TOOLS NEWS 2011.

4 Update B177G
IMPACT MIRACLE vibration control end mill series

er
Tap addi
typ
e
k
nec ion
t VF-HVRB
Increased feed rates and larger depths of
cut are possible with VF-HVRB end mills,
giving higher efficiency machining.
y Vibration control geometry for stable machining and a smooth cutting action.
y VF-HVRB makes easy finishing !
 END MILLS
IMPACT MIRACLE vibration control end mill series

VF-HVRB
y Features
1 Special gash + high toughness carbide
Improved resistance to chipping!
Special gash with high rigidity and good chip disposal
enables both increased feed rates and larger depth of cut machining.

0.5mm
a High feed rate machining 4.5mm

VF-HVRB End mill VFHVRBD1000R20N030 (ø10)

Work material JIS SKD61 (52HRC)
Conventional 1
Revolution 3000min-1 (94m/min)
Feed rate 3600-8400mm/min (0.3-0.7mm/tooth)
Conventional 2
Cutting fluid Air blow

0 2000 4000 6000 8000 10000

Feed rate (mm/min)
45mm

a Large depth of cut machining

End mill ap=2mm ap=2.5mm ap=3mm
ap
17.8mm 20mm

VF-HVRB
End mill VFHVRBD1000R20N030 (ø10)
Work material JIS S55C
Revolution 2880min-1 (90m/min)
Conventional Broken
Feed rate 3900mm/min (0.34mm/tooth)
Cutting fluid Air blow

2
3 Variable helix
No vibration!
a Stable machining
Vibration control geometry for stable machining and smooth cutting.

End mill VFHVRBD1000R20N030 (ø10)

1.2mm

Work material JIS S55C

Revolution 4800min-1 (150m/min) 3mm
15mm

Feed rate 2280mm/min (0.12mm/tooth)

Cutting fluid Air blow
VF-HVRB Conventional

3 Special curved surface gash corner radius

Low cutting force and reduced heat!
End mill Cutting force profile Chip color
400
End mill VFHVRBD1000R20N030 (ø10)
Cutting force (N)

0
−400
Work material JIS S55C
VF-HVRB −800
−1200
Revolution 2400min-1 (75m/min)
1.2mm

−1600
0 0.5 1 1.5 2 Feed rate 3000mm/min (0.31mm/tooth)
Time (sec.)
400 Cutting fluid Air blow
Cutting force (N)

3mm
0
−400
Conventional A −800
−1200
−1600
0 0.5 1 1.5 2
Time (sec.)

1
 IMPACT MIRACLE END MILLS

VF-HVRB
4 flute, Corner radius, Short cut length,Irregular helix flutes
R
D1 < 10 ±0.007
D1 > 10 ±0.01
D1 < 12
D1 > 12
0 ─ -0.02
0 ─ -0.03
h6
D4 = 6
8 < D4 < 10
12 < D4 < 16
0 ─ -0.008
0 ─ -0.009
0 ─ -0.011

Carbon Steel, Alloy Steel, Cast Iron Tool Steel, Pre-Hardened Steel,Hardened Steel Hardened Steel Hardened Steel Austenitic Titanium Alloy,
(<30HRC) ( < 45HRC) ( < 55HRC) (>55HRC) Copper Alloy Aluminium Alloy
Stainless Steel Heat Resistant Alloy
e e e e u u
B2

øD5

øD4(h6)
øD1
Type1
R ap
L3 15°
L1

øD5

øD4(h6)
Effective length

øD1
for inclined angle Type2

Effective
length
VF
R ap
43°
UWC 45°
L3
L1

øD4(h6)
øD1
a Impact Miracle corner radius end mill for high feed Type3
Inclined angle
ap
and efficient machining. R L1
Unit : mm

Dia. Corner R Length of Neck Neck Cutting Edge Overall Shank No. of Effective length

Stock
to Shank Length Dia. Flutes

Type
Order Number Cut Length Dia. for inclined angle
Angle
D1 R ap L3 D5 B2 L1 D4 N 30' 1° 2° 3°
VFHVRBD0100R02N004 1 0.2 1 4 0.94 10.6° 60 6 4 a 1 4.2 4.5 4.7 5.3
D0100R02N006 1 0.2 1 6 0.94 9.2° 60 6 4 a 1 6.4 6.7 7.2 7.7
D0100R02N008 1 0.2 1 8 0.94 8.2° 60 6 4 a 1 8.5 8.8 9.5 10.2
D0100R02N010 1 0.2 1 10 0.94 7.4° 60 6 4 a 1 10.5 11 11.8 12.7
D0100R02N015 1 0.2 1 15 0.94 5.9° 60 6 4 a 1 15.8 16.3 17.5 18.9
D0100R02N020 1 0.2 1 20 0.94 4.9° 80 6 4 a 1 20.9 21.7 23.3 25.1
D0150R03N004 1.5 0.3 1.5 4 1.44 10.3° 60 6 4 a 1 4.2 4.5 4.6 5.2
D0150R03N006 1.5 0.3 1.5 6 1.44 8.9° 60 6 4 a 1 6.3 6.6 7.2 7.7
D0150R03N010 1.5 0.3 1.5 10 1.44 7° 60 6 4 a 1 10.5 10.9 11.8 12.7
D0150R03N015 1.5 0.3 1.5 15 1.44 5.5° 60 6 4 a 1 15.7 16.3 17.5 18.9
D0150R03N020 1.5 0.3 1.5 20 1.44 4.6° 80 6 4 a 1 20.9 21.6 23.3 25.1
D0150R03N025 1.5 0.3 1.5 25 1.44 3.9° 80 6 4 a 1 26.1 27 29 31.3
D0150R03N030 1.5 0.3 1.5 30 1.44 3.4° 80 6 4 a 1 31.3 32.3 34.7 37.5
D0200R05N006 2 0.5 2 6 1.9 8.7° 60 6 4 a 1 6.3 6.5 7 7.5
D0200R05N010 2 0.5 2 10 1.9 6.7° 60 6 4 a 1 10.5 10.8 11.6 12.5
D0200R05N015 2 0.5 2 15 1.9 5.2° 60 6 4 a 1 15.6 16.2 17.4 18.7
D0200R05N020 2 0.5 2 20 1.9 4.3° 80 6 4 a 1 20.8 21.5 23.1 24.9
D0200R05N025 2 0.5 2 25 1.9 3.6° 80 6 4 a 1 26 26.9 28.9 31.2
D0200R05N030 2 0.5 2 30 1.9 3.1° 80 6 4 a 1 31.2 32.2 34.6 37.4
D0200R05N035 2 0.5 2 35 1.9 2.8° 90 6 4 a 1 36.3 37.6 40.4
*
D0200R05N040 2 0.5 2 40 1.9 2.5° 90 6 4 a 1 41.5 42.9 46.1
*
D0300R05N010 3 0.5 3 10 2.9 5.6° 60 6 4 a 1 10.5 10.8 11.6 12.5
D0300R05N015 3 0.5 3 15 2.9 4.3° 60 6 4 a 1 15.6 16.2 17.4 18.7
D0300R05N020 3 0.5 3 20 2.9 3.4° 80 6 4 a 1 20.8 21.5 23.1 24.9
D0300R05N030 3 0.5 3 30 2.9 2.5° 80 6 4 a 1 31.2 32.2 34.6
*
D0300R08N010 3 0.8 3 10 2.9 5.7° 60 6 4 a 1 10.4 10.8 11.6 12.4
D0300R08N015 3 0.8 3 15 2.9 4.3° 60 6 4 a 1 15.6 16.2 17.3 18.7
D0300R08N020 3 0.8 3 20 2.9 3.5° 80 6 4 a 1 20.8 21.5 23.1 24.9
D0300R08N030 3 0.8 3 30 2.9 2.5° 80 6 4 a 1 31.1 32.2 34.6
*
D0300R08N040 3 0.8 3 40 2.9 2° 90 6 4 a 1 41.5 42.9
* *
D0300R08N050 3 0.8 3 50 2.9 1.6° 90 6 4 a 1 51.8 53.6
* *
D0400R05N012 4 0.5 4 12 3.9 3.8° 60 6 4 a 1 12.5 13 13.9 15
D0400R05N020 4 0.5 4 20 3.9 2.5° 80 6 4 a 1 20.8 21.5 23.1
*
D0400R05N030 4 0.5 4 30 3.9 1.8° 80 6 4 a 1 31.2 32.2
* *
D0400R05N048 4 0.5 4 48 3.9 1.2° 90 6 4 a 1 49.8 51.5
* *
D0400R10N012 4 1 4 12 3.9 3.9° 60 6 4 a 1 12.5 12.9 13.8 14.9
D0400R10N020 4 1 4 20 3.9 2.5° 80 6 4 a 1 20.8 21.5 23
*
D0400R10N030 4 1 4 30 3.9 1.8° 80 6 4 a 1 31.1 32.2
* *
D0600R05N018 6 0.5 9 18 5.85 ─ 60 6 4 a 2
* *No interference
* *
*
a : Inventory maintained.
2
 IMPACT MIRACLE END MILLS

VF-HVRB
4 flute, Corner radius, Short cut length,Irregular helix flutes
Unit : mm

Dia. Corner R Length of Neck Neck Cutting Edge Overall Shank No. of Effective length

Stock
to Shank Length Dia. Flutes

Type
Order Number Cut Length Dia. for inclined angle
Angle
D1 R ap L3 D5 B2 L1 D4 N 30' 1° 2° 3°
VFHVRBD0600R05N030 6 0.5 9 30 5.85 ─ 80 6 4 a 2
* * * *
D0600R10N018 6 1 9 18 5.85 ─ 60 6 4 a 2
* * * *
D0600R10N030 6 1 9 30 5.85 ─ 80 6 4 a 2
* * * *
D0600R10N054 6 1 9 54 5.85 ─ 90 6 4 a 2
* * * *
D0600R15N018 6 1.5 9 18 5.85 ─ 60 6 4 a 2
* * * *
D0600R15N030 6 1.5 9 30 5.85 ─ 80 6 4 a 2
* * * *
D0600R15N042 6 1.5 9 42 5.85 ─ 90 6 4 a 2
* * * *
D0600R15N054 6 1.5 9 54 5.85 ─ 90 6 4 a 2
* * * *
D0600R20N018 6 2 9 18 5.85 ─ 60 6 4 a 2
* * * *
D0600R20N030 6 2 9 30 5.85 ─ 80 6 4 a 2
* * * *
D0700R15 7 1.5 11 ─ ─ ─ 80 6 4 a 3
* * * *
D0800R05N024 8 0.5 12 24 7.85 ─ 60 8 4 a 2
* * * *
D0800R05N040 8 0.5 12 40 7.85 ─ 100 8 4 a 2
* * * *
D0800R10N024 8 1 12 24 7.85 ─ 60 8 4 a 2
* * * *
D0800R10N040 8 1 12 40 7.85 ─ 100 8 4 a 2
* * * *
D0800R20N024 8 2 12 24 7.85 ─ 60 8 4 a 2
* * * *
D0800R20N040 8 2 12 40 7.85 ─ 100 8 4 a 2
* * * *
D0800R20N056 8 2 12 56 7.85 ─ 120 8 4 a 2
* * * *
D0800R20N072 8 2 12 72 7.85 ─ 120 8 4 a 2
* * * *
D0900R20 9 2 13.5 ─ ─ ─ 100 8 4 a 3
* * * *
D1000R05N030 10 0.5 15 30 9.7 ─ 70 10 4 a 2
* * * *
D1000R05N050 10 0.5 15 50 9.7 ─ 110 10 4 a 2
* * * *
D1000R10N030 10 1 15 30 9.7 ─ 70 10 4 a 2
* * * *
D1000R10N050 10 1 15 50 9.7 ─ 110 10 4 a 2
* * * *
D1000R20N030 10 2 15 30 9.7 ─ 70 10 4 a 2
* * * *
D1000R20N050 10 2 15 50 9.7 ─ 110 10 4 a 2
* * * *
D1000R20N070 10 2 15 70 9.7 ─ 150 10 4 a 2
* * * *
D1000R20N090 10 2 15 90 9.7 ─ 150 10 4 a 2
* * * *
D1100R20 11 2 16.5 ─ ─ ─ 110 10 4 a 3
* * * *
D1200R05N036 12 0.5 18 36 11.7 ─ 80 12 4 a 2
* * * *
D1200R05N060 12 0.5 18 60 11.7 ─ 120 12 4 a 2
* * * *
D1200R10N036 12 1 18 36 11.7 ─ 80 12 4 a 2
* * * *
D1200R10N060 12 1 18 60 11.7 ─ 120 12 4 a 2
* * * *
D1200R20N036 12 2 18 36 11.7 ─ 80 12 4 a 2
* * * *
D1200R20N060 12 2 18 60 11.7 ─ 120 12 4 a 2
* * * *
D1200R20N084 12 2 18 84 11.7 ─ 160 12 4 a 2
* * * *
D1200R20N108 12 2 18 108 11.7 ─ 160 12 4 a 2
* * * *
D1200R30N036 12 3 18 36 11.7 ─ 80 12 4 a 2
* * * *
D1200R30N060 12 3 18 60 11.7 ─ 120 12 4 a 2
* * * *
D1300R30 13 3 19.5 ─ ─ ─ 120 12 4 a 3
* * * *
D1600R05N042 16 0.5 24 42 15.5 ─ 100 16 4 a 2
* * * *
D1600R20N042 16 2 24 42 15.5 ─ 100 16 4 a 2
* * * *
D1600R30N042 16 3 24 42 15.5 ─ 100 16 4 a 2
* * * *
D1600R30N080 16 3 24 80 15.5 ─ 140 16 4 a 2
* * * *
D1600R30N120 16 3 24 120 15.5 ─ 175 16 4 a 2
* *No interference
* *
*

a : Inventory maintained.
3
y High speed milling

Carbon steel, Cast iron, Alloy steel, Tool steel, Hardened steel (45 ─ 55HRC) Hardened steel (55 ─ 62HRC)
Alloy steel ( ─ 30HRC) Pre-hardened steel
Work material
JIS S50C, FC250, SCM JIS SKD61, SK, NAK JIS SKD61 JIS SKD11

Dia. CornerR Neck Revolution Feed rate Depth of cut Depth of cut Revolution Feed rate Depth of cut Depth of cut Revolution Feed rate Depth of cut Depth of cut Revolution Feed rate Depth of cut Depth of cut
length
(mm) (mm) (mm) (min-1) (mm/min) ap (mm) ae (mm) (min-1) (mm/min) ap (mm) ae (mm) (min-1) (mm/min) ap (mm) ae (mm) (min-1) (mm/min) ap (mm) ae (mm)
1 0.2 4 40000 7200 0.04 0.45 33000 5100 0.03 0.45 27000 4100 0.025 0.45 20000 1800 0.013 0.45
1 0.2 6 40000 6500 0.03 0.45 33000 4600 0.022 0.45 27000 3700 0.018 0.45 20000 1600 0.01 0.45
1 0.2 8 32000 4500 0.022 0.45 27000 3200 0.018 0.45 21000 2600 0.012 0.45 16000 1100 0.008 0.45
1 0.2 10 24000 2700 0.015 0.45 20000 1900 0.01 0.45 16000 1500 0.008 0.45 12000 700 0.006 0.45
1 0.2 15 16000 1200 0.008 0.45 14000 700 0.005 0.45 12000 500 0.003 0.45 10000 400 0.003 0.45
1 0.2 20 14000 1000 0.005 0.45 12000 600 0.004 0.45 10000 400 0.002 0.45 9000 300 0.002 0.45
1.5 0.3 4 32000 10000 0.1 0.65 27000 7100 0.08 0.65 21000 5700 0.06 0.65 16000 2500 0.03 0.65
1.5 0.3 6 32000 7800 0.08 0.65 27000 5500 0.06 0.65 21000 4200 0.05 0.65 16000 2000 0.025 0.65
1.5 0.3 10 27000 5700 0.05 0.65 22000 4000 0.035 0.65 18000 3000 0.03 0.65 14000 1400 0.014 0.65
1.5 0.3 15 22000 3200 0.03 0.65 18000 2300 0.025 0.65 15000 1700 0.018 0.65 11000 1000 0.009 0.65
1.5 0.3 20 16000 1400 0.02 0.65 14000 1200 0.016 0.65 13000 1000 0.012 0.65 9000 700 0.007 0.65
1.5 0.3 25 13000 1000 0.015 0.65 11000 800 0.012 0.65 10000 700 0.009 0.65 7500 500 0.005 0.65
1.5 0.3 30 13000 900 0.01 0.65 11000 700 0.008 0.65 10000 600 0.006 0.65 7500 400 0.004 0.65
2 0.5 6 24000 10000 0.1 0.75 20000 7100 0.08 0.75 16000 5700 0.06 0.75 12000 2500 0.03 0.75
2 0.5 10 24000 10000 0.08 0.75 20000 7100 0.06 0.75 16000 5700 0.05 0.75 12000 2500 0.025 0.75
2 0.5 15 20000 7000 0.05 0.75 17000 5000 0.04 0.75 13000 3200 0.03 0.75 10000 1800 0.016 0.75
2 0.5 20 20000 3600 0.04 0.75 17000 2600 0.03 0.75 13000 1800 0.025 0.75 10000 900 0.012 0.75
2 0.5 25 16000 1800 0.03 0.75 14000 1400 0.025 0.75 12000 1100 0.02 0.75 9000 720 0.01 0.75
2 0.5 30 16000 1400 0.025 0.75 14000 1200 0.02 0.75 12000 900 0.016 0.75 9000 650 0.008 0.75
2 0.5 35 13000 1100 0.02 0.75 11000 800 0.018 0.75 10000 700 0.014 0.75 7000 500 0.007 0.75
2 0.5 40 13000 1000 0.02 0.75 11000 700 0.015 0.75 10000 600 0.012 0.75 7000 400 0.006 0.75
3 0.5 10 16000 11000 0.12 1.5 13000 7800 0.09 1.5 11000 6300 0.07 1.5 8000 2800 0.04 1.5
3 0.5 15 16000 9000 0.11 1.5 13000 6400 0.08 1.5 11000 5100 0.06 1.5 8000 2300 0.04 1.5
3 0.5 20 13000 7200 0.09 1.5 11000 5100 0.07 1.5 8700 4000 0.05 1.5 6500 1800 0.03 1.5
3 0.5 30 13000 5700 0.06 1.5 11000 4000 0.05 1.5 8700 3000 0.04 1.5 6500 1400 0.02 1.5
3 0.8 10 16000 11000 0.24 1 13000 7800 0.19 1 11000 6300 0.14 1 8000 2800 0.07 1
3 0.8 15 16000 9000 0.22 1 13000 6400 0.17 1 11000 5100 0.13 1 8000 2300 0.07 1
3 0.8 20 13000 7200 0.19 1 11000 5100 0.15 1 8700 4000 0.11 1 6500 1800 0.06 1
3 0.8 30 13000 5700 0.12 1 11000 4000 0.09 1 8700 3000 0.07 1 6500 1400 0.04 1
3 0.8 40 11000 3600 0.08 1 9100 2600 0.06 1 7400 2000 0.05 1 5500 1000 0.025 1
3 0.8 50 8000 2600 0.07 1 6600 1800 0.05 1 5800 1500 0.04 1 4600 800 0.02 1
4 0.5 12 8400 6000 0.15 2 7000 4300 0.12 2 5600 3400 0.09 2 4200 1500 0.05 2
4 0.5 20 8400 6000 0.14 2 7000 4300 0.11 2 5600 3400 0.08 2 4200 1500 0.04 2
4 0.5 30 6900 4900 0.12 2 5700 3500 0.09 2 4600 2800 0.07 2 3500 1200 0.03 2
4 0.5 48 5600 2000 0.07 2 4600 1400 0.05 2 3800 1100 0.04 2 2800 500 0.02 2
4 1 12 12000 12000 0.3 1.5 10000 8500 0.23 1.5 8000 6800 0.18 1.5 6000 3000 0.1 1.5
4 1 20 12000 12000 0.27 1.5 10000 8500 0.21 1.5 8000 6800 0.16 1.5 6000 3000 0.08 1.5
4 1 30 10000 9900 0.24 1.5 8300 7000 0.19 1.5 6700 5600 0.14 1.5 5000 2500 0.07 1.5
6 0.5 18 4000 3900 0.15 3.5 3300 2800 0.12 3.5 2700 2200 0.09 3.5 2000 1000 0.05 3.5
6 0.5 30 4000 3900 0.14 3.5 3300 2800 0.11 3.5 2700 2200 0.08 3.5 2000 1000 0.04 3.5
6 1 18 8000 13000 0.5 3 6600 9200 0.4 3 5400 7400 0.3 3 4000 3300 0.15 3
6 1 30 8000 13000 0.45 3 6600 9200 0.35 3 5400 7400 0.27 3 4000 3300 0.14 3
6 1 54 6600 11000 0.25 3 5500 7800 0.2 3 4400 6300 0.15 3 3300 2800 0.08 3
6 1.5 18 8000 13000 0.5 2 6600 9200 0.4 2 5400 7400 0.3 2 4000 3300 0.15 2
6 1.5 30 8000 13000 0.45 2 6600 9200 0.35 2 5400 7400 0.27 2 4000 3300 0.14 2
6 1.5 42 6600 11000 0.4 2 5500 7800 0.3 2 4400 6300 0.24 2 3300 2800 0.12 2
6 1.5 54 6600 11000 0.25 2 5500 7800 0.2 2 4400 6300 0.15 2 3300 2800 0.08 2
6 2 18 8000 13000 0.5 1.5 6600 9200 0.4 1.5 5400 7400 0.3 1.5 4000 3300 0.15 1.5
6 2 30 8000 13000 0.45 1.5 6600 9200 0.35 1.5 5400 7400 0.27 1.5 4000 3300 0.14 1.5
ae

Depth of cut ap

1) If the depth of cut is shallow, the revolution and feed rate can be increased.
2) Air blow or oil mist is recommended for good chip evacuation.
3) For profile machining such as moulds, machining conditions may differ considerably depending on the workpiece geometry, machining
methods and depth of cut. Reduce the feed rate especially when machining the corner sections of a workpiece.
4) The irregular helix flute end mill has a larger effect on controlling vibration when compared to standard end mills. However, if the rigidity of
the machine or the workpiece installation is poor, vibration or abonrmal sound can occur. In this case, please reduce the revolution and feed
rate proportionately, or set a lower depth of cut.
4
 IMPACT MIRACLE END MILLS

VF-HVRB
4 flute, Corner radius, Short cut length,Irregular helix flutes

y High speed milling

Carbon steel, Cast iron, Alloy steel, Tool steel, Hardened steel (45 ─ 55HRC) Hardened steel (55 ─ 62HRC)
Alloy steel ( ─ 30HRC) Pre-hardened steel
Work material
JIS S50C, FC250, SCM JIS SKD61, SK, NAK JIS SKD61 JIS SKD11

Dia. Corner R Neck Revolution Feed rate Depth of cut Depth of cut Revolution Feed rate Depth of cut Depth of cut Revolution Feed rate Depth of cut Depth of cut Revolution Feed rate Depth of cut Depth of cut
length
(mm) (mm) (mm) (min-1) (mm/min) ap (mm) ae (mm) (min-1) (mm/min) ap (mm) ae (mm) (min-1) (mm/min) ap (mm) ae (mm) (min-1) (mm/min) ap (mm) ae (mm)
7 1.5 ― 6800 13000 0.5 3 5600 9200 0.4 3 4600 7400 0.3 3 3400 3300 0.15 3
8 0.5 24 3000 3900 0.18 5 2500 2800 0.14 5 2000 2200 0.11 5 1500 1000 0.05 5
8 0.5 40 3000 3900 0.16 5 2500 2800 0.12 5 2000 2200 0.1 5 1500 1000 0.05 5
8 1 24 4200 6500 0.3 4.5 3500 4600 0.23 4.5 2800 3700 0.18 4.5 2100 1600 0.09 4.5
8 1 40 4200 6500 0.27 4.5 3500 4600 0.21 4.5 2800 3700 0.16 4.5 2100 1600 0.08 4.5
8 2 24 6000 13000 0.6 3 5000 9200 0.46 3 4000 7400 0.36 3 3000 3300 0.18 3
8 2 40 6000 13000 0.54 3 5000 9200 0.42 3 4000 7400 0.32 3 3000 3300 0.16 3
8 2 56 5000 11000 0.48 3 4200 7800 0.37 3 3400 6300 0.3 3 2500 2800 0.14 3
8 2 72 5000 11000 0.3 3 4200 7800 0.23 3 3400 6300 0.2 3 2500 2800 0.09 3
9 2 ― 5300 13000 0.6 3.5 4400 9200 0.46 3.5 3600 7400 0.36 3.5 2700 3300 0.18 3.5
10 0.5 30 2400 3900 0.18 6.5 2000 2800 0.14 6.5 1600 2200 0.11 6.5 1200 1000 0.05 6.5
10 0.5 50 2400 3900 0.16 6.5 2000 2800 0.12 6.5 1600 2200 0.1 6.5 1200 1000 0.05 6.5
10 1 30 3300 6500 0.3 6 2700 4600 0.23 6 2200 3700 0.18 6 1700 1600 0.09 6
10 1 50 3300 6500 0.27 6 2700 4600 0.21 6 2200 3700 0.16 6 1700 1600 0.08 6
10 2 30 4800 13000 0.6 4.5 4000 9200 0.46 4.5 3200 7400 0.36 4.5 2400 3300 0.18 4.5
10 2 50 4800 13000 0.54 4.5 4000 9200 0.42 4.5 3200 7400 0.32 4.5 2400 3300 0.16 4.5
10 2 70 4000 11000 0.48 4.5 3300 7800 0.37 4.5 2700 6300 0.3 4.5 2000 2800 0.14 4.5
10 2 90 4000 11000 0.48 4.5 3300 7800 0.37 4.5 2700 6300 0.3 4.5 2000 2800 0.14 4.5
11 2 ― 4300 12000 0.6 5 3600 8500 0.46 5 2900 6800 0.36 5 2200 3000 0.18 5
12 0.5 36 2000 3600 0.27 8 1700 2600 0.21 8 1300 2100 0.14 8 1000 900 0.07 8
12 0.5 60 2000 3600 0.24 8 1700 2600 0.18 8 1300 2100 0.12 8 1000 900 0.06 8
12 1 36 2400 4800 0.36 7.5 2000 3400 0.28 7.5 1600 2700 0.18 7.5 1200 1200 0.09 7.5
12 1 60 2400 4800 0.32 7.5 2000 3400 0.25 7.5 1600 2700 0.16 7.5 1200 1200 0.08 7.5
12 2 36 4000 12000 0.9 6 3300 8500 0.7 6 2700 6800 0.45 6 2000 3000 0.23 6
12 2 60 4000 12000 0.8 6 3300 8500 0.6 6 2700 6800 0.4 6 2000 3000 0.2 6
12 2 84 3300 9900 0.7 6 2700 7000 0.55 6 2200 5600 0.36 6 1700 2500 0.18 6
12 2 108 3300 9900 0.45 6 2700 7000 0.35 6 2200 5600 0.23 6 1700 2500 0.11 6
12 3 36 4000 12000 0.9 4.5 3300 8500 0.7 4.5 2700 6800 0.45 4.5 2000 3000 0.23 4.5
12 3 60 4000 12000 0.8 4.5 3300 8500 0.6 4.5 2700 6800 0.4 4.5 2000 3000 0.2 4.5
13 3 ― 3700 12000 0.9 5 3100 8500 0.7 5 2500 6800 0.45 5 1900 3000 0.23 5
16 0.5 42 1500 3000 0.27 11 1200 2100 0.21 11 1000 1700 0.12 11 750 750 0.05 11
16 2 42 2100 5000 0.45 9 1700 3600 0.35 9 1400 2900 0.2 9 1100 1300 0.08 9
16 3 42 3000 10000 0.9 7.5 2500 7100 0.7 7.5 2000 5700 0.4 7.5 1500 2500 0.15 7.5
16 3 80 3000 10000 0.8 7.5 2500 7100 0.6 7.5 2000 5700 0.37 7.5 1500 2500 0.14 7.5
16 3 120 2500 8300 0.7 7.5 2100 5900 0.55 7.5 1700 4700 0.32 7.5 1300 2100 0.12 7.5
ae

Depth of cut ap

1) If the depth of cut is shallow, the revolution and feed rate can be increased.
2) Air blow or oil mist is recommended for good chip evacuation.
3) For profile machining such as moulds, machining conditions may differ considerably depending on the workpiece geometry, machining
methods and depth of cut. Reduce the feed rate especially when machining the corner sections of a workpiece.
4) The irregular helix flute end mill has a larger effect on controlling vibration when compared to standard end mills. However, if the rigidity of
the machine or the workpiece installation is poor, vibration or abonrmal sound can occur. In this case, please reduce the revolution and feed
rate proportionately, or set a lower depth of cut.

5
y High depth of cut conditions Please refer to high speed conditions in case of " ─ ".

Carbon steel, Cast iron, Alloy steel, Tool steel, Hardened steel (45 ─ 55HRC) Hardened steel (55 ─ 62HRC)
Alloy steel ( ─ 30HRC) Pre-hardened steel
Work material
JIS S50C, FC250 ,SCM JIS SKD61, SK, NAK JIS SKD61 JIS SKD11

Dia. Corner R Neck Revolution Feed rate Depth of cut Depth of cut Revolution Feed rate Depth of cut Depth of cut Revolution Feed rate Depth of cut Depth of cut Revolution Feed rate Depth of cut Depth of cut
length
(mm) (mm) (mm) (min-1) (mm/min) ap (mm) ae (mm) (min-1) (mm/min) ap (mm) ae (mm) (min-1) (mm/min) ap (mm) ae (mm) (min-1) (mm/min) ap (mm) ae (mm)
1 0.2 4 24000 2200 0.08 0.45 20000 1500 0.07 0.45 16000 1200 0.05 0.45 12000 550 0.025 0.45
1 0.2 6 24000 2000 0.07 0.45 20000 1400 0.05 0.45 16000 1100 0.04 0.45 12000 500 0.02 0.45
1 0.2 8 19000 1400 0.05 0.45 16000 1000 0.04 0.45 13000 800 0.03 0.45 9500 350 0.016 0.45
1 0.2 10 14000 800 0.04 0.45 12000 600 0.03 0.45 9000 400 0.025 0.45 7000 200 0.012 0.45
1 0.2 15 ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─
1 0.2 20 ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─
1.5 0.3 4 19000 3000 0.2 0.65 16000 2100 0.16 0.65 13000 1700 0.12 0.65 9500 750 0.06 0.65
1.5 0.3 6 19000 2300 0.16 0.65 16000 1600 0.13 0.65 13000 1300 0.1 0.65 9500 580 0.05 0.65
1.5 0.3 10 16000 1700 0.1 0.65 13000 1200 0.07 0.65 11000 1000 0.05 0.65 8000 430 0.03 0.65
1.5 0.3 15 13000 1000 0.06 0.65 11000 700 0.05 0.65 9000 600 0.04 0.65 6500 250 0.018 0.65
1.5 0.3 20 ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─
1.5 0.3 25 ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─
1.5 0.3 30 ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─
2 0.5 6 14000 3000 0.2 0.75 12000 2100 0.16 0.75 9400 1700 0.12 0.75 7000 750 0.06 0.75
2 0.5 10 14000 3000 0.16 0.75 12000 2100 0.13 0.75 9400 1700 0.1 0.75 7000 750 0.05 0.75
2 0.5 15 12000 2100 0.1 0.75 10000 1500 0.08 0.75 8000 1200 0.06 0.75 6000 530 0.03 0.75
2 0.5 20 12000 1100 0.08 0.75 10000 800 0.06 0.75 8000 600 0.05 0.75 6000 280 0.025 0.75
2 0.5 25 ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─
2 0.5 30 ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─
2 0.5 35 ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─
2 0.5 40 ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─
3 0.5 10 9600 3300 0.24 1.5 8000 2300 0.2 1.5 6400 1800 0.14 1.5 4800 830 0.07 1.5
3 0.5 15 9600 2700 0.22 1.5 8000 1900 0.17 1.5 6400 1500 0.13 1.5 4800 680 0.06 1.5
3 0.5 20 7800 2200 0.18 1.5 6500 1500 0.14 1.5 5200 1200 0.11 1.5 3900 550 0.05 1.5
3 0.5 30 7800 1700 0.12 1.5 6500 1200 0.1 1.5 5200 1000 0.07 1.5 3900 430 0.04 1.5
3 0.8 10 9600 3300 0.5 1 8000 2300 0.4 1 6400 1800 0.3 1 4800 830 0.14 1
3 0.8 15 9600 2700 0.5 1 8000 1900 0.35 1 6400 1500 0.25 1 4800 680 0.13 1
3 0.8 20 7800 2200 0.4 1 6500 1500 0.3 1 5200 1200 0.23 1 3900 550 0.11 1
3 0.8 30 7800 1700 0.24 1 6500 1200 0.2 1 5200 1000 0.14 1 3900 430 0.05 1
3 0.8 40 ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─
3 0.8 50 ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─
4 0.5 12 5000 1800 0.3 2 4200 1300 0.24 2 3400 1000 0.18 2 2500 450 0.06 2
4 0.5 20 5000 1800 0.3 2 4200 1300 0.22 2 3400 1000 0.17 2 2500 450 0.06 2
4 0.5 30 4100 1500 0.24 2 3400 1100 0.19 2 2700 840 0.14 2 2100 380 0.05 2
4 0.5 48 ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─
4 1 12 7200 3600 0.6 1.5 6000 2500 0.5 1.5 4800 2000 0.36 1.5 3600 900 0.12 1.5
4 1 20 7200 3600 0.6 1.5 6000 2500 0.4 1.5 4800 2000 0.32 1.5 3600 900 0.11 1.5
4 1 30 6000 3000 0.5 1.5 5000 2100 0.4 1.5 4000 1700 0.3 1.5 3000 750 0.1 1.5
6 0.5 18 2400 1200 0.3 3.5 2000 840 0.24 3.5 1600 670 0.18 3.5 1200 300 0.06 3.5
6 0.5 30 2400 1200 0.3 3.5 2000 840 0.22 3.5 1600 670 0.17 3.5 1200 300 0.06 3.5
6 1 18 4800 3900 1 3 4000 2700 0.8 3 3200 2200 0.6 3 2400 980 0.2 3
6 1 30 4800 3900 0.9 3 4000 2700 0.7 3 3200 2200 0.5 3 2400 980 0.18 3
6 1 54 4000 3300 0.5 3 3300 2300 0.4 3 2700 1800 0.3 3 2000 830 0.1 3
6 1.5 18 4800 3900 1 2 4000 2700 0.8 2 3200 2200 0.6 2 2400 980 0.2 2
6 1.5 30 4800 3900 0.9 2 4000 2700 0.7 2 3200 2200 0.5 2 2400 980 0.18 2
6 1.5 42 4000 3300 0.8 2 3300 2300 0.6 2 2700 1800 0.5 2 2000 830 0.16 2
6 1.5 54 4000 3300 0.5 2 3300 2300 0.4 2 2700 1800 0.3 2 2000 830 0.1 2
6 2 18 4800 3900 1 1.5 4000 2700 0.8 1.5 3200 2200 0.6 1.5 2400 980 0.2 1.5
6 2 30 4800 3900 0.9 1.5 4000 2700 0.7 1.5 3200 2200 0.5 1.5 2400 980 0.18 1.5
ae

Depth of cut ap

1) If the depth of cut is shallow, the revolution and feed rate can be increased.
2) Air blow or oil mist is recommended for good chip evacuation.
3) For profile machining such as moulds, machining conditions may differ considerably depending on the workpiece geometry, machining
methods and depth of cut. Reduce the feed rate especially when machining the corner sections of a workpiece.
4) The irregular helix flute end mill has a larger effect on controlling vibration when compared to standard end mills. However, if the rigidity of
the machine or the workpiece installation is poor, vibration or abonrmal sound can occur. In this case, please reduce the revolution and feed
rate proportionately, or set a lower depth of cut.
6
 IMPACT MIRACLE END MILLS

VF-HVRB
4 flute, Corner radius, Short cut length,Irregular helix flutes

y High depth of cut conditions

Carbon steel, Cast iron, Alloy steel, Tool steel, Hardened steel (45 ─ 55HRC) Hardened steel (55 ─ 62HRC)
Alloy steel ( ─ 30HRC) Pre-hardened steel
Work material
JIS S50C, FC250, SCM JIS SKD61, SK, NAK JIS SKD61 JIS SKD11

Dia. Corner R Neck Revolution Feed rate Depth of cut Depth of cut Revolution Feed rate Depth of cut Depth of cut Revolution Feed rate Depth of cut Depth of cut Revolution Feed rate Depth of cut Depth of cut
length
(mm) (mm) (mm) (min-1) (mm/min) ap (mm) ae (mm) (min-1) (mm/min) ap (mm) ae (mm) (min-1) (mm/min) ap (mm) ae (mm) (min-1) (mm/min) ap (mm) ae (mm)
7 1.5 ― 4100 3900 1 3 3400 2700 0.8 3 2700 2200 0.6 3 2100 980 0.2 3
8 0.5 24 1800 1200 0.35 5 1500 840 0.3 5 1200 670 0.2 5 900 300 0.07 5
8 0.5 40 1800 1200 0.3 5 1500 840 0.25 5 1200 670 0.2 5 900 300 0.06 5
8 1 24 2500 2000 0.6 4.5 2100 1400 0.5 4.5 1700 1100 0.4 4.5 1300 500 0.12 4.5
8 1 40 2500 2000 0.5 4.5 2100 1400 0.4 4.5 1700 1100 0.3 4.5 1300 500 0.11 4.5
8 2 24 3600 3900 1.2 3 3000 2700 1 3 2400 2200 0.7 3 1800 980 0.24 3
8 2 40 3600 3900 1.1 3 3000 2700 0.9 3 2400 2200 0.7 3 1800 980 0.22 3
8 2 56 3000 3300 1 3 2500 2300 0.8 3 2000 1800 0.6 3 1500 830 0.2 3
8 2 72 3000 3300 0.6 3 2500 2300 0.5 3 2000 1800 0.4 3 1500 830 0.12 3
9 2 ― 3200 3900 1.2 3.5 2700 2700 1 3.5 2100 2200 0.7 3.5 1600 980 0.24 3.5
10 0.5 30 1400 1200 0.35 6.5 1200 840 0.3 6.5 940 670 0.2 6.5 700 300 0.07 6.5
10 0.5 50 1400 1200 0.3 6.5 1200 840 0.25 6.5 940 670 0.2 6.5 700 300 0.06 6.5
10 1 30 2000 2000 0.6 6 1700 1400 0.5 6 1300 1100 0.4 6 1000 500 0.12 6
10 1 50 2000 2000 0.5 6 1700 1400 0.4 6 1300 1100 0.3 6 1000 500 0.11 6
10 2 30 2900 3900 1.2 4.5 2400 2700 1 4.5 1900 2200 0.7 4.5 1500 980 0.24 4.5
10 2 50 2900 3900 1.1 4.5 2400 2700 0.9 4.5 1900 2200 0.7 4.5 1500 980 0.22 4.5
10 2 70 2400 3300 1 4.5 2000 2300 0.8 4.5 1600 1800 0.6 4.5 1200 830 0.2 4.5
10 2 90 2400 3300 1 4.5 2000 2300 0.8 4.5 1600 1800 0.6 4.5 1200 830 0.2 4.5
11 2 ― 2600 3600 1.2 5 2200 2500 1 5 1700 2000 0.7 5 1300 900 0.24 5
12 0.5 36 1200 1100 0.5 8 1000 770 0.4 8 800 620 0.3 8 600 280 0.11 8
12 0.5 60 1200 1100 0.5 8 1000 770 0.4 8 800 620 0.3 8 600 280 0.1 8
12 1 36 1400 1400 0.7 7.5 1200 1000 0.6 7.5 940 780 0.4 7.5 700 350 0.14 7.5
12 1 60 1400 1400 0.6 7.5 1200 1000 0.5 7.5 940 780 0.4 7.5 700 350 0.13 7.5
12 2 36 2400 3600 1.8 6 2000 2500 1.4 6 1600 2000 1.1 6 1200 900 0.4 6
12 2 60 2400 3600 1.6 6 2000 2500 1.3 6 1600 2000 1 6 1200 900 0.3 6
12 2 84 2000 3000 1.4 6 1700 2100 1.1 6 1300 1700 0.8 6 1000 750 0.3 6
12 2 108 2000 3000 0.9 6 1700 2100 0.7 6 1300 1700 0.5 6 1000 750 0.2 6
12 3 36 2400 3600 1.8 4.5 2000 2500 1.4 4.5 1600 2000 1.1 4.5 1200 900 0.4 4.5
12 3 60 2400 3600 1.6 4.5 2000 2500 1.3 4.5 1600 2000 1 4.5 1200 900 0.3 4.5
13 3 ― 2200 3600 1.8 5 1800 2500 1.4 5 1500 2000 1.1 5 1100 900 0.4 5
16 0.5 42 900 900 0.5 11 750 630 0.4 11 600 500 0.3 11 450 230 0.1 11
16 2 42 1300 1500 0.9 9 1100 1100 0.7 9 870 840 0.5 9 650 380 0.2 9
16 3 42 1800 3000 1.8 7.5 1500 2100 1.4 7.5 1200 1700 0.9 7.5 900 750 0.4 7.5
16 3 80 1800 3000 1.6 7.5 1500 2100 1.3 7.5 1200 1700 0.8 7.5 900 750 0.3 7.5
16 3 120 1500 2500 1.4 7.5 1200 1800 1.1 7.5 1000 1400 0.7 7.5 750 630 0.3 7.5
ae

Depth of cut ap

1) If the depth of cut is shallow, the revolution and feed rate can be increased.
2) Air blow or oil mist is recommended for good chip evacuation.
3) For profile machining such as moulds, machining conditions may differ considerably depending on the workpiece geometry, machining
methods and depth of cut. Reduce the feed rate especially when machining the corner sections of a workpiece.
4) The irregular helix flute end mill has a larger effect on controlling vibration when compared to standard end mills. However, if the rigidity of
the machine or the workpiece installation is poor, vibration or abonrmal sound can occur. In this case, please reduce the revolution and feed
rate proportionately, or set a lower depth of cut.

7
 VF-HVRB
4 flute, Corner radius, Short cut length,Irregular helix flutes
NEW R
D1 < 10 ±0.007
D1 > 10 ±0.01
D1 < 12 0 ─ -0.02 h6
D4 = 6
8 < D4 < 10
12 < D4 < 16
0 ─ -0.008
0 ─ -0.009
0 ─ -0.011

Carbon Steel, Alloy Steel, Cast Iron Tool Steel, Pre-Hardened Steel,Hardened Steel Hardened Steel Hardened Steel Austenitic Titanium Alloy,
(<30HRC) ( < 45HRC) ( < 55HRC) (>55HRC) Copper Alloy Aluminium Alloy
Stainless Steel Heat Resistant Alloy
e e e e u u

Taper neck type

øD5
B2

øD1
ap B1

øD4(h6)
R 15°
Effective length L2
for inclined angle L3

Effective
length
L1

UWC VF 43°
45°

a Impact Miracle corner radius end mill for high feed Inclined angle
and efficient machining. Unit : mm

Dia. Corner R Taper Length of Neck Length of Neck Cutting Edge Overall Shank No. of Effective length

Stock
Angle Cut Length Straight Dia. to Shank Length Dia. Flutes for inclined angle
Order Number One Side Neck Angle
D1 R B1 ap L3 L2 D5 B2 L1 D4 N 30' 1° 2° 3°
VFHVRBD010R02N006T09 1 0.2 0.9° 1 6 2.5 0.94 9.3° 60 6 4 a ─ 6.6 7.1 7.6
D010R02N010T09 1 0.2 0.9° 1 10 2.5 0.94 7.5° 60 6 4 a ─ 10.6 11.4 12.3
D010R02N015T09 1 0.2 0.9° 1 15 2.5 0.94 6.1° 60 6 4 a ─ 15.6 16.8 18.1
D010R02N020T09 1 0.2 0.9° 1 20 2.5 0.94 5.1° 80 6 4 a ─ 20.6 22.1 23.9
D010R02N025T09 1 0.2 0.9° 1 25 2.5 0.94 4.4° 80 6 4 a ─ 25.6 27.5 29.7
D010R02N030T09 1 0.2 0.9° 1 30 2.5 0.94 3.8° 80 6 4 a ─ 30.6 32.9 35.5
D010R02N035T09 1 0.2 0.9° 1 35 2.5 0.94 3.4° 90 6 4 a ─ 35.6 38.3 41.3
D010R02N040T09 1 0.2 0.9° 1 40 2.5 0.94 3.1° 90 6 4 a ─ 40.6 43.6 47.2
D010R02N045T09 1 0.2 0.9° 1 45 2.5 0.94 2.8° 90 6 4 a ─ 45.6 49
*
D010R02N050T09 1 0.2 0.9° 1 50 2.5 0.94 2.6° 90 6 4 a ─ 50.6 54.4
*
D015R03N010T09 1.5 0.3 0.9° 1.5 10 3 1.44 7.1° 60 6 4 a ─ 10.6 11.4 12.3
D015R03N015T09 1.5 0.3 0.9° 1.5 15 3 1.44 5.7° 60 6 4 a ─ 15.6 16.8 18.1
D015R03N020T09 1.5 0.3 0.9° 1.5 20 3 1.44 4.7° 80 6 4 a ─ 20.6 22.2 23.9
D015R03N030T09 1.5 0.3 0.9° 1.5 30 3 1.44 3.5° 80 6 4 a ─ 30.6 32.9 35.6
D015R03N040T09 1.5 0.3 0.9° 1.5 40 3 1.44 2.8° 90 6 4 a ─ 40.6 43.7
*
D015R03N050T09 1.5 0.3 0.9° 1.5 50 3 1.44 2.4° 90 6 4 a ─ 50.6 54.4
*
D020R05N015T04 2 0.5 0.4° 2 15 4 1.9 5.2° 60 6 4 a 15.6 16.2 17.4 18.7
D020R05N020T04 2 0.5 0.4° 2 20 4 1.9 4.3° 80 6 4 a 20.6 21.3 22.9 24.7
D020R05N025T04 2 0.5 0.4° 2 25 4 1.9 3.6° 80 6 4 a 25.6 26.5 28.5 30.8
D020R05N030T04 2 0.5 0.4° 2 30 4 1.9 3.2° 80 6 4 a 30.6 31.7 34 36.8
D020R05N035T04 2 0.5 0.4° 2 35 4 1.9 2.8° 80 6 4 a 35.6 36.9 39.6
*
D020R05N040T04 2 0.5 0.4° 2 40 4 1.9 2.5° 80 6 4 a 40.6 42 45.2
*
D020R05N020T09 2 0.5 0.9° 2 20 4 1.9 4.4° 80 6 4 a ─ 20.8 22.3 24.1
D020R05N025T09 2 0.5 0.9° 2 25 4 1.9 3.7° 90 6 4 a ─ 25.8 27.7 29.9
D020R05N030T09 2 0.5 0.9° 2 30 4 1.9 3.2° 90 6 4 a ─ 30.8 33 35.7
D020R05N035T09 2 0.5 0.9° 2 35 4 1.9 2.9° 90 6 4 a ─ 35.8 38.4
*
D020R05N040T09 2 0.5 0.9° 2 40 4 1.9 2.6° 90 6 4 a ─ 40.8 43.8
*
D020R05N045T09 2 0.5 0.9° 2 45 4 1.9 2.3° 90 6 4 a ─ 45.8 49.2
*
D020R05N050T09 2 0.5 0.9° 2 50 4 1.9 2.2° 100 6 4 a ─ 50.8 54.5
*
D020R05N055T09 2 0.5 0.9° 2 55 4 1.9 2° 100 6 4 a ─ 55.8 59.9
*
D020R05N060T09 2 0.5 0.9° 2 60 4 1.9 1.8° 100 6 4 a ─ 60.8
* *
D030R08N020T09 3 0.8 0.9° 3 20 6 2.9 3.6° 80 6 4 a ─ 20.9 22.4 24.1
D030R08N025T09 3 0.8 0.9° 3 25 6 2.9 3° 80 6 4 a ─ 25.9 27.8 30
D030R08N030T09 3 0.8 0.9° 3 30 6 2.9 2.6° 80 6 4 a ─ 30.9 33.1
*
D030R08N040T09 3 0.8 0.9° 3 40 6 2.9 2° 90 6 4 a ─ 40.9 43.9
*
D030R08N050T09 3 0.8 0.9° 3 50 6 2.9 1.7° 90 6 4 a ─ 50.9
* *
D030R08N060T09 3 0.8 0.9° 3 60 6 2.9 1.4° 100 6 4 a ─ 60.9
* *
D040R10N025T04 4 1 0.4° 4 25 7 3.9 2.1° 80 6 4 a 25.7 26.6 28.5
*
D040R10N030T04 4 1 0.4° 4 30 7 3.9 1.8° 80 6 4 a 30.7 31.8
* *
* No interference

a : Inventory maintained.
8
 IMPACT MIRACLE END MILLS

VF-HVRB (Taper neck type)

4 flute, Corner radius, Short cut length,Irregular helix flutes
Unit : mm

Dia. Corner R Taper Length of Neck Length of Neck Cutting Edge Overall Shank No. of Effective length

Stock
Angle Cut Length Straight Dia. to Shank Length Dia. Flutes for inclined angle
Order Number One Side Neck Angle
D1 R B1 ap L3 L2 D5 B2 L1 D4 N 30' 1° 2° 3°
VFHVRBD040R10N035T04 4 1 0.4° 4 35 7 3.9 1.6° 80 6 4 a 35.7 36.9
* *
D040R10N040T04 4 1 0.4° 4 40 7 3.9 1.4° 80 6 4 a 40.7 42.1
* *
D040R10N045T04 4 1 0.4° 4 45 7 3.9 1.3° 90 6 4 a 45.7 47.3
* *
D040R10N050T04 4 1 0.4° 4 50 7 3.9 1.2° 90 6 4 a 50.7 52.5
* *
D040R10N025T09 4 1 0.9° 4 25 7 3.9 2.2° 90 6 4 a ─ 25.9 27.8
*
D040R10N030T09 4 1 0.9° 4 30 7 3.9 1.9° 90 6 4 a ─ 30.9
* *
D040R10N040T09 4 1 0.9° 4 40 7 3.9 1.4° 100 6 4 a ─ 40.9
* *
D040R10N050T09 4 1 0.9° 4 50 7 3.9 1.2° 100 6 4 a ─ 50.9
* *
D040R10N060T09 4 1 0.9° 4 60 7 3.9 1° 100 6 4 a ─ 60.9
* *
D060R15N040T09 6 1.5 0.9° 9 40 12 5.85 1.4° 110 8 4 a ─ 41.4
* *
D060R15N050T09 6 1.5 0.9° 9 50 12 5.85 1.2° 110 8 4 a ─ 51.4
* *
D060R15N060T09 6 1.5 0.9° 9 60 12 5.85 1° 110 8 4 a ─ 61.4
* *
D060R15N070T09 6 1.5 0.9° 9 70 12 5.85 0.9° 110 8 4 a ─
* * *
D080R20N060T09 8 2 0.9° 12 60 15 7.85 1° 150 10 4 a ─ 61.5
* *
D080R20N080T09 8 2 0.9° 12 80 15 7.85 0.8° 150 10 4 a ─
* * *
D100R20N080T09 10 2 0.9° 15 80 18 9.7 2° 130 16 4 a ─ 82 88
*
D100R20N120T09 10 2 0.9° 15 120 18 9.7 1.4° 180 16 4 a ─ 122
* *
D120R20N080T09 12 2 0.9° 18 80 21 11.7 1.4° 130 16 4 a ─ 82.2
* *
D120R20N120T09 12 2 0.9° 18 120 21 11.7 1° 180 16 4 a ─ 122.2
* *
* No interference

a : Inventory maintained.

9
 Carbon steel, Cast iron, Alloy steel, Tool steel, Hardened steel (45 ─ 55HRC) Hardened steel (55 ─ 62HRC)
Alloy steel ( ─ 30HRC) Pre-hardened steel
Work material
JIS S50C, FC250, SCM JIS SKD61, SK, NAK JIS SKD61 JIS SKD11

Dia. Corner R Taper angle Neck Revolution Feed rate Depth of cut Depth of cut Revolution Feed rate Depth of cut Depth of cut Revolution Feed rate Depth of cut Depth of cut Revolution Feed rate Depth of cut Depth of cut
length
(mm) (mm) one side (mm) (min-1) (mm/min) ap (mm) ae (mm) (min-1) (mm/min) ap (mm) ae (mm) (min-1) (mm/min) ap (mm) ae (mm) (min-1) (mm/min) ap (mm) ae (mm)

1 0.2 0.9° 6 40000 6500 0.03 0.45 33000 4600 0.022 0.45 27000 3700 0.018 0.45 20000 1600 0.01 0.45
1 0.2 0.9° 10 24000 2700 0.015 0.45 20000 1900 0.01 0.45 16000 1500 0.008 0.45 12000 700 0.006 0.45
1 0.2 0.9° 15 16000 1200 0.013 0.45 14000 700 0.008 0.45 12000 500 0.007 0.45 10000 400 0.003 0.45
1 0.2 0.9° 20 14000 1000 0.01 0.45 12000 600 0.006 0.45 10000 400 0.005 0.45 9000 300 0.002 0.45
1 0.2 0.9° 25 9500 610 0.008 0.45 8000 440 0.005 0.45 6000 320 0.004 0.45 4800 160 0.002 0.45
1 0.2 0.9° 30 4900 320 0.007 0.45 4100 220 0.004 0.45 3000 160 0.003 0.45 2500 80 0.002 0.45
1 0.2 0.9° 35 4000 260 0.006 0.45 3400 190 0.003 0.45 3000 160 0.003 0.45 2000 70 0.001 0.45
1 0.2 0.9° 40 3500 180 0.005 0.45 2900 130 0.003 0.45 2000 90 0.003 0.45 1700 50 0.001 0.45
1 0.2 0.9° 45 2900 150 0.004 0.45 2400 100 0.002 0.45 2000 90 0.002 0.45 1400 40 0.001 0.45
1 0.2 0.9° 50 2900 110 0.003 0.45 2400 80 0.002 0.45 2000 60 0.002 0.45 1400 30 0.001 0.45
1.5 0.3 0.9° 10 27000 5700 0.05 0.65 22000 4000 0.035 0.65 18000 3000 0.03 0.65 14000 1400 0.014 0.65
1.5 0.3 0.9° 15 22000 3200 0.03 0.65 18000 2300 0.025 0.65 15000 1700 0.018 0.65 11000 1000 0.009 0.65
1.5 0.3 0.9° 20 16000 1400 0.02 0.65 14000 1200 0.016 0.65 13000 1000 0.012 0.65 9000 700 0.007 0.65
1.5 0.3 0.9° 30 13000 900 0.01 0.65 11000 700 0.008 0.65 10000 600 0.006 0.65 7500 400 0.004 0.65
1.5 0.3 0.9° 40 4500 230 0.008 0.65 3700 160 0.007 0.65 3000 120 0.005 0.65 2300 70 0.003 0.65
1.5 0.3 0.9° 50 3700 190 0.007 0.65 3000 130 0.006 0.65 3000 120 0.004 0.65 1900 60 0.002 0.65
2 0.5 0.4° 15 20000 7000 0.05 0.75 17000 5000 0.04 0.75 13000 3200 0.03 0.75 10000 1800 0.016 0.75
2 0.5 0.4° 20 20000 3600 0.04 0.75 17000 2600 0.03 0.75 13000 1800 0.025 0.75 10000 900 0.012 0.75
2 0.5 0.4° 25 16000 1800 0.03 0.75 14000 1400 0.025 0.75 12000 1100 0.02 0.75 9000 720 0.01 0.75
2 0.5 0.4° 30 16000 1400 0.025 0.75 14000 1200 0.02 0.75 12000 900 0.016 0.75 9000 650 0.008 0.75
2 0.5 0.4° 35 13000 1100 0.02 0.75 11000 800 0.018 0.75 10000 700 0.014 0.75 7000 500 0.007 0.75
2 0.5 0.4° 40 13000 1000 0.02 0.75 11000 700 0.015 0.75 10000 600 0.012 0.75 7000 400 0.006 0.75
2 0.5 0.9° 20 20000 3600 0.04 0.75 17000 2600 0.03 0.75 13000 1800 0.025 0.75 10000 900 0.012 0.75
2 0.5 0.9° 25 16000 1800 0.03 0.75 14000 1400 0.025 0.75 12000 1100 0.02 0.75 9000 720 0.01 0.75
2 0.5 0.9° 30 16000 1400 0.025 0.75 14000 1200 0.02 0.75 12000 900 0.016 0.75 9000 650 0.008 0.75
2 0.5 0.9° 35 13000 1100 0.02 0.75 11000 800 0.018 0.75 10000 700 0.014 0.75 7000 500 0.007 0.75
2 0.5 0.9° 40 13000 1000 0.02 0.75 11000 700 0.015 0.75 10000 600 0.012 0.75 7000 400 0.006 0.75
2 0.5 0.9° 45 8000 500 0.016 0.75 6800 360 0.012 0.75 5200 250 0.01 0.75 4000 120 0.005 0.75
2 0.5 0.9° 50 8000 500 0.016 0.75 6800 360 0.012 0.75 5200 250 0.01 0.75 4000 120 0.005 0.75
2 0.5 0.9° 55 4100 230 0.012 0.75 3500 170 0.009 0.75 2700 120 0.008 0.75 2000 60 0.004 0.75
2 0.5 0.9° 60 4100 230 0.012 0.75 3500 170 0.009 0.75 2700 120 0.008 0.75 2000 60 0.004 0.75
3 0.8 0.9° 20 13000 7200 0.19 1 11000 5100 0.15 1 8700 4000 0.11 1 6500 1800 0.06 1
3 0.8 0.9° 25 13000 7200 0.19 1 11000 5100 0.15 1 8700 4000 0.11 1 6500 1800 0.06 1
3 0.8 0.9° 30 13000 5700 0.12 1 11000 4000 0.09 1 8700 3000 0.07 1 6500 1400 0.04 1
3 0.8 0.9° 40 11000 3600 0.08 1 9100 2600 0.06 1 7400 2000 0.05 1 5500 1000 0.025 1
3 0.8 0.9° 50 8000 2600 0.07 1 6600 1800 0.05 1 5800 1500 0.04 1 4600 800 0.02 1
3 0.8 0.9° 60 7800 2480 0.06 1 6600 1740 0.05 1 5000 1250 0.04 1 3900 610 0.02 1
ae

Depth of cut ap

1) If the depth of cut is shallow, the revolution and feed rate can be increased.
2) Air blow or oil mist is recommended for good chip evacuation.
3) For profile machining such as moulds, machining conditions may differ considerably depending on the workpiece geometry, machining
methods and depth of cut. Reduce the feed rate especially when machining the corner sections of a workpiece.
4) The irregular helix flute end mill has a larger effect on controlling vibration when compared to standard end mills. However, if the rigidity of
the machine or the workpiece installation is poor, vibration or abonrmal sound can occur. In this case, please reduce the revolution and feed
rate proportionately, or set a lower depth of cut.

10
 IMPACT MIRACLE END MILLS

VF-HVRB (Taper neck type)

4 flute, Corner radius, Short cut length,Irregular helix flutes

Carbon steel, Cast iron, Alloy steel, Tool steel, Hardened steel (45 ─ 55HRC) Hardened steel (55 ─ 62HRC)
Alloy steel ( ─ 30HRC) Pre-hardened steel
Work material
JIS S50C, FC250, SCM JIS SKD61, SK, NAK JIS SKD61 JIS SKD11

Dia. Corner R Taper angle Neck Revolution Feed rate Depth of cut Depth of cut Revolution Feed rate Depth of cut Depth of cut Revolution Feed rate Depth of cut Depth of cut Revolution Feed rate Depth of cut Depth of cut
length
(mm) (mm) one side (mm) (min-1) (mm/min) ap (mm) ae (mm) (min-1) (mm/min) ap (mm) ae (mm) (min-1) (mm/min) ap (mm) ae (mm) (min-1) (mm/min) ap (mm) ae (mm)

4 1 0.4° 25 10000 9900 0.24 1.5 8300 7000 0.19 1.5 6700 5600 0.14 1.5 5000 2500 0.07 1.5
4 1 0.4° 30 10000 9900 0.24 1.5 8300 7000 0.19 1.5 6700 5600 0.14 1.5 5000 2500 0.07 1.5
4 1 0.4° 35 10000 9900 0.15 1.5 8300 7000 0.12 1.5 6700 5600 0.09 1.5 5000 2500 0.04 1.5
4 1 0.4° 40 10000 9900 0.15 1.5 8300 7000 0.12 1.5 6700 5600 0.09 1.5 5000 2500 0.04 1.5
4 1 0.4° 45 10000 9900 0.15 1.5 8300 7000 0.12 1.5 6700 5600 0.09 1.5 5000 2500 0.04 1.5
4 1 0.4° 50 8100 6300 0.14 1.5 6700 4420 0.11 1.5 5400 3500 0.08 1.5 4000 1600 0.04 1.5
4 1 0.9° 25 10000 9900 0.24 1.5 8300 7000 0.19 1.5 6700 5600 0.14 1.5 5000 2500 0.07 1.5
4 1 0.9° 30 10000 9900 0.15 1.5 8300 7000 0.12 1.5 6700 5600 0.09 1.5 5000 2500 0.04 1.5
4 1 0.9° 40 10000 9900 0.15 1.5 8300 7000 0.12 1.5 6700 5600 0.09 1.5 5000 2500 0.04 1.5
4 1 0.9° 50 8100 6300 0.14 1.5 6700 4420 0.11 1.5 5400 3500 0.08 1.5 4000 1600 0.04 1.5
4 1 0.9° 60 8100 6300 0.11 1.5 6700 4420 0.08 1.5 5400 3500 0.06 1.5 4000 1600 0.03 1.5
6 1.5 0.9° 40 6600 11000 0.4 2 5500 7600 0.32 2 4500 6100 0.24 2 3300 2700 0.12 2
6 1.5 0.9° 50 6600 11000 0.4 2 5500 7600 0.32 2 4500 6100 0.24 2 3300 2700 0.12 2
6 1.5 0.9° 60 6600 11000 0.25 2 5500 7600 0.2 2 4500 6100 0.15 2 3300 2700 0.08 2
6 1.5 0.9° 70 5400 8700 0.23 2 4400 6200 0.18 2 3600 5000 0.14 2 2700 2200 0.07 2
8 2 0.9° 60 5000 11000 0.48 3 4200 7600 0.37 3 3300 6100 0.29 3 2500 2700 0.14 3
8 2 0.9° 80 5000 11000 0.3 3 4200 7600 0.23 3 3300 6100 0.18 3 2500 2700 0.09 3
10 2 0.9° 80 4000 11000 0.48 4.5 3300 7600 0.37 4.5 2700 6100 0.29 4.5 2000 2700 0.14 4.5
10 2 0.9° 120 3200 8700 0.27 4.5 2700 6200 0.21 4.5 2100 5000 0.16 4.5 1600 2200 0.08 4.5
12 2 0.9° 80 3300 10000 0.72 6 2700 7100 0.56 6 2200 5600 0.36 6 1700 2500 0.18 6
12 2 0.9° 120 3300 10000 0.45 6 2700 7100 0.35 6 2200 5600 0.23 6 1700 2500 0.12 6
ae

Depth of cut ap

1) If the depth of cut is shallow, the revolution and feed rate can be increased.
2) Air blow or oil mist is recommended for good chip evacuation.
3) For profile machining such as moulds, machining conditions may differ considerably depending on the workpiece geometry, machining
methods and depth of cut. Reduce the feed rate especially when machining the corner sections of a workpiece.
4) The irregular helix flute end mill has a larger effect on controlling vibration when compared to standard end mills. However, if the rigidity of
the machine or the workpiece installation is poor, vibration or abonrmal sound can occur. In this case, please reduce the revolution and feed
rate proportionately, or set a lower depth of cut.

For Your Safety

aDon't handle inserts and chips without gloves. aPlease machine within the recommended application range and exchange expired tools with new ones in advance of breakage. aPlease use safety
covers and wear safety glasses. aWhen using compounded cutting oils, please take fire precautions. aWhen attaching inserts or spare parts, please use only the correct wrench or spanner. aWhen using
rotating tools, please make a trial run to check run-out, vibration and abnormal sounds etc.

MITSUBISHI MATERIALS CORPORATION

Area Marketing & Operations Dept.
KFC bldg., 8F, 1-6-1, Yokoami, Sumida-ku, Tokyo 130-0015, Japan
TEL +81-3-5819-8772 FAX +81-3-5819-8774

Mitsubishi Carbide Home page :

(Tools specifications subject to change without notice.)
EXP-09-N099
2011.2.E( - )