58CTA/CTX

2---Stage Deluxe, Induced Combustion

4---Way Multipoise Gas Furnace
Series 140/E

Installation, Start---up, Operating and

Service and Maintenance Instructions
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . . 2 SERVICE AND MAINTENANCE PROCEDURES . . . . . 44
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
CODES AND STANDARDS . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Care and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Sequence of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
General Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Combustion and Ventilation Air . . . . . . . . . . . . . . . . . . . . . . 5 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Duct Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 PARTS REPLACEMENT INFORMATION GUIDE . . . . . 55
Acoustical Lining and Fibrous Glass Duct . . . . . . . . . . . . . . . 5
Gas Piping and Gas Pipe Pressure Testing . . . . . . . . . . . . . . . 5
Always Ask For
Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Venting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS
PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
AIR FOR COMBUSTION AND VENTILATION . . . . . . . . . 7
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
UPFLOW INSTALLATION . . . . . . . . . . . . . . . . . . . . . . 10
DOWNFLOW INSTALLATION . . . . . . . . . . . . . . . . . . . 11 Use of the AHRI Certified TM Mark indicates a
HORIZONTAL INSTALLATION . . . . . . . . . . . . . . . . . . 11 manufacturer’s participation in the program. For
verification of certification for individual products,
FILTER ARRANGEMENT . . . . . . . . . . . . . . . . . . . . . . . 15 go to www.ahridirectory.org.
AIR DUCTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
GAS PIPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
ELECTRICAL CONNECTIONS . . . . . . . . . . . . . . . . . . 21
NOTE: Read the entire instruction manual before starting the
VENTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
installation.
START--UP, ADJUSTMENT, AND SAFETY CHECK . . . . . 33
Portions of the text and tables are reprinted from NFPA 54/ANSI
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Z223.1--2012E, with permission of National Fire Protection
Start--Up Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Association, Quincy, MA 02269 and American Gas Association,
Washington DC 20001. This reprinted material is not the
Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 complete and official position of the NFPA or ANSI on the
Check Safety Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 referenced subject, which is represented only by the standard in
Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 its entirety.
 5.1
[130.5]
2 1/16
[51.6]

1.7
[43.5]

FRONT OF CASING
Ø7/8
[22.2]
ACCESSORY (2)

FRONT OF CASING
8 5/8
[219]
6 13/16
[172.3]
1 15/16 5 7/8
[49.2] [148.5] 5 5/8
2 5/16 AIR FLOW [143.3] AIR FLOW
5 15/16 3 7/16 [59] 5 7/16
[150.7] [86.8] A [138.5] 19
AIR FLOW 1 15/16 [481.7]
5 1/2 5 7/8 B [49.2]
[140.3] OUTLET
[148.5]
TOP OF CASING TOP OF CASING
4 13/16 Ø1/2
Ø7/8 Ø7/8 [122.2] [12.7]
8 7/16 [22.2] 7 13/16
[22.2] THERMOSTAT WIRE ENTRY 9 11/16
[213.5] JUNCTION BOX 9 9/16 [197.8]
ACCESSORY [245.4]
LOCATION [243.3] Ø1 3/4 11 7/16
9 7/8 [44.5] [290.7]
[250.7] GAS ENTRY

27 3/4 Ø7/8
58CT

Ø1/2 [704.7] [22.2]

[12.7] Ø1 3/4 J.BOX PROVISION
27 3/4 THERMOSTAT WIRE ENTRY [44.5] 29 9/16 Ø7/8
[704.7] GAS ENTRY [750.7] [22.2]
ACCESSORY
33 1/4
[843.9]

14 7/8
Ø7/8 [337.3]
[22.2] (BOTH SIDES)
ACCESSORY
Ø7/8
[22.2]
ACCESSORY

KNOCK OUTS FOR

21.6 6.1 D 3/4 1 1/4
VENTING(5
[549.5] [155.7] [19.1] [31.8]
BOTTOM INLET BOTTOM RETURN PLACES) 22 1/16 1
WIDTH [560] [25.4]
28.39 SIDE INLET
[721.2] (BOTH SIDES)
29
[736.9]

A10290
NOTES:
1. Two additional 7/8 ---in. (22 mm) diameter holes are located in the top plate.
2. Minimum return ---air openings at furnace, based on metal duct. If flex duct is used, see flex duct manufacturer’s recommendations for equivalent diameters.
a. For 800 CFM ---16 ---in. (406 mm) round or 14 1/2 x 12 ---in. (368 x 305 mm) rectangle.
b. For 1200 CFM ---20 ---in. (508 mm) round or 14 1/2 x 19 1/2 ---in. (368 x 495 mm) rectangle.
c. For 1600 CFM ---22 ---in. (559 mm) round or 14 1/2 x 22 1/16 ---in. (368 x 560mm) rectangle.
d. For airflow requirements above 1800 CFM, see Air Delivery table in Product Data literature for specific use of single side inlets. The use of both side inlets,
a combination of 1 side and the bottom, or the bottom only will ensure adequate return air openings for airflow requirements above 1800 CFM.

Fig. 1 -- Dimensional Drawing

Table 1 – Dimensions -- In. (mm)

C
A D VENT ACCESSORY
B TOP & SHIP WT
FURNACE SIZE CABINET BOTTOM CONNECTION FILTER MEDIA
OUTLET WIDTH BOTTOM FLUE LB (KG)
WIDTH INLET WIDTH SIZE CABINET
COLLAR
045---08/024045 14--- 3/16 (360) 12--- 9/16 (319) 9--- 5/16 (237) 12--- 11/16 (322) 4 (102) 104 (47) 16 (406)
045---12/036045 14--- 3/16 (360) 12--- 9/16 (319) 9--- 5/16 (237) 12--- 11/16 (322) 4 (102) 107 (49) 16 (406)
070---08/024070 14--- 3/16 (360) 12--- 9/16 (319) 9--- 5/16 (237) 12--- 11/16 (322) 4 (102) 111 (50) 16 (406)
070---12/036070 14--- 3/16 (360) 12--- 9/16 (319) 9--- 5/16 (237) 12--- 11/16 (322) 4 (102) 115 (52) 16 (406)
070---16/048070 17--- 1/2 (445) 15--- 7/8 (403) 11--- 9/16 (294) 16 (406) 4 (102) 126 (57) 16 (406)
090---14/042090 17--- 1/2 (445) 15--- 7/8 (403) 11--- 9/16 (294) 16 (406) 4 (102) 127 (58) 16 (406)
090---16/048090 21 (533) 19--- 3/8 (492) 13--- 5/16 (338) 19--- 1/2 (495) 4 (102) 140 (64) 20 (508)
090---20/060090 21 (533) 19--- 3/8 (492) 13--- 5/16 (338) 19--- 1/2 (495) 4 (102) 146 (66) 20 (508)
110---12/036110 17--- 1/2 (445) 15--- 7/8 (403) 11--- 9/16 (294) 16 (406) 4 (102) 135 (61) 16 (406)
110---16/048110 21 (533) 19--- 3/8 (492) 13--- 5/16 (338) 19--- 1/2 (495) 4 (102) 146 (66) 20 (508)
110---22/066110 21 (533) 19--- 3/8 (492) 13--- 5/16 (338) 19--- 1/2 (495) 4 (102) 152 (69) 20 (508)
135---16/048135 21 (533) 19--- 3/8 (492) 13--- 5/16 (338) 19--- 1/2 (495) 4 (102){ 149 (68) 20 (508)
135---22/066135 24--- 1/2 (622) 22--- 7/8 (581) 15--- 1/16 (383) 23 (584) 4 (102){ 163 (74) 24 (610)
155---20/060155 24--- 1/2 (622) 22--- 7/8 (581) 15--- 1/16 (383) 23 (584) 4 (102){ 170 (77) 24 (610)
*135 and 155 size furnaces require a 5 or 6 ---in. (127 or 152 mm) vent. Use a vent adapter between furnace and vent stack. See Installation Instructions for
complete installation requirements.

2
 SAFETY CONSIDERATIONS product and property damage. NOTE is used to highlight
suggestions which will result in enhanced installation, reliability,
! WARNING or operation.
1. Use only with type of gas approved for this furnace. Refer
to the furnace rating plate.
FIRE, EXPLOSION, ELECTRICAL SHOCK, AND
CARBON MONOXIDE POISONING HAZARD 2. Install this furnace only in a location and position as spe-
cified in the “Location” section of these instructions.
Failure to follow this warning could result in dangerous
3. Provide adequate combustion and ventilation air to the
operation, serious injury, death, or property damage.
furnace space as specified in “Air for Combustion and
Improper installation, adjustment, alteration, service, Ventilation” section.
maintenance, or use could cause carbon monoxide
4. Combustion products must be discharged outdoors. Con-
poisoning, explosion, fire, electrical shock, or other
nect this furnace to an approved vent system only, as spe-
conditions which may cause personal injury or property
damage. Consult a qualified service agency, local gas cified in the “Venting” section of these instructions.
supplier, or your distributor or branch for information or 5. Never test for gas leaks with an open flame. Use a com-
assistance. The qualified service agency must use only mercially available soap solution made specifically for the
factory--authorized and listed kits or accessories when detection of leaks to check all connections, as specified in
modifying this product. the “Gas Piping” section.

58CT
6. Always install furnace to operate within the furnace’s in-
tended temperature--rise range with a duct system which
! CAUTION has an external static pressure within the allowable range,
as specified in the “Start--Up, Adjustments, and Safety
FURNACE RELIABILITY HAZARD Check” section. See furnace rating plate.
Improper installation or misapplication of furnace may 7. When a furnace is installed so that supply ducts carry air
require excessive servicing or cause premature component circulated by the furnace to areas outside the space con-
failure. taining the furnace, the return air shall also be handled by
duct(s) sealed to the furnace casing and terminating out-
Application of this furnace should be indoors with special
side the space containing the furnace. See “Air Ducts” sec-
attention given to vent sizing and material, gas input rate,
air temperature rise, unit leveling, and unit sizing. tion.
8. A gas--fired furnace for installation in a residential garage
must be installed as specified in the warning box in the
! CAUTION “Location” section.
9. The furnace may be used for construction heat provided
CUT HAZARD that the furnace installation and operation complies with
Failure to follow this caution may result in personal injury. the first CAUTION in the LOCATION section of these in-
structions.
Sheet metal parts may have sharp edges or burrs. Use care
and wear appropriate protective clothing, safety glasses and 10. These Multipoise Gas--Fired Furnaces are CSA (formerly
gloves when handling parts, and servicing furnaces. A.G.A. and C.G.A.) design--certified for use with natural
and propane gases (see furnace rating plate) and for install-
Improper installation, adjustment, alteration, service, ation in alcoves, attics, basements, closets, utility rooms,
maintenance, or use can cause explosion, fire, electrical shock, or crawlspaces, and garages. The furnace is factory--shipped
other conditions which may cause death, personal injury, or for use with natural gas. A CSA (A.G.A. and C.G.A.) lis-
property damage. Consult a qualified installer, service agency, or ted accessory gas conversion kit is required to convert fur-
your distributor or branch for information or assistance. The nace for use with propane gas.
qualified installer or agency must use factory--authorized kits or 11. See Fig. 2 for required clearances to combustible construc-
accessories when modifying this product. Refer to the individual tion.
instructions packaged with the kits or accessories when installing.
12. Maintain a 1--in. (25 mm) clearance from combustible ma-
Follow all safety codes. Wear safety glasses, protective clothing, terials to supply air ductwork for a distance of 36 inches
and work gloves. Have a fire extinguisher available. Read these (914 mm) horizontally from the furnace. See NFPA 90B
instructions thoroughly and follow all warnings or cautions or local code for further requirements.
include in literature and attached to the unit. Consult local
13. These furnaces SHALL NOT be installed directly on car-
building codes, the current editions of the National Fuel Gas
peting, tile, or any other combustible material other than
Code (NFGC) NFPA 54/ANSI Z223.1 and the National
wood flooring. In downflow installations, factory access-
Electrical Code (NEC) NFPA 70.
ory floor base MUST be used when installed on combust-
Recognize safety information. This is the safety--alert symbol . ible materials and wood flooring. Special base is not re-
When you see this symbol on the unit and in instructions or quired when this furnace is installed on manufacturer’s
manuals, be alert to the potential for personal injury. Coil Assembly Part No. CAR, CAP, CNRV, CNPV or
Understand the signal words DANGER, WARNING, and when Coil Box Part No. KCAKC is used. See Fig. 2 for
CAUTION. These words are used with the safety--alert symbol. clearance to combustible construction information.
DANGER identifies the most serious hazards which will result in INTRODUCTION
severe personal injury or death. WARNING signifies hazards The Series 140/E 4--way multipoise Category I fan--assisted
which could result in personal injury or death. CAUTION is furnace is CSA (formerly A.G.A. and C.G.A.) design--certified. A
used to identify unsafe practices which may result in minor Category I fan--assisted furnace is an appliance equipped with an
personal injury or product and property damage. NOTE is used integral mechanical means to either draw or force products of
to highlight suggestions which will result in enhanced combustion through the combustion chamber and/or heat
installation, reliability, or operation. exchanger. The furnace is factory--shipped for use with natural

3
 gas. This furnace is not approved for installation in mobile 55_F (13_C) db such as when used with a night setback
homes, recreational vehicles, or outdoors. thermostat. Return--air temperature must not exceed 80_F (27_C)
These furnaces shall not be installed directly on carpeting, tile, or db. Failure to follow these return--air temperature limits may
any other combustible material other than wood flooring. For affect reliability of heat exchangers, motors, and controls. (See
downflow installations, a factory accessory floor base must be Fig. 3.)
used when installed on combustible materials and wood flooring. For accessory installation details, refer to the applicable
This special base is not required when this furnace is installed on instruction literature.
the manufacturer’s coil assembly, or when the manufacturer’s coil NOTE: Remove all shipping brackets and materials before
box is used. See Fig. 2 for clearance to combustible material operating the furnace.
information.
This furnace is designed for minimum continuous return--air
temperature of 60_F (16_C) db or intermittent operation down to
58CT

A10269
Fig. 2 -- Clearances to Combustibles

4
 Step 7 — Electrical Connections
80 / 27 C National Electrical Code (NEC) ANSI/NFPA 70--2008
Step 8 — Venting
NFGC; NFPA 54 / ANSI Z223.1--2012 chapters 12 and 13

ELECTROSTATIC DISCHARGE (ESD)

PRECAUTIONS PROCEDURE

! CAUTION
60 / 16 C FURNACE RELIABILITY HAZARD
Improper installation or service of furnace may cause
premature furnace component failure.
Electrostatic discharge can affect electronic components.
A06745 Follow the Electrostatic Discharge Precautions Procedure
Fig. 3 -- Return Air Temperature listed below during furnace installation and servicing to

58CT
protect the furnace electronic control. Precautions will
prevent electrostatic discharges from personnel and hand
CODES AND STANDARDS tools which are held during the procedure. These
Follow all national and local codes and standards in addition precautions will help to avoid exposing the control to
to these instructions. The installation must comply with electrostatic discharge by putting the furnace, the control,
regulations of the serving gas supplier, local building, heating, and the person at the same electrostatic potential.
plumbing, and other codes. In absence of local codes, the
installation must comply with the national codes listed below and
all authorities having jurisdiction. 1. Disconnect all power to the furnace. Multiple disconnects
may be required. DO NOT TOUCH THE CONTROL OR
In the United States, follow all codes and standards for the
ANY WIRE CONNECTED TO THE CONTROL PRIOR
following:
TO DISCHARGING YOUR BODY’S
Step 1 — Safety ELECTROSTATIC CHARGE TO GROUND.
National Fuel Gas Code (NFGC) NFPA 54--2012/ANSI 2. Firmly touch the clean, unpainted, metal surface of the fur-
Z223.1--2012 and the Installation Standards, Warm Air Heating nace chassis which is close to the control. Tools held in a
and Air Conditioning Systems ANSI/NFPA 90B person’s hand during grounding will be satisfactorily dis-
Step 2 — General Installation charged.
Current edition of the NFGC and the NFPA 90B. For copies, 3. After touching the chassis, you may proceed to service the
contact the National Fire Protection Association Inc., control or connecting wires as long as you do nothing to
Batterymarch Park, Quincy, MA 02269; (www.NFPA.org) or for recharge your body with static electricity (for example;
only the NFGC, contact the American Gas Association, 400 N. DO NOT move or shuffle your feet, do not touch un-
Capitol Street, N.W., Washington DC 20001 (www.AGA.org.) grounded objects, etc.).
Step 3 — Combustion and Ventilation Air 4. If you touch ungrounded objects (and recharge your body
with static electricity), firmly touch a clean, unpainted
Section 9.3 of the NFGC, NFPA 54/ ANSI Z223.1--2012 Air for
metal surface of the furnace again before touching control
Combustion and Ventilation
or wires.
Step 4 — Duct Systems 5. Use this procedure for installed and uninstalled (ungroun-
Air Conditioning Contractors Association (ACCA) Manual D, ded) furnaces.
Sheet Metal and Air Conditioning Contractors National 6. Before removing a new control from its container, dis-
Association (SMACNA), or American Society of Heating, charge your body’s electrostatic charge to ground to pro-
Refrigeration, and Air Conditioning Engineers (ASHRAE) 2001 tect the control from damage. If the control is to be in-
Fundamentals Handbook Chapter 34 or 2000 HVAC Systems stalled in a furnace, follow items 1 through 4 before
and Equipment Handbook Chapters 9 and 16. bringing the control or yourself in contact with the fur-
Step 5 — Acoustical Lining and Fibrous Glass Duct nace. Put all used and new controls into containers before
Current edition of SMACNA and NFPA 90B as tested by UL touching ungrounded objects.
Standard 181 for Class I Rigid Air Ducts 7. An ESD service kit (available from commercial sources)
Step 6 — Gas Piping and Gas Pipe Pressure Testing may also be used to prevent ESD damage.
NFPA 54 / ANSI Z223.1--2012; chapters 5, 6, 7, and 8 and
National Plumbing Codes

5
 THE BLOWER IS
LOCATED BELOW THE
BURNER SECTION, AND
CONDITIONED AIR IS
DISCHARGED UPWARD.
THE BLOWER IS LOCATED
TO THE RIGHT OF THE
BURNER SECTION, AND
AIR CONDITIONED AIR IS
DISCHARGED TO THE LEFT.

THE BLOWER IS THE BLOWER IS

58CT

LOCATED ABOVE THE LOCATED TO THE LEFT

BURNER SECTION, AND OF THE BURNER SECTION,
CONDITIONED AIR IS AND CONDITIONED AIR IS
DISCHARGED DOWNWARD DISCHARGED TO THE RIGHT.

A02097
Fig. 4 -- Multipoise Orientations

LOCATION S Water softening chemicals

GENERAL S De--icing salts or chemicals
This multipoise furnace is shipped in packaged configuration. S Carbon tetrachloride
Some assembly and modifications are required when used in any S Halogen type refrigerants
of the four applications shown in Fig. 4. S Cleaning solvents (such as perchloroethylene)
NOTE: For high--altitude installations, the high--altitude S Printing inks, paint removers, varnishes, etc.
conversion kit MUST be installed at or above 5500 ft. (1676 M)
S Hydrochloric acid
above sea level. Obtain high--altitude conversion kit from your
area authorized distributor. S Cements and glues
This furnace must: S Antistatic fabric softeners for clothes dryers
S be installed so the electrical components are protected from S Masonry acid washing materials
water.
S not be installed directly on any combustible material other than
wood flooring for upflow applications. Downflow installations
! WARNING
require use of a factory--approved floor base or coil assembly CARBON MONOXIDE POISONING AND UNIT
when installed on combustible materials or wood flooring (refer DAMAGE HAZARD
to SAFETY CONSIDERATIONS). Failure to follow this warning could result in personal
S be located close to the chimney or vent and attached to an air injury or death, and furnace damage.
distribution system. Refer to Air Ducts section. Corrosive or contaminated air may cause failure of parts
S be provided ample space for servicing and cleaning. Always containing flue gas, which could leak into the living space.
comply with minimum fire protection clearances shown on the Air for combustion must not be contaminated by halogen
furnace clearance to combustible construction label. compounds, which include fluoride, chloride, bromide, and
iodide. These elements can corrode heat exchangers and
The following types of furnace installations may require shorten furnace life. Air contaminants are found in aerosol
OUTDOOR AIR for combustion due to chemical exposures: sprays, detergents, bleaches, cleaning solvents, salts, air
S Commercial buildings fresheners, and other household products. Do not install
S Buildings with indoor pools furnace in a corrosive or contaminated atmosphere. Make
sure all combustion and circulating air requirements are met,
S Laundry rooms
in addition to all local codes and ordinances.
S Hobby or craft rooms, and
S Chemical storage areas
If air is exposed to the following substances, it should not be used All fuel--burning equipment must be supplied with air for fuel
for combustion air, and outdoor air may be required for combustion. Sufficient air must be provided to avoid negative
combustion: pressure in the equipment room or space. A positive seal must be
S Permanent wave solutions made between the furnace cabinet and the return--air duct to
S Chlorinated waxes and cleaners prevent pulling air from the burner area and from draft safeguard
S Chlorine based swimming pool chemicals opening.

6
 ! WARNING ! CAUTION
FIRE, INJURY OR DEATH HAZARD PROPERTY DAMAGE HAZARD
Failure to follow this warning could result in personal Improper use or installation of this furnace may cause
injury, death, and/or property damage. premature component failure. This gas furnace may be used
When the furnace is installed in a residential garage, the for construction heat provided that:
burners and ignition sources must be located at least 18 --The furnace is permanently installed with all electrical
inches (457 mm) above the floor. The furnace must be wiring, piping, venting and ducting installed according to
located or protected to avoid damage by vehicles. When the these installation instructions. A return air duct is provided,
furnace is installed in a public garage, airplane hangar, or sealed to the furnace casing, and terminated outside the
other building having a hazardous atmosphere, the furnace space containing the furnace. This prevents a negative
must be installed in accordance with the NFGC. (See Fig. pressure condition as created by the circulating air blower,
5.) causing a flame roll--out and/or drawing combustion
products into the structure.
--The furnace is controlled by a thermostat. It may not be
”hot wired” to provide heat continuously to the structure
without thermostatic control.

58CT
--Clean outside air is provided for combustion. This is to
minimize the corrosive effects of adhesives, sealers and
other construction materials. It also prevents the
entrainment of drywall dust into combustion air, which can
cause fouling and plugging of furnace components.
--The temperature of the return air to the furnace is
maintained between 55_F (13_C) and 80_F (27_C), with
no evening setback or shutdown. The use of the furnace
while the structure is under construction is deemed to be
intermittent operation per our installation instructions.
--The air temperature rise is within the rated rise range on
the furnace rating plate, and the gas input rate has been set
to the nameplate value.
18-IN. (457.2 mm) --The filters used to clean the circulating air during the
MINIMUM TO BURNERS construction process must be either changed or thoroughly
A93044
cleaned prior to occupancy.
Fig. 5 -- Installation in a Garage --The furnace, ductwork and filters are cleaned as necessary
to remove drywall dust and construction debris from all
HVAC system components after construction is completed.
--Verify proper furnace operating conditions including
! WARNING ignition, gas input rate, air temperature rise, and venting
according to these installation instructions.
FIRE HAZARD
Failure to follow this warning could result in personal LOCATION RELATIVE TO COOLING EQUIPMENT
injury, death and/or property damage. The cooling coil must be installed parallel with, or on the
Do not install the furnace on its back or hang furnace with downstream side of the unit to avoid condensation in the heat
control compartment facing downward. Safety control exchangers. When installed parallel with the furnace, dampers or
operation will be adversely affected. Never connect other flow control must prevent chilled air from entering the
return--air ducts to the back of the furnace. (See Fig. 6.) furnace. If the dampers are manually operated, they must be
equipped with means to prevent operation of either unit unless
the damper is in the full--heat or full--cool position.

AIR FOR COMBUSTION AND

VENTILATION
Provisions for adequate combustion, ventilation, and dilution air
must be provided in accordance with:
U.S. installations: Section 9.3 of the NFPA 54 /A ANSI
Z223.1--2012, Air for Combustion and Ventilation, and
applicable provisions of the local building codes.

A02054
Fig. 6 -- Prohibit Installation on Back

7
 S Spaces having less than 50 cubic feet per 1,000 Btuh require the
! CAUTION Outdoor Combustion Air Method.
S Spaces having at least 50 cubic feet per 1,000 Btuh may use the
FURNACE CORROSION HAZARD Indoor Combustion Air, Standard or Known Air Infiltration
Failure to follow this caution may result in furnace damage. Method.
Air for combustion must not be contaminated by halogen Outdoor Combustion Air Method
compounds, which include fluoride, chloride, bromide, and 1. Provide the space with sufficient air for proper combus-
iodide. These elements can corrode heat exchangers and tion, ventilation, and dilution of flue gases using perman-
shorten furnace life. Air contaminants are found in aerosol ent horizontal or vertical duct(s) or opening(s) directly
sprays, detergents, bleaches, cleaning solvents, salts, air communicating with the outdoors or spaces that freely
fresheners, and other household products. communicate with the outdoors.
2. Fig. 7 illustrates how to provide TWO OUTDOOR
OPENINGS, one inlet and one outlet combustion and
! WARNING ventilation air opening, to the outdoors.
e. One opening MUST commence within 12 in. (300 mm)
CARBON MONOXIDE POISONING HAZARD of the ceiling and the second opening MUST commence
within 12 in. (300 mm) of the floor.
Failure to follow this warning could result in personal
58CT

injury or death. f. Size openings and ducts per Fig. 7 and Table 2.
g. TWO HORIZONTAL DUCTS require 1 --in2 of free area
The operation of exhaust fans, kitchen ventilation fans,
per 2,000 Btuh (1,100 mm2/kW) of combined input for
clothes dryers, attic exhaust fans or fireplaces could create a
all gas appliances in the space per Fig.7 and Table 2.
NEGATIVE PRESSURE CONDITION at the furnace.
Make--up air MUST be provided for the ventilation devices, h. TWO OPENINGS OR VERTICAL DUCTS require 1
in addition to that required by the furnace. Refer to Carbon --in2 of free area per 4,000 Btuh (550 mm2/kW) for com-
Monoxide Poisoning Hazard warning in venting section of bined input of all gas appliances in the space per Fig. 7
these instructions to determine if an adequate amount of and Table 2.
make--up air is available. 3. ONE OUTDOOR OPENING requires:
a. One square inch of free area per 3,000 Btuh (734
mm2/kW) for combined input of all gas appliances in the
The requirements for combustion and ventilation air depend upon space per Table 2 and
whether or not the furnace is located in a space having a volume
of at least 50 cubic feet per 1,000 Btuh input rating for all gas b. Not less than the sum of the areas of all vent connectors
in the space.
appliances installed in the space.

Table 2 – Minimum Free Area Required for Each Combustion Air opening of Duct to Outdoors

TWO HORIZONTAL DUCTS SINGLE DUCT OR OPENING TWO OPENINGS OR VERTICAL DUCTS
FURNACE (1 SQ. IN./2,000 BTUH) (1,100 SQ. MM/KW) (1 SQ. IN./3,000 BTUH) (734 SQ. MM/KW) (1 SQ. IN./4,000 BTUH) (550 SQ. MM/KW)
INPUT Free Area of Opening Round Duct Free Area of Opening Round Duct Free Area of Opening Round Duct
(BTUH) and Duct Dia. and Duct Dia. and Duct Dia.
Sq. In. (Sq. mm) In. (mm) Sq. In. (Sq. mm) In. (mm) Sq. In. (Sq. mm) In. (mm)
44,000 22 (14194) 6 (152) 14.7 (9484) 5 (127) 11 (7096) 4 (102)
66,000 33 (21290) 7 (178) 22 (14193) 6 (152) 16.5 (10645) 5 (127)
88,000 44 (28387) 8 (203) 29.3 (18903) 7 (178) 22 (14193) 6 (152)
110,000 55 (35484) 9 (229) 36.7 (23677) 7 (178) 27.5 (17742) 6 (152)
132,000 66 (42580) 10 (254) 44 (28387) 8 (203) 33 (21290) 7 (178)
154,000 77 (49677) 10 (254) 51.3 (33096) 9 (229) 38.5 (24839) 8 (203)

EXAMPLES: Determining Free Area

FURNACE WATER HEATER TOTAL INPUT
110,000 + 30,000 = (140,000 divided by 4,000) = 35.0 Sq. In. for each two Vertical Ducts or Openings
66,000 + 40,000 = (106,000 divided by 3,000) = 35.3 Sq. In. for a Single Duct or Opening
88,000 + 30,000 = (118,000 divided by 2,000) = 59.0 Sq. In. for each of two Horizontal Ducts

8
 1 SQ IN.
PER 4000 CIRCULATING AIR VENT THROUGH ROOF
DUCTS DUCTS
TO BTUH*
OUTDOORS

CLEARANCE IN FRONT OF COMBUSTION AIR

(305mm) 12″ MAX D 12″ (305mm) 12" MAX (305mm)
MAX

CIRCULATING
1 SQ IN. VENT

AIR DUCTS
1 SQ IN.

OPENINGS SHALL BE AT LEAST 3 IN.

PER 2000 B THROUGH F
BTUH* ROOF PER 1000
1 SQ IN. BTUH* IN DOOR
PER OR WALL
4000
BTUH* UNCONFINED
INTERIOR
HEATED SPACE

OUTDOORS
SPACE
DUCTS
CLEARANCE IN FRONT
OF COMBUSTION AIR
OPENINGS SHALL BE

TO 6" MIN (152mm)

OUTDOORS (FRONT)Ü
AT LEAST 3 IN.

1 SQ IN.
(76mm)

1 SQ IN.
PER PER 1000
4000 BTUH* IN DOOR
BTUH* OR WALL
1 SQ IN.

58CT
PER 2000 A E G
BTUH* 12″ (305mm) 12" MAX (305mm)
(305mm) 12″ MAX C MAX
12″ MAX
(305mm) CIRCULATING AIR DUCTS

CIRCULATING AIR DUCTS

DUCT 1 SQ IN.
TO PER 4000
OUTDOORS BTUH*

*Minimum dimensions of 3 ---in. (76 mm). * Minimum opening size is 100 sq in. (64516 sq. mm) with minimum
dimensions of 3 in. (76 mm)
Note: Use any of the following combinations of openings:
A&BC&DD&EF&G † Minimum of 3 in. (76 mm) when type-B1 vent is used.
A03174 A03175

Fig. 7 -- Air for Combustion, Ventilation, and Dilution for Fig. 8 -- Air for Combustion, Ventilation, and Dilution from
Outdoors Indoors

The opening shall commence within 12 in. (300 mm) of the The Standard Method:
ceiling. Appliances in the space shall have clearances of at least 1 1. The space has no less volume than 50 cubic feet per 1,000
in. (25 mm) from the sides and back and 6 in. (150 mm) from the Btuh of the maximum input ratings for all gas appliances
front. The opening shall directly communicate with the outdoors installed in the space and
or shall communicate through a vertical or horizontal duct to the 2. The air infiltration rate is not known to be less than 0.40
outdoors or spaces (crawl or attic) that freely communicate with air changes per hour (ACH).
the outdoors.
The Known Air Infiltration Rate Method shall be used, if the
Indoor Combustion AirE NFPA & AGA Standard and infiltration rate is known to be:
Known--Air--Infiltration Rate Methods
1. Less than 0.40 ACH and
Indoor air is permitted for combustion, ventilation, and dilution, 2. Equal to or greater than 0.10 ACH
if the Standard or Known--Air--Infiltration Method is used.
Infiltration rates greater than 0.60 ACH shall not be used. The
minimum required volume of the space varies with the number of
! WARNING ACH and shall be determined per Table 3 or Equations 1 and 2.
Determine the minimum required volume for each appliance in
CARBON MONOXIDE POISONING HAZARD the space and add the volumes together to get the total minimum
Failure to follow this warning could result in death and/or required volume for the space.
personal injury.
Many homes require air to be supplied from outdoors for
furnace combustion, ventilation, and dilution of flue gases.
The furnace combustion air supply must be provided in
accordance with this instruction manual.

9
 Table 3 – Minimum Space Volumes for 100% Combustion, Ventilation, and Dilution from Indoors
OTHER THAN FAN---ASSISTED TOTAL FAN---ASSISTED TOTAL
(1,000s BTUH GAS INPUT RATE) (1,000s BTUH GAS INPUT RATE)
ACH
30 40 50 44 66 88 110 132 154
Space Volume (ft.3)
0.60 1,050 1,400 1,750 1,100 1,650 2,200 2,750 3,300 3,850
0.50 1,260 1,680 2,100 1,320 1,980 2,640 3,300 3,960 4,620
0.40 1,575 2,100 2,625 1,650 2,475 3,300 4,125 4,950 5,775
0.30 2,100 2,800 3,500 2,200 3,300 4,400 5,500 6,600 7,700
0.20 3,150 4,200 5,250 3,300 4,950 6,600 8,250 9,900 11,550
0.10 6,300 8,400 10,500 6,600 9,900 13,200 16,500 19,800 23,100
0.00 NP NP NP NP NP NP NP NP NP
NP = Not Permitted
Table 3--Minimum Space Volumes were determined by using However, in buildings with unusually tight construction,
the following equations from the National Fuel Gas Code ANSI additional air MUST be provided using the methods de-
Z223.1--2012/NFPA 54--2012, 9.3.2.2: scribed in the Outdoor Combustion Air Method section.
1. For other than fan--assisted appliances, such as a draft Unusually tight construction is defined as Construction
hood--equipped water heater: with:
a. Walls and ceilings exposed to the outdoors have a con-
58CT

I other tinuous, sealed vapor barrier. Openings are gasketed or

= 21ft
3
Volume sealed and
Other ACH 1000 Btu/hr b. Doors and openable windows are weatherstripped and
c. Other openings are caulked or sealed. These include
A04002
joints around window and door frames, between sole
2. For fan--assisted appliances such as this furnace: plates and floors, between wall--ceiling joints, between
wall panels, at penetrations for plumbing, electrical and
I fan
= 15ft
3 gas lines, etc.
Volume
Fan ACH 1000 Btu/hr Combination of Indoor and Outdoor Air
1. Indoor openings shall comply with the Indoor Combus-
A04003 tion Air Method below and,
If: 2. Outdoor openings shall be located as required in the Out-
= combined input of all other than fan--assisted
Iother door Combustion Air Method mentioned previously and,
appliances in Btuh/hr 3. Outdoor openings shall be sized as follows:
Ifan = combined input of all fan--assisted appliances in
a. Calculate the Ratio of all Indoor Space volume divided
Btuh/hr
by required volume for Indoor Combustion Air Meth-
ACH = air changes per hour (ACH shall not exceed 0.60.)
od below.
b. Outdoor opening size reduction Factor is 1 minus the
The following requirements apply to the Standard Method and
Ratio in a. above.
to the Known Air Infiltration Rate Method.
c. Minimum size of Outdoor openings shall be the size re-
1. Adjoining rooms can be considered part of a space if:
quired in Outdoor Combustion Air Method above mul-
a. There are no closeable doors between rooms. tiplied by reduction Factor in b. above. The minimum
b. Combining spaces on same floor level. Each opening dimension of air openings shall be not less than 3 in. (80
shall have free area of at least 1 in.2/1,000 Btuh (2,000 mm).
mm2/kW) of the total input rating of all gas appliances
in the space, but not less than 100 in.2 (0.06 m2). One
INSTALLATION
opening shall commence within 12 in. (300 mm) of the UPFLOW INSTALLATION
ceiling and the second opening shall commence within Bottom Return Air Inlet
12 in. (300 mm) of the floor. The minimum dimension These furnaces are shipped with bottom closure panel installed in
of air openings shall be at least 3 in. (80 mm). (See Fig. bottom return--air opening. Remove and discard this panel when
8.) bottom return air is used. To remove bottom closure panel,
c. Combining space on different floor levels. The volumes perform the following:
of spaces on different floor levels shall be considered as 1. Tilt or raise furnace and remove 2 screws holding bottom
communicating spaces if connected by one or more per- filler panel. (See Fig. 9.)
manent openings in doors or floors having free area of
2. Rotate bottom filler panel downward to release holding
at least 2 in.2/1,000 Btuh (4,400 mm2/kW) of total input
tabs.
rating of all gas appliances.
3. Remove bottom closure panel.
2. An attic or crawlspace may be considered a space that
freely communicates with the outdoors provided there are 4. Reinstall bottom filler panel and screws.
adequate permanent ventilation openings directly to out- Side Return Air Inlet
doors having free area of at least 1--in.2/4,000 Btuh of These furnaces are shipped with bottom closure panel installed in
total input rating for all gas appliances in the space. bottom return--air opening. This panel MUST be in place when
3. In spaces that use the Indoor Combustion Air Method, in- only side return air is used.
filtration should be adequate to provide air for combus-
tion, permanent ventilation and dilution of flue gases.

10
NOTE: Side return--air openings can be used in UPFLOW and DOWNFLOW INSTALLATION
most HORIZONTAL configurations. Do not use side return--air NOTE: For downflow applications, this furnace is approved for
openings in DOWNFLOW configuration. use on combustible flooring when any one of the following 3
accessories are used:
S Special Base, KGASB
S Cased Coil Assembly Part No. CNPV, CNRV, CAP, and CAR
Bottom
Closure Panel S Coil Box Part No. KCAKC
1. Determine application being installed from Table 4.
2. Construct hole in floor per Table 4 and Fig. 11.
3. Construct plenum to dimensions specified in Table 4 and
Fig. 11.
4. If downflow subbase, KGASB is used, install as shown in
Fig. 12. If Coil Assembly Part No. CNPV, CNRV, CAP,
Bottom Filler Panel CAR or Coil Box Part No. KCAKC is used, install as
A10273 shown in Fig. 13.
Fig. 9 -- Removing Bottom Closure Panel NOTE: It is recommended that the perforated supply--air duct

58CT
flanges be completely folded over or removed from furnace when
Leveling Legs (If Desired) installing the furnace on a factory--supplied cased coil or coil box.
In upflow position with side return inlet(s), leveling legs may be To remove the supply--air duct flange, use wide duct pliers or
used. (See Fig. 10.) Install field--supplied, 5/16 x 1--1/2 in. (8 x hand seamers to bend flange back and forth until it breaks off. Be
38 mm) (max) corrosion--resistant machine bolts, washers and careful of sharp edges. (See Fig. 14.)
nuts. Bottom Return Air Inlet
NOTE: Bottom closure must be used when leveling legs are These furnaces are shipped with bottom closure panel installed in
used. It may be necessary to remove and reinstall bottom closure bottom return--air opening. Remove and discard this panel when
panel to install leveling legs. To remove bottom closure panel, see bottom return air is used. To remove bottom closure panel,
item 1 in Bottom Return Air Inlet section in Step 1 above. perform the following:
To install leveling legs: 1. Tilt or raise furnace and remove 2 screws holding bottom
1. Position furnace on its back. Locate and drill a hole in filler panel. (See Fig. 9.)
each bottom corner of furnace. (See Fig. 10.) 2. Rotate bottom filler panel downward to release holding
2. For each leg, install nut on bolt and then install bolt and tabs.
nut in hole. (Install flat washer if desired.) 3. Remove bottom closure panel.
3. Install another nut on other side of furnace base. (Install 4. Reinstall bottom filler panel and screws.
flat washer if desired.) HORIZONTAL INSTALLATION
4. Adjust outside nut to provide desired height, and tighten
The furnace can be installed horizontally in an attic or crawl space
inside nut to secure arrangement.
on either the left--hand (LH) or right--hand (RH) side. The furnace
5. Reinstall bottom closure panel if removed. can be hung from floor joists, rafters or trusses or installed on a
5/ 16 non--combustible platform, blocks, bricks or pad.
(8mm)
(8mm)
5/ 16
! WARNING
FIRE, EXPLOSION, AND CARBON MONOXIDE
1 3/4 POISONING HAZARD
(44mm)
Failure to follow this warning could result in personal
injury, death, or property damage.

1 3/4 Do not install the furnace on its back or hang furnace with
(44mm)
control compartment facing downward. Safety control
operation will be adversely affected. Never connect
return--air ducts to the back of the furnace.
(8mm)
5/16
Suspended Furnace Support
The furnace may be supported under each end with threaded rod,
angle iron or metal plumber’s strap as shown. (See Fig. 15 and
(8mm)
5/ 16
16.) Secure angle iron to bottom of furnace as shown.
Heavy--gauge sheet metal straps (plumber’s straps) may be used
(44mm) 1 3/ 4 to suspend the furnace from each bottom corner. To prevent
3/
(44mm) 1 4 screws from pulling out, use 2 #8 x 3/4--in. (19 mm) screw into
the side and 2 #8 x 3/4--in. (19 mm) screw in the bottom of the
A89014 furnace casing for each strap. (See Fig. 15 and 16.)
Fig. 10 -- Leveling Legs If the screws are attached to ONLY the furnace sides and not the
bottom, the straps must be vertical against the furnace sides and
not pull away from the furnace sides, so that the strap attachment
screws are not in tension (are loaded in shear) for reliable support.

11
 Platform Furnace Support
Construct working platform at location where all required furnace FURNACE
clearances are met. (See Fig. 2 and 17.) For furnaces with 1--in. (OR COIL CASING
WHEN USED)
(25 mm) clearance requirement on side, set furnace on
non--combustible blocks, bricks or angle iron. For crawlspace
installations, if the furnace is not suspended from the floor joists,
the ground underneath furnace must be level and the furnace set
on blocks or bricks.
Roll--Out Protection COMBUSTIBLE
FLOORING
Provide a minimum 17--3/4--in. x 22--in. (451 x 559 mm) piece of
sheet metal for flame roll--out protection in front of burner area
for furnaces closer than 12 inches (305 mm) above the
combustible deck or suspended furnaces closer than 12 inches DOWNFLOW
(305 mm) to joists. The sheet metal MUST extend underneath the SUBBASE
furnace casing by 1 in. (25 mm) with the door removed. SHEET METAL
PLENUM
The bottom closure panel on furnaces of widths 17--1/2 in. (445
FLOOR
mm) and larger may be used for flame roll--out protection when OPENING
bottom of furnace is used for return air connection. See Fig. 17.
58CT

for proper orientation of roll--out shield.

Bottom Return Air Inlet
These furnaces are shipped with bottom closure panel installed in
bottom return--air opening. Remove and discard this panel when
bottom return air is used. To remove bottom closure panel,
perform the following:
1. Tilt or raise furnace and remove 2 screws holding bottom
A96285
filler panel. (See Fig. 9.)
Fig. 12 -- Furnace, Plenum, and Subbase installed on a
2. Rotate bottom filler panel downward to release holding Combustible Floor
tabs.
3. Remove bottom closure panel.
4. Reinstall bottom filler panel and screws.
Side Return Air Inlet
These furnaces are shipped with bottom closure panel installed in
bottom return--air opening. This panel MUST be in place when
side return air inlet(s) are used without a bottom return air inlet. FURNACE

APPROVED
COIL ASSEMBLY
OR
COIL BOX

COMBUSTIBLE
FLOORING
A
PLENUM
OPENING
B D
SHEET METAL
PLENUM
FLOOR
OPENING FLOOR
OPENING
C

A96283
A08556
Fig. 11 -- Floor and Plenum Opening Dimensions
Fig. 13 -- Furnace, Plenum, and Coil Assembly or Coil Box
Installed on a Combustible Floor

12
 Table 4 – Opening dimensions -- In. (mm)

FURNACE PLENUM OPENING FLOOR OPENING

CASING APPLICATION
WIDTH A B C D
Upflow Applications on Combustible or Noncombustible Floor- 12--- 11/16 21--- 5/8 13--- 5/16 22--- 1/4
ing (KGASB subbase not required) (322) (549) (338) (565)
Downflow Applications on Noncombustible Flooring (KGASB 12--- 9/16 19 13--- 3/16 19--- 5/8
subbase not required) (319) (483) (335) (498)
14–3/16 Downflow applications on combustible flooring (KGASB sub- 11--- 13/16 19 13--- 7/16 20--- 5/8
(376) base required) (284) (483) (341) (600)
Downflow Applications on Combustible Flooring with CNPV,
12--- 5/16 19 13--- 5/16 20
CNRV, CAR, or CAP Coil Assembly or KCAKC coil box
(319) (483) (338) (508)
(KGASB subbase not required)
Upflow Applications on Combustible or Noncombustible Floor- 16 21--- 5/8 16--- 5/8 22--- 1/4
ing (KGASB subbase not required) (406) (549) (422) (565)
Downflow Applications on Noncombustible Flooring (KGASB 15--- 7/8 19 16--- 1/2 19--- 5/8
subbase not required) (403) (483) (419) (498)
17–1/2 Downflow applications on combustible flooring (KGASB sub- 15--- 1/8 19 16--- 3/4 20--- 5/8
(445) base required) (384) (483) (425) (600)
Downflow Applications on Combustible Flooring with CNPV,

58CT
15--- 1/2 19 16--- 1/2 20
CNRV, CAR, or CAP Coil Assembly or KCAKC coil box
(394) (483) (419) (508)
(KGASB subbase not required)
Upflow Applications on Combustible or Noncombustible Floor- 19--- 1/2 21--- 5/8 20--- 1/8 22--- 1/4
ing (KGASB subbase not required) (495) (549) (511) (565)
Downflow Applications on Noncombustible Flooring (KGASB 19--- 3/8 19 20 19--- 5/8
subbase not required) (492) (483) (508) (498)
21 Downflow applications on combustible flooring (KGASB sub- 18--- 5/8 19 20--- 1/4 20--- 5/8
(533) base required) (473) (483) (514) (600)
Downflow Applications on Combustible Flooring with CNPV,
19 19 20 20
CNRV, CAR, or CAP Coil Assembly or KCAKC coil box
(483) (483) (508) (508)
(KGASB subbase not required)
Upflow Applications on Combustible or Noncombustible Floor- 23 21--- 1/8 23--- 5/8 22--- 1/4
ing (KGASB subbase not required) (584) (537) (600) (565)
Downflow Applications on Noncombustible Flooring (KGASB 22--- 7/8 19 23--- 1/2 19--- 5/8
subbase not required) (581) (483) (597) (498)
24--- 1/2 Downflow applications on Combustible flooring (KGASB sub- 22--- 1/8 19 23--- 3/4 20--- 5/8
(622) base required) (562) (483) (603) (600)
Downflow Applications on Combustible Flooring with CNPV,
22--- 1/2 19 23--- 1/2 20
CNRV, CAR, or CAP Coil Assembly or KCAKC coil box
(572) (483) (597) (508)
(KGASB subbase not required)

UPFLOW DOWNFLOW HORIZONTAL

90 90

YES YES YES

120 YES 120 YES 120 YES

MIN MIN MIN

NO NO NO

A02020
Fig. 14 -- Duct Flanges

13
 1
/4" (6mm) THREADED ROD
4 REQ.

OUTER DOOR
ASSEMBLY
58CT

SECURE ANGLE
IRON TO BOTTOM
OF FURNACE WITH
3 #8 x 3/4" (19mm) SCREWS
TYPICAL FOR 2 SUPPORTS
8" (203mm) MIN
FOR DOOR REMOVAL

1” (25mm) SQUARE, 1-1/4”x1-1/4”x1/8” (32x32x3mm)

ANGLE IRON OR UNI-STRUT MAY BE USED

(2) HEX NUTS, (2) WASHERS & (2) LOCK WASHERS

REQ. PER ROD

A10130
Fig. 15 -- Horizontal Unit Suspension

METHOD 2
USE (4) #8 x 3/4 (19 mm) SHEET
METAL SCREWS FOR EACH
STRAP. THE STRAPS
SHOULD BE VERTICAL
AGAINST THE FURNACE
SIDES AND NOT PULL AWAY
FROM THE FURNACE
SIDES.

METHOD 1
FOLD ALL STRAPS UNDER
FURNACE AND SECURE WTH
(4) #8 x 3/4 (19 mm) SHEET METAL SCREWS
(2 SCREWS IN SIDE AND 2 SCREWS
IN BOTTOM).

A10131
Fig. 16 -- Horizontal Suspension with Straps

14
 LINE CONTACT ONLY PERMISSIBLE BETWEEN
LINES FORMED BY INTERSECTIONS OF
THE TOP AND TWO SIDES OF THE FURNACE
JACKET AND BUILDING JOISTS,
STUDS, OR FRAMING. 17 3/4″ (451mm)OVERALL
4 3/4″ (121mm) UNDER DOOR
1″ (25mm) UNDER FURNACE
GAS TYPE-B EXTEND OUT 12″ (305mm)
ENTRY VENT FROM FACE OF DOOR
m)
52m
IN * (1
6″ M 30-IN. (762mm)
MIN WORK AREA * WHEN USED WITH
SINGLE WALL VENT
CONNECTIONS
17 3/4″ (451mm)
SHEET
)
METAL mm
559
22″ (

58CT
EQUIPMENT MANUAL
SHUT-OFF GAS VALVE

SEDIMENT UNION
TRAP

A10164
Fig. 17 -- Typical Attic Installation

Not all horizontal furnaces are approved for side return air Ductwork passing through unconditioned space should be
connections. (See Fig. 20.) insulated to enhance system performance. When air conditioning
FILTER ARRANGEMENT is used, a vapor barrier is recommended.
Maintain a 1--in. (25 mm) clearance from combustible materials
! WARNING to supply air ductwork for a distance of 36 in. (914 mm)
horizontally from the furnace. See NFPA 90B or local code for
further requirements.
CARBON MONOXIDE POISONING HAZARD
Ductwork Acoustical Treatment
Failure to follow this warning could result in personal
injury, or death. NOTE: Metal duct systems that do not have a 90_ elbow and 10
ft. (3 M) of main duct to the first branch take--off may require
Never operate a furnace without a filter or with filter access internal acoustical lining. As an alternative, fibrous ductwork may
door removed.
be used if constructed and installed in accordance with the latest
edition of SMACNA construction standard on fibrous glass
There are no provisions for an internal filter rack in these ducts. Both acoustical lining and fibrous ductwork shall comply
furnaces. A field--supplied, accessory external filter rack is with NFPA 90B as tested by UL Standard 181 for Class 1 Rigid
required. air ducts.
Refer to the instructions supplied with the external filter rack for Supply Air Connections
assembly and installation options. For a furnace not equipped with a cooling coil, the outlet duct
AIR DUCTS shall be provided with a removable access panel. This opening
General Requirements shall be accessible when the furnace is installed and shall be of
such a size that the heat exchanger can be viewed for possible
The duct system should be designed and sized according to
openings using light assistance or a probe can be inserted for
accepted national standards such as those published by: Air
sampling the air stream. The cover attachment shall prevent leaks.
Conditioning Contractors Association (ACCA), Sheet Metal and
Air Conditioning Contractors National Association (SMACNA) Upflow and Horizontal Furnaces
or American Society of Heating, Refrigerating and Air Connect supply--air duct to flanges on furnace supply--air outlet.
Conditioning Engineers (ASHRAE) or consult The Air Systems Bend flange upward to 90_ with wide duct pliers. (See Fig. 14.)
Design Guidelines reference tables available from your local The supply--air duct must be connected to ONLY the furnace
distributor. The duct system should be sized to handle the supply--outlet--air duct flanges or air conditioning coil casing
required system design CFM at the design external static pressure. (when used). DO NOT cut main furnace casing side to attach
The furnace airflow rates are provided in Table 5--Air Delivery supply air duct, humidifier, or other accessories. All accessories
CFM (With Filter). MUST be connected to duct external to furnace main casing.
When a furnace is installed so that the supply ducts carry air NOTE: For horizontal applications, the top--most flange may be
circulated by the furnace to areas outside the space containing the bent past 90_ to allow the evaporator coil to hang on the flange
furnace, the return air shall also be handled by duct(s) sealed to temporarily while the remaining attachment and sealing of the
the furnace casing and terminating outside the space containing coil are performed.
the furnace.
Secure ductwork with proper fasteners for type of ductwork used.
Seal supply-- and return--duct connections to furnace with code
approved tape or duct sealer.
NOTE: Flexible connections should be used between ductwork
and furnace to prevent transmission of vibration.
15
 Table 5 – Air Delivery -- CFM (With Filter)*

FURNACE RETURN---AIR EXTERNAL STATIC PRESSURE (IN. W.C.)

SPEED
SIZE INLET 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
High 1120 1075 1020 960 895 815 720 605 455 340
045--- 08 / Bottom or Med --- High 930 890 850 805 750 680 600 500 345 195
024045 Side(s) Med --- Low 820 785 750 700 650 585 505 400 235 --- ---
Low 725 690 655 605 555 495 405 305 --- --- --- ---
High 1465 1400 1325 1250 1175 1085 980 860 725 560
Med --- High 1295 1260 1210 1155 1090 1015 930 830 700 545
045--- 12/ Bottom or
Medium 1150 1120 1085 1040 985 920 835 740 620 510
036045 Side(s)
Med --- Low 1030 1010 980 945 895 835 765 685 570 345
Low 860 835 810 780 745 700 635 555 445 260
High 1140 1105 1055 1010 955 885 815 715 545 390
070--- 081 / Bottom or Med --- High 915 885 855 825 785 725 655 530 420 280
024070 Side(s) Med --- Low 795 770 740 700 655 600 510 420 325 --- ---
Low 690 665 630 590 550 475 415 340 245 --- ---
High 1440 1400 1355 1300 1240 1170 1090 1000 890 745
Med --- High 1180 1165 1150 1125 1085 1030 970 890 785 645
070--- 12/ Bottom or
Medium 1015 1020 1010 990 965 925 875 800 700 560
58CT

036070 Side(s)
Med --- Low 885 885 880 865 845 815 770 700 605 475
Low 695 700 700 690 670 640 600 540 460 345
High 1840 1790 1730 1670 1605 1530 1450 1370 1275 1170
Med --- High 1610 1575 1535 1485 1435 1370 1305 1230 1145 1055
070--- 16/ Bottom or
Medium 1460 1430 1400 1360 1315 1260 1205 1130 1055 965
048070 Side(s)
Med --- Low 1260 1240 1215 1180 1145 110 1040 985 915 835
Low 1065 1040 1015 985 955 915 875 825 765 695
High 1650 1600 1535 1465 1385 1285 1175 1055 895 645
090--- 14/ Bottom or Med --- High 1515 1485 1440 1380 1300 1220 1115 990 830 600
042090 Side(s) Med --- Low 1385 1360 1320 1260 1195 1120 1025 915 710 565
Low 1205 1180 1160 1120 1065 1005 925 810 630 510
2060 2000 1930 1835 1755 1620 1490 1315 1115 910
High
1710 1695 1665 1585 1480 1390 1245 1110 955 775
090--- 16/ Bottom or Med --- High
1470 1475 1450 1390 1335 1230 1120 1005 855 690
048090 Side(s) Med --- Low
1260 1365 1245 1225 1165 1090 995 880 750 600
Low
1030 1025 1020 990 940 890 810 720 615 500
High 2380 2295 2205 2105 2005 1900 1775 1650 1510 1335
Med --- High 2185 2115 2045 1960 1875 1770 1655 1535 1400 1240
Bottom Only Medium 1905 1865 1815 1740 1670 1590 1490 1390 1245 1110
Med --- Low 1595 1565 1530 1485 1430 1355 1275 1160 1055 920
Low 1340 1310 1280 1225 1170 1120 1040 955 850 750
High 2485 2415 2330 2230 2135 2030 1920 1790 1645 1485
Med --- High 2175 2130 2070 2000 1930 1840 1740 1620 1495 1345
090--- 20/ Both Side or 1
Medium 1845 1815 1770 1720 1655 1580 1500 1395 1270 1090
060090 Side & Bottom
Med --- Low 1540 1515 1475 1435 1385 1335 1270 1175 1045 915
Low 1280 1250 1220 1190 115 1105 1035 945 845 745
High 2420 2345 2265 2165 2070 1960 1850 1720 1570 1420
Med --- High 2160 2110 2045 1960 1885 1790 1695 1570 1445 1305
1Side Only Medium 1850 1815 1765 1710 1635 1560 1480 1380 1250 1110
Med --- Low 1530 1490 1455 1420 1375 1320 1250 1160 1055 905
Low 1290 1250 1220 1190 115 1110 1040 950 835 740
High 1625 1575 1515 1445 1355 1260 1165 990 785 595
110--- 12/ Bottom or Med --- High 1510 1470 1415 1355 1285 1185 1070 890 725 530
036110 Side(s) Med --- Low 1360 1335 1295 1250 1180 1100 985 810 670 475
Low 1195 1180 1155 1115 1065 980 860 740 605 410
High 2055 1990 1910 1815 1695 1575 1425 1230 1090 910
Med --- High 1750 1725 1670 1605 1515 1400 1255 1120 975 785
110--- 16/ Bottom or
Medium 1545 1525 1490 1445 1355 1260 1135 1020 880 750
048110 Side(s)
Med --- Low 1300 1290 1275 1235 1165 1085 1005 895 750 620
Low 1050 1045 1015 975 935 880 815 715 610 515
High 2530 2460 2380 2285 2200 2085 1970 1835 1695 1545
Med --- High 2225 2190 2135 2075 1995 1910 1805 1695 1565 1430
Bottom Only Medium 1895 1885 1865 1820 1770 1700 1610 1520 1410 1290
Med --- Low 1565 1555 1535 1505 1465 1410 1350 1265 1175 1050
Low 1320 1295 1265 1235 1205 1160 1105 1035 950 870
110--- 22/ Bottom Sides or High --- --- --- --- 2415 2330 2235 2125 1995 1860 1735 1605
066110 1 Side & Bottom Med --- High 2205 2175 2120 2065 1975 1900 1790 1685 1580 1460
High 2485 2430 2360 2270 2175 2070 1950 1825 1685 1535
Med --- High 2155 2135 2100 2040 1970 1885 1790 1680 1560 1420
1Side Only Medium 1830 1830 1810 1780 1730 1665 1595 1505 1395 1275
Med --- Low 1520 1505 1490 1470 1430 1385 1330 1250 1165 1055
Low 1275 1260 1240 1210 1180 1135 1090 1025 930 840
*A filter is required for each return ---air inlet. Airflow performance included 3/4 ---in. (19 mm) washable filter media such as contained in factory ---authorized ac-
cessory filter rack. To determine airflow performance without this filter, assume an additional 0.1 In. W.C. available external static pressure.
--- --- Indicates unstable operating conditions.

16
 Table 5 -- Air Delivery -- CFM (With Filter)* (Cont.)

FURNACE RETURN---AIR EXTERNAL STATIC PRESSURE (IN. W.C.)

SPEED
SIZE INLET 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
High 2090 2010 1930 1835 1710 1590 1470 1335 1025 835
Bottom
135--- 16/ Med --- High 1790 1755 1705 1640 1550 1465 1360 1210 945 785
or
048135 Med --- Low 1545 1525 1500 1450 1380 1315 1215 1005 855 670
Side(s)
Low 1325 1320 1295 1265 1210 1150 995 865 745 540
High 2485 2400 2310 2215 2110 2000 1880 1725 1535 1355
Bottom Med --- High 2195 2150 2090 2000 1920 1825 1720 1565 1405 1255
Only Med --- Low 1880 1850 1820 1780 1715 1635 1540 1415 1290 1160
Low 1640 1635 1615 1585 1530 1465 1370 1255 1150 1040
High --- --- --- --- 2385 2305 2195 2085 1960 1825 1670 1465
Bottom Sides
135--- 22/ Med --- High 2180 2145 2060 2010 1945 1865 1765 1660 1515 1325
or
066135 Med --- Low 1880 1850 1820 1780 1715 1635 1540 1415 1290 1160
1 Side & Bottom
Low 1640 1635 1615 1585 1530 1465 1370 1255 1150 1040
High 2320 2250 2155 2055 1970 1855 1725 1600 1450 1280
Med --- High 2125 2065 1995 1910 1815 1710 1610 1490 1340 1175
1 Side Only
Med --- Low 1845 1825 1765 1710 1650 1570 1475 1370 1240 1100
Low 1640 1620 1580 1540 1485 1410 1330 1220 1080 960

58CT
High 2465 2430 2375 2305 2230 2110 2000 1865 1725 1545
Med --- High 2115 2105 2075 2030 1980 1910 1830 1725 1590 1425
Bottom Only
Med --- Low 1800 1790 1770 1735 1695 1640 1570 1465 1345 1225
155--- 20/ Low 1570 1565 1550 1525 1495 1445 1370 1270 1175 1070
060155 Both Sides Or 1 High --- --- --- --- 2375 2285 2200 2105 1995 1870 1730 1570
Side & Bottom Med --- High 2155 2135 2095 2040 1975 1895 1790 1685 1550 1400
High --- --- --- --- 2260 2180 2085 1975 1865 1740 1605 1455
1 Side Only
Med --- High 2140 2095 2040 1975 1890 1810 1705 1595 1480 1325
*A filter is required for each return ---air inlet. Airflow performance included 3/4 ---in. (19 mm) washable filter media such as contained in factory ---authorized ac-
cessory filter rack. To determine airflow performance without this filter, assume an additional 0.1 In. W.C. available external static pressure.
--- --- Indicates unstable operating conditions.

Downflow Furnaces GAS PIPING

Connect supply--air duct to supply--air outlet on furnace. Bend
flange inward past 90_ with wide duct pliers. (See Fig. 14.) The
supply--air duct must be connected to ONLY the furnace
! WARNING
supplyoutlet or air conditioning coil casing (when used). When FIRE OR EXPLOSION HAZARD
installed on combustible material, supply--air duct must be
connected to ONLY the factory--approved accessory subbase, or Failure to follow this warning could result in personal
a factory approved air conditioning coil casing. DO NOT cut injury, death, and/or property damage.
main furnace casing to attach supply side air duct, humidifier, or Never purge a gas line into a combustion chamber. Never
other accessories. All accessories MUST be connected to duct test for gas leaks with an open flame. Use a commercially
external to furnace casing. available soap solution made specifically for the detection
Return Air Connections of leaks to check all connections.

! WARNING
FIRE HAZARD
! WARNING
Failure to follow this warning could cause personal injury, FIRE OR EXPLOSION HAZARD
death and/or property damage. Failure to follow this warning could result in personal
Never connect return--air ducts to the back of the furnace. injury, death, and/or property damage.
Follow instructions below. Use proper length of pipe to avoid stress on gas control
manifold and a gas leak.

Downflow Furnaces
The return--air duct must be connected to return--air opening
(bottom inlet) as shown in Fig. 1. DO NOT cut into casing sides
(left or right). Side opening is permitted for only upflow and most
! WARNING
horizontal furnaces. Bypass humidifier connections should be FIRE OR EXPLOSION HAZARD
made at ductwork or coil casing sides exterior to furnace. (See
Failure to protect gas valve inlet from water and debris
Fig. 19.)
could result in death, personal injury and/or property
Upflow and Horizontal Furnaces damage.
The return--air duct must be connected to bottom, sides (left or Gas valve inlet and/or inlet pipe must remain capped until
right), or a combination of bottom and side(s) of main furnace gas supply line is permanently installed to protect the valve
casing as shown in Fig. 1. Bypass humidifier may be attached from moisture and debris. Also, install a sediment trap in the
into unused return air side of the furnace casing. (See Fig. 18 and gas supply piping at the inlet to the gas valve.
20.) Not all horizontal furnaces are approved for side return air
connections. (See Fig. 20.)

17
58CT

A02075
Fig. 18 -- Upflow Return Air Configurations and Restrictions

A02163
Fig. 19 -- Downflow Return Air Configurations and Restrictions

A02162
Fig. 20 -- Horizontal Return Air Configurations and Restrictions

18
Gas piping must be installed in accordance with national and An accessible manual equipment shutoff valve MUST be
local codes. Refer to current edition of NFGC in the U.S. installed external to furnace casing and within 6 ft. of furnace. A
1/8--in. (3 mm) NPT plugged tapping, accessible for test gauge
Table 6 – Maximum Capacity of Pipe connection, MUST be installed immediately upstream of gas
supply connection to furnace and downstream of manual
NOMINAL LENGTH OF PIPE --- FT. (M)
IRON PIPE INTERNAL equipment shutoff valve.
SIZE DIA. 10 20 30 40 50
IN. (MM) IN. (MM) (3.0) (6.0) (9.1) (12.1) (15.2)
NOTE: The furnace gas control valve inlet pressure tap
0.622 connection is suitable to use as test gauge connection providing
1/2 (12.7) 175 120 97 82 73
(158) test pressure DOES NOT exceed maximum 0.5 psig (14--In.
0.824 W.C.) stated on gas control valve. (See Fig. 48.) Some
3/4 (19.0) (20.9) 360 250 200 170 151
installations require gas entry on right side of furnace (as viewed
1.049
1( 25.4) (26.6) 680 465 375 320 285 in upflow). (See Fig. 21.)
1-1/4 1.380
(35.0) 1400 950 770 660 580
(31.8)
1-1/2 1.610
(40.9) 2100 1460 1180 990 900
(38.1)

* Cubic ft. of natural gas per hr for gas pressures of 0.5 psig (14 ---In. W.C.)
or less and a pressure drop of 0.5 ---In. W.C. (based on a 0.60 specific
gravity gas). Ref: Table 6 and NFPA54/ANSI Z223.1 ---2012.

58CT
Installations must be made in accordance with all authorities
having jurisdiction. If possible, the gas supply line should be a
2” (51mm)
separate line running directly from meter to furnace.
NOTE: In the state of Massachusetts: Street Elbow
1. Gas supply connections MUST be performed by a li-
censed plumber or gas fitter.
A08551
2. When flexible connectors are used, the maximum length
Fig. 21 -- Burner and Manifold
shall not exceed 36 inches (915 mm).
3. When lever handle type manual equipment shutoff valves
Install a sediment trap in riser leading to furnace as shown in Fig.
are used, they shall be T--handle valves.
22. Connect a capped nipple into lower end of tee. Capped nipple
4. The use of copper tubing for gas piping is NOT approved should extend below level of furnace gas controls. Place a ground
by the state of Massachusetts. joint union between furnace gas control valve manifold and
Refer to Table 6 for recommended gas pipe sizing. Risers must be exterior manual equipment gas shutoff valve.
used to connect to furnace and to meter. Support all gas piping
with appropriate straps, hangers, etc. Use a minimum of 1 hanger
GAS
every 6 ft. (1.8 M). Joint compound (pipe dope) should be SUPPLY
applied sparingly and only to male threads of joints. Pipe dope MANUAL
must be resistant to the action of propane gas. SHUTOFF
VALVE

WARNING
(REQUIRED)
! SEDIMENT
TRAP
FIRE OR EXPLOSION HAZARD UNION

Failure to follow this warning could result in personal

injury, death, and/or property damage.
If local codes allow the use of a flexible gas appliance
connector, always use a new listed connector. Do not use a
connector which has previously served another gas
appliance. Black iron pipe shall be installed at the furnace
gas control valve and extend a minimum of 2 in. (51 mm)
outside the furnace.
A02035
Fig. 22 -- Typical Gas Pipe Arrangement

! CAUTION
FURNACE DAMAGE HAZARD
Failure to follow this caution may result in furnace damage.
Connect gas pipe to furnace using a backup wrench to
avoid damaging gas controls and burner misalignment.

19
 FIELD 24-VOLT WIRING
FIELD 115-, 208/230-, 460-VOLT WIRING
FACTORY 24-VOLT WIRING
FACTORY 115-VOLT WIRING
NOTE 2
1-STAGE
FIVE W C Y R G THERMOSTAT FIELD-SUPPLIED
WIRE TERMINALS FUSED DISCONNECT
THREE-WIRE
HEATING- 208/230- OR
ONLY 460-VOLT
THREE
W2 PHASE
BLK BLK

COM
WHT WHT
W/W1 208/230-
GND NOTE 1 VOLT
Y/Y2
SINGLE
115-VOLT FIELD- JUNCTION PHASE
SUPPLIED BOX R GND
FUSED CONTROL
DISCONNECT G
CONDENSING
BOX UNIT
58CT

24-VOLT
TERMINAL NOTES: 1. Connect Y/Y2-terminal as shown for proper operation.
BLOCK 2. Some thermostats require a "C" terminal connection as shown.
FURNACE 3. If any of the original wire, as supplied, must be replaced, use
same type or equivalent wire.

A95236
Fig. 23 -- Field Wiring Diagram

A 1/8--in. (3 mm) NPT plugged tapping, accessible for test gauge

connection, MUST be installed immediately upstream of gas
supply connection to furnace and downstream of manual
! WARNING
equipment shutoff valve. ELECTRICAL SHOCK AND FIRE HAZARD
Piping should be pressure and leak tested in accordance with Failure to follow this warning could result in personal
NFGC in the United States, local, and national plumbing and gas injury, death, or property damage.
codes before the furnace has been connected. After all
connections have been made, purge lines and check for leakage at The cabinet MUST have an uninterrupted or unbroken
furnace prior to operating furnace. ground according to NEC ANSI/NFPA 70--2008 or local
codes to minimize personal injury if an electrical fault
If pressure exceeds 0.5 psig (14--In. W.C.), gas supply pipe must should occur. This may consist of electrical wire, conduit
be disconnected from furnace and capped before and during approved for electrical ground or a listed, grounded power
supply pipe pressure test. If test pressure is equal to or less than cord (where permitted by local code) when installed in
0.5 psig (14--In. W.C.), turn off electric shutoff switch located on accordance with existing electrical codes. Refer to the
furnace gas control valve and accessible manual equipment power cord manufacturer’s ratings for proper wire gauge.
shutoff valve before and during supply pipe pressure test. After Do not use gas piping as an electrical ground.
all connections have been made, purge lines and check for
leakage at furnace prior to operating furnace.
The gas supply pressure shall be within the maximum and
minimum inlet supply pressures marked on the rating plate with
the furnace burners ON and OFF.
! CAUTION
ELECTRICAL CONNECTIONS FURNACE MAY NOT OPERATE HAZARD
Failure to follow this caution may result in intermittent
! WARNING furnace operation.
Furnace control must be grounded for proper operation or
ELECTRICAL SHOCK HAZARD else control will lock out. Control must remain grounded
Failure to follow this warning could result in personal through green/yellow wire routed to gas valve and manifold
injury or death. bracket screw.
Blower access panel door switch opens 115--v power to
control. No component operation can occur. Do not bypass 115--V WIRING
or close switch with panel removed.
Verify that the voltage, frequency, and phase correspond to that
specified on unit rating plate. Also, check to be sure that service
See Fig. 23 for field wiring diagram showing typical field 115--v provided by utility is sufficient to handle load imposed by this
wiring. Check all factory and field electrical connections for equipment. Refer to rating plate or Table 7 for equipment
tightness. electrical specifications.
Field--supplied wiring shall conform with the limitations of 63_F
(33_C) rise.

20
 Table 7 – Electrical Data

OPERATING VOLTAGE MAXIMUM MAXIMUM

VOLTS--- MAX MINIMUM
FURNACE RANGE UNIT WIRE FUSE OR
HERTZ--- UNIT WIRE
SIZE AMPACITY# LENGTH CKT BKR
PHASE MAX* MIN.* AMPS GAUGE
FT. (M)‡ AMPS†
045--- 08/024045 115--- 60--- 1 127 104 5.3 7.42 49 (14.9) 15 14
045--- 12/036045 115--- 60--- 1 127 104 7.1 9.67 38 (11.5) 15 14
070--- 08/024070 115--- 60--- 1 127 104 5.2 7.22 51 (15.5) 15 14
070--- 12/036070 115--- 60--- 1 127 104 7.3 9.90 37 (11.2) 15 14
070--- 16/048070 115--- 60--- 1 127 104 10.1 13.42 27 (8.2) 15 14
090--- 14/042090 115--- 60--- 1 127 104 8.2 10.84 34 (10.3) 15 14
090--- 16/048090 115--- 60--- 1 127 104 9.9 13.0 28 (8.5) 15 14
090--- 20/060090 115--- 60--- 1 127 104 12.9 16.70 34 (10.3) 20 12
110--- 12/036110 115--- 60--- 1 127 104 8.2 10.76 34 (10.3) 15 14
110--- 16/048110 115--- 60--- 1 127 104 10.1 13.19 28 (8.5) 15 14
110--- 22/066110 115--- 60--- 1 127 104 13.7 17.60 32 (9.7) 20 12
135--- 16/048135 115--- 60--- 1 127 104 10.2 13.28 27 (8.2) 15 14
135--- 22/066135 115--- 60--- 1 127 104 14.5 18.61 30 (9.1) 20 12

58CT
155--- 20/060155 115--- 60--- 1 127 104 15.0 19.34 29 (8.8) 20 12
* Permissible limits of the voltage range at which the unit operates satisfactorily.
# Unit ampacity = 125% of largest operating component’s full load amps plus 100% of all other potential operating components (EAC, humidifier,
etc.) full load amps.
{ Time ---delay type is recommended.
} Length shown is as measured 1 way along wire path between unit and service panel for maximum 2% voltage drop.

U.S. Installations: Make all electrical connections in accordance 5. Route J--Box wires within furnace away from sharp edges,
with National Electrical Code (NEC) ANSI/NFPA 70--2008 and rotating parts, and hot surfaces.
any local codes or ordinances that might apply.

! WARNING
Factory
Installed

FIRE HAZARD
Alternate
Failure to follow this warning could result in personal Location

injury, death, or property damage.

Do not connect aluminum wire between disconnect switch
and furnace. Use only copper wire.

Use a separate branch electrical circuit with a properly sized fuse

or circuit breaker for this furnace. See Table 7 for wire size and
fuse specifications. A readily accessible means of electrical
disconnect must be located within sight of the furnace.
NOTE: Proper polarity must be maintained for 115--v wiring. If
polarity is incorrect, control LED status indicator light will flash A10291
rapidly and furnace will NOT operate. Fig. 24 -- Relocating J--Box
J--BOX RELOCATION
NOTE: If factory location of J--Box is acceptable, go to next ELECTRICAL CONNECTION TO J--BOX
section (ELECTRICAL CONNECTION TO J--BOX). 6. Reinstall cover to J--Box. Do not pinch wires between
NOTE: On 14” wide casing models, the J--Box shall not be cover and bracket.
relocated to other side of furnace casing when the vent pipe is Electrical Box on Furnace Casing Side. See Fig. 25.
routed within the casing.
1. Remove and save two screws holding J--Box. (See Fig. 24
.)
! WARNING
NOTE: The J--Box cover need not be removed from the J--Box FIRE OR ELECTRICAL SHOCK HAZARD
in order to move the J--Box. Do NOT remove green ground Failure to follow this warning could result in personal
screw inside J--Box. injury, death, or property damage.
2. Cut wire tie on loop in furnace wires attached to J--Box. If field--supplied manual disconnect switch is to be mounted
3. Move J--Box to desired location. on furnace casing side, select a location where a drill or
4. Fasten J--Box to casing with the two screws removed in fastener cannot damage electrical or gas components.
Step 1.

21
58CT

A10141
Fig. 25 -- Field--Supplied Electrical Box on Furnace Casing

1. Select and remove a hole knockout in the casing where the 2. Route listed power cord through 7/8--inch (22 mm) dia-
electrical box is to be installed. meter hole in J--Box.
NOTE: Check that duct on side of furnace will not interfere with 3. Secure power cord to J--Box bracket with a strain relief
installed electrical box. bushing or a connector approved for the type of cord used.
2. Remove the desired electrical box hole knockout and posi- 4. Secure field ground wire to green ground screw on J--Box
tion the hole in the electrical box over the hole in the fur- bracket.
nace casing. 5. Connect line voltage leads as shown in Fig. 23.
3. Fasten the electrical box to casing by driving two field-- 6. Reinstall cover to J--Box. Do not pinch wires between
supplied screws from inside electrical box into casing cover and bracket.
steel. BX. CABLE INSTALLATION IN FURNACE J--BOX
4. Remove and save two screws holding J--Box. (See Fig. 1. Remove cover from J--Box.
24.)
2. Route BX cable into 7/8--inch (22 mm) diameter hole in
5. Pull furnace power wires out of 1/2--inch (12 mm) diamet- J--Box.
er hole in J--Box. Do not loosen wires from strain--relief
3. Secure BX cable to J--Box bracket with connectors ap-
wire--tie on outside of J--Box.
proved for the type of cable used.
6. Route furnace power wires through holes in casing and
4. Secure field ground wire to green ground screw on J--Box
electrical box and into electrical box.
bracket.
7. Pull field power wires into electrical box.
5. Connect line voltage leads as shown in Fig. 23.
8. Remove cover from furnace J--Box.
6. Reinstall cover to J--Box. Do not pinch wires between
9. Route field ground wire through holes in electrical box cover and bracket.
and casing, and into furnace J--Box.
24--V WIRING
10. Reattach furnace J--Box to furnace casing with screws re-
moved in Step 4. Make field 24--v connections at the 24--v terminal strip. (See Fig.
33.) Connect terminal Y/Y2 as shown in Fig. 26--32 for proper
11. Secure field ground wire to J--Box green ground screw. cooling operation. Use only AWG No. 18, color--coded, copper
12. Complete electrical box wiring and installation. Connect thermostat wire.
line voltage leads as shown in Fig. 23. Use best practices The 24--v circuit contains an automotive--type, 3--amp. fuse
(NEC in U.S. for wire bushings, strain relief, etc. located on the control. Any direct shorts during installation,
13. Reinstall cover to J--Box. Do not pinch wires between service, or maintenance could cause this fuse to blow. If fuse
cover and bracket. replacement is required, use ONLY a 3--amp. fuse of identical
POWER CORD INSTALLATION IN FURNACE J--BOX size.
NOTE: Power cords must be able to handle the electrical
requirements listed in Table 7. Refer to power cord
manufacturer’s listings.
1. Remove cover from J--Box.

22
 58CT
See notes 2, 5, 8, 10, 11 and 12
on the page following these figures See notes 1, 2, 3, 4, 6, 8, 9, 10, 12, 13 and 15
on the page following these figures

A03179 A03178
Fig. 26 -- Two--Stage Furnace with Two--Speed Air Fig. 28 -- Two--Stage Furnace with Two--Speed Heat Pump
Conditioner (Dual Fuel)

See notes 1, 2, 4, 11, 14, 15, and 16

See notes 1, 2, 4, 6, 7, 9, 10, 11, and 15 on the page following these figures
on the page following these figures

A03180 A03181
Fig. 27 -- Two--Stage Furnace with Single--Speed Heat Pump Fig. 29 -- Dual Fuel Thermostat with Two--Stage Furnace
(Dual Fuel) and Single--Speed Heat Pump

23
 7
58CT

See notes 2, 11, and 12 on the

See notes 1, 2, 3, 4, 12, 13, 14, 15, and 17 page following these figures
on the page following these figures

A03182 A03183
Fig. 30 -- Dual Fuel Thermostat with Two--Stage Furnace Fig. 31 -- Two--Stage Thermostat with Two--Stage Furnace
and Two--Speed Heat Pump and Two--Speed Air Conditioner

See notes 1 and 2 on the page

following these figures

A03184
Fig. 32 -- Single--Stage Thermostat with Two--Stage Furnace and Two--Speed Air Conditioner

FOR FIGURES 26--32

1. Heat pump MUST have a high pressure switch for dual fuel applications.
2. Refer to outdoor equipment Installation Instructions for additional information and setup procedure.
3. Outdoor Air Temperature Sensor must be attached in all dual fuel applications.
4. Dip switch No. 1 on Thermidistat should be set in OFF position for air conditioner installations. This is factory default.
5. Dip switch No. 1 on Thermidistat should be set in ON position for heat pump installations.
6. Dip switch No. 2 on Thermidistat should be set in OFF position for single ---speed compressor operation. This is factory default.
7. Dip switch No. 2 on Thermidistat should be set in ON position for two ---speed compressor operation.
8. Configuration Option No. 10 “Dual Fuel Selection” must be turned ON in all dual fuel applications.
9. NO connection should be made to the furnace HUM terminal when using a Thermidistat.
10. Optional connection: If wire is connected, dip switch SW1 ---2 on furnace control should be set in ON position to allow Thermidistat/Thermostat to control
furnace staging.
11. Optional connection: If wire is connected, ACRDJ jumper on furnace control should be removed to allow Thermidistat/Thermostat to control outdoor unit
staging.
12. When using both a two ---stage furnace and a two ---stage heat pump, the furnace must control its own high ---stage heating operation via furnace control
algorithm.
13. The RVS Sensing terminal “L” should not be connected. This is internally used to sense defrost operation.
14. DO NOT SELECT the “FURNACE INTERFACE” or “BALANCE POINT” option on the two ---speed heat pump control board. This is controlled internally by
the Thermidistat/Dual Fuel Thermostat.
15. Dip switch D on Dual Fuel Thermostat should be set in OFF position for single ---speed compressor operation. This is factory default.
16. Dip switch D on Dual Fuel Thermostat should be set in ON position for two ---speed compressor operation.

24
ACCESSORIES NOTE: DO NOT connect furnace control HUM terminal to
1. Electronic Air Cleaner (EAC) HUM (humidifier) terminal on Thermidistat, Zone Controller or
Connect an accessory Electronic Air Cleaner (if used) us- similar device. See Thermidistatt, Zone Controller, thermostat,
ing 1/4--in female quick connect terminals to the two male or controller manufacturer’s instructions for proper connection.
1/4--in quick--connect terminals on the control board VENTING
marked EAC--1 and EAC--2. The terminals are rated for The furnace shall be connected to a listed factory built chimney
115VAC, 1.0 amps maximum and are energized during or vent or a clay--tile lined masonry or concrete chimney. Venting
blower motor operation. (See Fig. 33.) into an unlined masonry chimney or concrete chimney is
2. Humidifier (HUM) prohibited. When an existing Category I furnace is removed or
Connect an accessory 24 VAC, 0.5 amp. maximum hu- replaced, the original venting system may no longer be sized to
midifier (if used) to the 1/4--in male quick--connect HUM properly vent the attached appliances. An improperly sized
terminal and COM--24V screw terminal on the control Category I venting system could cause the formation of
board thermostat strip. The HUM terminal is energized condensate in the furnace and vent, leakage of condensate and
when gas valve relay (GVR) is energized. (See Fig. 33.) combustion products, and spillage of combustion products into
NOTE: A field--supplied, 115--v controlled relay connected to the living space.
EAC terminals may be added if humidifier operation is desired
during blower operation.

58CT
SETUP SWITCHES TWINNING AND/OR
LOW-HEAT ONLY AND COMPONENT TEST
BLOWER OFF-DELAY TERMINAL
ACRDJ - AIR CONDITIONING
RELAY DISABLE JUMPER
OFF

ON
W2

LHT
1 2 3

OFF
DLY
Y1 DHUM G COM WW1 Y/Y2

24-V-THERMOSTAT
TERMINALS
24V

TEST/TWIN
ACRDJ

TRANSFORMER 24-VAC
PLT

HUM
CONNECTIONS
0.5-AMP024 VAC
R

HUMIDIFIER TERMINAL
(24-VAC 0.5 AMP MAX.) FUSE 3-AMP PL1 - LOW VOLTAGE MAIN
STAT SEC-1 SEC-2
HARNESS CONNECTOR
3-AMP FUSE
D
US C
LE

OD E
PL1

LED OPERATION & EAC-2 NEUTRAL-L2

PL3

DIAGNOSTIC LIGHT PL3

1

BLW
115-VAC (L2) NEUTRAL
1

BHI/LOR BHT/CLR BLWR

CONNECTIONS
HI HEAT

IHI/LOR
IDR

HSIR

HI HEAT
IDM

LO HEAT
1
LO HEAT

COOL 1-AMP@115 VAC

L1
PL2

SPARE-1 SPARE-2 EAC-1 PR-1

HSI HI LO

SPARE-1
115-VAC (L1) LINE PL2 - HOT SURFACE
BLOWER SPEED SPARE-2 COOL VOLTAGE CONNECTION IGNITER & INDUCER
SELECTION TERMINALS MOTOR CONNECTOR
EAC-1 TERMINAL
(115-VAC 1.0 AMP MAX.)
A02017
Fig. 33 -- Furnace Control--PSC Blower Motor

25
 hood equipped appliances in accordance with the NFCG, local
! WARNING building codes, and furnace and vent manufacturers’ instructions.
The following information and warning must be considered in
CARBON MONOXIDE POISONING HAZARD addition to the requirements defined in the NFGC.
Failure to follow the steps outlined below for each
appliance connected to the venting system being placed into
operation could result in carbon monoxide poisoning or
! WARNING
death. The following steps shall be followed for each CARBON MONOXIDE POISONING HAZARD
appliance connected to the venting system being placed into
operation, while all other appliances connected to the Failure to follow this warning could result in personal
venting system are not in operation: injury or death.
1. Seal any unused openings in venting system. Do not bypass the draft safeguard switch, as an unsafe
condition could exist which must be corrected.
2. Inspect the venting system for proper size and
horizontal pitch, as required in the National Fuel Gas 1. If a vent (common or dedicated) becomes blocked, the fur-
Code, ANSI Z223.1/NFPA 54 and these nace will be shut off by the draft safeguard switch located
instructions. Determine that there is no blockage or on the vent elbow.
restriction, leakage, corrosion and other deficiencies,
2. Two--stage furnaces require Type B vent connectors out-
which could cause an unsafe condition.
58CT

side the casing in all configurations. Single wall vent con-

3. As far as practical, close all building doors and nector may be used inside the furnace casing with the
windows and all doors between the space in which transition to Type B vent outside the furnace casing. Size
the appliance(s) connected to the venting system are the connector so that the FAN--Min vent connector capa-
located and other spaces of the building. city is equal to or lower than the low fire rate of the fur-
4. Close fireplace dampers. nace and the FAN--Max vent connector capacity is equal
5. Turn on clothes dryers and any appliance not to or higher than the furnace high fire rate.
connected to the venting system. Turn on any 3. Do not vent this Category I furnace into a single wall ded-
exhaust fans, such as range hoods and bathroom icated or common vent. The dedicated or common vent is
exhausts, so they are operating at maximum speed. considered to be the vertical portion of the vent system
Do not operate a summer exhaust fan. that terminates outdoors.
6. Follow the lighting instructions. Place the appliance 4. Vent connectors serving Category I furnaces shall not be
being inspected into operation. Adjust the thermostat connected into any portion of a mechanical draft system
so appliance is operating continuously. operating under positive pressure.
7. Test for spillage from draft hood equipped 5. Do not vent this appliance with any solid fuel burning ap-
appliances at the draft hood relief opening after 5 pliance.
minutes of main burner operation. Use the flame of a 6. Category I furnaces must be vented vertically or nearly
match or candle. vertically unless equipped with a listed mechanical venter.
8. If improper venting is observed during any of the See the SIDEWALL VENTING section.
above tests, the venting system must be corrected in 7. Do not vent this appliance into an unlined masonry chim-
accordance with the National Fuel Gas Code, ANSI ney. Refer to Chimney Inspection Chart, Fig. 34.
Z223.1/NFPA 54.
MASONRY CHIMNEY REQUIREMENTS
9. After it has been determined that each appliance
NOTE: These furnaces are CSA design--certified for use in
connected to the venting system properly vents when
tested as outlined above, return doors, windows, exterior tile--lined masonry chimneys with a factory accessory
exhaust fans, fireplace dampers and any other Chimney Adapter Kit. Refer to the furnace rating plate for correct
gas--fired burning appliance to their previous kit usage. The Chimney Adapter Kits are for use with ONLY
conditions of use. furnaces having a Chimney Adapter Kit number marked on the
furnace rating plate.
If a clay tile--lined masonry chimney is being used and it is
Vent system or vent connectors may need to be resized. Vent exposed to the outdoors below the roof line, relining might be
systems or vent connectors must be sized to approach minimum required. Chimneys shall conform to the Standard for Chimneys,
size as determined using appropriate table found in the NFGC. Fireplaces, Vents, and Solid Fuel Burning Appliances
GENERAL VENTING REQUIREMENTS ANSI/NFPA 211--2012 in the United States and must be in good
Follow all safety codes for proper vent sizing and installation condition.
requirements, including local building codes, the National Fuel U.S.A.--Refer to Sections 13.1.8 and 13.2.20 of the NFPA 54 /
Gas Code ANSI Z223.1--2012/NFPA 54--2012 (NFGC), Parts 12 ANSI Z223.1--2012 or the authority having jurisdiction to
and 13 in the United States, the local building codes, and furnace determine whether relining is required. If relining is required, use
and vent manufacturers’ instructions. a properly sized listed metal liner, Type--B vent, or a listed
These furnaces are design--certified as Category I furnaces in alternative venting design.
accordance with ANSI Z21.47--2012/CSA 2.3--2012 and operate NOTE: See the NFPA 54 / ANSI Z223.1--2012, 13.1.8 and
with a non--positive vent static pressure to minimize the potential 13.2.20 regarding alternative venting design and the exception,
for vent gas leakage. Category I furnaces operate with a flue loss which cover installations such as the Chimney Adapter Kits
not less than 17% to minimize the potential for condensation in which are listed for use with these furnaces. See Product Data
the venting system. These furnaces are approved for common Sheet for accessory listing.
venting and multi--story venting with other fan assisted or draft

26
 CHIMNEY INSPECTION CHART
For additional requirements refer to the National Fuel Gas Code NFPA 54/ANSI Z223.1 and ANSI/NFPA 211
Chimneys, Fireplaces, Vents, and Solid Fuel Burning Appliances

Crown
condition: Yes Rebuild
Missing mortar crown.
or brick?

No

Is chimney
property lined with No
clay tile liner?

58CT
Yes

Is Repair
liner and top No liner or top seal Reline
seal in good or reline chimney as
condition? necessary.

Yes Repair

Debris
in cleanout? Yes Mortar Yes
or tile Remove mortar
Mortar, tile, metal vent, and tile debris
fuel oil residue? debris?

No Remove metal vent

No
or liner.

Clay
tile misalignment, Yes
missing sections,
gaps?
Consult
Part B of Not Suitable
No chimney adapter venting
No instructions for
application
suitability.
Is chimney
Condensate lined with properly Line chimney with property
Suitable sized, listed flexible metal
drainage at bottom sized, listed liner or
of chimney? Yes liner or Type-B vent per
Type-B vent? NFGC Vent
Yes Sizing Tables and liner or
Install chimney
adapter per vent manufacturer’s
No Installation instructions.
instructions.
Yes Not Suitable

Consult
Chimney Is chimney Part C of
exposed to No Suitable
to be dedicated to chimney adapter venting
outdoors below a single instructions for
roof line? Yes furnace? application
suitability

No Install chimney
adapter per
instructions.

Chimney is
acceptable for use.

A10133
Fig. 34 -- Chimney Inspection Chart

27
 The Chimney Adapter Kit is a listed alternative venting system Table 9 – Minimum Allowable Input Rating of Space--Heat-
for these furnaces. See the kit instructions for complete details. ing Appliance in Thousands of BTUH per Hour
This furnace is permitted to be vented into a clay tile--lined
masonry chimney that is exposed to the outdoors below the roof
line, provided: INTERNAL AREA OF CHIMNEY
VENT HEIGHT SQ. IN. (SQ. MM)
1. Vent connector is Type--B double--wall, and
(FT) 12 19 28 38
2. This furnace is common vented with at least 1 draft hood-- (7741) (12258) (18064) (24516)
equipped appliance, and
Local 99% Winter Design
3. The combined appliance input rating is less than the max- Temperature: 17 to 26_F (---8 to ---3_C)
imum capacity given in Table 8, and
6 (1.8) 0 55 99 141
4. The input rating of each space heating appliance is greater
8 (2.4) 52 74 111 154
than the minimum input rating given in Table 9 for the
local 99% Winter Design Temperature. Chimneys having 10 (3.0) NR 90 125 169
internal areas greater than 38 in2 (24516 mm2)require fur- 15 (4.6) NR NR 167 212
nace input ratings greater than the input ratings of these 20 (6.1) NR NR 212 258
furnaces. See footnote at bottom of Table 9, and 30 (9.1) NR NR NR 362
5. The authority having jurisdiction approves. Local 99% Winter Design
58CT

If all of these conditions cannot be met, an alternative venting Temperature: 5 to 16_F* (---15 to ---9_C)
design shall be used, such as the listed chimney adapter kit with a 6 (1.8) NR 78 121 166
furnace listed for use with the kit, a listed chimney--lining system, 8 (2.4) NR 94 135 182
or a Type--B common vent.
10 (3.0) NR 111 149 198
Inspections before the sale and at the time of installation will
15 (4.6) NR NR 193 247
determine the acceptability of the chimney or the need for repair
and/or (re)lining. Refer to Fig. 34 to perform a chimney 20 (6.1) NR NR NR 293
inspection. If the inspection of a previously used tile--lined 30 (9.1) NR NR NR 377
chimney: Local 99% Winter Design
a. Shows signs of vent gas condensation, the chimney Temperature: ---10 to 4_F* (---23 to ---16_C)
should be relined in accordance with local codes and the 6 (1.8) NR NR 145 196
authority having jurisdiction. The chimney should be re- 8 (2.4) NR NR 159 213
lined with a listed metal liner, Type--B vent, or a listed 10 (3.0) NR NR 175 231
chimney adapter kit shall be used to reduce condensation.
15 (4.6) NR NR NR 283
If a condensate drain is required by local code, refer to
the NFPA 54 / ANSI Z223.1--2012, Section 12.10 for ad- 20 (6.1) NR NR NR 333
ditional information on condensate drains. 30 (9.1) NR NR NR NR
b. Indicates the chimney exceeds the maximum permissible Local 99% Winter Design
size in the tables, the chimney should be rebuilt or relined Temperature: ---11_F (---24_C) or lower
to conform to the requirements of the equipment being Not recommended for any vent configuration.
installed and the authority having jurisdiction.
*The 99.6% heating db temperatures found in the 1997 or 2001 ASHRAE
A chimney without a clay tile liner, which is otherwise in good Fundamentals Handbook, Climatic Design Information chapter, Table 1A
condition, shall be rebuilt to conform to ANSI/NFPA 211 or be (United States) or the 2005 ASHRAE Fundamentals handbook, Climatic
lined with a UL listed metal liner or UL listed Type--B vent. Design Information chapter, and the CD ---ROM included with the 2005
ASHRAE Fundamentals Handbook.
Relining with a listed metal liner or Type--B vent is considered to
APPLIANCE APPLICATION REQUIREMENTS
be a vent--in--a--chase.
If a metal liner or Type--B vent is used to line a chimney, no other Appliance operation has a significant impact on the performance
appliance shall be vented into the annular space between the of the venting system. If the appliances are sized, installed,
chimney and the metal liner. adjusted, and operated properly, the venting system and/or the
appliances should not suffer from condensation and corrosion.
Exterior Masonry Chimney FAN + NAT The venting system and all appliances shall be installed in
Installations with Type--B Double--Wall Vent accordance with applicable listings, standards, and codes.
Connectors ENFPA & AGA
The furnace should be sized to provide 100% of the design
heating load requirement plus any margin that occurs because of
Table 8 – Combined Appliance Maximum Input Rating in furnace model size capacity increments. Heating load estimates
Thousands of BTUH per Hour can be made using approved methods available from Air
INTERNAL AREA OF CHIMNEY Conditioning Contractors of America (Manual J); American
VENT HEIGHT SQ. IN. (SQ. MM) Society of Heating, Refrigerating, and Air--Conditioning
FT. (M) 12 19 28 38 Engineers; or other approved engineering methods. Excessive
(7741) (12258) (18064) (24516) over--sizing of the furnace could cause the furnace and/or vent to
6 (1.8) 74 119 178 257 fail prematurely. When a metal vent or metal liner is used, the
8 (2.4) 80 130 193 279 vent must be in good condition and be installed in accordance
10 (3.) 84 138 207 299 with the vent manufacturer’s instructions.
15 (4.5) NR 152 233 334 To prevent condensation in the furnace and vent system, the
20 (6.0) NR NR 250 368 following precautions must be observed:
30 (9.1) NR NR NR 404 1. The return--air temperature must be at least 60_F (15_C)
db except for brief periods of time during warm--up from
setback at no lower than 55_F (13_C) db or during initial
start--up from a standby condition.

28
 2. Adjust the gas input rate per the installation instructions. combustion--air supply. Furnace use during construction of the
Low gas input rate causes low vent gas temperatures, caus- building could cause the furnace to be exposed to halogen
ing condensation and corrosion in the furnace and/or vent- compounds, causing premature failure of the furnace or venting
ing system. Derating is permitted only for altitudes above system due to corrosion.
2000 ft Vent dampers on any appliance connected to the common vent
3. Adjust the air temperature rise to the midpoint of the rise can cause condensation and corrosion in the venting system. Do
range or slightly above. Low air temperature rise can cause not use vent dampers on appliances common vented with this
low vent gas temperature and potential for condensation furnace.
problems. ADDITIONAL VENTING REQUIREMENTS
4. Set the thermostat heat anticipator or cycle rate to reduce A 4 in. (102 mm) round vent elbow is supplied with the furnace.
short cycling. A 5 in. or 6 in. (127 or 152 mm) vent connector may be required
Air for combustion must not be contaminated by halogen for some model furnaces. A field--supplied 4 in. to 5 in. (102 to
compounds which include chlorides, fluorides, bromides, and 127 mm) or 4 in. to 6 in. (102 mm to 152 mm) sheet metal
iodides. These compounds are found in many common home increaser fitting is required when 5 in. or 6 in. (127 or 152 mm)
products such as detergent, paint, glue, aerosol spray, bleach, vent connector is used. See Fig. 35--47 Venting Orientation for
cleaning solvent, salt, and air freshener, and can cause corrosion approved vent configurations.
of furnaces and vents. Avoid using such products in the
See Venting Notes after Fig. 47.

58CT
SEE NOTES: 1,2,4,7,8,9
on the page following SEE NOTES: 1,2,3,4,7,8,9
these figures on the pages following
these figures

A03208 A03209
Fig. 35 -- Upflow Application--Vent Elbow Up Fig. 36 -- Upflow Application--Vent Elbow Right

29
58CT

SEE NOTES:1,2,3,4,5,7,8,9 SEE NOTES: 1,2,4,5,6,7,8,9,10

on the page following on the page following these figures
these figures

A03210 A03207
Fig. 37 -- Downflow Application--Vent Elbow Up then Left Fig. 39 -- Downflow Application--Vent Elbow Left then Up

SEE NOTES: 1,2,4,5,7,8,9

on the page following
these figures SEE NOTES:1,2,3,4,5,7,8,9
on the page following
these figures.

A03211 A03212
Fig. 38 -- Downflow Application--Vent Elbow Up Fig. 40 -- Downflow Application--Vent Elbow Up then Right

30
 SEE NOTES: 1,2,4,5,7,8,9 on the page
SEE NOTES: 1,2,4,7,8,9 on the page following these figures
following these figures

A03213 A03215
Fig. 41 -- Horizontal Left Application -- Vent Elbow Left Fig. 44 -- Horizontal Left Application -- Vent Elbow Up

58CT
SEE NOTES: 1,2,4,5,7,8,9 on the page SEE NOTES: 1,2,4,5,7,8,9 on the page
following these figures following these figures

A03214 A03216
Fig. 42 -- Horizontal Left Application -- Vent Elbow Right Fig. 45 -- Horizontal Left Application -- Vent Elbow Right
then Up

SEE NOTES: 1,2,4,7,8,9 on the page

following these figures SEE NOTES: 1,2,4,5,7,8,9 on the page
following these figures

A03218 A03219
Fig. 43 -- Horizontal Right Application -- Vent Elbow Right Fig. 46 -- Horizontal Right Application -- Vent Elbow Left
then Up

31
 SEE NOTES: 1,2,4,5,7,8,9

A02068
Fig. 47 -- Horizontal Right Application--Vent Elbow Left

VENTING NOTES FOR FIG. 35 - 47

1. For common vent, vent connector sizing and vent material: United States--use the NFGC.
2. Immediately increase to 5--in. or 6--in. (127 or 152 mm) vent connector outside furnace casing when 5--in. (127 mm) vent connector is
required, refer to Note 1 above.
58CT

3. Side outlet vent for upflow and downflow installations must use Type B vent immediately after exiting the furnace, except when
factory--approved Downflow Vent Guard Kit, is used in the downflow position. See Product Data Sheet for accessory listing.
4. Type--B vent where required, refer to Note 1 above.
5. Four--in. (102 mm) single--wall (26 ga. min.) vent must be used inside furnace casing and when the factory--approved Downflow Vent
Guard Kit is used external to the furnace. See Product Data Sheet for accessory listing.
6. Accessory Downflow Vent Guard Kit required in downflow installations with lower vent configuration. See Product Data Sheet for
accessory listing.
7. Chimney Adapter Kit may be required for exterior masonry chimney applications. Refer to Chimney Adapter Kit for sizing and
complete application details. See Product Data Sheet for accessory listing.
8. Secure vent connector to furnace elbow with (2) corrosion--resistant sheet metal screws, spaced approximately 180_ apart.
9. Secure all other single wall vent connector joints with (3) corrosion resistant screws spaced approximately 120_ apart. Secure Type--B
vent connectors per vent connector manufacturer’s recommendations.
10. The total height of the vent and connector shall be at least seven feet (2 M) for the 154,000 Btuh gas input rate model when installed
in a downflow application with furnace elbow turned to left side with the connector elbow outside furnace casing pointing upward.
(See Fig. 40.)

Caution!! For the following applications, use the minimum vertical heights as specified below.
For all other applications, follow exclusively the National Fuel Gas Code

MINIMUM VENT MINIMUM VERTICAL

FURNACE VENT FURNACE
DIAMETER VENT HEIGHT
ORIENTATION ORIENTATION INPUT(BTUH/HR)
IN. (mm)* FT. (M)**
154,000
Vent elbow left, then
Downflow 132,000 5 (127) 12 (3.6)
up Fig. 39
110,000 (036/--- 12 only)
Vent elbow right, 154,000
Horizontal Left 5 (127) 7 (.65)
then up Fig. 42 132,000
Vent Elbow up Fig. 154,000
Horizontal Left 5 (127) 7 (.65)
43 132,000
Vent elbow right Fig.
Horizontal Left 154,000 5 (127) 7 (.65)
44
Vent elbow up then
Downflow 110,000 (036/--- 12 only) 5 (127) 10 (3.0)
left Fig. 37
Vent elbow up, then
Downflow 110,000 (036/--- 12 only) 5 (127) 10 (3.0)
right Fig. 40
*4 in. (102 mm) inside casing or vent guard
**Including 4 in. (102 mm) vent section(s)
NOTE: All vent configurations must also meet National Fuel Gas Code venting requirements NFGC.

32
 less with metal hangers or straps to ensure there is no movement
! CAUTION after installation.
SIDEWALL VENTING
CUT HAZARD This furnace is not approved for direct sidewall horizontal
Failure to follow this caution may result in personal injury. venting.
Sheet metal parts may have sharp edges or burrs. Use care In the U.S.: Per section 12.4.3 of the NFPA 54 / ANSI
and wear appropriate protective clothing, safety glasses and Z223.1--2012, any listed mechanical venter may be used, when
gloves when handling parts and servicing furnaces. approved by the authority having jurisdiction.
Select the listed mechanical venter to match the Btuh input of the
furnace being vented. Follow all manufacturer’s installation
NOTE: Vent connector length for connector sizing starts at requirements for venting and termination included with the listed
furnace vent elbow. The 4--in. (102 mm) vent elbow is shipped mechanical venter.
for upflow configuration and may be rotated for other positions.
Remove the 3 screws that secure vent elbow to furnace, rotate
START--UP, ADJUSTMENT, AND SAFETY
furnace vent elbow to position desired, re--install screws. The CHECK
factory--supplied vent elbow does NOT count as part of the Step 1 — General
number of vent connector elbows.
The vent connector can exit the furnace through one of 5 ! WARNING

58CT
locations on the casing.
1. Attach the single wall vent connector to the furnace vent FIRE HAZARD
elbow, and fasten the vent connector to the vent elbow
Failure to follow this warning could result in personal
with at least two field--supplied, corrosion--resistant, sheet
injury, death and/or property damage.
metal screws located 180_ apart.
This furnace is equipped with manual reset limit switches in
NOTE: An accessory flue extension is available to extend from
the gas control area. The switches open and shut off power
the furnace elbow to outside the furnace casing. See Product Data to the gas valve if a flame roll--out or overheating condition
Sheet for accessory listing. If flue extension is used, fasten the occurs in the gas control area. DO NOT bypass the
flue extension to the vent elbow with at least two field--supplied, switches. Correct problem before resetting the switches.
corrosion--resistant, sheet metal screws located 180_ apart. Fasten
the vent connector to the flue extension with at least two
field--supplied, corrosion resistant sheet metal screws located 1. Maintain 115--v wiring and ground. Improper polarity will
180_ apart. result in rapid flashing LED and no furnace operation.
2. Vent the furnace with the appropriate connector as shown 2. Make thermostat wire connections at the 24--v terminal
in Fig. 35--47. block on the furnace control. Failure to make proper con-
nections will result in improper operation. (See Fig. 33.)
3. Determine the correct location of the knockout to be re-
moved. 3. Gas supply pressure to the furnace must be greater than
4.5--In. W.C. (0.16 psig ) but not exceed 14--In. W.C. (0.5
4. Use a hammer and screwdriver to strike a sharp blow
psig).
between the tie points and work the slug back and forth
until the slug breaks free.
! CAUTION
! CAUTION CUT HAZARD
BURN HAZARD Failure to follow this caution may result in personal injury.
Failure to follow this caution may cause personal injury. Sheet metal parts may have sharp edges or burrs. Use care
and wear appropriate protective clothing, safety glasses and
Hot vent pipe is within reach of small children when gloves when handling parts and servicing furnaces.
installed in downflow position.
See the following instruction.
4. Check all manual--reset switches for continuity.
An accessory Vent Guard Kit, is REQUIRED for downflow 5. Install blower compartment door. Door must be in place to
applications where the vent exits through the lower portion of the operate furnace.
furnace casing. (See Fig. 39.) Refer to the Vent Guard Kit 6. Setup switch descriptions The 2 stage furnace has DIP
Instructions for complete details and see Product Data Sheet for switches used to select thermostat staging and blower off
accessory listing. delay timings. For switch locations on Furnace control
The horizontal portion of the venting system shall slope upwards board, See Fig. 33 and 52.
not less than 1/4--in. per linear ft. (6 mm/.3 M) from the furnace 7. Setup switch descriptions -- See Table 10.
to the vent and shall be rigidly supported every 5 ft. (1.5 M) or

33
 Table 10 – 2--Stage Furnace Setup Switch Description

SETUP SWITCH NORMAL DESCRIPTION

SWITCH NO. NAME POSITION OF USE
When OFF, allows 2--- stage operation with a single stage thermostat.
Turn ON when using 2 stage thermostat to allow Low Heat operation
SW--- 1 Adaptive Heat Mode OFF
when R to W/W1 closes and High Heat operation when R to W/W1
and W2 close.
Control blower OFF delay time. Used in conjunction with SW--- 3.
SW--- 2 Blower OFF delay ON or OFF
See Table 14.
Control blower OFF delay time. Used in conjunction with SW--- 2.
SW--- 3 Blower OFF delay ON or OFF
See Table 14.

Step 2 — Start-- Up Procedures 5. Verify furnace shut down by lowering thermostat setting
below room temperature.
! WARNING 6. Verify furnace restarts by raising thermostat setting above
room temperature.
FIRE AND EXPLOSION HAZARD Step 3 — Adjustments
Failure to follow this warning could cause personal injury,
58CT

death and/or property damage.

Never test for gas leaks with an open flame. Use a
! WARNING
commercially available soap solution made specifically for FIRE HAZARD
the detection of leaks to check all connections. Failure to follow this warning could result in injury, death
and/or property damage.
1. Purge gas lines after all connections have been made. DO NOT bottom out gas valve regulator adjusting screw.
This can result in unregulated manifold pressure and result
2. Check gas lines for leaks. in excess over--fire and heat exchanger failures.

! WARNING
ELECTRICAL SHOCK HAZARD ! CAUTION
Failure to follow this warning could result in personal
injury, or death. UNIT DAMAGE HAZARD
Blower access door switch opens 115--v power to control. Failure to follow this caution may result in reduced furnace
No component operation can occur unless switch is closed. life.
Caution must be taken when manually closing this switch DO NOT re--drill orifices. Improper drilling (burrs, out--of
for service purposes. round holes, etc.) can cause excessive burner noise and
misdirection of burner flames. This can result in flame
impingement of heat exchangers, causing failures.
3. To Begin Component Self--Test:
Remove blower access door. Disconnect the thermostat R
lead from furnace control board. Manually close blower
Furnace gas input rate on rating plate is for installations at
door switch. Short (jumper) the COM--24v terminal on
altitudes up to 2000 ft. (610 M). Furnace input rate must be
control to the TEST/TWIN 3/16--in. (8 mm) quick--con-
within +/--2% of furnace rating plate input. For altitudes above
nect terminal on control until the LED goes out (approx-
5500 ft. (1676 M), a field--supplied high altitude pressure switch
imately 2 sec). Gas valve and humidifier will not be turned
is required.
on. Remove jumper from terminals. (See Fig. 33 and
Table 10.) 1. Determine the correct gas input rate.
The input rating for altitudes above 2,000 ft. (610 M) must
NOTE: The furnace control allows all components, except the
be reduced by 4% for each 1,000 ft. (305 M) above sea
gas valve, to be run for short period of time. This feature helps level.
diagnose a system problem in case of a component failure. For installations below 2000 ft. (610 M), refer to the unit
Component test feature will not operate if any thermostat signal is rating plate.
present at the control. For installations above 2000 ft. (610 M), multiply the in-
Refer to service label attached to furnace or See Fig. 51. put on the rating plate by the derate multiplier in Table 11
Component test sequence is as follows: for the correct input rate.
a. LED will display previous status code 4 times. 2. Determine the correct orifice and manifold pressure adjust-
b. Inducer motor starts on high--speed and continues to run ment. All models in all positions except Low NOx models
until Step g of component test sequence. in downflow and horizontal positions use Table 15
(22,000 BTUH per burner).
c. Hot surface igniter is energized for 15 sec., then off.
d. Blower motor operates on LO--HEAT speed for 10 sec.
e. Blower motor operates on HI--HEAT speed for 10 sec.
f. Blower motor operates on COOL speed for 10 sec.
g. Inducer motor goes to low--speed for 10 sec., then stops.
h. Reconnect R lead to furnace control board, remove tape
from blower door switch and re--install blower door.
4. Operate furnace per instruction on inner door.

34
 Table 11 – Altitude Derate Multiplier for U.S.A.

ALTITUDE PERCENT DERATE MULTIPLIER

FT. (M) OF DERATE FACTOR*
0–2000
0 1.00
(0--- 610)
2001–3000
8–12 0.90
(610--- 914)
3001–4000
12–16 0.86
(914--- 1219)
4001–5000
16–20 0.82
(1219--- 1524)
5001–6000
20–24 0.78
1524--- 1829)
6001–7000
24–28 0.74
(1829--- 2134)
7001–8000
28–32 0.70
(2134--- 2438)
8001–9000

58CT
32–36 0.66
(2438--- 2743)
9001–10,000
36–40 0.62
(2743--- 3048)
* Derate multiplier factors are based on midpoint altitude for altitude
range.
Low NOx models in downflow or horizontal positions MUST
use Table 16 (21,000 BTUH per burner). See input listed on
rating plate.
a. Obtain average yearly gas heat value (at installed altitude) A06667
from local gas supplier. Fig. 48 -- Redundant Automatic Gas Control Valve
b. Obtain average yearly gas specific gravity from local gas
supplier. e. Move setup switch LHT (SW--1) on furnace control to
c. Find installation altitude in Table 15 or 16. ON position to lock furnace in low--heat operation. (See
d. Find closest natural gas heat value and specific gravity Fig. 33 and Table 10.)
in Table 15 or 16. f. Manually close blower door switch.
e. Follow heat value and specific gravity lines to point of g. Jumper R and W/W1 thermostat connections on control
intersection to find orifice size and low--and high--heat to start furnace. (See Fig. 33.)
manifold pressure settings for proper operation. h. Remove regulator adjustment cap from low--heat gas
f. Check and verify burner orifice size in furnace. NEVER valve pressure regulators. (See Fig. 48.) Turn low--heat
ASSUME ORIFICE SIZE. ALWAYS CHECK AND adjusting screw (3/16 in. (5 mm) or smaller flat tipped
VERIFY. screwdriver) counterclockwise (out) to decrease input
g. Replace orifice with correct size, if required by Table 15 rate or clockwise (in) to increase input rate.
or 16. Use only factory--supplied orifices. See NOTE: DO NOT set low--heat manifold pressure less than
EXAMPLE 1. 1.4--In. W.C. or more than 1.7--In. W.C. for natural gas. If
manifold pressure is outside this range, change main burner
EXAMPLE 1: (0--2000 ft. / 0--610 M altitude) orifices.
For 22,000 Btuh per burner application, use Table 15. i. Install low--heat regulator adjustment cap.
Heating value = 1000 Btuh/cu ft. j. Leave manometer or similar device connected and pro-
ceed to Step 4.
Specific gravity = 0.62 NOTE: If orifice hole appears damaged or it is suspected to have
Therefore: Orifice No. 43* been re--drilled, check orifice hole with a numbered drill bit of
correct size. Never re--drill an orifice. A burr--free and squarely
Manifold pressure: 3.7--In. W.C. for high--heat
aligned orifice hole is essential for proper flame characteristics.
1.6--In. W.C. for low--heat 4. Verify natural gas low--heat input rate by clocking meter.
* Furnace is shipped with No. 43 orifices. In this example NOTE: Gas valve regulator adjustment caps must be in place for
all main burner orifices are the correct size and do not need proper input to be clocked.
a. Turn off all other gas appliances and pilots served by the
to be changed to obtain proper input rate.
meter.
3. Adjust manifold pressure to obtain low fire input rate. (See b. Run for 3 minutes in low--heat operation.
Fig. 48.) c. Measure time (in sec) for gas meter to complete 1 revolu-
a. Turn gas valve ON/OFF switch to OFF. tion and note reading. The 2 or 5 cubic feet dial provides
b. Remove manifold pressure tap plug from gas valve. a more accurate measurement of gas flow.
c. Connect a water column manometer or similar device to
manifold pressure tap.
d. Turn gas valve ON/OFF switch to ON.

35
 cified on unit rating plate for high--and low--heat.
Determine the temperature rise as follows:
NOTE: Blower access door must be installed when taking
temperature rise reading. Leaving blower access door off will
result in incorrect temperature measurements.

! WARNING
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal
injury or death.
BURNER Disconnect 115--v electrical power and install lockout tag
ORIFICE
before changing speed tap.

a. Verify unit is running in low heat per Step 3. Place ther-

A93059 mometers in return and supply ducts as close to furnace
58CT

Fig. 49 -- Orifice Hole as possible. Be sure thermometers do not see radiant heat
from heat exchangers. Radiant heat affects temperature
d. Refer to Table 12 for cubic ft. of gas per hr. rise readings. This practice is particularly important with
straight--run ducts.
e. Multiply gas rate cu ft. /hr by heating value (Btuh/cu ft.
) to obtain input. If clocked rate does not match required b. When thermometer readings stabilize, subtract return--air
input from Step 1, increase manifold pressure to increase temperature from supply--air temperature to determine air
input or decrease manifold pressure to decrease input. temperature rise.
Repeat steps b through e until correct low heat input is NOTE: If the temperature rise is outside this range, first check:
achieved. Re--install low--heat regulator seal cap on gas (1.) Gas input for low heat operation.
valve. (2.) Derate for altitude if applicable.
5. Set low--heat temperature rise. The furnace must operate (3.) Return and supply ducts for excessive restrictions
within the temperature rise ranges specified on the furnace causing static pressures greater than 0.50--In. W.C.
rating plate. Do not exceed temperature rise ranges spe-

36
 Table 12 – Gas Rate (cu ft. /hr)

SECONDS SIZE OF TEST DIAL SECONDS SIZE OF TEST DIAL

FOR 1 FOR 1
REVOLUTION 1 CU FT. 2 CU FT. 5 CU FT. REVOLUTION 1 CU FT. 2 CU FT. 5 CU FT.
10 360 720 1800 50 72 144 360
11 327 655 1636 51 71 141 355
12 300 600 1500 52 69 138 346
13 277 555 1385 53 68 136 340
14 257 514 1286 54 67 133 333
15 240 480 1200 55 65 131 327
16 225 450 1125 56 64 129 321
17 212 424 1059 57 63 126 316
18 200 400 1000 58 62 124 310
19 189 379 947 59 61 122 305
20 180 360 900 60 60 120 300
21 171 343 857 62 58 116 290
22 164 327 818 64 56 112 281
23 157 313 783 66 54 109 273
24 150 300 750 68 53 106 265
25 144 288 720 70 51 103 257
26 138 277 692 72 50 100 250

58CT
27 133 267 667 74 48 97 243
28 129 257 643 76 47 95 237
29 124 248 621 78 46 92 231
30 120 240 600 80 45 90 225
31 116 232 581 82 44 88 220
32 113 225 563 84 43 86 214
33 109 218 545 86 42 84 209
34 106 212 529 88 41 82 205
35 103 206 514 90 40 80 200
36 100 200 500 92 39 78 196
37 97 195 486 94 38 76 192
38 95 189 474 96 38 75 188
39 92 185 462 98 37 74 184
40 90 180 450 100 36 72 180
41 88 176 439 102 35 71 178
42 86 172 429 104 35 69 173
43 84 167 419 106 34 68 170
44 82 164 409 108 33 67 167
45 80 160 400 110 33 65 164
46 78 157 391 112 32 64 161
47 76 153 383 116 31 62 155
48 75 150 375 120 30 60 150
49 73 147 367

c. Adjust air temperature rise by adjusting blower speed. In- a. Remove high fire regulator adjustment cap from gas
crease blower speed to reduce temperature rise. Decrease valve pressure regulator.
blower speed to increase temperature rise. For low heat, b. Jumper R, W/W1 and W2 thermostat connections on
speed selection can be low (factory setting), med--low, or control to run furnace in high heat. (See Fig. 33.)
med (5--speed blowers only). c. d. Turn high--heat adjusting screw (3/16--in. (5 mm) or
d. Remove thermostat jumpers and remove Blower Access smaller flat tipped screwdriver) counterclockwise (out)
Door. to decrease input rate or clockwise (in) to increase rate.
e. To change motor speed selection for low heat, remove d. Re--install high--fire adjustment caps.
blower motor lead from control LO--HEAT terminal. e. Leave manifold or similar device connected and proceed
(See Fig. 33.) Select desired blower motor speed lead to Step 7.
from 1 of the other terminals and relocate it to the LO--
HEAT terminal. (See Table 13 for lead color identifica- NOTE: DO NOT set high--heat manifold pressure less than
tion). Reconnect original lead to SPARE terminal. 3.2--In. W.C. or more than 3.8--In. W.C. for natural gas. If
manifold pressure is outside this range, change main burner
f. Repeat steps a through e.
orifices.

! CAUTION 7. Verify natural gas high heat input rate by clocking meter.
NOTE: Gas valve regulator adjustment caps must be in place for
proper input to be clocked.
FURNACE OVERHEATING HAZARD
a. Turn off all other gas appliances and pilots served by the
Failure to follow this caution may result in reduced furnace meter.
life.
b. Run for 3 minutes in high--heat operation.
Recheck temperature rise. It must be within limits specified
on the rating plate. Recommended operation is at the c. Measure time (in sec) for gas meter to complete 1 revolu-
midpoint of rise range or slightly above. tion and note reading.
d. Refer to Table 12 for cubic ft. of gas per hr.
e. Multiply gas rate cu ft. /hr by heating value (Btuh/cu ft.)
g. When correct low heat input rate and temperature rise is to obtain input.
achieved, proceed to Step 6.
NOTE: Using the 2 cu. ft. or 5 cu. ft. gas meter dial provides
6. Adjust Manifold Pressure to Obtain High Heat Rate greater accuracy in verifying gas input rate.

37
 If clocked rate does not match required input from Step 1,
increase manifold pressure to increase input or decrease manifold
pressure to decrease input. Repeat steps b through e until correct
! WARNING
high heat input is achieved. Re--install high--heat regulator seal FIRE HAZARD
cap on gas valve.
Failure to reinstall manifold pressure tap plug in gas valve
8. Set high heat temperature rise. could result in personal injury, property damage or death.
Jumper R to W/W1 and W2 to check high--gas--heat tem-
perature rise. Do not exceed temperature rise ranges spe- Reinstall manifold pressure tap plug in gas valve to prevent
cified on furnace rating plate for high heat. The furnace gas leak.
must operate within the temperature rise ranges specified
on the furnace rating plate. j. Remove thermostat jumper wire from furnace control
Determine the air temperature rise as follows: board.
NOTE: Blower access door must be installed when taking k. Turn LHT switch OFF.
temperature rise reading. Leaving blower access door off will
l. Turn gas valve ON/OFF switch to ON.
result in incorrect temperature measurements.
m. Proceed to Step 9, “Set Blower Off Delay” before in-
a. Verify the furnace is operating in high heat per Step 6.
stalling blower access door.
Place thermometers in return and supply ducts as close

CAUTION
to furnace as possible. Be sure thermometers do not see
!
58CT

radiant heat from heat exchangers. Radiant heat affects

temperature rise readings. This practice is particularly im-
portant with straight--run ducts. FURNACE OVERHEATING HAZARD
b. When thermometer readings stabilize, subtract return--air Failure to follow this caution may result in reduced furnace
temperature from supply--air temperature to determine air life.
temperature rise.
Recheck temperature rise. It must be within limits specified
NOTE: If the temperature rise is outside this range, first check: on the rating plate. Recommended operation is at the
(1.) Gas input for low--and high--heat operation. midpoint of rise range or slightly above.
(2.) Derate for altitude if applicable.
(3.) Return and supply ducts for excessive restrictions 9. Set Blower Off Delay
causing static pressures greater than 0.50--In. W.C. a. Remove Blower Access Door if installed.
(4.) Dirty filter. b. Turn Dip switch 2 and 3 ON or OFF for desired blower
c. Adjust air temperature rise by adjusting blower speed. In- off delay. (See Table 14 and Fig 34.)
crease blower speed to reduce temperature rise. Decrease 10. Set thermostat heat anticipator.
blower speed to increase temperature rise. For high heat,
speed selection can be med--high, med (5--speed blowers a. Mechanical thermostat -- Set thermostat heat anticipator
only), or med--low (factory setting). to match the amp. draw of the electrical components in
the R--W/W1 circuit. Accurate amp. draw readings can
be obtained at the wires normally connected to thermostat
! WARNING subbase terminals, R and W. The thermostat anticipator
should NOT be in the circuit while measuring current.
ELECTRICAL SHOCK HAZARD (1.) Set LHT switch on furnace control board to ON.
Failure to follow this warning could result in personal (2.) Remove thermostat from sub--base or from wall.
injury or death.
(3.) Connect an amp. meter as shown in Fig. 50 across
Disconnect 115--v electrical power and install lockout tag the R and W subbase terminals or R and W wires at
before changing speed tap. wall.
(4.) Record amp. draw across terminals when furnace is
in low heat and after blower starts.
d. To change motor speed selection for high heat, remove
blower motor lead from control HI--HEAT terminal. (See (5.) Set heat anticipator on thermostat per thermostat in-
Fig. 33.) Select desired blower motor speed lead from structions and install on subbase or wall.
1 of the other terminals and relocate it to the HI--HEAT (6.) Turn LHT switch OFF.
terminal. DO NOT use the low--heat tap that was already (7.) Install blower access door.
set. (See Table 13 for lead color identification). Recon- b. Electronic thermostat: Set cycle rate for 3 cycles per hr.
nect original lead to SPARE terminal.
11. Set airflow CFM for cooling
e. Repeat steps a thru d. Select the desired blower motor speed lead for cooling air-
f. When correct high heat input rate and temperature rise is flow. See Table 5--Air Delivery--CFM (With Filter). See
achieved, turn gas valve ON/OFF switch to OFF. Table 13 for lead color identification.
g. Remove Blower Access Door. Table 13 – Speed Selection
h. Remove manometer or similar device from gas valve. COLOR SPEED AS SHIPPED
i. Re--install manifold pressure tap plug in gas valve. (See White Common BLW
Fig 54.) Black High COOL
Yellow Med --- High SPARE
Orange† Med SPARE
Blue Med --- Low HI--- HEAT
Red Low* LO HEAT
* Continuous---blower speed---as shipped default
{ Not all models equipped with 5 speed motors

38
 Table 14 – 2--Stage Furnace Blower OFF delay Setup Switch

DESIRED HEATING MODE SETUP SWITCH SETUP SWITCH

BLOWER OFF DELAY (SEC.) SW---2 SW---3
90 OFF OFF
120 OFF ON
150 ON OFF
180 ON ON

THERMOSTAT SUBBASE guard switch did not function properly and correct condi-
TERMINALS WITH tion.
THERMOSTAT REMOVED
(ANITICIPATOR, CLOCK, ETC., f. Remove blockage from furnace vent elbow.
MUST BE OUT OF CIRCUIT.) g. Switch will auto--reset when it cools.
HOOK-AROUND h. Re--install vent connector.
AMMETER
NOTE: Should switch remain open longer than 3 minutes,
furnace control board will lockout the furnace for 3 hours. To
R Y W G
reset furnace control board, turn thermostat below room

58CT
temperature or from HEAT to OFF and turn 115--v power OFF,
then back ON.
3. Check Pressure Switch(es)
This control proves operation of the draft inducer blower.
a. Turn off 115--v power to furnace.
b. Disconnect inducer motor lead wires from wire harness.
c. Turn on 115--v power to furnace.
10 TURNS
d. Set thermostat to “call for heat” and wait 1 minute. When
pressure switch is functioning properly, hot surface ig-
FROM UNIT 24-V niter should NOT glow and control diagnostic light
CONTROL TERMINALS flashes a status code 32. If hot surface igniter glows when
inducer motor is disconnected, shut down furnace imme-
EXAMPLE: 5.0 AMPS ON AMMETER = 0.5 AMPS FOR THERMOSTAT diately.
10 TURNS AROUND JAWS ANTICIPATOR SETTING
e. Determine reason pressure switch did not function prop-
A96316 erly and correct condition.
Fig. 50 -- Amp. Draw Check with Ammeter f. Turn off 115--v power to furnace.
g. Reconnect inducer motor wires, replace outer door, and
Step 4 — Check Safety Controls turn on 115--v power.
The flame sensor, gas valve, and pressure switch were all checked h. Blower will run for 90 seconds before beginning the call
in the Start--up procedure section as part of normal operation. for heat again.
1. Check Main Limit Switch(es) i. Furnace should ignite normally.
This control shuts off combustion system and energizes Step 5 — Checklist
air--circulating blower motor, if furnace overheats. By us-
ing this method to check limit control, it can be established 1. Put away tools and instruments. Clean up debris.
that limit is functioning properly and will operate if there 2. Verify that switches for LHT and OFF--DELAY are
is a restricted return--air supply or motor failure. If limit blower OFF--DELAY are selected as desired.
control does not function during this test, cause must be 3. Verify that blower and burner access doors are properly in-
determined and corrected. stalled.
a. Run furnace for at least 5 minutes. 4. Cycle test furnace with room thermostat.
b. Gradually block off return air with a piece of cardboard 5. Check operation of accessories per manufacturer’s instruc-
or sheet metal until the limit trips. tions.
c. Unblock return air to permit normal circulation. 6. Review User’s Guide with owner.
d. Burners will re--light when furnace cools down. 7. Attach literature packet to furnace.
2. Check draft safeguard switch.
The purpose of this control is to cause the safe shutdown
of the furnace during certain blocked vent conditions.
a. Verify vent pipe is cool to the touch.
b. Disconnect power to furnace and remove vent connector
from furnace vent elbow.
c. Restore power to furnace and set room thermostat above
room temperature.
d. After normal start--up, allow furnace to operate for 2
minutes, then block vent elbow in furnace 80% of vent
area with a piece of flat sheet metal.
e. Furnace should cycle off within 2 minutes. If gas does not
shut off within 2 minutes, determine reason draft safe-

39
58CT Table 15 – Orifice Size* and Manifold Pressures (In. W.C.) for Gas Input Rate

A10184

40
Table 15 -- Orifice Size and Manifold Pressures (In. W.C.) for Gas Input Rate (cont.)

58CT
A10184A

41
58CT Table 16 – Orifice Size* and Manifold Pressures (In. W.C.) for Gas Input Rate

A10185

42
Table 16 -- Orifice Size* and Manifold Pressures (In. W.C.) for Gas Input Rate (cont.)

58CT
A10185A

43
 SERVICE AND MAINTENANCE ELECTRICAL CONTROLS AND WIRING
PROCEDURES
! WARNING
! WARNING ELECTRICAL SHOCK HAZARD
FIRE, PERSONAL INJURY AND UNIT DAMAGE Failure to follow this warning could result in personal
HAZARD injury or death.
Failure to follow this warning could result in personal injury, There may be more than one electrical supply to the
death and/or property damage. furnace. Check accessories and cooling unit for additional
electrical supplies that must be shut off during furnace
The ability to properly perform maintenance on this servicing. Lock out an tag switch with a suitable warning
equipment requires certain knowledge, mechanical skills, label.
tools, and equipment. If you do not possess these, do not
attempt to perform any maintenance on this equipment other
than those procedures recommended in the User’s Manual. The electrical ground and polarity for 115--v wiring must be
properly maintained. Refer to Fig. 23 for field wiring information
and to Fig. 52 for furnace wiring information.
! WARNING NOTE: If the polarity is not correct, the STATUS LED on the
58CT

control will flash rapidly and prevent the furnace from heating.
The control system also requires an earth ground for proper
ELECTRICAL SHOCK, FIRE OR EXPLOSION
operation of the control and flame--sensing electrode.
HAZARD
The 24--v circuit contains an automotive--type, 3--amp. fuse
Failure to follow this warning could result in personal injury
located on the control. (See Fig. 31.) Any shorts of the 24--v
or death.
wiring during installation, service, or maintenance will cause this
Before installing, modifying, or servicing system, main fuse to blow. If fuse replacement is required, use ONLY a 3--amp.
electrical disconnect switch must be in the OFF position and fuse. The control LED will display status code 24 when fuse
install a lockout tag. There may be more than one needs to be replaced.
disconnect switch. Lock out and tag switch with a suitable
warning label. Verify proper operation after servicing. Proper instrumentation is required to service electrical controls.
The control in this furnace is equipped with a Status Code LED
(Light--Emitting Diode) to aid in installation, servicing, and
troubleshooting. Status codes can be viewed at the sight glass in

! CAUTION blower access door. The furnace control LED is either ON

continuously, rapid flashing, or a code composed of 2 digits. The
first digit is the number of short flashes, the second digit is the
UNIT OPERATION HAZARD number of long flashes.
Failure to follow this caution may result in improper unit For an explanation of status codes, refer to service label located
operation or failure of unit components. on blower access door or Fig. 51, and the troubleshooting guide
Label all wires prior to disconnection when servicing which can be obtained from your distributor.
controls. Wiring errors can cause improper and dangerous See Fig. 56 for a brief Troubleshooting guide.
operation. For Controls with an Amber LED
The stored status codes will NOT be erased from the control
memory, if 115-- or 24--v power is interrupted. The control will
! CAUTION store up to five (5) status codes.
1. To retrieve status codes, proceed with the following:
ENVIRONMENTAL HAZARD NOTE: NO thermostat signal may be present at control, and all
blower--OFF delays must be completed.
Failure to follow this caution may result in environmental
pollution. a. Leave 115--v power to furnace turned on.
Remove and recycle all components or materials (i.e. oil, b. Remove outer access door.
refrigerant, control board, etc.) before unit final disposal. c. Look into blower access door sight glass for current LED
status.
Step 1 — Introduction d. BRIEFLY remove insulated terminal wire from the draft
safeguard (DSS) switch until LED goes out, then recon-
GENERAL
nect it.
These instructions are written as if the furnace is installed in an
NOTE: If wire to DSS is disconnected longer than 4 sec, main
upflow application. An upflow furnace application is where the
blower starts, and retrieval request is ignored.
blower is located below the combustion and controls section of
the furnace, and conditioned air is discharged upward. Since this 2. When above items have been completed, the LED flashes
furnace can be installed in any of the 4 positions shown in Fig. 4, status code 4 times. Record this status code for further
you must revise your orientation to component location troubleshooting. After the LED flashes status code four
accordingly. times, BRIEFLY remove wire again from DSS switch un-
til LED goes out, then reconnect it to retrieve previous
status code (if available). Repeat as needed for more previ-
ous status codes or until Code 11 appears.

44
 SERVICE
If status code recall is needed, briefly remove then reconnect one main limit wire to display last stored status code. On RED LED boards do not remove power or blower door before initiating status code recall.
LED CODE STATUS
CONTINUOUS OFF - Check for 115VAC at L1 and L2, and 24VAC at SEC-1 and SEC-2.
CONTINUOUS ON - Control has 24VAC power.
RAPID FLASHING - Line voltage (115VAC) polarity reversed. If twinned, refer to twinning kit instructions.
EACH OF THE FOLLOWING STATUS CODES IS A TWO DIGIT NUMBER WITH THE FIRST DIGIT DETERMINED BY THE NUMBER OF SHORT FLASHES AND THE SECOND DIGIT BY THE NUMBER OF LONG FLASHES.

11 NO PREVIOUS CODE - Stored status code is erased automatically after 72 hours. 32 LOW-HEAT PRESSURE SWITCH DID NOT CLOSE OR REOPENED - If open longer than
On RED LED boards stored status codes can also be erased when power five minutes, inducer shuts off for 15 minutes before retry. If opens during blower on-delay
(115 VAC or 24 VAC) to control is interrupted. period, blower will come on for the selected blower off-delay. Check for:
12 BLOWER ON AFTER POWER UP (115 VAC or 24 VAC) -Blower runs for the - Excessive wind - Restricted vent - Defective inducer motor
selected blower off-delay time, if unit is powered up during a call for heat - Proper vent sizing - Defective pressure switch - Low inducer voltage (115 VAC)
(R-W/W1 closed) or (R-W/W1) opens during blower on-delay. - Inadequate combustion air supply - Low inlet gas pressure (if LGPS used)
13 LIMIT CIRCUIT LOCKOUT - Lockout occurs if a limit, draft safeguard, flame rollout, - Disconnected or obstructed pressure tubing
or blocked vent switch (if used) is open longer than 3 minutes. 33 LIMIT CIRCUIT FAULT - Indicates a limit, draft safeguard, flame rollout, or blocked vent
- Control will auto reset after three hours. - Refer to #33. switch (if used) is open. Blower will run for 4 minutes or until open switch remakes
14 IGNITION LOCKOUT - Control will auto-reset after three hours. Refer to #34. whichever is longer. If open longer than 3 minutes, code changes to lockout #13. If open
21 GAS HEATING LOCKOUT - Control will NOT auto reset. less than 3 minutes status code #33 continues to flash until blower shuts off. Flame rollout
Check for: - Mis-wired gas valve - Defective control (valve relay) switch and BVSS require manual reset. Check for: - Dirty filter or restricted duct system
22 ABNORMAL FLAME-PROVING SIGNAL - Flame is proved while gas valve is de- - Defective blower motor or capacitor - Proper vent sizing - Restricted vent
energized. Inducer will run until fault is cleared. Check for: - Defective switch or connections - Loose blower wheel - Excessive wind
- Leaky gas valve - Stuck-open gas valve - Inadequate combustion air supply (Flame Roll-out Switch open).
23 PRESSURE SWITCH DID NOT OPEN Check for: - Obstructed pressure tubing 34 IGNITION PROVING FAILURE - Control will try three more times before lockout #14 occurs.
- Pressure switch stuck closed If flame signal lost during blower on-delay period, blower will come on for the selected
24 SECONDARY VOLTAGE FUSE IS OPEN Check for: - Short circuit in secondary blower off-delay. Check for: - Oxide buildup on flame sensor (clean with fine steel wool)
voltage (24VAC) wiring. - Proper flame sense microamps (.5 microamps D.C. min., 4.0 - 6.0 nominal)
31 HIGH-HEAT PRESSURE SWITCH OR RELAY DID NOT CLOSE OR REOPENED - Manual valve shut-off - Control ground continuity
Control relay may be defective, refer to status code #32 - Gas valve defective or gas valve turned off - Low inlet gas pressure
- Inadequate flame carryover or rough ignition - Defective Hot Surface Ignitor
COMPONENT TEST - Flame sensor must not be grounded

58CT
- Green/Yellow wire MUST be connected to furnace sheet metal
To initiate the component test sequence, shut OFF the room thermostat or disconnect the 43 LOW-HEAT PRESSURE SWITCH OPEN WHILE HIGH-HEAT PRESSURE SWITCH IS
"R" thermostat lead. Briefly short the TEST/TWIN terminal to the "Com 24V" terminal. CLOSED - Check for: - Disconnected or obstructed pressure tubing
Status LED will flash last status code and then turn ON the inducer motor. The inducer - Mis-wired pressure switches - Low-heat pressure switch stuck open
motor will start in HIGH speed and remain on HIGH speed until the end of the test then - Low inlet gas pressure (if LGPS used)
shift to LOW speed for 7 to 15 seconds. The hot surface igniter, blower motor LO HEAT 45 CONTROL CIRCUITRY LOCKOUT Auto-reset after one hour lockout due to;
speed, blower motor HI HEAT speed, and blower motor COOL speed will be turned ON for - Gas valve relay stuck open - Flame sense circuit failure - Software check error
10-15 seconds each. Gas Valve and Humidifier will not be turned on. When the blower is Reset power to clear lockout. Replace control if status code repeats.
turned OFF the inducer will be switched to low-speed for 10 seconds. 327598-101 REV. C

A04210
Fig. 51 -- Service Label

Step 2 — Care and Maintenance

! WARNING
! WARNING CARBON MONOXIDE POISONING AND FIRE
HAZARD
FIRE OR EXPLOSION HAZARD
Failure to follow this warning could result in personal
Failure to follow this warning could result in personal
injury, death, and/or property damage.
injury, death and/or property damage.
Never operate unit without a filter or with filter access door
Never store anything on, near, or in contact with the
removed.
furnace, such as:
1. Spray or aerosol cans, rags, brooms, dust mops,
vacuum cleaners, or other cleaning tools.
2. Soap powders, bleaches, waxes or other cleaning ! CAUTION
compounds, plastic or plastic containers, gasoline,
kerosene, cigarette lighter fluid, dry cleaning fluids, CUT HAZARD
or other volatile fluids. Failure to follow this caution may result in personal injury.
3. Paint thinners and other painting compounds, paper
bags, or other paper products. Exposure to these Sheet metal parts may have sharp edges or burrs. Use care
materials could lead to corrosion of the heat and wear appropriate protective clothing, safety glasses and
exchanger. gloves when handling parts and servicing furnaces.

The minimum maintenance on this furnace is as follows:

For continuing high performance and to minimize possible
1. Check and clean air filter each month or more frequently if
furnace failure, periodic maintenance must be performed on this required. Replace if torn.
furnace. Consult your local dealer about proper frequency of
maintenance and the availability of a maintenance contract. 2. Check blower motor and wheel for cleanliness each heat-
ing and cooling season. Clean as necessary.

! WARNING 3. Check electrical connections for tightness and controls for

proper operation each heating season. Service as neces-
sary.
ELECTRICAL SHOCK AND FIRE HAZARD
4. Inspect burner compartment before each heating season
Failure to follow this warning could result in personal for rust, corrosion, soot or excessive dust. If necessary,
injury, death or property damage. have furnace and burner serviced by a qualified service
Before installing, modifying, or servicing system, main agency.
electrical disconnect switch must be in the OFF position and 5. Inspect the vent pipe/vent system before each heating sea-
install a lockout tag. There may be more than one son for rust, corrosion, water leakage, sagging pipes or
disconnect switch. Lockout and tag switch with a suitable broken fittings. Have vent pipes/vent system serviced by a
warning label. qualified service agency.
6. Inspect any accessories attached to the furnace such as a
humidifier or electronic air cleaner. Perform any service or
maintenance to the accessories as recommended in the ac-
cessory instructions.

45
58CT

A07125
Fig. 52 -- Wiring Diagram

46
 Table 17 – Filter Size Information (In. / Mm)
FILTER SIZE
FURNACE CASING WIDTH SIDE BOTTOM FILTER TYPE
RETURN RETURN
16 x25 x 3/4 14 x25 x 3/4
14 ---1/2 (368) Washable*
(406 x635 x 19) (356 x635 x 19)
16 x25 x 3/4 16 x25 x 3/4
17 ---1/2 (445) Washable*
(406 x635 x 19) (406 x635 x 19)
16 x25 x 3/4 20 x25 x 3/4
21 (533) Washable*
(406 x635 x 19) (508 x635 x 19)
16 x25 x 3/4 24 x25 x 3/4
24 (610) Washable*
(406 x635 x 19) (610 x635 x 19)
* Recommended
** Some furnaces may have 2 filters.
CLEANING AND/OR REPLACING AIR FILTER The inducer and blower motors are pre--lubricated and require no
The air filter arrangement will vary depending on the application. additional lubrication. These motors can be identified by the
absence of oil ports on each end of the motor.
NOTE: If the filter has an airflow direction arrow, the arrow
must point towards the blower. Clean blower motor and wheel as follows:
1. Turn off electrical supply to furnace.
! CAUTION 2. Remove outer door.

58CT
3. For downflow or horizontal furnaces having vent pipes
CUT HAZARD within the furnace that pass in front of the blower access
door:
Failure to follow this caution may result in personal injury.
a. Disconnect vent connector from furnace vent elbow.
Sheet metal parts may have sharp edges or burrs. Use care
b. Disconnect and remove short piece of vent pipe from
and wear appropriate protective clothing, safety glasses and
within furnace.
gloves when handling parts and servicing furnaces.
4. Remove 2 screws from blower access door and remove
blower access door.
Accessory media cabinet filter procedures: 5. All factory wires can be left connected, but field thermo-
1. Turn off electrical supply to furnace before removing filter stat connections may need to be disconnected depending
access door. on their length and routing.
2. Remove filter cabinet door. 6. Remove 2 screws holding blower assembly to blower
3. Slide filter out of cabinet. deck and slide blower assembly out of furnace.
4. If equipped with permanent, washable 3/4--in. (19 mm) fil- 7. Clean blower wheel and motor using a vacuum with soft
ter, clean filter by spraying cold tap water through filter in brush attachment. Blower wheel blades may be cleaned
opposite direction of airflow. Rinse filter and let dry. Oil- with a small paint or flux brush. Do not remove or disturb
ing or coating of the filter is not recommended. See Table balance weights (clips) on blower wheel blades.
17 for size information. 8. Vacuum any loose dust from blower housing, wheel and
5. If equipped with factory--specified disposable media filter, motor.
replace only with media filter having the same part num- 9. If a greasy residue is present on blower wheel, remove
ber and size. For expandable replacement media, refer to wheel from the blower housing and wash it with an appro-
the instructions included with the replacement media. priate degreaser. To remove wheel:
6. Slide filter into cabinet. NOTE: Before disassembly, mark blower mounting arms, motor,
7. Replace filter cabinet door. and blower housing so motor and each arm is positioned at the
8. Turn on electrical supply to furnace. same location during reassembly.
BLOWER MOTOR AND WHEEL a. Disconnect capacitor wires (if equipped) and ground wire
attached to blower housing.
! WARNING b. Remove screws securing cutoff plate and remove cutoff
plate from housing.
ELECTRICAL SHOCK HAZARD c. Loosen set screw holding blower wheel on motor shaft
(160+/--20 in.--lb. when reassembling).
Failure to follow this warning could result in personal
d. Remove bolts holding motor to blower housing and slide
injury or death.
motor out of wheel (40+/--10 in.--lb. when reassembling).
Blower access door switch opens 115--v power to control. e. Remove blower wheel from housing.
No component operation can occur unless switch is closed.
Caution must be taken when manually closing this switch f. Clean wheel and housing.
for service purposes. 10. Reassemble motor and blower by reversing steps 9a,
through 9e. Be sure to reattach ground wire to the blower
housing.
NOTE: The blower wheel should not be dropped or bent as 11. Verify that blower wheel is centered in blower housing
balance will be affected. and set screw contacts the flat portion of the motor shaft.
The following steps should be performed by a qualified Loosen set screw on blower wheel and reposition if neces-
service agency. sary.
To ensure long life and high efficiency, clean accumulated dirt 12. Spin the blower wheel by hand to verify that the wheel
and grease from blower wheel and motor annually. does not rub on the housing.
13. Reinstall blower assembly in furnace.

47
 problem exists which needs to be corrected, such as improper
! CAUTION adjustment of manifold pressure, insufficient or poor quality
combustion air, incorrect size or damaged manifold orifice(s),
UNIT DAMAGE HAZARD improper gas, or a restricted heat exchanger. Action must be taken
Failure to follow this caution may result in shortened heat to correct the problem.
exchanger life. If it becomes necessary to clean the heat exchangers because of
dust or corrosion, proceed as follows:
Heating fan speed(s) MUST be adjusted to provide proper
air temperature rise as specified on the rating plate. 1. Turn OFF gas and electrical power to furnace.
Recommended operation is at the midpoint of the rise range 2. Remove outer access door.
or slightly above. Refer to “SET TEMPERATURE RISE” 3. Disconnect vent connector from furnace vent elbow.
under START--UP, ADJUSTMENT, and SAFETY
CHECK. 4. For downflow or horizontal furnace having an internal
vent pipe, remove internal vent pipe within the casing.
5. Disconnect wires to the following components. Mark
14. Reinstall 2 screws securing blower assembly to blower wires to aid in reconnection of (be careful when discon-
deck. necting wires from switches because damage may occur):
15. Refer to furnace wiring diagram, and connect thermostat a. Draft safeguard switch.
leads if previously disconnected. b. Inducer motor.
58CT

16. To check blower for proper rotation: c. Pressure switches.

a. Turn on electrical supply. d. Limit overtemperature switch.
b. Manually close blower access door switch. e. Gas valve.
NOTE: If thermostat terminals are jumpered at the time blower f. Hot surface igniter.
access door switch is closed, blower will run for 90 sec before
g. Flame--sensing electrode
beginning a heating or cooling cycle.
h. Flame rollout switches.
c. Perform component self--test as shown at the bottom of
the SERVICE label, located on the front of blower access 6. Remove screws that fasten the collector box assembly to
door. the cell panel. Be careful not to damage the collector box.
Inducer assembly and elbow need not be removed from
d. Verify blower is rotating in the correct direction.
collector box.
17. If furnace is operating properly, RELEASE BLOWER
7. Disconnect gas line from gas manifold.
ACCESS DOOR SWITCH. Remove any jumpers or re-
connect any disconnected thermostat leads. Replace 8. Remove the 5 screws that attach the burner assembly to
blower access door. the cell panel. The gas valve and individual burners need
not be removed from support assembly. Remove NOx
baffles if installed.
! WARNING NOTE: Be very careful when removing burner assembly to
avoid breaking igniter. See Fig. 53 and 54 for correct igniter
ELECTRICAL SHOCK HAZARD
location.
Failure to follow this warning could result in personal
injury, or death.
Blower access door switch opens 115--v power to furnace
control. No component operation can occur unless switch is
closed. Exercise caution to avoid electrical shock from
exposed electrical components when manually closing this
switch for service purposes.

18. Downflow or horizontal furnaces with vent pipe through

furnace only:
a. Install and connect short piece of vent pipe inside furnace
to existing vent.
b. Connect vent connector to vent elbow.
19. Reinstall outer door.
20. Turn on gas supply and cycle furnace through one com-
plete heating and cooling cycle. Verify the furnace temper-
ature rise as shown in Adjustments Section. Adjust tem-
perature rise as shown in Adjustments Section. If outdoor A05025
temperature is below 70_F (21_C) turn off circuit breaker Fig. 53 -- Igniter Position--Side View
to outdoor unit before running furnace in the cooling
cycle. Turn outdoor circuit breaker on after completing 9. Using field--provided 25--caliber rifle cleaning brush,
cooling cycle. 36--in. (914 mm) long 1/4--in. (6 mm) diameter steel
spring cable, a variable speed, reversible electric drill, and
CLEANING HEAT EXCHANGER vacuum cleaner, clean cells as follows:
The following steps should be performed by a qualified a. Remove metal screw fitting from wire brush to allow in-
service agency: sertion into cable.
NOTE: If the heat exchangers get a heavy accumulation of soot b. Insert the twisted wire end of brush into end of spring
and carbon, they should be replaced rather than trying to clean cable, and crimp tight with crimping tool or crimp by
them thoroughly. A build--up of soot and carbon indicates that a

48
 striking with ball--peen hammer. TIGHTNESS IS VERY
IMPORTANT.
NOTE: The materials needed in item 9 can usually be purchased 1-7/8
at local hardware stores. (47.6 mm)
(1.) Attach variable--speed, reversible drill to the end of
spring cable (end opposite brush).
(2.) Insert brush end of cable into the outlet opening of
cell and slowly rotate with drill. DO NOT force
cable. Gradually insert cable into upper pass of cell.
(See Fig. 55.)
(3.) Work cable in and out of cell 3 or 4 times to obtain A05026
sufficient cleaning. DO NOT pull cable with great Fig. 54 -- Igniter Position--Top View
force. Reverse drill and gradually work cable out.
(4.) Insert brush end of cable in burner inlet opening of
cell, and proceed to clean 2 lower passes of cell in
same manner as upper pass.
(5.) Repeat foregoing procedures until each cell in fur-

58CT
nace has been cleaned.
(6.) Using vacuum cleaner, remove residue from each
cell.
(7.) Using vacuum cleaner with soft brush attachment,
clean burner assembly.
(8.) Clean flame sensor with fine steel wool.
(9.) Install NOx baffles (if removed.)
(10.) Reinstall burner assembly. Center burners in cell
openings. A91252
Fig. 55 -- Cleaning Heat Exchanger Cell
10. Remove old sealant from cell panel and collector box
flange.
16. Replace blower access door only, if it was removed.
11. Spray releasing agent on the heat exchanger cell panel
where collector box assembly contacts cell panel. 17. Set thermostat above room temperature and check furnace
for proper operation.
NOTE: A releasing agent such as cooking spray or equivalent
(must not contain corn or canola oil, aromatic or halogenated 18. Verify blower airflow and speed changes between heating
hydrocarbons or inadequate seal may occur) and RTV sealant and cooling.
(G.E. 162, 6702, or Dow--Corning 738) are needed before
starting installation. DO NOT substitute any other type of RTV ! WARNING
sealant. G.E. 162 (P771--9003) is available through RCD in 3--oz.
tubes. FIRE OR EXPLOSION HAZARD
12. Apply new sealant to flange of collector box and attach to Failure to follow this warning could result in personal
cell panel using existing screws, making sure all screws injury death and/or property damage.
are secure. Never test for gas leaks with an open flame. Use a
13. Reconnect wires to the following components (Use con- commercially available soap solution made specifically for
nection diagram on wiring label, if wires were not marked the detection of leaks to check all connects.
for reconnection locations.):
a. Draft safeguard switch.
b. Inducer motor. 19. Check for gas leaks.
c. Pressure switches. 20. Replace outer access door.
d. Limit overtemperature switch. Step 3 — Sequence of Operation
e. Gas valve. NOTE: Furnace control must be grounded for proper operation
f. Hot surface igniter. or control will lockout. Control is grounded through green wire
g. Flame--sensing electrode. connected to gas valve and burner bracket screw. Using the
schematic diagram in Fig. 52, follow the sequence of operation
h. Flame rollout switches.
through the different modes. Read and follow the wiring diagram
14. Reinstall internal vent pipe, if applicable. very carefully.
15. Reinstall vent connector on furnace vent elbow. Securely NOTE: If a power interruption occurs during a call for heat
fasten vent connector to vent elbow with 2 field--supplied,
(W/W1 or W/W1--and--W2), the control run the blower for the
corrosion--resistant, sheet metal screws located 180_ apart.
selected blower off--delay period two seconds after power is
restored and if the thermostat is still calling for gas heating. The
LED light will flash code 12 during this period, after which the
LED will be ON continuous, as long as no faults are detected.
After this period, the furnace will respond to the thermostat
normally.
The blower door must be installed for power to be conducted
through the blower door interlock switch ILK to the furnace

49
 control CPU, transformer TRAN, inducer motor IDM, blower control CPU selects high--heat operation, the high--heat
motor BLWM, hot--surface igniter HSI, and gas valve GV. gas valve solenoid GV--HI is also energized.
1. Two--Stage Heating (Adaptive mode) with Single-- d. Flame--Proving--When the burner flame is proved at the
Stage Thermostat flame--proving sensor electrode FSE, the inducer motor
(See Fig. 23 or 32 for thermostat connections) IDM switches to low--speed unless running at high--
NOTE: The low--heat only switch (LHT) selects either the speed, and the furnace control CPU begins the blower--
low--heat only operation mode when ON, (see item 2. below) or ON delay period and continues to hold the gas valve GV--
the adaptive heating mode when OFF in response to a call for M open. If the burner flame is not proved within two
heat. (See Fig. 33.) When the W2 thermostat terminal is energized seconds, the control CPU will close the gas valve GV--M,
it will always cause high--heat operation when the R to W circuit and the control CPU will repeat the ignition sequence for
up to three more Trials--For--Ignition before going to Ig-
is closed, regardless of the setting of the low--heat only switch.
nition-- Lockout. Lockout will be reset automatically
This furnace can operate as a two--stage furnace with a
after three hours, by momentarily interrupting 115 vac
single--stage thermostat because the furnace control CPU includes
power to the furnace, or by interrupting 24 vac power at
a programmed adaptive sequence of controlled operation, which
SEC1 or SEC2 to the furnace control CPU (not at W/W1,
selects low--heat or high--heat operation. This selection is based G, R, etc.). If flame is proved when flame should not be
upon the stored history of the length of previous gas--heating present, the furnace control CPU will lock out of Gas--
periods of the single--stage thermostat. Heating mode and operate the inducer motor IDM on
The furnace will start up in either low-- or high--heat. If the
58CT

high speed until flame is no longer proved.

furnace starts up in low--heat, the control CPU determines the e. Blower--ON Delay--If the burner flame is proven the
low--heat on--time (from 0 to 16 minutes) which is permitted blower--ON delay for low--heat and high--heat are as fol-
before switching to high--heat. lows:
If the power is interrupted, the stored history is erased and the Low--Heat--45 seconds after the gas valve GV--M is en-
control CPU will select low--heat for up to 16 minutes and then ergized the blower motor (BLWM) is energized at LO
switch to high--heat, as long as the thermostat continues to call for HEAT speed.
heat. Subsequent selection is based on stored history of the High--Heat--25 seconds after the gas valve GV--M is en-
thermostat cycle times. ergized the BLWM is energized at HI HEAT speed. Sim-
The wall thermostat “calls for heat”, closing the R to W circuit. ultaneously, the electronic air cleaner (EAC--1) terminal
The furnace control performs a self--check, verifies the low--heat is energized and remains energized as long as the BLWM
and high--heat pressure switch contacts LPS and HPS are open, is energized.
and starts the inducer motor IDM in high--speed. f. Switching from Low--to High--Heat--If the furnace con-
a. Inducer Prepurge Period trol CPU switches from low--heat to high--heat, the fur-
(1.) If the furnace control CPU selects low--heat opera- nace control CPU will switch the inducer motor IDM
tion the inducer motor IDM comes up to speed, the speed from low to high. The high--heat pressure switch
low--heat pressure switch LPS closes, and the fur- relay HPSR is de--energized to close the NC contact.
nace control CPU begins a 15--second prepurge When sufficient pressure is available the high--heat pres-
period. After the low--heat pressure switch re--closes sure switch HPS closes, and the high--heat gas valve
the furnace control CPU will begin a 15--second pre- solenoid GV--HI is energized. The blower motor BLWM
purge period, and continue to run the inducer motor will switch to HI HEAT speed five seconds after the fur-
IDM at high--speed. nace control CPU switches from low--heat to high--heat.
(2.) If the furnace control CPU selects high--heat opera- g. Switching from High-- to Low--Heat--The furnace con-
tion, the inducer motor IDM remains running at trol CPU will not switch from high--heat to low--heat
high--speed, and the high--heat pressure switch relay while the thermostat R--to--W circuit is closed when using
HPSR is de--energized to close the NC contact. a single stage thermostat.
When sufficient pressure is available the high--heat h. Blower--OFF Delay--When the thermostat is satisfied, the
pressure switch HPS closes, and the high--heat gas R to W circuit is opened, de--energizing the gas valve
valve solenoid GV--HI is energized. The furnace GV--M, stopping gas flow to the burners, and de--energiz-
control CPU begins a 15--second prepurge period ing the humidifier terminal HUM. The inducer motor
after the low--heat pressure switch LPS closes. If the IDM will remain energized for a 5--second post--purge
high--heat pressure switch HPS fails to close and the period. The blower motor BLWM and air cleaner termin-
low--heat pressure switch LPS closes, the furnace al EAC--1 will remain energized for 90, 120, 150, or 180
will operate at low--heat gas flow rate until the high-- seconds (depending on selection at blower--OFF delay
heat pressure switch closes for a maximum of 2 switches). The furnace control CPU is factory--set for a
minutes after ignition. 120--second blower--OFF delay.
b. Igniter Warm--Up--At the end of the prepurge period, 2. Two--Stage Thermostat and Two--Stage Heating (See Fig.
the (Hot Surface Igniter) HSI is energized for a 31 for thermostat connections)
17--second igniter warm--up period. NOTE: In this mode the LHT must be ON to select the low--heat
c. Trial--for--Ignition Sequence--When the igniter warm-- only operation mode in response to closing the thermostat
up period is completed the main gas valve relay contacts R--to--W1 circuit. Closing the thermostat R--to--W1--and--W2
GVR--1 and --2 close to energize the gas valve solenoid circuits always causes high--heat operation, regardless of the
GV--M, the gas valve opens, and 24 vac power is supplied setting of the low--heat--only switch.
for a field--installed humidifier at the HUM terminal. The The wall thermostat “calls for heat”, closing the R--to--W1 circuit
gas valve solenoid GV--M permits gas flow to the burners for low--heat or closing the R--to--W1 and--W2 circuits for
where it is ignited by the HSI. Five sec after the GVR high--heat. The furnace control performs a self--check, verifies the
closes, a 2--sec flame proving period begins. The HSI ig- low--heat and high--heat pressure switch contacts LPS and HPS
niter will remain energized until the flame is sensed or un- are open, and starts the inducer motor IDM in high--speed.
til the 2--sec flame proving period begins. If the furnace

50
The start up and shut down functions and delays described in The wall thermostat “calls for cooling”, closing the
item 1. above apply to the 2--stage heating mode as well, except R--to--G--and--Y circuits. The R--to--Y1 circuit starts the outdoor
for switching from low-- to high--Heat and vice versa. unit on low--cooling speed, and the R--to--G--and--Y1 circuits
a. Switching from Low-- to High--Heat--If the thermostat starts the furnace blower motor BLWM at low--cool speed (same
R--to-- W1 circuit is closed and the R--to--W2 circuit speed as LO HEAT).
closes, the furnace control CPU will switch the inducer If the furnace control CPU switches from low--cooling to
motor IDM speed from low to high. The high--heat pres- high--cooling, the furnace control CPU will energize the air
sure switch relay HPSR is de--energized to close the NC conditioning relay ACR. When the air conditioning relay ACR is
contact. When sufficient pressure is available the high-- energized the R--to--Y1--and--Y2 circuits switch the outdoor unit
heat pressure switch HPS closes, and the high--heat gas to high--cooling speed, and the R--to--G--and--Y1--and--Y/Y2
valve solenoid GV--HI is energized. The blower motor circuits switch the furnace blower motor BLWM to COOL speed.
BLWM will switch to HI HEAT speed five seconds after NOTE: When transitioning from low--cooling to high--cooling
the R--to--W2 circuit closes. the outdoor unit compressor will shut down for 1 minute while
b. Switching from High-- to Low--Heat--If the thermostat the BLWM continues to run at low--cool speed (same speed as
R--to--W2 circuit opens, and the R--to--W1 circuit remains LO--HEAT) until the outdoor unit compressor comes back on at
closed, the furnace control CPU will switch the inducer high speed.
motor IDM speed from high to low. The high--heat pres- The electronic air cleaner terminal EAC--1 is energized with 115
sure switch relay HPSR is energized to open the NC con- vac whenever the blower motor BLWM is operating. When the

58CT
tact and de--energize the high--heat gas valve solenoid thermostat is satisfied, the R--to--G--and--Y circuit are opened.
GV--HI. When the inducer motor IDM reduces pressure The outdoor unit stops, and the furnace blower BLWM and
sufficiently, the high--heat pressure switch HPS will electronic air cleaner terminal EAC--1 will remain energized for
open. The gas valve solenoid GV--M will remain ener- an additional 90 seconds. Jumper Y1 to DHUM to reduce the
gized as long as the low--heat pressure switch LPS re- cooling off--delay to 5 seconds. (See .Fig. 34.)
mains closed. The blower motor BLWM will switch to c. Two--Stage Thermostat and Two--Speed Cooling (See
LO HEAT speed five seconds after the R--to--W2 circuit Fig. 31 for thermostat connections)
opens.
NOTE: The air conditioning relay disable jumper ACRDJ must
3. Cooling Mode--The thermostat “calls for cooling.”
be disconnected to allow thermostat control of the outdoor unit
a. Single--Speed Cooling-- staging. (See Fig. 33.)
(See Fig. 27 for thermostat connections)
The thermostat closes the R--to--G--and--Y1 circuits for
The thermostat closes the R--to--G--and--Y circuits. The
low--cooling or closes the R--to--G--and--Y1--and--Y2 circuits for
R--to-- Y circuit starts the outdoor unit, and the R--to--
high--cooling. The R--to--Y1 circuit starts the outdoor unit on
G--and--Y/Y2 circuits start the furnace blower motor
low--cooling speed, and the R--to--G--and--Y1 circuit starts the
BLWM on COOL speed.
furnace blower motor BLWM on low--cool speed (same speed as
The electronic air cleaner terminal EAC--1 is energized
LO HEAT). The R--to--Y1--and--Y2 circuits start the outdoor unit
with 115 vac when the blower motor BLWM is operating.
on high--cooling speed, and the R--to--G--and-- Y/Y2 circuits start
the furnace blower motor BLWM on COOL speed. The
When the thermostat is satisfied, the R--to--G and--Y cir-
electronic air cleaner terminal EAC--1 is energized with 115 vac
cuits are opened. The outdoor unit will stop, and the fur-
whenever the blower motor BLWM is operating. When the
nace blower motor BLWM will continue operating on the
thermostat is satisfied, the R--to--G--and--Y1 or
COOL speed for an additional 90 seconds. Jumper Y/Y2
R--to--G--and--Y1--and--Y2 circuits are opened. The outdoor unit
to DHUM to reduce the cooling off--delay to 5 seconds.
stops, and the furnace blower BLWM and electronic air cleaner
(See Fig. 24.)
terminal EAC--1 will remain energized for an additional 90
b. Single--Stage Thermostat and Two--Speed Cooling seconds. Jumper Y1 to DHUM to reduce the cooling off--delay to
(Adaptive Mode) 5 seconds. (See Fig. 33.)
(See Fig. 32 for thermostat connections)
4. Thermidistat Mode
This furnace can operate a two--speed cooling unit with
(See Fig. 26 -- 28 for Thermidistat connections) The dehu-
a single--stage thermostat because the furnace control
midification output, DHUM on the Thermidistat should be
CPU includes a programmed adaptive sequence of con-
connected to the furnace control thermostat terminal
trolled operation, which selects low--cooling or high--
DHUM. When there is a dehumidify demand, the DHUM
cooling operation. This selection is based upon the stored
input is activated, which means 24 vac signal is removed
history of the length of previous cooling period of the
from the DHUM input terminal. In other words, the
single--stage thermostat.
DHUM input logic is reversed. The DHUM input is
NOTE: The air conditioning relay disable jumper ACRDJ must turned ON when no dehumidify demand exists. Once 24
be connected to enable the adaptive cooling mode in response to vac is detected by the furnace control on the DHUM input,
a call for cooling. (See Fig. 33.) When ACRDJ is in place, the the furnace control operates in Thermidistat mode. If the
furnace control CPU can turn on the air conditioning relay ACR DHUM input is low for more than 48 hours, the furnace
to energize the Y/Y2 terminal and switch the outdoor unit to control reverts back to non--Thermidistat mode.
high--cooling. The cooling operation described in item 3. above also ap-
The furnace control CPU can start up the cooling unit in either plies to operation with a Thermidistat. The exceptions are
low-- or high--cooling. If starting up in low--cooling, the furnace listed below:
control CPU determines the low--cooling on--time (from 0 to 20 a. Low cooling -- When the R--to--G--and--Y1 circuit is
minutes) which is permitted before switching to high--cooling. If closed and there is a demand for dehumidification,the fur-
the power is interrupted, the stored history is erased and the nace blower motor BLWM will continue running at low--
furnace control CPU will select low--cooling for up to 20 minutes cool speed (same speed as LO HEAT).
and then energize the air conditioning relay ACR to energize the b. High cooling --When the R--to--G--and--Y/Y2 circuit is
Y/Y2 terminal and switch the outdoor unit to high--cooling, as closed and there is a demand for dehumidification,the fur-
long as the thermostat continues to call for cooling. Subsequent nace blower motor BLWM will drop the blower speed
selection is based on stored history of the thermostat cycle times.
51
 from COOL to HI HEAT for a maximum of 10 minutes NOTE: If the blower--off delay is set to the maximum, the
before reverting back to COOL speed. If there is still a adjustable continuous--fan feature is locked (i.e., fan speed cannot
demand for dehumidification after 20 minutes, the fur- be changed from its current setting).
nace control CPU will drop the blower speed back to HI 6. Heat Pump
HEAT speed. This alternating 10--minute cycle will con- (See Fig. 27--30 for thermostat connections)
tinue as long as there is a call for cooling. When installed with a heat pump, the furnace control auto-
c. Cooling off--delay -- When the “call for cooling” is satis- matically changes the timing sequence to avoid long
fied and there is a demand for dehumidification, the cool- blower off times during demand defrost cycles. When the
ing blower--off delay is decreased from 90 seconds to 5 R--to-- W/W1--and--Y1 or R--to--W/W1--and--Y1--and--G
seconds. circuits are energized the furnace control CPU will switch
5. Continuous Blower Mode to or turn on the blower motor BLWM at low--cool speed
When the R--to--G circuit is closed by the thermostat, the (same speed as LO HEAT), and begin a low--heat cycle.
blower motor BLWM will operate on continuous--blower The blower motor BLWM will remain on until the end of
speed (can be set to LO HEAT, HI HEAT, or COOL the prepurge period, then shut off for 24 seconds then
speed). Factory default is LO HEAT speed. Terminal come back on at LO HEAT speed. When the W/W1 input
EAC--1 is energized as long as the blower motor BLWM is signal disappears, the furnace control begins a normal in-
energized. During a call for heat, the blower BLWM will ducer post--purge period and the blower remains running
stop during igniter warm--up (17 seconds), ignition (7 at LO HEAT speed. If the R--to-- W/W1--and--Y1--and--G
58CT

seconds), and blower--ON delay (45 seconds in low--heat, signals disappear at the same time, the blower motor
and 25 seconds in high--heat), allowing the furnace heat BLWM will remain on for the selected blower-- OFF delay
exchangers to heat up more quickly, then restarts at the period. If the R--to--W/W1--and--Y1 signals disappear,
end of the blower--ON delay period at LO HEAT or HI leaving the G signal, the blower motor BLWM will remain
HEAT speed respectively. The blower motor BLWM will on for the selected blower--OFF delay period then switch
revert to continuous--blower speed after the heating cycle to continuous--blower speed.
is completed. In high--heat, the furnace control CPU will When the R--to--W/W1--and--Y/Y2, R--to--W/W1--and--
hold the blower motor BLWM at HI HEAT speed during Y/Y2-- and--G, R--to--W/W1--and--Y1--and--Y/Y2, or
the selected blower--OFF delay period before reverting to R--to--W/W1--and-- Y1--and--Y/Y2--and--G circuits are en-
continuous--blower speed. ergized the furnace control CPU will switch to or turn on
When the thermostat “calls for low--cooling”, the blower the blower motor BLWM at COOL speed, and begin a
motor BLWM will switch to operate at low--cool speed high--heat cycle. The blower motor BLWM will remain on
(same speed as LO HEAT). When the thermostat is satis- until the end of the prepurge period, then shut off for 24
fied, the blower motor BLWM will operate an additional seconds then come back on at HI HEAT speed. When the
90 seconds on low--cool speed before reverting back to W/W1 input signal disappears, the furnace control begins
continuous--blower speed. a normal inducer post--purge period and the
When the thermostat “calls for high--cooling”, the blower blower switches to COOL speed after a 3 second delay. If
motor BLWM will operate at COOL speed. When the the R--to--W/W1--and--Y/Y2--and--G or R--to--W/W1--and
thermostat is satisfied, the blower motor BLWM will oper- --Y1--and-- Y/Y2--and--G signals disappear at the same
ate an additional 90 seconds on COOL speed before re- time, the blower motor BLWM will remain on for the se-
verting back to continuous--blower speed. lected blower--OFF delay period. If the R--to--W/W1--
When the R--to--G circuit is opened, the blower motor and--Y/Y2 or R--to--W/W1-- and--Y1--and--Y/Y2 signals
BLWM will continue operating for an additional 5 disappear, leaving the G signal, the blower motor BLWM
seconds, if no other function requires blower motor will remain on for the selected blower-- OFF delay period
BLWM operation. then switch to continuous--blower speed.
Continuous Blower Speed Selection from Thermostat Step 4 — Wiring Diagrams
To select different continuous--blower speeds from the
Refer to wiring diagram, Fig. 52.
room thermostat, momentarily turn off the FAN switch or
push button on the room thermostat for 1--3 seconds after Step 5 — Troubleshooting
the blower motor BLWM is operating. The furnace control Refer to the service label. (See Fig. 51—Service Label.) The
CPU will shift the continuous--blower speed from the fact- Troubleshooting Guide can be a useful tool in isolating furnace
ory setting of LO HEAT to HI HEAT speed. Momentarily operation problems. Beginning with the word “Start,” answer
turning off the FAN switch again at the thermostat will each question and follow the appropriate arrow to the next item.
shift the continuous--blower speed from HI HEAT to The Guide will help to identify the problem or failed component.
COOL. Repeating the procedure will shift the continuous-- After replacing any component, verify correct operation
blower speed from COOL to LO HEAT speed. The selec- sequence.
tion can be changed as many times as desired and is stored
in the memory to be automatically used following a power
interruption.

52
 TROUBLESHOOTING GUIDE
START
NO NO NO
Is LED status light on? Is there 115V at L1 and L2? Is door switch closed? Is door switch closed?

YES YES YES

NO
NO NO
Is there 24V at SEC-1 and SEC-2? Is there 115V going to switch? Is circuit breaker closed?

YES YES YES

Replace furnace control. Replace door switch. Check for continuity in wire from circuit
breaker to furnace.

Replace transformer. Close circuit breaker and go back to START.

YES Check for correct line voltage polarity. If

Is LED status light blinking rapidly units are twinned, check for proper low-
without a pause? voltage (24V) transformer phasing.
NO

To recall status code briefly remove and reconnect one RED wire from the
Is LED status light blinking ON/OFF slowly NO draft safeguard switch to display stored status code. On RED LED control do
with a combination of short and long flashes? not remove power or blower access panel before initiating status code recall.
You can also recall the previous status code by momentarily shorting the
YES TEST/TWIN terminal to Com24V terminal until the LED goes out. LED will
flash the status code of the previous fault or status code #11 (1 short and 1
long flash) if there was no previous fault. After the control repeats the code
4 times, the control will start the component test sequence. Once indicated

53
Determine status code. The status code is a the control will turn ON at HI HEAT speed. The inducer will run for the entire
2 digit number with the first digit determined component test. The HSI, blower motor LO HEAT speed, HI HEAT speed, and
by the number of short flashes and the second COOL speed will run for 10 – 15 seconds each. Gas valve and humidifier will Check room thermostat or
digit by the number of long flashes? not be turned on. When the blower motor is turned OFF the inducer will be interconnecting cable.
switched to low-speed for 10 seconds.

NO

YES NO NO Is 24V present at W/W1, W2, Y1, Y/Y2 or G

Go to section below for the status code that Was there a previous status code other Does the control respond to W/W1, W2, Y1,

Fig. 56 -- Troubleshooting Guide -- 2--Speed

was flashed. than #11? Y/Y2, and G (24V) thermostat signals? thermostat terminals on the furnace control?

YES YES

Run system through a low-heat, high-heat, Disconnect all the thermostat wires from the
or cooling cycle to check operation. Status furnace control.
codes are erased after 72 hours. On RED
LED boards stored status codes can also be
erased whenever (115V or 24V) is interrupted.

YES Does the problem repeat when using a

Replace furnace control. jumper wire?

NO

The thermostat is not compatible with the

furnace control. Either install a ballast resistor,
connect the Com24V thermostat terminal to
the thermostat, or replace the thermostat.

A02107A
58CT
 58CT

11 NO PREVIOUS CODE – Stored codes 32 LOW-HEAT PRESSURE SWITCH DID 43 LOW-HEAT PRESSURE SWITCH OPEN 45 CONTROL CIRCUITRY LOCKOUT Auto-
are erased after 72 hours. On RED LED NOT CLOSE OR REOPENED – If open WHILE HIGH-HEAT PRESSURE reset after 1 hour lockout due to:
boards stored status codes can also be longer than 5 minutes, inducer shuts off SWITCH IS CLOSED - Check for: - Flame circuit failure.
erased whenever power (115V or 24V) for 15 minutes before retry. If opens - Low-heat pressure switch stuck open. - Gas valve relay stuck open.
is interrupted. Run system through a during blower on-delay period, blower - Disconnected or obstructed pressure - Software check error.
low-heat, high-heat, or cooling cycle to will come on for the selected blower off- tube. Reset power to clear lockout. Replace
check system. delay. Check for: - Miswired pressure switches. control if code repeats.
- Proper vent sizing. - Low inlet gas pressure (if LGPS used).
- Low inducer voltage (115V).
12 BLOWER ON AFTER POWER UP – - Low inlet gas pressure (if LGPS used).
- Inadequate combustion air supply. NO
(115V OR 24V) – Normal operation. Unplug igniter harness from control and Replace furnace control.
Blower runs for the selected blower off- - Disconnected or obstructed pressure
tubing. initiate another component test sequence.
delay, if unit is powered up during a call Check for 115V between pin 1 and
for heat (R-W/W1 closed) or when (R- - Defective inducer motor.
- Defective pressure switch. NEUTRAL-L2 on the control. Was 115V YES Check for continuity in the harness and igniter.
W/W1 opens) during the blower on-delay present for the 15 second period? Replace defective component.
period. - Excessive wind.
- Restricted vent.

NO
33 LIMIT CIRCUIT FAULT – Indicates the Reconnect the R thermostat lead and set Check connections. If OK, replace control.
13 LIMIT CIRCUIT LOCKOUT – Lockout
limit, draft safeguard, flame rollout, or thermostat to call for heat. Connect voltmeter
occurs if the limit, draft safeguard, flame
blocked vent shutoff switch* (if used) is across gas valve connections. Does gas
rollout, or blocked vent switch* (if used)
open.Blower will run for 4 minutes or until valve receive 24V? Check that all gas valves are turned on.
is open longer than 3 minutes. Control will
auto-reset after 3 hours. See code 33. open switch remakes whichever is longer. Replace valve.
If open longer than 3 minutes, code YES
changes to lockout #13. If open less Check for:
14 IGNITION LOCKOUT – System failed to than 3 min. status code #33 continues Does gas valve open and allow gas to flow? - Inadequate flame carryover or rough
ignite gas and prove flame in 4 attempts. to flash until blower shuts off. Flame NO ignition.
Control will auto-reset after 3 hours. See rollout switch and BVSS requires manual YES - Low inlet gas pressure.
status code 34. reset. Check for: - Proper firing rate.
- Dirty filter or restricted duct system. NO - Blocked or incorrect carry- over gap.
- Loose blower wheel. Do the main burners ignite?
(.045” nominal)
21 GAS HEATING LOCKOUT – Turn off - Defective switch or connections.
- Defective blower motor or capacitor. YES
power and wait 5 minutes to retry.
- Inadequate combustion air supply

54
Check for: YES
- Stuck closed gas valve relay on (flame rollout switch open). Do the main burners stay on? Allow blower to come on and repeat test to
control. - Restricted vent. check for intermittent operation.
- Miswire or short to gas valve wire. - Proper vent sizing. NO
- Excessive wind.
Repeat call for heat and check flame sensor Check connections and retry. If current is
current during trial for ignition period. Is the NO near typical value (4.0-6.0 nominal) and
22 ABNORMAL FLAME-PROVING SIGNAL 34 IGNITION PROVING FAILURE – If flame
is not sensed during the trial for ignition DC microamps below 0.5? burners will not stay on, repeat check in high-
Flame is proved while gas valve is de- NO
period, the control will repeat the ignition heat. If burners will still not stay on replace
energized. Inducer will run until fault is
sequence 3 more times before lockout control. If burners operate in high-heat then
cleared. Check for: YES
#14 occurs. If flame signal is lost during switch to low-heat, check manifold pressure.
- Stuck open or leaky gas valve.
the blower on-delay period, blower will If OK, check burner carryover and flame
Clean flame sensor with fine steel wool and sensor location.
come on for the selected blower off-delay. recheck current. Nominal current is 4.0 to
23 PRESSURE SWITCH DID NOT OPEN Check the following items first before 6.0 microamps.
Check for: proceeding to the next step.
- Obstructed pressure tube. - Gas valve turned off.
- Pressure switch stuck closed. - Manual shut-off valve.
- Green/Yellow wire MUST be connected NO
to furnace sheet metal. Is current near typical value? Replace electrode.
- Flame sensor must not be grounded.
24 SECONDARY VOLTAGE FUSE IS To determine whether the problem is in YES
OPEN Check for: the gas valve, igniter, or flame sensor YES
NO
- Short circuit in secondary voltage the system can be operated in the Will main burners ignite and stay on? Replace furnace control.
(24V) wiring including thermostat component test mode to check the igniter.
leads. Disconnect thermostat leads First remove the R thermostat connection YES
to isolate short circuit. from the control and initiate the
component test sequence. Does the
Fixed.
igniter glow orange/white by the end of
31 HIGH-HEAT PRESSURE SWITCH OR the 15 second warm-up period?
RELAY DID NOT CLOSE OR
REOPENED - Check for:
- Control relay may be defective.
- Gas valve is miswired. * Blocked vent shutoff switch used in Chimney Adapter Kit
- See status code 32.

A05001
 PARTS REPLACEMENT INFORMATION GUIDE

CASING GROUP GAS CONTROL GROUP

Outer door Manifold
Blower door Burner assembly
Top filler plate Orifice
Bottom filler plate Flame sensor
Bottom enclosure Hot surface igniter
Gas valve
ELECTRICAL GROUP Manual reset limit switches
Control bracket Burner support assembly
Junction box
Limit switch(es) HEAT EXCHANGER GROUP
Circuit board Heat exchanger cell
Door switch Cell panel

58CT
Transformer Lox NOx baffle (California models only)
Wiring harness 115v
Wiring harness 24v INDUCER GROUP
Housing assembly
BLOWER GROUP Pressure switch
Blower housing Inducer motor
Blower cutoff Inducer wheel
Blower motor Vent elbow assembly
Blower wheel Draft safeguard switch
Capacitor (where used)
Capacitor strap (where used)
Grommet
Power choke (where used)

TO OBTAIN INFORMATION ON PARTS: Consult your installing dealer or classified section of your local telephone directory under
“Heating Equipment” or “Air Conditioning Contractors and Systems” headings for dealer listing by brand name or contact:

CARRIER CORPORATION
Consumer Relations Department
P.O. Box 4808
Syracuse, New York 13221--4808
1--800--CARRIER

Have available the model number, series number, and serial number located on the unit rating plate to ensure correct replacement part.

Example of Model Number

COOLING
HEATING
MODEL VARIATION VOLTAGE SERIES PACKAGING AIRFLOW
SIZE
(CFM)
58CTA 155 --- 1 4 1 20

WARNING: Improper installation, adjustment, alteration, service, or maintenance can cause personal injury, property damage, or death.
Consult a qualified installer, service agency, or your local gas supplier for information or assistance. The qualified installer or service agency
must use only factory--authorized replacement parts, kits, or accessories when modifying this product.

55
58CT

Copyright 2013 Carrier Corp. S 7310 W. Morris St. S Indianapolis, IN 46231 Printed in U.S.A. Edition Date: 08/13 Catalog No:58CT ---12SI
Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations. Replaces:58CT--11SI

56