VBO Diagnostic Tools Manual (DX350LC-3/DX380LC-3)

Corporate Research & Development Division

Electrical & Electronics Center

Distribution Date : 2013. 12. 30

Ver. 3.0
Contents

1. Joystick Check

2. Angle Check

3. EPPR V/V Check

4. Main Pressure Check

5. Relief Pressure Check

2
VBO Diagnostic Tools Run

Click [Tools - VBO Diagnostic Tools] or Press F4

for the VBO system diagnosis

3
VBO Diagnostic Tools Run
<VBO Diagnostic Tools Main Screen>

4
VBO Diagnostic Tools Run

No Name Function
1 Joystick Check - Check the pressure depending on joystick
operation
- Boom Up, Boom Down, Arm In, Arm Out, Bucket Crowd,
Bucket Dump, Travel Right, Travel Left, Swing Pressure

2 Swash Plate Angle Check - Swash Plate Angle Check

- Front pump Angle volt, Rear Pump Angle volt
3 EPPR V/V Check - EPPR V/V Check
- Power Shift P/V 1, Power Shift P/V2
4 Main Pump Pressure - Main Pump Pressure Check
Check - Front Pump Pressure, Rear Pump Pressure
5 Relief Pressure Check - Relief Pressure Check
- Front Pump Pressure, Rear Pump Pressure

5
VBO Diagnostic Check List
 Joystick Check List  EPPR V/V Current Check List
Contents Reference Green Red Reference Green Yellow Red

100 ± 5 mA ↓ ± 25 mA ↓ ± 25 mA ↑
Max 30 bar Reference ↓ Reference ↑
200 ± 5 mA ↓ ± 25 mA ↓ ± 25 mA ↑
Min 5 bar Reference ↓ Reference ↑ 300 ± 3 mA ↓ ± 20 mA ↓ ± 20 mA ↑
Rising Time 500 ± 3 mA ↓ ± 20 mA ↓ ± 20 mA ↑
0.5 sec Reference ↓ Reference ↑
(Min to Max)
700 ± 3 mA ↓ ± 20 mA ↓ ± 20 mA ↑
Falling Time
0.5 sec Reference ↓ Reference ↑ 800 ± 5 mA ↓ ± 25 mA ↓ ± 25 mA ↑
(Max to Min)
850 ± 5 mA ↓ ± 25 mA ↓ ± 25 mA ↑

 Swash Plate Angle Check List  Main Pump Pressure Check List
criteria Green Yellow Red Command Reference(bar)
(bar) Green Yellow Red
Max +20mV
±10 mV > Yellow
(4450 mV) -120mV 45 ±25
Min +100mV 100 ±24
±10 mV > Yellow
(600mV) -140mV
200 ±22.5
Rising Time ±3 >Yellow
(current(400 1.2 sec Reference ↓ Reference ↑ 250 ±21.5
mA) to 4V)
300 ±21

350 ±20

6
Contents

1. Joystick Check

2. Angle Check

3. EPPR V/V Check

4. Main Pressure Check

5. Relief Pressure Check

7
1. Joystick Check
 Joystick Check Screen Description

No Name Function (1)

(1) Test Contents • Select the Joystick Operation Test

(2) Graph • The graph displays real-time

operation
• Tests are marked with different
colors
(3) Status Before • Display The Engine RPM, Battery
the test Voltage, Hydraulic Temp
(2) (4)
• Status of the Results of the operation
(4) Status and
results of tests - Minimum Pressure, Maximum (2)
Pressure
- Up Time, Down Time.
- Coloring for Pass / Fail
※ Test Result

Contents Reference Green Red

Max 30 bar Reference ↓ Reference ↑ (3)

Min 5 bar Reference ↓ Reference ↑

Up Time 0.5 sec Reference ↓ Reference ↑

Down Time 0.5 sec Reference ↓ Reference ↑

8
1. Joystick Check
 Settings before the Joystick Check test

Settings before the test Pop-Up creation if doesn't check the Engine RPM ,safety lever

Over Engine RPM1800

(Auto idle OFF)

Put the Safety lever up

Pop-Up creation if the engine RPM is low
(Bypass Cut S/V Off)

Read the current fault

information,
Check the pressure
sensor failure
Pop-Up creation if doesn't check the safety lever
Maintain the battery
Voltage is 27.0V or more

Maintain the oil temperature

is 20 degrees or more

9
1. Joystick Check
 The progress of the Joystick Check test
<Boom Up Pressure[F1]>

 STEP 1 – Select the Test

Click or press F1

 STEP 2 – Tests performed actions

Joystick Lever

Boom Joystick Lever Boom Up Quickly

Down

Boom
Up Waiting one second Return to neutral

10
1. Joystick Check
 The progress of the Joystick Check test
<Boom Up Pressure[F1]>
 Display the test progress
 STEP 3 – Display Test results and Status

※ Criteria
Minimum pressure: 5 bar ↓, Maximum pressure: 30bar ↑
Quick Operation (0.5 sec ↓) Operating: 0 ~ 30 bar

 Display the Status Test Results

Boom Up Pressure Bucket Crowd Pressure

Boom Down Pressure Bucket Dump Pressure

Arm In Pressure Travel Right Pressure

Arm Out Pressure Travel Left Pressure

Swing Pressure Arti Boom Up Pressure

※ Shown in red on fail
Arti Boom Down Pressure
11
1. Joystick Check
 The progress of the Joystick Check test
<Boom Up Pressure[F1]>

 STEP 4 – Move the test menu

Click on at the end of the Joystick Check

 Go to the VBO Diagnostic Tools Main Screen

In order to check the next Test(Swash Plate Angle Check), Click

 Move to Swash Plate Angle Check

※ Etc.

1. Results Unit indicates until the second decimal point.

2. Sampling time is less than the 20 ms.
3. test result data subsequently can use the TMS server transfer function.

12
1. Joystick Check
 The progress of the Joystick Check test
<Boom Down Pressure[F2]>

 STEP 1 – Select the Test

Click or press F2

 STEP 2 – Tests performed actions

Joystick Lever

Boom Joystick Lever Boom Down Quickly

Down

Boom Waiting one second Return to neutral

Up

Return to neutral after waiting one second after Joystick Lever Boom Down Quickly

13
1. Joystick Check
 The progress of the Joystick Check test
<Boom Down Pressure[F2]>
 Display the test progress
 STEP 3 – Display Test results and Status

※ Criteria
Minimum pressure: 5 bar ↓, Maximum pressure: 30 bar ↑
Quick Operation (0.5 sec ↓) Operating: 0 ~ 30 bar

 Display the Status Test Results

Boom Up Pressure Bucket Crowd Pressure

Boom Down Pressure Bucket Dump Pressure

Arm In Pressure Travel Right Pressure

Arm Out Pressure Travel Left Pressure

※ Shown in red on fail
Swing Pressure Arti Boom Up Pressure

Arti Boom Down Pressure

14
1. Joystick Check
 The progress of the Joystick Check test
<Boom Down Pressure[F2]>

 STEP 4 – Move the test menu

Click at the end of the Joystick Check

 Go to the VBO Diagnostic Tools Main Screen

In order to check the next Test(Swash Plate Angle Check), Click

 Move to Swash Plate Angle Check

15
1. Joystick Check
 The progress of the Joystick Check test
<Arm In Pressure[F3]>

STEP
STEP1 1– Select the Test

Click or press F3

 STEP 2 – Tests performed actions

Joystick Lever

Arm Joystick Lever Arm In Quickly

Out

Arm In Waiting one second Return to neutral

16
1. Joystick Check
 The progress of the Joystick Check test
<Arm In Pressure[F3]>

 STEP 3 – Display Test results and Status  Display the test progress

※ Criteria
Minimum pressure: 5 bar ↓, Maximum pressure: 30 bar ↑
Quick Operation (0.5 sec ↓) Operating: 0 ~ 30 bar

 Display the Status Test Results

Boom Up Pressure Bucket Crowd Pressure

Boom Down Pressure Bucket Dump Pressure

Arm In Pressure Travel Right Pressure

Arm Out Pressure Travel Left Pressure

※ Shown in red on fail
Swing Pressure Arti Boom Up Pressure

Arti Boom Down Pressure

17
1. Joystick Check
 The progress of the Joystick Check test
<Arm In Pressure[F3]>

 STEP 4 – Move the test menu

Click on at the end of the Joystick Check

 Go to the VBO Diagnostic Tools Main Screen

In order to check the next Test(Swash Plate Angle Check), Click

 Move to Swash Plate Angle Check

18
1. Joystick Check
 The progress of the Joystick Check test
<Arm Out Pressure[F4]>

 STEP 1 – Select the Test

Click or press F4

 STEP 2 – Tests performed actions

Joystick Lever

Arm Out Joystick Lever Arm Out Quickly

Arm In
Waiting one second Return to neutral

19
1. Joystick Check
 The progress of the Joystick Check test
<Arm Out Pressure[F4]>
 Display the test progress

 STEP 3 – Display Test results and Status

※ Criteria
Minimum pressure: 5 bar ↓, Maximum pressure: 30 bar ↑
Quick Operation (0.5 sec ↓) Operating: 0 ~ 30 bar

 Display the Status Test Results

Boom Up Pressure Bucket Crowd Pressure

Boom Down Pressure Bucket Dump Pressure

Arm In Pressure Travel Right Pressure

※ Shown in red on fail
Arm Out Pressure Travel Left Pressure

Swing Pressure Arti Boom Up Pressure

Arti Boom Down Pressure

20
1. Joystick Check
 The progress of the Joystick Check test
<Arm Out Pressure[F4]>

 STEP 4 – Move the test menu

Click on at the end of the Joystick Check

 Go to the VBO Diagnostic Tools Main Screen

In order to check the next Test(Swash Plate Angle Check), Click

 Move to Swash Plate Angle Check

21
1. Joystick Check
 The progress of the Joystick Check test
<Bucket crowd Pressure[F5]>

 STEP 1 – Select the Test

Click or press F5

 STEP 2 – Tests performed actions

Joystick Lever

Bucket Joystick Lever Bucket Crowd Quickly

Dump

Bucket Waiting one second Return to neutral

Crowd

22
1. Joystick Check
 The progress of the Joystick Check test
<Bucket crowd Pressure[F5]>
 Display the test progress
 STEP 3 – Display Test results and Status

※ Criteria
Minimum pressure: 5 bar ↓, Maximum pressure: 30 bar ↑
Quick Operation (0.5 sec ↓) Operating: 0 ~ 30 bar

 Display the Status Test Results

Boom Up Pressure Bucket Crowd Pressure

Boom Down Pressure Bucket Dump Pressure

Arm In Pressure Travel Right Pressure

※ Shown in red on fail
Arm Out Pressure Travel Left Pressure

Swing Pressure Arti Boom Up Pressure

Arti Boom Down Pressure

23
1. Joystick Check
 The progress of the Joystick Check test
<Bucket crowd Pressure[F5]>

 STEP 4 – Move the test menu

Click on at the end of the Joystick Check

 Go to the VBO Diagnostic Tools Main Screen

In order to check the next Test(Swash Plate Angle Check), Click

 Move to Swash Plate Angle Check

24
1. Joystick Check
 The progress of the Joystick Check test
<Bucket Dump Pressure[F6]>

 STEP 1 – Select the Test

Click or press F6

 STEP 2 – Tests performed actions

Joystick Lever

Bucket
Dump Joystick Lever Bucket Dump Quickly

Bucket
Crowd
Waiting one second Return to neutral

25
1. Joystick Check
 The progress of the Joystick Check test
<Bucket Dump Pressure[F6]>
 Display the test progress
 STEP 3 – Display Test results and Status

※ Criteria
Minimum pressure: 5 bar ↓, Maximum pressure: 30 bar ↑
Quick Operation (0.5 sec ↓) Operating: 0 ~ 30 bar

 Display the Status Test Results

Boom Up Pressure Bucket Crowd Pressure

Boom Down Pressure Bucket Dump Pressure

Arm In Pressure Travel Right Pressure

※ Shown in red on fail
Arm Out Pressure Travel Left Pressure

Swing Pressure Arti Boom Up Pressure

Arti Boom Down Pressure

26
1. Joystick Check
 The progress of the Joystick Check test
<Bucket Dump Pressure[F6]>

 STEP 4 – Move the test menu

Click on at the end of the Joystick Check

 Go to the VBO Diagnostic Tools Main Screen

In order to check the next Test(Swash Plate Angle Check), Click

 Move to Swash Plate Angle Check

27
1. Joystick Check
 The progress of the Joystick Check test
<Travel Right Pressure[F7]>

 STEP 1 – Select the Test

Click or press F7

 STEP 2 – Tests performed actions

Joystick Lever[Pedal]

Travel
Right Operate Joystick Lever[Pedal] Travel Right Quickly
Travel
Left
Waiting one second Return to neutral

28
1. Joystick Check
 The progress of the Joystick Check test
<Travel Right Pressure[F7]>
 Display the test progress
 STEP 3 – Display Test results and Status

※ Criteria
Minimum pressure: 5 bar ↓, Maximum pressure: 30 bar ↑
Quick Operation (0.5 sec ↓) Operating: 0 ~ 30 bar

 Display the Status Test Results

Boom Up Pressure Bucket Crowd Pressure

Boom Down Pressure Bucket Dump Pressure

Arm In Pressure Travel Right Pressure

※ Shown in red on fail
Arm Out Pressure Travel Left Pressure

Swing Pressure Arti Boom Up Pressure

Arti Boom Down Pressure

29
1. Joystick Check
 The progress of the Joystick Check test
<Travel Right Pressure[F7]>

 STEP 4 – Move the test menu

Click on at the end of the Joystick Check

 Go to the VBO Diagnostic Tools Main Screen

In order to check the next Test(Swash Plate Angle Check), Click

 Move to Swash Plate Angle Check

30
1. Joystick Check
 The progress of the Joystick Check test
<Travel Left Pressure[F8]>

 STEP 1 – Select the Test

Click or press F8

 STEP 2 – Tests performed actions

Joystick Lever[Pedal]

Travel
Right Operate Joystick Lever[Pedal] Travel Left Quickly
Travel
Left
Waiting one second Return to neutral

31
1. Joystick Check
 The progress of the Joystick Check test
<Travel Left Pressure[F8]>
 Display the test progress
 STEP 3 – Display Test results and Status

※ Criteria
Minimum pressure: 5 bar ↓, Maximum pressure: 30 bar ↑
Quick Operation (0.5 sec ↓) Operating: 0 ~ 30 bar

 Display the Status Test Results

Boom Up Pressure Bucket Crowd Pressure

Boom Down Pressure Bucket Dump Pressure

Arm In Pressure Travel Right Pressure

※ Shown in red on fail
Arm Out Pressure Travel Left Pressure

Swing Pressure Arti Boom Up Pressure

Arti Boom Down Pressure

32
1. Joystick Check
 The progress of the Joystick Check test
<Travel Left Pressure[F8]>

 STEP 4 – Move the test menu

Click on at the end of the Joystick Check

 Go to the VBO Diagnostic Tools Main Screen

In order to check the next Test(Swash Plate Angle Check), Click

 Move to Swash Plate Angle Check

33
1. Joystick Check
 The progress of the Joystick Check test
<Swing Pressure[F9]>

 STEP 1 – Select the Test

Click or press F9

 STEP 2 – Tests performed actions

Joystick Lever

Swing
Joystick Lever Swing Quickly

Waiting one second Return to neutral

34
1. Joystick Check
 The progress of the Joystick Check test
<Swing Pressure[F9]>
 Display the test progress
 STEP 3 – Display Test results and Status

※ Criteria
Minimum pressure: 5 bar ↓, Maximum pressure: 30 bar ↑
Quick Operation (0.5 sec ↓) Operating: 0 ~ 30 bar

 Display the Status Test Results

Boom Up Pressure Bucket Crowd Pressure

Boom Down Pressure Bucket Dump Pressure

Arm In Pressure Travel Right Pressure

※ Shown in red on fail
Arm Out Pressure Travel Left Pressure

Swing Pressure Arti Boom Up Pressure

Arti Boom Down Pressure

35
1. Joystick Check
 The progress of the Joystick Check test
<Swing Pressure[F9]>

 STEP 4 – Move the test menu

Click on at the end of the Joystick Check

 Go to the VBO Diagnostic Tools Main Screen

In order to check the next Test(Swash Plate Angle Check), Click

 Move to Swash Plate Angle Check

36
1. Joystick Check
 The progress of the Joystick Check test
<Arti Boom Up Pressure[F10]>

 STEP 1 – Select the Test

Click or press F10

 STEP 2 – Tests performed actions

Joystick Lever

Articulated Joystick Lever[Pedal] Articulated Boom Up Quickly

Boom Down

Waiting one second Return to neutral

Articulated
Boom Up

37
1. Joystick Check
 The progress of the Joystick Check test
<Arti Boom Up Pressure[F10]>
 Display the test progress
 STEP 3 – Display Test results and Status

※ Criteria
Minimum pressure: 5 bar ↓, Maximum pressure: 30 bar ↑
Quick Operation (0.5 sec ↓) Operating: 0 ~ 30 bar

 Display the Status Test Results

Boom Up Pressure Bucket Crowd Pressure

Boom Down Pressure Bucket Dump Pressure

Arm In Pressure Travel Right Pressure

※ Shown in red on fail
Arm Out Pressure Travel Left Pressure

Swing Pressure Arti Boom Up Pressure

Arti Boom Down Pressure

38
1. Joystick Check
 The progress of the Joystick Check test
<Arti Boom Up Pressure[F10]>

 STEP 4 – Move the test menu

Click on at the end of the Joystick Check

 Go to the VBO Diagnostic Tools Main Screen

In order to check the next Test(Swash Plate Angle Check), Click

 Move to Swash Plate Angle Check

39
1. Joystick Check
 The progress of the Joystick Check test
<Arti Boom Down Pressure[F11]>

 STEP 1 – Select the Test

Click or press F11

 STEP 2 – Tests performed actions

Joystick Lever

Articulated Joystick Lever[Pedal] Articulated Boom Down Quickly

Boom Down

Waiting one second Return to neutral

Articulated
Boom Up

40
1. Joystick Check
 The progress of the Joystick Check test
<Arti Boom Down Pressure[F11]>
 Display the test progress
 STEP 3 – Display Test results and Status

※ Criteria
Minimum pressure: 5 bar ↓, Maximum pressure: 30 bar ↑
Quick Operation (0.5 sec ↓) Operating: 0 ~ 30 bar

 Display the Status Test Results

Boom Up Pressure Bucket Crowd Pressure

Boom Down Pressure Bucket Dump Pressure

Arm In Pressure Travel Right Pressure

※ Shown in red on fail
Arm Out Pressure Travel Left Pressure

Swing Pressure Arti Boom Up Pressure

Arti Boom Down Pressure

41
1. Joystick Check
 The progress of the Joystick Check test
<Arti Boom Down Pressure[F11]>

 STEP 4 – Move the test menu

Click on at the end of the Joystick Check

 Go to the VBO Diagnostic Tools Main Screen

In order to check the next Test(Swash Plate Angle Check), Click

 Move to Swash Plate Angle Check

42
Contents

1. Joystick Check

2. Angle Check

3. EPPR V/V Check

4. Main Pressure Check

5. Relief Pressure Check

43
2. Swash Plate Angle Check
 Swash Plate Angle Check Screen Description

(1)
No Name Function

Test Contents • Select the Angle Check Test

(1)

(2) Graph • The graph displays real-time

operation
• Tests are marked with different
colors
(3) Status Before • Display The Engine RPM, Battery
the test Voltage, Hydraulic Temp
(2) (2) (4)
(4) Status and • Status of the Results of the
results of tests operation
- Minimum Pressure, Maximum
Pressure
- Up Time, Down Time.
- Coloring for Pass / Fail
• Shown in red on fail

※ Results
Min, Max Value(Refer Value) Conversion Time (Refer Time)
(3)
criteria Green Yellow Red

Max +20mV
±10 mV > Yellow
(4450 mV) -120mV

Min +100mV
±10 mV > Yellow
(600mV) -140mV
44
2. Swash Plate Angle Check
Settings before the Angle Check test Pop-Up creation if doesn't check the Engine RPM ,safety lever and
Alternator voltage.

Settings before the test

Joystick lever neutral

Pop-Up creation if the engine RPM is low

Under Engine RPM1000

(Auto idle OFF)

Maintain the battery Pop-Up creation if doesn't check the safety lever
Voltage is 27.0V or more

Maintain the oil temperature

is 20 degrees or more

Pop-Up creation if doesn't check the Alternator voltage.

Put the Safety lever down
(Bypass Cut S/V ON)

45
2. Swash Plate Angle Check
The progress of the Angle Check test
<Front Pump Angle volt [F1]>

 STEP 1 – Select the Test

Click or press F1

 STEP 2 – Tests performed actions

VBO diagnostic program will automatically run the Front Pump Angle Volt

46
2. Swash Plate Angle Check
• Display the test progress
The progress of the Angle Check test
<Front Pump Angle volt [F1]>

 STEP 3 – Display Test results and Status

※ Criteria
Min Voltage: 0.43V – 0.7V, Max Voltage: 4.33V - 4.47V
Transition time(1.2sec , Forced Current (400mA) -> 4.0V))

• Display the Status Test Results

※ Results
Front Pump Angle Voltage Min, Max Value(Refer Value) Conversion Time (Refer Time)
Rear Pump Angle Voltage criteria Green Yellow Red

Max +20mV
±10 mV > Yellow
(4450 mV) -120mV

Min +100mV
±10 mV > Yellow
(600mV) -140mV

47
2. Swash Plate Angle Check
The progress of the Angle Check test
<Front Pump Angle volt [F1]>

 STEP 4 – Move the test menu

Click on at the end of the Angle Check

 Go to the VBO Diagnostic Tools Main Screen

In order to check the next Test(EPPR V/V Check), Click

 Move to EPPR V/V Check

48
2. Swash Plate Angle Check
The progress of the Angle Check test
<Rear Pump Angle volt [F2]>

 STEP 1 – Select the Test

Click or press F2

 STEP 2 – Tests performed actions

VBO diagnostic program will automatically

run the Rear Pump Angle Volt

49
2. Swash Plate Angle Check
The progress of the Angle Check test •Display the test progress
<Rear Pump Angle volt [F2]>

 STEP 3 – Display Test results and Status

※ Criteria
Min Voltage: 0.43V – 0.7V, Max Voltage: 4.33V - 4.47V
Transition time(1.2sec , Forced Current (400mA) -> 4.0V))

•Display the Status Test Results

※ Results
Front Pump Angle Voltage Min, Max Value(Refer Value) Conversion Time (Refer Time)
Rear Pump Angle Voltage
criteria Green Yellow Red

Max +20mV
±10 mV > Yellow
(4450 mV) -120mV

Min +100mV
±10 mV > Yellow
(600mV) -140mV
50
2. Swash Plate Angle Check
The progress of the Angle Check test
<Rear Pump Angle volt [F2]>

 STEP 4 – Move the test menu

Click on at the end of the Angle Check

 Go to the VBO Diagnostic Tools Main Screen

In order to check the next Test(EPPR V/V Check), Click

 Move to EPPR V/V Check

51
Contents

1. Joystick Check

2. Angle Check

3. EPPR V/V Check

4. Main Pressure Check

5. Relief Pressure Check

52
3. EPPR V/V Check
 EPPR V/V Check Screen Description

(1)

No Name Function
(1) Test Contents • Select the EPPR V/V Check Test
(2) Graph • The graph displays real-time
operation
• Tests are marked with different colors
(3) Status Before • Display The Engine RPM, Battery
((2) (4)
the test Voltage, Hydraulic Temp 2)
(4) Status and • Display The Engine RPM, Battery Voltage,
results of Hydraulic Temp
tests - Display to command , output, error for
each command
※ Status

※ Status
Reference Green Yellow Red

100 ± 5 mA ↓ ± 25 mA ↓ ± 25 mA ↑

200 ± 5 mA ↓ ± 25 mA ↓ ± 25 mA ↑ (3)
300 ± 3 mA ↓ ± 20 mA ↓ ± 20 mA ↑

500 ± 3 mA ↓ ± 20 mA ↓ ± 20 mA ↑

700 ± 3 mA ↓ ± 20 mA ↓ ± 20 mA ↑

800 ± 5 mA ↓ ± 25 mA ↓ ± 25 mA ↑

850 ± 5 mA ↓ ± 25 mA ↓ ± 25 mA ↑
53
3. EPPR V/V Check
 Settings before the EPPR V/V Check test

Settings before the test Pop-Up creation if doesn't check the Engine RPM ,safety lever

Joystick lever neutral

Over Engine RPM 1800

(Start-up is ON)
Pop-Up creation if doesn't check the safety lever

Maintain the battery

Voltage is 27.0V or more

Maintain the oil temperature

is 20 degrees or more

Put the Safety lever down

(Bypass Cut S/V ON)

54
3. EPPR V/V Check
 The progress of the EPPR V/V Check test
<Power Shift P/V 1[F1]>

 STEP 1 – Select the Test

Click or press F1

 STEP 2 – Tests performed actions

VBO diagnostic program will automatically

run the EPPR V/V Check

55
3. EPPR V/V Check
• Display the test progress
 The progress of the EPPR V/V Check test
<Power Shift P/V 1[F1]>

 STEP 3 – Display Test results and Status

•Display the Status Test Results

※ Results
- Display to command , output, error for each command
※ Status

Reference Green Yellow Red

100 ± 5 mA ↓ ± 25 mA ↓ ± 25 mA ↑

200 ± 5 mA ↓ ± 25 mA ↓ ± 25 mA ↑
Power Shift P/V 1
300 ± 3 mA ↓ ± 20 mA ↓ ± 20 mA ↑
Power Shift P/V 2
500 ± 3 mA ↓ ± 20 mA ↓ ± 20 mA ↑
Force Operation Command
700 ± 3 mA ↓ ± 20 mA ↓ ± 20 mA ↑

800 ± 5 mA ↓ ± 25 mA ↓ ± 25 mA ↑

850 ± 5 mA ↓ ± 25 mA ↓ ± 25 mA ↑
56
3. EPPR V/V Check
 The progress of the EPPR V/V Check test
<Power Shift P/V 1[F1]>

 STEP 4 – Apply modified value

If you want to have to retake the modified values​​, click

Retest

 STEP 5 – Retest results

Retested with the modified value (the test results confirmed changes)
Before Retest After Retest

Apply modified
value

57
3. EPPR V/V Check
 The progress of the EPPR V/V Check test
<Power Shift P/V 1[F1]>

 STEP 6 – Move the test menu

Click on at the end of the EPPR V/V Check

 Go to the VBO Diagnostic Tools Main Screen

In order to check the next Test (Main Pump Check ), Click

 Move to Main Pump Check

58
3. EPPR V/V Check
 The progress of the EPPR V/V Check test
<Power Shift P/V 2[F2]>

 STEP 1 – Select the Test

Click or press F2

 STEP 2 – Tests performed actions

VBO diagnostic program will automatically

run the EPPR V/V Check

59
3. EPPR V/V Check
 The progress of the EPPR V/V Check test • Display the test progress

<Power Shift P/V 2[F2]>

 STEP 3 – Display Test results and Status

•Display the Status Test Results

※ Results
- Display to command , output, error for each command
※ Status

Reference Green Yellow Red

100 ± 5 mA ↓ ± 25 mA ↓ ± 25 mA ↑
Power Shift P/V 1
200 ± 5 mA ↓ ± 25 mA ↓ ± 25 mA ↑
Power Shift P/V 2
300 ± 3 mA ↓ ± 20 mA ↓ ± 20 mA ↑
Force Operation Command
500 ± 3 mA ↓ ± 20 mA ↓ ± 20 mA ↑

700 ± 3 mA ↓ ± 20 mA ↓ ± 20 mA ↑

800 ± 5 mA ↓ ± 25 mA ↓ ± 25 mA ↑

850 ± 5 mA ↓ ± 25 mA ↓ ± 25 mA ↑
60
3. EPPR V/V Check
 The progress of the EPPR V/V Check test
<Power Shift P/V 2[F2]>

 STEP 4 – Apply modified value

If you want to have to retake the modified values​​, click

Retest

 STEP 5 – Retest results

Retested with the modified value (the test results confirmed changes)
Before Retest After Retest

Apply modified
value

61
3. EPPR V/V Check
 The progress of the EPPR V/V Check test
<Power Shift P/V 2[F2]>

 STEP 6 – Move the test menu

Click on at the end of the EPPR V/V Check

 Go to the VBO Diagnostic Tools Main Screen

In order to check the next Test (Main Pump Check ), Click

 Move to Main Pump Check

62
Contents

1. Joystick Check

2. Angle Check

3. EPPR V/V Check

4. Main Pressure Check

5. Relief Pressure Check

63
4. Main Pump Pressure Check
Settings before the Main Pump Pressure Check test

Settings before the test

Joystick lever neutral

Pop-Up creation if doesn't check the Engine RPM ,safety lever

Over Engine RPM1800

(Auto idle OFF)

Maintain the oil temperature

is 40 degrees or more
Pop-Up creation if the engine RPM is low

Check before the test

Bypass Cut Valve Check

Solenoid valve

Pump Pressure Sensor Check

Pressure
sensor

64
4. Main Pump Pressure Check
 Main Pump Pressure Check Screen Description

(1)
No Name Function

(1) Test Contents • Select the Joystick Operation Test

(2) Graph • The graph displays real-time

operation
• Tests are marked with different
colors
(3) Status Before
the test
• Display The Engine RPM, Battery
Voltage, Hydraulic Temp
(2) (2) (4)
(4) Status and • Display The Engine RPM, Battery
results of Voltage, Hydraulic Temp
tests -Display to command , output, error for
each command
※ Status
※ Status
Command Reference(bar)
(bar) Green Yellow Red

45 ±25 (3)
100 ±24

200 ±22.5 ※(1) Hyd .Temp : pump pressure decreases by Raising the temperature
±3 >Yellow
250 ±21.5 -> A reference temperature set to 40 ℃.

300 ±21 (2) Correction of error : Yellow, (Complex tolerance of the vehicle.

350 ±20 Set up to by each single Pump tolerance)

65
4. Main Pump Pressure Check
 The progress of the Main Pump Pressure Check
<Front Pump Pressure [F1]>

 STEP 1 – Select the Test

Click or press F1

 STEP 2 – Tests performed actions

VBO diagnostic program will automatically

run the Main Pressure Check

66
4. Main Pump Pressure Check
 The progress of the Main Pump Pressure Check • Display the test progress

<Front Pump Pressure [F1]>

 STEP 3 – Display Test results and Status

• Display the Status Test Results

※ Display to command , output, error for each command

※ Status

Command Reference(bar)
(bar) Green Yellow Red
45 ±25
Front Pump Pressure

Rear Pump Pressure

100 ±24

Force Operation Command 200 ±22.5

±3 >Yellow
250 ±21.5

300 ±21

67 350 ±20
4. Main Pump Pressure Check
 The progress of the Main Pump Pressure Check
<Front Pump Pressure [F1]>

 STEP 4 - Apply modified value

If you want to have to retake the modified values​​, click

Retest

※Correction of error : Yellow, (Complex tolerance of the vehicle. Set up to by each single Pump tolerance)

 STEP 5 - Move the test menu

Click at the end of the Main Pump Pressure Check

 Go to the VBO Diagnostic Tools Main Screen

In order to check the next Test (Relief Pressure Check), Click

 Move to Relief Pressure Check

68
4. Main Pump Pressure Check
 The progress of the Main Pump Pressure Check
<Rear Pump Pressure [F2]>

 STEP 1 – Select the Test

Click or press F1

 STEP 2 – Tests performed actions

VBO diagnostic program will automatically

run the Main Pressure Check

69
4. Main Pump Pressure Check
 The progress of the Main Pump Pressure Check • Display the test progress
<Rear Pump Pressure [F2]>

 STEP 3 – Display Test results and Status

• Display the Status Test Results

※ Display to command , output, error for each command

※ Status

Command Reference(bar)
(bar) Green Yellow Red
45 ±25
Front Pump Pressure

Rear Pump Pressure

100 ±24

Force Operation Command 200 ±22.5

±3 >Yellow
250 ±21.5

300 ±21

70 350 ±20
4. Main Pump Pressure Check
 The progress of the Main Pump Pressure Check
<Rear Pump Pressure [F2]>

 STEP 4 - Apply modified value

If you want to have to retake the modified values​​, click

Retest

※Correction of error : Yellow, (Complex tolerance of the vehicle. Set up to by each single Pump tolerance)

 STEP 5 - Move the test menu

Click on at the end of the Main Pump Pressure Check

 Go to the VBO Diagnostic Tools Main Screen

In order to check the next Test (Relief Pressure Check), Click

 Move to Relief Pressure Check

71
Contents

1. Joystick Check

2. Angle Check

3. EPPR V/V Check

4. Main Pressure Check

5. Relief Pressure Check

72
5. Relief Pressure Check
 Settings before the Relief Pressure Check Test

Settings before the test

Joystick lever neutral

Pop-Up creation if doesn't check the Engine RPM ,safety lever

Over Engine RPM1800

(Auto idle OFF)

Maintain the oil temperature

is 40 degrees or more
Pop-Up creation if the engine RPM is low

Check before the test

Bypass Cut Valve Check

Solenoid valve

Pump Pressure Sensor Check

Pressure
sensor

73
5. Relief Pressure Check
 Relief Pressure Check Screen Description

(1)

No Name Function

Test Contents • Select the Joystick Operation

(1)
Test
(2(2) (4)
(2) Graph • The graph displays real-time
operation )
• Tests are marked with
different colors
(3) Status Before • Display The Engine RPM,
the test Battery Voltage, Hydraulic
Temp

(4) Status and • Status of the test operation

results of tests - Reference(350Bar) Swash Plate
Tilting Angle , Leakage and
Relief Pressure
(3)

74
5. Relief Pressure Check
 The progress of the Main Pump Pressure Check Test
<Front Pump Pressure [F1]>

 STEP 1 – Select the Test

Click or press F1

 STEP 2 – Tests performed actions

VBO diagnostic program will automatically

run the Relief Pressure Check

75
5. Relief Pressure Check
 The progress of the Main Pump Pressure Check Test
<Front Pump Pressure [F1]>
• Display the test progress
 STEP 3 – Display Test results and Status

•Display the Status Test Results

※ Results
- Reference(350Bar) Swash Plate Tilting Angle ,
Front Pump Pressure Leakage and Relief Pressure
Rear Pump Pressure

Front Pump Swash-plate angle Voltage

Rear Pump Swash-plate angle Voltage

76
5. Relief Pressure Check
 The progress of the Main Pump Pressure Check Test
<Front Pump Pressure [F1]>

 STEP 4 – Move the test menu

Click on at the end of the Relief Pressure Check

 Go to the VBO Diagnostic Tools Main Screen

77
5. Relief Pressure Check
 The progress of the Main Pump Pressure Check Test
<Rear Pump Pressure [F2]>

STEP
STEP1 1– Select the Test

Click or press F2

 STEP 2 – Tests performed actions

VBO diagnostic program will automatically

run the Relief Pressure Check

78
5. Relief Pressure Check
 The progress of the Main Pump Pressure Check Test
<Rear Pump Pressure [F2]>
• Display the test progress
 STEP 3 – Display Test results and Status

 Display the Status Test Results

Front Pump Pressure

Rear Pump Pressure ※ Results

- Reference(350Bar) Swash Plate Tilting Angle ,
Front Pump Swash-plate angle Voltage Leakage and Relief Pressure
Rear Pump Swash-plate angle Voltage

79
5. Relief Pressure Check
 The progress of the Main Pump Pressure Check Test
<Rear Pump Pressure [F2]>

 STEP 4 – Move the test menu

Click on at the end of the Relief Pressure Check

 Go to the VBO Diagnostic Tools Main Screen

80 E.O.D.