S.No. Model No.

Product Name Model

Gasoline Engine Training Toyota Corolla 2ZR-

1 FXB-A01001
Bench FE

Gasoline Engine
Toyota Corolla 2ZR-
 Gasoline Engine
Toyota Corolla 2ZR-
2 FXB-A03001 W/Automatic Transmission
FE
Training Bench

Gasoline-Electric Hybrid
3 FXB-A05001 Toyota Prius 1.5L
Engine Training Bench
 Toyota Corolla 2ZR-
FE

Dual Fuel Engine

4 FXB-A06001
Transmission

Gasoline Engine Section Toyota Corolla 2ZR-

5 FXB-A08001
Demo Model FE

Ignition System Training

6 FXB-A09001 Six Kinds
Panel
 Cooling System Training Toyota Corolla 2ZR-
7 FXB-A10001
Panel FE

Engine Lubrication Toyota Corolla 2ZR-

8 FXB-A11001
systemTraining Panel FE

Startup system Training

9 FXB-A12001 Toyota Corolla 1.8 L
Panel

Charging System Training

10 FXB-A13001 Toyota Corolla 1.8 L
Panel

Engine Immobilizer
11 FXB-A14001 Toyota Corolla 1.8 L
systemTraining Panel

Gasoline Engine Electronic

Toyora Corolla 2ZR-
12 FXB-A15001 Control System Training
FE
Panel

Diesel Engine Training

13 FXB-A16001 ISUZU 4JB
Bench
 Diesel Engine Training
13 FXB-A16001 ISUZU 4JB
Bench

Diesel Engine Section

14 FXB-A20003 ISUZU 4JB
Demo Model

Manual Transmission Toyota Hiace Rear

15 FXB-B06003
Section Training Bench driven

Toyota Hiace Rear

16 FXB-C01002 Clutch Training Bench
driven

Powertrain Section Training

17 FXB-D02001 Toyota Vios 8A-FE
Bench

Differentials,Axle,Drum
18 FXB-D03001 Toyota Hiace
Brakes Training Model

Hydraulic Braking System

19 FXB-E01001 Toyota Hiace
Training Bench

Anti lock Brake System

20 FXB-E04006 Toyota Corolla
Training Bench

Power Steering &

21 FXB-F01002 independent suspension Toyota Hiace
system training Bench
 Power Steering &
21 FXB-F01002 independent suspension Toyota Hiace
system training Bench

Electric Power Steering

22 FXB-F02003 (EPS) System Training Honda Fit
Bench
Automatic Air Condition
23 FXB-I02001 Toyota Corolla 1.8 L
System Training Bench

Cruise Control System

24 FXB-I06001 Toyota LS400
Training Bench

Electric Window,Central
25 FXB-I08004 Toyota Corolla
Control

Central Control Door Lock

26 FXB-I09004 and alram system Training Toyota Corolla
Panel

Exterior Lighting
27 FXB-I12001 Toyota Corolla 1.8 L
systemTraining Panel

Wiper System Training

28 FXB-I14001 Toyota Corolla 1.8 L
Panel

Air Bag and Seat Belt

29 FXB-I19002 Retractor system Training Toyota Carmy 2.4 L
 Air Bag and Seat Belt
29 FXB-I19002 Retractor system Training Toyota Carmy 2.4 L
Panel

Automotive
Electrical/Electronics
30 FXB-I20001 Toyota Corolla 1.8 L
system training Bench
(Basic Type)

FXB-I23 Sensor and Actuator 0.45*0.35*0.18(m)

31
Series Training Bench
/Piece (15 pieces)
0.45*0.35*0.18(m)
Autotronics Basic
32 FXB-I25
Experiment Box /Piece (2 piece)

All the tools,equipments and instruments from S.No. 33 to S.No.84 are not a
FXB plant for the training purpose.

Software portion training was not covered during this duration

Language barrier is a key factor in training(some translator are good and fo

is difficult to translate)
Note: As per the directions of competent authority the Engines should not
Observations & Recommendation
Report on 22 June 2019 Udated Report on 27 June 2018
1. Engine Model has been provided but
1.Engine serial No. not visible on engine engine serial No. is still missing.
to trace the manufacturing year.

2.The Engine is Refurshised. This point

need to be cleared that in the
2.Engine is refurbished(old) while other
agreement the engines that will be
linkages are new.
provided is either refurbished.

3. This Point is ok as the engine was

tested and the temperature was not
3.Single tube radiator should be increasing above the critical valve 85 -
replaced by double tube radiator. 90 degree centigrade.

4. The ECU terminals description has

been covered but the training on
software, progam downloading and
4.ECU Reprogramming details should uploading to the ECU has not been
be provided. deliverd as FXB coordinators replied
that we donot have the expertise of it.

5. The tagging of the sensor and

5.Color coding of trainer panel,trainer actuators are in process . As per the
engine & actual car need to be similar decision of all group members there is
and tagging as per conection point no need of tagging inside the panel.
coding should be done on trainer as well
as inside panel.

6. Students , Teachers and

maintenance manual has been
6.User manual of trainer is not provided. prepared for this trainer and the group
members have no objection as per the
standard of FXB.
7. This point has been addressed.
7.Complete theory concepts,all parts
details,functions,circuit
diagrams,process flow and other details
to be included in manual.
1. Engine Model has been provided but
1.Engine serial No. not visible on engine engine serial No. is still missing.
to trace the manufacturing year.
 2.The Engine is Refurshised. This point
2.Complete engine assembly,automatic need to be cleared that in the
transmission,wheel hubs and brake agreement the engines that will be
assembly is old and is refurbished and provided is either refurbished.
painted from outside.

3. The tagging of the sensor and

3.Color coding of trainer panel,trainer actuators are in process . As per the
engine & actual car need to be similar decision of all group members there is
and tagging as per conection point no need of tagging inside the panel.
coding should be done on trainer as well
as inside panel.

4. Same as point 2 given above. The

4.Gear lever is of old model while the second point in Sr. No 4 is that the
electrical wiring,battery and other Electrical wiring and other accessories
accessories are new. are new and is ok.

1. Engine Model has been provided but

1.Engine serial No. not visible on engine engine serial No. is still missing.
to trace the manufacturing year.

2. This point is still there and is to

2.Engine,hybrid motor,hybrid
confirmed from the agreement for either
battery,invertor and transmission are old
the refurbished parts are mentioned or
and refurbished due to which abnormal
not.
noise is observed in engine.

3.Fuel & Cooling system linkages are 3. This point is already ok.
new.
4. This Point is ok as the engine was
tested but the temperature was not
increasing above the critical valve 85 -
4.Single tube radiator should be
90 degree centigrade.
replaced by double tube radiator.

5.The Parts are Refurshised. This point

5.All the ECUs,dash board meter,hybrid need to be cleared that in the
electronic display LED,automatic gear agreement the parts that will be
shifter,accelarator and key and key slot provided is either refurbished.
are in old conditions and axles and hub
are not from the same vehicle.
 6. This is additional recommendation
and is not the part of Trainer as per the
standard manufacturing of FXB
Trainers. As per the decision of the
6.AC Compressor is missing in trainer. group members this point is ok and AC
may not be installed as it is not included
in this standard Trainer of FXB.

1. As per FXB it cannot be changed.

1.In addition to gasoline LPG kit is
installed which is not used in Pakistan
instead of which CNG is used.
2.The Engine assembly is Refurshised.
This point need to be cleared that in the
2.Complete engine assembly is old and agreement the engine assembly that
is refurbished. will be provided is either refurbished.

3. The tagging of the sensor and

3.Color coding of trainer panel,trainer actuators are in process . As per the
engine & actual car need to be similar decision of all group members there is
and tagging as per conection point no need of tagging inside the panel.
coding should be done on trainer as well
as inside panel.

4.Refilling valve installed for LPG 4. To be provided by FXB

refilling doesn't match our country
standard.
1.Engine serial No. not visible on engine 1. Engine Model has been provided but
to trace the manufacturing year. engine serial No. is still missing.

1.ECU Model Name is not mentioned. 1. Not Provided uptill now.

2.. This point is still there and is to

2.In magnetic induction ignition system confirmed from the agreement for either
distributor is refurbished. the refurbished parts are mentioned or
not.

3. This point is still there and is to be

confirmed from the agreement for either
3.ECU of all the ignition systems is old. the refurbished parts are mentioned or
Panel is new. not. The second point i.e panel is new
and ok.
 1. This point is still there and is to
confirmed from the agreement for either
1.Engine is old and refurbished while the refurbished engine is mentioned or
panel is new. not.

1. This point is still there and is to

1.Engine Assembly is old and confirmed from the agreement for either
refurbished. the refurbished parts are mentioned or
not.
2.Panel Board is new. 2. This is already ok.
1. This point is still there and is to
1.The neutral switch is old,reconditioned confirmed from the agreement for either
and sprayed with paint. the refurbished parts are mentioned or
not.

2. The first point i.e, wirining is new is

2.Wiring is new but no tagging for already ok and the second point i.e,
identifiacation is done. tagging is under progress.

3. This point is still there and is to

3.All other parts are new except confirmed from the agreement for either
electromagnetic swith mechanisam the refurbished parts are mentioned or
which is old. not.

OK OK

1.No tagging at the electrical wiring for 1. The tagging is under process.
identification.
1. This point is still there and is to
1.VVTI actuator,mixing ratio sensor & confirmed from the agreement for either
Oxygen sensors are old. the refurbished parts are mentioned or
not.
5. This point is still there and is to
confirmed from the agreement for either
2.Fuel rail is reconditioned and sprayed. the refurbished parts are mentioned or
not.

3.Panel board is new. 1. This is already ok.

1.Old Model dating back to early 1990's

& no serial number for tracing of
manufacturing

date is missing.
1. This trainer has been replaced with
Diesel Engine Electronic control system
Training Bench (EFI)
 1. This trainer has been replaced with
2.Manufacturer need to replace it with Diesel Engine Electronic control system
the modern EFI Diesel Engine. Training Bench (EFI)

3.ISUZU are not much common in

Pakistan so it should be replaced with
Toyota,Honda or Mercedes.

1.Old Model dating back to early 1990's

& no serial number for tracing of
manufacturing date is missing.

2.Manufacturer need to replace it with This trainer has been removed.

the modern EFI Diesel Engine.
3.ISUZU are not much common in
Pakistan so it should be replaced with
Toyota,Honda or Mercedes.

1.Basic model and and can easily be

This trainer has been removed.
developed locally.

1.Basic model and is available with most

insitutes and can easily be developed This trainer has been removed.
locally.
5. This point is still there and is to
1.Old Model dating back to early 1990's confirmed from the agreement for either
& no serial number for tracing of the refurbished parts are mentioned or
manufacturing date is missing. not.

1.Old,Refurbished and techincally it is a

very basic type.
This trainer has been removed.
2.It should be replaced by the modern
differential system used in Cars with
clutch system at axle.

1.Model year and manufacturing date 1. The manufacturing date is to be

are not identified. provided.

2. The group members decided that this

2.Rotation system for the disk and drum
point may not be included as it not the
is not available for actual demonstration.
part of the FXB standard trainer.

This is an addittional recommendation

1.Axle shaft doesn't have differential
and may not be included as it is not the
components installed.
part of the FXB standard Trainer.

OK
OK

OK

OK

1. This point is still there and is to

confirmed from the agreement for either
1.Cruise control Swith,ECU,throttle the refurbished parts are mentioned or
valve/body and cruise actuator is old. not.

2.The real wiring of the body is not

2. Tagging is under progress.
matching with the panel.

1. All accessories are new but not

according to the quality of Toyota 1.As per the decision of group members
products used in orignal vehicles. (local it is ok.
chinese brands used).

1. This point is still there and is to

confirmed from the agreement for either
1.Main Body ECU is old. the refurbished parts are mentioned or
not.

2.All accessories are new but not

according to the quality of Toyota
2. As per the group decision it is ok.
products used in orignal vehicles. (local
chinese brands used).

1. All accessories are new but not

according to the quality of Toyota 1. As per the group members decision it
products used in orignal vehicles. (local is ok.
chinese brands used).

1. This point is still there and is to

1.Wiper motor and system is confirmed from the agreement for either
reconditioned and sprayed. the refurbished parts are mentioned or
not.

2.Panel board is new. 2. It is already ok.

1.Air compressor is missing for the air 1.This is additional observation as per
supply to tank. FXB it is to be demanded individually.
 2.This is an additional recommendation
for increasing the life of the sensor in
order to prevent direct striking of the
2.In striking system sensor should be
sensor with the iron frame. As per the
static and load should be dynamic.
group member decision it is ok and may
not be changed as per FXB standard
Trainer Design.

3.Panel board and all othe accessories

This already ok.
are new.

1. This point is still there and is to

confirmed from the agreement for either
1.Vapor Machine System is refurbished the refurbished parts are mentioned or
and sprayed. not.

2.All other accessories are new but not

according to the quality of Toyota 2.The parts are new. As per the
products used in orignal vehicles. (local decision of group members it is ok.
chinese brands used)
3. This point is still there and is to
confirmed from the agreement for either
3.Fuse box is new but ECU is not new. the refurbished parts are mentioned or
not.

ok

Multimeter and oscilloscope is of low as FXB replied that they will provide the
discussed on 22 june 2019 warranty for it.

nts from S.No. 33 to S.No.84 are not available at

The Tools and Testing Equipment were
showed to the group member and the
detail report has been shared already.

red during this duration Software training has been imparted by

FXB.
ning(some translator are good and for some it
The problem has not been addressed
thority the Engines should not be older than 2015 Model Year.