EC (136FC2019-1h) - 190903 - AEC + CS - Expansion Joint Cover Systems
EC (136FC2019-1h) - 190903 - AEC + CS - Expansion Joint Cover Systems
Expansion
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Description: An expansion joint is a structural gap designed to accommodate the movement of a building in a controlled
manner, preventing damage to the internal and external finishes of a building. Expansion joints run throughout a
building, in walls, ceilings, and floors. Expansion joint covers provide a covered transition across an expansion
opening and remain unaffected by the relative movement of the two surfaces either side of the joint. This course
explains how to determine joint movement requirements and how to size a joint. It also discusses the performance
of different expansion joint cover systems and the applicable fire protection and building codes.
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Purpose: An expansion joint is a structural gap designed to accommodate the movement of a building in a controlled
manner, preventing damage to the internal and external finishes of a building. Expansion joints run throughout a building,
in walls, ceilings, and floors. Expansion joint covers provide a covered transition across an expansion opening and
remain unaffected by the relative movement of the two surfaces either side of the joint. This course explains how to
determine joint movement requirements and how to size a joint. It also discusses the performance of different expansion
joint cover systems and the applicable fire protection and building codes.
Learning Objectives: At the end of this program, participants will be able to:
• discuss the purpose of an expansion joint cover system in terms of its function, safety, and accessibility
• evaluate expansion joint movement requirements and explain how to size a joint to meet those requirements
• determine how the ADA Standards for Accessible Design apply to expansion joint cover systems
• discuss current building code requirements and testing standards for fire barrier cover systems
• recall the fundamentals of static and dynamic fire barriers for expansion joint covers, and
• describe the features of different types of expansion joint cover systems and discuss the factors that must be
considered when selecting an expansion joint cover system for a specific type of building project.
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TABLE OF CONTENTS
CASE STUDIES 67
RESOURCES 72
INTRODUCTION
INTRODUCTION
EXPANSION JOINTS
MOVEMENT BASICS
Next, we’ll take a look at how an expansion joint cover will function Thermal movement
based on the type of movement that is expected. There are four types
of movement: thermal expansion or contraction, building settlement,
wind sway, and seismic activity.
MOVEMENT BASICS
The third type of movement, wind sway, occurs in tall buildings, which are Wind sway
subject to a swaying movement when the wind blows. In windy cities like
Chicago, or in areas that are subject to hurricanes, wind sway needs to
be taken into consideration. In instances when there is a lower portion of
a building next to a taller portion of a building, as seen in the top photo,
an expansion joint would be found between the lower portion and the
taller portion of the building. This is because the taller portion of the
building is more subject to powerful gusts of wind.
Expansion joint covers come in a variety of materials, sizes, and functions. There are covers to accommodate each of the
four movement types. Once it is determined what type of movement a building may be subject to, the next step is to figure
out what size expansion joint cover is required.
To simplify the specification process of an expansion joint cover, it is important to understand the nominal, minimum, and
maximum expansion joint widths—the movement range. Ideally, all width measurements should be expressed as a
dimension in inches (e.g., 2″). To avoid confusion during the bidding/construction process, it may be necessary to confirm
with the assigned structural engineer the width measurement units since, unless specified, the engineer may provide the
movement range as a percentage.
In this example, we’ll say the engineer gave a nominal joint width
of 2″ that closes 1″, and opens 1″.
The maximum joint width is defined as the widest linear gap that
a joint system is expected to tolerate and in which it can perform its
designed function without damaging its functional capabilities (e.g.,
2″ (nominal) + 1″ (open) = 3″ maximum joint width).
This section of the course takes a look at how different expansion joint cover
systems can accommodate certain construction and design challenges.
Single gasket covers are used for smaller interior joint sizes, from 1″ to 2″, and
can accommodate a minimal amount of thermal movement. These cover
systems come in various configurations: flush, semi-flush, and surface mount.
The soft center section of the gasket allows for full movement due to thermal
expansion and contraction. Single gasket covers typically have a narrow
sightline for minimal visual impact, and they can be easily matched to the floor,
a wall, and the ceiling. In addition, they can accept most finishes.
.
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A flush dual gasket system is also ideally suited for applications where hygiene is important, such as healthcare facilities.
It will also allow for light-wheeled equipment to cross over it without suffering any damage. Again, it is important to avoid
applications where the seals may be damaged by sharp objects. If a dual gasket system does get damaged in some
way, it is possible to replace the seals without replacing the entire cover system.
Some dual gasket systems are designed to accommodate multi-directional movement (expansion, contraction, lateral
shear, and vertical displacement) for buildings in a seismic zone. If seismic movement must be accommodated, a system
that incorporates turnbars would be used to allow the gasket seals to come out of the frame to get more movement,
while keeping the center plate down. In most cases, the seals will need to be replaced after a seismic event.
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All-aluminum expansion joint covers can work with most surrounding finishes.
They are durable and can be used in a wide range of applications.
All-aluminum covers are often specified for smaller joint openings, and they may
be available in a variety of configurations. For example, the interlocking
configuration allows for horizontal movement in the floor slab, as well as for
some vertical deflection. This type of cover has a minimal exposed surface, can
accommodate thermal movement, and is highly resistant to heavy rolling loads,
distortion, and wear. This type of system holds up well under significant heavy
foot traffic in places such as malls and airports, yet it remains extremely low
maintenance.
Expansion joint cover systems that are larger than 5″ commonly utilize a turnbar to
keep the center plate positioned over the joint throughout movement cycles.
The center plate is fastened to the turnbar, which in turn is engaged with the
frames that are mounted to the building. The turnbar allows the building to move
behind the center plate and keeps the center plate from being damaged.
Turnbars are supplied wider than the joint and must all be positioned in the same
direction since they act like a pair of scissors. Some configurations of this type of
cover system can be recessed so they can accommodate the thickness of the
surrounding floor material.
This photo shows a recessed configuration that was adjusted to receive a thick
flooring material.
Some seismic covers have exposed metal plates, as seen in the photo. The
self-centering center plate will remain flush during thermal movement, but
will temporarily displace and slide over the floor surface during seismic
activity.
Another type of seismic cover is the dual gasket cover as shown earlier in
the presentation. This type of cover maintains its flush profile during thermal
movement and pops up in a seismic event.
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These two videos show how an exterior infill cover system works with counterweights and magnets. As the building
moves, it pushes the cover out. While the design of the system is made to remain tight to the building to keep it closed, it
will move free when the building moves. The counterweights are the blue parts and the magnets are the red pieces. The
center pan is built like a ladder so there are attachment points for finish materials.
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The Americans with Disabilities Act (ADA) is an all-inclusive piece of federal civil rights legislation that prohibits
discrimination against and ensures equal opportunity to persons with disabilities in all areas of public life, similar to those
provided to individuals on the basis of race, color, sex, national origin, age, and religion.
The U.S. Access Board is responsible for writing and updating accessibility design guidelines and standards under the
ADA and other laws. Its ADA Accessibility Guidelines (ADAAG) was published soon after the ADA was enacted.
The ADA required the U.S. Department of Justice (DOJ) to publish ADA design standards that were consistent with
minimum accessibility guidelines published by the U.S. Access Board. The 2010 ADA Standards for Accessible Design
establish design requirements for program accessibility and barrier removal for construction and alterations of facilities
that are subject to the law.
The provisions of the ADA Standards for Accessible Design relevant to expansion joint cover systems identified on the
next few slides are intended as a guide only. Please consult your local jurisdiction to determine which ADA provisions and
building codes are applicable to your building project. ADA Standards apply nationwide and compliance is mandatory. A
thorough review of the design standards is required where facilities are newly built or altered.
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In 1980, a devastating fire incident occurred at the MGM Grand hotel and
casino in Las Vegas, Nevada. The fire began in one of the kitchens on the lower
floor and within six minutes of the fire starting, the entire casino was engulfed in
flames. Although the fire did not reach the upper floors, 67 deaths were reported
on floors 16 to 26 due to smoke inhalation.
In his article “Lessons from the Past: MGM Grand Fire,” Azarang Mirkhah
writes, “Impaired smoke dampers and other HVAC components, openings in the
vertical shafts, stairways, elevator hoistways, and the seismic joints allowed the
toxic smoke to spread throughout the building all the way to the top floor.” There
was no fire barrier to be found anywhere in the expansion joints throughout the
hotel, thus creating a chimney effect through the building, which allowed the
smoke to quickly spread from room to room, as shown in the illustration above.
After this tragic event, more attention was paid to fire codes in expansion joints.
There are different designations for fire barrier testing. Items such as “S” “D”
Parameters
fire stops typically have an “S” designation while movement joints Designation Designation
require a “D” designation. FF-S-0000 FF-D-0000
Static
The “S” designation signifies that the system is a static system, which
Cycle tested
means that when it was tested it was tested in a non-moving (static)
state. ASTM E119, ASTM E1966,
Listing
UL 253 UL 2079
A “D” designation signifies dynamic testing, which means that not only
was the joint fire tested, it was also cycled to ensure it would hold up
to the expected amount of movement.
These photos show a floor fire test with the fire barrier installed in a
4 ½″ thick concrete slab. Thermocouples are strategically placed on
the concrete slab to measure surface temperatures during the test. In
this case, the photo on the top shows the thermocouples attached to
a metal plate that rests above the fire barrier.
Depending on the manufacturer, different expansion joint cover systems may have a specific fire barrier assembly
designed to work with them and to accommodate different joint width ranges.
In most cases, 1″ to 4″ joint openings use a block fire barrier similar to the image on the left. A joint opening larger than 4″
requires a drape fire barrier, like the one shown on the right, which is capable of accommodating lateral shear movement.
When selecting expansion joint cover systems, it is important to consider both their usage and location. For instance, will
the joint cover be located in a hidden area or in a highly visible area (such as a lobby), where aesthetics are more
important? Will the joint cover be exposed to heavy rolling loads or will it only be exposed to foot traffic? Is hygiene a
factor? Could the collection of dirt in the cover system create problems?
It is critical to select the appropriate cover type for the intended application—for instance, “heavy-duty” covers for heavier
rolling loads, flush gasketed covers for “hygienic” or healthcare applications, and covers designed for wet areas.
Generally, the floor cover is the element most affected by usage and application. It is recommended that the selection
process begin with the floor cover and progress from there. Consideration should also be given to the adjacent floor and
wall finishes. Most finishes can be integrated into the cover assembly for maximum harmony with the surrounding design
elements.
Understanding the performance of expansion joint cover systems is essential when selecting them for a building. If the
wrong cover is selected and does not perform to meet the building requirements, it could be costly to repair or replace
not only the cover, but the floor, the wall(s), and ceiling materials surrounding the cover system.
Durability
• Expansion joint cover systems that are all-metal are resilient and can withstand high traffic. Heavy-duty covers can
tolerate substantial weight from rolling loads like heavy carts and luggage that are found in buildings such as airports.
In high-security areas, some cover systems can be made tamper resistant by utilizing special fasteners, or by
choosing a system with no exposed fasteners.
Fire Rating
• Current building codes require fire barriers to limit the passing of heat and flame for two, three, and sometimes four
hours. Fire barriers can be used with most floor and wall joint cover systems. While a fire barrier is not always
specified or mandated on a job, it is critical to maintaining life safety in the event of a fire.
Hygiene
• Cover systems that utilize a gasket are easy to clean and maintain, and are ideal for sterile environments like
hospitals. Most gasketed systems are also “no-bump,” which is crucial when transferring patients in hospital beds
from one area of a hospital to another.
Moisture
• Water penetration into a building leaves it susceptible to issues such as mold. A moisture barrier can be incorporated
into many standard cover systems to prevent water from getting inside the joint. A moisture barrier is typically used in
exterior joint systems; however, it may also be installed in interior joint systems where a floor is frequently mopped or
hosed down in areas such as restaurant kitchens or healthcare operating rooms.
The nominal joint opening of the cover system selected for this hospital is 2″. The gasketed cover provides a “no-bump”
transition and is easy to clean.
This airport uses a cover system with a 2″ nominal joint and a durable cover, designed to accommodate heavy wheel
loads. All-metal (aluminum) cover systems are very durable and can withstand heavy wheel loads on a daily basis, and
can be made tamper resistant if extra security precautions need to be taken.
This school installed a tamper-resistant cover system with a 4″ nominal joint and a fire-rated joint opening, capable of
maintaining its integrity and function under daily, heavy foot traffic. The joint opening needed a block fire barrier in order
to maintain the life safety of the students inside the school. The fire barrier blocks flames from passing through joint
openings for at least two hours, if not more.
This corporate office building required a cover system with a vertical 4″ nominal joint on the exterior. A system made of
compressed foam with a factory-applied silicone face does not allow water to penetrate the expansion joint.
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CASE STUDIES
A key concern in the redesign of this stadium was that it was built
over the Hayward Fault so accommodations had to be made for
potential seismic movement. Due to the location of the Fault, the
project required a series of angled joint covers that could
accommodate 12″ of expansion, compression, and lateral
movement, all while maintaining the safety of the stadium’s
occupants.
RESOURCES
RESOURCES
ADA Home Page. U.S. Department of Justice (DOJ), n.d., www.ADA.gov. Accessed May 2017.
“Guide to the ADA Standards, Chapter 3: Floor and Ground Surfaces.” United States Access Board, n.d.,
https://www.access-board.gov/guidelines-and-standards/buildings-and-sites/about-the-ada-standards/guide-to-the-ada-
standards/chapter-3-floor-and-ground-surfaces. Accessed May 2017.
Mirkhah, Azarang. “Lessons from the Past: MGM Grand Fire.” Firehouse. Southcomm, Inc., 18 November 2010,
http://www.firehouse.com/article/10465399/lessons-from-the-past-mgm-grand-fire. Accessed May, 2017.
U.S. Department of Justice (DOJ). Guidance on the 2010 ADA Standards for Accessible Design. DOJ, 15 September
2010, http://www.ada.gov/regs2010/2010ADAStandards/Guidance_2010ADAStandards.pdf. Accessed May 2017.
CONCLUSION
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