon (3) Dry the electrodes at 300~350℃ for 30~60 minutes before use.
steels should be preheated at 150℃ and over.
(2) Dry the electrodes at 70~100℃ for 30~60 minutes before use.
Typical chemical composition of weld metal (%) Typical chemical composition of weld metal (%)
C Mn Si Cr C Mn Si Cr Mo
0.11 0.65 0.60 2.30 0.26 1.43 0.52 1.08 0.32
Hv HRC Hv HRC
350 35 350 35
Size & recommended current range (AC or DC +) Size & recommended current range (AC or DC +)
Dia. (mm) 3.2 4.0 5.0 6.0 Dia. (mm) 3.2 4.0 5.0 6.0
L (mm) 350 400 400 450 L (mm) 350 400 400 450
F 90-130 140-180 190-240 220-300 F 90-130 140-180 190-240 220-300
Amp. Amp.
V&OH 80-120 110-170 - - V&OH 80-120 110-170 - -
•Tip Color : Light Green •Tip Color : White
100 101
CH-70 CH-70K
For inter-metallic abrasion and light soil abrasion JIS Z3251 DF2B-500-B For inter-metallic abrasion JIS Z3251 DF3B-600-B
DIN E1-50 DIN E6-60
For Hard-surfacing
Covered Arc Welding Electrodes
For Hard-surfacing
Covered Arc Welding Electrodes
Applications Applications
Hard-surfacing of idlers, rollers and truck links of bulldozers. Hard-surfacing of sprockets, tractor-link, idlers, crusher case etc.
Characteristics Characteristics
CH-70 is a low hydrogen type electrode for hard-surfacing machine parts which CH-70K is a low hydrogen type electrode depositing weld metal of martensite struc-
are subjected to metal to metal abrasion or earth and sand abrasion. It is difficult ture.
to do machining. It is suitable for light impact abrasion and soil abrasion.
It is difficult to do machining under the condition as welded.
Notes on usage
(1) Preheat at 150℃ and over in general. Notes on usage
(2) In case of multi-layer build-up welding or welding mother plates with hardening (1) Preheat at 150℃ and over in general.
property, under-lay with low hydrogen type electrodes for mild steel. (2) It is desirable to postheat at about 600℃.
(3) Dry the electrodes at 300~350℃ for 30~60 minutes before use. (3) In case of multi-layer build-up welding or welding mother plates with hardening
property, under-lay with low hydrogen type electrodes for mild steel.
(4) Dry the electrodes at 300~350℃ for 30~60 minutes before use.
Typical chemical composition of weld metal (%) Typical chemical composition of weld metal (%)
C Mn Si Cr C Mn Si Cr
0.39 1.98 0.52 2.19 0.45 0.33 1.39 7.86
Hv HRC Hv HRC
520 50 630 57
Size & recommended current range (AC or DC +) Size & recommended current range (AC or DC +)
Dia. (mm) 3.2 4.0 5.0 6.0 Dia. (mm) 3.2 4.0 5.0 6.0
L (mm) 350 400 400 450 L (mm) 350 400 400 450
Amp. F 90-130 140-180 190-240 220-300 Amp. F 90-130 40-180 190-240 220-300
•Tip Color : Light Brown •Tip Color : Blue-black
102 103
CH-80R
JIS Z3251 DF3B-600-R
CH-80 JIS Z3251 DF3C-600-B
For soil abrasion For soil abrasion
DIN E6-60 DIN E6-60
For Hard-surfacing
Covered Arc Welding Electrodes
For Hard-surfacing
Covered Arc Welding Electrodes
Applications Applications
Hard-surfacing of cutter knives, liner, mixer-blades and casings. Hard-surfacing of cutter knives, liner, mixer-blades and casings.
Characteristics Characteristics
CH-80R is a titania type electrode which has good slag removal and bead appear- CH-80 is a low hydrogen type electrode depositing weld metal of uniform martensite
ance. structure.
It is suitable for soil abrasion. It is suitable for soil abrasion.
Machining is not applicable as welded. Machining is not applicable as welded.
Typical chemical composition of weld metal (%) Typical chemical composition of weld metal (%)
C Mn Si Cr Mo C Mn Si Cr Mo
0.42 0.65 0.89 4.53 1.58 0.58 1.77 0.69 3.41 1.01
Hv HRC Hv HRC
600 55 630 57
Size & recommended current range (AC or DC +) Size & recommended current range (AC or DC +)
Dia. (mm) 3.2 4.0 5.0 6.0 Dia. (mm) 3.2 4.0 5.0 6.0
L (mm) 350 400 400 450 L (mm) 350 400 400 450
Amp. F 90-130 140-180 190-240 220-300 Amp. F 90-130 140-180 190-240 220-300
•Tip Color : Green •Tip Color : Blue
104 105
CH-80K CH-13CR
For heavy soil abrasion JIS Z3251 DF3C-700-B For corrosion and high temperature abrasion
DIN E6-65 JIS Z3251 DF4A-500-B
For Hard-surfacing
Covered Arc Welding Electrodes
For Hard-surfacing
Covered Arc Welding Electrodes
Applications Applications
Hard-surfacing of cutter knives, shovel-teeth and casings. Hard-surfacing of valve seats, agitator propellers and turbine blades.
Characteristics Characteristics
CH-80K deposits the weld metal of extremely hard martensite structure which con- CH-13CR is a 13%Cr type electrode to be used for welding of the parts which require
tains dispersed precipitates of carbides and borides. It is applicable to such on abra- heat, corrosion and abrasion resistance at the same time.
sion that a weld metal of ordinary martensite structure can not withstand. Inter-metallic abrasion resistance at about 400℃ is excellent. Machining is not appli-
Multi-layer hard-surfacing is not applicable due to less crack resistibility because cable as welded.
the hardness of the weld metal is extremely high.
Machining is impossible on the weld metal under as-welded condition. Notes on usage
(1) Preheat is not necessary in general.
Notes on usage However, in the case of heavy constraint or low alloy steel and high carbon steel,
(1) Preheat at 200℃ and over in general. preheat at 200℃ and over.
(2) It is desirable to apply postweld heat treatment at about 600℃. (2) Dry the electrodes at 300~350℃ for 30~60 minutes before use.
(3) Under-layer welding with low hydrogen type electrodes for mild steel is needed.
(4) Dry the electrodes at 300~350℃ for 30~60 minutes before use.
Size & recommended current range (AC or DC +) Size & recommended current range (AC or DC +)
Dia. (mm) 4.0 5.0 6.0 Dia. (mm) 3.2 4.0 5.0 6.0
L (mm) 400 400 400(450) L (mm) 350 400 400 450
Amp. F 140-180 190-240 220-300 Amp. F 90-130 140-180 190-240 220-300
•Tip Color : Pink •Tip Color : Orange
106 107
CH-800M CH-90
For heavy impact abrasion (high speed steel type) JIS Z3251 DF5A-700-B For welding of 13%Mn steel JIS Z3251 DFMA-200-B
DIN E4-60ST DIN E7-250K
For Hard-surfacing
Covered Arc Welding Electrodes
For Hard-surfacing
Covered Arc Welding Electrodes
Applications Applications
Repairing of cutter Knives, dies and crusher jaws. Hard-surfacing of crusher hammers, rail crossings and crusher jaws.
Characteristics Characteristics
CH-800M is a low hydrogen type electrode depositing weld metal of Molybdenum CH-90 is an electrode designed for abrasion resistance against heavy impact.
high speed steel. The weld metal becomes austenitic by water cooling during welding, which has ex-
Weld metal shows stable hardness and excellent crack resistance. cellent toughness and high work-hardening property.
Hardness can be increased by Post-weld heat treatment. It is suitable for fill-up cavities of high manganese cast iron because of its high tough-
ness and crack resistance.
Notes on usage
(1) Preheat the base metal at 300~500℃ to reduce a crack tendency, and cool slowly. Notes on usage
(2) In the case of multi-layer build-up welding or welding mother plates with harden- (1) Water cool the weld metal during welding.
ing property, under-lay with low hydrogen type electrodes for mild steel. (2) Austenite type stainless steel electrodes should be used for under-laying on the
(3) Dry the electrodes at 300~350℃ for 30~60 minutes before use. base metal other than 13%Mn steel.
(3) When the base metal of 13%Mn steel is hardened, cut-off the hardened zone be-
fore welding.
(4) Dry the electrodes at 300~350℃ for 30~60 minutes before use.
Size & recommended current range (AC or DC +) Size & recommended current range (AC or DC +)
Dia. (mm) 3.2 4.0 Dia. (mm) 3.2 4.0 5.0 6.0
L (mm) 350 400 L (mm) 350 400 400 450
Amp. F 90-130 120-180 Amp. F 90-130 140-180 190-240 220-300
•Tip Color : Gray •Tip Color : Yellow
108 109
CH-210 CH-700R
For high temperature abrasion and impact JIS Z3251 DFME-200-B For heavy impact abrasion (high speed steel type)
abrasion DIN E8-200 DIN E4-UM-60-65-ST
For Hard-surfacing
Covered Arc Welding Electrodes
For Hard-surfacing
Covered Arc Welding Electrodes
Applications Applications
Hard-surfacing of rail crossings, 13%Mn steel and bullet proof steel plates. Repairing of cutter knives, dies and press molds.
Characteristics Characteristics
CH-210 is a low hydrogen type hard-surfacing electrode. CH-700R is a rutile type hard-surfacing electrode.
Weld metal of Mn-Cr type austenitic structure is hardened by impact and shows ex- Usability is excellent and bead appearance are good.
cellent toughness and resistance to abrasion under high temperature and impact. It is suitable for repairing of high speed tool steel.
Typical chemical composition of weld metal (%) Typical chemical composition of weld metal (%)
C Mn Si Cr C Mn Si Cr W V Co Mo
0.31 13.50 0.64 14.52 0.56 0.09 0.58 7.25 12.9 0.65 0.017 1.86
110 111
CH-1000 CD-600
For soil abrasion For hard facing
DIN E10-60C St.
For Hard-surfacing
Covered Arc Welding Electrodes
For Hard-surfacing
Covered Arc Welding Electrodes
Applications Applications
Hard-surfacing of cutter knives, liner, mixer-blades and casings. Hard-surfacing of press mould, forged metal mould, tool steel and hardened part
by quenching.
Characteristics
CH-1000 is a titania type electrode which has good slag removal and bead appearance. Characteristics
(1) Machining is not applicable, but only grinding. (1) Lime titania type.
(2) It is more suitable for soil abrasion than impact abrasion. (2) Excellent impact-resisting and wear-resisting properties at high temperature as
(3) It is not desirable to apply postweld heat treatment. well as room temperature.
(4) It is used at AC and DC+. (3) It has good slag removal and bead appearance.
Product Specification
Application and features
For Hard-surfacing
Covered Arc Welding Electrodes
Name AWS
Dia.
(ømm) C
Typical chemical composition of Welding Rod (%)
Si Mn Cr W Co
- 01
3.2
4.0 0.86 0.55 0.98 30.36 4.50 Balance -
5.0 Covered Arc Welding Electrodes
For Stainless Steel
114
NC-308 AWS A5.4 E308-16
NC-308L, NC-308EL AWS A5.4 E308L-16
For welding of 18%Cr-8%Ni stainless steel KS D 7014 E308-16 For welding of extra-low carbon 18%Cr-8%Ni KS D 7014 E308L-16
JIS Z3221 ES308-16 stainless steel JIS Z3221 ES308L-16
For Stainless Steel
Covered Arc Welding Electrodes
Characteristics Characteristics
NC-308 is a lime-titania type electrode for all-position welding. As its deposits NC-308L, NC-308EL are lime-titania type electrodes for all-position welding. As its
austenitic weld metal which contains suitable quantity of ferrite, its crack resisitibility weld metal has extra-low carbon austenitic structure which contains suitable fer-
and weldability are especially good. rite, crack resistibility is good and intergranular corrosion resistibility is superior to
that of NC-308. In the as-welded conditions the weld metal provides good corrosion
Furthermore, its heat resistibility, corrosion resistibility and mechanical properties
resistibility and good mechanical properties. Especially, NC-308EL is superior to
are good in the as welded conditions.
intergranular corrosion resistibility of NC-308L.
Size & recommended current range (AC or DC +) Size & recommended current range (AC or DC +)
Dia. (mm) 2.0 2.6 3.2 4.0 5.0 Dia. (mm) 2.0 2.6 3.2 4.0 5.0
L (mm) 250 300 350 350 350 L (mm) 250 300 350 350 350
F 30-50 50-80 70-115 100-150 150-200 F 30-50 50-80 70-115 100-150 140-190
Amp. Amp.
V&OH 25-45 45-75 65-110 95-140 - V&OH 25-45 45-75 65-110 95-140 -
•Approval : ABS, DNV GL, KR •Tip Color : Yellow •Approval : ABS, DNV GL, LR(NC-308L) •Tip Color : NC-308L: Red, NC-308EL : First: Red, Second : Black
116 117
NC-308H AWS A5.4 E308H-16
NC-309 AWS A5.4 E309-16
For welding of 18%Cr-8%Ni stainless steel KS D 7014 E308-16 For welding of 22%Cr-12%Ni stainless steel KS D 7014 E309-16
JIS Z3221 ES308H-16 JIS Z3221 ES309-16
For Stainless Steel
Covered Arc Welding Electrodes
Typical chemical composition of weld metal (%) Typical chemical composition of weld metal (%)
C Mn Si P S Cr Ni C Mn Si P S Cr Ni
0.07 1.05 0.70 0.019 0.006 19.65 9.85 0.07 1.30 0.75 0.020 0.008 23.90 12.85
Typical mechanical properties of weld metal Typical mechanical properties of weld metal
TS EL TS EL
N/mm 2 (kgf/mm 2 ) % N/mm 2 (kgf/mm 2 ) %
610(62) 45.0 590(60) 39
Size & recommended current range(DC±) Size & recommended current range (AC or DC +)
Dia. (mm) 2.6 3.2 4.0 5.0 Dia. (mm) 2.0 2.6 3.2 4.0 5.0
L (mm) 300 350 350 350 L (mm) 250 300 350 350 350
F 50-80 70-115 100-150 150-200 F 30-50 50-80 70-115 100-150 140-190
Amp. Amp.
V&OH 65-110 95-140 - - V&OH 25-45 45-75 65-110 90-140 -
•Tip Color : Blue •Approval : ABS, DNV GL, KR •Tip Color : Black
118 119
NC-309L, NC-309EL AWS A5.4 E309L-16
NC-309Mo AWS A5.4 E309Mo-16
For welding of extra-low carbon 22%Cr-12%Ni KS D 7014 E309L-16 For welding of 22%Cr-12%Ni-Mo stainless steel KS D 7014 E309Mo-16
stainless steel JIS Z3221 ES309L-16 JIS Z3221 ES309Mo-16
For Stainless Steel
Covered Arc Welding Electrodes
Characteristics Characteristics
NC-309L and NC-309EL are lime-titania type electrodes for all-position welding, which NC-309 Mo is lime-titania type electrode for all-position welding, which has good us-
has excellent usability. As weld metal contains ferrite in austenitic structure, its weld- ability and good weldability. Good resistance against dilute sulphuric acid compared
ability is excellent and its ultra-low carbon weld metal as welded is excellent in with that of NC-309.
corrosion resistibility and heat resistibility. NC-309L and NC-309EL are suitable for Weld metals provide excellent corrosion resistibility and heat resistibility in the as-
welding of parts which might be affected by the dilution of the mother plate. Es- welded condition.
pecially, NC-309EL is superior to intergranular corrosion resistibility of NC-309L.
Notes on usage
Notes on usage
(1) Keep the arc as short as possible.
(1) Keep the arc as short as possible.
(2) Weaving width should be within two and a half times of electrode's diameter.
(2) Weaving width should be within two and a half times of electrode's diameter.
(3) When the electrodes have absorbed moisture dry the at 250~300℃ for 60~90 min-
(3) When the electrodes have absorbed moisture, dry them at 250~300℃ for 60~90 min-
utes before use. utes before use.
(4) Pay attention that the dilution of mother plate should be excessive.
Size & recommended current range (AC or DC +) Size & recommended current range (AC or DC +)
Dia. (mm) 2.0 2.6 3.2 4.0 5.0 Dia. (mm) 2.6 3.2 4.0 5.0
L (mm) 250 300 350 350 350 L (mm) 300 350 350 350
F 30-50 50-80 70-115 100-150 140-190 F 50-80 70-115 100-150 140-190
Amp. Amp.
V&OH 25-45 45-75 65-110 90-140 - V&OH 45-75 65-110 90-140 -
•Approval : ABS, DNV GL(NC-309L) •Tip Color : NC-309L : Yellow-Green, NC-309EL : First : Yellow-Green, Second : Black •Approval : ABS •Tip Color : Silver
120 121
NC-309MoL AWS A5.4 E309LMo-16
NC-309Cb
For welding of low carbon 22%Cr-12%Ni-Mo KS D 7014 E309MoL-16 For welding of low carbon 22%Cr-12%Ni-Nb AWS A5.4 E309Nb-16
stainless steel JIS Z3221 ES309LMo-16 stainless steel JIS Z3221 ES309Nb-16
For Stainless Steel
Covered Arc Welding Electrodes
Typical chemical composition of weld metal (%) Typical chemical composition of weld metal (%)
C Mn Si P S Cr Ni Mo C Mn Si P S Cr Ni Cb+Ta
0.030 1.20 0.71 0.021 0.006 22.85 13.51 2.35 0.019 0.80 0.86 0.03 0.013 23.21 12.54 0.81
Typical mechanical properties of weld metal Typical mechanical properties of weld metal
TS EL TS EL
N/mm 2 (kgf/mm 2 ) % N/mm 2 (kgf/mm 2 ) %
630(64) 38 652(66.5) 34.4
Size & recommended current range (AC or DC +) Size & recommended current range (AC or DC +)
Dia. (mm) 2.6 3.2 4.0 5.0 Dia. (mm) 2.0 2.6 3.2 4.0 5.0
L (mm) 300 350 350 350 L (mm) 250 300 350 350 350
F 50-80 70-115 100-150 140-190 F 30-50 50-80 70-115 100-150 140-190
Amp. Amp.
V&OH 45-75 65-110 90-140 - V&OH 24-45 45-75 65-110 90-140 -
•Approval : DNV GL •Tip Color : Red
122 123
NC-310 AWS A5.4 E310-16
NC-312 AWS A5.4 E312-16
For welding of 25%Cr-20%Ni stainless steel KS D 7014 E310-16 For welding of dissimilar metals KS D 7014 E312-16
JIS Z3221 ES310-16 JIS Z3221 ES312-16
For Stainless Steel
Covered Arc Welding Electrodes
C Mn Si P S Cr Ni
Typical mechanical properties of weld metal
0.09 1.55 0.38 0.023 0.007 29.10 9.50
TS EL
N/mm 2 (kgf/mm 2 ) %
Typical mechanical properties of weld metal
600(61) 40
TS EL
Typical corrosion resistance of weld metal N/mm 2 (kgf/mm 2 ) %
760(77) 28
40% HNO3(Nitric acid) Boiling 0.08g/m ·hr
2
Size & recommended current range (AC or DC +) Size & recommended current range (AC or DC +)
Dia. (mm) 2.6 3.2 4.0 5.0 Dia. (mm) 2.6 3.2 4.0 5.0
L (mm) 300 350 350 350 L (mm) 300 350 350 350
F 40-80 70-110 110-140 140-170 F 50-85 70-105 95-145 135-180
Amp. 35-75 65-100 105-135 -
Amp.
V&OH V&OH 45-80 65-110 85-135 -
•Approval : ABS •Tip Color : Pink •Tip Color : Orange
124 125
NC-316 AWS A5.4 E316-16
NC-316L, NC-316EL AWS A5.4 E316L-16
For welding of 18%Cr-12%Ni-2%Mo KS D 7014 E316-16 For welding of extra-low carbon KS D 7014 E316L-16
stainless steel JIS Z3221 ES316-16 18%Cr-12%Ni-2%Mo stainless steel JIS Z3221 ES316L-16
For Stainless Steel
Covered Arc Welding Electrodes
Characteristics Characteristics
NC-316 is a lime-titania type electrode used in all positions. NC-316L and NC-316EL are lime-titania type electrodes for all-position welding.
As the weld metal has austenitic structure including proper quantity of ferrite, its As the weld metal is of austenitic structure containing proper quantity of ferrite
crack resistibility is excellent. crack resistibility is good and usability is also good. As extra-low carbon weld metal
Especially its corrosion resistance against sulphuric acid and nitric acid is excellent. can be obtained, intergranular corrosion resistibility is superior to that of NC-316.
Heat resistance is much better than that of 18%Cr-8%Ni stainless steel welds. Creep rupture strength is also good.
Typical chemical composition of weld metal (%) Typical chemical composition of weld metal (%)
C Mn Si P S Cr Ni Mo Product name C Mn Si P S Cr Ni Mo
0.06 1.05 0.73 0.021 0.008 18.85 12.35 2.30 NC-316L 0.030 1.06 0.70 0.021 0.006 18.50 12.45 2.35
NC-316EL 0.021 1.10 0.70 0.019 0.006 18.50 12.53 2.41
Typical mechanical properties of weld metal
NC-316L 570(58) 45
Typical corrosion resistance of weld metal NC-316EL 570(58) 47
126 127
NC-317L AWS A5.4 E317L-16
NC-318 AWS A5.4 E318-16
For welding of extra-low carbon 18%Cr-12%Ni KS D 7014 E317L-16 For welding of 18%Cr-12%Ni-2.5%Mo-Nb KS D 7014 E318-16
-3.5%Mo stainless steel JIS Z3221 ES317L-16 stainless steel JIS Z3221 ES318-16
For Stainless Steel
Covered Arc Welding Electrodes
C Mn Si P S Cr Ni Mo
0.028 1.15 0.68 0.020 0.008 18.70 13.42 3.45 Typical chemical composition of weld metal (%)
Size & recommended current range (AC or DC +) Size & recommended current range (AC or DC +)
Dia. (mm) 2.6 3.2 4.0 5.0 Dia. (mm) 2.6 3.2 4.0 5.0
L (mm) 300 350 350 350 L (mm) 300 350 350 350
128 129
NC-347 AWS A5.4 E347-16
NC-410 AWS A5.4 E410-16
For welding of 18%Cr-8%Ni-Nb stainless steel KS D 7014 E347-16 For 13%Cr stainless steel KS D 7014 E410-16
JIS Z3221 ES347-16 JIS Z3221 ES410-16
For Stainless Steel
Covered Arc Welding Electrodes
Notes on usage
Notes on usage
(1) Keep the arc as short as possible.
(1) Keep the arc as short as possible.
(2) Weaving width should be within two and a half times electrode diameter.
(2) Weaving width should be within two and a half times of electrode's diameter.
(3) When the electrodes have absorbed moisture, dry them at 250~300℃ for 60~90 (3) When the electrodes have absorbed moisture, dry them at 300~350℃ for 30~60
minutes before use. minutes before use.
(4) Usually, preheat is not necessary. (4)
Preheat, interpass temp. PWHT
200~400℃ 700~760℃
Typical chemical composition of weld metal (%)
C Mn Si P S Cr Ni Nb+Ta
Typical chemical composition of weld metal (%)
0.035 1.05 0.78 0.021 0.010 19.5 9.66 0.45
C Mn Si P S Ni Cr
Typical mechanical properties of weld metal 0.08 0.43 0.24 0.024 0.003 0.19 12.80
TS EL
N/mm 2 (kgf/mm 2 ) % Typical mechanical properties of weld metal
650(66) 37
TS EL
PWHT
N/mm 2 (kgf/mm 2 ) %
Size & recommended current range (AC or DC +) Size & recommended current range (AC or DC +)
Dia. (mm) 2.6 3.2 4.0 5.0 Dia. (mm) 2.6 3.2 4.0 5.0
L (mm) 300 350 350 350 L (mm) 300 350 350 350
F 50-80 80-120 100-150 140-190 F 50-85 70-115 95-145 135-180
Amp. Amp.
V&OH 45-70 70-100 95-140 - V&OH 45-80 65-110 85-135 -
•Approval : ABS •Tip Color :Blue •Tip Color : Black
130 131
NC-410NiMo NC-430 AWS A5.4 E430-16
For welding of 13%Cr-4%Ni-Mo stainless steel AWS A5.4 E410NiMo-16 For 17%Cr stainless steel KS D 7014 E430-16
JIS Z3221 ES410NiMo-16 JIS Z3221 ES430-16
For Stainless Steel
Covered Arc Welding Electrodes
C Mn Si P S Cr Ni
Typical chemical composition of weld metal (%) 0.06 0.62 0.42 0.023 0.003 16.80 0.35
C Mn Si P S Ni Cr Mo
0.03 0.73 0.67 0.019 0.002 4.30 12.17 0.50
Typical mechanical properties of weld metal
TS EL
Typical mechanical properties of weld metal PWHT
N/mm 2 (kgf/mm 2 ) %
920(93) 19 600℃×1hr
Size & recommended current range (AC or DC +) Size & recommended current range (AC or DC +)
Dia. (mm) 2.6 3.2 4.0 5.0 Dia. (mm) 2.6 3.2 4.0 5.0
L (mm) 300 350 350 350 L (mm) 300 350 350 350
F 50-85 70-115 95-145 140-180 F 50-80 70-115 100-150 150-200
Amp. Amp.
V&OH 45-80 65-110 85-135 - V&OH 45-75 65-110 95-140 -
•Tip Color : Purple •Tip Color : Brown
132 133
NC-2209
For duplex stainless steel AWS A5.4 E2209-16
JIS Z3221 ES2209
For Stainless Steel
Covered Arc Welding Electrodes
Applications
Welding of 19%Cr-9%Ni-3%Mo Duplex stainless steel.
Field of applications are in off-shore engineering and in the chemical industry.
Characteristics
NC-2209 offers excellent position weldability and thus is perfectly suited for pipe welding.
01
Besides the good wetting characteristics, slag removability, resistance to porosity.
Notes on usage
(1) Keep the arc as short as possible.
(2) Weaving width should be within two and a half times electrode's diameter.
(3) When the electrodes have absorbed moisture, dry them at 150~200℃ for 30~60
minutes before use. Covered Arc Welding Electrodes
For Cast lron
YP TS EL
N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) %
702(72) 850(87) 26
134
CI-400 AWS A5.15 ENiFe-Cl
CI-500 AWS A5.15 ENi-Cl
For repairing of cast iron products. KS D 7008 DFCNiFe For repairing of cast iron products. KS D 7008 DFCNi
JIS Z3252 ECNiFe-Cl JIS Z3252 ECNi-Cl
For Cast lron
Covered Arc Welding Electrodes
Typical chemical composition of weld metal (%) Typical chemical composition of weld metal (%)
C Mn Si P S Ni Fe C Mn Si P S Fe Ni
0.98 0.8 0.32 0.005 0.004 55.1 Rem 0.86 0.3 0.28 0.002 0.002 1.85 Rem.
Typical mechanical properties of weld metal Typical mechanical properties of weld metal
TS TS
N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 )
560(57) 440(45)
Size & recommended current range (AC or DC +) Size & recommended current range (AC or DC +)
Dia. (mm) 2.6 3.2 4.0 5.0
Dia. (mm) 2.6 3.2 4.0 5.0
L (mm) 300 300 350 350
L (mm) 300 350 400 350
Amp. F 60-90 80-120 120-150 140-190
Amp. F 60-90 80-130 110-160 150-210
•Tip Color : Red
•Tip Color : White
136 137
CI-600 AWS A5.15 ESt
For repairing of cast iron products. KS D 7008 (DFC Fe)
JIS Z3252 (ECSt)
For Cast lron
Covered Arc Welding Electrodes
Applications
Repairing of various kinds of cast iron produtcs.
Characteristics
CI-600 is a graphite type coated electrode, depositing weld metal consisting of pure iron.
It is designed for welding of cast iron when machining of the deposit is not required.
01
Hardness of the bonded area will be higher than that with nickel type electrode.
Notes on usage
(1) Clean base metal before welding.
(2) If there is a possibility that cracking spreads, make the stopholes at both ends of re-
pairing part.
(3) Keep bead length less than 50mm to disperse welding heat. Adopt back step, stepping Covered Arc Welding Electrodes
stone or symmetry method by turns.
(4) Hot peen in every pass.
(5) The preheat temperatures vary in accordance with kind, shape and size of base metal.
For Nickel and Nickel Alloy Steel
Preheating at 200~350℃ is appropriate to prevent cracking. Slow cooling is recom-
mended after welding.
C Mn Si P S
1.34 0.47 0.65 0.02 0.005
TS EL
N/mm 2 (kgf/mm 2 ) %
510(50) 33
138
CSI-NiCu7 AWS A5.11 ENiCu-7
CSI-690 AWS A5.11 ENiCrFe-7
For welding of 70%Ni-30%Cu Monel KS ISO 14172 ENi4060 For Ni and Ni alloyed steel KS ISO 14172 ENi6152
JIS Z3224 ENi4060 JIS Z3224 ENi6152
For Nickel and Nickel Alloy
Covered Arc Welding Electrodes
Size & recommended current range (AC or DC +) Size & recommended current range (AC or DC+)
Dia. (mm) 3.2 4.0 Dia. (mm) 3.2 4.0
L (mm) 350 350 L (mm) 350 350
F 85-110 120-160 F 90-120 120-150
Amp. Amp.
V-up 75-105 110-150 V&OH 80-110 100-140
140 141
CSI-625 AWS A5.11 ENiCrMo-3
CSI-182 AWS A5.11 ENiCrFe-3
For Ni and Ni alloyed steel KS ISO 14172 ENi6625 For Nickel and Nickel alloy steel KS ISO 14172 ENi6182
JIS Z3224 ENi6625 JIS Z3224 ENi6182
For Nickel and Nickel Alloy
Covered Arc Welding Electrodes
Typical chemical composition of weld metal (%) Typical chemical composition of weld metal (%)
C Mn Si P S Fe Ni Cr Nb Mo C Mn Si P S Ni Cr Nb Fe Ti
0.03 0.7 0.54 0.001 0.002 2.1 61.6 21.9 3.8 8.5 0.04 6.4 0.6 0.003 0.008 69 16.2 1.9 4.8 0.2
Typical mechanical properties of weld metal Typical mechanical properties of weld metal
Size & recommended current range (DC +) Size & recommended current range (DC +)
Dia. (mm) 3.2 4.0 Dia. (mm) 3.2 4.0
L (mm) 350 350 L (mm) 350 350
F 90-120 120-150 F 85-110 120-150
Amp. Amp.
V&OH 80-110 100-140 V&OH 75-105 110-140
142 143
CSI-Ni1 AWS A5.11 ENi-1
CSC-CuNi AWS A5.6 ECuNi
For Nickel and Nickel alloy steel KS ISO 14172 ENi2061 For 70Cu-30Ni and Copper-Nickel steel KS D 7012 DCuNi-3
JIS Z3224 ENi2061 JIS Z3231 DCuNi-3
For Nickel and Nickel Alloy
Covered Arc Welding Electrodes
Characteristics Characteristics
These consumables give low carbon pure nickel with the addition of titanium for re- These consumables deposit a copper-nickel weld metal; nominally 70%Cu and
finement and de-oxidation. They are used for joining pure nickel to itself, for buffer 30%Ni.
layers, and for cladding joint faces and flanges. The consumables are suitable for surfacing and cladding provided the need for
an appropriate buttering layer is addressed, normally either alloy 400 or pure nickel.
Notes on usage
(1) Dry the electrodes at 150~200℃ for 60 minutes before use.
(2) Use recommended current range. If not it will be much spatter and undercut. Notes on usage
(3) Cleaning base metals before welding. (1) Dry the electrodes at 200~250℃ for 30~60 minutes before use.
(4) Keep the interpass temperature below 120℃. (2) Use recommended current range. If not it will be much spatter and undercut.
(3) Cleaning base metals before welding.
(4) Keep the arc as short as possible
Typical chemical composition of weld metal (%) Typical chemical composition of weld metal (%)
C Mn Si P S Ni Al Cu Fe Ti C Mn Si P S Ni Cu Fe Ti
0.015 0.64 0.69 0.002 0.003 95.8 0.07 - 0.54 1.12 0.01 2.0 0.35 0.003 0.003 30.5 65.3 0.65 0.07
Typical mechanical properties of weld metal Typical mechanical properties of weld metal
Size & recommended current range (DC +) Size & recommended current range (DC +)
144 145
M│E│M│O
01
Covered Arc Welding Electrodes
For Gouging
CG-100
For gouging
For Gouging
Covered Arc Welding Electrodes
Applications
Cutting, chamfering, grooving and gouging of all metals.
Characteristics
CG-100 performs on all types of arc-welding-machines.
No extra equipment or gases needed
02
Ideal for preparation prior to welding, gouging and removing of old or defective
welds and for removal of excess metal, ferrous or non-ferrous. The cut is smooth
and uniform.
Notes on usage
(1) Hold electrode at an angle of approx. 10 ±5℃, push in direction of travel using a
saw like motion as shown in the sketch. Flux Cored Wire
(2) For piercing holes, strike arc and push in and out until hole is completed.
(3) Dry the electrodes at 70~100℃ for 30~60 minutes before use. For Gas Shielded Arc Welding
For Mild & High Strength Steel
CG-100
10 ±5℃
148
CSF-71t AWS
AWS
A5.36
A5.20
E71T1-C1[M21]A0-CS1-H8
E71T-1C, -1M
CSF-71LF AWS
AWS
A5.36
A5.20
E71T1-C1[M21]A2-CS1-H8
E71T-9C, 9M
For mild steel and 490N/mm2 class high KS D 7104 YFW-C50DR For mild steel and 490N/mm2 class high KS D 7104 YFW-C503R
tensile strength steel JIS Z 3313 T49J0T1-1CA-U tensile strength steel JIS Z3313 T493T1-1CA-Ni1-H10
For Gas Shielded Arc Welding
Flux Cored Wire
Characteristics Characteristics
(1) CSF-71T is a titania type flux cored wire and designed for all-position welding by single (1) CSF-71LF is a titania type flux cored wire and designed for all-position welding by sin-
gle pass & multi pass with CO2/ 20~25%CO2+Ar gas shielding.
pass & multi pass with CO2 gas shielding.
(2) It provides excellent impact value at low temperature down to -30℃.
(2) It provides the excellent usability with stable arc, less spattering, good bead appear-
(3) It provides the excellent usability with stable arc, less spattering, good bead appear-
ance, better slag removal, and less quantity of welding fume comparable to solid wire.
ance, better slag removal, and less quantity of welding fume comparable to solid wire.
(3) It provides a good welding efficiency thank to high deposition rate particularly.
(4) It provides a good welding efficiency thank to high deposition rate particularly
Notes on usage Notes on usage
(1) The optimum flow of CO2 for shielding is 20~25ℓ/min. (1) The optimum flow of CO2/Mix for shielding is 20~25ℓ/min
(2) The distance between tip & base metal is to be 15~25mm. (2) The distance between tip & base metal is to be 20~25㎜
(3) Protect the weld with a screen to prevent blowholes caused by wind where the wind (3) Protect the weld with a screen to prevent blowholes caused by wind where the wind
velocity is 2m/sec and more. velocity is 2m/sec and more.
(4) Thick heavy plate should be welded under proper preheating & interpass temperature. (4) Thick heavy plate should be welded under proper preheating & inter-pass temperature
Size & recommended current range (DC +) Size & recommended current range (DC +)
Dia. mm (in) 1.2 (0.045) 1.4 (0.052) 1.6 (0.062) Dia. mm (in) 1.2 (0.045) 1.4 (0.052) 1.6 (0.062)
F & H-F 180~340 200~360 200~400 FLAT, H-FILLET 180~300 200~340 200~360
Amp. V-up 120~220 140~260 160~260 Amp. V-UP 120~220 140~240 160~240
V-down 120~240 140~260 160~280 V-DOWN 120~220 140~240 160~240
OH 120~220 140~260 160~260 O.H 120~220 140~240 160~240
•Approval : CO2 : ABS, BV, DNV GL, KR, LR, NK, RINA, CWB •Approval : ABS, BV, DNV GL, LR, NK
MIX : ABS, BV, DNV GL, LR, RINA
150 151
CSM-70t AWS
AWS
A5.36
A5.20
E70T1-C1A0-CS1
E70T-1C
CSF-70t5 AWS
AWS
A5.36
A5.20
E70T5-M21A4-CS1
E70T-5M-J
For mild steel and 490N/mm2 class KS D 7104 YFW-C50DM For mild steel and 490N/mm2 class KS D 7104 YFW-A502B
high tensile strength steel JIS Z3313 T49J0T15-0CA-U high tensile strength steel JIS Z3313 T49J4T5-0MA-U
For Gas Shielded Arc Welding
Flux Cored Wire
Characteristics Characteristics
(1) CSM-70T is a metal type flux cored wire for flat & horizontal fillet welding with CO2 gas (1) CSF-70T5 is Basic Slag type.
shielding. (2) Low temperature impact value and crack-resistance is superior by product that is
(2) Its deposition rate is 10~30% higher compared with a solid wire, so total cost is saved. alternated in arc electrode's 7018 precincts.
(3) It provides excellent usability with stable arc, less spattering better bead appearance
and less quantity of welding fume comparable to solid wire. Notes on usage
(1) The optimum flow rate of Mix gas for shielding is 20~25ℓ/min.
Notes on usage
(2) Protect the weld with a screen to prevent blowholes caused by wind where the
(1) The optimum flow of CO2 for shielding is 20~25ℓ/min.
wind velocity is 2m/sec and more.
(2) The distance between tip & base metal is to be 15~25mm.
(3) Keep the distance between tip & base metal at 15~25mm.
(3) Protect the weld with a screen to prevent blowholes caused by wind where the wind
velocity is 2m/sec and more.
(4) Thick heavy plate should be welded under proper preheating & interpass temperature.
Typical chemical composition of weld metal (%)
(Shielding gas : 80%Ar+20%CO2)
152 153
CSM-70C AWS
AWS
A5.36
A5.18
E70T15-M21A2-CS1-H4
E70C-6M
CSF-551 AWS
AWS
A5.36
A5.29
E81T1-C1A0-G
E81T1-GC
For mild steel and 490N/mm2 class high tensile KS D 7104 YFW-A50DM For 550N/mm2 class high tensile strength steel KS D 7104 YFW-C55DR
strength steel JIS Z3313 T493T15-0MA-H5 JIS Z3313 T552T1-1CA-H10
For Gas Shielded Arc Welding
Flux Cored Wire
Characteristics Characteristics
(1) CSM-70C is a Metal cored wire which combines the high deposition rates of FCW (1) CSF-551 is a titania type flux cored wire and designed for all-position welding
and the high efficiencies of a solid wire. by single pass & multi pass with CO2 gas shielding.
(2) The use of higher argon shielding gas further reduces fume, spatter and slag Islands. (2) It provides the excellent usability with stable arc, less spattering, good bead
(3) This metal cored wire is intended for single or multi pass welding in the flat appearance, better slag removal, and less quantity of welding fume comparable
and horizontal. to solid wire.
(3) It provides a good welding efficiency thank to high deposition rate particularly.
Notes on usage
(1) The optimum flow of 75~85%Ar+25~15%CO2 for shielding is 20~25ℓ/min.
Notes on usage
(2) The distance between tip & base metal is to be 15~25mm.
(1) The optimum flow of CO2 for shielding is 20~25ℓ/min.
(3) Protect the weld with a screen to prevent blowholes caused by wind where the wind
(2) The distance between tip & base metal is to be 15~25mm.
velocity is 2m/sec and more.
(3) Protect the weld with a screen to prevent blowholes caused by wind where
the wind velocity is 2m/sec and more.
(4) Thick heavy plate should be welded under proper preheating & inter-
pass temperature.
Typical chemical composition of weld metal (%) (Shielding gas : 80%Ar+20%CO2) Typical chemical composition of weld metal (%) (Shielding gas : 100%CO2)
C Mn Si P S C Mn Si P S Ni
0.05 1.60 0.75 0.018 0.015 0.05 1.33 0.49 0.013 0.010 0.38
Size & recommended current range (DC +) Dia. mm (in) 1.2 (0.045) 1.4 (0.052) 1.6 (0.062)
F & H-F 180~340 200~360 200~400
Dia. mm (in) 1.2 (0.045) 1.4 (0.052) 1.6 (0.062)
Amp. V-up 120~220 140~260 160~260
Amp. F & H-F 180~340 200~360 200~400
V-down 120~240 140~260 160~280
OH 120~220 140~260 160~260
154 155
CSM-550
For 550N/mm2 class high tensile strength steel
AWS
AWS
KS
A5.36
A5.29
D 7104
E80T1-C1A0-G
E80T1-GC
YFW-C55DM
CSF-81t
For 550N/mm2 class high tensile strength
AWS
AWS
KS
A5.36
A5.29
D 7104
E81T1-C1A2-Ni1
E81T1-Ni1C
YFW-C602R
JIS Z3313 T552T15-0CA-N1-H10 steel JIS Z3313 T553T1-1CA-N2-H10
For Gas Shielded Arc Welding
Flux Cored Wire
Characteristics Characteristics
(1) CSM-550 is a metal type flux cored wire for flat & horizontal fillet welding with CO2 (1) CSF-81T is a titania type flux cored wire and designed for all-position welding by single
gas shielding. pass & multi pass with CO2 gas shielding.
(2) Its deposition rate is 10~30% higher compared with a solid wire, so total cost is (2) It provides the excellent usability with stable arc, less spattering, good bead appear-
saved. ance, better slag removal, and less quantity of welding fume comparable to solid wire.
(3) It provides excellent usability with stable arc, less spattering better bead appear- (3) It provides a good welding efficiency thank to high deposition rate particularly.
ance and less quantity of welding fume comparable to solid wire.
Notes on usage
Notes on usage (1) The optimum flow of CO2 for shielding is 20~25ℓ/min.
(1) The optimum flow of CO2 for shielding is 20~25ℓ/min. (2) The distance between tip & base metal is to be 15~25mm.
(2) The distance between tip & base metal is to be 15~25mm. (3) Protect the weld with a screen to prevent blowholes caused by wind where the wind
(3) Protect the weld with a screen to prevent blowholes caused by wind where the velocity is 2m/sec and more.
wind velocity is 2m/sec and more. (4) Thick heavy plate should be welded under proper preheating & interpass temperature.
(4) Thick heavy plate should be welded under proper preheating & inter-
pass temperature.
Typical chemical composition of weld metal (%) (Shielding gas : 100%CO2)
Typical chemical composition of weld metal (%) (Shielding gas : 100%CO2)
C Mn Si P S Ni
C Mn Si P S Ni 0.05 1.30 0.40 0.011 0.011 0.95
0.06 1.39 0.71 0.014 0.012 0.39
Typical mechanical properties of weld metal (Shielding gas : 100%CO2)
Typical mechanical properties of weld metal (Shielding gas : 100%CO2) IV (J)
YP TS EL
IV (J) N/mm 2 (MPa) N/mm 2 (MPa) % -20℃ -30℃
YP TS EL
N/mm (MPa)
2
N/mm (MPa)
2
% 0℃ -20℃ 568 620 28.0 125 100
540 610 28.0 85 65
Size & recommended current range (DC +)
Size & recommended current range (DC +) Dia. mm (in) 1.2 (0.045) 1.4 (0.052) 1.6 (0.062)
F & H-F 180~340 200~360 200~400
Dia. mm (in) 1.2 (0.045) 1.4 (0.052) 1.6 (0.062)
Amp. V-up 120~220 140~260 160~260
F 160~300 160~360 200~400
Amp. V-down 120~240 140~260 160~280
H-F 160~320 180~340 200~360
OH 120~220 140~260 160~260
•Approval : ABS
156 157
CSF-81tM AWS
AWS
A5.36
A5.29
E81T1-M21A2-Ni1
E81T1-Ni1M
CSM-80t AWS
AWS
A5.36
A5.29
E80T1-C1A2-G
E80T1-GC
For 550N/mm2 class high tensile strength steel KS D 7104 YFW-A602R For 550N/mm2 class high tensile strength steel KS D 7104 YFW-C602M
For 80%Ar+20%CO2 Gas JIS Z3313 T553T1-1MA-N2 JIS Z3313 T553T15-0CA-N2-H10
For Gas Shielded Arc Welding
Flux Cored Wire
Characteristics
Characteristics
(1) CSF-81TM is a titania type flux cored wire and designed for all-position welding by
(1) CSM-80T is a metal type flux cored wire for flat & horizontal fillet welding with CO2 gas
single pass & multi pass with Ar+20%CO2 gas shielding.
shielding.
(2) It provides the excellent usability with stable arc, less spattering, good bead appear-
(2) Its deposition rate is 10~30% higher compared with a solid wire, so total cost is saved.
ance, better slag removal, and less quantity of welding fume comparable to solid wire.
(3) It provides excellent usability with stable arc, less spattering better bead appearance
(3) It provides a good welding efficiency thank to high deposition rate particularly.
and less quantity of welding fume comparable to solid wire.
(4) It provides excellent impact value at low temperatures in the as-welded and PWHT
conditions.
Notes on usage
Notes on usage (1) The optimum flow of CO2 for shielding is 20~25ℓ/min.
(1) The optimum flow of Ar+20%CO2 for shielding is 20~25ℓ/min. (2) The distance between tip & base metal is to be 15~25mm.
(2) The distance between tip & base metal is to be 20~25mm. (3) Protect the weld with a screen to prevent blowholes caused by wind where the
(3) Protect the weld with a screen to prevent blowholes caused by wind where the wind wind velocity is 2m/sec and more.
velocity is 2m/sec and more. (4) Thick heavy plate should be welded under proper preheating & interpass temperature.
(4) Thick heavy plate should be welded under proper preheating & interpass temperature.
YP TS EL IV (J)
N/mm 2 (MPa) N/mm 2 (MPa) % PWHT Typical mechanical properties of weld metal (Shielding gas : 100%CO2)
-20℃ -40℃
536 610 28.2 137 98 As Welded YP TS EL IV (J)
512 605 29.0 105 65 620 x 1hr S.R N/mm 2 (MPa) N/mm 2 (MPa) % -20℃ -30℃
532 625 26.4 73 63
Size & recommended current range (DC +)
Dia. mm (in) 1.2 (0.045) 1.4(0.052) 1.6(0.062)
Size & recommended current range (DC +)
F & H-F 180~300 200~320 200~340
V-up 120~220 140~240 140~250 Dia. mm (in) 1.2 (0.045) 1.4 (0.052) 1.6 (0.062)
Amp.
V-down 120~240 140~240 140~250 Amp. F & H-F 180~340 200~360 200~400
OH 120~220 140~240 140~250
158 159
CSF-91t AWS
AWS
A5.36
A5.29
E91T1-C1A0-Ni1
E91T1-GC
CSM-90t AWS
AWS
A5.36
A5.29
E90T1-C1A0-G
E90T1-GC
For welding of 620N/mm2 class high tensile KS D 7104 YFW-C602R For 620N/mm2 class high tensile KS D 7104 YFW-C602M
strength steel JIS Z3313 T622T1-1CA-N2-H10 strength steel JIS Z3313 T622T15-0CA-N2-H10
For Gas Shielded Arc Welding
Flux Cored Wire
Characteristics Characteristics
(1) CSF-91T is a titania type flux cored wire and designed for all-position welding ((1) CSM-90T is a metal type flux cored wire for flat & horizontal fillet welding with
by single pass & multi pass with CO2 gas shielding. CO2 gas shielding.
(2) It provides the excellent usability with stable arc, less spattering, good bead (2) Its deposition rate is 10~30% higher compared with a solid wire, so total cost is
appearance, better slag removal, and less quantity of welding fume compara- saved.
ble to solid wire. (3) It provides excellent usability with stable arc, less spattering better bead appear-
(3) It provides a good welding efficiency thank to high deposition rate particularly. ance and less quantity of welding fume comparable to solid wire.
Notes on usage
(1) The optimum flow of CO2 for shielding is 20~25ℓ/min. Notes on usage
(2) The distance between tip & base metal is to be 15~25mm. (1) The optimum flow of CO2 for shielding is 20~25ℓ/min.
(3) Protect the weld with a screen to prevent blowholes caused by wind where the wind (2) The distance between tip & base metal is to be 15~25mm.
velocity is 2m/sec and more. (3) Protect the weld with a screen to prevent blowholes caused by wind where the
(4) Thick heavy plate should be welded under proper preheating & interpass temperature. wind velocity is 2m/sec and more.
(4) Thick heavy plate should be welded under proper preheating & interpass temperature.
Typical chemical composition of weld metal (%) (Shielding Gas : 100%CO2)
YP TS EL IV (J)
N/mm 2 (MPa) N/mm 2 (MPa) % -20℃ -30℃ Typical mechanical properties of weld metal (Shielding gas : 100%CO2)
588 654 25.0 102 65 IV (J)
YP TS EL
N/mm 2 (MPa) N/mm 2 (MPa) % -20℃ -30℃
Size & recommended current range (DC +) 584 693 24.0 56 47
Characteristics Characteristics
(1) CSF-110T is a titania type flux cored wire and designed for all-position welding by sin- (1) CSF-110T5 is a basic type flux cored wire and designed for fillet and hori-
gle pass & multi pass with CO2 gas shielding. zontal position welding by single pass & multi pass with Ar+20%CO2 gas
(2) CSF-110T is commonly used in applications involving A514, A517, and many similar shielding.
higher strength low alloy steels. (2) CSF-110T5 is commonly used in applications involving A514, A517, and many
(3) It provides a good welding efficiency thank to high deposition rate particularly. similar higher strength low alloy steels.
(3) It provides excellent impact value at low temperatures.
Notes on usage
(1) The optimum flow of CO2 for shielding is 20~25ℓ/min. Notes on usage
(2) The distance between tip & base metal is to be 15~25mm. (1) The optimum flow of Ar+20%CO2 for shielding is 40ℓ/min.
(3) Protect the weld with a screen to prevent blowholes caused by wind where the (2) It need to select proper Cu-protector and welding parameter for good slag spill, stable
wind velocity is 2m/sec and more. gas shielding and bead appearance.
(4) Thick heavy plate should be welded under proper preheating & interpass temperature.
Typical mechanical properties of weld metal Typical mechanical properties of weld metal (Shielding gas : 80%Ar+20%CO2)
(Shielding Gas : 100%CO2)
IV (J) YP TS EL IV (J)
YP TS EL
N/mm (MPa)
2
N/mm (MPa)
2
% -20℃ -30℃ N/mm 2 (MPa) N/mm 2 (MPa) % -40℃ -50℃
726 828 24.2 73 62
764 839 23.0 74 58
Size & recommended current range (DC +) Size & recommended current range (DC ±)
Dia. mm (in) 1.2 (0.045) 1.4 (0.052) 1.6 (0.062) Dia. mm (in) 1.2 (0.045) 1.4 (0.052) 1.6 (0.062)
F & H-F 180~340 200~360 200~400 Amp. F & H-F 180~340 200~360 200~400
V-up 120~220 140~260 160~260
Amp.
V-down 120~240 140~260 160~280
OH 120~220 140~260 160~260
162 163
CS-EG2
EGW for 490N/mm2 class high tensile AWS A5.26 EG70T-2C
strength steel JIS Z3319 YFEG-22C
For Gas Shielded Arc Welding
Flux Cored Wire
Applications
3G (V-up) position of 490N/mm2 high tensile strength steels of structure such as ships
and storage tanks etc.
Characteristics
(1) CS-EG2 is metal cored wire of electro gas welding and designed for 3G(V-
02
up) position by single pass with CO2 gas shielding.
(2) It provides the excellent usability with stable arc, less spattering, better slag spill.
Notes on usage
(1) The optimum flow of CO2 for shielding is 40ℓ/min.
(2) It needs to select proper Cu-protector and welding parameter for good slag spill, sta-
ble gas shielding and bead appearance. Flux Cored Wire
For Gas Shielded Arc Welding
Typical chemical composition of weld metal (%)
For Low Temperature Service Steel
(Shielding gas : 100%CO2)
C Mn Si P S Mo
0.06 1.65 0.25 0.009 0.009 0.16
YP TS EL IV (J)
N/mm 2 (MPa) N/mm 2 (MPa) % -20℃ -30℃
504 612 27 105 84
164
CSF-71S AWS
AWS
A5.36
A5.20
E71T1-C1A4-CS1
E71T-9C-J
CSF-71U AWS
AWS
A5.36
A5.20
E71T1-C1A2-CS1
E71T-9C
For 490N/mm2 class high strength steel and low KS D 7104 YFL-C504R For 490N/mm2 class high strength steel KS D 7104 YFL-C503R
temperature steel JIS Z3313 T494T1-1CA-N1-H5 and low temperature steel JIS Z3313 T493T1-1CA-N1-H10
For Gas Shielded Arc Welding
Flux Cored Wire
Characteristics Characteristics
(1) CSF-71S is a titania type flux cored wire and designed for all-position welding (1) CSF-71U is a titania type flux cored wire and designed for all-position welding
by single pass & multi pass with CO2 gas shielding. by single pass & multi pass with CO2 gas shielding.
(2) It provides the excellent usability with stable arc, less spattering, good (2) It provides the excellent usability with stable arc, less spattering, good bead
bead appearance, better slag removal, and less quantity of welding fume appearance, better slag removal, and less quantity of welding fume compa-
comparable to solid wire. rable to solid wire.
(3) It provides a good welding efficiency thank to high deposition rate particularly. (3) It provides a good welding efficiency thank to high deposition rate particularly.
(4) Weld metal has good impact properties at -40℃. (4) Weld metal has good impact properties at -30℃.
Size & recommended current range (DC +) Size & recommended current range (DC +)
Dia. mm (in) 1.2 (0.045) 1.4 (0.052) 1.6 (0.062) Dia. mm (in) 1.2 (0.045) 1.4 (0.052) 1.6 (0.062)
F & H-F 180~340 200~360 200~400 F & H-F 180~340 200~360 200~400
Amp. V-up 120~220 140~260 160~260 V-up 120~220 140~260 160~260
Amp.
V-down 120~240 140~260 160~280 V-down 120~240 140~260 160~280
OH 120~220 140~260 160~260 OH 120~220 140~260 160~260
•Approval : ABS, BV, DNV GL, KR, LR, NK •Approval : ABS, BV, DNV GL, LR, NK
166 167
CSM-70U AWS
AWS
A5.36
A5.20
E70T1-C1A2-CS1
E70T-9C
CSF-71SR AWS
AWS
A5.36
A5.20
E71T12-C1P4-CS2
E71T-12C-J
For 490N/mm2 class high strength steel and low KS D 7104 YFL-C503M For 490N/mm2 class high strength steel KS D 7104 YFL-C503R
temperature steel JIS Z3313 T493T15-0CA-N1 and low temperature steel JIS Z3313 T494T1-1CP-N1-H10
For Gas Shielded Arc Welding
Flux Cored Wire
YP TS EL IV (J) Heat
Typical mechanical properties of weld metal (Shielding gas : 100%CO2)
N/mm 2 (MPa) N/mm 2 (MPa) % -20℃ -40℃ Treatment
168 169
CSF-71SRM AWS
AWS
A5.36
A5.20
E71T12-M21P4-CS2
E71T-12M-J
CSF-81S AWS
AWS
A5.36
A5.29
E81T1-C1A4-CS1
E81T1-GC
For 490N/mm2 class high strength steel KS D 7104 YFL-A504R For 550N/mm2 class high strength steel and low KS D 7104 YFW-C55DR
and low temperature steel JIS Z3313 T494T1-1MAP-N1 temperature steel JIS Z3313 T554T1-1CA-N1
For Gas Shielded Arc Welding
Flux Cored Wire
YP TS EL IV (J) Heat Typical mechanical properties of weld metal (Shielding gas : 100%CO2)
N/mm 2 (MPa) N/mm 2 (MPa) % -40℃ -50℃ Treatment
YP TS EL IV (J)
495 567 32.6 130 84 As Weld N/mm 2 (MPa) N/mm 2 (MPa) % -30℃ -40℃
455 525 30.8 64 55 620℃×15hr S.R 568 620 28.0 68 60
170 171
CSF-81tNC AWS
AWS
A5.36
A5.29
E81T1-C1A8-Ni1
E81T1-Ni1C
CSF-81tNM AWS A5.36 E81T1-M21A2-Ni1
For 550N/mm2 class high strength steel KS D7104 YFL-C506R For 550N/mm2 class high strength steel and AWS A5.29 E81T1-Ni1M
and low temperature steel JIS Z3313 T556T1-1CA-N2 low temperature steel JIS Z3313 T556T1-1MA-N1-H5
For Gas Shielded Arc Welding
Flux Cored Wire
Characteristics Characteristics
(1) CSF-81TNC is a titania type flux cored wire and designed for all-position welding by 1) CSF-81TNM is a titania type flux cored wire and designed for all-position welding by
single pass & multi pass with CO2 gas shielding. single pass & multi pass with Ar+20~25%CO2 gas shielding.
(2) It provides the excellent usability with stable arc, less spattering, good bead appear- (2) It provides the excellent usability with stable arc, less spattering, good bead appear-
ance, better slag removal, and less quantity of welding fume comparable to solid wire. ance, better slag removal, and less quantity of welding fume comparable to solid wire.
(3) It provides excellent impact value at low temperatures down to -60℃ in the as-welded (3) It provides excellent impact value at low temperatures down to -50℃ in the as-welded
and PWHT conditions. and PWHT conditions.
(4) Meet NACE MR-0175 requirements (4) Meet NACE MR-0175 requirements
Typical chemical composition of weld metal (%) (Shielding gas : 100%CO2) Typical chemical composition of weld metal (%) (Shielding gas : 80%Ar+20%CO2)
C Mn Si P S Ni C Mn Si P S Ni
0.05 1.36 0.23 0.008 0.009 0.92 0.05 1.31 0.28 0.010 0.008 0.89
Typical mechanical properties of weld metal (Shielding gas : 100%CO2) Typical mechanical properties of weld metal (Shielding gas : 80%Ar+20%CO2)
Size & recommended current range (DC +) Size & recommended current range (DC +)
Dia. mm (in) 1.2 (0.045) Dia. mm (in) 1.2 (0.045)
F & H-F 180~340 F & H-F 180~340
V-up 120~220 V-up 120~220
Amp. Amp.
V-down 120~240 V-down 120~240
OH 120~220 OH 120~220
172 173
CSF-81K2 AWS
AWS
A5.36
A5.29
E81T1-C1A8-K2
E81T1-K2C
CSM-80K2 AWS
AWS
A5.36
A5.29
E81T1-C1A8-K2
E80T1-K2C
For 550N/mm2 class high strength steel KS D 7104 YFL-C506R For 550N/mm2 class high strength steel and low KS D 7104 YFL-C506M
and low temperature steel JIS Z3313 T556T1-1CA-N3-H5 temperature steel JIS Z3313 T556T15-0CA-N3
For Gas Shielded Arc Welding
Flux Cored Wire
Characteristics Characteristics
(1) CSF-81K2 is a titania type flux cored wire and designed for all-position welding by sin- (1) CSM-80K2 is a metal type flux cored wire for flat & horizontal fillet welding with
gle pass & multi pass with CO2 gas shielding. CO2 gas shielding.
(2) It provides the excellent usability with stable arc, less spattering, good bead appear- (2) Its deposition rate is 10~30% higher compared with a solid wire.
ance, better slag removal, and less quantity of welding fume comparable to solid (3) It provides excellent impact value at low temperatures down to -60℃.
wire.
(3) It provides excellent impact value at low temperatures down to -60℃. Notes on usage
(1) The optimum flow of CO2 for shielding is 20~25ℓ/min.
Notes on usage
(2) The distance between tip & base metal is to be 15~25mm.
(1) The optimum flow of CO2 for shielding is 20~25ℓ/min.
(3) Protect the weld with a screen to prevent blowholes caused by wind where the wind
(2) The distance between tip & base metal is to be 20~25mm.
velocity is 2m/sec and more.
(3) Protect the weld with a screen to prevent blowholes caused by wind where the wind
(4) Thick heavy plate should be welded under proper preheating & interpass temperature.
velocity is 2m/sec and more.
(4) Thick heavy plate should be welded under proper preheating & interpass temperature.
Typical chemical composition of weld metal (%) Typical chemical composition of weld metal (%) (Shielding gas : 100%CO2)
(Shielding gas : 100%CO2)
C Mn Si P S Ni C Mn Si P S Ni
0.05 1.35 0.35 0.013 0.011 1.50 0.05 1.45 0.45 0.012 0.011 1.50
Characteristics Characteristics
1) CSF-81NI2 is a titania type flux cored wire and designed for all-position welding (1) CSF-81NI2 is a titania type flux cored wire and designed for all-position welding
by single pass & multi pass with CO2 gas shielding. by single pass & multi pass with Ar+20~25%CO2 gas shielding.
(2) It provides the excellent usability with stable arc, less spattering, good bead ap- (2) It provides the excellent usability with stable arc, less spattering, good bead ap-
pearance, better slag removal, and less quantity of welding fume comparable to pearance, better slag removal, and less quantity of welding fume comparable to
solid wire. solid wire.
(3) It provides a good welding efficiency thank to high deposition rate particularly. (3) It provides a good welding efficiency thank to high deposition rate particularly.
Notes on usage
Notes on usage
(1) The optimum flow of Ar+20~25%CO2 for shielding is 20~25ℓ/min.
(1) The optimum flow of CO2 for shielding is 20~25ℓ/min.
(2) The distance between tip & base metal is to be 20~25mm.
(2) The distance between tip & base metal is to be 20~25mm.
(3) Protect the weld with a screen to prevent blowholes caused by wind where the wind
(3) Protect the weld with a screen to prevent blowholes caused by wind where the wind
velocity is 2m/sec and more.
velocity is 2m/sec and more.
(4) Thick heavy plate should be welded under proper preheating & interpass temperature.
(4) Thick heavy plate should be welded under proper preheating & interpass temperature.
176 177
CSF-460S AWS
AWS
A5.36
A5.29
E81T1-C1A8-K2
E81T1-K2C
CSF-500S AWS A5.36 E91T1-C1A8-Ni2
For Y.P460N/mm2 class high strength steel KS D 7104 YFL-C506R For Y.P500N/mm2 class high Yield Strength AWS A5.29 E91T1-Ni2C
and low temperature steel JIS Z3313 T556T1-1CA-N3 steel and low temperature steel JIS Z3313 T59J6T1-1CA-N5
For Gas Shielded Arc Welding
Flux Cored Wire
Characteristics Characteristics
(1) CSF-460S is a titania type flux cored wire and designed for all-position welding (1) CSF-500S is a titania type flux cored wire and designed for all-position welding
by single pass & multi pass with CO2 gas shielding. by single pass & multi pass with CO2 gas shielding.
(2) It provides the excellent usability with stable arc, less spattering, good bead (2) It provides the excellent usability with stable arc, less spattering, good bead ap-
appearance, better slag removal, and less quantity of welding fume comparable pearance, better slag removal, and less quantity of welding fume comparable to
to solid wire. solid wire.
(3) It provides excellent impact value at low temperatures down to -60℃. (3) It provides excellent impact value at low temperatures down to -60℃.
(4) It provides excellent CTOD value at low temperatures down to -10℃. (4) It provides excellent CTOD value at low temperatures down to -40℃.
Typical mechanical properties of weld metal (Shielding gas : 100%CO2) Typical mechanical properties of weld metal (Shielding gas : 100%CO2)
YP TS EL IV (J) YP TS EL IV (J)
N/mm 2 (MPa) N/mm 2 (MPa) % -50℃ -60℃ N/mm 2 (MPa) N/mm 2 (MPa) % -30℃ -60℃
540 610 29 120 100 610 675 25.0 130 90
Size & recommended current range (DC +) Size & recommended current range (DC +)
Dia. mm (in) 1.2(0.045) 1.4(0.052) Dia. mm (in) 1.2 (0.045) 1.4 (0.052)
F & H-F 180~340 200~360 F & H-F 180~340 200~360
V-up 120~220 140~260 V-up 120~220 140~260
Amp. Amp.
V-down 120~240 140~260 V-down 120~240 140~260
OH 120~220 140~260 OH 120~220 140~260
•Approval : ABS, BV, DNV GL, KR, LR •Approval : ABS, DNV GL, LR
178 179
CSF-550S AWS A5.36 E91T1-C1A8-G
CSF-91K2 AWS
AWS
A5.36
A5.29
E91T1-C1A0-K2
E91T1-K2C
For Y.P550N/mm2 class high Yield AWS A5.29 E91T1-G For 620N/mm2 class high strength steel KS D 7104 YFW-C602R
Strength steel and low temperature steel JIS Z3313 T626T1-1CA-N4M1 and low temperature steel JIS Z3313 T622T1-1CA-N3M1
For Gas Shielded Arc Welding
Flux Cored Wire
Characteristics Characteristics
(1) CSF-550S is a titania type flux cored wire and designed for all-position welding (1) CSF-91K2 is a titania type flux cored wire and designed for all-position welding
by single pass & multi pass with CO2 gas shielding. by single pass & multi pass with CO2 gas shielding.
(2) It provides the excellent usability with stable arc, less spattering, good bead ap- (2) It provides the excellent usability with stable arc, less spattering, good bead
pearance, better slag removal, and less quantity of welding fume comparable to appearance, better slag removal, and less quantity of welding fume comparable
solid wire. to solid wire.
(3) It provides excellent impact value at low temperatures down to -60℃. (3) It provides excellent impact value at low temperatures down to -20℃.
Typical chemical composition of weld metal (%) (Shielding gas : 100%CO2) Typical chemical composition of weld metal (%) (Shielding gas : 100%CO2)
C Mn Si P S Ni C Mn Si P S Ni Mo
0.06 1.40 0.40 0.011 0.010 2.5 0.05 1.35 0.30 0.011 0.009 1.52 0.10
Typical mechanical properties of weld metal (Shielding gas : 100%CO2) Typical mechanical properties of weld metal (Shielding gas : 100%CO2)
YP TS EL IV (J) YP TS EL IV (J)
N/mm 2 (MPa) N/mm 2 (MPa) % -30℃ -60℃ N/mm 2 (MPa) N/mm 2 (MPa) % -20℃ -30℃
670 720 20.0 120 70 596 670 26.0 135 94
Size & recommended current range (DC +) Size & recommended current range (DC +)
Dia. mm (in) 1.2 (0.045) 1.4 (0.052) Dia. mm (in) 1.2 (0.045) 1.4 (0.052)
F & H-F 180~340 200~360 F & H-F 180~340 200~360
V-up 120~220 140~260 V-up 120~220 140~260
Amp. Amp.
V-down 120~240 140~260 V-down 120~240 140~260
OH 120~220 140~260 OH 120~220 140~260
•Approval : ABS, DNV GL
180 181
CSF-690S AWS A5.36 E111T1-C1A8-G
For Y.P690N/mm2 class high strength steel AWS A5.29 E111T1-GC
and low temperature steel JIS Z3313 T766T1-1CA-G
For Gas Shielded Arc Welding
Flux Cored Wire
Applications
Butt, fillet welding of 690N/mm2 class high strength steel and low temperature steel of
structure such as ships, bridges, buildings and storage tanks etc.
Characteristics
(1) CSF-690S is a titania type flux cored wire and designed for all-position welding
02
by single pass & multi pass with CO2 gas shielding.
(2) It provides the excellent usability with stable arc, less spattering, good bead ap-
pearance, better slag removal, and less quantity of welding fume comparable to
solid wire.
Notes on usage
(1) The optimum flow of CO2 for shielding is 20~25ℓ/min.
(2) The distance between tip & base metal is to be 15~25mm.
Flux Cored Wire
(3) Protect the weld with a screen to prevent blowholes caused by wind where the wind
velocity is 2m/sec and more.
For Gas Shielded Arc Welding
(4) Thick heavy plate should be welded under proper preheating & interpass temperature.
For Low Alloy Heat Resisitant Steel
Typical chemical composition of weld metal (%) (Shielding gas : 100%CO2)
C Mn Si P S Ni Mo
0.04 1.75 0.37 0.010 0.009 3.4 0.28
YP TS EL IV (J)
N/mm 2 (MPa) N/mm 2 (MPa) % -20℃ -60℃
723 805 24.3 78 54
182
CSF-81A1 AWS
AWS
A5.36
A5.29
E81T1-C1PZ-A1
E81T1-A1C
CSF-81B2(L) AWS
AWS
A5.36
A5.29
E81T1-C1PZ-B2(L)
E81T1-B2(L)C
For welding of 0.5%Mo Heat resistant steel KS D 7121 YFM-C For 1.25%Cr-0.5%Mo Heat resistant steel KS D 7121 YF1CM-C
JIS Z3318 T55T1-1C-2M3 JIS Z3318 T55T1-1C-1CM(L)
For Gas Shielded Arc Welding
Flux Cored Wire
Characteristics Characteristics
(1) CSF-81A1 is a titania type flux cored wire and designed for all-position welding with (1) CSF-81B2(L) is a titania type flux cored wire and designed for all-position welding with
CO2 gas Shielding. CO2 gas Shielding.
(2) It provides the excellent usability with stable arc, less spattering, good bead appear- (2) It provides the excellent usability with stable arc, less spattering, good bead appear-
ance, better slag removal, and less quantity of welding fume comparable to solid wire. ance, better slag removal, and less quantity of welding fume comparable to solid wire.
(3) It is suitable in welding of low alloy steel of Cr-Mo or carbon steel, high strength steel. (3) It is suitable in welding of low alloy steel of Cr-Mo or carbon steel, high strength steel.
Typical chemical composition of weld metal (%) (Shielding Gas : 100%CO2) Typical chemical composition of weld metal (%) (Shielding Gas : 100%CO2)
C Mn Si P S Mo C Mn Si P S Cr Mo
0.04 0.90 0.57 0.015 0.012 0.51 CSF-81B2 0.06 0.62 0.58 0.018 0.013 1.27 0.51
CSF-81B2L 0.03 0.64 0.56 0.014 0.012 1.24 0.50
Typical mechanical properties of weld metal (Shielding Gas : 100%CO2)
Size & recommended current range (DC +) Size & recommended current range (DC +)
Dia. mm (in) 1.2(0.045) 1.4(0.052) 1.6(0.062) Dia. mm (in) 1.2(0.045) 1.4(0.052) 1.6(0.062)
F & H-F 180~340 200~360 200~400 F & H-F 180~340 200~360 200~400
V-up 120~220 140~260 160~260 V-up 120~220 140~260 160~260
Amp. Amp.
V-down 120~240 140~260 160~280 V-down 120~240 140~260 160~280
OH 120~220 140~260 160~260 OH 120~220 140~260 160~260
184 185
CSF-91B3(L) AWS
AWS
A5.36
A5.29
E91T1-C1PZ-B3(L)
E91T1-B3(L)C
For 2.25%Cr-1.0%Mo Heat resistant steel KS D 7121 YF2CM-C
JIS Z3318 T62T1-1C-2C1M(L)
For Gas Shielded Arc Welding
Flux Cored Wire
Applications
Welding of 2.25%Cr-1.0%Mo Steel used for fire power plant and high pressure boiler,
pressure vessel, chemical and oil refining industries etc.
Characteristics
(1) CSF-91B3(L) is a titania type flux cored wire and designed for all-position welding with
02
CO2 gas Shielding.
(2) It provides the excellent usability with stable arc, less spattering, good bead appear-
ance, better slag removal, and less quantity of welding fume comparable to solid wire.
(3) It is suitable in welding of low alloy steel of Cr-Mo or carbon steel, high strength steel.
(4) Used welding grade Ar+ 20~25%CO2 gas.
YP TS EL Heat
N/mm 2 (MPa) N/mm 2 (MPa) % Treatment
685 817 17.5 As Weld
CSF-91B3L
580 667 20 690℃×1hr SR
186
CSF-ANCOR AWS A5.36 E71T1-C1AG-G
CSF-ANCORS AWS A5.36 E71T1-C1AG-G
For corrosion-resistant steel at AWS A5.29 E71T-GC For corrosion-resistant steel at hydrochloric & AWS A5.29 E71T-GC
sulfuric acid environmental conditions. JIS Z3313 T49J0T1-1CA-U sulfuric acidenvironmental conditions. JIS Z3313 T49J0T1-1CA-U
For Gas Shielded Arc Welding
Flux Cored Wire
Characteristics Characteristics
(1) CSF-ANCOR is a titania type flux cored wire and designed for all-position welding (1) CSF-ANCORS is a titania type flux cored wire and designed for all-position welding
by single pass & multi pass with CO2 gas shielding. by single pass & multi pass with CO2 gas shielding.
(2) It provides the excellent usability with stable arc, less spattering, good bead appear- (2) It provides the excellent usability with stable arc, less spattering, good bead appear-
ance, better slag removal, and less quantity of welding fume comparable to solid ance, better slag removal, and less quantity of welding fume comparable to solid wire.
wire.
Notes on usage
Characteristics (1) The optimum flow of CO2 for shielding is 20~25ℓ/min.
(1) The optimum flow of CO2 for shielding is 20~25ℓ/min. (2) The distance between tip & base metal is to be 15~25mm.
(2) The distance between tip & base metal is to be 15~25mm. (3) Protect the weld with a screen to prevent blowholes caused by wind where the wind
(3) Protect the weld with a screen to prevent blowholes caused by wind where the wind velocity is 2m/sec and more.
velocity is 2m/sec and more.
Size & recommended current range (DC +) Size & recommended current range (DC ±)
Dia. mm (in) 1.2(0.045) 1.4(0.052) 1.6(0.062) Dia. mm (in) 1.2 (0.045) 1.4 (0.052) 1.6 (0.062)
F & H-F 180~340 200~360 200~400 F & H-F 180~340 200~360 200~400
V-up 120~220 160~260 160~260 V-up 120~220 140~260 160~260
Amp. Amp.
V-down 120~240 160~260 160~280 V-down 120~240 140~260 160~280
OH 120~220 140~260 160~260 OH 120~220 140~260 160~260
188 189
CSF-71W CSF-81W AWS
AWS
A5.36
A5.29
E81T1-C1A2-W2
E81T1-W2C
For 490N/mm2 class weather proof steel For 590N/mm2 class weather proof steel. KS D 7109 YFA-58W
KS D 7109 YFA-50W JIS Z3320 T553T1-1CA-NCC1
For Gas Shielded Arc Welding
Flux Cored Wire
Characteristics Characteristics
(1) CSF-71W is a titania type flux cored wire and designed for all-position welding by sin- (1) CSF-81W is a titania type flux cored wire and designed for all-position welding with
gle pass & multi pass with CO2 gas shielding. CO2 gas Shielding.
(2) It provides the excellent usability with stable arc, less spattering, good bead appear- (2) It provides the excellent usability with stable arc, less spattering, good bead appear-
ance, better slag removal, and less quantity of welding fume comparable to solid wire. ance, better slag removal, and less quantity of welding fume comparable to solid wire.
(3) When use welding grade Ar+20~25%CO2 gas, it has a less spatter, stable arc and (3) When use welding grade Ar+20~25%CO2 gas, it has a less spatter, stable arc and
good bead appearance. good bead appearance.
Typical chemical composition of weld metal(%) (Shielding Gas : 100%CO2) Typical chemical composition of weld metal (%) (Shielding Gas : 100%CO2)
C Mn Si P S Cu Ni Cr C Mn Si P S Cu Ni Cr
0.03 1.48 0.57 0.012 0.010 0.53 0.61 0.51 0.03 1.07 0.61 0.010 0.006 0.46 0.59 0.49
Typical mechanical properties of weld metal (Shielding Gas : 100%CO2) Typical mechanical properties of weld metal (Shielding Gas : 100%CO2)
YP TS EL IV (J) SR YP TS EL IV (J)
N/mm 2 (MPa) N/mm 2 (MPa) % 0℃ (PWHT) N/mm 2 (MPa) N/mm 2 (MPa) % -5℃ -30℃
530 590 28.0 59 As Welded 546 624 27.0 51 34
Size & recommended current range (DC +) Size & recommended current range (DC +)
Dia. mm (in) 1.2(0.045) 1.4(0.052) 1.6 (1/16) Dia. mm (in) 1.2(0.045) 1.4(0.052) 1.6(0.062)
F & H-F 180~340 200~360 200~400 F & H-F 180~340 200~360 200~400
V-up 120~220 140~260 160~260 V-up 120~220 140~260 160~260
Amp. Amp.
V-down 120~240 140~260 160~280 V-down 120~300 140~320 160~320
OH 120~220 140~260 160~260 OH 120~220 140~260 160~260
190 191
CSM-80W
For 590N/mm2 class weather proof steel. AWS A5.29 E80T1-W2C
KS D 7109 YFA-58W
For Gas Shielded Arc Welding
Flux Cored Wire
Applications
Butt, fillet welding of 590N/mm2 weather proof steels for bridges, structures and rolling
stock.
Characteristics
(1) CSM-80W is a metal type flux cored wire for flat & horizontal fillet welding with CO2
02
gas shielding.
(2) It provides the excellent usability with stable arc, less spattering, good bead appear-
ance, better slag removal, and less quantity of welding fume comparable to solid wire.
(3) It provides a good welding efficiency thank to high deposition rate particularly.
Notes on usage
(1) Need preheating and interpass temperature control for cold cracking prevention. Flux Cored Wire
(2) Weld by low heat input to become to secure good mechanical properties and crack
resistance of weld zone. For Gas Shielded Arc Welding
For Hard-surfacing
Typical chemical composition of weld metal(%) (Shielding Gas : 100%CO2)
C Mn Si P S Cu Ni Cr
0.03 1.05 0.53 0.012 0.009 0.55 0.59 0.47
YP TS EL IV (J) SR
N/mm 2 N/mm 2 % -29℃ (PWHT)
550 620 26.0 27 As Welded
192
For Hardsurfacing FCW CSF-5HB
For inter-metallic abrasion and light soil abrasion
Typical chemical compositions
Brand Size Welding Shield of weld metal (%) Hv Applicatons
Name (mm) position Gas
C Mn Si Cr Mo W
For Gas Shielded Arc Welding
Flux Cored Wire
194 195
M│E│M│O
02
Flux Cored Wire
For Gas Shielded Arc Welding
For Stainless Steel
CSF-308HP AWS A5.22 E308HT1-1/-4
CSF-308L(P) AWS A5.22 E308LT0(1)-1/-4
For 18%Cr-8%Ni Stainless steel KS D 3612 YF308C For 18%Cr-8%Ni Stainless steel KS D 3612 YF308LC
JIS Z3323 TS308H-FB1 JIS Z3323 TS308L-FB0(1)
For Gas Shielded Arc Welding
Flux Cored Wire
Characteristics
Characteristics
(1) CSF-308L(P) is flux cored wire and designed for Fillet & H-F(All-position) welding with CO2
(1) CSF-308HP is flux cored wire and designed for Fillet & H-F(All-position) welding with
gas Shielding.
CO2 gas Shielding.
(2) It provides the excellent usability with stable arc, less spattering, good bead appearance,
(2) It provides the excellent usability with stable arc, less spattering, good bead appear-
better slag removal, and less quantity of welding fume comparable to solid wire.
ance, better slag removal, and less quantity of welding fume comparable to solid wire.
(3) Is containing Ferrite of a reasonable quantity and crack-resistance, integranular corro-
(3) Is containing Ferrite of a reasonable quantity and crack-resistance, integran-
sion resistance, mechanical properties of weld metal is superior.
ular corrosion resistance, mechanical properties of weld metal is superior.
(4) Shield gas is 100%CO2 or Ar+CO2 gas.
(4) Shield gas is 100%CO2 or Ar+CO2 gas.
Notes on usage
Notes on usage (1) The optimum flow of CO2 for Shielding is 20~25 ℓ/min.
(1) The optimum flow of CO2 for Shielding is 20~25ℓ/min. (2) Protect the weld with a screen to prevent blowholes caused by wind where the wind velocity
(2) Protect the weld with a screen to prevent blowholes caused by wind where the is 2m/sec and more.
wind velocity is 2m/sec and more. (3) Keep the distance between tip & base metal at 15~25mm.
(3) Keep the distance between tip & base metal at 15~25mm.
Typical chemical composition of weld metal (%) (Shielding Gas : 100%CO2)
C Mn Si P S Cr Ni FN
Typical chemical composition of weld metal (%) (Shielding Gas : 100%CO2) CSF-308L 0.03 1.35 0.65 0.025 0.010 19.3 9.6 8
Size & recommended current range (AC or DC±) Size & recommended current range (AC or DC±)
Dia. mm (in) Current(A) Voltage(V) Welding Speed(cm /min) Dia. mm (in) Current(A) Voltage(V) Welding Speed(cm /min)
1.2(0.045) 150~300 24~33 20~60 1.2(0.045) 150~300 24~33 20~60
1.6(0.062) 200~400 24~33 20~60 1.6(0.062) 200~400 24~33 20~60
•Approval : CSF-308L : ABS, BV, DNV GL, KR, LR, NK / CSF-308LP(for cryogenic) : ABS, BV, DNV GL, LR
198 199
CSF-308MoP CSF-309L(P) AWS A5.22 E309LT0(1)-1/-4
For 18%Cr-8%Ni-2%Mo Stainless steel AWS A5.22 E308MoT1-1/-4 For 22%Cr-12%Ni Stainless steel KS D 3612 YF309LC
JIS Z3323 TS308Mo-FB1 JIS Z3323 TS309L-FB0(1)
For Gas Shielded Arc Welding
Flux Cored Wire
Typical chemical composition of weld metal (%) (Shielding Gas : 100%CO2) Typical chemical composition of weld metal (%) (Shielding Gas : 100%CO2)
C Mn Si P S Cr Ni Mo F/N C Mn Si P S Cr Ni FN
0.03 1.00 0.60 0.03 0.02 19.6 10.0 2.5 20 CSF-309L 0.03 1.51 0.56 0.015 0.015 23.6 12.8 22
CSF-309LP 0.03 1.33 0.64 0.019 0.006 23.6 13.0 21
Typical mechanical properties of weld metal (Shielding Gas : 100%CO2) Typical mechanical properties of weld metal (Shielding Gas : 100%CO2)
YP TS EL YP TS EL IV (J)
N/mm2 (MPa) N/mm2 (MPa) % N/mm 2 (MPa) N/mm 2 (MPa) % 0℃
495 673 35.0 CSF-309L 424 580 39.0 48
CSF-309LP 427 585 38.0 50
Size & recommended current range (AC or DC±) Size & recommended current range (DC +)
Dia. mm (in) Current(A) Voltage(V) Welding Speed(cm /min) Dia. mm (in) Current(A) Voltage(V) Welding Speed(cm /min)
1.2(0.045) 150~300 24~33 20~60 1.2(0.045) 150~300 24~33 20~60
1.6(0.062) 200~400 24~33 20~60 1.6(0.062) 200~400 24~33 20~60
•Approval : CSF-309L : ABS, BV, DNV GL, KR, LR, NK / CSF-309LP : ABS, BV, DNV GL, LR
200 201
CSF-309MoL(P) AWS A5.22 E309LMoT0(1)-1/-4
CSF-310
For 22%Cr-12%Ni-2%Mo Stainless steel KS D 3612 YF309MoLC For welding of 25%Cr-20%Ni stainless steel AWS A5.22 E310T0-4
JIS Z3323 TS309LMo-FB0(1) JIS Z3323 TS310-FB0
For Gas Shielded Arc Welding
Flux Cored Wire
YP TS EL IV (J)
Typical mechanical properties of weld metal (Shielding Gas : 100%CO2) N/mm 2 (MPa) N/mm 2 (MPa) % 0℃
YP TS EL IV (J) - 583 36.0 70
N/mm 2 (MPa) N/mm 2 (MPa) % 0℃
CSF-309MoL 560 680 33.0 32 Size & recommended current range (DC ±)
CSF-309MoLP 535 695 34.0 30 Dia. mm (in) 1.2 (0.045)
Size & recommended current range (DC +) Amp. F & H-F 140~180
202 203
CSF-312(P) AWS A5.22 E312T0(1)-1/4
CSF-316L(P) AWS A5.22 E316LT0(1)-1/-4
For surfacing or dissimilar metal of high carbon, KS D 3612 YF312C KS D 3612 YF316LC
For 18%Cr-12%Ni-2%Mo Stainless steel
low alloy steel and stainless steel JIS Z3323 TS312-FB0(1) JIS Z3323 TS316L-FB0(1)
For Gas Shielded Arc Welding
Flux Cored Wire
Typical mechanical properties of weld metal (Shielding Gas : 100%CO2) Typical mechanical properties of weld metal (Shielding Gas : 100%CO2)
YP TS EL YP TS EL IV (J)
N/mm 2 (MPa) N/mm 2 (MPa) % N/mm 2 (MPa) N/mm 2 (MPa) % 0℃ -196℃
CSF-312 610 760 25.0 CSF-316L 425 565 43.0 55 -
CSF-312P 600 755 25.5 CSF-316LP 420 560 45.0 54 -
CSF-316LP(Cryogenic) 425 560 44.0 57 35
Size & recommended current range (DC +)
Size & recommended current range (DC +)
Current Voltage Speed
Dia.mm(in) Dia. mm (in) Current(A) Voltage(V) Welding Speed(cm /min)
(A) (V) (cm/min.)
Ø 1.2(0.045) 150~300 24~33 20~60 1.2(0.045) 150~300 24~33 20~60
Ø 1.6(0.062) 200~400 24~33 20~60 1.6(0.062) 200~400 24~33 20~60
•Approval : CSF-316L : ABS, BV, DNV GL, KR, LR, NK / CSF-316LP(for cryogenic) : ABS, BV, DNV GL, LR
204 205
CSF-317L(P) AWS A5.22 E317LT0(1)-1/-4
CSF-347(P) AWS A5.22 E347T0(1)-1/-4
For 18%Cr-12%Ni-3%Mo Stainless steel KS D 3612 YF317LC For 18%Cr-8%Ni-Cb Stainless steel KS D 3612 YF347C
JIS Z3323 TS317L-FB0(1) JIS Z3323 TS347-FB0(1)
For Gas Shielded Arc Welding
Flux Cored Wire
Typical chemical composition of weld metal (%) (Shielding Gas : 100%CO2) Typical chemical composition of weld metal (%) (Shielding Gas : 100%CO2)
C Mn Si P S Cr Ni No FN C Mn Si P S Cr Ni Cb FN
CSF-317L 0.03 1.35 0.55 0.018 0.015 19.6 12.4 3.3 9 CSF-347 0.030 1.40 0.55 0.015 0.010 19.6 10.0 0.41 8.7
CSF-317LP 0.03 1.10 0.58 0.020 0.008 19.2 12.6 3.1 10 CSF-347P 0.028 1.40 0.50 0.012 0.009 19.5 10.01 0.45 9.0
Typical mechanical properties of weld metal (Shielding Gas : 100%CO2) Typical mechanical properties of weld metal (Shielding Gas : 100%CO2)
YP TS EL IV (J) YP TS EL IV (J)
N/mm 2 (MPa) N/mm 2 (MPa) % 0℃ N/mm 2 (MPa) N/mm 2 (MPa) % 0℃
CSF-317L 480 615 35.0 42 CSF-347 486 665 38.0 55
CSF-317LP 490 620 36.0 50 CSF-347P 474 624 38.0 58
Size & recommended current range (DC +) Size & recommended current range (DC +)
Dia. mm (in) Current(A) Voltage(V) Welding Speed(cm /min) Dia. mm (in) Current(A) Voltage(V) Welding Speed(cm /min)
1.2(0.045) 150~300 24~33 20~60 1.2(0.045) 150~300 24~33 20~60
1.6(0.062) 200~400 24~33 20~60 1.6(0.062) 200~400 24~33 20~60
206 207
CSF-409ti CSF-410 AWS A5.22 E410T0-1/-4
For 13%Cr-0.6%Ti Muffler Welding AWS A5.22 E409T0-G For 13%Cr Stainless steel KS D 3612 YF410C
JIS Z3323 TS409-MA0 JIS Z3323 TS410-FB0
For Gas Shielded Arc Welding
Flux Cored Wire
Characteristics Characteristics
(1) CSF-409Ti is flux cored wire and designed for Fillet & H-F welding with 98%Ar+2%O2 (1) CSF-410 is flux cored wire and designed for Fillet & H-F welding with MIX gas Shielding.
gas Shielding. (2) It provides the excellent usability with stable arc, less spattering, good bead appear-
(2) It provides the excellent usability with stable arc, less spattering, good bead appear- ance, better slag removal, and less quantity of welding fume comparable to solid wire.
ance, better slag removal, and less quantity of welding fume comparable to solid wire. (3) Is containing Ferrite of a reasonable quantity and crack-resistance, integranular cor-
(3) Is containing Ferrite of a reasonable quantity and crack-resistance, integranular cor- rosion resistance, mechanical properties of weld metal is superior.
rosion resistance, mechanical properties of weld metal is superior. (4) Shield gas is 80%Ar+20%CO2 gas.
(4) Shield gas is 98%Ar+2%O2 gas.
Notes on usage
Notes on usage (1) The optimum flow of 80%Ar+20%CO2 for Shielding is 20~25ℓ/min.
(1) The optimum flow of 98%Ar+2%O2 Shielding gas is 20~25 ℓ/min. (2) Protect the weld with a screen to prevent blowholes caused by wind where the
(2) Protect the weld with a screen to prevent blowholes caused by wind where the wind velocity is 2m/sec and more.
wind velocity is 2m/sec and more. (3) Keep the distance between tip & base metal at 15~25mm.
(3) Keep the distance between tip & base metal at 15~25mm.
Size & recommended current range (DC +) Size & recommended current range (DC +)
Dia. mm (in) Current(A) Voltage(V) Welding Speed(cm /min) Dia. mm (in) Current(A) Voltage(V) Welding Speed(cm /min)
1.2(0.045) 150-260 20-33 20-80 1.2(0.045) 150-300 24-33 20-60
1.4(0.052) 180-260 20-33 20-80 1.6(0.062) 200-400 24-33 20-60
208 209
CSF-410NiMo CSF-439
For 13%Cr-4%Ni-Mo Stainless steel AWS A5.22 E410NiMoT0-1/-4 For 17%Cr-Ti Muffler Welding
JIS Z3323 TS410NiMo-FB0
For Gas Shielded Arc Welding
Flux Cored Wire
Typical chemical composition of weld metal (%) Typical chemical composition of weld metal (%) (Shielding Gas : 98%Ar+2%O2)
(80%Ar+20%CO2)
C Mn Si P S Cr Ni Mo C Mn Si P S Cr Ti
0.03 0.47 0.32 0.015 0.009 17.5 0.31
0.03 0.60 0.40 0.015 0.015 12.0 4.5 0.5
Typical mechanical properties of weld metal (80%Ar+20%CO2) Typical mechanical properties of weld metal (Shielding Gas : 98%Ar+2%O2)
TS EL Hardness YP TS EL
Heat Treatment
N/mm 2 (MPa) % (HRC) N/mm 2 (MPa) N/mm 2 (MPa) %
487 505 22 600℃X2hr – S.R 487 505 22
Size & recommended current range (DC +) Size & recommended current range (DC +)
Dia. mm (in) Current(A) Voltage(V) Welding Speed(cm /min) Dia. mm (in) Current(A) Voltage(V) Welding Speed(cm /min)
1.2(0.045) 150~300 24~33 20~60 1.2(0.045) 150-260 20-33 20-80
1.6(0.062) 200~400 24~33 20~60 1.4(0.052) 180-260 20-33 20-80
210 211
CSF-2209(P) AWS A5.22 E2209T0(1)-1/-4
CSF-2507P
Duplex stainless steel Super Duplex stainless steel
JIS Z3323 TS2209-FB0(1) AWS A5.22 E2553T1-G
For Gas Shielded Arc Welding
Flux Cored Wire
Characteristics Characteristics
(1) CSF-2209(P) is flux cored wire and designed for Fillet & H-F(All-position) welding with (1) CSF-2507P is flux cored wire and designed for All-position welding with CO2 gas
CO2 gas Shielding. Shielding.
(2) It provides the excellent usability with stable arc, less spattering, good bead appear- (2) It provides the excellent usability with stable arc, less spattering, good bead appear-
ance, better slag removal, and less quantity of welding fume comparable to solid wire. ance, better slag removal, and less quantity of welding fume comparable to solid wire.
(3) Is containing Ferrite of a reasonable quantity and crack-resistance, integranular cor-
rosion resistance, mechanical properties of weld metal is superior. Notes on usage
(1) The optimum flow of CO2 for Shielding is 20~25ℓ/min.
Notes on usage (2) Protect the weld with a screen to prevent blowholes caused by wind where the wind
(1) The optimum flow of CO2 for Shielding is 20~25ℓ/min. velocity is 2m/sec and more.
(2) Protect the weld with a screen to prevent blowholes caused by wind where the (3) Keep the distance between tip & base metal at 15~25mm.
wind velocity is 2m/sec and more.
(3) Keep the distance between tip & base metal at 15~25mm.
Typical chemical composition of weld metal (%) (Shielding Gas : 100%CO2) Typical chemical composition of weld metal (%) (Shielding Gas : 100%CO2)
C Mn Si P S Cr Ni Mo N FN C Mn Si Cr Ni Mo N PREN F/N
CSF-2209 0.030 0.80 0.51 0.020 0.006 22.40 8.60 2.90 0.15 48 0.02 1.0 0.45 25.2 8.7 3.1 0.15 40.4 52
CSF-2209P 0.028 0.60 0.64 0.020 0.009 22.60 9.0 3.00 0.13 45
Typical mechanical properties of weld metal (Shielding Gas : 100%CO2) Typical mechanical properties of weld metal (Shielding Gas : 100%CO2)
YP TS EL IV (J) YP TS EL IV (J)
N/mm 2 (MPa) N/mm 2 (MPa) % 0℃ -50℃ N/mm2 (MPa) N/mm2 (MPa) % -46℃
CSF-2209 692 802 26.5 62 42 700 844 22.0 34
CSF-2209P 680 790 27.0 65 45
Size & recommended current range (DC +) Size & recommended current range (DC +)
Dia. mm (in) Current(A) Voltage(V) Welding Speed(cm /min) Dia. mm (in) Current(A) Voltage(V) Welding Speed(cm /min)
1.2(0.045) 150~300 24~33 20~60 1.2(0.045) 150~300 24~33 20~60
1.6(0.062) 200~400 24~33 20~60 1.6(0.062) 200~400 24~33 20~60
•Approval : CSF-2209P : ABS
212 213
CSF-2594P CSF-2553P
Super Duplex stainless steel Super Duplex stainless steel AWS A5.22 E2553T1-1/-4
AWS A5.22 E2594T1-1 JIS Z3323 TS2553-FB1
For Gas Shielded Arc Welding
Flux Cored Wire
Typical chemical composition of weld metal (%) (Shielding Gas : 100%CO2) Typical chemical composition of weld metal (%) (Shielding Gas : 100%CO2)
C Mn Si Cr Ni Mo N W F/N C Mn Si Cr Ni Mo Cu N FN
0.03 1.0 0.6 24.4 9.8 2.8 0.23 0.7 50 0.03 0.98 0.59 24.3 8.4 3.2 1.8 0.15 50
Typical mechanical properties of weld metal (Shielding Gas : 100%CO2) Typical mechanical properties of weld metal (Shielding Gas : 100%CO2)
YP TS EL IV (J) YP TS EL IV (J)
N/mm2 (MPa) N/mm2 (MPa) % 0℃ N/mm2 (MPa) N/mm2 (MPa) % -40℃
725 880 26.0 60 698 860 21.2 31.2
Size & recommended current range (DC +) Size & recommended current range (DC +)
Dia. mm (in) Current(A) Voltage(V) Welding Speed(cm /min) Dia. mm (in) Current(A) Voltage(V) Welding Speed(cm /min)
1.2(0.045) 150~300 24~33 20~60 1.2(0.045) 150~300 24~33 20~60
1.6(0.062) 200~400 24~33 20~60 1.6(0.062) 200~400 24~33 20~60
214 215
M│E│M│O
03
Submerged Arc Welding Consumables
For mild Steel and 490N/mm 2 Class
Carbon steel and Low alloy steel
CA-502×UC-36 CA-502H×UC-36
For single and multi-layer welding of mild For single and multi-layer welding of mild
and 490N/mm2 class high tensile strength steel AWS A5.17 F7A(P)0-EH14 and 490N/mm2 class high tensile strength steel AWS A5.17 F7A(P)2-EH14
For Mild Steel and 490N/mm2 Class High Tensile Strength Steel
Submerged Arc Welding Consumables
For Mild Steel and 490N/mm2 Class High Tensile Strength Steel
Submerged Arc Welding Consumables
Applications Applications
CA-502×UC-36 is well suited for super-high speed welding in plate of thin and medium CA-502H×UC-36 is well suited for super-high speed welding in plate of thin and medium
thickness, as an example, miniature LPG tank and spiral pipe. thickness, as an example, miniature LPG tank of spiral pipe.
It is also applicable to fillet welding and butt welding in flat position of ships, machine, It is also applicable to fillet welding and butt welding in flat position of ships, machine,
vehicles, pressure vessels, bridges and general steel structures. vehicles, pressure vessels, bridges and general steel structures.
Characteristics Characteristics
(1) It is comparatively insensitive to rust, scales, oil and primers on the surface to be welded. (1) It is comparatively insensitive to rust, scales, oil and primers on the surface to be welded.
(2) As the consumption of flux is small, it is very economical. (2) As the consumption of flux is small, it is very economical.
(3) Applicable to both AC and DC(+). (3) Low temperature impact value is superior than CA-502.
(4) Applicable to both AC and DC(+).
Notes on usage
(1) Store the flux at the plate of moisture free and dry the flux at 250 ~ 350℃ for about Notes on usage
one hour before use. (1) Store the flux at the plate of moisture free and dry the flux at 250 ~ 350℃ for about
(2) Remove rust, scales, oil, paint, water, dirt and slag of tack welds from the groove in one hour before use.
order to get sound welds. (2) Remove rust, scales, oil, paint, water, dirt and slag of tack welds from the groove in
(3) When the flux height is excessive, poor bead appearance may occur. order to get sound welds.
(3) When the flux height is excessive, poor bead appearance may occur.
Typical chemical composition of weld metal (%) Typical chemical composition of weld metal (%)
Remarks Remarks
C Mn Si P S C Mn Si P S
Base metal PT(mm) Base metal PT(mm)
0.08 1.17 0.83 0.021 0.012 SM490A 25 0.06 1.47 0.61 0.028 0.005 SM490A 25
0.08 1.32 0.71 0.019 0.010 SM490A 20 0.08 1.32 0.45 0.015 0.010 EH36 20
Typical mechanical properties of weld metal Typical mechanical properties of weld metal
YP TS IV (J) Remarks YP TS IV (J) Remarks
EL EL
N/mm 2 N/mm 2 Base PT N/mm 2 N/mm 2 Base PT
(%) 0℃ -18℃ PWHT (%) -29℃ -40℃ PWHT
(MPa) (MPa) metal (mm) (MPa) (MPa) metal (mm)
470 559 30 55 37 SM490A 25 As weld 470 579 30 60 49 SM490A 25 As weld
- 565 - 60 - SM490A 20 As weld - 580 31 50 - EH36 20 As weld
•Approval : ABS, BV, DNV GL, KR, LR, NK •Approval : ABS, BV, DNV GL, KR, LR, NK
218 219
CA-506S×UC-36 CA-512×UC-43(UC-48)
For single and multi-layer welding of medium or thick mild For single and multi-layer welding of mild and AWS A5.17 F7A(P)2-EL8
steel and 490N/mm2 class high tensile strength steel AWS A5.17 F7A(P)6-EH14 490N/mm2 class high tensile strength steel F7A(P)2-EL12
For Mild Steel and 490N/mm2 Class High Tensile Strength Steel
Submerged Arc Welding Consumables
For Mild Steel and 490N/mm2 Class High Tensile Strength Steel
Submerged Arc Welding Consumables
Applications Applications
Butt and flat fillet welding of ships, vessels, bridges, machines, buildings, heavy duty steel CA-512×UC-43 are well suited for fillet and butt welding of ships, machine, H-beams,
structure and general fabrications. Butt welding of aluminum-killed steel for low temper- boilers, bridges, agricultural, steel structure and general steel fabrications.
ature service used in LPG storage tanks, LPG tankers, low temperature service equip-
ment, and other structures for cold regions. Characteristics
(1) It is comparatively insensitive to rust, scales, oil and dirt and primers on the surface to
Characteristics be welded.
(1) Excellent notch toughness at low temperature down to -50℃. (2) Slag detachability and bead appearance is very good.
(2) It deposits weld metal of good appearance even in low speed welding with metal with (3) Suitable for welding of thin and medium plate in high speed welding.
high currents. (4) As the consumption of flux is small, it is very economical.
(3) Good mechanical properties can be obtained with single-layer welding using high heat (5) Applicable to horizontal and flat fillet welding.
input. (6) Applicable to both AC and DC(+).
(4) Applicable to both AC and DC(+).
Notes on usage
Notes on usage (1) Store the flux at the place of moisture free and dry the flux at 250~350℃ for about
(1) Store the flux at the place of moisture free and dry the flux at 250 ~ 350℃ for about one hour before use.
one hour before use. (2) Remove rust, scales, oil, paint, water, dirt and slag of tack welds from the groove in
(2) When the flux height is excessive, poor bead appearance may occur. order to get sound welds.
(3) The use of the flux which has been re-used for welding in many times may cause (3) The use of the flux which has been re-used for welding in many times may
deterioration of its usability. Therefore, the unused flux should be mixed properly cause deterioration of its usability. Therefore, the unused flux should be mixed prop-
with such used flux. erly with such used flux.
Typical chemical composition of weld metal (%) Typical chemical composition of weld metal (%)
Remarks Remarks
C Mn Si P S C Mn Si P S
Base metal PT(mm) Base metal PT(mm)
0.07 1.35 0.37 0.021 0.014 SM490A 25 0.06 1.48 0.41 0.021 0.014 SM490A 25
0.06 1.28 0.31 0.016 0.010 EH36 20 0.07 1.39 0.38 0.018 0.011 SM490A 20
Typical mechanical properties of weld metal Typical mechanical properties of weld metal
YP TS IV (J) Remarks YP TS IV (J) Remarks
EL EL
N/mm 2 N/mm 2 Base PT N/mm 2 N/mm 2 Base PT
(%) -20℃ -50℃ PWHT (%) 0℃ -29℃ PWHT
(MPa) (MPa) metal (mm) (MPa) (MPa) metal (mm)
470 578 30 90 70 SM490A 25 As weld 460 566 31 90 70 SM490A 25 As weld
- 565 - 60 - EH36 20 As weld - 578 - 60 - SM490A 20 As weld
•Approval : ABS, BV, DNV GL, LR
220 221
CA-514×UC-43(UC-48) CA-522×UC-12K
For single and multi-layer welding of mild and 490N/mm2 AWS A5.17 F7A(P)4-EL8 For single and multi-layer welding of mild and
class high tensile strength steel, For one-side welding F7A(P)4-EL12 490N/mm2 class high tensile strength steel AWS A5.17 F7A(P)2-EM12K
For Mild Steel and 490N/mm2 Class High Tensile Strength Steel
Submerged Arc Welding Consumables
For Mild Steel and 490N/mm2 Class High Tensile Strength Steel
Submerged Arc Welding Consumables
Applications Applications
CA-514×UC-43 are well suited for fillet and butt welding of ships, structural steel, and CA-522×UC-12K are well suited for fillet and butt welding of LPG tank, spiral pipe, ships,
heavy duty structures. machine, boilers, bridges and steel structures.
Characteristics Characteristics
(1) Impact properties of weld metal and crack resistibility are excellent. (1) CA-522×UC-12K are well suited for high speed welding in thin plate.
(2) Particulary well suited for both side single layer welding in plates thicker than 15mm (2) It is comparatively insensitive to rust, scales, oil and dirt and primers on the surface to
with single or multi-wire systems within the ship building industry. be welded.
(3) Slag detachability and bead appearance are very good. (3) Slag detachability and bead appearance are very good.
(4) As the consumption of flux is small, it is very economical. (4) Suitable for welding of thin and medium plate in high speed welding.
(5) Applicable to tandem and one-side welding. (5) As the consumption of flux is small, it is very economical.
(6) Applicable to both AC and DC(+). (6) Applicable to both AC and DC(+).
Typical chemical composition of weld metal (%) Typical chemical composition of weld metal (%)
Remarks Remarks
C Mn Si P S Base metal PT(mm) C Mn Si P S Base metal PT(mm)
0.08 1.55 0.38 0.021 0.015 SM490A 25 0.08 1.67 0.50 0.020 0.016 SM490A 25
0.07 1.35 0.42 0.016 0.010 DH36 25 0.07 1.52 0.44 0.019 0.013 SM490A 20
Typical mechanical properties of weld metal Typical mechanical properties of weld metal
YP TS IV (J) Remarks YP TS IV (J) Remarks
EL EL
N/mm 2 N/mm 2 Base PT N/mm 2 N/mm 2 Base PT
(%) 0℃ -40℃ PWHT (%) 0℃ -29℃ PWHT
(MPa) (MPa) metal (mm) (MPa) (MPa) metal (mm)
462 546 31 70 52 SM490A 25 As weld 468 560 28 70 40 SM490A 25 As weld
- 586 - 65 - DH36 25 As weld - 576 - 50 - SM490A 20 As weld
•Approval : ABS, BV, DNV GL, KR, LR, NK •Approval : ABS
222 223
CA-526×UC-12K CA-50HR×UC-36
For single and multi-layer welding of mild and For one side welding of mild steel and 490N/mm2
490N/mm2 class high tensile strength steel AWS A5.17 F7A(P)6-EM12K class high tensile strength steel JIS Z3183 S502-H
For Mild Steel and 490N/mm2 Class High Tensile Strength Steel
Submerged Arc Welding Consumables
For Mild Steel and 490N/mm2 Class High Tensile Strength Steel
Submerged Arc Welding Consumables
Applications Applications
Fillet and butt welding of steel structures, spiral pipe, ships, structures for ocean areas CA-50HR x UC-36 are well suited for one side butt welding of ships, bridges and
and thick pressure vessels. structural steels.
Characteristics Characteristics
(1) Crack resistibility, pockmark and porosity resistibility are excellent. (1) The deposition rate is high. It is very efficient.
(2) Applicable to high current and good weldability for all range of thickness of plate. (2) Suitable of one side butt welding with iron powder.
(3) Slag detachability and bead appearance are very good. (3) Good mechanical properties with high heat input.
(4) Suitable for multi-layer welding of thick plate. (4) Applicable to both AC and DC(+).
(5) Applicable to both AC and DC(+).
Notes on usage
Notes on usage (1) Store the flux at the plate of moisture free and dry the flux 250~350℃ for about one
(1) Store the flux at the place of moisture free and dry the flux at 250~350℃ for about hour before use.
one hour before use. (2) Remove rust, scales, oil, paint, water, dirt and slag of tack welds from the groove in
(2) In case of multi-layer welding, use welding current and speed as low as possible at order to get sound welds.
the first layer of groove to avoid cracking. (3) The use of flux which has been re-used for welding in many times may cause deteri-
(3) The use of the flux which has been re-used for welding in many times may cause oration of its usability. Therefore, the unused flux should be mixed properly with such
deterioration of its usability. Therefore, the unused flux should be mixed properly used flux.
with such used flux.
Typical chemical composition of weld metal (%) Typical chemical composition of weld metal (%)
Remarks Base
C Mn Si P S C Mn Si P S Ni B
Base metal PT(mm) Metal
0.07 1.36 0.35 0.021 0.010 SM490A 25 0.09 1.47 0.27 0.015 0.006 0.28 0.002 EH36(20t)
0.08 1.40 0.32 0.019 0.011 EH36 34 0.10 1.45 0.31 0.017 0.009 0.27 0.002 EH36(25t)
Typical mechanical properties of weld metal Typical mechanical properties of weld metal
YP TS IV (J) Remarks YP TS IV (J)
EL EL
N/mm 2 N/mm 2 Base PT N/mm 2 N/mm 2
(%) 0℃ -50℃ PWHT (%) 0℃ -20℃ Base Metal
(MPa) (MPa) metal (mm) (MPa) (MPa)
472 561 31 90 47 SM490A 25 As weld 515 602 27 115 100 EH36(20t)
- 580 - 60 - EH36 34 As weld 510 610 25 - 85 EH36(25t)
•Approval : ABS, BV, DNV, LR •Approval : ABS, BV, DNV GL, KR, LR
224 225
CA-508xUC-12HK CA-508×UC-36
For multi-pass welding of Aluminum-killed For multi-layer welding of aluminum-killed
low temperature service steel AWS A5.17 F7A(P)8-EH12K steel for low temperature service AWS A5.17 F7A(P)8-EH14
For Mild Steel and 490N/mm2 Class High Tensile Strength Steel
Submerged Arc Welding Consumables
For Mild Steel and 490N/mm2 Class High Tensile Strength Steel
Submerged Arc Welding Consumables
Applications Applications
Butt joint welding of Aluminum-killed low temperature service steel used in offshore struc- Butt welding of aluminum-killed steel for low temperature service used in offshore struc-
tures, pressure vessels, steel pipes, low temperature service equipment and other struc- tures, steel pipes, chemical vessels, low temperature service equipment, and other struc-
tures for cold regions. tures for cold regions.
Characteristics Characteristics
(1) Excellent notch toughness at low temperature down to -60℃ (1) Excellent notch toughness at low temperature down to -60℃.
(2) Crack resistibility, pockmark and porosity resistibility are excellent. (2) Crack resistibility, pockmark and porosity resistibility are excellent.
(3) Slag detachability and bead appearance are very good. (3) Slag detachability and bead appearance are very good.
(4) Suitable for multi-pass welding of low temperature service steel. (4) Suitable for multi-layer welding of TMCP steel.
(5) Applicable to both AC and DC(+) (5) Applicable to both AC and DC(+).
226 227
CA-502H×UC-A3 CA-602P x UC-12K(UC-A2)
For single and multi-layer welding of 550N/mm2 class For single and Multi-layer welding of high tensile AWS A5.17 F7A4-EM12K
high tensile strength steel AWS A5.17 F8A(P)0-EA3-G Strength steel AWS A5.23 F8A2-EA2-G
For Mild Steel and 490N/mm2 Class High Tensile Strength Steel
Submerged Arc Welding Consumables
For Mild Steel and 490N/mm2 Class High Tensile Strength Steel
Submerged Arc Welding Consumables
Applications Applications
Butt and fillet welding of ships, pipes, miniature of LPG tanks and general structures. Single and multi-layer butt welding of spiral pipe, steel pipe for gas transport and general
structures.
Characteristics Characteristics
(1) It is comparatively insensitive to rust, scales, oil and primers on the surface to be (1) It provides good bead appearance, better slag removal.
welded. (2) It provides good notch toughness of the weld metal.
(2) As the consumption of flux is small, it is very economical. (3) Applicable to AC, DC(+) and two-run technique.
(3) Applicable to both AC and DC(+).
Notes on usage
(1) Store the flux at the place of moisture free and dry the flux at 300~350℃ for 60 minutes
Notes on usage before use.
(1) Store the flux at the plate of moisture free and dry the flux 250~350℃ for about one (2) Remove rust, scales, oil, paint, water, dirt and slag of tack welds from the groove in
hour before use. order to get sound welds.
(2) Remove rust, scales, oil, paint, water, dirt and slag of tack welds from the groove in (3) When the flux height is excessive, poor bead appearance may occur.
order to get sound welds. (4) The use of the flux which has been re-used for welding in many times may cause de-
(3) When the flux height is excessive, poor bead appearance may occur. terioration of its usability. Therefore, unused flux should be mixed properly with such
used flux.
Typical chemical composition of weld metal (%) Typical chemical composition of weld metal (%)
Remarks Remarks
C Mn Si P S Mo Wire C Mn Si P S Mo
Base metal PT(mm) Base Metal PT(mm)
0.05 1.43 0.65 0.021 0.018 0.52 SM570 25 UC-12K 0.04 1.44 0.28 0.019 0.009 - SM490 25
UC-A2 0.06 1.25 0.31 0.017 0.011 0.42 SM570 25
Typical mechanical properties of weld metal Typical mechanical properties of weld metal
YP TS IV (J) Remarks YP TS IV (J) Remarks
EL EL
N/mm 2 N/mm 2 Base PT Wire N/mm 2 N/mm 2 Base PT
(%) -18℃ PWHT % -20℃ -40℃ PWHT
(MPa) (MPa) metal (mm) (MPa) (MPa) Metal (mm)
578 641 27 66 SM570 25 As Weld UC-12K 463 560 32.4 162 103 SM490 25 AW
- 570 - 43 SM520 20 As Weld UC-A2 546 622 30.8 93 49 SM570 25 AW
•Fracture at the base metal
228 229
CA-508tP x UC-36 CA-525 x UC-12K
For single and multi-layer welding of high For single and multi-layer welding of high
tensile Strength steel AWS A5.17 F7A(P)8-EH14 tensile Strength steel AWS A5.17 F7A(P)5-EM12K
For Mild Steel and 490N/mm2 Class High Tensile Strength Steel
Submerged Arc Welding Consumables
For Mild Steel and 490N/mm2 Class High Tensile Strength Steel
Submerged Arc Welding Consumables
Applications Applications
CA-508TP x UC-36 is suitable for welding of low temperature pipe with sealing wire MC-60 Butt, fillet welding of 490N/mm2 tensile strength and low temperature steels of structure
such as ships, bridges, buildings and storage tanks etc.
Characteristics
(1) Excellent notch toughness at low temperature down to -60℃ Characteristics
(2) Crack resistibility, pockmark and porosity resistibility are excellent. (1) Crack resistibility, pock mark and porosity resistibility are excellent..
(3) Slag detachability and bead appearance are very good. (2) Slag detachability and bead appearance arc very good.
(4) Applicable to both AC and DC(+) (2) Suitable for multi-layer welding of thick plate.
(3) Applicable to both AC and DC(+).
Notes on usage
(1) Store the flux at the place of moisture free and dry the flux at 250~350℃ for about Notes on usage
one hour before use. (1) Store the flux at the place of moisture free and dry the flux at 250~350℃ for about
(2) Remove rust, scales oil, paint, water dire and slag of tack welds from the groove in one hour before use.
order to get sound welds. (2) Remove rust, scales oil, paint, water dire and slag of tack welds from the groove in
(3) The use of the flux which has been re-used for welding in many times may cause de- order to get sound welds.
terioration of its usability. Therefore, the unused flux should be mixed properly with (3) The use of the flux which has been re-used for welding in many times may cause de-
such used flux.. terioration of its usability. Therefore, the unused flux should be mixed properly with
such used flux..
Typical chemical composition of weld metal (%) Typical chemical composition of weld metal (%)
Remarks Remarks
C Mn Si P S C Mn Si P S
Base metal PT(mm) Base metal PT(mm)
0.06 1.50 0.20 0.017 0.010 SM490A 25 0.06 1.45 0.22 0.020 0.010 SM490A 25
0.07 1.36 0.23 0.014 0.005 S355J2 26 0.07 1.54 0.30 0.019 0.008 A516-70 9.53
Typical mechanical properties of weld metal Typical mechanical properties of weld metal
230 231
CA-652 X UC-12K(UC-A2) CA-800t x UC-12K
For single and Multi-layer welding of high tensile Strength AWS A5.17 F7A(P)4-EM12K For 490N/mm2 class high strength steel and low
steel AWS A5.23 F9A2-EA2-G temperature steel AWS A5.17 F7A(P)8-EM12K
For Mild Steel and 490N/mm2 Class High Tensile Strength Steel
Submerged Arc Welding Consumables
For Mild Steel and 490N/mm2 Class High Tensile Strength Steel
Submerged Arc Welding Consumables
Applications Applications
Filler and butt welding of buildings, bridges and API line-pipe. Butt welding of aluminium-killed steel for low temperature service used in offshore struc-
tures, steel pipes, chemical vessels, low temperature service equipment and other struc-
Characteristics tures for cold regions.
(1) It provides good bead appearance, better slag removal.
(2) It provides good notch toughness of the weld metal. Characteristics
(3) Applicable to AC, DC(+) and two-run technique. (1) Excellent notch toughness at low temperature down to -60℃
(2) Crack resistibility, pockmark and porosity resistibility are excellent.
Notes on usage (3) Slag detachability and bead appearance are very good.
(1) Store the flux at the place of moisture free and dry the flux at 300~350℃ for 60 minutes (4) Applicable to both AC and DC(+)
before use.
(2) Remove rust, scales, oil, paint, water, dirt and slag of tack welds from the groove in Notes on usage
order to get sound welds. (1) Store the flux at the place of moisture free and dry the flux at 250~350℃ for about
(3) When the flux height is excessive, poor bead appearance may occur. one hour before use.
(4) The use of the flux which has been re-used for welding in many times may cause de- (2) Remove rust, scales oil, paint, water dire and slag of tack welds from the groove in
terioration of its usability. Therefore, unused flux should be mixed properly with such order to get sound welds.
used flux. (3) The use of the flux which has been re-used for welding in many times may cause de-
terioration of its usability. Therefore, the unused flux should be mixed properly with
Typical chemical composition of weld metal (%) such used flux..
(4) Need preheating and interpass temperature control for cold cracking prevention
Remarks
Wire C Mn Si P S Mo
Base Metal PT(mm)
UC-12K 0.05 1.45 0.31 0.021 0.007 - SM490 25 Typical chemical composition of weld metal (%)
UC-A2 0.07 1.50 0.23 0.020 0.007 0.40 SM570 25
UC-A2 0.06 1.52 0.20 0.016 0.006 0.18 API 5L X70 19 Remarks
C Mn Si P S
Base metal PT(mm)
0.08 1.58 0.17 0.019 0.008 SM490A 25
Typical mechanical properties of weld metal 0.09 1.62 0.21 0.020 0.007 S355J2 26
YP TS IV (J) Remarks
EL
WIRE N/mm 2 N/mm 2 Base PT
% -20℃ -30℃ -46℃ PWHT
(MPa) (MPa) Metal (mm) Typical mechanical properties of weld metal
UC-12K 493 568 28.6 - - 71 SM490 25 AW Remarks
YP TS EL IV (J)
UC-A2 611 676 25.5 96 84 - SM570 25 AW
N/mm 2 N/mm 2 (%) -50℃ -60℃ Base metal PT(mm)
UC-A2 523 621* 35.8 124 74 54 API 5L X70 16 AW
•Fracture at the base metal 496 591 29.4 157 120 SM490A 25
- - - 98 - S355J2 26
232 233
CA-600CM x UC-B2
For 1.25%Cr-1.0%Mo Heat resistant steel.
AWS A5.23 F8P2-EB2-B2
For low alloy heat resistance steel
Submerged Arc Welding Consumables
Applications
Welding of 1.25%Cr-1.0%Mo Steel used for fire power plant and high pressure boiler,
pressure vessel, chemical and oil refining industries etc.
Characteristics
(1) Crack resistibility, pockmark and porosity resistibility are excellent.
03
(2) Slag detachability and bead appearance are very good.
(3) Applicable to both AC and DC(+)
Notes on usage
(1) Store the flux at the place of moisture free and dry the flux at 250~350℃ for about
one hour before use.
(2) Remove rust, scales oil, paint, water dire and slag of tack welds from the groove in Submerged Arc Welding Consumables
order to get sound welds.
(3) The use of the flux which has been re-used for welding in many times may cause de- For stainless and Ni alloy
terioration of its usability. Therefore, the unused flux should be mixed properly with
such used flux.
(4) Need preheating and interpass temperature control for cold cracking prevention
YP TS EL IV (J) Heat
N/mm 2 N/mm 2 (%) -30℃ -40℃ Treatment
234
CA-101S×UC-308/308L CA-101S×UC-309/309L
For welding of 18%Cr-8%Ni stainless steel. UC-308 : AWS ER308 For welding of 22%Cr-12%Ni stainless Steel and mild UC-309 : AWS ER309
UC-308L : AWS ER308L steel to stainless steel UC-309L : AWS ER309L
For Stainless Steel
Submerged Arc Welding Consumables
Characteristics Characteristics
CA-101S×UC-316/316L is bonded type flux which contains appropriate quantity of CA-101S×UC-347 bonded type flux, containing appropriate quantity of alloy element,
alloy elements in consideration of crack resistibility. Therefore, by using this flux property, appropriate ferrite content of weld metal, good crack resistibility, good mechanical prop-
sufficient ferrite content, good crack resistibility, good mechanical properties and erties, good corrosion resistibility of weld metal and stable arc.
good corrosion resistibility weld metal can be obtained.
Notes on usage
Notes on usage (1) Refer to "General notes on usage for submerged arc welding."
(1) Refer to "General notes on usage for submerged arc welding." (2) Avoid excessive current to prevent deterioration of corrosion resistibility in heat affect
(2) CBS-1M is used for the single-pass-on-both-side welding and for frist pass in multipass welding. zone.
(3) Weld with two passes per one layer in the groove.
Typical chemical composition of weld metal (%) (4) Pay attention to crater treatment because crater crack is apt to appear.
Typical mechanical properties of weld metal Typical mechanical properties of weld metal
TS EL IV (J) IV (J)
Flux X Wire TS EL
N/mm 2 (MPa) % 0℃ Flux X Wire
N/mm 2 (MPa) % 0℃
CA-101S×UC-316 584 38 72 CA-101S×UC-347 580 39 68
CA-101S×UC-316L 559 43 69
238 239
CA-201SxUC-308L CA-201SxUC-309L
For welding of 18%Cr-8%Ni stainless steel For welding of 22%Cr-12%Ni stainless Steel
AWS A5.9 ER308L and mild steel to stainless steel. AWS A5.9 ER309L
For Stainless Steel
Submerged Arc Welding Consumables
Characteristics Characteristics
CA-201 Flux is suitable for welding of Duplex, austenitic stainless steel and nickel alloys. CA-201 Flux is suitable for welding of Duplex, austenitic stainless steel and nickel alloys.
The flux is Aluminate Fluoride basic type and bonded flux. therefore features Good crack The flux is Aluminate Fluoride basic type and bonded flux. UC-309L is suitable for welding
resistibility, good mechanical properties and good corrosion resistibility of weld metal dissimilar metals such as mild steel because of large quantity of alloy alloy elements. It
having appropriate ferrite content. provides better crack resistibility due to properly controlled ferrite content in austenitic
structure.
Notes on usage
(1) Store the flux at the place of moisture free and dry the flux at 250~350℃ for about Notes on usage
one hour before use. In the case welding dissimilar metals such as clad steel or mild steel to stainless steel. If
(2) Remove rust, scales oil, paint, water dire and slag of tack welds from the groove in the penetration is excessive, it may result in crack formation. Therefore, select appropriate
order to get sound welds. groove design, welding conditions and wire position.
(3) The use of the flux which has been re-used for welding in many times may cause de-
terioration of its usability. Therefore, the unused flux should be mixed properly with
such used flux.
Typical chemical composition of weld metal (%) Typical chemical composition of weld metal (%)
C Mn Si Ni Cr Mo C Mn Si Ni Cr Mo
0.03 1.5 0.5 10.3 19.3 0.08 0.02 1.6 0.5 13.3 22.6 0.09
Typical mechanical properties of weld metal Typical mechanical properties of weld metal
YP TS EL IV (J) YP TS EL IV (J)
N/mm 2 N/mm 2 (%) 0℃ -196℃ N/mm 2 N/mm 2 (%) 0℃ -196℃
413 580 44 106 52 386 573 34 99 76
240 241
CA-201SxUC-316L CA-201SxUC-2209
For welding of 18%Cr-12%Ni-2%Mo For welding of Duplex stainless steel
stainless steel. AWS A5.9 ER316L AWS A5.9 ER2209
For Stainless Steel
Submerged Arc Welding Consumables
Typical mechanical properties of weld metal Typical mechanical properties of weld metal
YP TS EL IV (J) YP TS EL IV (J)
N/mm 2 N/mm 2 (%) 0℃ -196℃ N/mm 2 N/mm 2 (%) -40℃ -60℃
420 581 40 129 74 631 801 31 95 72
242 243
CA-201SxUC-625
For Nickel and Nickel alloy steel
AWS A5.14 ERNiCrMo-3
For Nickel alloy
Submerged Arc Welding Consumables
Applications
For high temperature and creep resisting steel, heat resisting and dissimilar joint
Characteristics
CA-201SxUC-625 designed to match INCONEL 625, INCOLOY 825, INCOLOY 25-6Mo
and stainless steel. The flux is Aluminate Fluoride basic type and bonded flux.
04
The weld metal has high strength at room and elevated temperature and has exceptional
corrosion resistance, including resistance to pitting crevice corrosion and polythionic
acid stress-corrosion cracking. CA-201SxUC-625 is useful for many dissimilar joints in-
volving INCONEL alloy, INCOLOY alloys, stainless steel, low-alloy steel, and carbon steel.
Notes on usage
(1) Store the flux at the place of moisture free and dry the flux at 250~350℃ for about Solid Wire For Gas Metal Arc Welding
one hour before use.
(2) Remove rust, scales oil, paint, water dire and slag of tack welds from the groove in For MAG Welding
order to get sound welds.
(3) The use of the flux which has been re-used for welding in many times may cause de-
terioration of its usability. Therefore, the unused flux should be mixed properly with
such used flux.
YP TS EL IV (J)
N/mm 2 N/mm 2 (%)
Bending Test
-196℃
497 723 43 105 Good
244
MC-50 AWS A5.18 ER70S-G
MC-50t AWS A5.18 ER70S-6
For mild steel and 50kgf/mm2 class high KS D 7025 YGW11 For mild steel and 50kgf/mm2 class high KS D 7025 YGW12
tensile strength steel JIS Z3312 YGW11 tensile strength steel JIS Z3312 YGW12
For MAG Welding
Solid Wire For Gas Metal Arc Welding
An example of joint weld test (Shield gas: 100%CO2) Typical chemical composition of weld metal (%) (Shield Gas : 100%CO2)
246 247
MC-50A AWS A5.18 ER70S-3
MC-50S AWS A5.18 ER70S-6
For mild steel and 50kgf/mm2 class high KS D 7025 YGW16 For mild steel and 50kgf/mm2 class high KS D 7025 YGW12
tensile strength steel JIS Z3312 YGW16 tensile strength steel JIS Z3312 YGW12
For MAG Welding
Solid Wire For Gas Metal Arc Welding
Typical chemical composition of weld metal (%) An example of joint weld test (Shield Gas : 100%CO2)
(Shield Gas : 80%Ar+20%CO2)
Welding condition Joint tensile test IV J
C Mn Si P S
Posi- Dia. Depositing Speed TS Fractured (kgf-m)
0.08 0.98 0.48 0.015 0.012 tion Steel (mm) sequence Pass Amp. Volt. (cm/ N/mm 2 position 0℃
min) (kgf/mm2)
Sizes Available and Recommended Currents (Amp.) Size & recommended current range (DC +)
Dia. (mm) 0.9 1.0 1.2 1.4 1.6 Dia. (mm) 0.9 1.0 1.2 1.4 1.6
F 50-200 50-200 80-350 100-470 200-550
F 50-200 50-220 80-350 140-400 200-500
Amp. Amp. V 50-140 50-140 50-160 100-180 -
V-up&OH 50-120 50-140 50-160 100-250 120-300 OH 50-120 50-120 50-140 - -
248 249
MC-50B AWS A5.18 ER70S-G
MF-50t AWS A5.18 ER70S-6
For mild steel and 50kgf/mm2 class high KS D 7025 YGW15 For mild steel and 50kgf/mm2 class high KS D7025 YGW12
tensile strength steel JIS Z3312 YGW15 strength steel JIS Z3312 YGW12
For MAG Welding
Solid Wire for Gas Metal Arc Welding
Characteristics Characteristics
(1) MC-50B is solid wire designed for all position welding. (1) MF-50T is a solid wire whose arc stability is good at low current ranges (short-circuiting
(2) High speed welding of steel sheets can be performed easily by short-circuit welding. arc range) and spatter loss is low.
(3) Arc is stable and spatter loss is low. (2) It is suitable for all-position welding of steel sheets by CO2 or Ar+CO2mixtured gas
shielding, for higher speed welding.
Notes on Usage (3) The arc stability is good in wide range of current.
(1) Use welding grade with 75~85%Ar+15 ~ 25%CO2.
(2) Flow quantity of shielding gas should be 25ℓ/min. generally. Notes on Usage
(3) Use the wind screen against wind. (1) Flow rate of shielding gas (CO2) should be 20ℓ/min generally.
(4) Keep the distance between tip and basemetal of 6~15mm for less than 250A, and (2) Flow rate of shielding gas should be 25~30ℓ/min under the condition of 2m/sec
15 ~ 25mm for more than 250A of welding current. wind speed and use wind screen under the condition of over 2m/sec wind speed.
(3) Keep the distance between tip and base metal within 10~20mm at less than 300A
Welding current and within 20~25mm at over 300A.
Typical chemical composition of weld metal (%) (Shield Gas : 80%Ar+20%CO2) Typical chemical composition of weld metal (%) (Shield Gas : 100%CO2)
C Mn Si P S C Mn Si P S
0.08 0.98 0.48 0.014 0.012 0.08 1.46 0.88 0.009 0.005
Typical mechanical properties of weld metal (Shield Gas : 80%Ar+20%CO2) Typical mechanical properties of weld metal (Shield Gas : 100%CO2)
Size & recommended current range (DC +) Size & recommended current range (DC ±)
Dia. (mm) 0.9 1.0 1.2 1.4 1.6 Dia. (mm) 0.9 1.0 1.2 1.4 1.6
F&H-F 50~200 50~200 80~350 100~470 200~250 F 50-200 50-200 80-350 100-470 200-550
Amp. V 50~140 50~140 50~160 100~180 - Amp. H 50-140 50-140 50-160 100-180 -
OH 50~120 50~120 50~140 - - OH 50-120 50-120 50-140 - -
•Approval : -
250 251
MC-50C MC-55
For mild steel and 50kgf/mm2 class high AWS A5.18 ER70S-2 For 55kgf/mm2 class high tensile strength steel AWS A5.18 ER70S-G
strength steel JIS Z3312 G 49 A 3 C(M) 2 JIS Z3312 YGW18
For MAG Welding
Solid Wire for Gas Metal Arc Welding
Typical chemical composition of weld metal (%) (Shield Gas : 100%CO2) Typical chemical composition of weld metal (%) (Shield Gas : 80%Ar+20%CO2)
C Mn Si P S C Mn Si P S
0.05 1.19 0.56 0.016 0.005 0.07 1.87 0.92 0.015 0.007
Typical mechanical properties of weld metal (Shield Gas : 100%CO2) Typical mechanical properties of weld metal (Shield Gas : 80%Ar+20%CO2)
YP TS EL IV (J) YP TS EL IV J (kgf-m) S.R
N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % -30℃ N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % -20℃ (PWHT)
504 (51) 551 (56) 29 124 509(51) 613(62) 30.0 150 As Welded
Size & recommended current range (DC ±) Size & recommended current range (DC +)
Dia. (mm) 0.9 1.0 1.2 1.4 1.6 Dia. (mm) 1.2 (0.045) 1.4 (0.052) 1.6 (1/16)
F 50-200 50-220 80-350 100-470 200-550 F&H-F 80~350 100~470 200~250
Amp. H 50-140 50-140 50-160 100-180 - Amp. 50~160 100~180 -
V
OH 50-120 50-120 50-140 - - OH - - -
•Approval : -
252 253
MC-60 AWS A5.18 ER80S-G
CS-PACK
For 60kgf/mm2 class high tensile strength steel KS D 7025 YGW21 For mild steel and 50kgf/mm2 class high tensile strength steel
JIS Z3312 G 59J A 2U C 3M1T
For MAG Welding
Solid Wire For Gas Metal Arc Welding
YP TS EL IV J (kgf-m)
N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % -30℃
590(60) 670(68) 26 90(9.2) Characteristics
(1) As the wire is set to be elastically twisted in the pall, so the wire can the pulled out
Size & recommended current range (DC +) straightly and makes good tracking on a welding seam.
(2) As the wire feeding is smoothly, it can be applied for stable welding.
Dia. (mm) 1.2 1.6 (3) Unique reforming devices such as wire straightener are not necessary for CS-PACK.
Amp. 100-360 170-550 (4) Since a great amount of wire is contained than spool-wound types, there is less need
to change wires, ensuring improved efficiency in large welding jobs.
254 255
M│E│M│O
04
Solid Wire For Gas Metal Arc Welding
For MIG Welding
Solid wire for MIG welding
Solids wire for stainless steel
For MIG Welding
Solid Wire For Gas Metal Arc Welding
0.9 0℃:
For MiG welding of low carbon 1.0 0.04 98(10)
MGC-308(L) YS308(L) ER308(L) Ar+2%O2 1.75 0.94 19.74 9.91 - 570(58) 42
18%Cr-8%Ni Steel (SUS304L) 1.2 (0.021) -196℃
1.6 59(6.0)
1.0
For MIG welding of 0℃
MGC-310 YS310 ER310 Ar+2%O2 1.2 0.09 1.76 0.35 26.73 20.75 600(61) 38
25%Cr-20%Ni Steel (SUS310S) - 78(8.0)
1.6
258 259
Solids wire for stainless steel
0.9
MGC-317(L) YS317(L) ER317(L) Ar+2%O2 For MIG welding of low carbon 1.0
18%Cr-12%Ni-3%Mo steel 0.03 1.75 0.475 19.50 14.0 3.5 520(53) 30 -
1.2
1.6
0.9
MGC-2209 For MIG welding of duplex stain- 1.0
1.2 0.03 1.25 0.90 22.5 8.5 3.0 690(70) 20 -
less
- ER2209 Ar+2%O2 steel 1.6
260 261
Solid Wires For Ni and Cu Based Alloy
262 263
M│E│M│O
05
Solid Wire for Gas Tungsten Arc Welding
For TIG Welding
Solid wire for TIG welding
Solid wire for stainless steel
1.6
For welding of 25%Cr-20%Ni steel 2.0 0℃
TGC-310 YS310 ER310 Ar 2.4 0.09 1.90 0.36 26.73 20.90 - 610(62) 41 110(11) Gold
(SUS310S)
3.0
1.2
For welding of low carbon 1.6 0℃
TGC-316(L) YS316(L) ER316(L) Ar 2.0 0.05 1.85 0.36 19.10 12.38 2.28 550(56) 44 140(14) Green
18%Cr-12%Ni-Mo steel (SUS316L) 2.4 (0.020) -196℃49(5.0)
3.2
1.2
For welding of low carbon 1.6 0.02 0℃
TGC-317(L) YS317(L) ER317(L) Ar 2.0 -
18%Cr-12%Ni-3%Mo steel (0.015) 1.61 0.41 18.5 13.05 3.05 595(60) 43 130(13)
2.4
3.2
1.2
For welding of 18%Cr-8%Nb steel 1.6
TGC-347 YS347 ER347 Ar (SUS347) and 18%Cr-8%Ni-Ti Steel 2.0 0.05 1.80 0.39 19.55 9.57 Nb 640(65) 40 0℃ Blue
(SUS321) 2.4 0.80 88(9.0)
3.2
1.6
For welding of 2.0
TGC-410 YS410 ER410 Ar 2.4 0.09 0.38 0.33 12.75 - - 530(54) 37 - Purple
18%Cr steel (SUS403, SUS410)
3.2
1.6
2.0 0.05 0.35 0.34 16.35 - - 530(54) 27 - Light
TGC-430 YS430 ER430 Ar For welding of 13%Cr steel (SUS430) 2.4 -Brown
3.2
1.2
1.6 3.20
For welding of duplex stainless steel -46℃
TGC-2209 YS2209 ER2209 Ar 2.0 0.01 1.75 0.40 22.6 8.70 820(83) 32 130(13) -
(23%Cr-9%Ni-3%Mo) 2.4 N
3.2 0.15
1.2
1.6
For welding of duplex stainless steel 2.0 -50℃
TGC-2594 - ER2594 Ar 0.02 0.76 0.43 24.8 8.7 3.92 893(90) 30 -
(25%Cr-7%Ni-4.5%Mo-0.25%N) 2.4 160(16)
3.2
266 267
Solid Wires For Ni and Cu Based Alloy
Typical mechanical
Product Specification Shield Dia. Typical chemical composition of Welding Rod (%) properties Ap-
Application and features (ømm)
Name JIS AWS gas C Mn Si P S Ni Cu Ti Cr Nb Mo Al Fe Pb
TS N/mm 2
(kgf/mm 2 )
EL
(%)
proval
Solid wires for mild steel and high tensile strength steel
Typical chemical composition Typical mechanical
Specification of weld metal (%) properties of weld metal
Product Shield Dia. Tip
Application and features (ømm) TS N/mm 2 EL IV J color
Name gas C Mn Si P S Cr Mo
JIS AWS (kgf/mm 2 ) (%) (kgf-m)
1.2
For welding of mild steel, 50kgf/mm 2 high 1.6 -29℃
TGC-50S W49A3U12 ER70S-6 Ar tensile strength steel, aluminium killed 2.0 0.08 1.55 0.78 0.012 0.011 - - 620(63) 32 160(16) Yellow
2.4
steel, and one side-shielded welding of pipes. 3.2
1.2
For welding of mild steel, 50kgf/mm 2 high 1.6 -29℃ Dark
TGC-50 W49A3U12 ER70S-G Ar tensile strength steel, aluminiumkilled steel, 2.0 0.06 1.45 0.72 0.013 0.010 - - 590(60) 32 160(16) -Blue
2.4
and one side-shielded welding of pipes. 3.2
1.2
For welding of mild steel, 50kgf/mm 2 high 1.6 -29℃
TGC-50B W55A3U2 ER70S-2 Ar tensile strength steel, aluminium killed 2.0 0.05 1.10 0.54 0.007 0.006 - - 580(59) 29 180(18) Red
steel, and one side-shielded welding of pipes. 2.4
3.2
268 269
Solid wires for mild steel and high tensile strength steel
Typical chemical composition Typical mechanical
Specification of weld metal (%) properties of weld metal
Product Shield Dia. Tip
Application and features (ømm)
Name gas TS N/mm 2 EL IV J color
JIS AWS C Mn Si P S Cr Mo
(kgf/mm 2 ) (%) (kgf-m)
1.2
For welding of mild steel, 50kgf/mm 2 high 1.6 -29℃
TGC-50C W49A2U3 ER70S-3 Ar tensile strength steel, aluminium killed steel,
For TIG Welding
Solid Wire for Gas Tungsten Arc Welding
Product Specification Shield Dia. Typical chemical compositionof Welding Rod(%) TS of weld
Tip
Application and features (ømm)
metal
Name JIS AWS gas C Mn Si P S Cr Mo Ni V Nb N/mm 2 color
TGC-80D2 W 57 A 3 4M31 ER80S-D2 For welding of 0.5%Mo steel 0.1 1.8 0.7 0.016 0.010 - 0.5 - - - 745
TGC-80B2 W 55 1CM ER80S-B2 For welding of 1.25%Cr-0.5%Mo steel 1.2 0.1 0.6 0.6 0.010 0.005 1.24 0.5 - - - 724
TGC-80Ni1 W 55 A 4 U N2 ER80S-Ni1 For welding of 1%Ni steel 1.6 0.06 1.0 0.6 0.005 0.004 - - 1.0 - - 660
Ar 2.0 -
TGC-90B3 W 62 2C1M ER90S-B3 For welding of 2.25%Cr-1%Mo steel 2.4 0.1 0.6 0.5 0.006 0.004 2.36 1.1 - - - 780
3.2 0.04
TGC-90B9 W 62 9C1MV ER90S-B9 For welding of 9%Cr-1%Mo steel 0.1 0.5 0.25 0.008 0.003 8.7 0.9 0.6 0.2 810
(N 0.05)
Applications
For oxy-acetylene gas welding of mild steel.
Characteristics
As weld metal consists less non-metallic inclusions and dissolved gas, melting state
and mechanical properties are excellent.
272
AWS Specifications for Welding Materials
(1) Specification for Carbon Steel Electrodes for Shielded Metal Arc Welding
(Excerpts from AWS A5.1/A5.1M : 2012)
Chemical Composition % Chemical Composition % Tension Test a,b,c Impact Test
AWS Welding Type of Tensile Yield Point Tem- Impact
Type of Covering
Classification Positiona Currentb Mn Si Ni Cr Mo V Strength (0.2% offset) Elongation perature Stength
(ksi) (ksi) (%) (℃) (J)
E7015 Low hydrogen (Na) F,V,OH,H DC+ ≦1.25 ≦0.90 ≦0.30 ≦0.20 ≦0.30 ≦0.08
≧70 ≧58
E7016c Low hydrogen (K) F,V,OH,H AC or DC+ ≦1.60 ≦0.75 ≦0.30 ≦0.20 ≦0.30 ≦0.08 ≧22 ≧27
-30
Low hydrogen,(K)
E7018c F,V,OH,H AC or DC+ ≦1.60 ≦0.75 ≦0.30 ≦0.20 ≦0.30 ≦0.08
iron powder
Low hydrogen 0.40
E7018M F,V,OH,H DC+ ≦0.80 ≦0.25 ≦0.15 ≦0.35 ≦0.05 Notef 53~72 g ≧24 ≧67
iron powder ~1.60
Iron powder, titania H-fillet
E7024C AC or DC± ≦1.25 ≦0.90 ≦0.30 ≦0.20 ≦0.30 ≦0.08 ≧17e - -
F
High iron oxide, H-fillet AC or DC-
E7027 ≦1.60 ≦0.75 ≦0.30 ≦0.20 ≦0.30 ≦0.08 -30
iron powder F AC or DC±
≧70 ≧58
Low hydrogen,(K) H-fillet
E7028 c
AC or DC+ ≦1.60 ≦0.90 ≦0.30 ≦0.20 ≦0.30 ≦0.08 ≧22 -20 ≧27
iron powder F
Low hydrogen,(K) F,OH,H
E7048 AC or DC+ ≦1.60 ≦0.90 ≦0.30 ≦0.20 ≦0.30 ≦0.08 -30
iron powder V-down
Notes : Note :
a. The abbreviations, F,H,H-fillet, V,V-down, and OH indicate the welding positions as follows: a. See Table 4 for sizes to be tested.
F=Flat, H=Horizontal, H-fillet=Horizontal fillet, V=Vertical, progression upwards (for electrodes b. Requirements are in the as-welded condition with aging as specified in 12.2.
3/16 in [5.0mm] and under, except 5/32 in [4.0mm] and under for classifications E6018 [E4318], c. Single values are minimum.
E7014 [E4914], E7015 [E4915], E7016 [E4916], E7018 [E4918], E7018M [E4918M]), E7048 [E4948]). V- d. A transverse tension test, as specified in 12.5 and a longitudinal guided bend test, as specified
down=Vertical, progression downwards (for electrodes 3/16 in [5.0mm] and under, except in Clause 13 are required.
5/32 in [4.0mm] and under for classifications E6018 [E4318], E7014 [E4914], E7015 [E4915], E7016 e. Weid metal from electrodes indentified as E7024-1 [E4924-1] shall have elongation of 22% mini-
[E4916], E7018 [E4918], E7018M [E4918M], E7048 [E4948]). OH = Overhead(for electrodes 3/16 in mum.
[5.0mm]) and under, except 5/32 in [4.0mm] and under for classifications E6018 [E4318], E7014 f. Tensile strength of this weld metal is a nominal 70 ksi [490MPa].
[E4914], E7015 [E4915], E7016 [E4916], E7018 [E4918], E7018M [E4918M], E7048 [E4948]). g. For 3/32 in [2.4mm] electrodes, the maximum yield strength shall be 77 ksi [530MPa].
b. The term “DCEP∙refers to direct current electrode positive (dc. reverse polarity). The term
“DCEN∙refers to direct current electrode negative(DC. straight polarity).
c. Electrodes with supplemental elongation, notch toughness, absorbed moisture, and diffusible hy-
drogen requirements may be further identified as shown in Tables 2, 3, 10, and 11.
d. Electrodes of the E6022 [E4322] classfication are intended for single-pass welds only.
274 275
(2) Specification for Stainless Steel Electrodes for Shielded Metal Arc Welding
(Excerpts from AWS A5.4/A5.4M : 2012)
Chemical Compositiona,b % Chemical Compositions % Tension Test
AWS Tensile- Postweld
Nb(Cb) Heat
Classificationc C Cr Ni Mo Mn Si P S N Cu othere Strength Elongation
+Ta Treatment
(ksi) (%)
E209-XX ≦0.06 20.5~24.0 9.5~12.0 1.5~3.0 - 4.0~7.0 ≦1.00 V0.10~0.30 ≧100 ≧15 -
E219-XX ≦0.06 19.0~21.5 5.5~7.0 ≦0.75 - 8.0~10.0 ≦1.00 0.10~0.30 ≧90 ≧15 -
E309Mo-XX ≦0.12 22.0~25.0 12.0~14.0 2.0~3.0 - 0.5~2.5 ≦1.00 ≦0.03 ≦0.75 ≧80 ≧30 -
f
E309LMo-XX ≦0.04 22.0~25.0 12.0~14.0 2.0~3.0 - 0.5~2.5 ≦1.00 ≧75 ≧30 -
E316L-XX ≦0.04 17.0~20.0 11.0~14.0 2.0~3.0 - 0.5~2.5 ≦1.00 ≦0.04 ≧70 ≧30 -
E316LMn-XX ≦0.04 18.0~21.0 15.0~18.0 2.5~3.5 - 5.0~8.0 ≦0.90 0.10~0.25 ≧80 ≧20 -
276 277
Specification for Stainless Steel Electrodes for Shielded Metal Arc Welding
(Excerpts from AWS A5.4/A5.4M : 2012) (continued)
Chemical Composition % Chemical Compositions % Tension Test
AWS Tensile- Postweld
Classification C Cr Ni Mo Nb(cb) Mn Si P S N Cu othere Strength Elongation Heat
+Ta (ksi) (%) Treatment
6×C, min
E318-XX ≦0.08 17.0~20.0 11.0~14.0 2.0~3.0 to 1.00max 0.5~2.5 ≦1.00 - ≦0.75 ≧80 ≧25 -
8×C, min ≦0.04 ≦0.03
E320-XX ≦0.07 19.0~21.0 32.0~36.0 2.0~3.0 to 1.00max 0.5~2.5 ≦0.60 ≧80 ≧30 -
8×C, min 3.0~4.0
E320LR-XX ≦0.03 19.0~21.0 32.0~36.0 2.0~3.0 to 0.40max 1.50~2.50 ≦0.30 ≦0.020 ≦0.015 ≧75 ≧30 -
E330-XX 0.18~0.25 14.0~17.0 33.0~37.0 ≦0.75 - 1.0~2.5 ≦1.00 ≧75 ≧25 -
E330H-XX 0.35~0.45 14.0~17.0 33.0~~37.0 ≦0.75 - 1.0~2.5 ≦1.00 ≧90 ≧10 -
8×C, min ≦0.04 ≦0.03 ≦0.75
E347-XX ≦0.08 18.0~21.0 9.0~11.0 ≦0.75 to 1.00max 0.5~2.5 ≦1.00 ≧75 ≧30 -
v 0.1~0.3
E349-XX ≦0.13 18.0~21.0 8.0~10.0 0.35~0.65 0.75~1.20 0.5~2.5 ≦1.00 Ti ≦0.15 ≧100 ≧25 -
w 1.25~1.75
E383-XX ≦0.03 26.5~29.0 30.0~33.0 3.2~4.2 - 0.5~2.5 ≦0.90 ≦0.02 0.6~1.5 ≧75 ≧30 -
≦0.02
E385-XX ≦0.03 19.5~21.5 24.0~26.0 4.2~5.2 - 1.0~2.5 ≦0.90 ≦0.03 1.2~2.0 ≧75 ≧30 -
E409Nb-XX ≦0.12 11.0~14.0 ≦0.6 ≦0.75 0.50~1.50 ≦1.0 ≦1.00 - ≧65 ≧20 d
E410-XX ≦0.12 11.0~13.5 ≦0.7 ≦0.75 - ≦1.0 ≦0.90 ≧75 ≧20 b
E410NiMo-XX ≦0.06 11.0~12.5 4.0~5.0 0.40~0.70 - ≦1.0 ≦0.90
≦0.04 ≦0.75 ≧110 ≧15 c
E430-XX ≦0.10 15.0~18.0 ≦0.6 ≦0.75 - ≦1.0 ≦0.90
≧65 ≧20 d
E430Nb-XX ≦0.10 15.0~18.0 ≦0.6 ≦0.75 0.50~1.50 ≦1.0 ≦1.00
≦0.03 ≧65 ≧20 d
E630-XX ≦0.05 16.00~16.75 4.5~5.0 ≦0.75 0.15~0.30 0.25~0.75 ≦0.75
3.25~4.00 ≧135 ≧7 e
E16-8-2-XX ≦0.10 14.5~16.5 7.5~9.5 1.0~2.0 - 0.5~2.5 ≦0.60
≦0.03 ≧80 ≧35 -
E2209-XX ≦0.04 21.5~23.5 8.5~10.5 2.5~3.5 - 0.5~2.0 ≦1.00 ≦0.75
≦0.04 0.08~0.20 ≧100 ≧20 -
E2307-XX ≦0.04 22.5~25.5 6.5~10.0 ≦0.8 - 0.4~1.5 ≦1.0
≦0.030 ≦0.020 0.10~0.20 ≦0.50 ≧100 ≧20 -
E2553-XX ≦0.06 24.0~27.0 6.5~8.5 2.9~3.9 - 0.5~1.5 ≦1.00
≦0.04 ≦0.03 0.10~0.25 1.5~2.5 ≧110 ≧15 -
E2593-XX ≦0.04 24.0~27.0 8.5~10.5 2.9~3.9 - 0.5~1.5 ≦1.00
≦0.04 ≦0.03 0.08~0.25 1.5~3.0 ≧110 ≧15 -
E2594-XX ≦0.04 24.0~27.0 8.0~10.5 3.5~4.5 - 0.5~2.0 ≦1.00
≦0.04 ≦0.03 0.2~0.3 ≦0.75 ≧110 ≧15 -
E2595-XX ≦0.04 24.0~27.0 8.0~10.5 2.5~4.5 - ≦2.5 ≦1.2
≦0.03 ≦0.025 0.2~0.3 0.4~1.5 W 0.4~1.0 ≧110 ≧15 -
E3155-XX ≦0.10 20.0~22.5 19.0~21.0 2.5~3.5 0.75~1.25 1.0~2.5 ≦1.00
Co 18.5~21.0
≦0.04 ≦0.03 - ≦0.75 W 2.0~3.0 ≧100 ≧20 -
E33-31-XX ≦0.03 31.0~35.0 30.0~32.0 1.0~2.0 - 2.5~4.0 ≦0.9
≦0.02 ≦0.01 0.3~0.5 0.4~0.8 ≧105 ≧25 -
a. Analysis shall be made for the elements for which specific values are shown in the table. If, however,
the presence of other elements is indicated in the course of analysis, further analysis shall be made to a. E308LMo-XX, E309LMo-XX, E309Nb-XX, and E310Nb-XX were formerly named E308MoL-XX,
determine that the total of these other elements, except iron, is not present in excess of 0.50 percent. E309MoL-XX, E309Cb-XX, and E310Cb-XX, respectively. The change was made to conform to the
b. Single values are maximum percentages. worldwide uniform designation of the element niobium.
c. Classfication suffix - XX may be-15, -16, -17, or -26. See Clause A8 of Annex A for an explanation. b. Heat to 1350 ℉ to 1400 ℉ [730 ℃ to 760 ℃], hold for one hour(-0,+15 minutes), furnace cool at a
rate not to exceeding 200℉ [110℃] per hour to 600 ℉ [315℃] and air cool to ambient.
d. ASTM DS-56H/SAE HS-1086, Metal & Alloys in the Unified Numbering System. c. Heat to 1100 ℉ to 1150 ℉ [595℃ to 620℃], hold for one hour(-0,+15minutes), and air cool to ambient.
e. Analysis for Bi is reguired to be reported if intentionally added, or if it is Known to be present at d. Heat to 1400 ℉ to 1450 ℉ [760℃ to 790℃], hold for two hours(-0,+15 minutes), furnace cool at a
levels greater than 0.002%. rate not exceeding 100 ℉ [55℃] per hour to 1100 ℉ [595℃] and air cool to ambient.
f. E308LMo-XX and E309LMo-XX were formerly named E308MoL-XX and E309MoL-XX, respectively. e. Heat to 1875℉ to 1925℉ [1025℃ to 1050 ℃], hold for one hour(-0, +15 minutes), and air cool
g. E309Nb-XX and E310Nb-XX were formerly named E309Cb-XX and E310Cb-XX. The change was to ambient, and then precipitation harden at 1135℉ to 1165℉ [610℃ to 630℃], hold for four
made to conform to the worldwide uniform designation of the element niobium. hours (-0, +15 minutes), and air cool to ambient.
278 279
(3) Specification for Low-Alloy Steel Electrodes for shielded Metal Arc welding
electrodes (Excerts from AWS A5.5/A5.5M : 2006)
Chemical Composition of Weld Metal a,b % Chemical Composition of Weld Metal %
AWS AWS
Classificationc C Mn Si P S Ni Cr Mo V Classification C Mn Si P S Ni Cr Mo additions
0.05~0.10
E7010-A1 E8018-B6e
≦0.60 ≦0.40
E7011-A1 E8015-B6Le 4.0~6.0
E7015-A1 e
E8016-B6L ≦0.05
≦0.60
E7016-A1 ≦0.12 ≦0.90 ≦0.03 ≦0.03 - - 0.40~0.65 - E8018-B6Le
E7018-A1 ≦0.80 E8015-B7e 0.45~0.65
E7020-A1 ≦0.60 E8016-B7e 0.05~0.10
≦0.40
E7027-A1 ≦1.00 E8018-B7e
6.0~8.0
Chromium-Molybdenum Steel Electrodes E8015-B7Le ≦1.00 ≦0.90 ≦0.03 ≦0.03 ≦0.40 -
E8016-B1 ≦0.60 e
E8016-B7L ≦0.05
0.40~0.65
E8018-B1 ≦0.80 E8018-B7Le
0.05~0.12
E8016-B2 ≦0.60 E8015-B8e
E8018-B2 ≦0.80 0.40~0.65 E8016-B8e 0.05~0.10
E7015-B2L ≦1.00 1.00~1.50 e
E8018-B8
E7016-B2L ≦0.05 ≦0.60 E8015-B8Le
E7018-B2L ≦0.80 - E8016-B8Le ≦0.05 8.0~10.5 0.85~1.20
≦0.90
E9015-B ≦1.00 E8018-B8Le
E9016-B3 0.05~0.12 ≦0.60 ≦0.03 ≦0.03 - B9015-B9 j V 0.15~0.30
Cu≦0.25
E9018-B3 ≦0.80 2.00~2.50 0.90~1.20 B9016-B9 j 0.08~0.13 ≦1.20 ≦0.30 ≦0.01 ≦0.01 ≦0.80 Al≦0.04
Nb0.02~0.10
E8015-B3L ≦1.00 j
B9018-B9 N 0.02~0.07
E8018-B3L ≦0.05 ≦0.80 Nickel Steel Electrodes
E8015-B4L ≦1.00 1.75~2.25 0.40~0.65 E8016-C1 ≦0.60
≦0.12
E8016-B5 0.07~0.15 0.40~0.70 0.30~0.60 0.40~0.60 1.00~1.25 ≦0.05 E8018-C1 ≦1.25 ≦0.80 ≦0.03 ≦0.03 2.00~2.75 - - -
e
E8015-B6 0.05~0.10 ≦1.00 ≦0.90 ≦0.40 4.0~6.0 0.45~0.65 - E7015-C1L ≦0.05 ≦0.5
280 281
Chemical Composition of Weld Metal % Chemical Composition of Weld Metal %
AWS AWS
Classification C Mn Si P S Ni Cr Mo addition Classification C Mn Si P S Ni Cr Mo addition
E7016-C1L E9018-D3 ≦0.12 1.00~1.80 ≦0.80 ≦0.03 ≦0.03 ≦0.09 - 0.40~0.65 -
≦0.05 ≦0.50 2.00~2.75
E7018-C1L
E8016-C2 ≦0.60 General Low-Alloy Steel Electrodes
≦0.12 E(X)XX10-Gf
E8018-C2 ≦1.25 ≦0.80 - - -
E7015-C2L 3.00~3.75 E(X)XX11-Gf
E7016-C2L ≦0.05 ≦0.05 E(X)XX13-Gf
E7018-C2L ≦0.50 ≦0.03 E(X)XX15-Gf V≧0.10g
- ≧1.00g ≧0.80g ≦0.03 ≦0.03 ≧0.50g ≧0.30g ≧0.20g
E8016-C3 E(X)XX16-Gf Cu≧0.20g
≦0.12 0.40~1.25 ≦0.80
E8018-C3 0.80~1.10 ≦0.15 ≦0.35 V≦0.05 E(X)XX18-Gf
E7018-C3L ≦0.08 0.40~1.40 ≦0.50 E7020-G
E8016-C4 ≦0.60 E7027-G
≦0.10 ≦1.25 1.10~2.00 - - -
E8018-C4 ≦0.80 Military-Similar Electrodes
E9015-C5L ≦0.05 0.40~1.00 ≦0.50 6.00~7.25 E9018Mh 0.60~1.25 ≦0.80 1.40~1.80 ≦0.15 ≦0.35
Nickel-Molybdenum Steel Electrodes E10018Mh 0.75~1.70 1.40~2.10 ≦0.35
≦0.030 ≦0.030 0.25~0.50
V≦0.02 E11018Mh ≦0.10 1.30~1.80 ≦0.60 1.25~2.50 ≦0.40 V≦0.05
E8018-NM1 ≦0.10 0.80~1.25 ≦0.60 ≦0.02 ≦0.02 0.80~1.10 ≦0.10 0.40~0.65 Cu≦0.10 E12018Mh 1.30~2.25 1.75~2.50 0.30~1.50 0.30~0.55
Al≦0.05 E12018M1h 0.80~1.60 ≦0.65 ≦0.015 ≦0.012 3.00~3.80 ≦0.65 0.20~0.30
Manganese-Molybdenum Steel Electrodes Pipeline Electrodes
E8018-D1 ≦0.80 E7010-P1
≦0.20 ≦1.20 ≦0.60 ≦0.03 ≦0.03 ≦1.00 ≦0.30 ≦0.50 V≦0.10
E9015-D1 ≦0.12 1.00~1.75 ≦0.60 E8010-P1
E9018-D1 ≦0.80 E9010-P1 ≦0.20 ≦1.20 ≦0.60 ≦0.03 ≦0.03 ≦1.00 ≦0.30 ≦0.50 V≦0.10
E10015-D2 0.25~0.45
≦0.60 E8018-P2
E10016-D2 ≦0.15 1.65~2.00 ≦0.03 ≦0.03 ≦0.90 - - E9018-P2
E10018-D2 ≦0.80 E8045-P2 ≦0.12 0.90~1.70 ≦0.80 ≦0.03 ≦0.03 ≦1.00 ≦0.20 ≦0.50 ≦0.05
E8016-D3 ≦0.60 E9045-P2
E8018-D3 ≦0.12 1.00~1.80 0.40~0.65 E10045-P2
≦0.80
E9018-D3 Weathering Steel Electrodes
a.Single values are maximum, except where specified otherwise. V≦0.08
E7018-W1i 0.40~0.70 0.40~0.70 ≦0.025 ≦0.025 0.20~0.40 0.15~0.30
b.Weld metal shall be analyzed for those elements for which specific values are shown. Other elements ≦0.12 - Cu0.30~0.60
listed without specified values shall be reported, if intentionally added. The total of these latter unspecified E8018-W2i 0.50~1.30 0.35~0.80 ≦0.03 ≦0.03 0.40~0.80 0.45~0.70 Cu0.30~0.75
elements and all other elements not intentionally added shall not exceed 0.50%.
c.The suffixes A1, B3, C3, etc. designate the chemical composition of the electrode classification.
d.SAE-HS-1086/ASTM DS-56, Metals & Alloys in the Unified Numbering System.
e.The E8015-B6 [E5515-B6] and E8015-B6L [E5515-B6L] electrodes were formerly classified as E502-15 in
AWS A5.4-92. Specification for Stainless Steel Electrodes for shielded Metal Arc Welding. The E8016-B6
[E5516-B6] and E8016-B6L [E5516-B6L] were formerly classified as E502-16 in 5.4-92. The E8018-B6 [E5518-
B6] and E8018-B6L [E5518-B6L] were not formerly classified, but were produced to the E502 composition
ranges in A5.4-92 and with the EXX18 covering of this specification. Similarly, the E80XX-B7(L) [E55XX-
B7(L)] classifications were formerly classified as E7Cr-XX in A5.4-92;and the E80XX-B8(L) [E55XX-B8(L)]
classifications were formerly classified as E505-XX in A5.4-92.
f. The letters “XX∙used in the classification designations for all electrodes in this table stand for the various
tensile strength levels(70,80,90,100,110,and120ksi[49,55,62,69,76,and83 MPa×10]) of weld metals.
g.In order to meet the alloy requirements of the “G∙group, the undiluted weld metal shall have the min-
imum of at least one of the elements listed in this table. Additional chemical requirements may be agreed
to between supplier and purchaser.
h.These classifications are intended to be similar to types of electrodes covered by MIL-E-22200/I and
MIL-E-22200/10
I. In AWS A5.5-81, E7018-W1[E4918-W1] was designated E7018-W and E8018-W2[E5518-W2] was desig-
nated E8018-W.
j. Mn + Ni shall be 1.50% max.
282 283
Specification for Low-Alloy Steel Electrodes for shielded Metal Arc welding
(Excerts from AWS A5.5/A5.5M : 2006)(Continued)
284 285
Specification for Low-Alloy Steel Electrodes for shielded Metal Arc welding
(Excerpts from AWS A5.5/A5.5M : 2006) (Continued)
Tension Test Tension Test
AWS Tensile- Yield Point Postweld AWS Temperature Average, minb Single Value, minb.
Elongation
Classification Strength (0.2% offset) Conditions Classifications
(%)
(ksi) (ksi) ℃ J
E7018-W1
E10013-G ≧13 AW or PWHT ≧27 ≧20
E8018-W2 -20
286 287
Specification for Low-Alloy Steel Electrodes for shielded Metal Arc weld-
ing (Excerpts from AWS A5.5/A5.5M : 2006) (Continued)
400~500 1375±25
E7011-A1 E9015-B3 E8018-B8L E10013-G
288 289
Preheat, Preheat, AWS Welding Type of
Postweld Postweld
AWS Interpass Temp. AWS Interpass Temp. Classifications Type of Covering Position Current
Classification Temp. Classification Temp.
℉ ℉
EXX10-X High cellulose (Na) F, V, 0H, H DC+
E10018-G E8018-NM1
E11018-G 200~225 Remark E8045-P2 EXX16-X Low hydrogen (K) F, V, 0H, H AC or DC+
E8016-C4 E8010-P1
325~375 Not Specified
E8018-C4 E9010-P1
290 291
(4) Specification for Bare Sstainless Steel Welding Electrodes and Rods
(Excerpts from AWS A5.9/A5.9M : 2012)
Chemical Compositiona,b % Chemical Compositiona,b %
AWS
Classificationd C Cr Ni Mo Mn Sif P S N Cu Element
ER308L ≦0.03 19.5~22.0 9.0~11.0 ≦0.75 1.0~2.5 0.30~0.65 ≦0.03 ≦0.03 ≦0.75
292 293
Specification for Bare Stainless Steel Welding Electrodes and Rods
(Excerpts from AWS A5.9/A5.9M : 2012)(Continued)
Chemical Composition% Chemical Compositions of Wire Rod %
AWS
C Cr Ni Mo Mn Sif P S N Cu element
Classificationd
≦0.75
ER312 ≦0.15 28.0~32.0 8.0~10.5 0.30~0.65
ER316 ≦0.08
ER316Si≦0.08 0.65~1.00 -
ER317 ≦0.08
18.5~20.5 13.0~15.0 3.0~4.0 1.0~2.5
ER317L ≦0.03 0.30~0.65
294 295
Specification for Bare Stainless Steel Welding Electrodes and Rod
(Excerpts from AWS A5.9-2012) (Continued)
Chemical Compositions of Wire Rod % Chemical Compositions of Wire Rod %
AWS
Classificationd C Cr Ni Mo Mn Sif P S N Cu Element
ER409Nb ≦0.08 10.5~13.5 ≦0.6 ≦0.50 ≦0.8 ≦1.0 ≦0.04 Nbg : 10×Cmin/0.75max
ER439 ≦0.04 17.0~19.0 ≦0.6 ≦0.5 ≦0.8 ≦0.8 ≦0.03 ≦0.03 - ≦0.75 Ti:10×Cmin/1.1max
h
ER446LMo ≦0.015 25.0~27.5 h
0.75~1.50 ≦0.4 ≦0.4 ≦0.02 ≦0.02 ≦0.015 -
ER2553 ≦0.04 24.0~27.0 4.5~6.5 2.9~3.9 ≦1.5 ≦1.0 ≦0.04 ≦0.03 0.10~0.25 1.5~2.5
ER2594 ≦0.03 24.0~27.0 8.0~10.5 2.5~4.5 ≦2.5 ≦1.0 ≦0.03 ≦0.02 0.20~0.30 ≦0.15 W≦1.0
ER33-31≦0.015 31.0~35.0 30.0~33.0 0.5~2.0 ≦2.00 ≦0.50 ≦0.02 ≦0.01 0.35~0.60 0.3~1.2 -
296 297
AWS Specifications for Welding Materials
298
(5) Specification for Nickel and Nickel-Alloy Welding Electrodes for Shielded Metal Arc Welding
(Excerpts form AWS A5.11/A5.11M : 2010)
Table 1
Chemical Composition Requirements for Undiluted Weld Metal
Weight-Percenta, b
Nb(Cb) Other
AWS UNS C Mn Fe P S Si Cu Nid Co Al Ti Cr plus Mo V W Elements
Classification NumberC Ta Total
1.0
ENi-1 W82141 0.10 0.75 0.75 0.03 0.02 1.25 0.25 92.0 - 1.0 to - - - - - 0.50
min. 4.0
48.0 1.0
ENiCr-4 W86172 0.10 1.5 1.0 0.02 0.02 1.0 0.25 Rem - - - to to - - - 0.50
52.0 2.5
62.0
ENiCu-7 W84190 0.15 4.0 2.5 0.02 0.015 1.5 Rem to - 0.75 1.0 - - - - - 0.50
69.0
13.0 1.5
ENiCrFe-1 W86132 0.08 3.5 11.0 0.03 0.015 0.75 0.50 62.0 - - - to to - - - 0.50
min. 17.0 4.0f
1.0 13.0 0.5 0.5
ENiCrFe-2 W86133 0.10 to 12.0 0.03 0.02 0.75 0.50 62.0 (e) - - to to to - - 0.50
3.5 min. 17.0 3.0f 2.5
5.0 13.0 1.0
ENiCrFe-3 W86182 0.10 to 10.0 0.03 0.015 1.0 0.50 59.0 (e) - 1.0 to to - - - 0.50
9.5 min. 17.0 2.5f
1.0 13.0 1.0 1.0
ENiCrFe-4 W86134 0.20 to 12.0 0.03 0.02 1.0 0.50 60.0 - - - to to to - - 0.50
3.5 min. 17.0 3.5 3.5
7.0 28.0 1.0
ENiCrFe-7g W86152 0.05 5.0 to 0.03 0.015 0.75 0.50 Rem (e) 0.50 0.50 to to 0.5 - - 0.50
12.0 31.5 2.5
1.0 12.0 0.5 2.5
ENiCrFe-9 W86094 0.15 to 12.0 0.02 0.015 0.75 0.50 55.0 - - - to to to - 1.5 0.50
4.5 min. 17.0 3.0 5.5
300
AWS A5.11/A5.11M : 2010(Continued)
Table 1
Chemical Composition Requirements for Undiluted Weld Metal
Weight-Percenta, b
Nb(Cb) Other
AWS UNS C Mn Fe P S Si Cu Nid Co Al Ti Cr plus Mo V W Elements
Classification NumberC Ta Total
1.0 1.0 27.0
ENiMo-10 W80675 0.02 2.0 to 0.04 0.03 0.2 0.50 Rem 3.0 - - to - to - 3.0 0.50
3.0 3.0 32.0
2.0 0.1 0.5 26.0
ENiMo-11 W80629 0.02 2.5 to 0.04 0.03 0.2 0.5 Rem 1.0 to 0.3 to 0.5 to - - 0.50
5.0 0.5 1.5 30.0
1.0 18.0 1.5 21.0 1.75 5.5
ENiCrMo-1 W86007 0.05 to to 0.04 0.03 1.0 to Rem 2.5 - - to to to - 1.0 0.50
2.0 21.0 2.5 23.5 2.50 7.5
0.05 17.0 0.50 20.5 8.0 0.2
ENiCrMo-2 W86002 to 1.0 to 0.04 0.03 1.0 0.50 Rem to - - to - to - to 0.50
0.15 20.0 2.50 23.0 10.0 1.0
20.0 3.15 8.0
ENiCrMo-3 W86112 0.10 1.0 7.0 0.03 0.02 0.75 0.50 55.0 (e) - - to to to - - 0.50
min. 23.0 4.15 10.0
4.0 14.5 15.0 3.0
ENiCrMo-4 W80276 0.02 1.0 to 0.04 0.03 0.2 0.50 Rem 2.5 - - to - to 0.35 to 0.50
7.0 16.5 17.0 4.5
4.0 14.5 15.0 3.0
ENiCrMo-5 W8002 0.10 1.0 to 0.04 0.03 1.0 0.50 Rem 2.5 - - to - to 0.35 to 0.50
7.0 16.5 17.0 4.5
2.0 12.0 0.5 5.0 1.0
55.0
ENiCrMo-6 W86620 0.10 to 10.0 0.03 0.02 1.0 0.50 - - - to to to - to 0.50
min.
4.0 17.0 2.0 9.0 2.0
22.0 15.0
ENiCrMo-13 W86059 0.02 1.0 1.5 0.015 0.01 0.2 0.50 Rem - - - to - to - - 0.50
24.0 16.5
Elements
Other
Total
0.50
0.50
0.50
0.50
0.50
0.50
Table 4
All-Weld-Metal Tension Test Requirements
0.20 0.60
13.0
15.0
1.0
2.0
0.3
W
Tensile Strength.min.
to
to
-
-
AWS Elongationa
Classification ksi MPa Percent, min.
0.15
V Ni
-
ENi-1 60 410 20
Chemical Composition Requirements for Undiluted Weld Metal
NiCr
15.0
17.0
10.0
13.0
19.0
21.0
10.0
plus Mo
9.0
8.0
1.0
3.0
7.6
to
to
to
to
to
to
ENiCr-4 110 760 -
NiCu
Nb(Cb)
ENiCu-7 70 480 30
0.50
Ta
0.3
1.0
-
-
NiCrFe
ENiCrFe-1
34.25
32.25
22.0
24.0
19.0
22.0
20.0
23.0
21.0
26.0
20.0
24.0
Cr
ENiCrFe-2
to
to
to
to
to
to
ENiCrFe-3 80 550 30
ENiCrFe-7
0.10
0.20
Ti
ENiCrFe-13
-
-
ENiCrFe-4
ENiCrFe-12 95 650 20
0.50
0.40
0.5
0.4
Al
-
ENiCrFe-9
ENiCrFe-10 95 650 25
NiCrFeSi
15.0
Rem 1.00
Co
2.0
1.0
0.3
9.0
5.0
to
ENiCrFeSi-1 90 620 20
Weight-Percenta, b
NiMo
Rem
Rem
Rem
Rem
Rem
Nid
Table 1
ENiMo-8
ENiMo-9 95 650 25
ENiMo-1
0.50
0.50
0.30
Cu
1.3
1.9
0.3
0.5
ENiMo-3
to
0.25
0.75
0.60
0.2
0.6
0.2
to
Si
ENiMo-11
NiCrMo
0.030 0.015
0.03 0.015
0.02 0.015
0.030 0.015
ENiCrMo-11
0.02
0.02
85 585 25
S
AWS A5.11/A5.11M : 2010(Continued)
ENiCrMo-22
ENiCrMo-1 90 620 20
0.03
0.03
ENiCrMo-9 90 620 25
P
ENiCrMo-6 90 620 35
ENiCrMo-2 95 650 20
12.0
15.0
2.00
Fe
3.0
1.5
5.0
3.0
ENiCrMo-18 95 650 30
to
ENiCrMo-12 95 650 35
ENiCrMo-4
Mn
0.05
0.5
0.7
1.5
0.3
2.5
0.3
1.0
to
to
ENiCrMo-5
ENiCrMo-7
100 690 25
ENiCrMo-17 W86200 0.020
ENiCrMo-10
0.03
0.02
0.05
0.15
0.05
0.10
0.05
to
to
C
ENiCrMo-13
ENiCrMo-17
ENiCrMo-18 W86650
ENiCrMo-19i W86058
ENiCrCoMo-1 W86117
W86231
NumberC
ENiCrMo-22 W86035
ENiCrWMo-1
NiCrWMo
ENiCrWMo-1 90 620 20
AWS
Note : a. The elongation shall be determined from the gage length equal to four times the gage diameter.
302 303
(6) Specification for Surfacing Electrodes for Shielded Metal Arc Weld-
ing (Excerpts from AWS A5.13)
Chemical Copositions of Bare Rods and Electrodes % Chemical Copositions of Bare Rods and Electrodes %
AWS
Classification C Mn Co W Ni Cr Mo Fe V Si P total element
304 305
AWS Specifications for Welding Materials
306
(7) Specification for Nickel and Nickel-Alloy Bare Welding Electrodes and Rods
(Excerpts from AWS A5.14 / A5.14M : 2011)
Table 1
Chemical Composition Requirements for Nickel and Nickel-Alloy Electrodes and Rods
Weight-Percenta, b
Nb(Cb) Other
AWS UNS
C Mn Fe P S Si Cu Nid Co Al Ti Cr plus Mo V W Elements,
Classificationm Numberc Ta Total
2.0
ERNi-1k N02061 0.15 1.0 1.0 0.03 0.015 0.75 0.25 93.0 - 1.5 to - - - - - 0.50
min. 3.5
62.0 1.5
ERNiCu-7k N04060 0.15 4.0 2.5 0.02 0.015 1.25 Rem to - 1.25 to - - - - - 0.50
69.0 3.0
63.0 2.0 0.25
ERNiCu-8k N05504 0.25 1.5 2.0 0.03 0.015 1.00 Rem to - to to - - - - - 0.50
70.0 4.0 1.00
2.5 18.0 2.0
ERNiCr-3k, 1 N06082 0.10 to 3.0 0.03 0.015 0.50 0.50 67.0 (e) - 0.75 to to - - - 0.50
3.5 min. 22.0 3.0f
0.01 0.3 42.0
ERNiCr-4 N06072 to 0.20 0.50 0.02 0.015 0.20 0.50 Rem - - to to - - - - 0.50
0.10 1.0 46.0
0.08 0.15 19.0
ERNiCr-6K N06076 to 1.00 2.00 0.03 0.015 0.30 0.50 75.0 - 0.40 to to - - - - 0.50
0.15 min. 0.50 21.0
0.75 0.25 36.0 0.25
ERNiCr-7T N06073 0.03 0.50 1.0 0.02 0.015 0.30 0.30 Rem 1.0 to to to to 0.50 - - 0.50
1.20 0.75 39.0 1.00
6.0 14.0 1.5
ERNiCrFe-5K N06062 0.08 1.0 to 0.03 0.015 0.35 0.50 70.0 (e) - - to to - - - 0.50
10.0 min. 17.0 3.0f
308
AWS A5.14 / A5.14M : 2011(Continued)
Table 1
Chemical Composition Requirements for Nickel and Nickel-Alloy Electrodes and Rods
Weight-Percenta, b
Nb(Cb) Other
AWS UNS
C Mn Fe P S Si Cu Nid Co Al Ti Cr plus Mo V W Elements,
Classificationm Numberc Ta Total
0.05 21.0 2.5 26.0
ERNiCrFeSi-1 N06045 to 1.0 to 0.020 0.010 to 0.3 Rem 1.0 0.30 - to - - - - 0.50
0.12 25.0 3.0 29.0
2.5 2.5 27.0 0.5
ERNiCrFeAl-1 N06693 0.15 1.0 to 0.03 0.01 0.5 0.5 Rem - to 1.0 to to - - - 0.50
6.0 4.0 31.0 2.5
1.5 38.0 0.6 19.5 2.5
ERNiFeCr-1K N08065 0.05 1.0 22.0 0.03 0.03 0.50 to to - 0.20 to to - to - - 0.50
min. 3.0 46.0 1.2 23.5 3.5
50.0 0.20 0.65 17.0 4.75 2.80
ERNiFeCr-2g N07718 0.08 0.35 Rem 0.015 0.015 0.35 0.30 to - to to to to to - - 0.50
55.0 0.80 1.15 21.0 5.50 3.30
4.0 26.0 0.20
ERNiMo-1 N10001 0.08 1.0 to 0.025 0.03 1.0 0.50 Rem 2.5 - - 1.0 - to to 1.0 0.50
7.0 30.0 0.40
0.04 6.0 15.0
ERNiMo-2 N10003 to 1.0 5.0 0.015 0.02 1.0 0.50 Rem 0.20 - - to - to 0.50 0.50 0.50
0.08 8.0 18.0
4.0 4.0 23.0
ERNiMo-3 N10004 0.12 1.0 to 0.04 0.03 1.0 0.50 Rem 2.5 - - to - to 0.60 1.0 0.50
7.0 6.0 26.0
26.0
ERNiMo-7 N10665 0.02 1.0 2.0 0.04 0.03 0.10 0.50 Rem 1.0 - - 1.0 - to - 1.0 0.50
30.0
310
AWS A5.14 / A5.14M : 2011(Continued)
Table 1
Chemical Composition Requirements for Nickel and Nickel-Alloy Electrodes and Rods
Weight-Percenta, b
Nb(Cb) Other
AWS UNS
C Mn Fe P S Si Cu Nid Co Al Ti Cr plus Mo V W Elements,
Classificationm Numberc Ta Total
4.0 14.5 15.0 3.0
ERNiCrMo-4 N10276 0.02 1.0 to 0.04 0.03 0.08 0.50 Rem 2.5 - - to - to 0.35 to 0.50
7.0 16.5 17.0 4.5
14.0 14.0
ERNiCrMo-7 N06455 0.015 1.0 3.0 0.04 0.03 0.08 0.50 Rem 2.0 - 0.70 to - to - 0.50 0.50
18.0 18.0
0.7 47.0 0.70 23.0 5.0
ERNiCrMo-8 N06975 0.03 1.0 Rem 0.03 0.03 1.0 to to - - to to - to - - 0.50
1.2 52.0 1.50 26.0 7.0
18.0 1.5 21.0 6.0
ERNiCrMo-9 N06985 0.015 1.0 to 0.04 0.03 1.0 to Rem 5.0 - - to 0.50 to - 1.5 0.50
21.0 2.5 23.5 8.0
2.0 20.0 12.5 2.5
ERNiCrMo-10 N06022 0.015 0.50 to 0.02 0.010 0.08 0.50 Rem 2.5 - - to - to 0.35 to 0.50
6.0 22.5 14.5 3.5
13.0 1.0 28.0 0.30 4.0 1.5
ERNiCrMo-11 N06030 0.03 1.5 to 0.04 0.02 0.80 to Rem 5.0 - - to to to - to 0.50
17.0 2.4 31.5 1.50 6.0 4.0
0.1 22.0 15.0
ERNiCrMo-13 N06059 0.010 0.5 1.5 0.015 0.010 0.10 0.50 Rem 0.3 to - to - to - - 0.50
0.4 24.0 16.5
19.0 15.0 3.0
ERNiCrMo-14 N06686 0.01 1.0 5.0 0.02 0.02 0.08 0.5 Rem - 0.5 0.25 to - to - to 0.50
23.0 17.0 4.4
312
AWS A5.14 / A5.14M : 2011(Continued)
Table 1
Chemical Composition Requirements for Nickel and Nickel-Alloy Electrodes and Rods
Weight-Percenta, b
Nb(Cb) Other
AWS UNS
C Mn Fe P S Si Cu Nid Co Al Ti Cr plus Mo V W Elements,
Classificationm Numberc Ta Total
0.05 10.0 0.8 20.0 8.0
ERNiCrCoMo-1 N06617 to 1.0 3.0 0.03 0.015 1.0 0.50 Rem to to 0.60 to - to - - 0.50
0.15 15.0 1.5 24.0 10.0
a The weld metal shall be analyzed for the specific elements for which values i La is 0.050 maximum.
are shown in this table. If the presence of other elements is indicated in the j Al + Ti is 1.5 maximum.
course of the work, the amount of those elements shall be determined to k MIL-E-21562 grade; Pb<0.010. “Other Elements Total” shall include Pb, Sn,
ensure that their total does not exceed the limit specified for “Other Ele- Zn.
ments, Total” in the last column of the table. l MIL-E-21562 grades EN82H or RH82H; Cabon is 0.03 to 0.10.
b Single values are maximum, except where otherwise specified. Rem=re-
m For strip, the classification designator “R” shall be replaced with “Q.”
mainder.
c ASTM DS-56H/SAE HS-1086, Metals & Alloys in the Unified Numbering System. n Ni + Mo is 94.0 to 98.0; Ta is 0.02 maximum; Zr is 0.10 maximum.
d Includes incidental cobalt. o Nitrogen is 0.05 to 0.20.
e Co is 0.12 maximum when sepecified by the purchaser. p B is 0.005 maximum and Zr is 0.02 maximum.
f MIL-E-21526 grade; Ta is 0.30 maximum. q Nitrogen is 0.02 to 0.15.
g Boron is 0.006 maximum. r B is 0.003 maximum and Zr is 0.02 maximum.
h Boron is 0.003 maximum. s Ta is 0.10 maximum.
cooled.
ERNi-1
ERNiCr-7
ERNiCr-6
ERNiCr-4
ERNiCr-3
ERNiCu-8
ERNiCu-7
ERNiMo-9
ERNiMo-8
ERNiMo-7
ERNiMo-3
ERNiMo-2
ERNiMo-1
ERNiMo-12
ERNiMo-11
ERNiMo-10
ERNiFeCr-2
ERNiFeCr-1
ERNiCrFe-8
ERNiCrFe-7
ERNiCrFe-6
ERNiCrFe-5
ERNiCrMo-9
ERNiCrMo-8
ERNiCrMo-7
ERNiCrMo-4
ERNiCrMo-3
ERNiCrMo-2
ERNiCrMo-1
ERNiCrFe-14
ERNiCrFe-13
ERNiCrFe-12
ERNiCrFe-11
ERNiCrFe-7A
ERNiCrMo-22
ERNiCrMo-21
ERNiCrMo-20
ERNiCrMo-19
ERNiCrMo-18
ERNiCrMo-17
ERNiCrMo-16
ERNiCrMo-15
ERNiCrMo-14
ERNiCrMo-13
ERNiCrMo-11
ERNiCrMo-10
ERNiCrFeSi-1
ERNiCrFeAl-1
ERNiCoCrSi-1
ERNiCrWMo-1
ERNiCrCoMo-1
AWS Classification
90
90
85
95
85
85
85
85
95
85
95
95
80
85
90
80
85
95
94
85
80
80
80
80
80
70
55
ksi
110
115
110
120
100
110
110
100
100
100
110
100
100
110
110
100
100
100
100
100
125c
174e
165d
100b
Table A.2
per hour to 1150℉[620℃] and held for 8 hours, then air cooled.
a Tensile strength in the as-welded condition, unless otherwise specified.
then furnace cooled at 25℉[14℃] per hour to 900℉[482℃], then air cooled.
Tensile Strength(typical)
Typical Weld Metal Tensile Strengths a
760
620
620
590
780
750
830
660
690
590
760
760
590
690
590
590
690
690
760
660
590
690
690
760
660
660
760
690
690
690
550
590
620
550
590
660
650
590
550
550
550
690
550
690
550
480
380
860c
690b
1200e
1140d
MPa
then furnace cooled at 100℉[56℃] per hour to 1150℉[621℃] and held for 8 hours, then air cooled.
e Age-hardened condition : Heat treated at 1900℉[1038℃] for 1 hours plus 1350℉[732℃] for 8 hours,
d Age-hardened condition : Heat treated at 1325℉[718℃] for 8 hours, then furnace cooled at 100℉[56℃]
c Age-hardened condition : Heat treated at 1950℉[1066℃] for 2 hours plus 1300℉[704℃] for 20 hours, then air
b Age-hardened condition : Heat treated at 1475℉[802℃] for 2 hours plus 1100℉[593℃] for 16 hours,
Yield Elon-
Meterial Classification Tensile Strength Impact test
C Mn Si S P Cu Ti Strength gation
(psi) (psi) (%) (ft-lbf)
314 315
Chemical Composition Requirements for
Weld Metal from Composite Electrodes
AWS Classificationa UNS Shielding Weight Percent d
c
A5.18 A5.18M Number b
Gas C Mn Si S P Ni e Cre Moe Ve Cu
75-80% Ar/Balance
E70C-6X E48C-6X W07706 0.12 1.75 0.90 0.03 0.03 0.50 0.20 0.30 0.08 0.50
CO2 or CO2
E70CG-G(X) E48C-G(X) - f Not Specified g
Single Pass Classifications
E70C-GS(X) E48C-GS(X) - f Not Specified h
Notes :
a. The final X shown in the classification a “C” or “M” which corresponds to the shielding gas with
which the electrode is classified. The use of “C” designates 100% CO2 shielding(AWS A5.32 Class
SG-C). “M” designates 75~80% Ar/balance CO2(AWS A5.32 Class SG-AC-Y, where Y is 20 to 25).
For E70C-G [E48C-G] and E70C-GS[E48C-GS], the final “C” or “M” may be omitted if these gases
are not used for classification.
b. SAE HS-1086/ASTM DS-56, Metals & Alloys in the Unified Numbering System.
c. Use of a shielding gas other than that specified will result in different weld metal composition.
d. Single values are maximums.
e. The sum of Ni, Cr, Mo, and V shall not exceed 0.50%
f. Shielding gas shall be as agreed upon between purchase and supplier, unless designated by the
C or M suffix.
g. Composition shall be reported ; the requirements are those agreed to between purchase and supplier.
h. The composition of weld metal from this classification is not specified since electrodes of this clas-
(9) Specifications for Carbon Steel Electrodes and Rods for Gas shielded Arc Welding sification are intended only for single pass welds. Dilution, in such welds, usually is quite high.
(Excerpts from AWS A5.18 : 2005)
316 317
AWS Specifications for Welding Materials
318
(10) Specification for stainless steel Flux Cored Electrodes
(Excerpts from AWS A5.22 : 2012)
Chemical Composition (%) Tensile Test
AWS
Classifications(a) C Cr Ni Mo Nb+Ta Mn Si P S N Cu Other TS EL PWHT
KSI %
E307TX-X 0.13 18.0~20.5 9.0~10.5 0.5~1.5 3.30~4.75 ≥85 ≥30
8×C min.
E347HTX-X 0.04~0.08 18.0~21.0 9.0~11.0 -1.0max. 0.5~2.5 - ≥75 ≥30
0.75 0.75 Ti=10x
E409TX-X 0.60 - 0.80 C min.- ≥15 -
1.5max ≥65
0.10 10.5~13.5
8×Cmin.
E409NbTX-X 0.6 0.5 - 1.5max. 0.5 ≥15 (D)
1.2
E410TX-X 0.12 11.0~13.5 0.60 0.75 1.0 0.04 0.03 - ≥75 ≥20 (B)
E410NiMoTX-X 0.06 11.0~12.5 4.0~5.0 0.40~0.70 - 1.0 0.75 ≥110 ≥15 (C)
E2307TX-X 22.5~25.5 6.5~10.0 0.8 2.0 1.0 0.03 0.02 0.10~0.20 0.50 ≥100 ≥20
E2553TX-X 0.04 8.5~10.5 2.9~3.9 0.5~1.5 0.75 0.10~0.25 1.5~2.5 ≥110 ≥15 -
24.0~27.0
E2594TX-X 8.0~10.5 2.5~4.5 - 0.5~2.5 1.0 0.20~0.30 1.5 W=1.0 ≥110 ≥15
0.04 0.03
E316LKT0-3 17.0~20.0 11.0~14.0 2.0~3.0 0.5~2.5 1.0 ≥70 ≥30
- 0.75 - -
E308HMoT0-3 0.07~0.12 19.0~21.5 9.0~10.7 1.8~2.4 1.25~2.25 0.25~0.80 ≥80 ≥30
E7XT5-A1C, -A1M ≤0.12 ≤1.25 ≤0.030 ≤0.030 ≤0.80 - - 0.40-0.65 - - - - CO2 DCEP 300±25 1150±25 70-90 ≥58 ≥20 ≥20 -20
E8XT1-A1C, -A1M ≤0.12 ≤1.25 ≤0.030 ≤0.030 ≤0.80 - - 0.40-0.65 - - - - CO2 DCEP 300±25 1150±25 80-100 ≥68 ≥19 Not Specified
Chromium-Molybdenum Steel Electrodes Chromium-Molybdenum Steel Electrodes
E8XT1-B1C, -B1M 0.05-0.12 ≤1.25 ≤0.030 ≤0.030 ≤0.80 - 0.40-0.65 0.40-0.65 - - - - CO2 DCEP 350±25 1275±25 80-100 ≥68 ≥19 Not Specified
E8XT1-B1LC, -B1LM ≤0.05 ≤1.25 ≤0.030 ≤0.030 ≤0.80 - 0.40-0.65 0.40-0.65 - - - - CO2 DCEP 350±25 1275±25 80-100 ≥68 ≥19 Not Specified
E8XT1-B2C, -B2M 0.05-0.12 ≤1.25 ≤0.030 ≤0.030 ≤0.80 - 1.00-1.50 0.40-0.65 - - - - CO2 DCEP 350±25 1275±25 80-100 ≥68 ≥19 Not Specified
E8XT1-B2HC, -B2HM 0.10-0.15 ≤1.25 ≤0.030 ≤0.030 ≤0.80 - 1.00-1.50 0.40-0.65 - - - - CO2 DCEP 350±25 1275±25 80-100 ≥68 ≥19 Not Specified
E8XT1-B2LC, -B2LM ≤0.05 ≤1.25 ≤0.030 ≤0.030 ≤0.80 - 1.00-1.50 0.40-0.65 - - - - CO2 DCEP 350±25 1275±25 80-100 ≥68 ≥19 Not Specified
E8XT5-B2C, -B2M 0.05-0.12 ≤1.25 ≤0.030 ≤0.030 ≤0.80 - 1.00-1.50 0.40-0.65 - - - - CO2 DCEP 350±25 1275±25 80-100 ≥68 ≥19 Not Specified
E8XT5-B2LC, -B2LM ≤0.05 ≤1.25 ≤0.030 ≤0.030 ≤0.80 - 1.00-1.50 0.40-0.65 - - - - CO2 DCEP 350±25 1275±25 80-100 ≥68 ≥19 Not Specified
E9XT1-B3C, -B3M 0.05-0.12 ≤1.25 ≤0.030 ≤0.030 ≤0.80 - 2.00-2.50 0.90-1.20 - - - - CO2 DCEP 350±25 1275±25 90-110 ≥78 ≥17 Not Specified
E9XT1-B3LC, -B3LM ≤0.05 ≤1.25 ≤0.030 ≤0.030 ≤0.80 - 2.00-2.50 0.90-1.20 - - - - CO2 DCEP 350±25 1275±25 90-110 ≥78 ≥17 Not Specified
E9XT1-B3HC, -B3HM 0.10-0.15 ≤1.25 ≤0.030 ≤0.030 ≤0.80 - 2.00-2.50 0.90-1.20 - - - - CO2 DCEP 350±25 1275±25 90-110 ≥78 ≥17 Not Specified
E9XT5-B3C, -B3M 0.05-0.12 ≤1.25 ≤0.030 ≤0.030 ≤0.80 - 2.00-2.50 0.90-1.20 - - - - CO2 DCEP 350±25 1275±25 90-110 ≥78 ≥17 Not Specified
E10XT1-B3C, -B3M 0.05-0.12 ≤1.25 ≤0.030 ≤0.030 ≤0.80 - 2.00-2.50 0.90-1.20 - - - - CO2 DCEP 350±25 1275±25 100-120 ≥88 ≥16 Not Specified
E8XT1-B6C, -B6M 0.05-0.12 ≤1.25 ≤0.040 ≤0.030 ≤1.00 ≤0.40 4.0-6.0 0.45-0.65 - - ≤0.50 - CO2 DCEP 400±100 1375±25 80-100 ≥68 ≥19 Not Specified
E8XT1-B6LC, -B6LM ≤0.05 ≤1.25 ≤0.040 ≤0.030 ≤1.00 ≤0.40 4.0-6.0 0.45-0.65 - - ≤0.50 - CO2 DCEP 400±100 1375±25 80-100 ≥68 ≥19 Not Specified
E8XT5-B6C, -B6M 0.05-0.12 ≤1.25 ≤0.040 ≤0.030 ≤1.00 ≤0.40 4.0-6.0 0.45-0.65 - - ≤0.50 - CO2 DCEP 400±100 1375±25 80-100 ≥68 ≥19 Not Specified
E8XT5-B6LC, -B6LM ≤0.05 ≤1.25 ≤0.040 ≤0.030 ≤1.00 ≤0.40 4.0-6.0 0.45-0.65 - - ≤0.50 - CO2 DCEP 400±100 1375±25 80-100 ≥68 ≥19 Not Specified
E8XT1-B8C, -B8M 0.05-0.12 ≤1.25 ≤0.040 ≤0.030 ≤1.00 ≤0.40 8.0-10.5 0.85-1.20 - - ≤0.50 - CO2 DCEP 400±100 1375±25 80-100 ≥68 ≥19 Not Specified
E8XT1-B8LC, -B8LM ≤0.05 ≤1.25 ≤0.040 ≤0.030 ≤1.00 ≤0.40 8.0-10.5 0.85-1.20 - - ≤0.50 - CO2 DCEP 400±100 1375±25 80-100 ≥68 ≥19 Not Specified
E8XT5-B8C, -B8M 0.05-0.12 ≤1.25 ≤0.040 ≤0.030 ≤1.00 ≤0.40 8.0-10.5 0.85-1.20 - - ≤0.50 - CO2 DCEP 400±100 1375±25 80-100 ≥68 ≥19 Not Specified
E8XT5-B8LC, -B8LM ≤0.05 ≤1.25 ≤0.040 ≤0.030 ≤1.00 ≤0.40 8.0-10.5 0.85-1.20 - - ≤0.50 - CO2 DCEP 400±100 1375±25 80-100 ≥68 ≥19 Not Specified
E9XT1-B9C, -B9M 0.08-0.13 ≤1.20 ≤0.020 ≤0.015 ≤0.50 ≤0.80b 8.0-10.5 0.85-1.20 0.15-0.30 ≤0.40 ≤0.25 Nb : 0.02-0.10
N : 0.02-0.07 CO2 DCEP 500±100 1400±25 90-120 ≥78 ≥16 Not Specified
Nickel Steel Electrodes Nickel Steel Electrodes
E6XT1-Ni1C, -Ni1M ≤0.12 ≤1.50 ≤0.030 ≤0.030 ≤0.80 0.80-1.10 ≤0.15 ≤0.35 ≤0.05 ≤1.8a - - CO2 DCEP 300±25 None 60-80 ≥50 ≥22 ≥20 -20
E7XT6-Ni1 ≤0.12 ≤1.50 ≤0.030 ≤0.030 ≤0.80 0.80-1.10 ≤0.15 ≤0.35 ≤0.05 ≤1.8a - - CO2 DCEP 300±25 None 70-90 ≥58 ≥20 ≥20 -20
E7XT8-Ni1 ≤0.12 ≤1.50 ≤0.030 ≤0.030 ≤0.80 0.80-1.10 ≤0.15 ≤0.35 ≤0.05 ≤1.8a - - None DCEN 300±25 None 70-90 ≥58 ≥20 ≥20 -20
a
E8XT1-Ni1C, -Ni1M ≤0.12 ≤1.50 ≤0.030 ≤0.030 ≤0.80 0.80-1.10 ≤0.15 ≤0.35 ≤0.05 ≤1.8 - - CO2 DCEP 300±25 None 80-100 ≥68 ≥19 ≥20 -20
E8XT5-Ni1C, -Ni1M ≤0.12 ≤1.50 ≤0.030 ≤0.030 ≤0.80 0.80-1.10 ≤0.15 ≤0.35 ≤0.05 ≤1.8a - - CO2 DCEP 300±25 1150±25 80-100 ≥68 ≥19 ≥20 -60
E7XT8-Ni2 ≤0.12 ≤1.50 ≤0.030 ≤0.030 ≤0.80 1.75-2.75 - - - ≤1.8a - - None DCEN 300±25 None 70-90 ≥58 ≥20 ≥20 -20
320 321
Condition Tensile Test
AWS Chemical Composition (%) External Preheat and PWHT Temp. TS YP EL. CVN-IE
Classification Shielding Polarity Interpass Temp.
C Mn P S Si Ni Cr Mo V Al Cu Other ℉ ℉ ksi ksi % ft∙lbf ℉
Nickel Steel Electrodes Molybdenum Steel Electrodes
E8XT8-Ni2 ≤0.12 ≤1.50 ≤0.030 ≤0.030 ≤0.80 1.75-2.75 - - - ≤1.8a - - None DCEN 300±25 None 80-100 ≥68 ≥19 ≥20 -20
a 2
E8XT1-Ni2C, -Ni2M ≤0.12 ≤1.50 ≤0.030 ≤0.030 ≤0.80 1.75-2.75 - - - ≤1.8 - - CO DCEP 300±25 None 80-100 ≥68 ≥19 ≥20 -40
E8XT5-Ni2C, -Ni2M ≤0.12 ≤1.50 ≤0.030 ≤0.030 ≤0.80 1.75-2.75 - - - ≤1.8a - - CO2 DCEP 300±25 1150±25 80-100 ≥68 ≥19 ≥20 -75
E9XT1-Ni2C, -Ni2M ≤0.12 ≤1.50 ≤0.030 ≤0.030 ≤0.80 1.75-2.75 - - - ≤1.8a - - CO2 DCEP 300±25 None 90-110 ≥78 ≥17 ≥20 -40
a
E8XT5-Ni3C, -Ni3M ≤0.12 ≤1.50 ≤0.030 ≤0.030 ≤0.80 2.75-3.75 - - - ≤1.8 - - CO2 DCEP 300±25 1150±25 80-100 ≥68 ≥19 ≥20 -100
E9XT5-Ni3C, -Ni3M ≤0.12 ≤1.50 ≤0.030 ≤0.030 ≤0.80 2.75-3.75 - - - ≤1.8a - - CO2 DCEP 300±25 1150±25 90-110 ≥78 ≥17 ≥20 -100
a
E8XT11-Ni3 ≤0.12 ≤1.50 ≤0.030 ≤0.030 ≤0.80 2.75-3.75 - - - ≤1.8 - - None DCEN 300±25 None 80-100 ≥68 ≥19 ≥20 0
Manganess-Molybdenum Steel Electrodes Manganess-Molybdenum Steel Electrodes
E9XT1-D1C, -D1M ≤0.12 1.25-2.00 ≤0.030 ≤0.030 ≤0.80 - - 0.25-0.55 - - - - CO2 DCEP 300±25 None 90-110 ≥78 ≥17 ≥20 -40
E9XT5-D2C, -D2M ≤0.15 1.65-2.25 ≤0.030 ≤0.030 ≤0.80 - - 0.25-0.55 - - - - CO2 DCEP 300±25 1150±25 90-110 ≥78 ≥17 ≥20 -60
E10XT5-D2C, -D2M ≤0.15 1.65-2.25 ≤0.030 ≤0.030 ≤0.80 - - 0.25-0.55 - - - - CO2 DCEP 300±25 1150±25 100-120 ≥88 ≥16 ≥20 -40
E9XT1-D3C, -D3M ≤0.12 1.00-1.75 ≤0.030 ≤0.030 ≤0.80 - - 0.40-0.65 - - - - CO2 DCEP 300±25 None 90-110 ≥78 ≥17 ≥20 -20
Other Low-Alloy Steel Electrodes Other Low-Alloy Steel Electrodes
E8XT5-K1C, -K1M ≤0.15 0.80-1.40 ≤0.030 ≤0.030 ≤0.80 0.80-1.10 ≤0.15 0.20-0.65 ≤0.05 - - - CO2 DCEP 300±25 None 80-100 ≥68 ≥19 ≥20 -40
a
E7XT7-K2 ≤0.15 0.50-1.75 ≤0.030 ≤0.030 ≤0.80 1.00-2.00 ≤0.15 ≤0.35 ≤0.05 ≤1.8 - - None DCEN 300±25 None 70-90 ≥58 ≥20 ≥20 -20
E7XT4-K2 ≤0.15 0.50-1.75 ≤0.030 ≤0.030 ≤0.80 1.00-2.00 ≤0.15 ≤0.35 ≤0.05 ≤1.8a - - None DCEP 300±25 None 70-90 ≥58 ≥20 ≥20 0
E7XT8-K2 ≤0.15 0.50-1.75 ≤0.030 ≤0.030 ≤0.80 1.00-2.00 ≤0.15 ≤0.35 ≤0.05 ≤1.8a - - None DCEN 300±25 None 70-90 ≥58 ≥20 ≥20 -20
E7XT11-K2 ≤0.15 0.50-1.75 ≤0.030 ≤0.030 ≤0.80 1.00-2.00 ≤0.15 ≤0.35 ≤0.05 ≤1.8a - - None DCEN 300±25 None 70-90 ≥58 ≥20 ≥20 32
E8XT1-K2C, -K2M ≤0.15 0.50-1.75 ≤0.030 ≤0.030 ≤0.80 1.00-2.00 ≤0.15 ≤0.35 ≤0.05 ≤1.8a - - CO2 DCEP 300±25 None 80-100 ≥68 ≥19 ≥20 -20
E8XT5-K2C, -K2M ≤0.15 0.50-1.75 ≤0.030 ≤0.030 ≤0.80 1.00-2.00 ≤0.15 ≤0.35 ≤0.05 ≤1.8a - - CO2 DCEP 300±25 None 80-100 ≥68 ≥19 ≥20 -20
a
E9XT1-K2C, -K2M ≤0.15 0.50-1.75 ≤0.030 ≤0.030 ≤0.80 1.00-2.00 ≤0.15 ≤0.35 ≤0.05 ≤1.8 - - CO2 DCEP 300±25 None 90-110 ≥78 ≥17 ≥20 0
E9XT5-K2C, -K2M ≤0.15 0.50-1.75 ≤0.030 ≤0.030 ≤0.80 1.00-2.00 ≤0.15 ≤0.35 ≤0.05 ≤1.8a - - CO2 DCEP 300±25 None 90-110 ≥78 ≥17 ≥20 -60
E10XT1-K3C, -K3M ≤0.15 0.75-2.25 ≤0.030 ≤0.030 ≤0.80 1.25-2.60 ≤0.15 0.25-0.65 ≤0.05 - - - CO2 DCEP 300±25 None 100-120 ≥88 ≥16 ≥20 0
E10XT5-K3C, -K3M ≤0.15 0.75-2.25 ≤0.030 ≤0.030 ≤0.80 1.25-2.60 ≤0.15 0.25-0.65 ≤0.05 - - - CO2 DCEP 300±25 None 100-120 ≥88 ≥16 ≥20 -60
E11XT1-K3C, -K3M ≤0.15 0.75-2.25 ≤0.030 ≤0.030 ≤0.80 1.25-2.60 ≤0.15 0.25-0.65 ≤0.05 - - - CO2 DCEP 300±25 None 110-130 ≥98 ≥15 ≥20 0
E11XT5-K3C, -K3M ≤0.15 0.75-2.25 ≤0.030 ≤0.030 ≤0.80 1.25-2.60 ≤0.15 0.25-0.65 ≤0.05 - - - CO2 DCEP 300±25 None 110-130 ≥98 ≥15 ≥20 -60
E11XT1-K4C, -K4M ≤0.15 1.20-2.25 ≤0.030 ≤0.030 ≤0.80 1.75-2.60 0.20-0.60 0.20-0.65 ≤0.03 - - - CO2 DCEP 300±25 None 110-130 ≥98 ≥15 ≥20 0
E11XT5-K4C, -K4M ≤0.15 1.20-2.25 ≤0.030 ≤0.030 ≤0.80 1.75-2.60 0.20-0.60 0.20-0.65 ≤0.03 - - - CO2 DCEP 300±25 None 110-130 ≥98 ≥15 ≥20 -60
E12XT5-K4C, -K4M ≤0.15 1.20-2.25 ≤0.030 ≤0.030 ≤0.80 1.75-2.60 0.20-0.60 0.20-0.65 ≤0.03 - - - CO2 DCEP 300±25 None 120-140 ≥108 ≥14 ≥20 -60
E12XT1-K5C, -K5M 0.10-0.25 0.60-1.60 ≤0.030 ≤0.030 ≤0.80 0.75-2.00 0.20-0.70 0.15-0.55 ≤0.05 - - - CO2 DCEP 300±25 None 120-140 ≥108 ≥14 Not Specified
E7XT5-K6C, -K6M ≤0.15 0.50-1.50 ≤0.030 ≤0.030 ≤0.80 0.40-1.00 ≤0.20 ≤0.15 ≤0.05 ≤1.8a - - CO2 DCEP 300±25 None 70-90 ≥58 ≥20 ≥20 -75
322 323
Condition Tensile Test
AWS Chemical Composition (%) External Preheat and PWHT Temp. TS YP EL. CVN-IE
Classification Shielding Polarity Interpass Temp.
C Mn P S Si Ni Cr Mo V Al Cu Other ℉ ℉ ksi ksi % ft∙lbf ℉
Other Low-Alloy Steel Electrodes Other Low-Alloy Steel Electrodes
E6XT8-K6 ≤0.15 0.50-1.50 ≤0.030 ≤0.030 ≤0.80 0.40-1.00 ≤0.20 ≤0.15 ≤0.05 ≤1.8a - - None DCEN 300±25 None 60-80 ≥50 ≥22 ≥20 -20
a
E7XT8-K6 ≤0.15 0.50-1.50 ≤0.030 ≤0.030 ≤0.80 0.40-1.00 ≤0.20 ≤0.15 ≤0.05 ≤1.8 - - None DCEN 300±25 None 70-90 ≥58 ≥20 ≥20 -20
E10XT1-K7C, -K7M ≤0.15 1.00-1.75 ≤0.030 ≤0.030 ≤0.80 2.00-2.75 - - - - - - CO2 DCEP 300±25 None 100-120 ≥88 ≥16 ≥20 -60
E9XT8-K8 ≤0.15 1.00-2.00 ≤0.030 ≤0.030 ≤0.40 0.50-1.50 ≤0.20 ≤0.20 ≤0.05 ≤1.8a - - None DCEN 300±25 None 90-110 ≥78 ≥17 ≥20 -20
E10XT1-K9C, -K9M ≤0.07 0.50-1.50 ≤0.015 ≤0.015 ≤0.60 1.30-3.75 ≤0.20 ≤0.50 ≤0.05 - ≤0.06 - CO2 DCEP 300±25 None 100-120 82-97 ≥18 ≥35 -60
E8XT1-W2C, -W2M ≤0.12 0.50-1.30 ≤0.030 ≤0.030 0.35-0.80 0.40-0.80 0.45-0.70 - - - 0.30-0.75 - CO2 DCEP 300±25 None 80-100 ≥68 ≥19 ≥20 -20
c c c d d d d d a
EXXTX-G , G C, -G M - 0.50 ≤0.030 ≤0.030 ≤1.00 0.50 0.30 0.20 0.10 ≤1.8 - - Not Specified Not Specified Minimum values.
a Applicable to self-shielded electrodes only. Electrodes intended for use with gas shielding normally
do not have significant additions of aluminum.
b Mn + Ni = 1.50% maximum. See A7.9.2 in Annex A.
c In order to meet the alloy requirements of the G group, the undiluted weld metal shall have not less
than the minimum specified for one or more of the following alloys: Mn, Ni, Cr, Mo, or V.
d Minimum values.
324 325
AWS Specifications for Welding Materials
326
(12) Specification For Low-Alloy Steel Electrodes and Roods for Gas Shielded Arc Welding
(Excerpts from AWS A5.28/A5.28M : 2005)
Table 1
Chemical Composition Requirements for Solid Electrodes And Rods
Weight Percenta, b
Other
AWS Classificationc UNS Elements
A5.28 A5.28M Numberd C Mn Si P S Ni Cr Mo V Ti Zr Al Cue Total
Carbon-Molybdenum Steel Electrodes and Rods
ER70S-A1 ER49S-A1 K11235 0.12 1.30 0.30-0.70 0.025 0.025 0.20 - 0.40-0.65 - - - - 0.35 0.50
Chromium-Molybdenum Steel Electrodes and Rods
ER80S-B2 ER55S-B2 K20900 0.07-0.12 0.40-0.70 0.40-0.70 0.025 0.025 0.20 1.20-1.50 0.40-0.65 - - - - 0.35 0.50
ER70S-B2L ER49S-B2L K20500 0.05 0.40-0.70 0.40-0.70 0.025 0.025 0.20 1.20-1.50 0.40-0.65 - - - - 0.35 0.50
ER90S-B3 ER62S-B3 K30960 0.07-0.12 0.40-0.70 0.40-0.70 0.025 0.025 0.20 2.30-2.70 0.90-1.20 - - - - 0.35 0.50
ER80S-B3L ER55S-B3L K30560 0.05 0.40-0.70 0.40-0.70 0.025 0.025 0.20 2.30-2.70 0.90-1.20 - - - - 0.35 0.50
ER80S-B6f ER55S-B6f S50280 0.10 0.40-0.70 0.50 0.025 0.025 0.60 4.50-6.00 0.45-0.65 - - - - 0.35 0.50
ER80S-B8g ER55S-B8g S50480 0.10 0.40-0.70 0.50 0.025 0.025 0.50 8.00-10.5 0.80-1.20 - - - - 0.35 0.50
ER90S-B9h,i,j ER62S-B9h,i,j K50482 0.07-0.13 1.20 0.15-0.30 0.010 0.010 0.80 8.00-10.5 0.85-1.20 0.15-0.30 - - 0.04 0.20 0.50
Nickel Steel Electrodes and Rods
ER80S-Ni1 ER55S-Ni1 K11260 0.12 1.25 0.40-0.80 0.025 0.025 0.80-1.10 0.15 0.35 0.05 - - - 0.35 0.50
ER80S-Ni2 ER55S-Ni2 K21240 0.12 1.25 0.40-0.80 0.025 0.025 2.00-2.75 - - - - - - 0.35 0.50
ER80S-Ni3 ER55S-Ni3 K31240 0.12 1.25 0.40-0.80 0.025 0.025 3.00-3.75 - - - - - - 0.35 0.50
Manganese-Molybdenum Steel Electrodes and Rods
ER80S-D2 ER55S-D2 K10945 0.07-0.12 1.60-2.10 0.50-0.80 0.025 0.025 0.15 - 0.40-0.60 - - - - 0.50 0.50
ER90S-D2 ER62S-D2
Other Low-Alloy Steel Electrodes and Rods
ER100S-1 ER69S-1 K10882 0.08 1.25-1.80 0.20-0.55 0.010 0.010 1.40-2.10 0.30 0.25-0.55 0.05 0.10 0.10 0.10 0.25 0.50
ER110S-1 ER76S-1 K21015 0.09 1.40-1.80 0.20-0.55 0.010 0.010 1.90-2.60 0.50 0.25-0.55 0.04 0.10 0.10 0.10 0.25 0.50
ER120S-1 ER83S-1 K21030 0.10 1.40-1.80 0.25-0.60 0.010 0.010 2.00-2.80 0.60 0.30-0.65 0.03 0.10 0.10 0.10 0.25 0.50
ERXXS-G ERXXS-G - Not SpecifiedK
Note : f. Similar to former class ER502 in AWS Specification A5.9-93.
a. The filler metal shall be analyzed for the elements for which values are shown in this table. If g. Similar to former class ER505 in AWS Specification A5.9-93.
the presence of other elements is indicated in the course of this work, the amount of those el- h. Niobium (Columbium) 0.02-0.10%
ements shall be determined to ensure that their total(excluding iron) does not exceed the limits i. Nitrogen 0.03-0.07%
specified for “Other Elements, Total.” j. The sum of Mn and Ni shall be less than or equal to 1.50% max.
b. Single values are maximum. k. In order to meet the requirements of the “G” classification, the electrode must have a minimum of
c. The suffixes B2, Ni1, etc., designate the chemical composition of the electrode and rod classification. one or more of the following; 0.50% Nickel, 0.30% Chromium, or 0.20% Molybdenum. The compo-
d. SAE HS-1086/ASTM DS-56H, Metals and Alloys in the Unified Numbering System. sition shall be reported; the requirements are those agreed to by the purchaser and supplier.
e. Copper due to any coating on the electrode or rod plus the copper content of the
filler metal itself, shall not exceed the stated 0.50% max.
Table 2
Chemical Composition Requirements for Weld Metal From Composite Electrodesa
Weight Percentb, c
Other
AWS Classificationd UNS Elements
A5.28 A5.28M Numbere C Mn Si P S Ni Cr Mo V Ti Zr Al Cu Total
Chromium-Molybdenum Weld Metal
E80C-B2 E55C-B2 W52030 0.05-0.12 0.40-1.00 0.25-0.60 0.025 0.030 0.20 1.00-1.50 0.40-0.65 0.03 - - - - 0.50
E70C-B2L E49C-B2L W52130 0.05 0.40-1.00 0.25-0.60 0.025 0.030 0.20 1.00-1.50 0.40-0.65 0.03 - - - 0.35 0.50
E90C-B3 E62C-B3 W53030 0.05-0.12 0.40-1.00 0.25-0.60 0.025 0.030 0.20 2.00-2.50 0.90-1.20 0.03 - - - 0.35 0.50
E80C-B3L E55C-B3L W53130 0.05 0.40-1.00 0.25-0.60 0.025 0.030 0.20 2.00-2.50 0.90-1.20 0.03 - - - 0.35 0.50
E80C-B6 E55C-B6 0.10 0.40-1.00 0.25-0.60 0.025 0.025 0.60 4.50-6.00 0.45-0.65 0.03 - - - 0.35 0.50
E80C-B8 E55C-B8 0.10 0.40-1.00 0.25-0.60 0.025 0.025 0.20 8.00-10.50 0.80-1.20 0.03 - - - 0.35 0.50
E90C-B9f E55C-B9 0.08-0.13 1.20g 0.50 0.020 0.015 0.80g 8.00-10.50 0.85-1.20 0.15-0.30 - - 0.04 0.20 0.50
Nickel Steel Electrodes and Rods
E80C-Ni1 E55C-Ni1 W21030 0.12 1.50 0.90 0.025 0.030 0.80-1.10 - 0.30 0.03 - - - 0.35 0.50
E70C-Ni2 E49C-Ni2 W22030 0.08 1.25 0.90 0.025 0.030 1.75-2.75 - - 0.30 - - - 0.35 0.50
E80C-Ni2 E55C-Ni2 W22030 0.12 1.50 0.90 0.025 0.030 1.75-2.75 - - 0.03 - - - 0.35 0.50
E80C-Ni3 E55C-Ni3 W23030 0.12 1.50 0.90 0.025 0.030 2.75-3.75 - - 0.03 - - - 0.35 0.50
Manganese-Molybdenum Steel Electrodes and Rods
E90C-D2 E62C-D2 W19230 0.12 1.00-1.90 0.90 0.025 0.030 - - 0.40-0.60 0.03 - - - 0.35 0.50
Other Low-Alloy Steel Electrodes and Rods
E90C-K3 E62C-K3 0.15 0.75-2.25 0.80 0.025 0.025 0.50-2.50 0.15 0.25-0.65 0.03 - - - 0.35 0.50
E100C-K3 E69C-K3 0.15 0.75-2.25 0.80 0.025 0.025 0.50-2.50 0.15 0.25-0.65 0.03 - - - 0.35 0.50
E110C-K3 E76C-K3 0.15 0.75-2.25 0.80 0.025 0.025 0.50-2.50 0.15 0.25-0.65 0.03 - - - 0.35 0.50
E110C-K4 E76C-K4 0.15 0.75-2.25 0.80 0.025 0.025 0.50-2.50 0.15-0.65 0.25-0.65 0.03 - - - 0.35 0.50
E120C-K4 E83C-K4 0.15 0.75-2.25 0.80 0.025 0.025 0.50-2.50 0.15-0.65 0.25-0.65 0.03 - - - 0.35 0.50
E80C-W2 E55C-W2 0.12 0.50-1.30 0.35-0.80 0.025 0.030 0.40-0.80 0.45-0.70 - 0.03 - - - 0.30-0.75 0.50
EXXC-G EXXC-G - Not Specifiedh
Note : d. Solid electrode are generally recommended for gas tungsten are welding (GTAW) or
a. Chemical requirements for composite electrodes are based on analysis of their plasma arc welding (PAW) .
weld metal in the as-welded condition using the shielding gas specified in Table 3. e. SAE/HS-1086/ASTM DS-56H, Metals and Alloys in the Unified Numbering System.
b. The weld metal shall be analyzed for the specific elements for which values are shown in this f. Niobium (Columbium) 0.02-0.10%, Nitrogen 0.03-0.07%.
table. If the presence of other elements is indicated in the course of this work, the amount of g. The sum of Mn and Ni shall be 1.50% max.
those elements shall be determined to ensure that their total (excluding iron) does not exceed h. In order to meet the requirements of the “G” classification, the electrode must have a minimum of one or
the limit specified for “Other Elements, Total.” more of the following; 0.50% Nickel, 0.30% Chromium, or 0.20% Molybdenum. The composition shall be
c. Single values are maximum. reported; the requirements are those agreed to by the purchaser and supplier.
328 329
Table 4 Table 7
Impact Test Requirements Preheat, Interpass, and Postweld Heat Treatment Temperatures
AWS Classification Average Impact Energy Absorbeda,b(minimuim) AWS Classification Preheat and Interpass Temperaturea PWHT Temperaturea
A5.28 A5.28M A5.28 A5.28M Testing Condition A5.28 A5.28M ℉ ℃ ℉ ℃
ER70S-A1 ER49S-A1 ER70S-A1 ER49S-A1
ER70S-B2L ER49S-B2L
ER80S-B2 ER55S-B2
E70C-B2L E49C-B2L E80C-B2 E55C-B2 275-325 135-165 1150±25 620±15
ER80S-B2 ER55S-B2 ER70S-B2L ER49S-B2L
E80C-B2 E55C-B2
ER80S-B3L ER55S-B3L E70C-B2L E49C-B2L
E80C-B3L E55C-B3L
ER90S-B3 ER62S-B3 Not Required Not Required - ER90S-B3 ER62S-B3
E90C-B3 E62C-B3 ER90C-B3 E62C-B3
ER80S-B3L ER55S-B3L 375-425 185-215 1275±25 690±15
ER80S-B6 ER55S-B6
E380C-B6 E55C-B6 E80C-B3L E55C-B3L
ER80S-B8 ER55S-B8
E80C-B8 E55C-B8 ER80S-B6 ER55S-B6
ER90S-B9 ER62S-B9 350-450 177-232 1375±25 745±15
E80C-B6 E55C-B6
E90C-B9 E62C-B9
ER80S-B8 ER55S-B8
ER80S-Ni1 ER55S-Ni1 20 ft·lbf at -50℉ 27 J at -45℃ AS-Welded 400-500 205-260 1375±25 745±15
E80C-B8 E55C-B8
E80C-Ni1 E55C-Ni1
ER90S-B9 ER62S-B9
E70C-Ni2 E49C-Ni2 400-600 205-320 1400±25c 760±15c
E90C-B9 E62C-B9
ER80S-Ni2 ER55S-Ni2 20 ft·lbf at -80℉ 27 J at -60℃ PWHTb
E80C--Ni2 E55C-Ni2 E70C-Ni2 E49C-Ni2
ER80S-Ni2 ER55S-Ni2
ER80S-Ni3 ER55S-Ni3 20 ft·lbf at -100℉ 27 J at -75℃ PWHTb
E80C-Ni3 E55C-Ni3 E80C-Ni2 E55C-Ni2 275-325 135-165 1150±25 620±15
ER80S-Ni3 ER55S-Ni3
ER80S-D2 ER55S-D2 E80C-Ni3 E55C-Ni3
ER90S-D2 ER62S-D2 20 ft·lbf at -20℉ 27 J at -30℃ AS-Welded
E90C-D2 E62C-D2 ER80S-D2 ER55S-D2
ER90S-D2 ER62S-D2
ER100S-1 ER69S-1 E90C-D2 E62C-D2
ER110S-1 ER76S-1 50 ft·lbf at -60℉ 68 J at -50℃ AS-Welded ER80S-Ni1 ER55S-Ni1
ER120S-1 ER83S-1 E80C-Ni1 E55C-Ni1
E90C-K2 E62C-K3 ER100S-1 ER69S-1
E100C-K3 E69C-K3 ER110S-1 ER76S-1 275-325 135-165 Noneb Noneb
E110C-K3 E76C-K3 20 ft·lbf at -60℉ 27 J at -50℃ AS-Welded ER120S-1 ER83S-1
E110C-K4 E76C-K4 E90C-K3 E62C-K3
E120C-K4 E83C-K4 E100C-K3 E69C-K3
E110C-K3 E76C-K3
E80C-W2 E55C-W2 20 ft·lbf at -20℉ 27 J at -30℃ AS-Welded E110C-K4 E76C-K4
ERXXS-G ERXXS-G As agreed As agreed E120C-K4 E83C-K4
EXXC-G EXXC-G between supplier between supplier - E80C-W2 E55C-W2
and purchaser and purchaser -
ERXXS-G ERXXXS-G Conditions as agreed upon between supplier and purchaser
EXXC-G EXXC-G
Note :
a. Both the highest and lowest of the five test values obtained shall be disregarded in computing the av-
Note :
erage impact energy absorbed. For classifications requiring 20 ft·1bf [27 J] : Two of the remaining
a. These temperatures are specified for testing under this specification and are not to be considered as
three values shall equal or exceed 20 ft·1bf [27 J] ; one of the three remaining values may be lower
recommendations for preheat, interpass, and postweld heat treatment in production welding. The re-
than 20 ft·1bf [27 J], but not lower than 15 ft·1bf [20 J]. The average of the three shall not be less than
quirements for production welding must be determined by the user. They may or may not differ from
the 20 ft·1bf [27 J] specified. For classifications requiring 50 ft·1bf [68 J] : Two of the remaining three
those called for here.
values shall equal or exceed 50 ft·1bf [68 J] ; one of the three remaining values may be lower than 50
b. These classificaations are normally used in the as-welded condition.
ft·1bf [68 J], but not lower than 40 ft·1bf [54 J]. The average of the three shall not be less than the 50
c. Prior to PWHT, allow the weldment to cool in still air to below 200℉[100℃]. Hold at specific temperature
ft·1bf [68 J] specified.
for two hours.
b. Postweld heat treated in accordance with Table 7.
330 331
M│E│M│O
07
Support Data
CHOSUN WELDING CONSUMABLES CHOSUN WELDING CONSUMABLES
ASTM Class or ASTM Class or
Degignation Grade Degignation Grade
SMAW FCAW GMAW SAW SMAW FCAW GMAW SAW
334 335
CHOSUN WELDING CONSUMABLES CHOSUN WELDING CONSUMABLES
ASTM Class or ASTM Class or
Degignation Grade Degignation Grade
SMAW FCAW GMAW SAW SMAW FCAW GMAW SAW
CSF-91B3(L), MGC-309, MGC-310, T11 CSF-81B2(L)
F21,F22,F22V,F3VCb CSF-90B3T5 MGC-410 T12 CSF-81B2(L)
NC-410, CSF-410, T17 CSF-81B2(L)
F6a,F6b,F6NM
NC-410 410NiMo T21 NC-309,NC-310 MGC-309, MGC-310
for ASTM plates
chosun Welding consumables
336 337
CHOSUN WELDING CONSUMABLES CHOSUN WELDING CONSUMABLES
ASTM Class or ASTM Class or
Degignation Grade Degignation Grade
SMAW FCAW GMAW SAW SMAW FCAW GMAW SAW
WC4,WC5,WC6,WC11 CSF-81B2(L) A250(M)-05 T-22 CSF-91B3(L)
WC9 CSF-91B3(L) CSF-71T,
A252-98(2002) All MC-50A
A217(M)-04 C5 NC-309, NC-310 CSF-309L(P) CSM-70C,71U
C12,C12A CSF-71T, MC-50A,
1
for ASTM plates
chosun Welding consumables
338 339
CHOSUN WELDING CONSUMABLES CHOSUN WELDING CONSUMABLES
ASTM Class or ASTM Class or
Degignation Grade Degignation Grade
SMAW FCAW GMAW SAW SMAW FCAW GMAW SAW
A291(M)-05 4 CSF-110T A333(M)-05 8 CSI-182, CSI-625
HF NC-308 CSF-308L(P) MGC-308 CSF-71T, MC-50A,
1&6
HH NC-309 CSF-309L(P) MGC-309 A334(M)-04a CSM-70C,71U MC-50T
A297(M)-97(2003)
HI,HK NC-310 MGC-310 8 CSI-182, CSI-625
for ASTM plates
chosun Welding consumables
340 341
CHOSUN WELDING CONSUMABLES CHOSUN WELDING CONSUMABLES
ASTM Class or ASTM Class or
Degignation Grade Degignation Grade
SMAW FCAW GMAW SAW SMAW FCAW GMAW SAW
A352(M)-03 CA6NM NC-410NiMo CSF-410NiMo Grade22(L),21(L) CM-106,CM-108 CSF-91B3(L) TGC-2CM
A353(M)-04 9%Ni강 CSI-182, CSI-625CSF-309L(P) MGC-310 Grade 5,7,9,91,911
CSF-71T, A387(M)-06 Grade 9 CM-90 CSF-91B9
Grade1 MC-50T
CSM-70C,71U Grade 22, 22L CM-106, CM-108
for ASTM plates
chosun Welding consumables
342 343
CHOSUN WELDING CONSUMABLES CHOSUN WELDING CONSUMABLES
ASTM Class or ASTM Class or
Degignation Grade Degignation Grade
SMAW FCAW GMAW SAW SMAW FCAW GMAW SAW
55 MC-50T 304L,304LN NC-308L CSF-308L(P) MGC-308L
A442-86a
65 MC-50T 309S NC-309 CSF-309L(P) MGC-309
A447-93(2003) NC-309 CSF-309L(P) MGC-309 309Cb NC-309Cb
CPF3,CPF3A NC-308L CSF-308L(P) MGC-308L 310S NC-310 MGC-310
for ASTM plates
chosun Welding consumables
344 345
CHOSUN WELDING CONSUMABLES CHOSUN WELDING CONSUMABLES
ASTM Class or ASTM Class or
Degignation Grade Degignation Grade
SMAW FCAW GMAW SAW SMAW FCAW GMAW SAW
MT310S NC-310 CSF-310MGC-310 A526-85 MC-50A
MGC-316, A527-85 MC-50T
MT316(L) NC-316, NC-316L CSF-316L(P)
MGC-316L A528-85 MC-50A
MT317 NC-317L CSF-317L(P) CSF-71T,
A529(M)-05 MC-50T
for ASTM plates
chosun Welding consumables
346 347
CHOSUN WELDING CONSUMABLES CHOSUN WELDING CONSUMABLES
ASTM Class or ASTM Class or
Degignation Grade Degignation Grade
SMAW FCAW GMAW SAW SMAW FCAW GMAW SAW
A572(M)-06 65 CSF-91T MC-50T CSF-71T,
A, B, C, D MC-50A
CSF-71T, CSM-70C,71U
58, 65 MC-50T
A573(M)-05 CSM-70C,71U A611-97 CSF-71W, 81W
70 CSF-91T MC-50T E MC-50T
for ASTM plates
chosun Welding consumables
348 349
CHOSUN WELDING CONSUMABLES CHOSUN WELDING CONSUMABLES
ASTM Class or ASTM Class or
Degignation Grade Degignation Grade
SMAW FCAW GMAW SAW SMAW FCAW GMAW SAW
350 351
List of Approved welding Consumables
CHOSUN WELDING CONSUMABLES 1. Covered Arc Welding Electrodes
ASTM Class or
Degignation Grade Classificatin Bureau of Shipping
SMAW FCAW GMAW SAW Brand Name
AWS ABS BV DNV GL KR LR NK
2 CM-106 CSF-81B2(L)
A782(M)-06 CS-200 E6019 3 - 3 - - KMW3
3 LC-800,LC-118 CSF-110T
CL-100/CL-101 CSF-71T,
A787-05 All MC-50(T) CL-101 E6011 2 - - - - -
CR-13,LC-300 CSM-70C,71U
for ASTM plates
chosun Welding consumables
Support Data
A789(M)-05b S31803 CSF-2209(P) TGC-2209
CL-100/CL-101 CR-13 E6013 2 - 2 2 2m KMW2
A792(M)-06 All MC-50(T)
CR-13,LC-300
CSF-308HP/ LTI-25 JIS E4303 - - - - - KMW2
304(L) NC-308(L)
A793-96(2001) CSF-308L(P)
316(L) NC-316(L) CSF-316L(P) CR-24 E7024 2Y - - - - -
A&B CSF-71T,CSM-70C MC-50(T)
A795(M)-04 CL-100/CL-101 LC-300 E7016 3Y, H10 3, 3YHH 3YH10 3YH15 3Ym, H15 KMW53H15
CR-13,LC-300
A823-99(2003) All CSI-Ni1 TGC-Ni1 LC-318 E7018 3Y, H10 3YHH 3YH10 - 3Ym, H15 KMW53H15
CSF-71S,
Grade 1020 LC-300
71U(E71T-9C/9M)
A830(M)-06 LC-328 E7028 - - - 3YH15 - -
CSF-71T,70T,
Grade 1018,1020
71U,71S
A832(M)-06 Gr 22V CA-300S/CA-300E LC-600 E9016-G - - 3YH10 - - -
CL-100/CL-101 CSF-71T, 71U(SR),
A, B & C MC-50(T) LC-618M E9018-G - 5Y50,H10 - - - -
CR-13, LC-300 CSM-70T
A841(M)-03a CSF-81K2
LC-300NS E7016-G 5Y400, H10 5Y40,H10 5YH10 - 5Y42m, H15 -
CSM-70T,70U
CI-400,CI-500, LC-318N E7018-1 4Y, H10 - - - - -
A842-85(2004)
CI-600
A844(M)-04 CSI-182, CSI-625 TGC-625 LPA-118 E8018-C3 4Y, H10 - - - - -
(9%Ni alloy for
pressure vessel) NC-308 E308-16 E308-16 - 308 RD308 - -
CSF-81W/
A852(M)-03
CSM-80W
NC-308L E308L-16 E308L-16 - 308L - 304Lm
A860(M)-06 LC-318N
A871(M)-03 50 CSF-71W
NC-309 E309-16 E309-16 - 309 RD309 - -
352 353
2. GMAW and GTAW Consumables
Product Classification Bureau of Shipping Classification Bureau of Shipping
Product
Name AWS ABS BV DNV GL KR LR NK Name AWS ABS BV DNV GL KR LR NK RINA
TGC-50 ER70S-G 3SA/3YSA SA3YM, SA4Y40 IIIYMS 3SG(I)3YSG(I) 3Ym, H15 -
TGC-50S ER70S-6 3YSA - - - - - CSF-71SRM E71T12-M21P4
4YSAH10 ⅣYMS(H10)
(MIX) -CS2
TGC-50B ER70S-2 3YSA - - - - -
Support Data
Support Data
TGC-50C ER70S-3 3YSA - - - - - CSF-81T E81T1-C1A2
2YSAH10
(CO2) -Ni1
MC-50 ER70S-G 3SA/3YSA SA3YM IIIYMS 3YGS(C) 3YS, H15 KSW53G (C)
MC-50T ER70S-6 3SA/3YSA SA3YM IIIYMS 3YGS(C) 3YS, H15 KSW53G (C) CSF-91T E91T1-C1A0
ⅢY40MS(H15)
(CO2) -Ni1
TGC-308L ER308L - - 308L - 304L -
TGC-309 ER309 ER309 - - - - - CSF-81K2 E81T1-C1A8 KSW54Y40G(C)H5,
5Y400SAH5 SA5Y40M H5 ⅤY40MS(H5) 5Y40SG(C)H5 5Y40S,H5
TGC-309L ER309L ER309L - - - - - (CO2) -K2 KSWL3G(C)H5
CSF-500S E91T1-C1A8
5YQ500SAH5 ⅤY50MS(H5) 5Y50S,H5
3. Flux Cored Welding Consumables (CO2) -Ni2
CSF-71LF E71T1-M21A2
3YSAH10 SA3YM,H10 ⅢYMS,H10 3YS,H10 KSW53G(M2)H10 CSF-308LP E308LT1-1/4 E308LT1-1 308L(BT) 308L - 304LS -
(MIX) -CS1-H8
2SAH10, SA2M, 2SG(C)H10 KSW2G(C)H10, CSF-309L E308LT0-1/4 E309LT0-1 309L 309L RW309LG(C) SS/CMnS KW309LG(C)
CSM-70T E70T1-C1A0
ⅡYMS(H10) 2YS,H10
(CO2) -CS1 2YSAH10 SA2YM H10 2YSG(C)H10 KSW52G(C)H10
CSF-309LP E309LT1-1/4 E309LT1-1 309L 309L - SS/CMnS -
CSF-71U E71T1-C1A2
3YSAH10 SA3YM HH ⅢYMS(H10) 3YS,H15 KSW53G(C)H10 CSF-316L E316LT0-1/4 E316LT0-1 316L 316L RW316LG(C) 316LS KW316LG(C)
(CO2) -CS1
354 355
4. Submerged Arc Welding Consumables
Classification Bureau of Shipping For high tensile strength steel
Product
Name Limit value Drying Drying
AWS ABS BV DNV GL KR LR NK
Type of coating Product name
of moisture temperature(℃) period(min.)
2YTM 2YM
UC36×CA502 F7A(P)0-EH14 A2YTM IIYTM 2YT, 2YM KAW52TM LC-300 0.5% 300-350 30-60
F7A(P)0-EH14 2YTM
2YT, 3YM A2T, A3M IIYT 2T, 3M 2T, 2YT KAW52T Low hydrogen LC-300Z, LC-300L
Support Data
Support Data
UC36×CA502H F7A(P)2-EH14
F7A(P)2-EH14 A2YT, A3YM IIIYM 2YT, 3YM 3YM KAW53M type LC-400, LC-600, LC-400G 〃 350-400 60
LC-700, LC-800
3Y400T 3Y40T IIIY40T 3Y40T, 3Y40T
UC36×CA506S F7A(P)6-EH14 -
4Y400M 4Y40M IVY40M 4Y40M 4Y40M, H15 LC-318, LC-300T 〃 300-350 30-60
4YT,5Y400M,H5 A4YT IVYT(H5) 4YTH5 4YT KAW54TH5 LC-328 〃 250-300 〃
UC36×CA508 F7A(P)8-EH14 Iron powder
F7A(P)8-EH14 A5Y40M,HHH VY40M, H5 4Y40M,H5 4Y40M,H5 KAW54Y40M,H5
low hydrogen LC-300V, LC-418
5Y40T type
UCA3×CA508 F8A(P)4-EA3 - - VY40TM(H5) - - LC-618, LC-618M 〃 350-400 60
5Y40M,H5
LC-718, LC-118, LC-128, LC-80E
3TM,3YTM A3TM 3TM 3T KAW3TM
UC43×CA514 F7A(P)4-EL8 IIIYTM
F7A(P)4-EL8 A3YTM 3YTM 3YT, 3YM KAW53TM
For high tensile strength weather proof steel
UC12K×CA522 F7A(P)2-EM12K 3YTM - - - - -
Limit value Drying Drying
Type of coating Product name of moisture temperature(℃) period(min.)
3TM,3YTM A3TM 3T
UC12K×CA526 F7A(P)6-EM12K IIIYTM - - Low hydrogen
F7A(P)6-EM12K A3YTM 3YT, 3YM LCW-300, LCW-400 0.5% 300-350 30-60
type
UC36×CA50HR
- 3Y A3YU IIIY 3YSR 3YA -
×CSI1×BS3W Iron powder low
LCW-318, LCW-418 〃 〃 〃
hydrogen type
UC308L ER308L ER308L - 308L - - -
×CA101S
356 357
TIP COLOR AND IMPRINTING OF WELDING CONSUMABLES
1. Covered Arc Welding Electrodes
For hardsurfacing For mild steel and high tensile strength steel
Limit value Drying Drying Product name Tip color Imprinting
Type of coating Product name of moisture temperature(℃) period(min.)
CS-200 Green -
CH-13Cr, CH-80V
CS-201 Blue -
CH-50, CH-60, CH-70
Low hydrogen CH-70K, CH-80, CH-80K ≥0.5% 60 CS-204 Brown -
Support Data
Support Data
350-400
CH-350, CH-800M, CH-230 CS-207 Yellow -
CH-90, CH-210, CH-1000 CS-200Z White -
CH-200 LT-25 Orange -
1.5% 70-100 〃
CH-350R, CD-600 LTI-25 White -
Titania type
CL-100 Gray E6010
CH-80R 1.5% 300~350 30~60
CL-101 Black E6011
For stainless steel CR-12 Blue E6012
CR-13 Yellow E6013
Limit value Drying Drying
Type of coating Product name of moisture temperature(℃) period(min.) CR-13V Black E6013
NC-308, NC-308L CR-14 Gray E7014
NC-308EL,NC-309 LH-100 White LHE7016
NC-309L, NC-309EL
LH-100V Black E7048
Lime titania NC-309Mo, NC-309MoL ≥1.0% 250-300 60-90
type NC-316, NC-316L LH-28W Green WE7016
NC-316EL, NC-317L CR-24 Yellow E7024
NC-347
CF-120 Blue-Black E6027
NC-310, NC-312 〃 150-200 30-60 CF-120Z White ZE6027
NC-410, NC-430 0.5% 300-350 〃 CG-100 Purple CG-100
LC-300 Blue E7016
For cast iron
LC-300Z Black ZE7016
Limit value Drying Drying LC-300L Silver LE7016
Type of coating Product name of moisture temperature(℃) period(min.)
LC-300T Red TE7048
CI-400, CI-500
Grahite type ≥1.5% 70-100 30-60 LC-300V Green VE7048
CI-600, CI-700
LC-400 Red FE7016
LC-600 Green E9016-G
2. Fluxes For Submerged Arc Welding
For mild steel and high tensile strength steel LC-700 Blue-Black E10016-G
LC-800 Purple E11016-G
Drying Drying
Type of coating Product name temperature(℃) period(min.) LC-80E Yellow LC-80E
LC-118 White E11018-M
CA-502, CA-506, CA-508,
Bonded type CA-512, CA-514, CA-522, LC-128 Yellow E12018-M
200-350 60 LC-318 Pink E7018
CA-526, CA-502H, CA-506S, CA-508P
LC-328 White E7028
For stainless steel
LC-418 Blue E8018-G
Drying Drying LC-618 Yellow E9018-G
Type of coating Product name temperature(℃) period(min.)
LC-618M Red E9018-M
Bonded type CA-101S 200-300 60 LC-718 Black E10018-M
358 359
For high tensile strength weather proof steel For hardsurfacing
Product name Tip color Imprinting Product name Tip color Imprinting
LCW-300 Orange E7016-G CH-13CR Orange CH-13CR
LCW-318 White E7018-W1 CH-50 Silver CH-50
LCW-400 Green E8016-G CH-60 Black CH-60
Support Data
Support Data
LCW-418 Silver E8018-W2 CH-70 Light Brown CH-70
LCW-500 White DA5000W CH-70K Blue-Black CH-70K
CH-80 Blue CH-80
CH-80K Pink CH-80K
CH-90 Yellow CH-90
For low temperature service steel
CH-210 Green CH-210
Product name Tip color Imprinting
CH-80V Pink CH-80V
LC-300NS Yellow NS E7016-G
CH-350 White CH-350
LPA-100 Yellow E8016-G
CH-800M Gray EFe5-B
LPA-118 Black E8018-C3
CH-80R Green CH-80R
LPA-200 Orange E8016-C1
CH-200 Pink CH-200
LN-50 Green E8016-C2
CH-350R Light Green CH-350R
LN-300 Pink E8016-C2
LC-318N White E7018-1
For stainless steel
Product name Tip color Imprinting
NC-308 Yellow E308-16
NC-308L Red E308L-16
For low alloy heat resistance steel
NC-308EL First: Red Second: Black E308EL-16
Product name Tip color Imprinting NC-309 Back E309-16
LC-300B Black BE7016 NC-309L Yellow-Green E309L-16
CM-50 Siver E8016-B6 NC-309EL First:Yellow-Green Second:Black E309EL-16
CM-76 Blue-Black E7016-A1 NC-309Mo Silver E309Mo-16
CM-78 Red E7018-A1 NC-309MoL Silver E309LMo-16
CM-70 Blue E7010-A1 NC-310 Pink E310-16
CM-86 Green E8016-B1 NC-312 Green E312-16
CM-90 Gray E8016-B8 NC-316 White E316-16
CM-96 Light Green E8016-B2 NC-316L Green E316L-16
CM-98 White E9018-B2 NC-316EL First:Green Second: Black E316EL-16
CM-103 Gray CM-103 NC-317L Black-Brown E317L-16
CM-106 Brown E9016-B3 NC-347 Blue E347-16
CM-108 Orange E9018-B3 NC-410 Purple E410-16
CM-108L Green E9018-B3L NC-430 Light-Brown E430-16
CM-93 Yellow E8013-B2 NC-318 Gray E318-16
CM-98L Pink E8018-B2L NC-307 Orange E307-16
CM-86B5 Purple E8016-B5 NC-410NiMo Purple E410NiMo-16
360 361
UNIT WEIGHT OF COVERED ARC WELDING ELECTRODES
For mild steel
For cast iron
Unit weight (g/ea)
Product name Tip color Imprinting Product
name 2.6φ×300a) 3.2φ×350 4.0φ×350b) 5.0φ×350b) 6.0φ×450
CI-400 Red ENiFe-CI 350 400 400
CI-500 White ENi-CI CR-13 20 29 53 73 124
CI-600 Yellow ESt CR-12 21 30 53 - -
Support Data
Support Data
CI-700 White ECl CR-13V 20 30 53 - -
CS-200 19 29 54 82 128
CS-200Z - 29 54 82 -
CS-201 19 29 54 82 128
LT-25 - 99 56 88 -
2. TIG Welding Consumables LTI-25 - 30 56 87 -
For mild steel and 50kgf/㎟ class high tensile strength steel LH-100 20 30 55 88 135
LH-100V - 30 50 81 -
Product name Tip color
LH-28W 18 30 55 87 -
TGC-50 Dark Blue
CL-100 18a) 27 40b) 64b) -
TGC-50T Black
CL-101 18 a)
30 41 b)
65b) -
TGC-50S Yellow
362 363
For hardsurfacing For low temperature service and low alloy heat resistance steel
Support Data
CH-50 - 35 56 89 - LPA-100 19 29 53 87 -
CH-60 - 31 57 88 - LPA-200 - 29 57 84 -
CH-70 - 31 56 87 - LC-300B - 33 55 87 -
CH-70K - 32 55 87 - CM-50 - 32 56 87 -
CH-80 - 33 56 88 - CM-70 - 31 56 87 -
CH-80K - 32 55 86 - CM-76 - 30 54 83 -
CH-80R - 34 60 86 - CM-78 - 34 59 87 -
CH-90 - 34 65 100 - CM-86 - 31 56 86 -
CH-200 - 30 57 86 - CM-90 - 33 58 88 -
CH-210 - 36 75 101 - CM-96 - 30 54 85 -
CH-350 - 31 55 86 - CM-98 - 32 59 92 -
CH-350R - 34 60 96 - CM-103 - 32 56 87 -
CM-108 - 34 57 84 -
CM-106 - 31 57 89 -
For cast iron
CI-600 - 29 50 - - NC-308 19 a)
33 51 b)
79 b)
-
NC-308L 18a) 36 51b) 80b) -
NC-308EL 19a) 34 51b) 80b) -
NC-309 18a) 36 58b) 78b) -
NC-309L 19a) 36 52b) 79b) -
NC-309EL 19a) 35 51b) 79b) -
NC-309Mo - 37 52b) 81b) -
NC-MoL - 36 52b) 80b) -
NC-316 18a) 37 49b) 77b) -
NC-316L 19a) 36 51b) 79b) -
NC-316EL 19a) 35 50b) 80b) -
NC-347 19a) 36 49b) 78b) -
364 365
For mild steel and high tensile strength steel
a) Dia.×300ℓ
b) Dia.×350ℓ
c) Dia.×450ℓ
d) Dia.×550ℓ
08
Reference Data
366
Reference Data
368
NOTES ON USAGE OF COVERED ARC WELDING ELECTRODES FOR MILD STEEL
Thickness Flat Horizontal-Fillet Vertical-Down Vertical, HoriZontal, Over-Head
‹2 CR-13 2Ø, 2.6Ø - CR-13V 2Ø, 2.6Ø CR-13 2Ø, 2.6Ø
2‹ 3.2 CR-13, LT-25 2.6Ø, 3.2Ø - CR-13V 2.6Ø, 3.2Ø CR-13, LT-25 2.6Ø, 3.2Ø
3.2-6 CR-13, LT-25, CS-200 3.2Ø, 4Ø - CR-13V, CL-100 2.6Ø, 4Ø CR-13, LT-25 CS-200 3.2Ø, 4Ø
6-12 LT-25, CS-200 4Ø, 5Ø - - LT-25, CS-200 4Ø
CS-200, LT-25, CF-120 4Ø, - -
12-25 CS-200, LT-25 4Ø, 5Ø
5Ø, 6Ø, CR-13 6Ø (cover pass)
LH-100, 4Ø, 5Ø (1-3 layer)
25-35 CS-200, LT-25, CF-120 4Ø, 5Ø LH-100, 4Ø (1-2 layer)
- -
6Ø (2-4 layer up) CR-13 6Ø CS-200, ST-25 5Ø (2-3 layer up)
8Ø (cover pall)
LH-100, 4Ø, 5Ø, 6Ø, 8Ø - -
› 35 LH-100, 4Ø, 5Ø
CF-13 6Ø, 8Ø, (cover pass)
‹2 CR-13, 2Ø, 2.6Ø CR-13 2Ø, 2.6Ø CR-13V 2Ø, 2.6Ø CR-13 2Ø, 2.6Ø
2‹ 3.2 CR-13, LT-25 2.6Ø, 3.2Ø LT-25 CR-13, 2.6Ø, 3.2Ø CR-13V 2.6Ø, 3.2Ø CR-13, LT-25 2.6Ø, 3.2Ø
LT-25, CR-13, CS-200 CR-13V, CL-100 3.2Ø, 4Ø
3.2-6 CR-13, LT-25, CS-200 3.2Ø, 4Ø CR-13, LT-25, CS-200 3.2Ø, 4Ø
3.2Ø, 4Ø LH-100V 3.2Ø, 4Ø (V-Down)
LT-25, CS-200, CF-120 CF-120, 4Ø, 5Ø, 6Ø (1 layer)
6-12 LH-100V 4Ø, 5Ø (V-Down) LT-25, CS-200 4Ø, 5Ø
4Ø, 5Ø, 6Ø CS-200, LT-25, 4Ø, 5Ø, 6Ø
CS-200, LT-25, 5Ø, 6Ø, CF-120 CF-120, 5Ø, 6Ø, 6.4Ø(1 layer) -
12-25 CS-200, LT-25 4Ø, 5Ø
5Ø, 6Ø, 6.4Ø CS-200, LT-25, 5Ø, 6Ø, 6.4Ø
LH-100, 4Ø, 5Ø (1-3 layer) LH-100, 4Ø, 5Ø (1-3 layer)
CS-200, LT-25, CF-120 CS-200, LT-25 - LH-100 4Ø, 5Ø (1 layer)
25-35
5Ø, 6Ø, 8Ø(2.4 layer up) 4Ø, 5Ø, 6Ø (2.4 layer up) CS-200, LT-25 5Ø (3 layer)
CR-13 6Ø, 8Ø (cover pass) CR-13 5Ø, 6Ø (cover pass)
› 35
LH-100, 4Ø, 5Ø, 6Ø, 8Ø LH-100, 4Ø, 5Ø, 6Ø - LH-100, 4Ø, 5Ø
CR-13 6Ø, 8Ø, (cover pass) CR-13 6Ø, 8Ø, (cover pass)
Butt Welding Fillet Welding
Type of steel
90kgf/㎟ class
80kgf/㎟ class
70kgf/㎟ class
60kgf/㎟ class
55kgf/㎟ class
50kgf/㎟ class
100kgf/㎟ class
(
( HW56
HW63
HW40
HW45
SM570
SM520
SM490
(HW90)
(HW80)
(HW70)
(HW36)
SM490Y
Standard
JIS(WES)
>25
<13
>25
<13
>25
<13
>25
<13
>25
<13
>25
<13
>25
<13
13-25
13-25
13-25
13-25
13-25
13-25
13-25
Thickness
-
-
-
-
-
40-150
40-150
40-150
150-200
120-200
100-150
150-200
120-200
100-150
150-200
120-200
100-150
150-200
100-200
100-150
100-150
PREHEATING AND APPLICABLE ELECTRODES
Temp.(℃)
Preheating
1. Preheating and applicable electrodes of high tensile strength steel
LC-128
LC-800, 118
LC-700, 718
LC-400, 418
LC-300, 318, 328
LC-300, 318, 328
Reference Data
369
2. Preheating, interpass temp., PWHT and applicable electrodes of stainless steel 4. Preheating, PWHT and applicalble electrodes of alloyed steel
Reference Data
stainless steel STPA-11 100- 600- LC-300
E309, E310 200-300 700-760 0.2% Mo - - - 1
STBA-11 200 650 318,328
E430 100-200 700-800
Ferritic A204A A161-T
SB450M STPA-12 100- 650- CM-76
stainless steel 0.5% Mo A204B A209-T 2
E309, E310 100-200 700-800 SB480M STBA-12 200 700 CM-78
A204C A335-T
Austenitic Austenitic electrode - -
stainless steel 1% Cr STPA-21 150- 690- CM-96
- - A335-P2 2
-0.3%Mo STBA-21 300 740 CM-98
A199-T22
2.25% Cr STPA-24 A200-T22 200- 710- CM-106
- A387D 2
-1% Mo STBA-24 A213-T22 350 760 CM-108
A335-P22
3. Preheating, PWHT of welding of stainless steel and dissimilar metals (unit:℃) A199-T5
5% Cr STPA-25 A200-T5 250- 730-
Austenitic Martensitic Ferritic - A357 2 CM-50
-0.5% Mo STBA-25 A213-T5 400 780
stainless steel stainless steel stainless steel
Type of steel A335-P5
(SUS304,309,310,316etc.) (SUS410,420etc) (SUS430, 405etc)
370 371
Reference Data
372
5. Preheating temp. and applicable electrode of similar metal welding of copper and its alloy
Brass
Red brass
Naval brass
Nickel silver
Cupro-nickel
Deoxidized Copper
Silicon bronze
Special Albronze
Phosphor bronze
JIS
(655)
(653)
(651)
C7150
C7060
C7451
C7541
C7521
C7351
C6301
C6280
C6161
C5212
C5191
C5100
C2400
C2300
C2200
C2100
C4640
C4621
C2801
C2720
C2680
C2600
C1221
C1220
C1201
(ASTM)
Cu
3.3Si-Cu
2.5Si-Cu
1.6Si-Cu
9.5Al-Cu
9.5Al-Cu
8.5Al-Cu
95Cu-5Zn
30Ni-70Cu
10Ni-90Cu
70Cu-30Zn
85Cu-15Zn
90Cu-10Zn
60Cu-40Zn
63Cu-37Zn
65Cu-35Zn
70Cu-30Zn
Chemical
Composition
92Cu-8Sn-0.2P
94Cu-6Sn-0.2P
95Cu-5Sn-0.2P
18Ni-73Cu-9Zn
62Cu-37Zn-1Sn
10Ni-65Cu-25Zn
19Ni-62Cu-19Zn
18Ni-64Cu-18Zn
60Cu-39Zn-0.8Sn
6. Preheating temp. and applicable electrode of copper and its alloy
DCu
DCuSiB
DCuSiB
DCuAIA
Copper-
DCuAINi
DCuSnA
DCuSnA
Nickel type
Applicable
electrode (JIS)
-
-
150-250
200-300
300-400
400-500
temp. (℃)
Preheating
Reference Data
373
FERRITE NUMBER DETERMINATION DIAGRAM AND FN/FERRITE
COMPOSITION AND STRUCTURE OF STAINLESS STEEL WELD METAL PERCENTAGE CONVERSION CHART
Reference Data
Reference Data
※ A : Austenite, M: Martensite, F: Ferrite
⊙ Composition of weld metal of dissimilar metal welding
Wn=X-Pn (X-Y) Ferrite Number Determination Diagram and FN/Ferrite Percentage Conversion Chart
Wn: Composition of weld metal of n layer Note :The N content applied in using the above chart is preferably determined through
X: Original composition of weld metal an analysis test. If, however, such a test is impossible, the following percentage
Y: Original composition of base metal should be used.
A For covered arc welding process : 0.08%
P: Penetration rate =
A+B For other welding processes : 0.06%
374 375
USAGE OF COVERED ARC WELDING ELECTRODE FOR HARDSURFACING Selection diagram of covered arc welding electrodes for hardsurfacing
Base metal and carbon equivalent
Applicable Carbon
Workpiece Type of steel
steel (JIS) equivalent (%)
Reference Data
0.45-0.55C steel S45C 0.50-0.70
Track links Middle carbon-low Cr steel SCr4 0.65-0.75
Middle carbon-low Cr-Mo steel SCM3 0.70-0.80
High Mn steel SCMnH -
Dipper teeth
Middle carbon-low Cr steel SCr4 0.65-0.75
Cast steel SC49 0.35-0.40
Cutter knives Low Mn cast steel SCA2 0.50-0.55
of dredger Middle carbon steel S45C 0.55-0.65
Middle carbon-Ni-Cr-Mo steel SNCM9 0.80-0.90
Cast steel SC46 0.35-0.40
Pump casings Cr-Mn cast steel SCA51 0.65-0.75
of dredger Cast steel containing Cu - 0.65-0.75
High Cr cast iron - -
Crusher jaws High Mn steel SCMnH -
Middle carbon steel S40C 0.40-0.65
Middle carbon-Ni-Cr-Mo steel SNCM1 0.70-0.80
Gears
Cr-Mo steel SCM4 0.50-1.00
Cast iron - -
Middle carbon steel - 0.50-0.90
High carbon steel - 0.80-1.50
Rollers
High carbon-Cr-Mo steel - 1.40-2.50
Cast iron - -
Carbon tool steel 1.0-1.2
SK3
Dies Steel -
Punches SKD6
High speed steel -
SKH3
Hard metal -
Cast steel SC46 0.35-0.40
Valves Stainless steel SCS14 -
Cu alloy - -
1 1 1 1 1
Ceq(%) = C + Si + Mn + Cr + Mo + Ni
24 6 5 4 15
376 377
3) Application of hardfacing welding consumables
For civil engineering and construction
Product Name Base Metal(eg.) Recomended Consumables etc Product Name Base Metal(eg.) Recomended Consumables etc
Bulldozer ldler Buttering Buttering Preheat
Bucket Facing Welding Facing Welding Preheat:70~150℃
JIS LH-100 ≥200℃
DF 2B CH-70
D 5016 LC-300 Buttering
Middle Carbon Steel D 5316 LC-400 for multipass welding DF 3B CH-70K
General Cast Steel DF 3C CH-80
Reference Data
Reference Data
Low Alloy Steel Facing Welding Facing Welding
DF 2B CH-50,CH-60 for a lot of rocks CH-80R
DF 2A CH-350 DF MA for a lot of rocks
CH-350R DF MB CH-90
Bulldozer Sprocket Buttering Buttering Preheat DF ME CH-210
JIS LH-100 ≥200℃
D 5016 LC-300 Buttering for multipass welding Bucket Tooth Buttering Buttering Preheat:Room Teperature~50℃
Middle Carbon Steel D 5316 LC-400 JIS NC-316
Low Alloy Steel Facing Welding Facing Welding
D 316,DFME CH-210
DF 2B CH-50,CH-60
Facing Welding Facing Welding
DF 2A CH-350 High Mn Steel
CH-350R DFMA,DFMB CH-90
DFME CH-210
Bulldozer Shoe Facing Welding Facing Welding Preheat:≥200℃
End edge
DF 3B CH-70K Post weld heating:≥250℃
CH-80
Middle Carbon Steel Welding CH-80R
Mn Steel D 5016 Welding CH-80K
LH-100
LC-300 Shovel Roller JIS Buttering Preheat: 70~150℃
Facing Welding Facing Welding No need preheat D5016 LH-100 Buttering for multipass welding
DFMA, DFME CH-90,CH-210 D5316 LC-300
High Mn Steel (Final Layer) (Final Layer) Facing Welding LC-400
DF 2B, DF 3B CH-70,CH-70K Middle Carbon Steel DF2A Facing Welding
Welding Welding Low Alloy Steel DF2B CH-50,CH-60
D316,DFME NC-316L,CH-200 CH-70,CH-200
Bulldozer Link Buttering Buttering Preheat:≥250℃ CH-230
JIS LH-100 Post weld heating:≥300℃ CH-350
D 5016 LC-300 Slow Cooling, Be careful of CH-350R
High Carbon Steel D 5316 LC-400 crack in fast heating and cooling
Cr-Mo Cast Steel Facing Welding Facing Welding
Shovel Sprocket JIS Buttering Preheat: 100~150℃
DF 2B CH-80,CH-70
DF 3B,DF,3C CH-70K D5016 LH-100 Buttering for multipass welding
CH-80R D5316 LC-300
Facing Welding LC-400
Bulldozer front Buttering Buttering Preheat:≥200℃
wheel JIS LH-100,LC-300 Buttering for multipass welding Middle Carbon Steel DF2A Facing Welding
D 5016 LC-400 Low Alloy Steel DF2B CH-50,CH-60
Silicon, Mn Cast Steel D 5316 Facing Welding CH-70,CH-200
Facing Welding CH-50,CH-60 CH-230
DF 2A,DF 2B CH-70,CH-350 CH-350
CH-200,CH-350R CH-350R
CH-230
378 379
Product Name Base Metal(eg.) Recomended Consumables etc Product Name Base Metal(eg.) Recomended Consumables etc
Shovel ldler JIS Buttering Preheat: 100~150℃ Bulldozer End-Bit Buttering Buttering Preheat:≥200℃
D5016 LH-100 Buttering for multipass welding JIS LH-100 Post weld heating:≥250℃ Slow Cooling
D5316 LC-300 D5016,D5316 LC-300 Buttering for multipass welding
Middle Carbon Steel Facing Welding LC-400 Facing Welding LC-400
Low Alloy Steel DF2A Facing Welding Carbon Tool Steel DF3B,4DF3C Facing Welding
Reference Data
Reference Data
DF2B CH-50,CH-60 DF4B CH-70K
CH-70,CH-200 for a lot of rocks CH-80
CH-230 DFMA,DFMB for a lot of rocks
CH-350 DFME CH-90,CH-210
CH-350R
Bulldozer Cutting Edge Buttering Buttering Preheat:≥200℃
Elivator Bucket Buttering Buttering Preheat: 70~150℃ JIS LH-100 Post weld heating:≥250℃ Slow Cooling
JIS LH-100 Buttering for multipass welding D5016,D5316 LC-300 Buttering for multipass welding
D5016 LC-300 Facing Welding LC-400
D5316 LC-400 Carbon Tool Steel DF3B,4DF3C Facing Welding
Middle Carbon Steel Facing Welding Facing Welding DF4B CH-70K
DF2A CH-50,CH-60 for a lot of rocks CH-80
DFMA,DFMB for a lot of rocks
DF2B CH-70,CH-200
DFME CH-90,CH-210
CH-230
CH-350
Bulldozer Trunnion Buttering Buttering Preheat:≥150℃
CH-350R
JIS LH-100 Buttering for multipass welding
D 5016 LC-300
Pinion Gear Buttering Buttering Preheat: 70~150℃
D 5316 LC-400
JIS LH-100 Buttering for multipass welding Face Quenching Facing Welding Facing Welding
D5016 LC-300 Steel DF2A,DF2B CH-50,CH-70
D5316 LC-400 CH-60,CH-350
Middle Carbon Steel Facing Welding Facing Welding CH-200
DF2A CH-50,CH-60 CH-230
DF2B CH-70,CH-200 CH-350R
CH-230
CH-350 Bulldozer Shank Tip Buttering Buttering Preheat:≥200℃
CH-350R JIS LH-100,LC-300 Post weld heating:≥250℃ Slow Cooling
D5016,D5316 LC-400 Buttering for multipass welding
Bucket Lip JIS Buttering Preheat: 70~150℃ Facing Welding Facing Welding
D5016 LH-100 Buttering for multipass welding High Carbon Steel DF3C,DF3B CH-70K,CH-80
D5316 LC-300 for a lot of rocks CH-80K
Facing Welding LC-400 DFMA for a lot of rocks
Low Mn Cast Steel DF2A Facing Welding DFMB CH-90
DF2B CH-50,CH-60 DFME CH-210
CH-70,CH-200
CH-230 Bulldozer Roller Buttering Buttering Preheat: 70~150℃
CH-350 JIS LH-100,LC-300
CH-350R D5016 LC-400
D5316 Facing Welding
Bucket Pin Facing Welding Facing Welding Preheat: 70~150℃ Middle Carbon Steel Facing Welding CH-50,CH-60
DF2B CH-70 Buttering for multipass welding DF2A CH-70,CH-200
Face Quenching Steel DF3B CH-70K DF2B CH-230
DF3C CH-80 CH-350
CH-80R CH-350R
380 381
For dredging Product Name Base Metal(eg.) Recomended Consumables etc
Product Name Base Metal(eg.) Recomended Consumables etc Cone Crusher Liner Buttering Buttering Preheat: Room Teperature~50℃
Pump Casing Buttering Buttering Preheat:700~750℃ JIS D5016 LH-100,LC-300 Buttering for multipass welding
JIS D316 LH-100,LC-300 D5316 LC-400
Carbon Cast Steel D5016,D5316 LC-400,NC-316 High Manganese Facing Welding Facing Welding
Low Manganese Facing Welding Facing Welding Steel DFMA,DFMB CH-90,CH-210
Steel Casting DF2B,DF3B CH-70 DFME Final Layer
DF3C CH-70K Final Layer CH-70
Reference Data
Reference Data
High Cr-Fe type CH-80 DF2B,DF3B CH-70K
W-carbide type CH-80R CH-80R
CH-80K
Cone Crusher Mantle Buttering Buttering Preheat: Room Teperature~50℃
Pump Impeller Buttering Buttering Preheat:700~750℃ JIS D5016 LH-100,LC-300 Buttering for multipass welding
JIS D316 LH-100,LC-300 D5316 LC-400
Carbon Cast Steel D5016,D5316 LC-400,NC-316 High Manganese Facing Welding Facing Welding
Low Manganese Facing Welding Facing Welding Steel DFMA,DFMB CH-90,CH-210
Steel Casting DF2B,DF3B CH-70 DFME Final Layer
DF3C CH-70K Final Layer CH-70
High Cr-Fe type CH-80 DF2B,DF3B CH-70K
W-carbide type CH-80R CH-80R
CH-80K
Roller Crusher Roll Buttering Buttering Preheat: Room Teperature~50℃
Cutter Knife Buttering Buttering Preheat:700~750℃ JIS D5016 LH-100,LC-300 Buttering for multipass welding
JIS D316 LH-100,LC-300 D5316 LC-400
Carbon Cast Steel D5016,D5316 LC-400,NC-316 High Manganese Facing Welding Facing Welding
Low Manganese Facing Welding Facing Welding Steel DFMA,DFMB CH-90,CH-210
Steel Casting DF2B,DF3B CH-70 DFME Final Layer
DF3C CH-70K Final Layer CH-70
High Cr-Fe type CH-80 DF2B,DF3B CH-70K
W-carbide type CH-80R CH-80R
CH-80K
382 383
Product Name Base Metal(eg.) Recomended Consumables etc Product Name Base Metal(eg.) Recomended Consumables etc
T∙NKER Punch Buttering Facing Welding Preheat: 70~150℃ Coupling JIS Buttering Preheat: 70~150℃
High Speed Type CH-13CR DF2A LH-100 Buttering for multipass welding
Carbon Cast Steel DF4A CH-800M LC-300
DF4B LC-600
Reference Data
Reference Data
DF5A Carbon Cast Steel Facing Welding
CH-50,CH-60
CH-200
CH-230
CH-350
Ladle Pin Buttering Facing Welding Preheat: 70~150℃ CH-350K
DF3B CH-70K
DF3C CH-80R Crusher Hammer ①Buttering ①Buttering Water cooling welding
Carbon Cast Steel CH-80 D316 NC-316
DFME CH-210
High Manganese ②Facing Welding ②Facing Welding
Steel DFMA CH-90
DFME CH-210
③Finish Welding ③Finish Welding
Crank Shaft JIS Facing Welding Preheat: 70~150℃ DF3C CH-80R
DF2A CH-50
CH-60 Screw Conveyor DF2B CH-70 No need preheat
DF3B CH-70K
Low Alloy Steel CH-200
DF3C CH-80
CH-230 Mild Steel
CH-80K
CH-350 Low Alloy Steel
CH-80R
CH-350R
384 385
HARDNESS CONVERSION TABLE
Reference Data
920 - - - 67.5 96 - 400 379 379 - 40.8 55 133
900 - - - 67.0 95 - 390 369 369 - 39.8 - 130
880 - 767 - 66.4 93 - 380 360 360 (110.0) 38.8 52 126
860 - 757 - 65.9 92 - 370 350 350 - 37.7 - 123
840 - 745 - 65.3 91 - 360 341 341 (109.3) 36.5 50 119
820 - 733 - 64.7 90 - 350 331 331 - 35.5 - 116
800 - 722 - 64.0 99 - 340 322 322 (108.0) 34.4 47 113
780 - 710 - 63.5 87 - 330 313 313 - 33.3 - 109
760 - 698 - 62.6 86 - 320 303 303 (107.0) 32.2 45 106
740 - 684 - 61.8 84 - 310 294 294 - 31.0 - 102
720 - 670 - 61.0 83 - 300 284 284 (105.5) 29.8 42 99
700 - 656 - 60.1 81 - 295 280 280 - 29.2 - 97.8
690 - 647 - 59.7 - - 290 275 275 (104.5) 28.5 41 95.2
680 - 638 - 59.2 80 - 285 270 270 - 27.8 - 94.1
670 - 630 - 58.8 - 227 280 265 265 (103.5) 27.1 40 92.0
660 - 620 - 58.3 79 224 275 261 261 - 26.4 - 90.6
650 - 611 - 57.8 - 220 270 256 256 (102.0) 25.6 38 88.6
640 - 601 - 57.3 77 217 265 252 252 - 24.8 - 87.2
630 - 591 - 56.8 - 213 260 247 247 (101.0) 24.0 37 85.1
620 - 582 - 56.3 75 210 255 243 243 - 23.1 - 83.7
610 - 573 - 55.7 - 206 250 238 238 99.5 22.2 36 81.0
600 - 564 - 55.2 74 203 245 233 233 - 21.3 - 80.1
590 - 554 - 54.7 - 199 240 228 228 98.1 20.3 34 78.0
580 - 545 - 54.1 72 196 230 219 219 96.7 (18.0) 33 74.5
570 - 535 - 53.6 - 192 220 209 209 95.0 (15.7) 32 71.0
560 - 525 - 53.0 71 189 210 200 200 93.6 (13.4) 30 68.2
550 505 517 - 52.3 - 185 200 190 190 91.5 (11.0) 29 64.7
540 496 507 - 51.7 69 182 190 181 181 89.5 ( 8.5) 28 61.8
530 488 497 - 51.1 - 178 180 171 171 87.1 ( 6.0) 26 59.0
520 480 488 - 50.5 67 175 170 162 162 85.0 ( 3.0) 25 55.5
510 473 479 - 49.8 - 171 160 152 152 87.7 ( 0.0) 24 52.7
500 465 471 - 49.1 66 168 150 143 143 78.7 - 22 49.9
490 456 460 - 48.4 - 164 140 133 133 75.0 - 21 46.4
480 448 452 - 47.7 64 161 130 124 124 71.2 - 20 43.6
470 441 442 - 46.9 - 157 120 114 114 66.7 - - 40.1
460 433 433 - 46.1 62 154 110 105 105 62.3 - - -
450 425 425 - 45.3 - 150 105 95 95 56.2 - - -
440 415 415 - 44.5 59 147 95 90 90 52.0 - - -
430 405 405 - 43.6 - 143 90 86 86 48.0 - - -
420 397 397 - 42.7 57 140 85 81 81 41.0 - - -
386 387
Reference Data
388
STRESS CONVERSION TABLE
Ibs/in2 0.000 1,000 2,000 3,000 4,000 5,000 6,000 7,000 8,000 9,000
(kgf/㎟) (kgf/㎟) (kgf/㎟㎟) (kgf/㎟) (kgf/㎟) (kgf/㎟) (kgf/㎟) (kgf/㎟) (kgf/㎟) (kgf/㎟) (kgf/㎟)
0,000 0,000 0,703 1,406 2,109 2,812 3,515 4,218 4,922 5,625 6.328
10,000 7,031 7,734 8,437 9,140 9,843 10,546 11,249 11,952 12,655 13,359
20,000 14,063 14,765 15,468 16,171 16,874 17,577 18,280 18,983 19,686 20,389
30,000 21,092 21,796 22,499 23,202 23,905 24,608 25,311 26,014 26,717 27,420
40,000 28,123 28,826 29,529 30,233 30,996 31,639 32,342 33,045 33,748 34,451
50,000 35,154 35,857 36,560 37,263 37,966 38,669 39,373 40,076 40,779 41,482
60,000 42,185 42,888 43,591 44,294 44,997 45,700 46,403 47,106 47,810 48,513
70,000 49,216 49,919 50,622 51,325 52,028 52,731 53,434 54,137 54,810 55,543
80,000 56,247 56,950 57,653 58,356 59,059 59,762 60,465 61,168 91,871 62,574
90,000 63,277 63,980 64,683 65,387 66,090 66,793 67,496 68,199 68,902 69,605
100,000 70,308 71,011 71,714 72,417 73,120 73,824 74,527 75,230 75,933 76,636
110,000 77,339 78,012 78,745 79,448 80,151 80,854 81,557 82,261 82,964 83,667
120,000 84,370 85,073 85,776 86,479 87,182 87,885 88,588 89,291 89,994 90,698
130.000 91,401 92,104 92,807 93,510 94,213 94,916 95,619 96,322 97,025 97,728
140,000 98,431 99,134 99,838 100,541 101,244 101,947 102,650 103,353 104,056 104,759
150,000 105,462 106,165 106,868 107,571 108,275 108,978 109,681 110,384 111,087 111,790
160,000 112,493 113,196 113,899 114,602 115,305 116,008 116,712 117,415 118,118 118,821
170,000 119,524 120,227 120,930 121,633 122,336 123,039 123,742 124,445 125,148 225,852
180,000 126,555 127,258 127,961 128,664 129,367 130,070 130,773 131,476 132,179 132,882
190,000 133,585 134,289 134,992 135,695 136,398 137,101 137,804 138,507 139,210 139,913
200,000 140,616 141,319 142,022 142,726 143,429 144,132 144,835 145,538 146,241 146,944
210,000 147,647 148,850 149,058 149,756 150,459 151,163 151,866 152,569 153,272 153,975
220,000 154,678 155,381 156,084 156,787 157,490 158,193 158,896 159,599 160,303 161,006
230,000 161,709 162,412 163,115 163,818 164,521 165,224 165,927 166,630 167,333 168,036
240,000 168,740 169,443 170,146 170,849 170,552 172,255 172,958 173,661 174,364 175,067
250,000 175,770 176,473 177,777 177,880 178,583 179,286 179,989 180,692 181,395 182,098
Ibs/in2 100 200 300 400 500 600 700 800 900
kgf/㎟ 0.0703 0.1406 0.2109 0.2812 0.3515 0.4218 0.4922 0.5625 0.6328
0
90
80
70
60
50
40
30
20
10
200
190
180
170
160
150
140
130
120
110
100
ft-lbf
0
9.678
8.295
6.913
5.530
4.148
2.765
1.383
0.000
27.651
26.268
24.886
23.503
22.121
20.738
19.356
17.973
16.591
15.208
13.826
12.443
11.060
kgf·m
1
ft-lbs=0.13825728kgf-m
9.816
8.434
7.051
5.669
4.286
2.903
1.521
0.138
27.789
26.407
25.024
23.642
22.259
20.877
19.494
18.111
16.729
15.346
13.964
12.581
11.199
kgf·m
2
9.954
8.572
7.189
5.807
4.424
3.042
1.659
0.277
27.928
26.545
25.162
23.780
22.397
21.015
19.632
18.250
16.867
15.485
14.102
12.719
11.337
kgf·m
3
8.710
7.328
5.945
4.562
3.180
1.797
0.415
28.066
26.683
25.301
23.918
22.536
21.153
19.770
18.388
17.005
15.623
14.240
12.858
11.475
10.093
kgf·m
IMPACT VALUE CONVERSION TABLE
4
8.848
7.466
6.083
4.701
3.318
1.936
0.533
28.204
26.821
25.439
24.056
22.674
21.291
19.909
18.526
17.144
15.761
14.379
12.996
11.613
10.231
kgf·m
5
8.897
7.604
6.222
4.839
3.456
2.074
0.691
28.342
26.960
25.577
24.195
22.812
21.430
20.047
18.664
17.282
15.899
14.517
13.134
11.752
10.369
kgf·m
6
9.125
7.742
6.360
4.977
3.595
2.212
0.830
28.481
27.098
25.715
24.333
22.950
21.568
20.185
18.803
17.420
16.038
14.655
13.272
11.890
10.507
kgf·m
7
9.263
7.881
6.498
5.115
3.733
2.350
0.968
28.619
27.236
25.854
24.471
23.089
21.706
20.323
18.941
17.558
16.176
14.793
13.411
12.028
10.646
kgf·m
8
9.401
8.019
6.636
5.254
3.871
2.489
1.106
28.757
27.374
25.992
24.609
23.227
21.844
20.462
19.079
17.697
16.314
14.932
13.549
12.166
10.784
kgf·m
9
9.540
8.157
6.775
5.392
4.009
2.627
1.244
28.895
27.513
26.130
24.748
23.365
21.983
20.600
19.217
17.835
16.452
15.070
13.687
12.305
10.922
kgf·m
(ft-lbs → kgf-m)
Reference Data
389
TEMPERATURE CONVERSION TABLE (℉→℃) STANDARDS ON WELDING
℉ ℃ ℉ ℃ ℉ ℃ ℉ ℃
ISO International Organization for Standardization
-459.4 -273 40 4.4 170 76.7 740 393.3
-440 -262 42 5.6 172 77.8 760 404.4 KS Korea Industrial Standards
-430 -257 44 6.7 174 78.9 780 415.6 ASTM American Society for Testing and Materials
-420 -251 46 7.8 176 80.0 800 426.7
-410 -246 48 8.9 178 81.1 820 437.8 AWS American Welding Society
-400 -240 50 10.0 180 82.2 840 448.9 IIW International Institute of Welding
-390 -234 52 11.1 182 83.3 860 460.0
Reference Data
Reference Data
JIS Japanese Industrial Standards
-380 -229 54 12.2 184 84.4 880 471.1
-370 -223 56 13.3 186 85.6 900 482.2 JRS Japanese National Railroad Standards
-360 -218 58 14.4 188 86.7 920 493.3 AISI American Iron and Steel Institute
-350 -212 60 15.6 190 87.8 940 504.4
-340 -207 62 16.7 192 88.9 960 515.6 DIN Deutche Ingenieur Normen
-330 -201 64 17.8 194 90.0 980 527 BS British Standards
-320 -196 66 18.9 196 91.1 1000 538
20.0 198 92.2 1020 549 MIL Military Specifications and Standards
-310 -190 68
-300 -184 70 21.1 200 93.3 1040 560 NF Norme Francaise
-290 -179 72 22.2 202 94.4 1060 571 UNI Ente Nazionale Italiano di Unificazione
-280 -173 74 23.3 204 95.6 1080 582
-270 -168 76 24.4 206 96.7 1100 593 ASA American Standard Association
-260 -162 78 25.6 208 97.8 1120 604 ASME American Society of Mechanical Engineers
-250 -157 80 26.7 210 98.9 1140 616
-240 -151 82 27.8 212 100.0 1160 627 SAE Society of Automotive Engineers
-230 -146 84 28.9 214 101.1 1180 638 ABS American Bureau of Shipping
-220 -140 86 30.0 216 102.2 1200 649 NK Nippon Kaiji Kyokai
-210 -134 88 31.1 218 103.3 1220 660
-200 -129 90 32.2 220 104.4 1240 671 LR Lloyd's Register of Shipping
-190 -123 92 33.3 230 110.0 1260 682 BV Bureau Veritas
-180 -118 94 34.4 240 115.6 1280 693
-170 -112 96 35.6 250 121.1 1300 704 DNV Det Norske Veritas
-160 -107 98 36.7 260 126.7 1320 716 GL Germanischer Lloyd Chinese
-150 -101 100 37.8 270 132.2 1340 727 CR Chinese Register of Shipping
-140 -96 102 38.9 280 137.8 1360 738
-130 -90 104 40.0 290 143.3 1380 749 KR Korean Register of Shipping
-120 -84 106 41.1 300 148.9 1400 760 CSA Canadian Standards Association
-110 -79 108 42.2 310 154.4 1420 771
-100 -73 110 43.3 320 160.0 1440 782
-90 -68 112 44.4 330 165.6 1460 793
-80 -62 114 45.6 340 171.1 1480 804
-70 -57 116 46.7 350 176.7 1500 816
-60 -51 118 47.8 360 182.2 1520 827
-50 -45.6 120 48.9 380 187.8 1540 838
-40 -40.0 122 50.0 380 193.3 1560 849
-30 -34.4 124 51.1 390 198.9 1580 860
-20 -28.9 126 52.2 400 204.4 1600 871
-10 -23.3 128 53.3 410 210.0 1620 882
0 -17.8 130 54.4 420 215.6 1640 893
2 -16.7 132 55.6 430 221.1 1660 904
4 -15.6 134 56.7 440 226.7 1680 916
6 -14.4 136 57.8 450 232.2 1700 927
8 -13.3 138 58.9 460 237.8 1720 938
10 -12.2 140 60.0 470 243.3 1740 949
12 -11.1 142 61.1 480 248.9 1760 960
14 -10.0 144 62.2 490 254.4 1780 971
16 -8.9 146 63.3 500 260.0 1800 982
18 -7.8 148 64.4 520 271.1 1820 993
20 -6.7 150 65.6 540 282.2 1840 1004
22 -5.6 152 66.7 560 293.3 1860 1016
24 -4.4 154 67.8 580 304.4 1880 1027
26 -3.3 156 68.9 600 315.6 1900 1038
28 -2.2 158 70.0 620 326.7 1920 1049
30 -1.1 160 71.1 640 337.8 1940 1060
32 0. 162 72.2 660 348.9 1960 1071
34 1.1 164 73.3 680 360.0 1980 1082
36 2.2 166 74.4 700 371.1 2000 1093
38 3.3 168 75.6 720 382.2 0
2017. 7