Model: 12.

5E 60 Hz

Gasoline

Marine Generator Set

Engine Features
D Gasoline powered
D Four cylinder
D Four cycle
D Heat exchanger
D Lifting eyes
D Fuel pump
D Closed cooling system

Generator Features
D Remote connection availability
D Class F insulation
D 120-volt or 120/240-volt capability
D Voltage regulation of ±2%
D Frequency regulation of ±0.25%
D RFI suppression

Optional Accessories
D Ship-to-shore transfer switch
Generator Weights and Dimensions D Seawater strainer
D Siphon break
Weight, kg (lbs.)
Dry 227 (500)
Length, mm (in.) 913 (35.94)
Width, mm (in.) 509 (20.04)
Height, mm (in.) 620 (24.41)
See the drawings on the last page for the detailed dimensions.

Generator Ratings
25_C (77_F) 25_C (77_F)
Model Series Voltage Hz Amps kW/kVA
120 60 105 12.5/12.5
12 5E
12.5E
120/240 60 52.5/52.5* 12.5/12.5
* Denotes amps per terminal.
RATINGS: Marine continuous ratings per ISO 3046, ISO 8528-1, and Kohler ISO rating guideline
2.14. Obtain technical information bulletin (TIB-101) on ratings guidelines for complete ratings
definitions.
Availability is subject to change without notice. Kohler Co. reserves the right to change the design or
specifications without notice and without any obligation or liability whatsoever. Contact your local
Kohler generator distributor for availability.

G2-48 (12.5E) 3/02d

 Application Data
Engine Cooling
Engine Specifications 60 Hz Cooling System 60 Hz
Manufacturer Ford L (qts.) 6.1 (6.4)
Model VSG-413 Heat exchanger type 2.5 in. dia. x 3 pass
cupro-nickel
Type 4 Cycle
Seawater pump type Belt driven,
Cylinders, number 4 10 blade impeller
Displacement, L (CID) 1.3 (79) Heat rejected to cooling water at rated
Bore and stroke, mm (in.) 73.91 (2.91) x 75.44 (2.97) kW, wet exhaust Btu/min. 610
Compression ratio 9.5:1 Engine water pump flow, Lpm (gpm) 34.1 (9.0)
Rated rpm 1800 Seawater pump flow, Lpm (gpm) 23.1 (6.1)
Max. power at rated rpm, HP 23
Cylinder block material Special high-grade cast iron
Operation Requirements
Cylinder head material High-grade cast iron Air Requirements 60 Hz
Piston rings 2 compression/1 oil control Engine combustion air requirements
m3/min. (cfm) 0.9 (30.9)
Crankshaft bearings, type 5-bearing precision-cast
Engine/Generator cooling requirements
nodular iron
m3/min. (cfm) 19.3 (682)
Valve material
Intake . . . . . . . . . . . . . . . . . . . . . . . . Forged steel w/chrome Engine Features
plated stem D Meets Coast Guard safety standards for electrical systems and
Exhaust . . . . . . . . . . . . . . . . . . . . . . Stem-silchrome #1 chrome gasoline fuel systems (33CFR183)
finish head-21-4N
w/tungsten cobalt D One-side serviceability of fuel system, lubrication system, seawater
pump, and air intake silencer/backfire flame arrestor
Connecting rod material Forged steel
Governor, type Electronic D Low oil pressure cutout
D High water and high exhaust temperature cutouts
Engine Electrical D Vibromounts
Engine Electrical System 60 Hz D Plastic belt guard
Ignition Electronic, distributorless D Disposable oil filter
Starter motor . . . . . . . . . . . . . . . . . . Solenoid-actuated pinion D Fuel filter
Spark plugs . . . . . . . . . . . . . . . . . . . Resistor-type RFI D Oil drain petcock with extension hose
suppression
Battery voltage (DC) 12 Controller Features
D Start/stop switch
Battery charging 10 amp
D Rubber mounts to isolate vibration
Battery recommendation (min.) 250 CCA @ --18_C (0_F)
D Safety shutdowns:

Fuel d Overheat
d Low oil pressure
Fuel System 60 Hz
d Overspeed
Type Single venturi, downdraft
carburetor D External 6-pin connector for remote panel harness
Choke Automatic, electric D Hourmeter for scheduling maintenance
Fuel pump Electric D Voltage/frequency adjustable PowerBoostt voltage regulator
Fuel pump, max. lift, m (ft.) 0.9 (3.0) D Starter interlock to prevent reengagement of starter whenever
engine is running
D Plug/receptacle controller connections
Fuel Consumption 60 Hz
D Terminal connections:
Gasoline, Lph (gph) at % load
d Clearly identified
100% 6.60 (1.75)
d Corrosion resistant
75% 5.50 (1.46)
50% 4.09 (1.08) d Eliminate the possibility of misconnection
25% 2.80 (0.74) D Quick disconnect 22-pin wiring harness

Lubrication
Lubricating System 60 Hz
Type Pressure, eccentric bi-rotor
Oil capacity with filter, L (qts.) 3.25 (3.50)

G2-48 (12.5E) 3/02d

 Application Data
Generator Features
D Static excited, rotating field design permits power to be obtained
from stationary leads.
D Rotor and stator are vacuum impregnated and coated with
high-bond epoxy varnish. Varnish helps prevent corrosion in
high-humidity areas.
D Rotors are dynamically balanced to minimize vibration.
D Copper windings ensure minimal heat buildup. Insulation meets
NEMA standards for class F insulation.
D Directly connected to the engine, the generator has sealed precision
ball bearings with a precision-machined steel sleeve in the end
bracket (or end bearing tolerance ring) to prevent shaft
misalignment and extend bearing life.
D Circuit breakers, 50 amp rated, protect the generator from extreme
overload.
D The generator is mounted on a drip-proof tray.
D The generator is equipped with a four-lead reconnectable stator.

Accessories
Siphon Break Remote Start and Four-Meter Panel Kit
Mandatory kit for generators installed below the waterline. Allows starting/stopping from a location remote from the generator
Prevents the siphoning of flotation water into the engine. set. The illuminated meters/gauges include a DC voltmeter, engine
oil pressure gauge, water temperature gauge, and an hourmeter
Seawater Strainer that records total generator set operating hours. Overall
The seawater strainer with the clear viewing jar allows easy dimensions are 229 mm (9 in.) by 152 mm (6 in.) with a minimum
cleaning and maintenance of the strainer for a more efficient and mounting depth of 102 mm (4 in.). Requires remote connection/
longer-living generator. extension harness (PA-249334 or PA-249336 and Sender Kit).

Ship-to-Shore Switch Sender Kit

The Kohler ship-to-shore transfer switch allows immediate Provides gauge senders for the remote start and two-meter panel
switching to the Kohlerr generator set power or shore power, kit and the remote start and four-meter panel kit. The gauge
protecting the electrical system from the possibility of sender kit is required to make the oil pressure and water
simultaneous connection to both power sources. temperature gauges functional.

High-Lift Fuel Pump Kit Remote Connection/Extension Harness

Provides additional fuel lift capabilities and improves operation in Provides additional wiring between all remote panels and the
high-temperature applications. controller connector. One required for each remote start and meter
panel kit. Extension limited to a total of four kits and 23 m (75 ft.).
Remote Start Panel
12-Inch Remote Wiring Harness
Allows starting/stopping from a location remote from the generator
set. Supplied with a 4.6 m (15 ft.) connection harness. The overall This 0.3 m (1 ft.) wiring harness has a 6-pin connector on one end
mounting dimensions are 103 mm (4 1/16 in.) by 54 mm (2 1/8 in.) which is keyed to the controller box connector. The other end has
with a minimum mounting depth of 57 mm (2 1/4 in.). pigtails for connection to a customer-supplied start switch,
generator ON light, hourmeter, etc.
Remote Start and Two-Meter Panel Kit
Sea Sparest Maintenance Kit
Allows starting/stopping from a location remote from the generator
set. The illuminated gauges include an engine oil pressure gauge Kohler’s Sea Spares Kit consists of a durable white utility box filled
and water temperature gauge. The overall dimensions are 152 mm with necessary marine parts.
(6 in.) by 152 mm (6 in.) with a minimum mounting depth of 70 mm
(2 3/4 in.). Requires remote connection/extension harness
(PA-249334 or PA-249336 and Sender Kit).

G2-48 (12.5E) 3/02d

 KOHLER CO., Kohler, Wisconsin 53044 USA
Phone 920-565-3381, Fax 920-459-1646
For the nearest sales and service outlet in the
US and Canada, phone 1-800-544-2444
KohlerPowerSystems.com

ADV-5661-C

DISTRIBUTED BY:

NOTE: Dimensions in brackets are inch equivalents.

NOTE: This drawing is provided for reference only and is not

intended for installation planning. Contact your local
distributor for more detailed information.
E 1993, 1994, 1995, 2002 by Kohler Co. All rights reserved.

G2-48 (12.5E) 3/02d