AEC - F1 - LIGHT Zone2 - Areamaster - 250-400
AEC - F1 - LIGHT Zone2 - Areamaster - 250-400
HID Lighting:
Enclosed and Gasketed
Page Description
F
Mercmaster III Lighting Fixtures
Low Profile
99, 100 Wallmaster I/2
Mercmaster II
Mercmaster Jr.
Stylmaster
Corroflood 250/400
35 W-150 WHPS
35W-150W HPS 35W-150W
35 W-150 WHPSHPS 50 W-150 WHPS
50W-150W HPS
50 W-100 WMH
50W-100W MH 50W-175W
50 W-175 WMH MH 100 W-250 WMH
100W-250W MH
POLYMERIC 150 W, 175 W 175 W, 200 WMV
PSMH
50W-100W MVPSMH 150 W, 175 W
50W-100W MVPSMH 100W-250W
REFRACTORS 5-1/2" Med. Mogul Base PSMH
150W,Base
175W PSMH Med. Base
7-3/4" 150W, 175W PSMH 175W, 200W
NEMA 2 LPRF-2CP 26-84 W Fluorescent 26-84Base
Med. W Fluorescent 5-1/2" Mogul Base
Med. Base
NEMA 3 LPRF-3CP (Section F3) (Section F3)
26-84W Fluorescent
26-84W Fluorescent
NEMA 4 LPRF-4CP (Section F3)
(Section F3)
NEMA 5 LPRF-5CP
• Fluorescent
• Metal Halide
100W Max. Metal Halide
(Lamp Extender Standard Dome 100W Max
30° Angle Lamp Extender
not required) CMR-4ST*
CMR-4AN
GLASS REFRACTORS
NEMA 1 LPG-R1
Standard Dome NEMA 3 LPG-R3
KR2-ST 30° Angle NEMA 5 LPG-R5 POLYMERIC
KR2-AN REFRACTORS
NEMA 2 LPRF-2CP
NEMA 3 LPRF-3CP
KRG2 NEMA 4 LPRF-4CP
Refractor Guard NEMA 5 LPRF-5CP
HID GLASS GLOBE GLASS GLOBE
Clear VPGL-1HR Fluorescent
Amber VPGL-1AM Clear VPGL-2HR
Blue VPGL-1BL 5-5/8" 8" Amber VPGL-2AM
Green VPGL-1GR Blue VPGL-2BL
Red VPGL-1RE Green VPGL-2GR
Red VPGL-2RE
Standard Dome
KGU1 KGU2 KR2-ST
30° Angle
HID Globe KR2-AN
8-1/2" Fluorescent
Guard Globe Guard
6-3/4" GLASS GLOBES
5-3/4" 5-11/16"
Clear VPGL-2HR
DIA. Amber VPGL-2AM
EXIT
Blue VPGL-2BL
11-3/8" Green VPGL-2GR
9.25"
Red VPGL-2RE
6-5/8"
13-1/4"
Three-Way Exit Sign KGU2
CJEXR Globe Guard
F
KPB400 SERIES
KPBR SERIES 250 W-400 W HPS
50 W-150 W HPS 400 W MH
100 W-250 W MH 250 W, 320 W,
175 W, 200 W PSMH 350 W, 400 W PSMH
Mogul Base Mogul Base
NEMA 2 KPRF400-2
NEMA 3 KPRF400-5 KPR-4HB
16” Lens Enclosed
Reflector
GLASS GLOBE
Clear VPGL-3HR
(for 100 W HPS only)
✧ Fixtures equipped with quartz auxiliary lamp do not comply with UL requirements and are not suitable for use in classified locations.
F
of full illumination. Quartz Auxiliary and repair costs. Available for all • Class III
supplied with relay switch and sock- HPS fixtures. Add suffix -S. • NEMA 4X; IP66
et to accept 120 V quartz double- • Guards with gray epoxy painted to • CSA 4X
contact bayonet base lamp (not match fixtures, supplied with stain- • Simultaneous Exposure
included). Add suffix -E.✧ less steel screws. Add suffix -G Class I, Div. 2; Class II, Div. 1
• Smart Hot Restrike will immediately before voltage suffix.
restrike HPS lamp when power is • Reflectors are available as stan- * Compliance data varies for specific fixtures.
restored after a momentary power dard dome and 30° angle polyester. Consult Appleton regarding suitability of specific
interruption. The smart function re- Order separately. fixtures for a particular application.
moves the hot restrike ignitor from • Photocells for classified and non-
the circuit if the lamp burns out or is classified use. See page F1-14.
removed from the socket. Eliminates
starter failures caused by prolonged
operation with cycling or failing
lamps. Add suffix -SR.
Ordering Information:
Order using catalog numbering guide below or select catalog number from tables on following pages.
CATALOG NUMBERING GUIDE FOR MERCMASTER III LOW PROFILE HID LUMINAIRES
ML A L 15 2 G1 G MT R Z2
SERIES: LAMP TYPE: HUB SIZE: GUARD OPTIONS:
ML - Mercmaster H - Metal Halide 2 - 3/4” NPT OPTIONS: E - Emergency
Low Profile I - Incandescent 3 - 1” NPT G - Cast Guard Quartz
F
**Other voltages, frequencies available – consult factory. Voltages shown are limited to specific combinations; refer to following pages.
† Polymeric Refractor suitable for Class II, Groups F & G, NEMA 4X and Marine Type Electric Fixtures Outside Type (Salt Water) only (100 W MH Max.).
Reflectors ordered separately.
Epoxy Finish
Ballast housing, hoods and guards are
copper-free aluminum with epoxy pow-
der coat finish.
F
steel screws for reflectors and guard.
Prevents "freezing”, allowing guards Ballast Assembly
and reflectors to be easily removed and Utilizing non-sparking components
replaced at any time, without damage avoiding the ignition of gases or vapors
to the housing. that may be present (nA).
Vented Reflectors
Reflectors are thick, tough fiberglass-
reinforced white polyester, vented for
cooler operation. Quickly attach with
furnished stainless steel screws.
“T” Numbers Represent the Maximum Lamp Temperature for Class I, Div. 2 Locations and
Maximum Surface Temperature Under Dust Blanket for Class II, Div. 1 Locations.
“T”
Number T1 350 325 T2 T2A T2B T2C T2D T3 T3A T3B T3C T4 T4A T5 T6
Temp.
Range 351-450 326-350 301-325 281-300 261-280 231-260 216-230 201-215 181-200 166-180 161-165 136-160 121-135 101-120 86-100 85
(°C)
F
90 40
70 HPS 90 55 T4 T4 T4
90 65 — — T4
90 40 T4 T4 T4
100 HPS 90 55 T4 T4 T4
65 — — —
40 T4 T4 T4
150 HPS 90 55 — — —
65 — — —
90 40 T5 T5 T6
50 MH 90 55 T5 T5 T6
90 65 T4 T4 T5
90 40 T5 T5 T6
70 MH 90 55 T4 T4 T6
110 65 — — T5
90 40 T4 T4 T6
100 MH 90 55 T4 T4 T4
65 — — —
40 — — T3
175 MH 110 55 — — —
65 — — —
40 T3 T3 T4
150 PSMH 110 55 — — —
65 — — —
40 T3 T3 T4
175 PSMH 110 55 — — —
65 — — —
“T” Numbers represent the maximum surface temperature for luminaries with AEx nA nR rating:
“T” Number T1 T2 T3 T4 T5 T6
The “T” number is established by separately determining the maximum temperature of the globe surface and ballast compartment. The hotter of the two is taken
to determine the “T” number for the overall fixture.
HPS 70 3/4
1 MLAL703G1N MLAL703J5N
HPS 100 3/4 MLAL102G1N MLAL102J5N
1 MLAL103G1N MLAL103J5N
HPS 150 3/4 MLAL152G1N➏ MLAL152J5N➏
Shown with Globe and Optional Guard 1 MLAL153G1N➏ MLAL153J5N➏
Pendant Cone HPS 35 3/4 MLDL352G1N MLDL352J5N
One Hub, 1 MLDL353G1N MLDL353J5N
Rigid Mounting
HPS 50 3/4 MLDL502G1N MLDL502J5N
1 MLDL503G1N MLDL503J5N
HPS 70 3/4 MLDL702G1N MLDL702J5N
1 MLDL703G1N MLDL703J5N
HPS 100 3/4 MLDL102G1N MLDL102J5N
1 MLDL103G1N MLDL103J5N
HPS 150 3/4 MLDL152G1N➏ MLDL152J5N➏
1 MLDL153G1N➏ MLDL153J5N➏
Shown with Refractor
Ceiling HPS 35 3/4 MLCL352G1N MLCL352J5N
Five Hubs, 1 MLCL353G1N MLCL353J5N
Four Close-up
Plugs HPS 50 3/4 MLCL502G1N MLCL502J5N
1 MLCL503G1N MLCL503J5N
HPS 70 3/4 MLCL702G1N MLCL702J5N
1 MLCL703G1N MLCL703J5N
HPS 100 3/4 MLCL102G1N MLCL102J5N
1 MLCL103G1N MLCL103J5N
HPS 150 3/4 MLCL152G1N➏ MLCL152J5N➏
1 MLCL153G1N➏ MLCL153J5N➏
Shown with Globe
F
HPS 70 3/4 MLWL702G1N MLWL702J5N
1 MLWL703G1N MLWL703J5N
HPS 100 3/4 MLWL102G1N MLWL102J5N
1 MLWL103G1N MLWL103J5N
HPS 150 3/4 MLWL152G1N➏ MLWL152J5N➏
Shown with Refractor and Optional Guard 1 MLWL153G1N➏ MLWL153J5N➏
25° Stanchion HPS 35 1-1/4 MLSL354G1N MLSL354J5N
One Hub
1-1/2 MLSL355G1N MLSL355J5N
HPS 50 1-1/4 MLSL504G1N MLSL504J5N
1-1/2 MLSL505G1N MLSL505J5N
HPS 70 1-1/4 MLSL704G1N MLSL704J5N
1-1/2 MLSL705G1N MLSL705J5N
HPS 100 1-1/4 MLSL104G1N MLSL104J5N
1-1/2 MLSL105G1N MLSL105J5N
HPS 150 1-1/4 MLSL154G1N➏ MLSL154J5N➏
Shown with Globe and Optional Guard
1-1/2 MLSL155G1N➏ MLSL155J5N➏
90° Stanchion HPS 35 1-1/4 MLRL354G1N MLRL354J5N
One Hub
1-1/2 MLRL355G1N MLRL355J5N
HPS 50 1-1/4 MLRL504G1N MLRL504J5N
1-1/2 MLRL505G1N MLRL505J5N
HPS 70 1-1/4 MLRL704G1N MLRL704J5N
1-1/2 MLRL705G1N MLRL705J5N
HPS 100 1-1/4 MLRL104G1N MLRL104J5N
1-1/2 MLRL105G1N MLRL105J5N
HPS 150 1-1/4 MLRL154G1N➏ MLRL154J5N➏
Shown with Refractor and Optional Guard
1-1/2 MLRL155G1N➏ MLRL155J5N➏
❷ To order fixture with NEMA Type I or NEMA Type III refractor, change final digit 5 in catalog number to 1 or 3.
❸ Add the following voltage and frequency designation before Z2 suffix:
Suffix Voltage Frequency Notes Suffix Voltage Frequency Notes
MT 120/208/240/277 60 Hz All except 35 W HPS FA 220 60 Hz 70 W, 100 W, 150 W HPS
48 480 60 Hz All except 35 W, 50 W HPS GK 220/240 50 Hz 50 W HPS
H1 120 60 Hz 35 W HPS GP 120/220/240 50 Hz 70 W, 100 W, 150 W HPS
FM 127/220 60 Hz 50 W HPS LB 120V 60 Hz 60-150 W Incandescent
❹ Add Z2 suffix for factory-sealed non-sparking/restricted breathing protection (Aex nA nR).
❺ For fixtures with guards, substitute a G for the N before adding voltage suffix. See following pages for accessory ordering information
➏ For 150W HPS fixtures, use S-55 lamp type only.
1 MLAH103G1N MLAH103J5N
MH 175 3/4 — MLAH172J5N
1 — MLAH173J5N
PSMH 150 3/4 MLAP152G1N MLAP152J5N
1 MLAP153G1N MLAP153J5N
PSMH 175 3/4 MLAP172G1N MLAP172J5N
Shown with Globe and Optional Guard
1 MLAP173G1N MLAP173J5N
Pendant Cone
MH 50 3/4 MLDH502G1N MLDH502J5N
One Hub,
Rigid Mounting 1 MLDH503G1N MLDH503J5N
MH 70 3/4 MLDH702G1N MLDH702J5N
1 MLDH703G1N MLDH703J5N
MH 100 3/4 MLDH102G1N MLDH102J5N
1 MLDH103G1N MLDH103J5N
MH 175 3/4 — MLDH172J5N
1 — MLDH173J5N
PSMH 150 3/4 MLDP152G1N MLDP152J5N
1 MLDP153G1N MLDP153J5N
Shown with Refractor PSMH 175 3/4 MLDP172G1N MLDP172J5N
1 MLDP173G1N MLDP173J5N
Ceiling MH 50 3/4 MLCH502G1N MLCH502J5N
Five Hubs, 1 MLCH503G1N MLCH503J5N
Four Close-up
MH 70 3/4 MLCH702G1N MLCH702J5N
Plugs
1 MLCH703G1N MLCH703J5N
MH 100 3/4 MLCH102G1N MLCH102J5N
1 MLCH103G1N MLCH103J5N
MH 175 3/4 — MLCH172J5N
1 — MLCH173J5N
PSMH 150 3/4 MLCP152G1N MLCP152J5N
1 MLCP153G1N MLCP153J5N
Shown with Globe PSMH 175 3/4 MLCP172G1N MLCP172J5N
1 MLCP173G1N MLCP173J5N
F
1 MLWH103G1N MLWH103J5N
MH 175 3/4 — MLWH172J5N
1 — MLWH173J5N
PSMH 150 3/4 MLWP152G1N MLWP152J5N
1 MLWP153G1N MLWP153J5N
PSMH 175 3/4 MLWP172G1N MLWP172J5N
Shown with Refractor and Optional Guard
1 MLWP173G1N MLWP173J5N
25° Stanchion MH 50 1-1/4 MLSH504G1N MLSH504J5N
One Hub 1-1/2 MLSH505G1N MLSH505J5N
MH 70 1-1/4 MLSH704G1N MLSH704J5N
1-1/2 MLSH705G1N MLSH705J5N
MH 100 1-1/4 MLSH104G1N MLSH104J5N
1-1/2 MLSH105G1N MLSH105J5N
MH 175 1-1/4 — MLSH174J5N
1-1/2 — MLSH175J5N
PSMH 150 1-1/4 MLSP154G1N MLSP154J5N
1-1/2 MLSP155G1N MLSP155J5N
PSMH 175 1-1/4 MLSP174G1N MLSP174J5N
Shown with Globe and Optional Guard 1-1/2 MLSP175G1N MLSP175J5N
90° Stanchion MH 50 1-1/4 MLRH504G1N MLRH504J5N
One Hub
1-1/2 MLRH505G1N MLRH505J5N
MH 70 1-1/4 MLRH704G1N MLRH704J5N
1-1/2 MLRH705G1N MLRH705J5N
MH 100 1-1/4 MLRH104G1N MLRH104J5N
1-1/2 MLRH105G1N MLRH105J5N
MH 175 1-1/4 — MLRH174J5N
1-1/2 — MLRH175J5N
PSMH 150 1-1/4 MLRP154G1N MLRP154J5N
1-1/2 MLRP155G1N MLRP155J5N
PSMH 175 1-1/4 MLRP174G1N MLRP174J5N
Shown with Refractor and Optional Guard 1-1/2 MLRP175G1N MLRP175J5N
❷ To order fixture with NEMA Type I or NEMA Type III refractor, change final digit 5 in catalog number to 1 or 3.
❸ Add the following voltage and frequency designation before Z2 suffix:
Suffix Voltage Frequency Notes Suffix Voltage Frequency Notes
MT 120/208/240/277 60 Hz All except 35 W HPS AM 127/220 60 Hz 175 W MH
48 480 60 Hz All except 35 W, 50 W HPS & 50 W MH GK 220/240 50 Hz 50 W HPS
H1 120 60 Hz 35 W HPS GP 120/220/240 50 Hz 70 W, 100 W, 150 W HPS;
FM 127/220 60 Hz 50 W HPS, 100 W MH 70 W, 100 W MH
FA 220 60 Hz 70 W, 100 W, 150 W HPS XQ 120/230 50 Hz 175 W MH
5MT 120/208/240/277/480 60 Hz 175 W MH, 175 W PSMH LB 120V 60 Hz 60-150 W Incandescent
❹ Add Z2 suffix for factory-sealed non-sparking/restricted breathing protection (Aex nA nR). See following pages for accessory ordering information
❺ For fixtures with guards, substitute a G for the N before adding voltage suffix.
Features
• Factory-sealed design eliminates the
need for an explosionproof enclosure.
Photocontrol in FS cover for use with FS/FD box (Section B)
• Can be easily installed in the field.
• Solid state design for performance Catalog Number Voltage Range
and reliability. FSKA-PC120D2 120V, 50/60 Hz
• Available for 120, 208, 240, or 277 FSKA-PC247D2 208-277V, 50/60 Hz
volts.
Supplied with two stainless steel screws.
• 35-400 W H.I.D. incandescent or For neoprene gasket, order catalog number FS-GKR-1N.
fluorescent, 50/60 HZ.
• 1000 V.A. Voltage/Ampere
• Minimum time delay: 15 seconds to
eliminate nuisiance tripping. Photocontrol for field installation
• Turns fixture on at 3 footcandles, off Catalog Number Max. Current Voltage Range
at 8 footcandles. PC120D2 8.3 A 120 V, 50/60 Hz
• Provided with (3) 18AWG stranded PC247D2 3.5 A 208-277 V, 50/60 Hz
leads 6” in length.
• Will fit through standard 1/2”
knockout. Dimensions
Materials
• Encapsulated with epoxy sealing
compound.
• FS Cover: aluminum
Compliances
• Class I, Div. 2, Groups A,B,C,D
• UL Standards: 1604 – Hazardous
(Classified) Locations 1.13”
• NEMA 4X (2.87 cm)
1.375”
0.69”
(3.49cm)
(1.75 cm)
1.19”
(3.02 cm)
2.56” 1.94”
(6.50 cm) (4.92 cm)
Mounting Hoods
Description Hub Size (Inches) Catalog Number
Pendant
One Hub, 3/4 KPA-75
Rigid Mounting
1 KPA-100
Pendant (Flexible)
One Hub, 3/4 KPAF-75
Flexible Mounting 1 KPAF-100
F
Pendant Cone
One Hub, 3/4 KPCH-75
Rigid or Flexible Mounting 1 KPCH-100
Ceiling
Five Hubs, 3/4 KPC-75
Four Close-Up Plugs 1 KPC-100
Wall
Five Hubs, 3/4 KPWB-75
Four Close-Up Plugs 1 KPWB-100
25° Stanchion
One Hub 1-1/4 KPS-125
1-1/2 KPS-150
90° Stanchion
One Hub 1-1/4 KPST-125
1-1/2 KPST-150
Ballast Bodies
Catalog Numbers Voltage Suffixes
Lamp
Type Watts For Globe For Refractor MT 48 H1 FM FA 5MT AM GK GP XQ LB
High Pressure Sodium 35 MLBG35L MLBR35L – – X – – – – – – – –
Globe Gaskets
Closed Prismatic Polymeric Refractors
For use with MH lamps, 100 W max. 40 °C max. ambient temperature.
Suitable for Class II, Div. 1 & 2, NEMA Type II LPRF-2CP
Groups F & G, NEMA 4X,
NEMA Type III LPRF-3CP
UL 1598A Marine Type Electric Fixtures
Outside Type (Salt Water) NEMA Type IV LPRF-4CP
NEMA Type V LPRF-5CP
Polymeric Refractor
† Fixtures with refractors are not UL Listed when used with reflectors.
* Consult factory if used with KPST or KPWB series mounting hoods.
27” 0”
15. 2.0
5”
9.2
03”
12.
SET SCREW
9”
7.5
F
25°
17.00” 17.23”
10.93” 9.79”
12.03” 12.03”
SET SCREW
Globe Housing Ballast (Wt. Lbs.) Refractor Housing Ballast (Wt. Lbs.)
Mounting Wt. Refractors, Globes, Wt.
Watts HPS MH PSMH HPS MH PSMH Hoods Lbs. Guards and Reflectors Lbs.
35 7.25 — — 6.00 — — Pendant 2.25 8” Glass Refractor 5.25
50 7.25 7.00 — 7.75 7.50 — Pendant Cone 2.50 Glass Globe 3.75
70 8.25 7.75 — 8.75 8.25 — Ceiling 3.00 Refractor Guard 1.00
75 — — — — — — Wall 4.00 Globe Guard 1.00
100 9.75 9.25 — 10.25 9.75 — 25° Stanchion 3.25 Standard Dome 2.50
150 10.75 — 10.75 11.25 — 11.25 90° Stanchion 3.75 30° Angle 2.50
175 — — 11.00 — 11.25 11.50 Polymeric Refractor 2.43
Weights are approximate. Add 0.25 lb. for Quartz option.
Electrical Specifications
Line Type of Starting Operating Total Line Type of Starting Operating Total
Voltage Ballast◊ Amps Amps Watts Voltage Ballast◊ Amps Amps Watts
35-Watt High Pressure Sodium 150-Watt Pulse Start Metal Halide
120 R-HPF 0.78 0.38 46 120 Super C.W.A. 1.40 1.70 190
50-Watt High Pressure Sodium 208 Super C.W.A. 0.80 1.00 190
120 HX-HPF 0.58 0.58 64 240 Super C.W.A. 0.70 0.85 190
208 HX-HPF 0.35 0.33 64 277 Super C.W.A. 0.60 0.75 190
240 HX-HPF 0.30 0.29 64 480 Super C.W.A. 0.25 0.40 190
F
◊ C.W.A. – Constant Wattage Autotransformer. HX-HPF – High Reactance High Power Factor Autotransformer. Super C.W.A. – Super Constant Wattage Autotransformer.
‡ 150 W HPS units equipped with ballasts to operate 55 V lamps only.
F
60-70 1506.73 % Walls Rw 70 50 30 10 70 50 30 10 50 30 10 50 30 10 50 30 10 0
F
60-70 732.34 % Walls Rw 70 50 30 10 70 50 30 10 50 30 10 50 30 10 50 30 10 0
Applications
• Enclosed and gasketed fixtures
suitable for use in marine and wet
locations and in a wide range of
industrial, chemical processing and
other areas where flammable gases
and vapors or combustible dusts are
present under conditions defined by
NEC Class I, Div. 2; Class II, Div. 1
and 2; and Class III. The method of
F
protection for the Zone 2 Mercmaster
is Restricted Breathing and Restricted
Breathing/Nonsparking.
• Suitability includes listing for use
where there may be simultaneous
exposure to combustible dusts and
flammable gases and vapors. See list-
Pendant Mount Straight Stanchion-Mount
ing pages for compliance data on spe- Fixture with Fixture with Prismatic
cific fixture component combinations. Prismatic Glass Glass Refractor
• Fixtures are also well suited for Refractor and Guard
use in non-hazardous areas where
severe weather conditions, excessive
moisture, dirt, dust, corrosive atmo-
spheres or high ambient tempera-
tures are encountered. 18% cooler
operation allows use in ambient tem-
peratures up to 65 °C depending on
fixture component combinations.
• Typical applications include pulp and
paper mills, processing plants, chem-
ical plants, oil refineries, foundries,
manufacturing plants, storage areas
and marine applications. Fixtures
have NEMA 4X listing.
Features
• Modular design allows scores of
fixture component combinations to
meet installation and lighting needs.
Many most-used combinations are
offered prewired and assembled, Ceiling Mount Fixture
complete with lamp, packaged in a Pendant Fixture with Prismatic Glass
single carton and ready to install. with Cone Hood and Globe, Guard and
• Mogul lamp types and wattages: Prismatic Glass
Globe and Guard
Polyester 30° Angle
Reflector
HPS 50W-150W
MH 100W-250W
PSMH 175W-200W Fixtures with these globes do NOT or 1” NPT), 25° angle stanchion,
• Choice of heat-resistant prismatic comply with code requirements, and and 90° (straight) stanchion (both
glass refractors (NEMA distributions I, should be used in non-classified areas tapped for 1-1/4” or 1-1/2” NPT).
III and V), or heat-resistant prismatic only. Globes and refractors thread • Cone hood fixtures for pendant
glass globes for hazardous area fix- directly into ballast housing. mounting shed dust, dirt and
tures. Colored and clear polycarbonate • Mounting hoods include cone- combustible fibers. Cone hood
globes and Tuff-skin® coated glass shaped pendant hood, standard inhibits build-up that “insulates”
globes are available but are NOT pendant, flexible pendant, ceiling fixture and slows heat transfer, and
approved for use in classified areas. and wall pendants (tapped for 3/4” provides increased surface area for
more effective heat dissipation.
Tuff-skin® is a registered trademark of Thomas Manufacturing Corp., Parkton, Maryland.
• Reflector choice includes standard • The AEx nR Mercmaster III fixture Eliminates starter failures caused by
dome and 30º angle types, both requires all wiring entries to be prolonged operation with cycling or
made of fiberglass-reinforced white sealed. failing lamps. Add suffix -SR.
polyester. Highly resistant to unusu- Standard Materials
• Smart Starter (for HPS fixtures
ally corrosive applications. Reflectors only) incorporates a 1-1/2-minute
• Mounting hoods, ballast bodies and timer and performs as a conven-
are vented for cooler, dirt-free opera- guards: copper-free cast aluminum
tion and maintained lumen output. tional starter to normally start lamp.
(less than 4/10 of 1%). Removes itself from circuit if lamp
They secure to ballast housing with
stainless steel screws threading into • Exposed hardware: stainless steel; burns out or is removed from sock-
stainless steel inserts. latch assemblies have stainless et. Eliminates starter failures caused
F
steel bolt and captive nut; reflectors by prolonged operation with cycling
• For high corrosion resistance, fix- and guards attach with strainless or failing lamps and simplifies find-
ture housing, mounting hoods and steel screws threading into stainless
guards are copper-free cast alumi- ing their location, reducing mainte-
steel inserts. nance and repair costs. Available for
num with baked epoxy finish, elec-
trostatically applied for uniformity. All • Reflectors: fiberglass-reinforced all HPS fixtures. Add suffix -S.
exposed hardware is stainless steel. white polyester. • Optional photocell for all fixtures
• Hinge has high lip for added safety • Globes: heat-resistant prismatic glass. except cone and ceiling mount pro-
during installation and servicing. • Refractors: heat-resistant prismatic vides automatic “on-off” control.
Hinge and bolt construction assures glass. • Quartz Auxiliary comes to full
360º compression at all points on brightness immediately and remains
Standard Finishes
ballast housing gasket for positive lit until the HID lamp attains 60-70%
• Mounting hoods, ballast bodies, of full illumination. Quartz Auxiliary
sealing. Swing-away design of cap- guards: epoxy powder coat finish,
tive bolt and nut simplifies servicing. supplied with relay switch and sock-
electrostatically applied for com- et to accept 120 V quartz double
• Body gaskets and globe gaskets are plete, uniform surface protection. contact bayonet base lamp (not
high-temperature silicone rubber. • Reflectors: white polyester finish. included). Add suffix -E to fixture
• Capacitors are non-PCB type, ther- catalog number.✧
mally isolated from ballast. Options
• AEx nA nR fixtures are available with • Classified area photo controls are
• Mogul base porcelain socket with
a Class I, Zone 2 rating. Add suffix also available (see page F1-12
nickel-plated contacts has 200 °C and F1-136).
welded leads, prewired to the bal- -Z2.
last. Assures trouble-free operation • AEx nR fixtures are available with Compliances*
in installations where high ambient a Class I, Zone 2 rating. Add suffix • UL Listed for Simultaneous Expo-
temperatures are encountered. -ZB. sure – Class I, Div. 2 and Class II,
• HPS ballasts are High Power Factor • Fuses can be field-installed on Div. 1 and 2
(min. P.F. 90%). 50 W HPS fixtures Mercmaster III fixtures. Kits include • UL Standards 1598A, Marine Type
have dual-tap (120 V or 277 V) bal- fuse block, wire connectors and Electric Fixtures Outside Type (Salt
last. All other fixtures have multi-tap screws for attaching to mounting Water) and 844
ballast (120 V, 208 V, 240 V or hood. Fixtures with fuses do not • UL 2279
277 V) or 480 V ballast. Ballasts are comply with Marine Type Electric • NEMA 4X; IP66
Class H insulated. Fixtures Outside Type (Salt Water) • Class I, Div. 2, Groups A,B,C,D
• All Mercmaster III mounting hoods requirements for marine listing. See • Class I, Zone 2 AEx nA nR IIC
have provision for easy field installa- page F1-39 for fuse kits. • Class I, Zone 2 AEx nR IIC
tion of fuses in fixtures (see fuse kit • Hot Restrike will restrike HPS lamp • Class II, Div. 1 and 2, Groups E,F,G
listings in this catalog section). immediately when power is restored • Class III
• For electrical protection, a ground after a momentary power interrup-
wire is provided on each Mercmaster tion. Add suffix -R.
to bond hood and ballast housing. • Smart Hot Restrike will immediately * Compliance data varies for specific fixtures.
restrike HPS lamp when power is Consult Appleton regarding suitability of
• The AEx nA nR Mercmaster III fix-
restored after a momentary power specific fixtures for a particular application.
ture is factory sealed and prevents
vapors and gases from entering the interruption. The smart function
globe chamber. There are no seals removes the hot restrike ignitor
or putty required. from the circuit if the lamp burns
out or is removed from the socket.
✧ Fixtures equipped with a quartz auxiliary lamp do not comply with UL requirements and are not suitable for use in classified locations.
Ordering Information:
Order using catalog numbering guide below or select catalog number from tables on following pages.
CATALOG NUMBERING GUIDE FOR MERCMASTER III – 250 LUMINAIRES
KP A L 70 10 J5 G MT F Z2
SERIES: HUB SIZE: OPTIONS:
KP - Mercmaster III-250 75 - 3/4" NPT F - Fuse (specify voltage)
10 - 1" NPT R - Hot Restrike
125 - 1-1/4" NPT (50-150 W HPS Only)
F
stanchion S - Smart Starter
LAMP TYPE: 150 - 1-1/2" NPT (50-150 W HPS Only)
H - Metal Halide stanchion K - Kynar Coating
L - High Pressure GUARD OPTION: E - Emergency Quartz
Sodium Blank - No Guard
P - Pulse Start G - Guard
Metal Halide
MOUNTING: SUFFIX:
A - Pendant (Rigid Mounting) Z2 - Zone 2 suffix for
C - Ceiling
OPTIC OPTIONS:
Blank - Glass Globe Non-Sparking/
F - Pendant (Flexible Mounting) Restricted Breathing
J1 - NEMA I glass refractor
CH - Pendant Cone (AEx nA nR rating)
J3 - NEMA III glass refractor
ST - 90º Stanchion ZB - Zone 2 suffix for
J5 - NEMA V glass refractor
S - 25º Stanchion Restricted Breathing
G3 - Large glass globe
WB - Wall (AEx nR rating)
WATTAGE:
50 - 50 W HPS
70 - 70 W HPS
10 - 100 W HPS, MH
15 - 150 W HPS
17 - 175 W MH, PSMH VOLTAGE*:
20 - 200 W PSMH MT - 120/208/240/277 V, 60 Hz
25 - 250 W MH 5MT - 120/208/240/277/480 V, 60 Hz
FM - 127/220 V, 60 Hz
AM - 127/220 V, 60 Hz
FA - 220 V, 60 Hz
48 - 480 V, 60 Hz
GP - 120/220/240 V, 50 Hz
XQ - 120/230 V, 50 Hz
GK - 220/240 V, 50 Hz
Quartz Emergency Light for Metal Halide or High Pressure Sodium Fixtures*
Mercmaster fixtures for or metal halide and high pressure sodium lamps can be
supplied with a socket to accept a 150 W or 250 W, 120 V quartz lamp. This D.C.
bayonet base socket is in addition to the standard lamp socket. In the event of a
momentary power interruption, the quartz lamp is automatically switched on. The
single ended quartz lamp remains energized until the HID restrikes and reaches
about 60% output.
The quartz emergency lamp socket is wired to a 120 V tap on the ballast and
is therefore independent of the lighting fixture voltage. No special field wiring is
necessary.
F
Catalog
Description Suffix
For fixture volts of 120, 208, 240 or 277 . . . . . . . . . . . . . . . . . . . . . . . -MTE
For fixture volts of 480 . . . . . . . . . . . . . . . . . -48E (MMIII) or -480E (MMII)
(250 W metal halide fixture suitable for a maximum of 150 W quartz only)
*NOTE: Fixtures equipped with quartz emergency light do not comply with UL requirements and are
not suitable for use in classified locations.
Epoxy Finish
Gasketed ballast housing, hoods and
guards are cooper-free aluminum with
epoxy powder coat finish.
Threaded Stainless Steel Inserts for Screws
Ballast bodies have stainless steel
threaded inserts to receive stainless
steel screws for reflector and guard.
Prevents “freezing”, allowing guards
and reflectors to be easily removed and
F
replaced at any time, without damage to
High Temperature Socket the housing. Ballast Assembly (Zone 2)
Mogul base high-temperature porcelain Utilizing non-sparking components
socket for 50W thru 250W HID lamps. avoiding the ignition of gases or vapors
that may be present (nA).
Aluminum Inner Reflector
Solid aluminum inner reflector improves
photometric efficiency. Hood/Ballast Gasket
Silicone rubber gasket seals out mois-
ture, dirt and dust. Stays flexible, with-
stands high temperatures. Closure design
assures uniform gasket compression.
Stainless Steel
Latch Assembly
Captive, stainless
steel latch assembly Cone Hood for Cooler Operation
bolt and nut closes Sloped surface sheds insulating dust, “Safety”
securely, resists dirt and combustible fibers. Provides High Hinge
attack of corro- cleaner, larger surface area for better Provides extra protec-
sive atmospheres. heat dissipation. tion against accidental
Swing-away design ballast housing disen-
simplifies servicing. gagement during instal-
Electrical Protection lation or maintenance.
Ground wire provided to bond mounting
hood to ballast housing.
Photocell
Globe Chamber (Zone 2) Available for all fixtures except cone and
Completely sealed from the ballast ceiling mount. Installs through knock-out
housing and outside vapors/air (nR). Terminal Blocks (Zone 2)
in mounting hood. Provides continuous A seven-point terminal block is provided
ON-OFF dusk-to-dawn control. to facilitate wiring. Terminal block accom-
modates wire size ranging from #8 to
#24 AWG.
In compliance with the 1999 National to combinations of Class I, Div. 2 and operation and provides an expanded
Electrical Code, Mercmaster III fixtures Class II, Div. 1 hazardous conditions. range of “T” numbers as indicated in
are listed for “Simultaneous Exposure” The larger housing results in cooler the following table.
“T” Numbers Represent the Maximum Lamp Temperature for Class I, Div. 2 Locations and
Maximum Surface Temperature Under Dust Blanket for Class II, Div. 1 Locations.
“T” Number T1 350 325 T2 T2A T2B T2C T2D T3 T3A T3B T3C T4 T4A T5 T6
Temp.
Range 351-450 326-350 301-325 281-300 261-280 231-260 216-230 201-215 181-200 166-180 161-165 136-160 121-135 101-120 86-100 85
(°C)
F
75 40
70 HPS 90 55 T4 T4 T4 T5 T4 T5
90 65 T4 T4 T3 T4 T4 T5
90 40 T4 T4 T4 T5 T4 T6
100 HPS 90 55 T4 T4 T3 T4 T4 T5
90 65 T4 T4 T3 T4 T4 T4
90 40 T3 T3 T3 T4 T4 T5
150 HPS 90 55 T3 T3 T3 T4 T4 T4
105 65 T3 T3 T3 T4 T3 T4
90 40 T4 T4 T3 T5 T4 T6
100 MH 90 55 T4 T4 T3 T4 T4 T5
90 65 T3 T3 T3 T4 T3 T4
90 40 T3 T3 T4 T3 T3 T4
175 MH 125 55 T3 T3 T3 T3 T3 T4
125 65 T3 T3 T3 T3 T3 T4
250 MH 90 40 T3 T3 T3 T3 T3 T3
90 40 T3 T3 T3 T3 T3 T4
175 PSMH 90 55 T3 T3 T3 T3 T3 T4
105 65 T3 T3 T3 T3 T3 T4
90 40 T3 T3 T3 T3 T3 T4
200 PSMH 105 55 T3 T3 T3 T3 T3 T4
105 65 T3 T3 T3 T3 T3 T4
* For use with catalog number KR2-ST and KR2-AN reflectors
The “T” number is established by separately determining the maximum temperature of the globe surface and ballast compartment.
The hotter of the two is taken to determine the “T” number for the overall fixture.
“T” Numbers Represent the Maximum Surface Temperature for Luminaries with AEx nA nR or AEx nR only rating
“T” Number T1 T2 T3 T4 T5 T6
F
di-isobutylene 391 350 ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸
ethane 472 T1 ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸
ethanol (ethyl alcohol) 363 350 ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸
ethyl acetate 426 350 ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸
ethylene diamine (anhydrous) 385 350 ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸
ethylene dichloride 413 350 ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸
gasoline (56-60 octane) 280 T2A ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊
heptanes 204 T3 ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸
hexanes 223 T2D ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸
isoprene 395 350 ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸
isopropyl ether 443 350 ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸
mesityl oxide 344 325 ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸
methane (natural gas) 537 T1 ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸
methanol (methyl alcohol) 385 350 ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸
3-methyl-l-butanol (isoamyl alcohol) 350 350 ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸
methyl ethyl ketone 404 350 ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸
methyl isobutyl ketone 448 350 ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸
2-methyl-1-propanol (isobutyl alcohol) 415 350 ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸
2-methyl-1-propanol (tertiary butyl alcohol) 478 T1 ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸
petroleum naphtha‡ 288 T2A ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊
pyridine 482 T1 ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸
octanes 206 T3 ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸
pentanes 260 T2B ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊
1-pentanol (amyl alcohol) 300 T2 ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ❸ ➊❷❸ ➊ ❸
propane 432 350 ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸
1-propanol (propyl alcohol) 412 350 ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸
2-propanol (isopropyl alcohol) 399 350 ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸
propylene 455 T1 ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸
styrene 490 T1 ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸
toluene 480 T1 ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸
vinyl acetate 402 350 ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸
vinyl chloride 472 T1 ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸
xylenes (o-xylene) 463 T1 ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸
* Where no fixture is indicated suitable for the specific chemical, see catalog section G1.
‡ A saturated hydrocarbon mixture. Also known by synonyms benzine, ligroin, petroleum, ether and naptha.
◆ Ignition temperatures shown should be regarded as approximations only. Per NFPA Bulletin 325M, ignition temperatures may vary according to such factors as
vapor/air mixture, size and space where ignition may occur, rate and duration of heating, oxygen concentration and other materials present.
This classified area suitability chart is based on NEC requirements and Appleton and UL testing. However, the ultimate decision on suitability of these fixtures for
classified areas depends solely on the judgement of the owner, insurance company, inspector and/or authority having jurisdiction.
Effective August, 2008 800-621-1506
Copyright 2008 www.appletonelec.com
PAGE 31
F1-32
Mercmaster™ III HID 50-250 W
Classified Area Suitability: Class I, Zone 2, AEx nA nR IIC;
Class 1 Zone 2, AEx nR IIC; IP66; and NEMA 4X
Maximum Temperatures in ºC Obtained from Tests in a 40ºC Ambient,
Vertical Position, Lamp Base Up.
hydrogen 500 T1 ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸
Group IIB
ethylene 490 T1 ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸
butadiene 1.3 425 T2 ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸
carbon monoxide coke oven gas 560 T1 ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸
diethyl ether (ethyl ether) 160 T4 ❷❸ ❷❸ ❷❸ ❷❸
ethylene 450 T1 ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸
ethylenimine ethylene oxide 425 T2 ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸
Group IIA
acetone 465 T1 ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸
amyl acetate 375 T2 ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸
ammonia 651 T1 ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸
benzene 498 T1 ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸
butane 287 T3 ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸
1-butanol (butyl alcohol) 343 T2 ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸
n-butyl acetate cyclohexane 260 T3 ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸
ethyl methyl ketone 515 T1 ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸
ethanol (ethyl alcohol) 363 T2 ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸
ethyl acetate 426 T1 ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸
heptanes 204 T3 ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸
hexanes 223 T3 ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸
isoprene isobutanol 430 T2 ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸
mesityl oxide methyl acetate 500 T1 ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸
methanol (methyl alcohol) 385 T2 ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸
n-propyl acetate 500 T1 ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸
n-butul acetate 420 T2 ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸
pentanes 260 T3 ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸
propane 432 T2 ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸
xylenes (o-xylene) 463 T1 ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸
* Where no fixture is indicated suitable for the specific chemical, see catalog section G1.
‡ A saturated hydrocarbon mixture. Also known by synonyms benzine, ligroin, petroleum, ether and naptha.
◆ Ignition temperatures shown should be regarded as approximations only. Per NFPA Bulletin 325M, ignition temperatures may vary according to such factors as
vapor/air mixture, size and space where ignition may occur, rate and duration of heating, oxygen concentration and other materials present.
F
HPS 100 3/4 KPAL1075 KPAL1075J5
1 KPAL1010 KPAL1010J5
HPS 150 3/4 KPAL1575 KPAL1575J5
1 KPAL1510 KPAL1510J5
F
MH 2506 3/4 KPAH2575 KPAH2575J5
1 KPAH2510 KPAH2510J5
F
Ceiling PSMH 175 3/4 KPCP1775 KPCP1775J5
Five Hubs, 1 KPCP1710 KPCP1710J5
Four Close-Up Plugs
PSMH 2006 3/4 KPCP2075 KPCP2075J5
1 KPCP2010 KPCP2010J5
These pre-packaged fixture compo- Mercmaster III PRE-PAK Fixtures with Globe◊
nent combinations are delivered fully
assembled and packed in a single
carton. They are available with or
without lamp, and with choice of
globe or NEMA Type I, III or V refrac-
tors – all with or without guards. PRE-
PAK units simplify ordering, stocking
and shipping, and result in savings on
job-site assembly and installation time
F
and costs.
Pendant
25° Stanchion
90° Stanchion
Features
• Factory-sealed design eliminates the
need for an explosionproof enclosure.
Photocontrol in FS cover for use with FS/FD box (Section B)
• Can be easily installed in the field.
• Solid state design for performance Catalog Number Voltage Range
and reliability. FSKA-PC120D2 120V, 50/60 Hz
• Available for 120, 208, 240, or 277 FSKA-PC247D2 208-277V, 50/60 Hz
volts.
Supplied with two stainless steel screws.
• 35-400 W H.I.D. incandescent or For neoprene gasket, order catalog number FS-GKR-1N.
fluorescent, 50/60 HZ.
• 1000 V.A. Voltage/Ampere
• Minimum time delay: 15 seconds to
eliminate nuisiance tripping. Photocontrol for field installation
• Turns fixture on at 3 footcandles, off Catalog Number Max. Current Voltage Range
at 8 footcandles. PC120D2 8.3 A 120 V, 50/60 Hz
• Provided with (3) 18AWG stranded PC247D2 3.5 A 208-277 V, 50/60 Hz
leads 6” in length.
• Will fit through standard 1/2”
knockout. Dimensions
Materials
• Encapsulated with epoxy sealing
compound.
• FS Cover: aluminum
Compliances
• Class I, Div. 2, Groups A,B,C,D
• UL Standards: 1604 – Hazardous
(Classified) Locations 1.13”
• NEMA 4X (2.87 cm)
1.375”
0.69”
(3.49cm)
(1.75 cm)
1.19”
(3.02 cm)
2.56” 1.94”
(6.50 cm) (4.92 cm)
Mounting Hoods
Hub Size Catalog Number
Description (Inches) Copper-Free Aluminum
Pendant
One Hub,
3/4 KPA-75
Rigid Mounting
1 KPA-100
Pendant (Flexible)
F
One Hub,
3/4 KPAF-75
Flexible Mounting
1 KPAF-100
Pendant Cone
One Hub,
3/4 KPCH-75
Rigid Mounting
1 KPCH-100
Ceiling
Five Hubs,
3/4 KPC-75
Four Close-Up Plugs
1 KPC-100
Wall
Five Hubs,
3/4 KPWB-75
Four Close-Up Plugs
1 KPWB-100
25° Stanchion 1-1/4 KPS-125
One Hub
1-1/2 KPS-150
90° Stanchion 1-1/4 KPST-125
One Hub
1-1/2 KPST-150
Ballast Bodies
Catalog Numbers Voltage Suffixes*
Lamp For G3 Globe/
Type Watts For Globe Refractor MT 5MT FM AM FA 48 GP XQ GK
High Pressure Sodium 50 KPB50L KPBR50L X – X – – – – – X
High Power Factor 70 KPB70L KPBR70L X – – – X X X – –
(Min. P.F. 90%) 100 KPB100L KPBR100L X – – – X X X – –
Ballast Body for 150 KPB150L KPBR150L X – – – X X X – –
Glass Globe
Metal Halide 100‡ KPB100H KPBR100H X – X – – X X – –
HX-High Power Factor 175 KPB175H KPBR175H X X – X – X – X –
(Min. P.F. 90%) 250 KPB250H KPBR250H X X – X – X – X –
Pulse Start Metal Halide 175 KPB175P KPBR175P X X – – – X – – –
Super Constant Wattage 200 KPB200P KPBR200P X X – – – X – X –
Ballast Body for
Glass Refractor or (Min. P.F. 90%)
G3 Globe Voltage: -MT – 120/208/240/277 V, 60 Hz -5MT – 120/208/240/277/480 V, 60 Hz -FM – 127/220 V, 60 Hz
-AM – 127/220 V, 60 Hz -FA – 220 V, 60 Hz -48 – 480 V, 60 Hz
-GP – 120/220/240 V, 50 Hz -XQ – 120/230 V, 50 Hz -GK – 220/240 V, 50 Hz
* Add -Z2 after voltage designation and/or option suffix for non-sparking/restricted breathing protection (AEx nA nR). Add -ZB for restricted breathing protection
(AEx nR).
❶ Add the following options after voltage designation and before Z2 or ZB suffix: -S for Smart Starter; -SR for Smart Hot Restrike; -R after voltage designation
for ballast body with Hot Restrike Ignitor (see F1-40 for description).
❷ Add -E after voltage designation and before Z2 or ZB suffix for ballast body with provision for Emergency Quartz Light (not suitable for hazardous locations).
‡ 100 W fixtures use ED-28 mogul base lamps only.
For 100 W HPS version fixtures only.
Accessory Options ➊ Guards To order, add suffix -R to ➏ Smart Starter (HPS only)
Guards are die-cast copper- catalog number. Performs as a conventional
free aluminum with baked ❹ Quartz Emergency Light starter in lamp start-up. Re-
epoxy finish to match fixtures. When ordered, HPS fix- moves itself from circuit at
Fixture supplied with stainless tures will be supplied with a end of lamp life or if lamp is
steel mounting screws which prewired special DC bayonet out of socket. Add suffix -S
thread into stainless steel base socket to accept a to catalog number.
inserts on fixture housing to 150W, 120V quartz lamp (not
attach guard. To order fixture ➐ Smart Hot Restrike (HPS only)
furnished) that automatically
with guard, add suffix -G to switches on when a power Will immediately restrike
F
F
catalog number before adding outage occurs. Fixtures HPS lamp when power is
voltage suffix. ordered with this quartz restored after a momentary
emergency lamp feature do power interruption. The
❷ Reflectors smart function removes the
NOT comply with require-
Standard dome and 30° hot restrike ignitor from the
ments for classified areas
angle polyester reflectors circuit if the lamp burns
and should be used only in
are shown elsewhere in this out or is removed from the
non-classified locations. To
catalog section. socket. Eliminates starter
order, add suffix -E to cata-
❸ Hot Restrike log number and specify if a failures caused by prolonged
relay switch is desired. operation with cycling or fail-
Instantly restrikes a hot HPS
ing lamps. Add suffix -SR to
lamp when power is restored ❺ Photocell and Fuses catalog number.
after a momentary outage.
Photocontrol shown on
Available factory-installed only.
F1-38 and fuses on F1-43.
G3 Glass Globe
‡ Not U.L. Listed with reflectors. Consult factory if used with KPST or KPWB mounting hoods.
Polycarbonate Globes –
Polycarbonate
F
Impact-Resistant**
Globe
Use 100 watt lamp max. Do not use in Clear VPGL-2PL
ambients exceeding 25 ºC.
Amber VPGL-2AMPL
Green VPGL-2GRPL
Red VPGL-2REPL
Closed Prismatic Glass Refractors –
50W-250W
NEMA Type I LPG-R1
Glass Refractor
All Heat-Resistant NEMA Type III LPG-R3
NEMA Type V LPG-R5
Globe Gasket
Retrofit Pendant Mounting Adapter
Mounting Adapter
**Polycarbonate globes are shatter-resistant – for use in processing plants, canneries, dairies, bakeries or anywhere broken glass would prove a hazard. Ide-
ally suited for areas where vandalism, high replacement and maintenance costs are a problem. Do not use in ambients exceeding 25 ºC. For burning in
vertical base-up positions only.
150 17 — —
175 — 17 17-1/4
200 — — 18
250 — 19 —
Refractor Housing with Ballast
50 13 — —
70 15-1/2 — —
100 16-1/2 — —
150 17-1/2 — —
175 — 17-1/2 17-3/4
200 — — 18-1/2
250 — 19-1/2 —
Electrical Specifications
Line Type of Starting Operating Total Line Type of Starting Operating Total
Voltage Ballast Amps Amps Watts Voltage Ballast Amps Amps Watts
50-Watt High Pressure Sodium 175-Watt Pulse Start Metal Halide
120 HX-HPF 0.58 0.58 64 120 Super C.W.A. 1.10 1.86 208
208 HX-HPF 0.35 0.33 64 208 Super C.W.A. 0.75 1.23 208
240 HX-HPF 0.31 0.29 64 240 Super C.W.A. 0.65 0.98 208
277 HX-HPF 0.25 0.25 64 277 Super C.W.A. 0.55 0.87 208
70-Watt High Pressure Sodium 480 C.W.A. 0.25 0.50 210
F
120 HX-HPF 0.90 0.82 94 200-Watt Pulse Start Metal Halide
208 HX-HPF 0.50 0.48 94 120 Super C.W.A. 1.15 2.20 232
240 HX-HPF 0.44 0.41 94 208 Super C.W.A. 0.65 1.25 232
277 HX-HPF 0.35 0.36 94 240 Super C.W.A. 0.55 1.10 232
480 HX-HPF 0.21 0.21 94 277 Super C.W.A. 0.49 0.95 232
100-Watt High Pressure Sodium 480 Super C.W.A. 0.19 0.54 232
120 HX-HPF 1.30 1.15 130
Fuse Kit
208 HX-HPF 0.76 0.67 130
Fuse Fuse Kit Catalog Number
240 HX-HPF 0.66 0.58 130
Lamp Quantity
277 HX-HPF 0.60 0.50 130 Watts Volts Required HPS MH PSMH
480 HX-HPF 0.33 0.31 135 35 120 1 F2 — —
150-Watt High Pressure Sodium‡ 50 120 1 F5 F3 —
208 2 F3 F3 —
120 HX-HPF 2.00 1.66 189
240 2 F3 F2 —
208 HX-HPF 1.16 0.96 189
277 1 F2 F2 —
240 HX-HPF 1.00 0.83 189 70 120 1 F5 F4 —
277 HX-HPF 0.88 0.75 189 208 2 F3 F3 —
480 HX-HPF 0.50 0.44 189 240 2 F3 F3 —
100-Watt Metal Halide 277 1 F2 F2 —
480 2 F2 F1 —
120 HX-HPF 1.20 1.15 130
100 120 1 F8 F6 —
208 HX-HPF 0.70 0.66 130
208 2 F5 F4 —
240 HX-HPF 0.61 0.58 130 240 2 F5 F3 —
277 HX-HPF 0.55 0.50 130 277 1 F3 F3 —
480 HX-HPF 0.30 0.35 140 480 2 F3 F2 —
175-Watt Metal Halide 150 120 1 F10 — —
208 2 F5 — —
120 C.W.A. 1.30 1.80 213
240 2 F5 — —
208 C.W.A. 0.75 1.10 213
277 1 F5 — —
240 C.W.A. 0.65 0.90 213 480 2 F3 — —
277 C.W.A. 0.55 0.80 213 175 120 1 — F5 F5
480 C.W.A. 0.35 0.45 213 208 2 — F3 F3
250-Watt Metal Halide 240 2 — F3 F3
120 C.W.A. 1.20 2.60 295 277 1 — F2 F3
480 2 — F2 F2
208 C.W.A. 0.65 1.50 295
200 120 1 — — F6
240 C.W.A. 0.60 1.30 295 208 2 — — F4
277 C.W.A. 0.50 1.12 295 240 2 — — F3
480 C.W.A. 0.30 0.65 295 277 1 — — F3
480 2 — — F3
◊ C.W.A. – Constant Wattage Autotransformer. HX-HPF – High Reactance High Power Factor Autotransformer. Super C.W.A. – Super Constant Wattage Autotransformer.
‡ 150 W HPS units equipped with ballasts to operate 55-volt lamps only.
17.00”
Wall 10.93”
3.36”
➤
➤ 5.87” Globe/Guard/Refractor
➤
1.68” 1.68
➤
4.06”
11.00”
➤
➤
➤
2.03”
➤
➤
17.23”
➤
➤
9.79”
➤
➤
5.87”
➤
➤
11.00” ➤
8” Globe/Refractor
Body/Guard
5.5”
Polymeric Refractor
"
"
"
F
60-70 1542.35 % Walls Rw 70 50 30 10 70 50 30 10 50 30 10 50 30 10 50 30 10 0
F
60-70 1045.37 % Walls Rw 70 50 30 10 70 50 30 10 50 30 10 50 30 10 50 30 10 0
F
105 1452 1532 0-30 740 4.2 6.0 4 48 38 31 25 44 35 29 24 30 25 20 25 21 17 21 17 14 12
115 1339 1232 0-40 1445 8.3 11.7 5 43 33 26 21 40 31 24 20 26 21 17 22 18 14 18 15 12 9
125 68 143 0-60 3297 18.8 26.6 6 40 29 23 18 37 27 21 16 23 18 14 20 15 12 16 13 10 8
135 19 16 0-90 7770 44.4 62.7 7 37 26 20 15 34 25 18 14 21 16 12 18 13 10 15 11 9 7
145 13 11 90-120 4444 25.4 35.9 8 34 24 17 13 31 22 16 12 19 14 11 16 12 9 13 10 7 6
155 7 3 90-130 4586 26.2 37.0 9 32 22 16 11 29 20 15 11 17 13 9 15 11 8 12 9 7 5
165 1 1 90-150 4613 26.4 37.2 10 29 20 14 10 27 18 13 9 16 11 8 14 10 7 11 8 6 4
175 2 0 90-180 4617 26.4 37.3
180 7 0-180 12387 70.8 100.0
Degree Candela Lumens TOTAL LUMINAIRE EFFICIENCY = 65.6% REPORT NUMBER: KPB175PG3_ST
0 2785 CIE Type – Direct Lamps: 175 W Pulse Start Metal Halide ED28 Mogul Base with
5 2797 269 Spacing Criteria: 1.5
G3 Globe and Standard Dome Reflector
15 2902 823 90°
25 2931 1358
35 2979 1821 COEFFICIENTS OF UTILIZATION - ZONAL CAVITY METHOD
45 2388 1874 75° EFFECTIVE FLOOR CAVITY REFLECTANCE 0.20
55 2393 2145 950 RC 80 70 50 30 10 0
65 2044 2034 RW 70 50 30 10 70 50 30 10 50 30 10 50 30 10 50 30 10 0
75 664 856 60° 0 78 78 78 78 76 76 76 76 73 73 73 69 69 69 66 66 66 65
85 150 183 1 71 67 64 62 69 66 63 61 63 61 59 60 58 57 58 56 55 53
90 24 ZONAL LUMEN SUMMARY 1500 2 64 58 53 49 62 57 52 48 54 50 47 52 49 46 50 47 45 43
95 5 11 ZONE LUMENS %LAMP %FIXT. 45° 3 58 50 44 40 56 49 44 39 47 42 39 45 41 38 43 40 37 35
105 16 17 0-30 2450 14.0 21.3 4 52 44 38 33 51 43 37 33 41 36 32 39 35 32 38 34 31 29
115 91 73 0-40 4271 24.4 37.2 5 48 39 32 28 46 38 32 28 36 31 27 35 30 27 34 30 26 25
125 5 9 0-60 8290 47.4 72.2 2850 6 44 35 28 24 42 34 28 24 33 27 23 31 27 23 30 26 23 21
135 7 3 0-90 11363 64.9 99.0 7 40 31 25 21 39 30 25 21 29 24 20 28 24 20 27 23 20 19
145 8 2 90-120 101 0.6 0.9 0° 15° 30° 8 37 28 22 18 36 28 22 18 27 22 18 26 21 18 25 21 18 16
155 2 2 90-130 110 0.6 1.0 9 35 26 20 16 34 25 20 16 24 19 16 24 19 16 23 19 16 15
165 2 0 90-150 115 0.7 1.0 10 33 24 18 15 32 23 18 15 23 18 14 22 17 14 21 17 14 13
175 2 1 90-180 118 0.7 1.0
180 11 0-180 11481 65.6 100.0
Degree Candela Lumens TOTAL LUMINAIRE EFFICIENCY = 74.9% REPORT NUMBER: KPB175HG3_ST
0 430 CIE Type – Semi-Direct Lamps: 175 W Metal Halide ED28 Mogul Base with
5 434 43 Spacing Criteria: 1.8
G3 Globe only
15 553 160
25 717 341
35 925 531 COEFFICIENTS OF UTILIZATION - ZONAL CAVITY METHOD
45 666 533 EFFECTIVE FLOOR CAVITY REFLECTANCE 0.20
55 1009 906 RC 80 70 50 30 10 0
65 1082 1073 RW 70 50 30 10 70 50 30 10 50 30 10 50 30 10 50 30 10 0
75 1163 1229 0 83 83 83 83 77 77 77 77 68 68 68 59 59 59 51 51 51 47
85 1215 1324 1 70 65 60 55 65 60 56 52 52 48 45 44 41 39 37 35 33 29
F
Degree Candela Lumens TOTAL LUMINAIRE EFFICIENCY = 64.0% REPORT NUMBER: KPB175HG3_ST
0 1901 CIE Type – Direct Lamps: 175 W Metal Halide ED28 Mogul Base with
5 1906 183 Spacing Criteria: 1.5
G3 Globe and Standard Dome Reflector
15 2008 571
25 2053 956
35 2153 1291 COEFFICIENTS OF UTILIZATION - ZONAL CAVITY METHOD
45 1680 1320 EFFECTIVE FLOOR CAVITY REFLECTANCE 0.20
55 1777 1592 RC 80 70 50 30 10 0
65 1590 1572 RW 70 50 30 10 70 50 30 10 50 30 10 50 30 10 50 30 10 0
75 479 640 0 76 76 76 76 74 74 74 74 71 71 71 68 68 68 65 65 65 64
85 106 132 1 69 66 63 60 67 64 61 59 61 59 57 59 57 55 56 55 53 52
90 15 Zonal Lumen Summary 2 62 56 51 47 60 55 51 47 53 49 46 50 47 44 48 46 43 42
95 0 3 ZONE LUMENS % LAMP % FIXT. 3 56 49 43 38 54 47 42 38 45 41 37 43 40 36 42 38 36 34
105 7 4 0-30 1710 13.2 20.5 4 51 42 36 32 49 41 36 31 40 35 31 38 34 30 37 33 30 28
115 61 51 0-40 3001 23.1 36.1 5 46 37 31 27 45 37 31 26 35 30 26 34 29 26 32 28 25 24
125 2 6 0-60 5913 45.5 71.0 6 42 33 27 23 41 33 27 23 31 26 22 30 26 22 29 25 22 20
135 0 1 0-90 8257 63.5 99.2 7 39 30 24 20 38 29 24 20 28 23 19 27 23 19 26 22 19 18
145 0 1 90-120 58 0.4 0.7 8 26 27 21 17 35 27 21 17 26 21 17 25 20 17 24 20 17 15
155 1 0 90-130 64 0.5 0.8 9 34 25 19 15 33 24 19 15 23 19 15 23 18 15 22 18 15 14
165 0 0 90-150 65 0.5 0.8 10 32 23 17 14 31 22 17 14 22 17 14 21 17 14 20 16 13 12
175 1 0 90-180 65 0.5 0.8
180 0 0-180 8322 64.0 100.0
Degree Candela Lumens TOTAL LUMINAIRE EFFICIENCY = 84.1% REPORT NUMBER: KPB100LG3
0 269 CIE Type – Semi-Direct Lamps: 100 W High Pressure Sodium C100S54 ED23 - 1/2
5 267 27 Spacing Criteria: 3.1 Mogul Base with G3 Globe only
15 407 117
25 571 267
35 748 442 COEFFICIENTS OF UTILIZATION - ZONAL CAVITY METHOD
45 451 380 EFFECTIVE FLOOR CAVITY REFLECTANCE 0.20
55 848 735 RC 80 70 50 30 10 0
65 915 908 RW 70 50 30 10 70 50 30 10 50 30 10 50 30 10 50 30 10 0
75 976 1033 0 93 93 93 93 87 87 87 87 76 76 76 66 66 66 57 57 57 53
85 1021 1113 1 79 72 67 62 73 67 62 58 58 54 50 49 46 43 41 39 36 32
90 1027 ZONAL LUMEN SUMMARY 2 69 60 52 46 64 56 49 43 48 42 37 40 36 32 33 30 26 23
95 1019 1109 ZONE LUMENS %LAMP %FIXT. 3 62 51 43 36 57 47 40 34 40 34 29 34 29 24 28 24 20 17
F
105 953 1002 0-30 410 4.3 5.1 4 56 44 36 29 51 41 33 27 35 28 23 29 24 20 24 19 16 13
115 791 734 0-40 852 9.0 10.7 5 51 39 30 24 47 36 28 22 30 24 19 25 20 16 21 17 13 10
125 54 103 0-60 1967 20.7 24.6 6 47 34 26 20 43 32 24 19 27 21 16 23 17 13 19 14 11 8
135 13 9 0-90 5021 52.9 62.9 7 43 31 23 17 40 28 21 16 24 18 14 20 15 13 17 13 9 7
145 13 8 90-120 2845 29.9 35.6 8 40 28 20 15 37 26 19 14 22 16 12 19 14 10 15 11 8 6
155 4 2 90-130 2948 31.0 36.9 9 37 25 18 13 34 23 17 12 20 14 10 17 12 9 14 10 7 5
165 0 0 90-150 2965 31.2 37.1 10 34 23 16 11 32 21 15 11 18 13 9 16 11 8 13 9 6 5
175 0 0 90-180 2967 31.2 37.1
180 1 0-180 7988 84.1 100.0
Degree Candela Lumens TOTAL LUMINAIRE EFFICIENCY = 72.9% REPORT NUMBER: KPB100LG3_ST
0 1466 CIE Type – Direct Lamps: 100 W High Pressure Sodium C100S54 ED23 - 1/2
5 1473 142 Spacing Criteria: 1.6 Mogul Base with G3 Globe and Standard Dome Reflector
15 1607 456
25 1675 775
35 1757 1071 COEFFICIENTS OF UTILIZATION - ZONAL CAVITY METHOD
45 1316 1047 EFFECTIVE FLOOR CAVITY REFLECTANCE 0.20
55 1502 1316 RC 80 70 50 30 10 0
65 1377 1362 RW 70 50 30 10 70 50 30 10 50 30 10 50 30 10 50 30 10 0
75 465 589 0 87 87 87 87 85 85 85 85 81 81 81 77 77 77 74 74 74 72
85 92 111 1 78 74 71 68 76 73 70 67 70 67 65 67 64 62 64 62 60 59
90 16 ZONAL LUMEN SUMMARY 2 70 64 58 53 68 62 57 53 59 55 51 57 53 50 54 52 49 47
95 3 5 ZONE LUMENS %LAMP %FIXT. 3 63 55 48 43 61 54 47 43 51 46 42 49 45 41 47 43 40 38
105 6 6 0-30 1373 14.5 19.8 4 57 48 41 35 55 47 40 35 45 39 34 43 38 34 41 37 33 32
115 40 33 0-40 2445 25.7 35.3 5 52 42 35 30 51 41 34 29 39 34 29 38 33 29 36 32 28 26
125 5 8 0-60 4807 50.6 69.4 6 48 37 30 25 46 37 30 25 35 29 25 34 29 25 33 28 24 23
135 3 2 0-90 6869 72.3 99.2 7 44 34 27 22 43 33 26 22 32 26 22 31 25 21 29 25 21 20
145 3 1 90-120 45 0.5 0.6 8 41 30 24 19 40 30 24 19 29 23 19 28 23 19 27 22 19 17
155 2 1 90-130 53 0.6 0.8 9 38 23 21 17 37 27 21 17 26 21 17 25 20 17 25 20 17 15
165 0 1 90-150 56 0.6 0.8 10 36 25 19 15 35 25 19 15 24 19 15 23 19 15 23 18 15 14
175 1 0 90-180 58 0.6 0.8
180 1 0-180 6927 72.9 100.0
Degree Candela Lumens TOTAL LUMINAIRE EFFICIENCY = 81.1% REPORT NUMBER: KPB150LG3
0 488 CIE Type – Semi-Direct Lamps: 150 W High Pressure Sodium C100S54 ED23 - 1/2 Mogul
5 459 46 Spacing Criteria: 3.0 Base with G3 Globe only
15 703 202
25 938 442
35 1107 672 COEFFICIENTS OF UTILIZATION - ZONAL CAVITY METHOD
45 892 710 EFFECTIVE FLOOR CAVITY REFLECTANCE 0.20
55 1420 1253 RC 80 70 50 30 10 0
65 1542 1529 RW 70 50 30 10 70 50 30 10 50 30 10 50 30 10 50 30 10 0
75 1629 1723 0 90 90 90 90 84 84 84 84 74 74 74 65 65 65 56 56 56 53
85 1675 1824 1 76 70 65 60 71 65 60 56 56 53 49 48 45 42 41 38 36 32
90 1665 ZONAL LUMEN SUMMARY 2 67 58 51 44 62 54 47 42 46 41 36 39 35 31 33 29 26 23
95 1643 1788 ZONE LUMENS %LAMP %FIXT. 3 60 49 41 34 55 46 38 32 39 33 28 33 28 24 27 23 20 17
F
Degree Candela Lumens TOTAL LUMINAIRE EFFICIENCY = 69.6% REPORT NUMBER: KPB150LG3_ST
0 2403 CIE Type – Direct Lamps: 150 W High Pressure Sodium C100S54 ED23 - 1/2 Mogul
5 2391 230 Spacing Criteria: 1.6 Base with G3 Globe and Standard Dome Reflector
15 2624 744
25 2678 1247
35 2705 1673 COEFFICIENTS OF UTILIZATION - ZONAL CAVITY METHOD
45 2250 1754 EFFECTIVE FLOOR CAVITY REFLECTANCE 0.20
55 2444 2161 RC 80 70 50 30 10 0
65 2246 2192 RW 70 50 30 10 70 50 30 10 50 30 10 50 30 10 50 30 10 0
75 655 851 0 83 83 83 83 81 81 81 81 77 77 77 74 74 74 70 70 70 69
85 147 174 1 75 71 68 65 73 70 67 64 66 64 62 64 62 60 61 59 58 56
90 26 ZONAL LUMEN SUMMARY 2 67 61 56 51 65 60 55 51 57 53 49 54 51 48 52 49 47 45
95 6 8 ZONE LUMENS %LAMP %FIXT. 3 61 52 46 41 59 51 46 41 49 44 40 47 43 39 45 41 38 37
105 11 13 0-30 2221 13.9 19.9 4 55 46 39 34 53 45 38 34 43 37 33 41 36 33 39 35 32 30
115 73 71 0-40 3895 24.3 35.0 5 50 40 33 28 48 39 33 28 38 32 28 36 31 27 35 31 27 25
125 7 12 0-60 7809 48.8 70.1 6 46 36 29 24 44 35 29 24 34 28 24 32 27 24 31 27 23 22
135 6 3 0-90 11027 68.9 99.0 7 42 32 26 21 41 32 25 21 30 25 21 29 24 20 28 24 20 19
145 4 2 90-120 92 0.6 0.8 8 39 29 23 18 38 29 23 18 28 22 18 27 22 18 26 22 18 16
155 4 2 90-130 104 0.6 0.9 9 36 27 20 16 35 26 20 16 25 20 16 24 20 16 24 19 16 15
165 2 1 90-150 109 0.7 1.0 10 34 24 19 15 33 24 18 15 23 18 14 22 18 14 22 17 14 13
175 2 0 90-180 112 0.7 1.0
180 1 0-180 11139 69.6 100.0
F
II, Div. 1 and 2; and Class III. For ber.
Zone 2, the method of protection is • Mogul base porcelain lamp holder
Restricted Breathing. with nickel-plated contacts has 200
• In applications involving medium °C rated welded leads, pre-wired to
and high mounting heights. the ballast. Assures trouble-free oper-
• In applications where energy effi- ation in installations where high ambi-
cient, high lumen output is required. ent temperatures are encountered.
• For electrical protection, a ground Enclosed Reflector
• Suited for use in non-hazardous loca- wire is provided on each Merc-
tions where severe weather conditions,
master to bond hood and ballast
excessive moisture, dirt, dust, corro-
housing.
sive atmosphere or high ambient tem-
• Terminal blocks are provided for
peratures are encountered.
Zone 2 fixtures to facilitate wiring.
• Typical applications include pulp • Standard dome of 30º angle reflec-
and paper mills, processing plants,
tors made of fiberglass reinforced
chemical plants, oil refineries, foun-
white polyester. Highly resistant to
dries, manufacturing plants, storage
corrosive atmospheres.
areas, waste and sewage treatment,
and other areas where dust, water, • Fixture housing mounting hoods
dirt and rough usage are a problem. and guards are die cast copper-
free aluminum with epoxy powder
Features coat finish. All exposed hardware is
• Superior corrosion resistance; stainless steel.
copper-free (less than 4/10 of 1% • A wide range of voltages available:
copper) aluminum mounting hoods, (120 to 480 Volt) 60 Hz.
ballast housings and guards have a
grey epoxy powder coat, electrostat-
• One-piece ballast housing for each
component provides even heat dis-
ically applied for complete and uni- Prismatic
sipation for cooler operation and
form protection. Glass Globe
longer ballast life.
• Choice of light sources: high pres- • All Mercmaster mounting hoods
sure sodium, metal halide and pulse
start metal halide. have provision for easy field instal-
lation of fuses in fixtures (see fuse
• Six mounting arrangements to suit kit listings).
any lighting layout: pendant, ceiling,
wall bracket, 25° (angle) stanchion, Standard Materials
90° (straight) stanchion and cone. • Mounting hoods and ballast bod-
• Hinge has high lip for added safe- ies: copper-free cast aluminum (less
ty during installation and ser vicing. than 4/10 of 1% copper).
Hinge and bolt construction assures • Reflectors: fiberglass-reinforced
360º compression at all points on white polyester.
ballast housing gasket for positive • All hardware and catch assemblies:
sealing. Swing away design of cap- stainless steel.
tive bolt and nut simplifies servicing. • Globe: heat- and impact-resistant
• Choice of optical assemblies: pris- internally fluted glass.
matic globe; enclosed reflector with • Refractors: prismatic glass
12” Glass Refractor
• Enclosed reflector: etched Alzak (Not suitable for hazardous loca- Compliances
aluminum with sealed, tempered tions.) Add suffix -E. • UL Listed, Marine Type Electric Fix-
heat- and impact-resistant lens. • Photocontrol details on F1-136. tures Outside Type (Salt Water)
• Guards: stainless steel • Smart Starter (for HPS fixtures • UL 1598A, UL 844
only) incorporates a 1-1/2-minute • UL 60079-15
Options timer and performs as a conven- • Class I, Div. 2, Groups A,B,C,D
• AEx nR fixtures are available with a tional starter to normally start lamp. • Class I, Zone 2, AEx nR IIC
Class I, Zone 2 rating. Add suffix -Z2. Removes itself from circuit if lamp • Class II, Div. 1 and 2, Groups E,F,G
• Quartz Auxiliary comes to full bright- burns out or is removed from socket. • Class III
ness immediately and remains lit Eliminates starter failures caused by • NEMA 4X; IP66
F
until the HID lamp attains 60-70% of prolonged operation with cycling or • Simultaneous Exposure
full illumination. Quartz Auxiliary sup- failing lamps and simplifies finding Class I, Div. 2; Class II, Div. 1
plied with relay switch and socket to their location, which reduces mainte-
* Compliance data varies for specific fixtures. Con-
accept 120V quartz double-contact nance and repair costs. Available for
sult Appleton regarding suitability of specific fix-
bayonet base lamp (not included). all HPS fixtures. Add suffix -S. tures for a particular application.
Ordering Information:
Order using catalog numbering guide below or select catalog number from tables on following pages.
F
and reflectors to be easily removed and
replaced at any time, without damage
to the housing.
Hood/Ballast Gasket
Silicone rubber gasket seals out
High Temperature Sockets moisture, dirt and dust. Stays flexible,
Mogul base high-temperature withstands high temperatures. Closure
porcelain sockets. design assures uniform gasket
compression.
“T” Numbers Represent the Maximum Lamp Temperature for Class I, Div. 2 Locations and
Maximum Surface Temperature Under Dust Blanket for Class II, Div. 1 Locations
“T”
Number T1 350 325 T2 T2A T2B T2C T2D T3 T3A T3B T3C T4 T4A T5 T6
Temp
Range 351-450 326-350 301-325 281-300 261-280 231-260 216-230 201-215 181-200 166-180 161-165 136-160 121-135 101-120 86-100 85
(ºC)
F
PSMH 40 T3 T3 T3
250 PSMH 55 T3 T3 T3
PSMH 65 — — T3
320 PSMH 40 T4 T4 T4
PSMH 55 T3 T3 T4
350 PSMH 40 T4 T4 T4
PSMH 55 T3 T3 T4
400 PSMH 40 T3 T3 T3
400 MH 40 T3 T3 T3
“T” Numbers represent the maximum surface temperature for luminaries with AEx nR rating:
“T”
T1 T2 T3 T4 T5 T6
Number
Temp.
Range 301-450 201-300 136-200 101-135 86-100 85
(°C)
To comply with AEx nR Requirements, all wiring entries must be sealed.
Catalog Numbers➌➍❺
Type Lamp Lamp Hub Size With Type V 12” With Enclosed
Mounting Type Watts (Inches) With Globe Refractor➋ Reflector
Pendant HPS 250 3/4 KPAL2575 KPAL2575J5 KPAL2575R
One Hub, 1 KPAL2510 KPAL2510J5 KPAL2510R
Rigid Mounting➊
HPS 400 3/4 KPAL4075 KPAL4075J5 KPAL4075R
1 KPAL4010 KPAL4010J5 KPAL4010R
F
Catalog Numbers➌➍❺
Type Lamp Lamp Hub Size With Type V 12” With Enclosed
Mounting Type Watts (In.) With Globe Refractor➋ Reflector
Ceiling HPS 250 3/4 KPCL2575 KPCL2575J5 KPCL2575R
Five Hubs, 1 KPCL2510 KPCL2510J5 KPCL2510R
Four Close-Up
HPS 400 3/4 KPCL4075 KPCL4075J5 KPCL4075R
Plugs
1 KPCL4010 KPCL4010J5 KPCL4010R
F
MH 400 3/4 KPCH4075 KPCH4075J5 KPCH4075R
1 KPCH4010 KPCH4010J5 KPCH4010R
PSMH 250 3/4 KPCP2575 KPCP2575J5 KPCP2575R
1 KPCP2510 KPCP2510J5 KPCP2510R
PSMH 320 3/4 KPCP3275 KPCP3275J5 KPCP3275R
1 KPCP3210 KPCP3210J5 KPCP3210R
PSMH 350 3/4 KPCP3575 KPCP3575J5 KPCP3575R
Shown with Enclosed Reflector 1 KPCP3510 KPCP3510J5 KPCP3510R
PSMH 400 3/4 KPCP4075 KPCP4075J5 KPCP4075R
1 KPCP4010 KPCP4010J5 KPCP4010R
➋ To order fixture with NEMA Type II refractor, change final digit J5 in catalog number to J2.
➌ Add the following voltage and frequency designations before Z2 or ZB suffix:
Suffix Voltage Frequency Notes
MT 120/208/240/277 60 Hz All
5MT 120/208/240/277/480 60 Hz 250 W and 400 W HPS; 400 W MH; and 250 W, 320 W, 350 W and 400 W PSMH
AM 127/220 60 Hz 400 W HPS; 400 W MH
AK 220/240 60 Hz 250 W HPS
48 480 60 Hz All
XQ 120/230 50 Hz 250 W and 400 W HPS; 250 W and 400 W MH; and 200 W, 250 W, 320 W, 350 W and 400 W PSMH
(For 250 W MH and 200 W PSMH 50 Hz fixtures, see pages F1-35 to F1-38.)
➍ Add Z2 suffix for factory sealed non-sparking/restricted breathing protection (Aex nA nR). Add ZB suffix for factory sealed restricted breathing protection (Aex nR).
❺ For fixtures with guards, add suffix G before adding voltage suffix.
Guards for fixtures with refractors and enclosed reflectors must be ordered separately. See following pages for accessory ordering information.
Catalog Numbers➌➍❺
Type Lamp Lamp Hub Size With Type V 12” With Enclosed
Mounting Type Watts (In.) With Globe Refractor➋ Reflector
25° Stanchion HPS 250 1-1/4 KPSL25125 KPSL25125J5 KPSL25125R
One Hub 1-1/2 KPSL25150 KPSL25150J5 KPSL25150R
HPS 400 1-1/4 KPSL40125 KPSL40125J5 KPSL40125R
1-1/2 KPSL40150 KPSL40150J5 KPSL40150R
F
➋ To order fixture with NEMA Type II refractor, change final digit J5 in catalog number to J2.
➌ Add the following voltage and frequency designations before Z2 or ZB suffix:
Suffix Voltage Frequency Notes
MT 120/208/240/277 60 Hz All
5MT 120/208/240/277/480 60 Hz 250 W and 400 W HPS; 400 W MH; and 250 W, 320 W, 350 W and 400 W PSMH
AM 127/220 60 Hz 400 W HPS; 400 W MH
AK 220/240 60 Hz 250 W HPS
48 480 60 Hz All
XQ 120/230 50 Hz 250 W and 400 W HPS; 250 W and 400 W MH; and 200 W, 250 W, 320 W, 350 W and 400 W PSMH
(For 250 W MH and 200 W PSMH 50 Hz fixtures, see pages F1-35 to F1-38.)
➍ Add Z2 suffix for factory sealed non-sparking/restricted breathing protection (Aex nA nR). Add ZB suffix for factory sealed restricted breathing protection (Aex nR).
❺ For fixtures with guards, add suffix G before adding voltage suffix.
Guards for fixtures with refractors and enclosed reflectors must be ordered separately. See following pages for accessory ordering information.
F
PC240 240 V, 50/60 Hz
Profile, Mercmaster III, and Merc- Mercmaster III wall mounting hood with
master III – 400 Series Luminaires. PC277 277 V, 50/60 Hz photocontrol installed shown
• For remote mounting in FS Boxes. ✶ Add to fixture catalog after voltage; i.e.: KPWBL1075MTPC12.
Features
• Factory-sealed design eliminates the
need for an explosionproof enclosure.
Photocontrol in FS cover for use with FS/FD box (Section B)
• Can be easily installed in the field.
• Solid state design for performance Catalog Number Voltage Range
and reliability. FSKA-PC120D2 120V, 50/60 Hz
• Available for 120, 208, 240, or 277 FSKA-PC247D2 208-277V, 50/60 Hz
volts.
Supplied with two stainless steel screws.
• 35-400 W H.I.D. incandescent or For neoprene gasket, order catalog number FS-GKR-1N.
fluorescent, 50/60 HZ.
• 1000 V.A. Voltage/Ampere
• Minimum time delay: 15 seconds to
eliminate nuisiance tripping. Photocontrol for field installation
• Turns fixture on at 3 footcandles, off Catalog Number Max. Current Voltage Range
at 8 footcandles. PC120D2 8.3 A 120 V, 50/60 Hz
• Provided with (3) 18AWG stranded PC247D2 3.5 A 208-277 V, 50/60 Hz
leads 6” in length.
• Will fit through standard 1/2”
knockout. Dimensions
Materials
• Encapsulated with epoxy sealing
compound.
• FS Cover: aluminum
Compliances
• Class I, Div. 2, Groups A,B,C,D
• UL Standards: 1604 – Hazardous
(Classified) Locations 1.13”
• NEMA 4X (2.87 cm)
1.375”
0.69”
(3.49cm)
(1.75 cm)
1.19”
(3.02 cm)
2.56” 1.94”
(6.50 cm) (4.92 cm)
Mounting Hoods
Description Hub Size (Inches) Catalog Number
Pendant
One Hub,
3/4 KPA-75
Rigid Mounting
1 KPA-100
Pendant (Flexible)
One Hub, 3/4 KPAF-75
F
Flexible Mounting
1 KPAF-100
Pendant Cone
One Hub, 3/4 KPCH-75
Rigid Mounting
1 KPCH-100
Ceiling
Five Hubs, 3/4 KPC-75
Four Close-Up Plugs
1 KPC-100
Wall
Five Hubs, 3/4 KPWB-75
Four Close-Up Plugs
1 KPWB-100
25° Stanchion
One Hub 1-1/4 KPS-125
1-1/2 KPS-150
90° Stanchion
One Hub 1-1/4 KPST-125
1-1/2 KPST-150
Ballast Bodies
Voltage Designation
Catalog
Type Lamp Watts Numbers MT 5MT AM AK 48 XQ
High Pressure Sodium 250 KPB250L✧† X X — X X X
Constant Wattage 400 KPB400L✧† X X X — X X
(Min. P.F. 90%)
Metal Halide 400 KPB400H† X X X — X X
Constant Wattage
(Min. P.F. 90%)
Pulse Start Metal Halide 250 KPB250P† X X — — X X
Super Constant Wattage 320 KPB320P† X X — — X X
(Min. P.F. 90%) 350 KPB350P† X X — — X X
400 KPB400P† X X — — X X
Voltage: -MT – 120/208/240/277 V, 60 Hz -5MT – 120/208/240/277/480 V, 60 Hz
-AM – 127/220 V, 60 Hz -AK – 220/240 V, 60 Hz
-48 – 480 V, 60 Hz -XQ – 120/230 V, 50 Hz
✧ Add -S after voltage designation for ballast body with Smart Starter (HPS only).
† Add -E after voltage designation for ballast body with provision for Quartz Emergency Light (not suitable for hazardous location).
* Add -Z2 after voltage designation for restricted breathing protection (AEx nR).
F
Prismatic Glass Globes – Heat-Resistant
Clear VPGL-4HR
Enclosed Reflector
Electrical Specifications
Line Type of Starting Operating Total Line Type of Starting Operating Total
Voltage Ballast◊ Frequency Amps Amps Watts Voltage Ballast◊ Frequency Amps Amps Watts
250-Watt High Pressure Sodium 350-Watt Pulse Start Metal Halide
120 C.W.A. 60 2.00 2.50 295 120 Super C.W.A. 60 3.60 3.70 400
208 C.W.A. 60 1.20 1.50 295 208 Super C.W.A. 60 2.10 2.10 400
240 C.W.A. 60 1.00 1.30 295 240 Super C.W.A. 60 1.80 1.80 400
277 C.W.A. 60 0.85 1.10 295 277 Super C.W.A. 60 1.60 1.60 400
480 C.W.A. 60 0.40 0.63 310 480 Super C.W.A. 60 0.60 0.90 405
F
120 C.W.A. 50 1.85 2.75 300 120 Super C.W.A. 50 2.45 3.34 394
230 C.W.A. 50 0.95 1.44 300 230 Super C.W.A. 50 1.26 1.74 394
400-Watt High Pressure Sodium 400-Watt Pulse Start Metal Halide
120 C.W.A. 60 3.30 3.80 465 120 Super C.W.A. 60 3.30 3.80 456
208 C.W.A. 60 1.80 2.25 465 208 Super C.W.A. 60 1.90 2.20 456
240 C.W.A. 60 1.60 1.90 465 240 Super C.W.A. 60 1.60 1.80 456
277 C.W.A. 60 1.40 1.70 465 277 Super C.W.A. 60 1.40 1.65 456
480 C.W.A. 60 0.80 1.00 465 480 Super C.W.A. 60 0.75 1.00 458
120 C.W.A. 50 3.70 4.00 465 120 Super C.W.A. 50 3.17 3.90 454
230 C.W.A. 50 1.85 2.00 465 230 Super C.W.A. 50 1.65 2.00 484
400-Watt Metal Halide
120 C.W.A. 60 3.50 4.00 458 Fuse Kit
208 C.W.A. 60 2.00 2.30 458 Order fuses as a separate item by catalog number from right columns.
240 C.W.A. 60 1.75 2.00 458
Lamp Fuse Quantity Fuse Catalog Number
277 C.W.A. 60 1.50 1.75 458
480 C.W.A. 60 0.90 1.00 465 Watts Volts Required HPS MH PSMH
120 C.W.A. 50 2.70 4.10 462 250 120 1 F7 — F8
230 C.W.A. 50 1.40 2.10 462 208 2 F4 — F5
250-Watt Pulse Start Metal Halide 240 2 F4 — F5
120 Super C.W.A. 60 1.96 2.50 291 277 1 F3 — F3
208 Super C.W.A. 60 1.13 1.45 291 480 2 F2 — F2
240 Super C.W.A. 60 0.98 1.25 291
320 120 1 — — F8
277 Super C.W.A. 60 0.85 1.10 291
480 C.W.A. 60 0.32 0.69 298 208 2 — — F6
120 Super C.W.A. 50 1.90 2.60 288 240 2 — — F5
230 Super C.W.A. 50 1.00 1.35 288 277 1 — — F4
320-Watt Pulse Start Metal Halide 480 2 — — F3
120 Super C.W.A. 60 3.30 3.25 365 350 120 1 — — F10
208 Super C.W.A. 60 1.90 1.90 365
208 2 — — F8
240 Super C.W.A. 60 1.60 1.65 365
240 2 — — F5
277 Super C.W.A. 60 1.40 1.40 365
480 Super C.W.A. 60 0.45 0.85 405 277 1 — — F5
120 Super C.W.A. 50 2.28 3.05 365 480 2 — — F3
230 Super C.W.A. 50 1.14 1.60 365 400 120 1 F15 F10 F10
208 2 F8 F8 F7
240 2 F8 F5 F5
277 1 F5 F5 F5
480 2 F5 F4 F4
◊ C.W.A. – Constant Wattage Autotransformer. HX-HPF – High Reactance High Power Factor Autotransformer.
Super C.W.A. – Super Constant Wattage Autotransformer.
13.44”
11”
F
6.04” 25° Stanchion
10.25” 11.65”
10.77”
27”
17
.06 15.
”D Cone
IA 5”
9.2 .18”
8
18.70” DIA
12.
8.80”
07”
Ceiling with Refractor
Enclosed Reflector and Guards
13.44”
11.82”
17.23”
11.21”
9.91”
90° Stanchion
10.35” 10.38”
12.38” 11.44”
12.09”
16.38” DIA
12.25”DIA
14.25”DIA 16.63” DIA
12.12”
Mercmaster III – 400 Ballast and Accessory Weights
Ballast Housing (Wt. Lbs.)
Lamp Mounting Hoods Wt. Globe Refractor, Enclosed Wt.
Watts HPS MH PSMH and Reflectors Lbs. Reflector and Guards Lbs.
250 24.5 — 24.5 Pendant 2.25 Glass Globe 7.0
Pendant Cone 2.50 Globe Guard 3.0
320 — — 28.0 Ceiling 3.00
Wall 4.00 12” Glass Refractor 12.0
350 — — 28.5 25° Stanchion 3.25 Refractor Guard 4.5
90° Stanchion 3.75
400 28.5 26.5 28.5 Standard Dome 3.50 Enclosed Reflector 11.0
30° Angle 3.50 Enclosed Reflector Guard 2.0
Weights are approximate. Add 0.25 lb. for Quartz option.
F
60-70 4035.96 % Walls Rw 70 50 30 10 70 50 30 10 50 30 10 50 30 10 50 30 10 0
70-80 3572.75 0 95 95 95 95 92 92 92 92 86 86 86 81 81 81 76 76 76 74
80-90 2785.11 1 83 77 73 68 80 75 70 66 70 66 63 65 62 60 61 59 56 54
Applications
• Wall mounted luminaire suitable for
outdoor applications.
• Areas where flammable gases are
present under conditions defines by
NEC Class I, Div. 2.
Features
• Attractive yet rugged design.
• Side hinged door allows
unobstructed access to lamp and
F
wiring components.
• Built in stop limits door opening to
90° and protects the lens from
breakage.
• Latch Mechanism: Unique heavy-
duty stainless steel latch secures
the cover assembly while allowing
the luminaire to be relamped with-
out the use of tools.
• Prismatic tempered glass lens is
thermal-shock- and impact-resistant
giving a soft diffused light.
• Installation is fast and easy.
Luminaire is furnished with two 5-7/16”
plugged 1/2” conduit entries. A 1/2” 14”
knockout allows rear entry.
• Mogul Base Socket is heavy-duty
porcelain with heavy gauge brass
nickel plated double lamp grip screw
shell and spring loaded center
contacts. 12-1/8”
• Aluminum reflector is designed for
maximum efficiency.
• Standard finish is architectural
bronze tone baked epoxy.
Complances
• CSA approved for hazardous loca-
tions (LR25428).
• Class I, Div. 2
• Class I, Zone 2
• cCSAus
“T” Numbers Represent the Maximum Lamp Temperature for Class I, Div. 2 Locations
“T”
T1 350 325 T2 T2A T2B T2C T2D T3 T3A T3B T3C T4 T4A T5 T6
Number
Temp
Range 351-450 326-350 301-325 382-300 261-280 231-260 216-230 201-215 181-200 166-180 161-165 136-160 121-135 101-120 86-100 85
(°C)
Accessories
Guard Vandal Shield
Stainless steel plated GWMWG UV stabilized polycarbonate. GWMLS
Can be used with guard.
Replacement Lens
Clear GWML
Applications
• Powerful, efficient weatherproof
floodlights for use in areas where
flammable gases and vapors are
present under conditions defined as
Zone 2. The method of protection
for the Zone 2 Areamaster 250/400
is Restricted Breathing.
• Fixtures are also well suited for use
in non-hazardous areas where severe
F
weather conditions and excessive
moisture are encountered.
• Typical applications include pulp
and paper mills, processing plants,
oil refineries, foundries, manufactur-
ing plants and storage areas.
Features
• Compact in size, attractively styled Projected area:
contemporary design, rugged and 1.9 Sq. Ft.
dependable.
• Easy to install and service.
• Integral ballast; choice of multi-tap
for 120, 208, 240 or 277 V lines, or
for 480V lines.
• Yoke mount, zinc plated steel yoke
with architectural bronze POLYES-
TER finish.
• Zone 2 fixtures include terminal
blocks. A seven-point terminal block
is provided to facilitate wiring. Termi-
nal block accommodates wire size
ranging from #8 to #24 AWG.
• Cool operating temperatures trans-
late into long luminaire life.
Standard Materials and Finishes
• Housing: one-piece pressure-cast
copper-free aluminum with architec-
tural bronze POLYESTER finish.
• Lens door: one-piece pressure-cast
copper-free aluminum with archi-
tectural bronze POLYESTER finish.
Secured by four 1/4” dia. captive
stainless steel slotted hex-head
bolts.
• Lens: thermal-shock- and impact-
resistant glass.
• Gasket: heavy-duty, high-tempera-
ture silicone rubber, firmly sealed. • Reflector: compound parabolic, Compliances
• Socket: heavy-duty, mogul base double segment, Alzak® finished alu- • UL 2279
porcelain with heavy gauge brass, minum for optimum efficiency. • Class I, Zone 2 AEx nR IIC, IP66
nickel plated, double lamp-grip • Appleton aluminum products are
screw shell and spring loaded cen- produced from a high-strength cop-
ter contact. per-free (4/10 of 1% max.) alloy.
Ordering Information
Supply Ambient Class I, Zone 2
Line Yoke Mounting
Lamp Voltage Catalog Number Wire °C Temp °C Temp Code Temp. °C
High Pressure Sodium
120/208/240/277 G-AM771L-MT-Z2 105 40 T3 200
400 W HPS 120/220-240 G-AM771L-XP-Z2* 110 50 T3 200
480 G-AM771L-48-Z2
120/208/240/277 G-AM671L-MT-Z2 75 40 T4 135
250 W HPS 120/220-240 G-AM671L-XP-Z2* 90 55 T3 200
F
“T” Numbers represent the maximum surface temperature for luminaries with AEx nR rating:
“T” Number T1 T2 T3 T4 T5 T6
Temp. Range (°C) 301-450 201-300 136-200 101-135 86-100 85
To comply with AEx nR requirements, all wiring entries must be sealed.
2-7/8"
Crossarm
5" Mounting Bracket Poletop Slip-Fitter
Has 180° horizontal adjustment – Slip-fits 1-1/2” or 2” pipe size
degree marked. Facilitates mount- poletop tenons. Includes flood-
2-5/16" ing floodlight to crossarm or other light yoke bolts, 3 locking bolts,
3/8" flat surface, or to G-AM-8-WB. and cord grip. Body is mal-
F
Includes floodlight yoke bolts. 4-9/16" leable iron, zinc plated, chromate
4-7/16" Malleable iron, zinc plated, chro- sealed, with cast aluminum
2"
mate sealed, architectural bronze cap. Assembly has architectural
POLYESTER finish. bronze POLYESTER finish.
5/8" 2-1/2"
G-AM-8-CA G-SF20
G-AM-6-VS 604249003
Electrical Specifications
Line Type of Starting Operating Total Line Type of Starting Operating Total
Voltage Frequency Ballast Amps Amps Watts Voltage Frequency Ballast Amps Amps Watts
70-Watt High Pressure Sodium 250-Watt Metal Halide
120 60 HX-HPF 0.90 0.82 94 120 60 CWA 1.20 2.60 295
208 60 HX-HPF 0.50 0.48 94 208 60 CWA 0.65 1.50 295
240 60 HX-HPF 0.44 0.41 94 240 60 CWA 0.60 1.30 295
277 60 HX-HPF 0.35 0.36 94 277 60 CWA 0.50 1.12 295
480 60 HX-HPF 0.21 0.21 94 480 60 CWA 0.30 0.65 298
120 50 HX-HPF 1.08 0.81 97 120 50 CWA 2.00 2.50 285
F
MH 45°
70 W HPS*
K
F
10’ 10.00 5.00 2.50 1.00 0.50 0.25
2.0 J
I 20’ 2.50 1.00 0.50 0.25 0.10 0.05
H 30’ 1.00 0.50 0.25 0.10 0.05 0.02
G
1.0
.5
1.0
0 1.0 2.0 3.0
Distance in terms of mounting height ♦
MH 45°
F
Ft. Cdles for Iso-Footcandle Lines Ft. Cdles for Iso-Footcandle Lines
3.0 Mtg. Mtg.
Ht. A B C D E F Ht. A B C D E F
E
Distance in terms of mounting height ♦
2.5
250 W HPS 250 W MH**
D 60’ 1.96 1.64 1.09 0.55 0.22 0.11 60’ 1.40 1.00 0.60 0.35 0.20 0.10
2.0
C 50’ 2.84 2.40 1.74 0.82 0.31 0.16 50’ 2.00 1.40 0.90 0.46 0.29 0.15
B 40’ 4.58 3.76 2.62 1.36 0.49 0.26 40’ 3.30 2.18 1.40 0.80 0.45 0.22
1.5
A
30’ 7.85 6.54 4.69 2.08 0.87 0.46 30’ 5.90 4.70 2.40 1.30 0.80 0.41
20’ 16.90 15.30 10.40 4.36 2.07 1.09 20’ 10.40 8.80 5.60 3.20 1.90 0.90
1.0
400 W HPS 400 W MH
0 60’ 3.27 2.74 1.82 0.92 0.37 0.18 60’ 2.32 1.66 1.00 0.58 0.33 0.17
50’ 4.74 4.00 2.90 1.37 0.52 0.27 50’ 3.32 2.32 1.49 0.76 0.48 0.25
.5 40’ 7.65 6.28 4.38 2.27 0.82 0.43 40’ 5.48 3.62 2.32 1.33 0.75 0.36
0 .5 1.0 1.5 2.0 30’ 3.10 10.92 7.83 3.47 1.45 0.77 30’ 9.79 7.80 3.98 2.16 1.33 0.68
Distance in terms of mounting height ♦ 20’ 28.22 25.55 17.37 7.28 3.46 1.82 20’ 17.26 14.60 9.30 5.31 3.15 1.49
Class II, Div. 1 and 2; and Class III. stainless steel screws.
Suitable for use in wet and outdoor • Prismatic glass globes and glass
saltwater locations. refractors are standard (plastic refrac-
• Wide range of wattages and voltages. tors also available) and thread directly Fixture with
Choice of ballasts for 50 though into fixture housing. Eliminate glare Prismatic Globe and Guard
250 W MH, 150 W HPS lamps in and provide uniform light distribution.
120, 208, 240, 277 and 480 voltages. • Vented reflectors result in cooler,
• Choice of light sources: high pres- dirt-free operation, increased lumen
sure sodium and metal halide. output.
• Choice of optical assembles: (1) • Reflectors secured to mounting
prismatic globe with or without guard hood with screws (furnished).
through 250 W; or (2) Type V closed • Choice of reflector styles: white
prismatic glass refractor through porcelain enamel or fiberglass-rein-
250 W. (Types II, III and IV also forced polyester; standard dome or
available through 250 W. Also poly- 30° angle.
carbonate globes for 100 W max.)
• Optional photocell provides auto-
• Choice of mounting hoods: pendant matic “on-off” control.
(rigid or flexible), 25° (angle) stan-
• All Mercmaster mounting hoods have
chion, ceiling and wall mounting.
provision for easy field installation of
• Porcelain reflector for standard appli- fuses in fixtures (see fuse kit listings).
cations and fiberglass-reinforced poly-
ester reflector for installations where Standard Materials
luminaire is subject to exceptionally • Mounting hoods, ballast bodies and
severe corrosive atmospheres. guards: aluminum (copper-free –
4/10 of 1% max.).
Features Fixture with Prismatic
• Reflectors: fiberglass-reinforced
• Superior corrosion-resistance: cop- Glass Refractor
polyester.
per-free aluminum mounting hoods,
ballasts and guards with epoxy • Globes: 50 W-100 W, threaded
powder coat, inside and out. prismatic glass; 150 W, 175 W and
250W, threaded heat-resistant pris-
• Standard pendant mounting hood
matic glass.
for rigid or flexible mounting. Bal-
anced round design automatically • Refractors: 50 W to 150 W, heat-
hangs plumb when used with flex- resistant prismatic glass and plastic;
ible hanger. 175 W to 250 W, prismatic glass.
• Positive sealing. Hinge and bolt con- • Enclosed reflector: etched Alzak
struction assures 360° compression aluminum (copper-free – 4/10 of 1%)
at all points on gasket. with sealed, tempered heat- and
impact-resistant lens.
• One-piece ballast housing for each
component provides even heat dis- Standard Finishes
sipation for cooler operation and • Mounting hoods, ballast bodies,
longer ballast life. guards: epoxy powder-coat finish.
• Heat barrier isolates capacitor from Two-coat baked finish, electrostati-
ballast. Standard non-PCB bio- cally applied for complete uniform Fixture with Prismatic Globe,
surface protection. Guard and Polyester Reflector
degradable capacitors installed in
separate compartment. • Polyester reflectors: natural finish.
Effective September, 2008 800-621-1506
Copyright 2008 www.appletonelec.com
PAGE 78
F1-79
Mercmaster™ II HID
Enclosed and Gasketed Lighting Fixtures
High Pressure Sodium and Metal Halide Mogul Base Luminaires. UNILETS¨ for Use with Threaded Metal Conduit.
Options
• Fuses for fixtures. See listings.
• MH fixtures for Quartz Auxiliary
lamps. Relay switch installed in
fixture when specified. Add suffix
-MTE to fixture catalog number for
120 V through 277 V, and suffix
-480E to fixture catalog number for
480 V fixture.
• Smart Hot Restrike emergency option,
F
available for 50 W-150 W HPS only.
Add suffix -SR. See page F1-20.
• Hot Restrike option add suffix -R.
• Smart Starter available for 50-150W
HPS add suffix -S.
Compliances
• UL Listed
• UL Standard 1598A, 844 and Marine
Type Electric Fixtures Outside Type
(Salt Water)
• Suitable for use in wet locations
• Class I, Div. 2, Groups A,B,C,D
• Class II, Div. 1 and 2, Groups E,F,G
References
• For additional data on lamp and
lighting fixture selection, see gen-
eral introduction to catalog.
50, 70 14 —
100 15 — KR2-ST 2.5 KR2-AN 2.5 LPG-R1 5.25 LPRF-5CG 13
Hood/Ballast Gasket
Silicone rubber gasket seals out mois-
ture, dirt and dust.
JB Series Box
and Flexible
Hanger
High-Temperature Socket
Mogul base high temperature socket for
50W through 400W HID lamps. Epoxy Finish
Gasketed ballast housing and hood are
copper-free aluminum with epoxy pow-
der coat finish.
Photocell
Installs through knock-out in mounting
hood; provides continuous ON-OFF
Aluminum Inner Reflector Balanced Round Design
dusk-to-dawn control. Fixtures with
optional photocell or quartz auxiliary Solid aluminum inner reflector – not just Pendant fixtures automatically hang
lamp do not comply with UL require- aluminum foil plumb. Fixtures and hangers suitable for
ments for use in classified locations. Class I, Div. 2 applications.
F
Mercmaster II Thermal Suitability
Lamp Supply Class I, Div. 2, Groups A, B, C, D Class II, Div. 1, Groups E, F G
Wire Ambient
Temp. Temp. Globe & 8” 12” Globe & 8” 12”
Watts Type °C °C Globe Reflector Refractor Refractor Globe Reflector Refractor Refractor
“T” Numbers Represent the Maximum Lamp Temperature for Class I, Div. 2 Locations and Maximum Surface Temperature Under Dust
Blanket for Class II, Div. 1 Locations.
“T”
T1 350 325 T2 T2A T2B T2C T2D T3 T3A T3B T3C T4 T4A T5 T6
Number
Temp
Range 351-450 326-350 301-325 281-300 261-280 231-260 216-230 201-215 181-200 166-180 161-165 136-160 121-135 101-120 86-100 85
(°C)
F
sec-butyl alcohol 343 325
di-isobutylene 391 350 123 123 123 123 123
ethane 472 T1 123 123 123 123 123
ethanol (ethyl alcohol) 363 350 123 123 123 123 123
ethyl acetate 426 350 123 123 123 123 123
ethylene diamine (anhydrous) 385 350 123 123 123 123 123
ethylene dichloride 413 350 123 123 123 123 123
gasoline (56-60 octane) 280 T2A 123 123 123 123
heptanes 204 T3 123 2
hexanes 223 T2D 123 2
isoprene 395 350 123 123 123 123 123
isopropyl ether 443 350 123 123 123 123 123
mesityl oxide 344 325 123 123 123 123 2
methane (natural gas) 537 T1 123 123 123 123 123
methanol (methyl alcohol) 385 350 123 123 123 123 123
3-methyl-l-butanol (isoamyl alcohol) 350 350 123 123 123 123 123
methyl ethyl ketone 404 350 123 123 123 123 123
methyl isobutyl ketone 448 350 123 123 123 123 123
2-methyl-1-propanol (isobutyl alcohol) 415 350 123 123 123 123 123
2-methyl-1-propanol (tertiary butyl alcohol) 478 T1 123 123 123 123 123
petroleum naphtha‡ 288 T2A 123 123 123 123
pyridine 482 T1 123 123 123 123 123
octanes 206 T3 123 2
pentanes 260 T2B 123 123 2 2
1-pentanol (amyl alcohol) 300 T2 123 123 123 123 2
propane 432 350 123 123 123 123 123
1-propanol (propyl alcohol) 412 350 123 123 123 123 123
2-propanol (isopropyl alcohol) 399 350 123 123 123 123 123
propylene 455 T1 123 123 123 123 123
styrene 490 T1 123 123 123 123 123
toluene 480 T1 123 123 123 123 123
vinyl acetate 402 350 123 123 123 123 123
vinyl chloride 472 T1 123 123 123 123 123
xylenes (o-xylene) 463 T1 123 123 123 123 123
* Where no fixture is indicated suitable for the specific chemical, see catalog section G1.
‡ A saturated hydrocarbon mixture. Also known by synonyms benzine, ligroin, petroleum, ether or naptha.
Ignition temperatures shown should be regarded as approximations only. Per NFPA Bulletin 325M, ignition temperatures may vary according to such factors as
vapor/air mixture, size and space where ignition may occur, rate and duration of heating, oxygen concentration and other materials present.
This classified area suitability chart is based on NEC requirements and Appleton and UL testing. However the ultimate decision on suitability of these fixtures for
classified areas depends solely on the judgement of the owner, insurance company, inspector and/or authority having jurisdiction.
* Add voltage suffix -MT for 120, 208, 240 or 277 V; -480 for 480 V.
◊ Add voltage suffix -MT for 120, 208, 240 or 277 V
**To order fixture with guard, add suffix -G (before adding voltage suffix).
† For specific Class I suitability of each fixture listed, see F1-109.
‡ For 175 W and 250 W fixtures, use 12” refractor only for Groups E, F and G. Heat-resistant glass globe supplied with 175 W and 250 W fixtures.
Furnished with 8” NEMA V refractor — to order with NEMA I or III refractor, change J in the catalog number to J1 or J3.
Add voltage suffix -MTMED for Medium Bass, 100W (order as special).
F
With Globe, With 8” Refractor
WithGuard
Less Globe, With 8” Refractor
(NEMA V)
Less Guard (NEMA V)
* Add voltage suffix -MT for 120, 208, 240 or 277 V; -480 for 480 V.
**To order fixture with guard, add suffix -G (before adding voltage suffix).
† For specific Class I suitability of each fixture listed, see F1-109.
‡ For 175 W and 250 W fixtures, use 12” refractor only for Groups E, F and G. Heat-resistant glass globe supplied with 175 W and 250 W fixtures.
Furnished with 8” NEMA V refractor — to order with NEMA I or III refractor, change J in the catalog number to J1 or J3.
Add voltage suffix -MTMED for Medium Bass, 100 W (order as special).
Mounting Hoods
Hub Size Catalog
Description (Inches) Number
Pendant
One Hub, 3/4 LPA-75
Rigid or Flexible Mounting
1 LPA-100
Ceiling
F
* MT (multi-volt) ballasts can be operated at an input voltage of either 120, 208, 240 or 277 V. 480 ballasts can be operated at input voltage of 480 V.
F
Coated Prismatic Tuff-Skin®✝
Glass Globes
For use in areas where fixture is
subject to extreme thermal shock Clear Heat-Resistant VPGL-2HRT
Coated Glass
Globe
Polycarbonate Globes – Impact-Resistant**
Use 100W Lamp max.; do not Clear VPGL-2PL
use in ambients exceeding 25 °C
Amber VPGL-2AMPL
Green VPGL-2GRPL
Polycarbonate Red VPGL-2REPL
Globe
Globe Guard
Gasket
Photocell
For automatic dusk-to-dawn “On-Off” 120 Volt PC120
control – fits all mounting hoods (not
208 and 240 Volt PC248
for use in hazardous locations)
277 Volt PC277
Photocell
** Polycarbonate globes are shatter-resistant – for use in processing plants, canneries, dairies, bakeries or anywhere broken glass would prove a hazard. Ideally
suited for areas where vandalism, high replacement and high maintenance costs are a problem. Do not use in ambients exceeding 25 °C. For burning in verti-
cal base-up positions only.
✝ Registered trademark of Thomas Manufacturing Corporation, Parkton, Md. It is recommended that guards be used with these globes.
30° Angle
Polyester
LPRG-2 LPBG-12
Electrical Specifications
Line Type of Starting Operating Total Line Type of Starting Operating Total
Voltage Ballast Amps Amps Watts Voltage Ballast Amps Amps Watts
50-Watt High Pressure Sodium 175-Watt Metal Halide
120 HX-HPF 0.58 0.58 64 120 C.W.A. 1.30 1.80 213
208 HX-HPF 0.35 0.33 64 208 C.W.A. 0.75 1.10 213
240 HX-HPF 0.31 0.29 64 240 C.W.A. 0.65 0.90 213
277 HX-HPF 0.25 0.25 64 277 C.W.A. 0.55 0.80 213
F
480 HX-HPF — — — 480 C.W.A. 0.35 0.45 213
70-Watt High Pressure Sodium 250-Watt Metal Halide
120 HX-HPF 0.90 0.82 94 120 C.W.A. 1.20 2.60 295
208 HX-HPF 0.50 0.48 94 208 C.W.A. 0.65 1.50 295
240 HX-HPF 0.44 0.41 94 240 C.W.A. 0.60 1.30 295
277 HX-HPF 0.35 0.36 94 277 C.W.A. 0.50 1.12 295
480 HX-HPF 0.21 0.21 94 480 C.W.A. 0.30 0.65 298
100-Watt High Pressure Sodium
Fuse Kit
120 HX-HPF 1.30 1.15 130 Order fuses as a separate item by catalog number from right columns.
208 HX-HPF 0.76 0.67 130 Fuse Kit Catalog Number
Lamp Fuse Quantity
240 HX-HPF 0.66 0.58 130 Watts Volts Required HPS MH
277 HX-HPF 0.60 0.50 130 50 120 1 F5 —
480 HX-HPF 0.33 0.31 135 208 2 F3 —
150-Watt High Pressure Sodium 240 2 F3 —
120 HX-HPF 2.00 1.66 189 277 1 F2 —
480 — — —
208 HX-HPF 1.16 0.96 189
70 120 1 F5 —
240 HX-HPF 1.00 0.83 189
208 2 F3 —
277 HX-HPF 0.88 0.75 189 240 2 F3 —
480 HX-HPF 0.50 0.44 189 277 1 F2 —
100-Watt Metal Halide 480 2 F2 —
120 HX-HPF 1.20 1.15 130 100 120 1 F8 F6
208 2 F5 F4
208 HX-HPF 0.70 0.66 130
240 2 F5 F3
240 HX-HPF 0.61 0.58 130
277 1 F3 F3
277 HX-HPF 0.55 0.50 130 480 2 F3 F2
480 HX-HPF 0.30 0.35 140 150 120 1 F10 —
208 2 F5 —
240 2 F5 —
277 1 F5 —
480 2 F3 —
175 120 1 — F5
208 2 — F3
240 2 — F3
Fuses are filled with non-com-
bustible granular material per 277 1 — F2
NEC 501-6(5). Fuse Kit includes 480 2 — F2
fuse, fuse block, wire, mount- 250 120 1 — F8
ing screws and connectors. All
mounting hoods have provisions 208 2 — F5
for easy field installation of 240 2 — F5
fuses in fixtures. 277 1 — F3
480 2 — F2
Pendant Mount
Ceiling Mount
Wall Mount
Fixture with 8”
Refractor
F
0-10 50.74 1 81 74 69 64 75 69 64 59 59 55 51 50 47 44 42 39 37 33
10-20 164.55 2 71 62 54 47 65 57 50 44 49 43 38 41 36 32 33 30 27 23
20-30 310.47 3 64 52 44 37 58 48 41 34 41 35 30 34 29 25 28 24 20 17
30-40 611.05 4 57 45 36 30 53 42 34 28 35 29 24 29 24 20 24 19 16 13
40-50 961.13 5 52 40 31 24 48 37 29 23 31 24 19 26 20 16 21 16 13 10
50-60 1308.18 6 48 35 26 20 44 32 25 19 27 21 16 23 17 13 18 14 11 8
60-70 1542.35 7 44 31 23 17 40 29 21 16 24 18 14 20 15 11 16 12 9 7
70-80 1716.10 8 40 28 20 15 37 26 19 14 22 16 12 18 13 10 15 11 8 6
80-90 1799.18 9 38 25 18 13 35 24 17 12 20 14 10 17 12 8 14 10 7 5
90-100 1802.19 10 35 23 16 11 32 22 15 11 18 13 9 15 11 7 13 9 6 4
100-110 1676.86
110-120 1379.11 Zonal Lumen Summary
120-130 441.46 Zone Lumens % Lamp % Fixture Zone Lumens % Lamp % Fixture
130-140 9.61 0-30 525.75 3.3 3.8 90-120 4858.16 30.4 35.3
140-150 3.33 0-40 1136.81 7.1 8.3 90-130 5299.62 33.1 38.5
150-160 0.74 0-60 3406.12 21.3 24.7 90-150 5312.56 33.2 38.5
160-170 0.00 0-90 8463.75 52.9 61.4 90-180 5313.30 33.2 38.6
170-180 0.00 0-180 13777.05 86.1 100.0
0-10 222.62 1 76 71 67 63 73 69 65 62 65 62 59 62 59 57 58 56 54 52
10-20 664.60 2 68 60 54 49 65 58 53 48 55 50 46 52 48 45 49 46 43 41
20-30 1084.32 3 61 52 45 39 59 50 44 39 48 42 37 45 40 36 43 39 35 33
30-40 1536.55 4 55 45 38 32 53 44 37 32 42 36 31 39 34 30 37 33 29 27
40-50 1771.90 5 50 40 33 27 49 39 32 27 37 31 26 35 30 25 33 29 25 23
50-60 1771.51 6 46 36 28 23 45 35 28 23 33 27 22 31 26 22 30 25 21 20
60-70 1668.93 7 43 32 25 20 41 31 25 20 30 24 19 28 23 19 27 22 19 17
70-80 1422.36 8 40 29 22 18 38 28 22 17 27 21 17 26 21 17 25 20 16 15
80-90 994.54 9 37 26 20 16 36 26 20 16 25 19 15 24 19 15 23 18 15 13
90-100 432.23 10 35 24 18 14 33 24 18 14 23 17 14 22 17 13 21 16 13 12
100-110 104.58
110-120 20.99 Zonal Lumen Summary
120-130 1.21 Zone Lumens % Lamp % Fixture Zone Lumens % Lamp % Fixture
130-140 0.04 0-30 1971.54 12.3 16.9 90-120 557.80 3.5 4.8
140-150 0.00 0-40 3508.09 21.9 30.0 90-130 559.01 3.5 4.8
150-160 0.00 0-60 7051.50 44.1 60.3 90-150 559.04 3.5 4.8
160-170 0.00 0-90 11137.33 69.6 95.2 90-180 559.04 3.5 4.8
170-180 0.00 0-180 11696.38 73.1 100.0
F
0-10 34.14 1 70 65 60 55 65 60 56 52 51 47 44 42 40 37 35 33 31 27
10-20 121.01 2 62 54 47 42 57 50 44 39 42 37 33 35 31 28 28 25 22 19
20-30 244.79 3 55 46 38 33 51 42 36 30 35 30 26 29 25 21 23 20 17 14
30-40 470.23 4 50 40 32 26 46 37 30 24 31 25 21 25 21 17 20 16 13 11
40-50 704.46 5 46 35 27 22 42 32 25 20 27 21 17 22 17 14 17 14 11 8
50-60 891.60 6 42 31 23 18 38 28 22 17 24 18 14 20 15 12 15 12 9 7
60-70 1045.37 7 38 27 20 15 35 25 19 14 21 16 12 18 13 10 14 10 8 6
70-80 1254.42 8 35 25 18 13 32 23 17 12 19 14 10 16 12 9 13 9 7 5
80-90 1376.19 9 33 22 16 12 30 21 15 11 17 13 9 14 10 7 12 8 6 4
90-100 1438.00 10 31 20 14 10 28 19 13 9 16 11 8 13 9 7 11 7 5 3
100-110 1400.16
110-120 1247.31 Zonal Lumen Summary
120-130 312.87 Zone Lumens % Lamp % Fixture Zone Lumens % Lamp % Fixture
130-140 6.25 0-30 399.94 2.9 3.8 90-120 4085.47 29.2 38.7
140-150 2.55 0-40 870.17 6.2 8.2 90-130 4398.34 31.4 41.7
150-160 0.48 0-60 2466.24 17.6 23.4 90-150 4407.14 31.5 41.7
160-170 0.14 0-90 6142.22 43.9 58.2 90-180 4407.77 31.5 41.8
170-180 0.00 0-180 10549.99 75.4 100.0
0-10 176.81 1 64 61 57 54 62 59 56 53 56 53 51 53 51 49 50 49 47 45
10-20 539.59 2 58 52 46 42 56 50 45 42 47 44 40 45 42 39 43 40 38 36
20-30 889.43 3 52 45 39 34 50 43 38 34 41 36 33 39 35 32 37 34 31 29
30-40 1215.31 4 47 39 33 28 46 38 32 28 36 31 27 34 30 27 33 29 26 24
40-50 1357.71 5 43 34 28 24 42 34 28 24 32 27 23 30 26 23 29 25 22 21
50-60 1315.82 6 40 31 25 20 38 30 24 20 29 24 20 27 23 20 26 22 19 18
60-70 1166.27 7 37 28 22 18 35 27 22 18 26 21 17 25 20 17 24 20 17 15
70-80 999.07 8 34 25 20 16 33 25 19 16 24 19 15 23 18 15 22 18 15 14
80-90 651.96 9 32 23 18 14 31 23 17 14 22 17 14 21 17 13 20 16 13 12
90-100 224.27 10 30 21 16 13 29 21 16 12 20 15 12 19 15 12 18 15 12 11
100-110 70.03
110-120 13.33 Zonal Lumen Summary
120-130 1.00 Zone Lumens % Lamp % Fixture Zone Lumens % Lamp % Fixture
130-140 0.05 0-30 1605.82 11.5 18.6 90-120 307.62 2.2 3.6
140-150 0.05 0-40 2821.13 20.2 32.7 90-130 308.62 2.2 3.6
150-160 0.00 0-60 5494.65 39.2 63.7 90-150 308.72 2.2 3.6
160-170 0.00 0-90 8311.95 59.4 96.4 90-180 308.72 2.2 3.6
170-180 0.00 0-180 8620.67 61.6 100.0
F
HPS 10 .39 1.70 1.30 .72 .40 .24 .15 .10 .07 .05 .04
12 .27 1.10 1.10 .68 .41 .26 .17 .11 .08 .06 .04
15 .17 .66 .81 .60 .39 .26 .18 .13 .09 .07 .05
20 .10 .37 .43 .40 .33 .25 .18 .13 .10 .08 .06
100 watt 8 1.00 4.80 2.70 1.20 .62 .35 .21 .14 .10 .07 .05
HPS 10 .64 2.80 2.20 1.30 .67 .40 .25 .16 .11 .08 .06
12 .44 1.80 1.80 1.30 .71 .42 .28 .18 .13 .09 .07
15 .28 1.10 1.30 .97 .70 .45 .30 .21 .15 .11 .08
20 .16 .59 .69 .70 .55 .42 .32 .23 .17 .13 .10
150 watt 8 2.50 8.30 4.60 2.20 1.10 .62 .38 .25 .17 .12 .09
HPS 10 1.60 5.40 4.00 2.20 1.20 .71 .44 .29 .20 .14 .11
12 1.10 4.20 3.30 2.00 1.20 .76 .49 .33 .23 .17 .12
15 .72 2.10 2.40 1.80 1.20 .79 .54 .38 .27 .20 .15
20 .40 1.10 1.30 1.30 1.00 .73 .54 .40 .30 .23 .18
Applications
• Inexpensive HID integrally bal- UL 1598A and 844
lasted fixture for use in hazardous
locations – inexpensive to buy and
inexpensive to operate (uses one-
fifth as much electrical energy as
incandescent and three-quarters
as much as fluorescent).
• Enclosed and gasketed HID lighting
fixtures for use in tunnels, walkways,
F
F
100 W fixture with globe and reflec-
Numbers) “marked on equipment To determine Mercmaster Jr. thermal tor is acceptable because none of
nameplates shall be in accordance suitability for the above example: these fixture lamp surfaces exceed
with Table 500-2(b).” This NEC table (1) Check pages F1-114 and F1-115 the 280 °C ignition temperature of
is duplicated, as it applies to Appleton for ignition temperature of gas or the gasoline.
Mercmaster Jr. fixtures, in the table vapor to be encountered. Page F1-
below. 115 reveals that 56-60 octane gaso-
Class I, Div. 2, Groups A, B, C and D Class II, Div. 1 & 2, Groups E, F and G
Temperature Identification Numbers of Mercmaster Jr. Fixtures Temperature Identification Numbers
With Globe or with Globe & Reflector With 8” Refractor With Globe, with Globe & Reflector, or With 8” Refractor
UL/NEC Temp. Ident. No. UL/NEC Temp. Ident. No. UL/NEC Temp. Ident. No.
† These are guidelines only. Light distribution and other factors must be taken into consideration.
1 MA7010-120 MA7010J-120
100 S54 3/4 MA1075-120 MA1075J-120
With Globe, With Refractor 1 MA1010-120 MA1010J-120
Less Guard (NEMA V) 150 S55 3/4 MA1575-120 MA1575J-120
1 MA1510-120 MA1510J-120
Ceiling 35 S76 3/4 MC3575-120 MC3575J-120
Aluminum mounting hood 1 MC3510-120 MC3510J-120
and ballast body. 50 S68 3/4 MC5075-120 MC5075J-120
Five Hubs, 1 MC5010-120 MC5010J-120
Four Close-Up Plugs 70 S62 3/4 MC7075-120 MC7075J-120
1 MC7010-120 MC7010J-120
100 S54 3/4 MC1075-120 MC1075J-120
1 MC1010-120 MC1010J-120
With Globe, With Refractor
Less Guard (NEMA V) 150 S55 3/4 MC1575-120 MC1575J-120
1 MC1510-120 MC1510J-120
Wall❹ 35 S76 — MGSW35-120 MGSW35J-120
Malleable iron mounting hood and 50 S68 — MGSW50-120 MGSW50J-120
aluminum ballast body. Fits GSU Cast 70 S62 — MGSW70-120 MGSW70J-120
Boxes listed on page F1-132. Gasket 100 S54 — MGSW10-120 MGSW10J-120
and screws furnished with fixture. 150 S55 — MGSW15-120 MGSW15J-120
Catalog Number
Lamp ANSI Lamp
Type Mounting Watts Type With Globe❷ With 8” Refractor
Outlet Box Fixture 35 S76 MOB35-120 MOB35J-120
Aluminum ballast housing, complete with
50 S68 MOB50-120 MOB50J-120
aluminum mounting hood. Epoxy clad.
Use with SEH and 3-1/4” or 4” Octagonal 70 S62 MOB70-120 MOB70J-120
Outlet Box. Fixture furnished with 100 S54 MOB10-120 MOB10J-120
mounting plate and gasket. Octagonal
boxes not suitable for classified locations. 150 S55 MOB15-120 MOB15J-120
F
Catalog Number
Mounting Hoods for Use With Fixture Units on Page F1-126 Aluminum Malleable Iron
Pendant Mounting
Furnished with connection block, gasket and screws.
1/2” — VA50
3/4” VMA75 VA75
VA
VMA 1” VMA100 VA100
Ceiling Mounting – Five Hubs
Furnished with connection block, gasket, screws and four
close-up plugs.
1/2” VXHA50-A VXHA50
3/4” VXHA75-A VXHA75
VXHA
1” VXHA100-A VXHA100
Cast/Outlet Box Mounting
Fits SEH and 3-1/4” or 4” Octagonal Box➊
Furnished with connection block, mounting plate and gasket.
Octagonal outlet box not suitable for classified locations.
Wall❸ OBVW1-A OBVW1
OBVW OBV
Ceiling OBV1-A OBV1
GS Round Base – Fits GSU Cast Boxes❷
Furnished with connection block, gasket and screws.
Wall❸ — GSW2
GSW GS
Ceiling — GS2
JB Round Base – Fits JBX Cast Boxes❷
Furnished with connection block, gasket and screws.
Wall❸ JBW1-A JBW1
JBW JB
Ceiling JB1-A JB1
Stanchion Mounting❹
25° Stanchion furnished with connection block and screws.
1-1/4” MS-125 —
MS 1-1/2” MS-150 —
➊ Order SEH box from catalog section A and octagonal box from Section OB. To order fixture with guard, add G before voltage (example: MOB35G-120).
❷ Order JBX or GSU box on page F1-126.
❸ Reflectors cannot be used with wall mount fixtures. See dimensions on page F1-127 for globe or refractor clearance from wall for these fixtures.
❹ Stanchion mounting hood can be used with standard dome or 30° angle reflector.
For other ceiling and wall mounting hoods, see catalog pages F2-18 and F2-19.
line operation.
Ballast Bodies
Use with mounting hoods on page F1-125 or any 35 S76 MBL35-120
V-51 series mounting hood and with refractor or 50 S68 MBL50-120
globe listed. Order other accessories below as
70 S62 MBL70-120
desired. High power factor (min. P.F. 90%). Ballast
provides 120 V line operation. 100 S54 MBL100-120
150 S55 MBL150-120
Reflectors – 35 W-150 W➊ Porcelain Polyester
Standard (porcelain, 16” dia.; polyester, 16-1/4” dia.) LPR-25ST LPRP-25ST
30° Angle (porcelain, 12” dia.; polyester, 14-3/8” dia.) LPR-25AN LPRP-25AN
F
MBL Ballast Body Fixture with 8” Refractor
Stanchion Mount❺ OBV Outlet Box Mount JBW Wall Mount❸ with JBX Box❹
0-10 4.85 1 78 71 65 59 72 66 60 55 55 50 46 45 41 38 36 33 31 26
10-20 43.17 2 69 59 51 44 63 54 47 40 45 39 34 36 31 27 28 25 21 17
20-30 122.87 3 62 50 41 34 56 46 38 31 38 31 26 30 25 21 23 19 16 12
30-40 226.99 4 56 43 34 27 51 39 31 25 32 26 21 26 21 16 20 16 12 9
40-50 382.62 5 51 38 29 22 46 35 26 20 28 22 17 23 17 13 17 13 10 7
50-60 611.21 6 46 33 25 19 42 31 23 17 25 19 14 20 15 11 16 11 8 5
60-70 792.47 7 43 30 22 16 39 27 20 14 23 16 12 18 13 9 14 10 7 4
70-80 928.84 8 39 27 19 14 36 25 17 12 20 14 10 16 11 8 13 9 6 3
80-90 1576.22 9 37 24 17 12 33 22 15 11 19 13 9 15 10 7 12 8 4 3
90-100 544.88 10 34 22 15 10 31 20 14 9 17 11 8 14 9 6 11 7 4 2
100-110 1057.02
110-120 922.15 Zonal Lumen Summary
120-130 653.04 Zone Lumens % Lamp % Fixture Zone Lumens % Lamp % Fixture
130-140 289.45 0-30 170.89 1.8 2.1 90-120 2524.04 26.6 30.7
140-150 53.86 0-40 397.88 4.2 4.8 90-130 3177.09 33.4 38.7
150-160 3.01 0-60 1391.71 14.6 16.9 90-150 3520.39 37.1 38.7
160-170 0.00 0-90 4689.24 49.4 57.1 90-180 3523.41 37.1 42.9
170-180 0.00 0-180 8212.64 86.4 100.0
F
0-10 26.12 1 67 62 57 53 64 60 56 52 56 53 50 53 50 47 50 47 45 43
10-20 207.66 2 59 51 45 40 57 50 44 39 47 42 37 44 40 36 41 38 35 33
20-30 446.84 3 53 44 37 31 50 42 36 30 39 34 29 37 32 28 35 31 27 25
30-40 670.08 4 47 38 30 25 45 36 30 24 34 28 24 32 27 23 30 26 22 20
40-50 849.99 5 43 33 26 20 41 32 25 20 30 24 19 28 23 19 26 22 18 17
50-60 1010.15 6 39 29 22 17 38 28 22 17 26 21 16 25 20 16 23 19 15 14
60-70 1028.17 7 36 26 19 14 35 25 19 14 24 18 14 22 17 13 21 17 13 12
70-80 848.69 8 33 23 17 12 32 23 17 12 21 16 12 20 15 12 19 15 11 10
80-90 848.20 9 31 21 15 11 30 20 15 11 19 14 10 18 14 10 17 13 10 9
90-100 158.74 10 29 19 13 10 28 19 13 9 18 13 9 17 12 9 16 12 9 7
100-110 133.75
110-120 32.81 Zonal Lumen Summary
120-130 6.64 Zone Lumens % Lamp % Fixture Zone Lumens % Lamp % Fixture
130-140 0.94 0-30 680.62 7.2 10.9 90-120 325.29 3.4 5.2
140-150 0.00 0-40 1350.70 14.2 21.5 90-130 331.93 3.5 5.3
150-160 0.00 0-60 3210.84 33.8 51.2 90-150 332.87 3.5 5.3
160-170 0.00 0-90 5935.91 62.5 94.7 90-180 332.87 3.5 5.3
170-180 0.00 0-180 6268.78 66.0 100.0
15 0.40 0.37 0.45 0.53 0.53 0.47 0.45 0.44 0.42 0.37 0.31 0.23 0.18 0.11 0.07
17 0.31 0.29 0.34 0.39 0.42 0.39 0.36 0.36 0.35 0.32 0.29 0.22 0.18 0.12 0.08
70 W 7 2.88 3.31 3.70 3.23 2.80 2.00 1.45 1.04 0.76 0.57 0.44 0.27 0.18 0.11 0.07
9 1.74 1.78 2.38 2.07 1.94 1.76 1.35 1.05 0.81 0.63 0.49 0.32 0.21 0.13 0.08
11 1.17 1.14 1.40 1.52 1.31 1.29 1.19 0.97 0.79 0.64 0.52 0.34 0.24 0.15 0.09
13 0.84 0.79 0.99 1.13 1.04 0.94 0.92 0.86 0.73 0.61 0.51 0.36 0.25 0.16 0.11
15 0.63 0.58 0.70 0.82 0.82 0.74 0.71 0.69 0.65 0.57 0.49 0.36 0.26 0.17 0.11
17 0.49 0.44 0.51 0.61 0.66 0.62 0.56 0.55 0.54 0.51 0.46 0.35 0.26 0.18 0.12
100 W 7 4.35 5.00 5.59 4.88 4.23 3.02 2.18 1.56 1.15 0.86 0.67 0.41 0.27 0.16 0.10
9 2.63 2.69 3.56 3.12 2.93 2.65 2.04 1.58 1.22 0.95 0.74 0.48 0.32 0.19 0.12
LAMP: High Pressure Sodium Medium Base, 11 1.76 1.72 2.24 2.29 1.97 1.95 1.80 1.47 1.19 0.96 0.78 0.52 0.36 0.22 0.14
Clear E-17 13 1.26 1.20 1.49 1.70 1.57 1.42 1.39 1.30 1.11 0.92 0.77 0.54 0.38 0.24 0.16
15 0.95 0.88 1.06 1.24 1.24 1.12 1.07 1.04 0.98 0.86 0.74 0.54 0.40 0.25 0.17
WATTS LUMENS 17 0.74 0.67 0.78 0.93 0.99 0.94 0.84 0.83 0.81 0.77 0.69 0.52 0.40 0.27 0.18
35 2,250 150 W 7 7.32 8.41 9.41 8.21 7.12 5.09 3.67 2.63 1.93 1.45 1.12 0.70 0.46 0.27 0.17
9 4.43 4.53 5.99 5.25 4.93 4.47 3.44 2.66 2.06 1.59 1.25 0.80 0.54 0.33 0.21
50 4,000
11 2.96 2.89 3.76 3.86 3.32 3.28 3.03 2.47 2.00 1.62 1.32 0.87 0.60 0.37 0.24
70 6,300
13 2.12 2.02 2.52 2.86 2.64 2.39 2.34 2.19 1.86 1.55 1.30 0.91 0.64 0.40 0.27
100 9,500
15 1.59 1.48 1.78 2.09 2.09 1.89 1.80 1.75 1.65 1.45 1.24 0.91 0.67 0.43 0.29
150 16,000
17 1.24 1.13 1.31 1.56 1.67 1.58 1.42 1.40 1.36 1.29 1.16 0.88 0.67 0.45 0.30
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NEMA Type III
Catalog Number
Hub Size
Description (Inches) With Globe Globe and Guard Hood Only
Pendant
Rigid or Flexible Mounting
Mogul Base — 1/2†
for 50 W-150 W HPS,
3/4 VPAM2575 VPAM2575G VPAM75
and 175 W-250 W MH
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† 3/4” Tapped opening – furnished with 3/4” to 1/2” reducer for 1/2” stems.
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Red VPGL-2RE
Coated “Tuff-Skin”®† Glass Globes
Guard
* Heat-resistant glass furnished as standard with 150 W HPS and 175 W and 250 W MH. Clear glass furnished as standard with 50 W-100 W HPS.
** Polycarbonate globes are shatter-resistant – for use in processing plants, canneries, dairies, bakeries or anywhere broken glass would prove a hazard. Ide-
ally suited for areas where vandalism and high replacement and high maintenance costs are a problem. Do not use in ambients exceeding 25 °C. For burn-
ing in vertical base up position only.
† Registered Trademark of Thomas Manufacturing Corporation, Parkton, Md. It is recommended that guards be used with these globes.
Applications
• Powerful, efficient weatherproof
lighting for medium and large areas
such as chemical plants, refineries,
shipboard and marine industrial pro-
cess areas where severely corrosive
agents are present.
Features
• Compact in size, rugged and
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dependable.
• Easy to install and service.
• Integral ballast; choice of multi-tap
for 120, 208, 240, 277 or 480 volt.
• Completely assembled fixture saves
installation time and cost.
• Easily removable ballast tray.
• Hinged door.
• Seamless welded construction.
• Can be mounted in any position
ranging from lens down to horizon-
tal, lens up.
• Stainless steel latches to allow
relamping without tools.
Standard Materials
• Fixture body and trunnion arm: 316
stainless steel.
• 16 gauge 316 stainless steel.
• Lens: thermal-shock-resistant and
tempered impact-resistant glass.
• Gasket: heavy-duty, high-tempera-
ture silicone rubber, firmly seated.
• Socket: heavy-duty, mogul base
porcelain with heavy gauge brass,
nickel-plated, double lamp-grip
screw shell and spring-loaded cen-
ter contact.
• Reflector: compound parabolic,
double segment, Alzak* finished
aluminum for optimum efficiency.
Compliances
• UL Standard 1598A
• UL Standard 844
• Marine Type Electric Fixtures Out-
side Type (Salt Water)
• NEMA 4X
Ordering Information
For Class I, Div. 2
Classified Duty and Marine
Lamp Type Line Voltage Yoke Mount Catalog Number* T Rating
High Pressure Sodium
400 W HPS 120-277 • SSF771L-MT-I/2 350
400 W HPS 480 SSF771L-48-I/2 350
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250 W HPS 120-277 • SSF671L-MT-I/2 350
250 W HPS 480 SSF671L-48-I/2 350
Metal Halide
400 W MH 120-277 • SSF771H-MT-I/2 350
400 W MH 480 SSF771H-48-I/2 350
250 W MH 120-277 • SSF671H-MT-I/2 350
250 W MH 480 SSF671H-48-I/2 350
• Ballast has primary taps for 120 V, 208 V, 240 V and 277 V.
* Quartz emergency lamp not available for Class I, Div. 2 fixtures. Consult factory for emergency quartz for non-classified areas. Floodlights have 3/4” N.P.T.
tapped hub for power entry.
Crossarm
Mounting Bracket Poletop Slip-Fitter
Has 180° horizontal adjustment – Slip-fits 1-1/2” or 2” pipe size
degree marked. Facilitates mount- poletop tenons. Includes flood-
ing floodlight to crossarm or other light yoke bolts, 3 locking bolts,
flat surface, or to G-AM-8-WB. and cord grip. Body is mal-
Includes floodlight yoke bolts. leable iron-zinc plated, chromate
Malleable iron, zinc plated, chro- sealed, with cast aluminum
mate sealed, architectural bronze cap. Assembly has architectural
POLYESTER finish. bronze POLYESTER finish.
G-AM-8-CA G-SF20
2.5
50’ 4.74 4.00 2.90 1.37 0.52 0.27 50’ 2.84 2.40 1.74 0.82 0.31 0.16
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Distance in terms of mounting height ♦
2 40’ 7.65 6.28 4.38 2.27 0.82 0.43 40’ 4.58 3.76 2.62 1.36 0.49 0.26
E
30’ 13.10 10.92 7.83 3.47 1.45 0.77 30’ 7.85 6.54 4.69 2.08 0.87 0.46
D
1.5 20’ 28.22 25.55 17.37 7.28 3.46 1.82 20’ 16.90 15.30 10.40 4.36 2.07 1.09
C
400 W MH 250 W MH
B
1 60’ 2.32 1.66 1.00 0.58 0.33 0.17 60’ 1.40 1.00 0.60 0.35 0.20 0.10
A
50’ 3.32 2.32 1.49 0.76 0.48 0.25 50’ 2.00 1.40 0.90 0.46 0.29 0.15
.5
40’ 5.48 3.62 2.32 1.33 0.75 0.36 40’ 3.30 2.18 1.40 0.80 0.45 0.22
30’ 9.79 7.80 3.98 2.16 1.33 0.68 30’ 5.90 4.70 2.40 1.30 0.80 0.41
0
20’ 17.26 14.60 9.30 5.31 3.15 1.49 20’ 10.40 8.80 5.60 3.20 1.90 0.90
.5
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PC240 240 V, 50/60 Hz
Profile, Mercmaster III, and Merc- Mercmaster III wall mounting hood with
master III – 400 Series Luminaires. PC277 277 V, 50/60 Hz photocontrol installed shown
• For remote mounting in FS Boxes. ✶ Add to fixture catalog after voltage; i.e.: KPWBL1075MTPC12.
Features
• Factory-sealed design eliminates the
need for an explosionproof enclosure.
Photocontrol in FS cover for use with FS/FD box (Section B)
• Can be easily installed in the field.
• Solid state design for performance Catalog Number Voltage Range
and reliability. FSKA-PC120D2 120V, 50/60 Hz
• Available for 120, 208, 240, or 277 FSKA-PC247D2 208-277V, 50/60 Hz
volts.
Supplied with two stainless steel screws.
• 35-400 W H.I.D. incandescent or For neoprene gasket, order catalog number FS-GKR-1N.
fluorescent, 50/60 HZ.
• 1000 V.A. Voltage/Ampere
• Minimum time delay: 15 seconds to
eliminate nuisiance tripping. Photocontrol for field installation
• Turns fixture on at 3 footcandles, off Catalog Number Max. Current Voltage Range
at 8 footcandles. PC120D2 8.3 A 120 V, 50/60 Hz
• Provided with (3) 18AWG stranded PC247D2 3.5 A 208-277 V, 50/60 Hz
leads 6” in length.
• Will fit through standard 1/2”
knockout. Dimensions
Materials
• Encapsulated with epoxy sealing
compound.
• FS Cover: aluminum
Compliances
• Class I, Div. 2, Groups A,B,C,D
• UL Standards: 1604 – Hazardous
(Classified) Locations 1.13”
• NEMA 4X (2.87 cm)
1.375”
0.69”
(3.49cm)
(1.75 cm)
1.19”
(3.02 cm)
2.56” 1.94”
(6.50 cm) (4.92 cm)
®
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