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Data Entries For SIMS Report

CATERPILLAR

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Mohamed Yousif Hamad
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52 views

Data Entries For SIMS Report

CATERPILLAR

Uploaded by

Mohamed Yousif Hamad
Copyright
© © All Rights Reserved
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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Datas entries required for SIMS report.

Caterpillar Part No. Desc. Group Desc.


Hours Instruction Related S/N
No. Subject Serial No. Responsible Code Number Comment
1 2 3 4 5 6 7 8

01 Rework PIP Actual Actual PIP# T 7751 Level of failure Date of PIP Blank
02 Rework PSP Actual Actual PSP# Z 7755 Level of failure Date of PSP Blank
03 Turbo failure Actual Actual Actual Actual Actual Level of failure Actual S/N Turbo
04 Small Reman Actual Actual Reman# Actual Actual Parts sales Invc# SMU of Reman Blank
05 Major Reman Actual Actual Actual Actual Reman# Parts sales Invc# SMU of Reman S/N Reman
06 New parts warr Actual Actual Actual Actual Actual Parts sales Invc# SMU of Part Blank
07 New parts Stock 99Z00801 Blank Actual 99 7752 CAT Invoice # Actual Blank
08 Tool 99Z00825 Blank Actual 99 7753 CAT Invoice # Actual Blank
09 Battery 99Z00850 Blank Actual 99 7580 Parts sales Invc# Level of failure PP S/N.
10 GET 99Z00890 Blank Actual 10 6800 Parts sales Invc# Level of failure PP S/N.
11 PM Services Actual Actual Blank 49 7590 Type of PM Actual Blank
12 General Repairs Actual Actual Blank 49 7595 Type of Repairs Actual Blank
13 Delivery inspection Actual Actual Blank 58 7590 Blank Actual Actual
14 PCR (Exch Program) Actual Actual Blank 74 7590 Type of PCR Actual Blank
15 Operational Complaint Actual Actual Blank 99 7590 Type of Complaint Actual Blank
16 Accident or Abuse Actual Actual Actual 08 Actual Type of Accident Actual Blank
17 Loose/Missing Fastener Actual Actual Actual 22 Actual What Missing ? Actual Blank
18 Interference Actual Actual Actual 79 Actual What interference? Actual Blank

Component failure : Data tambahan untuk mengisi SIMS Report :


Fatique, Brittle, Ductile Fracture A; Dealer Code diisi sesuai dengan PT.TU Branch Code dimana
Abrasive Wear, Erosion Wear, Cavitation Erosion Wear problem atau kerusakan terjadi ( Ref. DBS )
Corrosive Wear, Fretting Corrosive Wear B; Nomor W/O dan Seg dari pekerjaan ( Ref.W/O register/ DBS )
Metal peeled off, Metal to Metal contact C; Nama Pemilik atau pemakai, ref . W/O Register, file & DBS
Tight Fitting Area, Sealing Area, Bearing Area D; Date adalah tanggal SIMS Report dibuat ( Ref. Sample )
Chemical process, Broken Oil Film E; Employe Identification adalah Salary Number Serviceman
Refer to Applied Failure Analysis Reference Book. F; Equip.Location = Lokasi Unit beroperasi atau dikerjakan
G; Sales Model dari product utama ( Machine or Engine ) , ref -
Name Plate, History File,Customer Id, M.E.P dan DBS
H; Nama Component dan Arr.Number , ref.Name plate dan H.File
I; Labor Code isi sesuai jenis pekerjaan,ref. SMCS Code Book.
J; Delivery date= tanggal Delivery service, Ref. Delivery Service-
Record. Pencatatan nama Bulan tidak boleh dengan angka,
Contoh pencatatan yang benar adalah : 20 Dec. 2003
K; Date of Last labor= tanggal pekerjaan selesai dilakukan .
SIMS REPORT - DESCRIPTION CODE TABLE
PROBLEM DESCRIPTION CODE PROBLEM DESCRIPTION CODE PROBLEM DESCRIPTION CODE
Old New Old New Old New
STRUCTURAL A 10 SYSTEM MALFUNCTION E 42 FACTORY SHIPPING F 94
Broken " 10 Shorted " 31 Transit Damage " 94
Cracked " 11 Open Circuit " 32 GENERAL REPAIR G 49
Bent or Twisted " 12 Dead Cell " 33 INCORRECT ADJUSTMENT H 91
Collapsed / Sagged " 14 Overcharging " 35 UNSATISFACTORY PAINT J 06
Burst or Split " 15 Undercharging " 36 HARD TO ACCESS K 80
Threads /Splines -stripped " 21 Sulphated " 37 INCORRECT Fluid Level L 29
Separated " 23 Electrolyte Frozen " 38 WRONG FLUID M 30
Stretched " 24 Failed Hydrometer " ACCIDENT OR ABUSE N 08
Cut " 25 ( Battery Defect ) " 39 LOOSE / MISSING P 22
Bruised " 26 Failed Charge Test " 40 FASTENER P 22
Weld Failed " 27 Failed Start Load Test " 41 UNSATISFACTORY WELD Q 83
Damaged Terminal " 34 Hesitates " 43 WRONG / MISSING
SURFACE B 02 Erratic Shifts " 44 PART, TOOL, Literatures R 82
Pitted, Spalled " 01 Hard to Enggage " 45 OPERATOR / OPERATIO
Scratched, Nicked " 02 Discharges " 46 NAL COMPLAINT X 99
Rusted, Corroded " 03 Difficult Brakes " 47 INTERFERENCE Y 79
Plating Problem " 04 Difficult Steering " 48 NON-COMPONENT CODES N 08
Rough or Uneven " 05 Noisy " 52 MCEP " 50
Material Transfer " 07 Overheating " 53 ( Major Component Excha- N
Condensation " 09 Vibrates, Shakes " 54 nge Program )
Worn " 13 Smookes Too Much " 55 Outside Warranty N 74
Seizes or Sticks " 51 Pluged, Restrict " 57 O.E.M. Component Type II N 75
Seat Poorly " 59 Loose or Slips " 58 Incorrect Factory Packing N 76
Dirty Foreign Material " 62 Unable to Adjust " 60 Suplemental Claim N 98
Casting Defect " 90 Excess Oil Usage " 63 SUPLEMENTAL REPORT W 98
LEAKS C 17 Orifice " 64
Leak Air / Gas " 16 Pressure too High " 65 FACTORY REQUESTED
Leak Oil / Lube " 17 Pressure too Low " 66 WORK T 56
Leak Water " 18 Excess Blowby " 68 PRODUCT SUPPORT -
Leak Fuel " 19 No Pressure " 69 PROGRAM ( PSP / PIP ) Z 96
Slobbers " 67 Hard to Start " 70
FACTORY ASSEMBLY D 81 Wrong Cycle Time " 71 Notice :
Operation Omitted " 81 Low Power " 72 M, P, Q, R & Y :
Too Big or Too Long " 84 Rough Operation " 73 For the Primary Use of these -
Too Small or Too Short " 85 Overspeeds " 77 codes is on Pre-Delivery Reports .
Brittle , Too Hard " 86 Concealed Damage " 78
Too Soft " 87 Emission " 97
Not Round, Run Out " 88 Defect Undefined " 99
Improper Lube " 89
Poor Machinning " 92
Positioned Wrong " 93
Assembly Damage " 96

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