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Bgl-Fm-Qa - Red Bin Analysis Rule

1. The document outlines a Red Bin Analysis Rule for analyzing defective parts collected in a red bin from the previous day. 2. It involves members of the CFT meeting to discuss previous day's rejections, finding the root cause of defects, and preparing an action plan to address it. 3. Records of the analysis, countermeasures taken, and their effectiveness are documented on an analysis sheet and Pareto graphs are created to display defects part-wise and defect-wise.

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Mohit Singh
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772 views1 page

Bgl-Fm-Qa - Red Bin Analysis Rule

1. The document outlines a Red Bin Analysis Rule for analyzing defective parts collected in a red bin from the previous day. 2. It involves members of the CFT meeting to discuss previous day's rejections, finding the root cause of defects, and preparing an action plan to address it. 3. Records of the analysis, countermeasures taken, and their effectiveness are documented on an analysis sheet and Pareto graphs are created to display defects part-wise and defect-wise.

Uploaded by

Mohit Singh
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Doc. No.

HE/RR/05
BOSS Edition/Rev. No. 1
GEARS RED BIN ANALYSIS RULE Eff. Date 18.02.2019
Page 01 of 01
INPUT FLOW OUTPUT RESPONSIBILITY RECORD

RED BIN ANALYSIS RULE


START

Defective Parts Collection of red bin (defective)parts or Inspector


fallen box parts of previous day

Put all parts in Red bin analysis area

All members of CFT to meet at defined time to discuss previous


days rejections CFT

All members should sign the daily attendance sheet & presence
and absence to be marked in record sheet

Red Bin Analysis leader should start the brainstorming session


regarding the top defect of previous day/week

Views / Comments should be noted down in record on which


includes 4-M analysis

Treat all the above views as a probable causes

Now list out these causes with controlled / non controlled


activities

Now start elimination of probable causes to reach at only


potential causes

Start validating the points one-by-one

Find out the root cause of defect

Prepare action plan to take countermeasure with target date of


completion & define the responsibility of who will do
QA CAPA
Note down all the points of countermeasures taken in red bin
analysis record sheet
Analysis Sheet
Record the effectiveness of lots after countermeasure taken

Make / Prepare the Pareto Graph on two basis


1)part wise 2)defect wise

Put the graph on board for display purpose to all concerns

END

Review No. Revision No. Revision History Reviewed By Approved By


1 1 Revision History Added Pankaj Agrahari Mohit Singh

Prepared By: Checked By : Approved by: Mohit Singh


Date: Date: Date:

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