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Important Points While Carrying Out Power Balancing of Marine Engines

The document discusses power balancing of marine engines, which involves making minor adjustments to individual cylinder fuel pumps to achieve equal power output. It is important for efficiency and preventing engine overload or unsafe exhaust temperatures. The process requires carefully adjusting factors like fuel pump settings and monitoring temperatures and pressures while avoiding problems like vibration or component failure from an unbalanced engine.

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674 views

Important Points While Carrying Out Power Balancing of Marine Engines

The document discusses power balancing of marine engines, which involves making minor adjustments to individual cylinder fuel pumps to achieve equal power output. It is important for efficiency and preventing engine overload or unsafe exhaust temperatures. The process requires carefully adjusting factors like fuel pump settings and monitoring temperatures and pressures while avoiding problems like vibration or component failure from an unbalanced engine.

Uploaded by

prabhudiwa
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as DOCX, PDF, TXT or read online on Scribd
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The efficiency of the overall ship depends a lot on the efficiency of the engine running in its

engine room. One of the important factors to ensure efficiency of marine engines is to control the
power produced from each of its cylinder. The process of making fine adjustments to achieve
equal power from all engine cylinders is known as power balancing.

Power balancing of engines is carried out by making minor adjustment to fuel pumps of
individual cylinders. The quantity of fuel injected in the cylinder plays the most important role in
power balancing.

The small adjustments made to the fuel pumps should be such that the units are not overloaded
and the exhaust temperature doesn’t go beyond the safe limits. It is therefore necessary to be
extremely careful while carrying out adjustments for power balancing.

Important Points While Carrying out Power Balancing of Marine Engines

Power balancing should be done in such a way that:

 Individual units are not overloaded

 Exhaust temperature of the units do not rise above the acceptable levels

 Fuel pumps are able to cut off when engine is stopped

Things to check while making Adjustments for Power Balancing of Marine Engines 

 Fuel pump rack position


 Exhaust and cooling water return temperatures for each cylinder of marine engine

 Measurements from indicator diagram

 VIT adjustment

It is to note that not all cylinder units show equal exhaust temperatures. However, for each
engine the figures follow a certain path which can help in accessing a situation. Peak or
maximum pressure of the cylinders should also be checked along with cylinder temperatures.

If proper care is not taken during power balancing, the marine engine can become unbalanced,
leading to other serious problems.

Unbalanced situation of the engine might lead to

 Overloading of bearings and running gears

 Overheating or bearing failure

 Piston blow past

 Overheated or piston seizure

 Vibration followed by fatigue

 Fatigue cracking in bearings, studs, or bolts

 Cracking in crankshaft
 Failure of holding down bolts

If you are the watching keeping officer, you must check the following things to ensure smooth
power balancing of marine engines:

 Check relevant temperature and pressures (exhaust and cooling return temperatures)

 Check lubricating oil and turbo charger pressures

 Check for any unusual noise or vibration

 Keep an eye on the exhaust for any kind of smoke

 Check if the turbocharger is running smoothly without surging or panting

 Check fuel pump settings

 Measure clearances and timings of fuel pumps when engine is not working

 Ensure that fuel injectors are changed at regular intervals of time after cleaning and
testing. A faulty injector would not only cause loss in power but would also lead to
overloading of other cylinders as the governor would try to maintain the normal total
power output

 Carry out maintenance of the marine engine at regular interval of time and note down any
deviation from the normal running speed

 Any error found should be rectified at the earliest.

Do you have any more important information on power balancing of marine engines? Kindly
share it with others in comments below.
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Tags: marine diesel engines Marine engines ship engine


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About Mohit
Mohit Kaushik is a marine engineer sailing with Maersk Shipping. He handles website
development and technical support at Marine Insight. Apart from handling web development
projects, he also manages a logistics company and have a keen interest in modern logistic
technologies .
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