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Kks Identification

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904 views

Kks Identification

Uploaded by

Zaid Chelsea
Copyright
© © All Rights Reserved
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[_£ | pmol Deypsbam | PUR Update of 1.4233,51852 Fus D | tease! j Pam | Pl Original issue [PRE [REV] BATE [Rute TEER Tees STATOR ay | “ev SPECIFICATION Not MANJUNG | ENERGY ALSTOM - 3 X 700MW COAL FIRED POWER STATION | OFF SHORE CONTRACT Janamanjung Sda Bhd | Power Plants PERE IMBA CONSORTIUM PROJECT PROCEDURE ! KKS IDENTIFICATION SYSTEM FOR EQUIPMENT £ Contreet Document | Number MNJ [Revision [Nai 313 (xe (i - ALSTOM entaer Power Plants KKS IDENTIFICATION SYSTEM FOR EQUIPMENT The aim of this document is to describe the application of the KKS process-related identification system to equipment of MANJUNG power plant. 1 IDENTIFICATION CODING PRINCIPLE 5 2 IDENTIFICATION CODING FOR MECHANICAL IND ELECTRICAL EQUIPMENT 3 PIPING LINES IDENTIFICATION CODING 4 VALVES IDENTIFICATION CODING 5 INSTRUMENTATION IDENTIFICATION CODING 5 Anpendices = TO 502 List of components code for instrumentation (DIN 19227) - List of equipment unit codes List of complementary codes - _ Ust of components codes One n EEE EH MNJ 00 M DOP NA 313 RevE tssue of January 2000 EEEEE Fania 4 IDENTIFICATION CODING PRINCIPLE f] | This codification concems the mechanical, electrical, instrumentation and control and civil i equioment fl { This equipment is divided into several categories. These categories follow slightly different rules regarding the constitution of the identificalion code mechanical equipment, coo piping lines, - valves, ny - electrical equipment, ul = instrumentation and control equipment, Basic principles of KKS codification : =f Total Function Aggregate ‘Component prt Breakdown levat o «|i 1 2 | 3 =a 7 Cote character |g | we [reer] ee [lam] a | a || ee] oe o cnmnaeryee [ae | Le Laaa Per] Pas few] Pan Po] J yyy FiMieels ’ i t Sysem estes aulpnert nit Component | Penance oe | chanical > Bate ine 2 a n Fanemematen i o (opine 2 aes - dvi Z 1 fruit ni ts ul 3! ferunit3 3: Rela common i Soleres Ais an alphabetic character. N is @ numerical character. oi, According to KKS, the data characters in parentheses () may be omitted if the codes remains unique. fam The order number (Ay) of breakdown level 2 is taken chronologically for a given system and subdivision (oreakdown level} i) 3 oo MNJ 00 M DOP--NA 313. RevE Page 3 of 13 co a ot ( 2 IDENTIFICATION CODING FOR MECHANICAL AND ELECTRICAL EQUIPMENT Jl Ser ers (ed [REE : Fa ‘ode characer | | | I geese [Te |[e [rnn| em |[enl Fs |fne| I craractertye [erm | | [aaa [nw | LAR [wan] a] LAA [sn J n | | U Component cage ae pet a topenci§ i Complementary i colacpet Spponaic 5 system classification | te | aeperNa 17 ! Order number of couement ny system numberhg = . } emitrety ' exupment unicode saperappenh2 ca 2.4 BREAKDOWN LEVEL 1 “The subdivision of the system by the Fy code is made if possible, by taking numbers in the Uhestion of the flow. For equipment without direct relation with 2 fluid, the numbering is sien aocording to the geographic layout, from point zero of the site in the horizontal vitsction X then Y in the horizontal plane, then in the vertical direction, from the lower level This subdivision may also correspond to a limit of supply between partners, In taking numbers, some gaps are left for later additions to the diagrams. a 7 J | When similar equipment are installed in parallel their fst Fy digit number will be identical, their second Fry digit number will be consecutive. (] | Example ; 3x50 % transfer pumps : fl : ay EGC 23 AP O10 ] | EGC 24 AP 010 I mn wa J Ecc Bw 010 oo MNJ 00 M DOP---NA 313. Rev E Page 4 of 13 co au fod): 2 oo mo co co 1 a oro | a ca 22 23 24 MINJ OO M DOP--NA 343. Rev E BREAKDOWN LEVEL 2 The first character A1 makes the distinction between mechanical, electrical and control equipment, Appendix 2 gives the applicable list of equipment unit designations (A4Ag). The order number (Ay) is numbered, if possible, in the direction of the ‘low. Gaps are leit in re numbering. For this number (Ayy) the following series are used 001 to 098 . Mechanical equipment with the exception of isolating valves (code A4Ag = AA) related to an instrument and flow measuring devices (code AyAz = BY), > 100 te 399 - Main pipe work tine . Valves fitted on the main pipework Non-motorised valves limit switches and position loops 400 to 499 ._Dralns and vents line Valves fitied on drains and vents 50018299 ——._solating valves (code AyAz = AA) related to an instrument Flow measuring devieas (code Ay Ag = BY) Measurement loop sub-division : 501 to 700. remote measurement 701 to 900 local measurement 901 to 999 test points The complementary code A3 (see appendix 3) will be used only for : ~ pipework (code AyAg = BR} ~ valves (cade AyAg = AA) BREAKDOWN LEVEL 3 The attached Appendix 4 gives the components designations for characters B1 B2 EXAMPLES OF IDENTIFICATION CODES 1 Example 1 : Check-valve on condensate system (@)@) LCR 106 AA fot Ly ys yd Ender number Equipment code | for check valve ieeeaenriseeeeeeieee tere rt Condensate water system Je 5 0f 13 2 Oooo ao oa ao sof eo a foo) eect eer Example 2 : Motorpump in feedwater system (OC) LAB 8 to Pe oo4 YG Ys Uys Stat Lt Order number Motor-pump package System subdivision Feedwater system Example $ : Electrical transformer ()@) BRT 20 GT oot Lt ws yd Ly Order number r Transformer System subdivision low voltage system MNJ 00 M DOP---NA313 RevE Page 6 of 12 a (ooo co CE eer at a 3 at PIPING LINES IDENTIFICATION CODING seareoment [> | 1 iceeaaeeaneaaEES] comaanr [9 ][ mn lannl ice! eaeeme [oe |[ im [ann] m lian] a |» | conaceryoe [wer |[ oy [aaa fm jp aa pwn | a | Compiemantary code as per appendix 3 System code Lina order number sere pes ‘System subdivision Piping ine code (SR) BREAKDOWN LEVEL 1 The subdivision of the elementary system (Fj) is accomplished by taking numbers in the direction of the flow. This subdivision may also be the limit of scope of supply between partners. Gaps are leit in the numbering, BREAKDOWN LEVEL 2 - BR is the equipment code for all pipings and ducts (codes A1 A2) ~The ling order number (NNN) is taken in the direction of the flow, For this number, the following saries of numbers are defined : 100 to 399 : Main pipe work line, 400 to 499 : Drains and vents line, - The complementary code (codes A3) is given in appendix 3 a and is used to define the type of heat insulation or tracing MNJ 00 M DOP NA 313. Rev Page 7 of 13 Reece co oo eae 4 asa = ceo eeeeo f t oe eee i Mae 3.3 EXAMPLES OF PIPE LINE IDENTIFICATION CODES: Example 1 : Identification of a pipe line belonging to the feedwater system of HRSG 1 (QI) LAB 20 a) | u ‘Complemencary code Order number Motr-pump package System subdivision Feedwater system iz lo ‘The pipe lines for which the purpose is the same (e.g. 2 discharge lines at the outlet of 2 condensate extraction pumps) are identified with the same order number (Ay) but are differentiated by changing the system subdivision (Fi). | 108 c (QO) LOA 11 R 12 BR 108 c (LOA MNJ 60 M DOP—-NA S313. Rev E Page 8 of 13 4 VALVES IDENTIFICATION CODING fl weestiomions [@] | : ] Code character ale A a Se Charactertyoe [orm || om | AAA | AN aa [wnn | a] Ut Soa oo fe Gl | | compiernentary 5 | sode's per i | appendix 35 I System code | | JI | Valve order system subdivision I number mi ui “AA valve equipment a | i 44 BREAKDOWN LEVEL 2 a { The valves order number (An) is the same as the lines order number with the exception of ul Isolating valves related to an instrument for which order number is linked to the instrum: number (see below paragraph 4.2). The complementary code Ag Is given in the attached appendix 3B, Example : Manual valve on feedwater system 30 QI Gs Ws UL | LL Comptementary code { (efor to appendix 38) | Order number System subdivision q| | Feedwacer system ana 4.2. PARTICULAR RULES FOR THE PRIMARY ISOLATING VALVES OF INSTRUMENTATION 4.2.4 The manifolds are not individually coded, they are considered to belong to the instriment (same code) pooch —- MNJ 00 MDOP—-NA 313. Rev E Page 90f 13 co coo 4.2.2 The filters and pressure relief valves (for each pneumatic valve) on the air instrumentation supply line are also considered to belong to at the main valve. 4.2.3. The primary vaive used to isolate the sensors from the process is coded with the same {| | number as the instrument they isolate, 5 Example 2 isolating valve of ths pressure transmitter CP ee 502 will coded AA 502, The identification code (43), which is H for this type of valve, ig not mandatary. A502 14 4.2.3.1 Measure of differential pressure (flow by orifice plata, filter fouling...) : one isolating valve per impulse line 4 Ge iI The isolating vaive located on the higher aaa pressure side will have the same order number fn as the instrument. The order number of the i | second valve will be Ay +1 aoe a ilk (e300) Warning In case of a differential pressure measurement on a pump, the higher pressure is downstream of the pump. The numbering in this case 2 nl decreases in the fluid direction, Se ee ut i Ode { bare 4.2.3.2. Test point located on a high pressure pipes : two isolating valves in serial Pf The nearest isolating valve to the instruments ee nh ! tf nt vill have the same order number as the I a instrument to which itis connected. aasoz 1 The order number of the second isolating valve : u will be Ay +10. saree t nH a1 Aas n UI n MNJ 00 MDOP--NA313 Reve Page 10 0f 13 7 for oo a foen) 3 [ L 9 = ca 5 a) INSTRUMENTATION IDENTIFICATION CODING asiiomima [0] { i 2 codecs { ecu identification L o } Fo Tete sal cneeseeyse [ono || 0 | Aaa | mN By Oh conslomanse i | Seats sytem ete ierriton Inswumentation aquipment code according to appendix 2 BREAKDOWN LEVEL 2 Instrumentation equipment code according to appendix 2. The character code in position A1 indicates the type of measurement as follows Direct measuring cir Electrical equipment As already defined in paragraph 2 above, and in order to improve the meaning of code, ranges of order numbers Ay are taken as follows $01 t0700 remote measurement 701 to S00 local measurement 901 t0299 test points Important remarks 1) Non-moter operated valves fitted with position feedback instrumentation will use the same order number Ayy as the vaive itself, 2) Itis to be noted that for the motor operated valves, the open and closed limit switches being part of the actuator, they will not be shown on the P&ID; however, they will bs listed in the list of measurements following the document MNJ 00 M DOP -~ NA 319 also see example 4 paragraph §.1 below. 3) On PID diagrams only, the type of measurement of the instrument is added to the KKS code according to list given in appendix 1. This list is based on standard DIN 19227, note TD 502, See also example 1 paragraph §.1 below. MNJ 00 MDOP-—-NA 313 Rev & Page (1 of 13 7 ca ca co SE eg te eee Pe Ee er oe EE a co oo Character A3 is used - to distinguish the instrumentation for non-motor operated valves sosition feed back closed limit switch open limit switch position transmiiter (or intermediate position if D is already used) -ermediate position switch ~ to identify the instrument's output signal when there is more than ene signal (eg: double thermocouples). 52 EXAMPLES Examole 1 : Pressure gauge with very low pressure switch on feedwater pump Ly Ys ye ie j Order number Pressure measurement System subdivision Feedwater syscam Representation on PID: ‘Type of measurement as per appendix | — (ast columa) | (1) LAB 50 CP 702 | Insrumencadon | identification |- No line for Jocat measurement only (indicator and test) = Ore line when the measurements first acquired in the OCS + Two lines when the measurements first acquired in a PLC MNJ00 MDOP-~NA313 Reve Page 12 of 13 P30 1. com] i Open positon limit switch 5, along w valve AAT10 J Position measurement 4 System subdivision uy Condensate water system, i Example 3 : Closed limit switch on ON/OFF air operated valve : (1) (2) LAB 12. AA 401 X () ()@) LAB Ly ian Closed postion fimit swirch 4 Belong wo valve AA TOI A Posiion measurement : . System subdivision (hi Feedwaer sycem iy 1A uy 4: Open position signal for motor operated ON-OFF valve : (1) (0) 1 LOB 10 AA 115M i JI 1) LCB 10 AA 115M XS 8B q Wy yt i u | Open positon p Position signal 1 J Belong to valve AA TTS M. Valve equipment code System subdivision n Peer eee Condensace stim nl J } MNJ 00 M DOP--NA313. Rev E ; Page 13 of 13 TO ae ot eo Ce al Cc Appendix 1 TYPE OF MEASUREMENT Appendix 2 to MNJ 00 M DOP---NA313. RevE co c OI | \ (| co {] 110 Appendix 1 to NA 313 ni ia) (iam Jae) Sina mS moo Fe co cc co 210 Appendix 1 19 NA 313 3 aan cs QO SeGFSBee eS ecoaeca s 3/10 Appendix | 19 NA 313 4/10 Appendix 1 to NA 313 ci c3 oS co Tt feo co SS Cc co cS eS co co 5/10 313 Appandix 1 to NA cz {San Gd ca ca C3 C3 cS co 6/10 Appendix | to Na 313 70 Appendix I to NA 313, ae cease Cot fees anger ea ee jes ers ee ete aso wm sms Appandix 1 40 NA 313 eee 9410 Appendix 1 jo NA 313 cs 038 Ea = 10/10 Appendix 1 10 NA 313 jeez ana a). \ (i Appendix 2 LIST OF UNIT EQUIPMENT CODES (A1 A2) { ao foot oo 4 eee Appendix 2 to MNJ 00 MDOP—-NA313. Reve a a eee ee a a ca oo a a ca 4 0 0 oer eo oJ Has > Tad fesibed MEZA ohasse Hagler ears A sachastead eguipenct 1 stems, aly tects AS seat exchange, fone exnsdor sorte > -btocteen i ps summing: dstving, tttetng and stoctag over Beaadptsteet ; rr continuous convene, feotare jarceLaaee) Jet Sezingy coobiag ant ate sndicdoning ence Jar size sotocion equgaene, only ov part of poocene Js caweacting ond pacnapig epuonent, only ae part of proce Js aloe pat aaes, opitacore he sate, fone se he as Js acgzacing sea cesioning apdnonee for sa oteezlent, SEEN (6 SRST cure cr ceomeireiee ae SSotnthiclive elPutey Stier esiieae aid = cepsiog, coving, sitcening an sepercing eqagoens, AO frag, geeehen, couling sutsaet, xonretaceetest a law scaciotey wooing, scnatoont aqutganct, ox ove ant aontcotng equigant fOr pnt auiaceance AE -blockase se -stocheas Sata ae ; [SRS sooo Be a avis Ph Appendix 2 10 NA 313 vs ca oc co om ca a qo ca jee eee aera dgee meee teet ond fz: Appendix 2% NA 313 eos staron ae ea ei sepeienccins-azcea od Sewted SalcBR BoPase2 Heapilensie d2stet f + fe mectasteal eguipaeat ex -teckes- a0 scorage oquizeont (tanks) ac -btecket- so -tiocuee- faz shatce (Zoe wrection tnd anéneanance ony) ae toendaclone po -iccxes- Lf fae stocked pd -blocket- pe -atoeted- x. “ticked x “btockee= . nt sox pumps, sfectars, Lafecears | lar elow xestilctocs, Liatvers, ort#fcas (not antariag oriticos) log angecs, suypores, racks, piplag penetrations be Ftptag, eacewrk, en les ° sttancece ler rine goe catalveie converter modes | foo rowataeion, ebeashing av -weckat- Sp gyorene mat I I | rene co a E 8 g 49227, part 4, Dial iseeaey = u ~piocnec= ny blocked uy “blocs s sensiey if Rlecteicgl vaziaplea (a.q. curvent, voltage, paver, uf SSS been) , Plow, sate Distance, length, poatcion, dlsection of sotetion } — anual inpat as canuelly operated seazoz (arg. flee detector) “blocked ni Lawal (alse for dividing Aiea} Yoterace, manidity ~blockead— v = & _{ggstvata, mivertal povpercios) , octer (eae Radiation variables Velocity, spec, frequency (eachenical}, sccsleration QRAQGRABA BRARARe Aaa HORDE 1 peaperetese Cy oe Visooeiey ny setghe, nase 3] touecon flee Witeation, oxansion a blocked Appendix 2 to NA 313 3/5 cm fh co fusas | ~y ca = mo ca co co oF a eee =m Soe souses7aice aa ¥gR STANDARD XRS deasiticotton System — 3nd Zovised Galeton Oo7is92 bqatgacee tale Rey © \¢ Electrical equipaeat ons penetrations Function boxes and ceble/bus bas pono waa Sanction boxes and ceble/bus »: use) wee} wea) use) nse) aunction boxes and ceble/bue baz ponazcarions yanctian boxe? and cabla/bus bez penetzarions foes baz penstratioss auneeion boxed and cable/bue Junction boxes and cabla/bue edectriaa! age & Bales Loncliied es por process systan (e Bones) lex locked lor Iagoraacton display ant operator control equipaent for Eioceas couputeke and auromation Systane wpteckid= lex lox gepction boxos for Light-carcost syetens of national, 3eiSeoatanLaae.e eastices eae a loc lca Jaz gwaction boxes and cat ler joc ox erumaatation and concrol inscal lation S"eubicies, ~plecked~ subdisertbacion/juaction bawas for lighsling Subdiercioetion/jusction boxea for power sockets 2c generating equipment, bazeariag ox Jao ep lox [as swizchgea= ogaipzant if not (dencited under process equipasnt Jax seansformer oqutement lo ex lox lex Converter oqeigioat Staycture-related earthing and Lightning pravaction oquigaone, surge wercstacs cabinet power supply equipsent actuating equipment for aleceriea? variables egetion for Light-currost syrcens (not of nacfonal defecoecunleteion eazvises) 7 or tapaods rupees inden fe glggeetont ont 3 tpchpicel Cpeplzees [Rechaisat Claesificatian systens Rage Gh flavistona I T Appendix 2 10 N8 313 4/5 3 Fo Cd dl = Godel Sielt Slum 5 _ SUSE Ue Uy S PERUPEESSSLSE RESILAIESE SERIA. yase encntse sete nt RQ ui 2 epoca > soecing usonbty Ol fe “borin: ip -btockase ra jes ~bLocked- | U ax tock | es -brccnow- q a u ja -atcctod- fo “oon fr bracket I pe tock oes 7 re btockat- U es Bock = | fae piectae- Ui ie n = u oe se ataciae n u 4 BSE 0 ; [ASIBELSEEEE, sracom se : (E [pero | a eee poo Appsndix 2 to NA 313 a Page 1 of 3 = x wn Ww 8 Sate fg iva yee = w Gg i < ¢ . = 2 a oS a z z ! = d ie 8 = 2 zg -£ a E 2 Cee ee Ot — EEE a n Q PEE EEEEEEE oI J i] uy 37.09 25 co = A COMPLEMENTARY CODES APPLICABLES TO PIPE LINES (BR) AR c N T u w Designation Heat insulated Not heat insulated Electrically traced Steam traced Water traced B COMPLEMENTARY CODES APPLICABLES TO VALVES (AA) 7m 9 0 @ PD zo ro vozeE Designation Dedicated to instrumentation Dedicated to instrumentation Dedicated to instrumentation Dedicated to instrumentation Hydraulicaly operated Fluid operated (Open-clese) Fluid operated (regulating) Hand operated Not used Not used Hydraulic (regulating) Hydraulic (open-close) Electric (open-close) Electric (open-intermediate-close) Not used Manual adjustment Appendix 3 to MNJ 00 M DOP---NA 313, RevE Page 2 0f3 vet Fran be. dnt as aus ia rn Q Spare R Electric (regulating) q s Pneumatic (open-close) T Hydraulic (open-intermediate-close) u Not used 5 v Control by floating device t w Pneumatic (openintermediate-close) n x Pneumatic (regutating) et Y Thermostatic 0 z Isolation for safety purpose { a | a \ # J 7 L | Appendix 3 to MNJ 00 M DOP--NA 313 Reve Page 3 of Ai mm o:c a4 co) Pe Eee eee oo =) u Heueruy eeu: reams Appendix 4 COMPONENTS CODES (B1 82) Appendix 4 to MNJ 00 MDOP—-NA 313 Rev E c pe oo REESE BEE vided Caliclon 27/2992 eonpoaose Key stauoag aES Electeiest (Ge DEN 407: -blockea= ~plockss Sepia 2, Septenber 1978 edition) -piecked- locked ~blockad- -bleckad~ “blocked “blocked ~locked= Machanseat components ~blocked~ YechanLesl components “Plockad= “locked instrumentation end control comenents (nou-elecustead) ~blocked- “blecked- splockeds -Blocked+ “locked cblecked~ Siang oeiging (Subsrouns. srs wetabiivted, 24 cupeopelace, hs Spek 3? SeERSAME isn" snd cate Geigy scSjoct to apeemanns Deen the pecie “te the Bafece.) Signet ggpliontions (sibgroggs nm eveablisned of cele HEE SS {a G8 Seactimoncetion and conerol sid ape Hhezstgce subject to seceenene betiwen che ERE GS Shs poste Appandix 4 to NA 313 9 ca ni Ne SP AMOR BD Kxs ication Srtge ud Heat exchaagess, coolers ‘recsele/sanks, poole, surge canks (Fluid syeteas) 4 muming, driving, Litflag and slewing over ul Continzoas conveyors, fescers ~plocked= nn See ul Size reduction mchines compacting, psokeging machinae ~eleckad~ Mixers, agicators Compzevaors, Blowers, Zans 4 Pepe “blocked wolocked= blocked Cleaning machines, dxyacs, gegeretacs, tilsers “blocked suxness, grates Dp stationary tooldag and © malocked~ ~plocked” caeat machines Sor saintanence ERM ERZERRHERER ADR RAR AOAS 3 wo U [| oecketealComieesSSCSCSCSCSC~S fi jz [SEARS SRL STeea Sn oyecene Page XL u H : ik [Revisions T I Sooaos Appendix 4 10 NA 313 479 oe =o a eee ow J C3 co Cc co coo =} ca a3 = STANDAE RRS Eestiticactos syscen eibel talefed Ssfisse Sespenes: x Mechanical souponsses Foundations bankoxas wptocked ptocked clutches, couphings “blocked tagines, not electrical ~bhocked= shlocked- ~plockad- Piping compenents, duccroxk components Poritionacs, not electrical sunbines Srantalsston gear, gox glectrical, convercazt ext SERGS"Ehan Colpiiége an goasboras blocked ~plocked~ ~bleskod= blocked GSHRER RERRRRRERR CR RR EE EER -loaked= ues Sect teel Comat jz ecnalesd'ehaasifisstton syocous Boge ub 3 2 [= [Rovistone | [ 313 sro Appendix 4 0 oo ol Geese Sa Seagpaagq wblocked- Sengors LE noe ecsucturaily éntegral vich ~Qe, metering aritices blocked “plocksd “blocked vpiockes ~biocend= Signalling devices “blocked locked ~blocked= ~vlocked= Controltere, élybolt governor soasuxing instruments, testing equipment “blocked raserunest piping condapgation chasbers (datum SSHeas UBS ES"ERE' fb BF TB tamectatton eat coutzot BEER isi aso theanloze subject to agresoese becweea the SEeefac 8S The sesjece’) Jen signat appticerions (fre for 228) xo Signa agplicarions {eae Zor ws9) ec Signal agplications (S:e8 far use) ro Signal applications (tree for esa} XE Signal applications (

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