MANUAL DE INSTALACION, OPERACION Y MANTENIMiIENTO Numero de Pedido DCL: 201071 Namero de Pedido del Cliente: 4664-DP03 Fabricado para. SINCOR COQUE Y SULFURO QUE DIRIGEN PROYECTO ACTUADORES ROTORK Y CONTROLPlease ensure that this publication is thoroughly read and understood IQ Range Installation and Maintenance Instructions Provisional Publication Publication number Et7oGm2v1 Cc € Date of issue 11/00The Rolork Setting Too! allows actuator control, indication and protection functions to be configured to suit site requirements. It is essential that aff the actuator seltings are checked for compatibility with the process and control system requirements before the actuator is put into gervice. Read publication E170Em2v1 “IQ Range Installation and Maintenance Instructions" When Rotork personnel or nominated agents are contracted to carry out site commissioning and/or acceptance, documentation of commissioned actuator configuration can be made available for customer record. mmm mm pm PRR eR TomsThis instruction manual provides instruction on: * Manual and electrical (local and remote) operation. * Preparation and installation of the actuator on to the valve. * Subsequent commissioning and adjustment of the Primary Settings for correct valve operation. Commissioning and adjustment of the actuator Secondary Seitings to suit site specific control and indication requirements. * Maintenance — Troubleshooting. * Sales and Service. THE ROTORK I@ RANGE ~THE FIRST VALVE ACTUATOR THAT YOU CAN COMMISSION AND INTERROGATE WITHOUT REMOVING ELECTRICAL COVERS. Using the supplied infra-red Setting Tool to access thie actuator set up procedures, “point and shoo!" setting of torque levels, position limits and all other cantrol and indication settings can ba made safoly, auickly and conveniently, even in hazardous locations. The (Q allows commissioning and adjustment to be cartied out with the main power supply to the actuator switched on or off. Standard diagnostics accoss information about the control system, valve and acluator stalus in the form of display icons and help screens. Instantaneous valve torque and position can be monitored on the actuator with a single key press of the Selling Toot ‘The on board Datalogger captures operational anc! valve torque data enabling informed maintenance choices to he made, IO. Insigit sofware for PG and/or the Rotork 1S Communicator allows the Dataloggor to be interrogated, as well as the complole actuator set up to be configured and recorded. “Tho actuator containing the Setting Too! will be identified with a yellow label on the terminal cover Visit our web site at www.rotork.com for more information on the IQ and other Rotork actuator ranges,my tam omy ome ra pm pa mm OE ™ om tH 91 Health and Safety 2 Storage 3 Operating your 1Q Actuator Operating by Hand 32 Operation Electrically 3.3 The Actuator Display ~ Valve Position Indication 3.4 The Acuator Display ~ Alarm Indication 4 Preparing the Drive Bush 4.1 1Q7 to (035 Thrust Base - Types AandZ 4.2. 1Q7 to 135 - Non Thrust Base Typo 8 4.3 140 to 1095 —Thrus Baso Types A and Z 44-1040 to 1095 ~ Non Thrust Base Type B 5 Mounting the Actuator 5.1 Rising Stem Valves — Top Mounting 5.2 Valve with Gearbox ~ Side Mounting 6.3 Non Rising Stem Valves — ‘Top Mounting aeown 1 " it 5a 55 56 87 Handwheel Sealing [OM Modulating Actuators JQML Linear Drive Unit IQML Adjusting Linear Stroke Cable Connections 64 62 63 64 85 Earth/Ground Connections Removing Terminal Cover Cable Entry Connecting to Terminals Replacing Terminal Cover Commissioning BR 3 14 75 76 TW 78 79 The Setting Procedure ‘The Setting Too! Entering the Actuator Sotling Procedure Setting Mode - Password Now Password Checking Made Procedure Brarich ~ Crossroad ‘The Actuator Display — Setting/Checking Mode Returning to Valve Position Display 1 4 12 12 12 4 14 4 4 15 15 16 16 7 18 1B 18 18 19 19 8 Commissioning - Primary Actuator Functions Primary Functions Index 9 Commissioning ~ Secondary Actuator Functions Secondary Funotions index 10 Maintenance, Monitoring and Troubleshooting 10.1 Help Displays 10.2 110A Diagnostis & Configuration 11 Weights and Measures Binary, Hexadecimal, Decimat Conversion Table 20 24 30 30 st 63 68 70 n| Health and Safety Health and Safety This manual is produced to enable a competent user to install, operate, ajust and inspect Rotork IQ range valve actuators. The electrical instalation, maintenance and use of these actuators should be done in accordance with the National legisiation and Statutory Provisions relating to the sate use ofthis equipment, applicable ta the site of install For thé UK. Electricity at Work Roguialions 1989 and the guidance given in the “16th edition of the IEEE ‘Wiring Regulations’. Also the user should be fully aware of his duties under the Health and Safety Act 1974. For the USA. NFPA70, National Electrical Coded. ‘The mechanical inslalation should be cartied out as outlined in the manual and aiso in accordance with relevant standards such as British Standard Codes of Practice. pe mm ap If the actuator has nameplates, indicating that itis suitable for installation in Hazardous Ges Areas then the actuator is suitable for use in Zone 1 and Zone 2 (or OWv 1 and Div 2) explosive atmospheres only, They should not be instated in ‘atmospheres where gases are present with an ignition temperature less than 135°C, unless suitabilly for lower ignition temperatures has been indicated on the actuator nameplate. Any test instruments applied to the actuator should be of equivalent certification. The electrical installation, maintenance and the use of these actuators should be cartied ulin accorlance with the code of practice rplovant for that particular Hazardous Gas Area cettitication. No inspection or repair should be Undertaken unless it conforms to the specitic Hazardous Gas Area certification requirements. Under no ciroumstances should any modification or alteration be carried out on the actuator as this coukd invalidate the conditions under which oo mem pe ee mR Ame eT tho cettification was granted. Access to live electrical conductors is forbidden in the hazardous area unless this is done under a spocial pormit to work, otherwise all power should be isolated and the actuator moved to @ non hazardous area for repair or attention. Only persons competent by virtue of their training or experience should be allowed to instatl, maintain and repair Rotork actuators. Work undertaken ‘must be cared out in accordance with instructions in the manual. The User and those persons working on this equipment should be familiar with thelr responsibilities under any statutory provisions relating to the Health and Safety of thelr workplace. WARNING Motor Temperature With excessive use the motor surface temperature could reach 132°C (270°F} Motor Thermostat Bypass Ifthe actuator fs configured, using the ESD function, to bypass the motor “me thermostat, the hazardous area ceitifteation wil be invalidated. Enclosure Materials 1010 to 1035 ate manufactured from aluminium alloy with stainioss steel fasteners and the thrust bases are manufactured in cast iron. 1040 to 1095 enclosures are manufactured in aluminium alloy and cast iron with siainless stoe! fasteners and the thrust bases are manufactured in cast iron. The user must ensure that the operating environment and any matorials surrounding the actuator cannot lead to a reduction in the sate use or the protection afforded by the actuator, Where appropriaio the user must ensure tho actuator Is sultabiy protected against its operating environmont ‘Should further information and guidance relating to the safe use of the Rotork IQ range of actuators be roquired, will be provided on request. amesA ‘Operating your Bio If your actuator cannot be Installed immediately store it in a dry place Until you aro ready to wire up. If the actuator has to be installed bbut cannot be wired up itis recommended that the plastic transit cable entry plugs are replaced with metal plugs which are sealed wilh PTFE tape. The Rotork double sealed canstruction will presorve internal electrical components perfectly if loft ungisturbed. itis not necessary to remove any electrical compartment covers in order to commission the [2 actuator. Rotork cannot accept responsibilty for dotesioration cauisedt on site once the covers are removed. Every Rotork actuator has been {ully tested before leaving the factory to give years of trouble free operation, providing itis correctly commissioned, installed and sealed, 3.1 Operating by Hand 3.2 Operating Electrically | To engage handwheel drive depress the handlauto lever into “hand” position and turn the handwhee!'to engage the clutch, The lever can now be released wren it will retum to its original position, Tho handwheel will remain engaged until the actuator is operated electrically when it will automatically disengage and return to motor drive, If required the Hand/auto lever can be locked in sither position using a padiock with a 6.5mm hasp. Check that supply voltage agrees with that stamped on the actuator nameplate. Switch om power supply. It is not necessary to check phase rotation. Do not operate the actuator electrically without first checking, using the infra-red setting tool, that at least the primary settings have been made. (refer fo section 8 page 20) Selecting Local/Stop/Remote Operation The red solector enables either Local or Remote control, lockable in each position using a padiock with a 6.5mm hasp. When the selector is locked in the Local or Remote positions the Stop facility is still available, The selector can also be locked in the Stop position to prevent electrical operation by Local or Remote control. hee f Qed ae Local Control With the red selector positioned at Local (Anti-clockwise) the adjacent black knob can be turniod (0 select Open or Close. For Stop turn ted knob clockwise. Remote Control Rolate the red selector to the Romate position (clockwise), this gives remote control only for Open and Close but focal Stop can still be used by tutning the red knob anti-clockwise.3.3 Display.- Local Indication a . Fig, 3 The Actuator Display The display consists of: 41. Red — position indication lamp 2. Yellow — position indication lamp 3. Green ~ position indication lamp 4, Liguid crystal display screen «LcD) 5. Infra-red sensors 6. Infra-red signal confirmation indicator (Red) The liquid crystal display screen has 2 modes of position indication: 4, Valve position ~ power on 2. Valve position — power off mm me ‘On power up the actuator’s liquid crystal display screen is back-lt with a “soft amber’ light and one of the indicator lamps will be on, dependent on position. The display screen will show percentage open or an end of travel symbol. (S00 Figs 4.1, 4.2and 43) Open displayed AAs standard, red lamp signifies valve open, yellow intermediate, and green lamp signifies valve closed, Colour functions can be Tevereed on request. Fig. 4.1 Mid Travel Fig. 4.2 mom rr mm Red indicator and open symbol Yellow indicator and percentage open value displayed st Closed Green indicator and closed symbol displayed Fig. 43 With the mains supply switched off, the liquid crystal display screen is powered by a battery and continues to display actuator position. However, the battery does not power screen back: lighting, or position indicator lamps. eee3.4 Display - Alarm Indication The [Q display inccrporates valve, control system, actuator and battery alarm indication in the form of four display icons, Located in the top portion of the cisplay, each icon represents certain alarm conditions, Standard help screens are also available in determining the actuator operational and alarm status. (refer to Help Screzns page 63) Valve Alarm Fig.dd The valve alarm icon, figure 4.4 is displayed when a valve problem causes the actuator to "tip-off" due to the configured torque value boing developed. (refer to [tCV[10] page 25) The possible causes are: Valve tight or obstructed in mid travel. - Valve stuck or jammed Valve process conditions changed (incroase in pressure, flow etc) Once the actuator has tripped off on torque, electrical operation in the same direction is inhibited. The icon will remain displayed until movement in the opposite direction takes place, | ‘The valve ‘alarm icon will not be displayed when stopping at end of travel for valves configured to torque seat or torque back seat at end of travel. (refer 10 (C2VIC3] page 23) Tiy haindwhee! operation of the valvo to “eel” for stiffness. (refer to page 3) [Aa] External Interlocks page 35 and Conditional Control {8} page 35) Investigate the operational conditions of the actuator remote control system. Control Alarm Figa5 The control system alarm icon, figure 4.5 is displayed when the remote control system maintains an active ESD or interlock signal {the ESD, interlock funetion or conditional control having been enabled). Local and Remote operation will be inhibited while an active ESD or interlock signal is present. (refer to [A1] ESD Action page 39,Actuator Alarm Fig.A.6 The actuator alarm icon, figure 4.6 is displayed when an active actuator alarm is present. Electrical operation wil be inhibited while an alarm is present. The possible causes are: + Motor thermostat tripped Battery low on power up* + Power supply fault + Actuator control system alarm *see Battery alarm To identity the specific cause of the alarm {refer to Help Screens page 63) eRe oem Battery Alarm When the battery alarm icon is cisplayed, the battery should be replaced immediately. (refer to Gg page 61) The actuator checks the battery status at approximately 10 minute intervals. After replacing a battery the alarm icon will continue to be displayed until the next check indicates the battery is healthy. This may take up to 10 minutes, Fig.4.7 The battery alarm icon, figure 4.7 is displayad when the actuator detects its battery-as boing low, tischarged.or missing If, on powor up, the actuator detects a discharged battery and actuator power loss inhibit feature [OS] is enabled (refer to page 58), both battery and actuator alarm icons (figures 4.7 and 4.6) will be displayed. Electrical operation will be inhibited So mm ee “more 1 “~Fiemoval of drive bush for machining oy: Fp thence bu edo tate ting base. Tum actuator onto its sda, remove the two cap heed serews holding base plate onto thrust base, pull ‘out the drive bush complete with its bearing assembly. Before machining the drive bush, remove the thrust bearing from it as follows:- 1, Locate and loosen the grub screw in the steel bearing stop ring Fig.6 2. Unsere tho béaring stop ring from the drive bush, slide the beating off the drive bush. Keep the stop ring and bearing in a safe, clean place ready for to-assembly. 3. Machine the drive bush to suit the valve stem, allowing generous clearance on screw thread for old rising stem valves, ensure that the-male thread on the bush is not damaged. Re-Assombly 4. Remove all swarf from the drive bush, ensuring that the "O° rings on the drive bush and bearing stop rings are in good condition, clean and greased. 2, Slide bearing onto drive bush and ensure that itis fitted down to the shoulder. 3, Screw bearing stop ring with the ‘grub screws uppermost onto the drive bush, tighten down and Jock with one grub screw. 4, Refit the drive bush assembly into the base casting on the actuator, ensuring that the slots in the drive bush are focaled into the drive dags of the hollow oulput shaft, 6. Refit the base plate and secure with cap headed screws. 42 (a7 toldas— Non-Thrust Base Type 8 ‘Actuators for non-thrust applications have a steel bush with a spring ofp. This clip need not be removed. Fig. 7 ‘Acast mounting plate is fitted to the actuator, which need not be removed, Removal Removal of the drive bush requires it to be tapped out from the top (nandwheel end). Insert @ suitable drift down the hollow output shaft and drive out Refit Macttine the drive bush to suit, clean, grease and refit by tapping back into the actuator output shaft,4.3 1Q40 to 1095 - ‘Thrust Base Types A and Z Removal of drive bush for machining Engage “hand” and tutn handwheel until retainer sot screw is visible through hoje in actuator base, Fig. 8 Locating set sorow Loosen sot screw and unscrew retainer using hammer and punch. Remove drive bush and machine to suit valve stem or gearbox input shaft. Allow generous cloarance on screw thread for old rising stem valves. mm r Fig. 10 Type A drive bush I the actuator has a type A drive bush, this can be fited in position 1 or 2 to suit the position of the valve ‘mounting flange. om mT Fig, 12 Type A drive bush in position 2 It the actuator has a type Z3 drive bush (Fig, 13) this can only be fitted below the actuator base (Fig. 14). “A mf rt “Tm re Fig. 14 Type Z3 cive bush in postion 9Re-Assembly Having confirmed the position required, insert the machined drive bush ensuring that the actuator output shaft dogs are in full engagement with tha bush. Fit drive bush retainer securely, turning clockwise until fully tightened using hammer and punch. Rotate by hand whee! to ign rolainer set screw with hole in the side of base and tighten. Fig. 15 Tightaning retainer set screw 4,4 1040 to 1095 — Non-Thrust Base Type B Type B1 ‘Output shaft bored and keyed to 180 5210 standard. There is no drive bush to machine. ‘Types B3 and B4 Identical drive bushes secured by cap headed screws. B3 is supplied pre-machined to ISO 5210 starwiard. B4 is supplied blank and must be ‘machined to suit the input shaft of the gearbox or valve that it will drive. bustin situ, Fig. 17 83184 i Fig. 16 B9/B4 drive bush| Mounting the Actuator| (rofer to Weights and Measures page 70 for Actuator weights). Ensure the valve is secure before fitting the actuator as the combination may be top heavy and therefore unstable. It itis necessary to lift the actuator using mechanical lifting equipment certified slings should be attached as indicated in Fig, 18a for vertical valve shafts and Fig. 18b for horizontal shafts. Trained and experienced personnel should ensure safe jiting particularly ‘when mounting actuators at all times, WARNING ‘Tho actuator should be fully supported until full valve shaft engagement is achieved and the actuator is secured to the valve flange. A suitable mounting flange conforming to ISO 5210 or USA Standard MSS SP101 must be fitted to the valve. Actuator to valve fixing must conform to Material Spocithtion ISO Class 8.8, yield strength 628 Nisqmm. WARNING ' Do not lift the actuator anid valve combination via the actuator. Always lift the valvefactuatar assembly via tho valve. Each assembly must be assessed on an individual basis for safe lifting, 10 ree em mpm rm mm my SP mr pet5. sin Top, Stem Valves — founting a) Fitting the Actuator and Base as Combined Unit - Fit the machined drive nut into the thrust base as previously described, lower the actuator onto the threaded valve stem, engage “hand? and wind the handwheel in the opening dtrection fo engage the nut onto the stem. Continue ‘winding until the actuator is firmly down on the valve flange. Wind two further turns, fit securing bolts and tighten fully. b)Fitting Thrust Base to Valve — ‘Actuator sizes 10 to 35 only Fit the machined drive bush into the thrust base as previously described. Remoye the thrust base from the actuator, place it on the threaded valve stem with the slotted end of the drive bush uppermost and turn it in the opening direction to engage the thread. Continue turning until the base is positioned onto the valve flange. Fit securing bolts but do not tighten at this stage, Lower the actuator onto the thrust base and rotate the complete actuator until the drive dogs on the actuator ‘output shaft engage into the drive nut. Actuator flange should now be flush with base flange. Fig. 20 Continue to tum actuator until fixing holes align. Using bolts supplied fix actuator to thrust base: and tighten down. Open vaive by {wo turns and firmly tighten down fixings onto valve flange. 1 3.2 Valve with Gearbox — Side Mounting Check that the mounting flange is at right angles to the input shaft, and that the drive bush fits the shail and keyway with adequate axial engagement. Engage “han offer up actuator to the input shaft and turn handwheel to align koyway and key. Tighten mounting bolls. Won Rising Stem Valves Top Mounting | Treal as for side mounting except that when thrust is taken in the aetuator, 4 thrust aut must be fitted above the drive bush and securely ightened. Ensure thal sealing plug in contre ‘of handwhee! (or spindle cover tube depending on which is fitted) is sealed with PTFE tapo and fully tightoned, ensuring that moisture does not pass down the centre ‘column of the actuator.5.5 IGM Modulating Actuators 5.6 IQML Linear Drive Unit | ‘The [OM range of actuators are sullable for modulating cantrol duty of up to 1200 starts per hour in accordance with IEC 34-1 to S4 50%, JOM actuators have a dynamic braking facility as standard, It mechanical overrun of the actuator and valve prove to be excessive for accurate contol, the brake can be ‘enabled by fitting a link to the actuator terminal block as in by the wiring diagram, With dynamic braking enabled, motor heating effects increase and therefore the number of actuator statis should be reduced to prevent motor thermostat tripping. (Rfer to publication E 410 for more Information.) Commissioning of IQM range actuators is identical to the standard IQ (refer to Sections 7, 8 and 9 commencing on page 16) mmm Consists of a lead screw assembly arrangement attached to the base of the actuator in order fo provide a linear output stroke between 8mm (3/8in) minimum and 120mm {4 3/4in) maximum. ‘The IQML can be supplied with or without a yoke mounting adaptor, this adaptor consists of four pillars and a base flange to suit the valve. Fig. 21 1QML with yoke mL me Hy [&:7 1OML Adjusting Linear Stroke| With actuator securely fitted to valve, but with the linear drive disconnected, ensure valve is at its fully closed (Down) position. Romove cover tube from actuator handwheel, locate the down stop adjustment on the linear drive unit and with two spanrers loosen the look nut, run the lock nut and tubular down stop to the end of the thread. Fig. 23 Down stop 2 spanners 7M mm7 |QML Adjusting Linear Stroke| Turn the actuato” handwheel clockwise, linear drive will go down toward vaive spindle, couple linear drive to valve spindle. ‘Tum the tubular down stop clockwise into the actuator untl it comes to a mechanical stop. If the valve must close onto its seat by “TORQUE ACTION" then back off (anti-clock) the down stop by one third of one turn (equivalent to {mm}. Run the lack nut down onto the tubular down stop and tighten with two spanners, There is no “up stop" (open) on ‘he linear drive Unit, the mechanical stop in the valve will give this position, Refit the top cover tube to the handwheel using PTFE tape to seal the thread, The linear drive unit is pre-packed with grease type Rocol MTS 1000, use this or an equivalent high temperature beering grease. ‘A grease nipple is situated in the base of the actuator to enable lubrication of the lead screw. Periodically, depending on usage and temperature, apply two pumps of a grease gun. 13Check that the supply voltage agrees with that stamped on actuator nameplate. A switch of circuit breaker must be included in the wiring installation of the actuator. The switeh or circuit breaker shall be mounted as close to the actuator as possible and shail marked to indicate that it is. the disconnecting davice for that particular actuator. The actuator must be protected with overcurrent protection devices rated in accordance with Rotork publication No E190E Electric motor performance data for IQ type actuators. 61) arth/Ground Connections A lug with a 6mm diamotor hole is cast adjacent to the conduit entries for attachment of an external earthing strap by @ nut and bolt An internal earth terminal is also provided. (op me 6.2 Removing Terminal Cover Using a 6mm allen key loosen the 4 captive screws evenly. Do not attempt to lever off tho cover with a screwdriver as this will damage the “O" ring seal and may damage the famepath on a certified unit Actuators containing a setting tool fitted to the inside of the terminal compartment cover are identified with a self adhesive yellow label on the outside of the terfninal compartment cover. co et Re The wiring code card fixed in the cover is particular to each actuator and must not be interchanged with any othor actuator. If in doubt check the sorial number on the code card with that of the actuator. Fig. 26 A plastic bag in the terminal ‘compartment contains: Terminal screws and washers. Spare cover *O” ring seal. Wiring diagram. Instruction book. "4 RRP eo a 6.3 Cable Entry Only appropriate cortified Explosion proof entry reducers, glands or conduit may be used in hazardous locations. Remove red plastic transit plugs. Make cable entries appropriate to the cable type and size. Ensure that threaded adaptors, cable glands of conduit are tight and fully Waterproof. Seal unused cable entries with a steel or brass threaded plug. In hazardous areas an appropriately certified threaded blanking plug must be used. 3 Sale cine ass eeseaivaeal6.4. Connecting to Terminals 8.5 Replacing Terminal Cover | (On EExde enclosure units connections to the power and control terminals must be made using pre-insulated ring tags with a maximum tag thickness of 1mm for control and 2min for power. Refer to the witing diagram inside the terminal cover to identify functions of terminals. Check that supply voltage is the Same as that marked on the actuator nameplate. Remove power terminal soreen. Begin by connecting these cables and replace screen, When aff connections are made ensure wiring diagram is replaced in the terminal compartment Ensure cover ‘O" ring seal and spigot joint are in good condition and lightly groased before re-fiting cover. 15ma Commissioning 7.4 The Setting Procedure The Rotork IQ range of actuators is the first that enables commissioning to be carried out without removing covers after cabling has been completed. Setting torque, limit and other functions is achieved by using the infra-red sotting tool. The setting tool is certified intrinsically Safe to allow commissioning in hazardous areas with power on. All thé commissioning functions are stored in non-volatile memory in the actuator. The setting tool ‘enables the user to view all the functions in turn via the actuator display window. As each function is viowed its setting can be checked and, if required, changed within the bounds of that function. The setting procedure is divided into two stages: es rs 4. Primary Functions Sottings for end of Travel Limit Actions, Torque Values, Limit Positions etc. 2. Secondary Functions Seltings covering the control, indication and optional equipment furitions. ‘All IQ actuator functions are configured before dispatch to Rotork standard default settings unless alternatives have been specified with the order. Should difficulty be encountered during commissioning the default setfings can be reinstated, returning the actuator configuration to its original manufactured state. Site commissioning can then begin again. {refer to section 9.15 page 59.) ‘The default function should be used with caution as settings solected after manufacture may be essential for the safe operation of tho valve andlor plant. 16 rey rm ym Actuator Display Position Display Torque and Position Pc ‘This may be an open or closed “symbol or a percentage open value, Refer to Section 10 Monitoring ric Password P? Setting Branch cr (crossroad) Primary Functions Direction Limit Actions Torque Values Limit Positions NOTE: The Primary Functions must be commissioned first my mom Secondary Functions| Indication Contacts ‘Control Mode Options Help Screens Defaults7.2 The Setting To Specification Enclosure \p67 Certification Ex ia IC TA {Intrinsically safe, FM, INT SAFE, Class |, I Div 1 Groups ABCD EF G,T4A CSA, Exia, Class |, Div f Groups ABCD Power supply MOV Baltery (supplied & fitted). Operating range 0.76m (from actuator display window) Name Instruction 4. Key" Display next function down 2am Koy" Display next function across 3.— Roy Decroaso/change displayed function's alo ot option setting At Koy Inorease/change dapayed function vale ot option eeting Butt Key Enter displayed value or option setting * Pressing tho two arrow keys togethor returns the actuafor display to the position indication mode ‘ Infra-red local operation (when enabled) Sed Koy Stop actuator 6, = Koy Open actuator 7. Koy Close actuator 8. Infra-red Transmitter Window 7 Fig. 27 The sotting fool Setting Too! Battery Replacement : Baitory status can be checked by looking at the Infra-red wa.vmitter window while depressing any setting too! button. A flashing red indicator should be seen. Battery replacement must be carried out in a safe area. To replace the battery romove the six caphead screws in the back of the Setting Tool. Romove the back cover to expose the battery. In order to maintain hazardous area certification fit only Duracell MN1604 or Rayovac Alkaline Maximum NoAL-QV battery types. Refit cover ensuring red indicator LED faces the transmitter window in the back cover. ‘When a button is depressed the Seiting Too! transrrits the relevant instruction to the actuator by infra-red pulses and must therefore be directly in front of the actuator indicator window and at a distance no greater than 0.75m7.3, Entering the Actuator. Setting Procedure With the actuator securely mounted ‘on the valve, the mains supply on and local contra or stop selected PRESS THE § KEY The actuator display will change and the Torque + Position display will be seen, (or instantaeous torque + position ‘monitoring, refer to Section 10, Monitoring, page 62) PRESS THE § KEY The actuator display will change nd the password protection display will be seen The actuator function settings can be protected by the use of a password. mm r [7.4 Setting Mode ~ Password 7.5 New Password [PC] [7.6 Checking Mode To enable setting and adjustment of the actuator functions the correct password must be entered. The factory set (default) password is [ld]. f the actuator has previously been set with a site password this must be displayed. Use the + or— keys to soroll through the avallable passwords (00-FF (hexadecimal), With the corract password displayed press the enter Key. PRESS THE 4 KEY ‘wo “solting’ bars!will appear and will remain visible on every function display screen, Dofault Password, Setting Modo Enabled. nm om To configure a new password, the actuator must be in setting mode with the password display ~ setting mode enabled — showing, PRESS™KEY. The display will change to [PC]. Using the-+ or — key scroll through the available passwords until the desired password is displayed, PRESS THE #2 KEY Password Changed to [IE] NOTE: The new password becomes effective the next time setling mode is entered, 18 mm ey “7m mm ‘The actuator function settings can be checked without entering the correct password. The settings can only be viewed and not altered. The setting bars will not be seen. Password Display, Checking Mode Once the procedure has been entered in the required mode PRESS THE § KEY. The procedure branch (crossroad) display can now be seen. (toler to Section 7.7 page 19)7, Procedure Branch — Crossroad’ 7,8 The Actuator Display — 'Y’ Setting/Checking Mode With procedure branch [Cr] displayed. (refer to 7.6 page 18) To access the primary settings press'the § arrow koy. (Reler to Section 8 Commissioning Primary Functions.) To access the secondary settings pross them arrow key. (roler to Section 9 Commissioning ‘Secondary Funcifons page 30) ‘Actuator functions as laid out in the primary and secondary ‘commissioning stages, can be individually displayed by using the setting tool arrow keys. The § arrow key will always display the FIRST function on the next level DOWN within the procedure. The mp arrow key will always display the NEXT function on the ‘SAME level and will wrap around the functions on the same evel The actuator display indicator lamps will continue to indicate valve position. ‘Actuator functions are displayed in ‘code form in the top portion of the liquid crystal display screon. The setting for the displayed function is shown in the lower portion of the screen. Depending Cn the actuator function displayed, its setting may bg an option or a value. In selting mode the setting 19 lool-+ or — keys will cause the sotling to be changed. in checking mode the settings cannot be altored, In setting mode, once displayed, a now setting can be entered into the actuator memory by pressing the 1 key. The selling will fash off and back on, confirming its selection, TOP PORTION Function e.g. (C = Torque Close LOWER PORTION Function Setting 0.9. Value = 40% ‘Typical Actuator Function Display Sotling Mode Enabled. 73 Valve Position Display __| ‘There aro four ways of returning to valve position display: 1. Approximatoly 5 minutes after the last setting tool operation the display will automatically return to position display. 2, Press the § and m arrow keys together. 3, Press the § arrow key until the display returns to position. 4, With any actusitor function Screen displayod, select Remote Gontrol using the red LocaliStop/Flemote selector.Commissionini Primary Functions mm r re we pe The actuator’s primary function sellings affect the correct operation of the valve by the actuator, If the actuator has been supplied with the valve, the valve maker or supplier nay have already made these settings, ELECTRICAL OPERATION MUST NOT TAKE PLACE UNTIL THE PRIMARY SETTINGS HAVE BEEN MADE AND CHECKED. This instruction assumes setting mode has been entered (refer to 7.4 page 18) and that full primary sellings have been sel/checked. Viewing the Primary _ Function Settings With the actuator mounted on the valve, the mains supply on and local or stop control selected, point the setting tool al the actuator indicator window from a distance of no more than 0.75m. By pressing the § key and when appropriate, thems key, itis possible to move through the procedure, displaying rm mR the various functions and their settings as shown in Fig. 29, (refer to page 21). The right-hand side of Fig. 29 explains the function of each LCD display. Power Off Setting IQ allows settings to be viewed and set without main power. To enable this function, engage handiwhee! drive and rotate until the ouput drive moves by one turn (reter to page 3). The Setting Tool can now be used, As long as a Setting Tool key press takes place within the one minute timeout period, Power Off Setiing will remain enabled, If no-infra red Setting Too! communication takes place the display will return to indicating position. The actuator must then be operated by handwheel to re-enable Power Oit Setting, Settings and operation must be verified by electric operation and function tast of the actuator to ensure correct operation.Viewing the Primary Function Settings z Refer to section 7 Position Display i agate 6) (This may be an open or closed symbol or a % open value.) Commissioning Information A Torque and Position Display INDEX TO PRIMARY FUNCTIONS PPC If Io Password Password Change KDA ct Direction to Close Page 22 cr. Procedure Branch (crossroad) one c2 Close Action Page 23 C1 C2. C}__—_—Direstion to Close © Close Action Open Action te Open Action Page 24 : tc Torque Value Closi 25 tc 10 Torque Value Closing | Torque Value Opening ete te to Torque Value Opening Page 26 Le LO Limit Closed Limit Open Le Set Limit Closed Page 27 50) Position Display Lo Set Limit Open Page 27 Fig. 29 Primary setting function splays ‘The actuator can be configured to be clockwise or anti-clockwise to close 2t| cs to Close Manually operate actuator and valve Using the + or —key, display Having ensured that the display to establish correct closing direction, character conforming to correct corresponds to the established the handwheel labelling is found closing direction, closing direction to be incorrect ploase apply to Rolork for conversion labels. PRESS THE +4 KEY. The displayed option will flash, indicating that it has been set. 0) PRESS THE = KEY. [C] in the setting field indicating clockwise to close. i [A] in the setting field indicating tC t0 anti-clockwise to close. Le. LO _ 22 mr mR) mm penti Close Action Piesteg eect eee eae ‘The actuator can be configured to close on torque for seating valves and limit for non-seating valves. ei) El PPC te cr cr 08 tc 0 Lc LO (Refer fo valve manufacturer for recommended selection.) In the absence of valvemaker instructions rofer to the following table Valve type “close” “open” Wedge gale “torque” “limit” ot globe Butterfly, ru “Timi” “limit” conduit, ball, plug, sluice gale/penstock or parallel slide Using the + or —key, display the desired option. [Ct] in the setting field indicating close on torque [CL] in the setting field indicating ‘lose on limit. Having selected the requited option PRESS THE +! KEY. The displayed option will flash, indicating that t has been set. PRESS THE = KEY. 23 NOTE: When set to close on torque, the actuator will apply the value of torque as sot for [tC] in seating the vaive. (rofor to [tC] page 25.)EI Open Action ‘The actuator can be configured to ‘open on torque for back seating valves or limit for non back seating Valves (refer to valve manufacturer for recommended setting). In the absence of valvemaker instructions set “Open Limit" fd PP. PCr cr ci. ca G8) tc 10 uc LO f ner me Using the + or — key display tho desired option [Ot] in the setting field indicates ‘open on torque. [OL] in the’ setting field indicates ‘open on limit PRESS THE #4 KEY. ‘The displayed option will lash, indicating that it has been set. PRESS THE = KEY. 24 ro Pe ee NOTE: When set to open on torque, the actuator will apply the value of torque as sot for [10] in back seating the valve. (Refer to {10} page 25)1 s Ie eee Uuontsod enjen 01 uon9! 1 Aejdsip eu) “Bunjos ‘anbso} uado Buvsainas Joye KO 24) Butssaid uo ‘epow Bupjasy9 Uy 1s00g Ca] 68 ‘AS PHL ssaud ‘dojs pue diy anbio} ja soyenyoe ot ‘Buluado ul pedojerep ‘9q anbi0} Jo anjen 19s 2uy) INOS 92 tok Hid Mt yes usag sey} 4) SueoIpUy 'YSeY tlm anpen pereulsip ou “Xa AHL SSaud -enbioy payed jo %Oh| 1989] 1 s} onbIo} S00 “ejp|doweu soyentoe out uo pejonb si enbiot povey #310N ppenoyyoe 5} Uowyerodo ‘anfen Aso}Ox|sies uN OSkO:OU pue Bumes Mo] # A.) ‘onyeA enbioy papuauuooes ® Jo eouosqe ax Uy “onjea anbio} pepustuuioas tp Aeidsip sho} — pue + ou Bulsn, aiqeidaooe S| ‘anbio} pores ye Guneas yowg ssejun (42 Bed [69] 0) 49/24) 3NOYOL NO NadO 01 GauNDIINOS NaS SVH HOLVALOV SHLNSHM GaLoa7as 38 LON GINOHS Ls00a poyinbe: s] uogoojord anbsoy uedo ou ueym pesnByuoo og ueO 18004, UONIPPE UI *SILOWOIOU %L Uy payoy pur %0% Uoomiag payer ‘9g uvo enyea onbuoy Bujuedo ou, ok kt a 9 0 0 a dM od id (-anyea pepuswuuoses 49) seimaznueus anyon 0} 381644) peindyjuoo 2g eo UoH}2eWIp Uado ‘eu Uy e|qeWeAe enbiO} Jo snjen oy, Bujuado anyen anbioy, gyenbioy, pore, anbio] peels Jo %66 enbio), Payee Jo %0h ot ‘oypidoureu Joyenqoe omy tuo poronb s} anbso} Perel ALON AS @ HL SSaUd -doys pue diy onbioy 104 soyenjoe ay ‘Buisopp Ul pedojensp ‘9q enbio} Jo anjea jes ety Pinoys os uo0q sey y Tey BuyoIpul “ysey NMA onjer pofeidsip au, ADI PYSHLSSaud -ponoyyoe 81 uojyesedo anjen Arojoujsites lun esee10u) pue Buijes moj & Ay ‘onyen onbio} Popueuutuooe: 2 jo eouesqe Ou Uf ‘onyen pepuowiwicd9 ‘Aeidsip sfox —pue + 047 BuIsn a0 a 7a W dl Od ed (05) “S1U0W9.0U! Job ur "pares pue s6or ueemiog poten dq vo enyea enbio} Busope Ou (ony popuotnicoes soy somoepue ener of 1904) an6yuoo oq Uo UojoeuP ese at yaeoae onbio, Jo onfon Ou, 6ulsoi9 enya anbioy. gyfae eeeereeeeeeeee cee a With [LO] displayed = rn pr? PCs Limit closed cr Limit open Move valve manually to the closed Move valve manually to the open cr position. Allow for overrun by position. Allow for overrun by winding actuator output open up to Cleo Co winding actuator output closed up one turn, tw one turn. Cie CeCe PRESS THE +4 KEY. tc 10 PRESS THE +8 KEY. The two bars will lash and the “The two bars wil flash and the closed indicator lamp will open indicator lamp will uminate, tc 0 illuminate, indicating closed limit Le (0 indicating open limit position has t Lo io NOTE: When in checking mode Set Limit Closed [LC] does not appear. position has been set PRESS THE ™® KEY. “To check closed limit position hand wind vaive open one turn, when amber lamp should iiluminate and the closed lamp should extinguish, Wind valve back closed one turn, when closed lamp should illuminate with the amber lamp extinguished. 27 NOTE: When in checking mode Set Limit Open [LO does not appear been set PRESS THE = KEY. ‘The open symbol (refer to Fig 4.1. page 4) should now appeat.Return to Positional Display i) tS Pree PGeae ene cr C1. 2 8 te 0 tc. LO rm me If the procedure has been followed as described, the positional display will incicate that the actuator is in the open position. Select Remote control momentarily, using the red selector to exit setting procedure and then select, required control: Local, Stop or Remote With the correct settings made electric operation can now be carried out safoly 28 mmm em “a "mM aoe[59] Posiional Display 8 IDA Cell Comms Phone pp pcor Ie Contact Function Value Contact Form cr Contactst. rt 1 1 Contact$2 12 2 2 Primary Functions} Contact$3 3. 3 8 Contact $4 4 “a te) - F ESD Thomostet ESDOveride ESD O.erdo Selmaiiimd Ge Enel Cation ESD Action Contact Type ——By-pass. ineocks, “Local Stop teestconrol. Control ——_—tferloos ont Seniureton Al ‘Az | AB Ag AS AG AT AB rt) Ext Inicaon Folomatic Remote us —Infomuptor Sting Tool Power Loss Contates Cer Remote Convo! Contol Source Syslam ‘Finer Local Con! Init Option Selection OF ol OF od oP Ou or os Option Funcions = If OE, OF, OP, oF OY are fitted and selected “ON” their appropriate set-up screens will be insterted here Help Screens HI #2 Hs H4 HS He HT He Ko Default Option dt a Return to Pestional Display Fig. 99 Secondary Functions 29Secondary Functions SECONDARY FUNCTION INDEX 9.1 Accessing the Secondary Settings 9.2 Indication Contacts $1, S2, S3 and $4 9.3. Control Mode Configuration 9.4 Option Extra indication Contacts S5 - SB 9.5 Option CPT (Current Position Transmitter) 9.6 Option Folomatic Remote Control 9.7 Remote Control Source 9.8 Option Pakscan 9.9 Option Modbus 910. Option Profibus DP 9.11 Bus Systems Positioning Control Settings 9.12 Option Interrupter Timer i 9.13 Setting Too! Local Control 9.14 Power Loss Inhibit . 9.15 Default Options ' 10.1 Help Screens 10.2 IrDA Diagnostics and Configuration moro Having established that the primary seitings have been correctly set, the secondary settings can now be configured to suit site control and indication requirements. Itis possible to move through the various secondary functions as shown in Fig. 80 using the mp and Pkoys. The actuator wiring diagram will indicate any options fitted. Options Setting Too! Local Controt [Or] and Power Loss Inhibit [OS] are standard features their use being optional 30 ‘Accessing the Secondary Functions In order to display the secondary functions itis necessary to press the § key until [Cr] appears. Ifyou have chosen to enter secondary funetions in the checking mode the display will be as Fig. 31 Ifyou have chosen to enter secondary functions in the setting mode the display will be as Fig, 32 (rofor to Section 7,) Fig. 31 Fig: 92 PRESS THE ™® KEY. mom eo em mmei Indication contacts BEB conics St - Function a. rt Contact ct 1 ~Value Indication contacts $1 [x1], $2 [r2], $3 {13}, and $4 14) may each bo set {0 trip for any one of the following functions:- Code Function {Ct} closed end position [OP] open end position [Po] _intormediate position [tC] torque trip close (OJ torque trip open ta torque trip any position tt torque trip mid travel [aC] actuator closing [40] - actuator opening [47] actuator rotating [st] motor stalled fbA} battery low [HA] hand operation [bl] biinker ILS] oval stop {0} open interlock [Ci] close interlock [L)__interlock active [ES] ESD signal (LP] fost phase [Lo] oval selected [FE] remote selected [Fd] actuator failure [28)24V power faiure [fr] motor running foo] S-phase supply good {Ht] —_thormostat tripped {AR} “ania” function [FP] olay parity ‘The $ contact form can be set normally open (NO) oF normally closed (NC), The procedures for setting up contacts $2, 83 and'S4 are the same as those shown for St Using the + or =Key display the desired function. PRESS THE #2 KEY. ‘The displayed function wil! flash indicating that it has been set. Contact $1 Configured to Tip at Valve Glosed Limit. PRESS THE ™» KEY. _3t When the $ contac! funotion is sot to [PO}, the required intermediate position value must be set. No other contact function requires a value to be set. The value can be set from 1% open to 99% open in 1%, increments. Using the-+ or — key, display the required value. PRESS THE #KEY. The displayed value will flash indicating that jt has been set Value Set to Indicate 25% Open PRESS THE ™# KEY.Contact S1— A Contact Form % Use the-+ or— keys to select between (NO] (normally open) and [NC] (normally closed). PRESS THE #4 KEY. Tho displayed option will flash indicating that it has been set. Contact $1 Configured as a Normaily Open Contact NOTE: If function [PO] is selected and itis configured as a normally open contact it wil make at the set value with the actuator moving in the open direction To access S2-84 PRESS THE § KEY. mr em 32 mo ™ om orm oy "‘Control Mode Contiguration The control mode configuration affects how the actuator will respond under conditions of ‘emargancy shut down, focal control, remate contr interlocks, and 2-wite remote control, Unless specified with order, the contral mode configuration will be set as shown for default configuration (rofer to page 59) Ifitis necessary to change the configuration follow the instructions in this section There’are 9 configurable contral functions: Ai ESD Aation AZ ESD Contact Type A3 ESD Thermostat By-pass A ESD Overrido Interlock ‘AS ESD Override Local Stop AG Self-maintained Local Control AT 2-wire Control Ad External interlocks A9 Conditional Control as | ESD Action An active ESD signal applied to the actuator will override any existing oF appliad ical or remote control signal. ESD can be configured to ‘override the motor thermostat, active interlocks or local Siop solection. Refer to A3, Ad and AS: The default action under an active ESD signal is to close (Ct Press the + or = key to select the required ESD action: JCL} Close on ESD [SP] Stay put on ESD TOP} Open on ESD PRESS THE #1 KEY ‘The displayed option will flash indicating tat it has beon set, ESD Set to close ‘The dofault setting for ESD contact {ype is (10], The actuator responds to a remote control ESD signal derived from a normally opert contact making, For ESD, where a remote control ESD signal is derived from a normally closed conlact breaking, the signal being removed, press the-+ or= key. The display will change to [AC] PRESS THE #1 KEY The displayed option wil flash icating that it has been set Actuator Responds to a Remote Notmaily Open ESD Contact Making NOTE: If Folomatic analogue control is required A2 must be set to {NO} 33 a mol ESD Contact Type | FE en ‘Thermostat By- “pass | The detaull value for motor thermostat by-pass is disabled {OF} curing ESD. The thermostats somalr aaiive during ESD. I the motor thermostats are required to be by-passed during ls inactive), hoy to disphay Warning: Actuator hazardous area certification is Invalidated while the thermostats are by-passed. PRESS THE 44 KEY The displayed option will lash indicating that it has been set. Thormostat By-pass DisabledESD Override Interlocks The default setting for ESD override interlocks is [OF]. ESD action will not overtids an active interlock applied to the actuator. Ian applied ESD signal is required to override active interlocks causing the ESD action as sel for AM, press tho + or— key. The display will change to On] PRESS THE #4 KEY The displayed option will flash indicating that it has been set. ESD Override Interlock - off em pe ESD Override Local Stop The default setting for ESD override local Stop is [OF]. ESD will not override local Stop when selected If an applied ESD signal is required to override local Stop causing the ESD action as set for A1, pross the or—key. The display will change to [On] PRESS THE #1 KEY The displayed option will fash indicating that it has been set. olfgle ESD Override Local Stop - off oT pm Self-maintained Local Control The default setting for local actuator pushbutton control is self-maintained [On]. if non-maintained actuator pushbutton control is required (ogging, inching, push to run), press the +or—key. The display will change to [OF] PRESS THE #4 KEY The displayed option will lash indicating that it has beer: set. Sell-maintained Local Control a7 | a 2-wire Control The default setting for 2-wire remote contil is open priority [OP]. When the oxternal contact makes tho actuator will open ‘When the external contact breaks, of tho signal is lost, the actuator will close, Refer to actuator wiring diagram or publication E120E. Uso the-+ or— key to select the required priority: [OP] Open [SP] Stay put [cL] Close PRESS THE #1 KEY The displayed option will flash indicating that it has been set. 2ewire Control - Open Priority mer op somone ormi External interlocks. gg Conditional Control! | Actuators ate delivered with the interlock facility disabled [OF]. Refor to the actuator wiring diagram of publication E120E for interlock control circuits. ‘To enable remote external interlocks press the bor ~ key The display will change to [On] PRESS THEMKEY The displayed option will flash indicating that it has been sot. interlocks Disabled NOTE: If interlocking is required in only one direction, it will be necessary to connect a link detween the actuator terminals associated with the othor direction, ‘Where a high level of safety integrity is required, Conditional Centro! can be configured. In this mode two discreet signals are required for remote operation Remote contro! will be conditional ‘on both a contol signal (open or close) and the appropriate intorlock signal being applied simultaneously. Failure of either or a spurious signal will not cause operation. Interiocks [AB] must be set [On]. Interlock signals are not requitod for local opesatior ‘The default setting for conditional control is [OF]. To enable conditional contrat press the + or — key. The display will change to (On) PRESS THE @IKEY The displayed option will flash indicating that it has been set Conditional Control Ott a5Option - Extra indication Contacts Display Extra Contact Set-up Screens Extra indication contacts $5 [F5], $6 [r6], S7 [F7] and 58 [re] are avalabie as an option. Check actuator circuit diagram for inclusion. When the Extra Contact Option is included the set-up procedure and available contact functions for 5 - $8 aro identical to St - S4 (‘eler to section 9.2 page 31) Unless specified with order the default setting for the extra indication contacts will be as follows: $5 [15] Close limit indication $6 [¥6] Open limit indication 7 [17] Torque trip mid travel $8 [f8] Remote contro! selected NOTE: If the Extra Contact Option is not included in the actuator build, any settings made for $5 - $8 will have no effect on the indication output of the actuator. mre The action af turning on the Extra Contact Option makes an additional series of set-up screens available Enabled Disabled Extra Contact Set-up Displays Press the-+ or key to select the Extra Contact Option set-up soreens [On] [ PRESS THE + KEY Tho displayed option will flash indicating that it has been set PRESS THE § KEY TO ACCESS $50 SB SETUP DISPLAYS. The procedure for setting S5 to S8 Is the same as that for S1 to 84. (refer to section 9.2 page 31) pes 36 mA Pre am PR pe “A re ag naOption - CPT [Ol] (Current Position Transmitter) Setting instructions for actuators including a CPT providing 4-20 mA analogue position feedback. ‘The CPT is an optional extra. It may be internally or externally powered. ‘Check witing diagram for inclusion and connection details. With [HI] displayed, the (CPT) 20mA oulput will correspond to actuator fully open. | 20mA is required to correspond to actuator closed use the + or ~key to change to [LO]. PRESS THE #4 KEY. ‘The displayed option wil flash indicating that the option has been sel NOTE: If the actuator has options Folomatic and GPT, redefining the CPT, will require the Folomatic to be recommissioned, {refer to section 9.6 Folomatic [Ol page 38) a7Option - Folomatic Remote Control Setting instructions fer actuators including a Foloma (proportional) Controller for use in (analogue) valve position control. The Folomatic is an optional control device. Check actuator wiring diagram for inclusion. Before setting the parameters for Option Folomatic ensure Remote Control Source [b0] has been selected in Section 9.7 [Od] (refer to page 41). Folomiatic set-up screens can be turned OFF to provide extra security, Once selected ON the option function displays allow commissioning of the Folomatic to be undertaken, NOTE: Turning ON/OFF the Folomatic set-up screens (when filed) does not affect its operation. Ror room a em A mee This instruction lists the Folomatic function displays in their sequence and assumes that all Folomatic functions are to be checked/set. The actuator should be selected in Local or Stop with the set point signal connected to terminals 26(+) and 27(-) (efer to wiring agrom). no z Display Folomatic 38 Before commissioning of the Folomatic functions can begin, the Folomatic Foedback must be set to suit the applied set point signal. PRESS THE #t KEY UNTIL [Ol] IS DISPLAYED With [HI] displayed, an increasing set point signal will correspond to valve opening. Ia high set point signal is required to correspond to valve closing use the + or — key to change to [LO]. PRESS THE #4 KEY. ‘The displayed option will flash indicating that it has been set. If setting [OM] is modified after commissioning the Folomatic, it will be necessary to recommission the Folomati. Press tho mp key to acoess the Folomatic set-up displays [OF ‘The action of turning on the Folomatic ojition makes an additional series of settings available, Folomatic Folomatic. Set-up Screens Set-up Screens OFF ‘ON Use the +r —key to select Folomatic Display [ON] PRESS THE! KEY. ‘The displayed option will flash indicating that it has been set. Press the J key to access the Folomatic set-up displays Clee PMia eae aaaSet Point Signal Type Using the -+ror —key select [ I] for current set point signal or [ U] for voltage set point signal Current Mode Selected PRESS THE #1 KEY. ‘The displayed option will flash indicating that it has been set. Press the mp key to display [FT], Set Point Signal Range Using the + or— key select [05], [10} or [20] to correspond with the set point signals within the range of (0-SmA or volts, O—10mA or volts ot (0-20mA ot volts (i.e. 4~20mA). 0-20mA ot Voltage Range Selected PRESS THE +! KEY. “The displayed optlon will flash indicating that it has been set. Press the m key to display [FL]. Valve Position LOW Set Point APPLY MINIMUM SET POINT SIGNAL Using the + or = key select (i) salve closed {01] to [99] to correspond with the LOW sot point signal. Valve Closed on LOW Signal PRESS THE +4 KEY. ‘The displayed value will lash indicating that it has been set. Press the mp key to display [FH]. a) : Valve Position i HIGH Set Point APPLY MAXIMUM SET POINT SIGNAL Using the + or ~ key select: nd lve closed [01] to [99] =percent open falve open to correspond with the HIGH set point signal Vaive Open on HIGH Signal PRESS THE +4 KEY. ‘The displayed value will flash indicating that it has been set. Press the mp key to display [Fa]mi Deadband Adjustment Motion inhibit Timer Adjustment Action On Loss of Set Point Signal i Failsafe Action If the actuator hunts of responds unnecessarily to a fluctuating set point signal tho deadband must be increased, If more accurate control is required the deadband may be decreased Use the or— key to select the deadband wicth. Range 00-99 corresponds to 0-9.9% of setpoint signal NOTE: Maximum deadband is 9.9% cf valve stioke. Normally minimum ddeadband should net be less than 126, Deadband Set to 1.2% of Valve Stroke PRESS THE #! KEY. The displayed value will flash indicating that it has been set Press the m key to display [Ft] ed The motion inhibit timer introduces a delay in the actuator response to a rapidly fluctuating set point signal, preventing unnecessary moverent. Once the system stabilises the actuator will respond to steady changes in the set point signal as necessary. Use-+ or— key to adjust motion inhibit time in seconds: range 0-99. Normally it is recommended that motion inhibit ime should not be set to lass than 5 seconds. (refer to note on page 58) Motion inhibit time set to 5 seconds PRESS THE +! KEY. The displayed value will fash indicating that it has been set. Press the mp to display [FA] ' mo OR Rom em rm Use+ or key to enable [ON] or disable [OF] action on loss of set point signal. [on] - Failsafe as determined by [FF]. [OF] — Failsafe to position corresponding to low set point. Enabled PRESS THE #1 KEY. The displayed option will flash indicating that it has been set. NOTE: Failsafe action "ON" will be effective only for systems using an offset or live zero signal range, for example 4-20 mA, Press the # tc display [FF]. Failsafe action when [FA] enabled. Use-+ or= key to select, on {oss of set point signal [Lo] - move valve to position corresponding to minimum set point [SP] — stayput on loss of set point. [HI] — move vaive to position corresponding to maximum set point. PRESS THE +! KEY. The displayed option will flash 1g that it has boon set Commissioning of the Folomatic is now complete. Remote control may be selected. eeEa Remote Control Source| cl Remote Control Source The available forms of remote ‘The setting of Remote Control To change the remote source control are listed below: Source will be determined by the _press the-t or— key until the aid cal option that has been fitted, if any, required selting is displayed. Analogue control-Option [YE] Standard hardwired remote PRESS THE #1 KEY. Folomatic control or Option Modbus The displayed option will flash tr cat ithas be Notwer coil including {b0] Option Folomatic indicating that it has been set. Option Modbus [OP] Options Pakscan, Profibus or Option Profibus Foundation Fieldbus ‘The setting for Remote Control [OF] All remote control disabled Source will depend on the type of (Actuator available for local remote control required and the controt.oniy) option specifiod and fitted. Check actuator cireuil diagram for remote control form. { Standard Hardwired Remote Control atBus System Option Pakscan [OP] | Setting instructions for actuators including an optional Pakscan Field Control unit - check wiring diagram for inclusion Bofore selting the parameters for Option Pakscan ensure Remote Control Source [OP] has been selected in Section 9.7 [Od] (refer to page 41) Pakscan set-up screens can be turned off to provide extra security The action of turning screens on or off does not affect its operation. rahe pe Use the + or— key to turn on Pakscan set-up screens, Pakscan Set-up Screens ON PRESS THE #4 KEY The displayed option will flash indicating that it has been set, Prose tha§ key 9 ciplay the Pakscan set-up streens. eyo gi Pakscan Address The actuator Pakscan field control Unit must be allocated a unique loop address. The actuator must be in “Loopback for its address to be set ‘or changed. Loopback can be achieved in two ways: 4. Turn OFF the master station. 2, Disconnect the actuator from the 2-wite control loop. Using the + or keys display the required loop address. Address to be set within the range 01-FO (Hexadecimal), o Pal, oa}° PRESS THE +4 KEY, The displayed option will lash indicating that it has been set. Press the mp key to display [Pb] 42 ver eam pea pa ee WP mat pte a Pakscan Baud Rate The actuator Pakscan field controt init must be’set up with the loop baud rate. For a Pakscan 2-wire control loop the selected baud tate must be common to the master station and all the field control units included in the loop. The actuator must be in “Loopback’ for its baud rate to be sot or changed. Loopback can be achioved in two ways: 1. Turn OFF the master station. 2, Disconnect the actuator from the 2-wire control loop, Continued pros sy sp meas