Powerflex 4
Powerflex 4
Frequency AC
Drive
FRN 3.xx
User Manual
www.abpowerflex.com
Important User Information
Solid state equipment has operational characteristics differing from those of
electromechanical equipment. “Safety Guidelines for the Application, Installation
and Maintenance of Solid State Controls” (Publication SGI-1.1 available from
your local Rockwell Automation Sales Office or online at http://www.ab.com/
manuals/gi) describes some important differences between solid state equipment
and hard-wired electromechanical devices. Because of this difference, and also
because of the wide variety of uses for solid state equipment, all persons
responsible for applying this equipment must satisfy themselves that each intended
application of this equipment is acceptable.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or
consequential damages resulting from the use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative
purposes. Because of the many variables and requirements associated with any
particular installation, Rockwell Automation, Inc. cannot assume responsibility or
liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of
information, circuits, equipment, or software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written
permission of Rockwell Automation, Inc. is prohibited.
Throughout this manual we use notes to make you aware of safety considerations.
The information below summarizes changes made for the October 2003
PowerFlex 4 User Manual, Publication 22A-UM001E-EN-E.
The information below summarizes changes made for the May 2003
PowerFlex 4 User Manual, Publication 22A-UM001D-EN-E.
Overview
The purpose of this manual is to provide you with the basic information
needed to install, start-up and troubleshoot the PowerFlex 4 Adjustable
Frequency AC Drive.
Reference Materials
The following manuals are recommended for general drive information:
Manual Conventions
• In this manual we refer to the PowerFlex 4 Adjustable Frequency AC
Drive as: drive, PowerFlex 4 or PowerFlex 4 Drive.
Name
Number
Group
d = Display Group
P = Basic Program Group
A = Advanced Program Group
Word Meaning
Can Possible, able to do something
Cannot Not possible, not able to do something
May Permitted, allowed
Shall Required and necessary
Should Recommended
Should Not Not Recommended
General Precautions
Code Rating
Code Voltage Ph. 0 Not Filtered
V 120V AC 1 1 Filtered
A 240V AC 1
B 240V AC 3
D 480V AC 3 Code Interface Module Code Purpose
1 Fixed Keypad AA Reserved for
thru custom firmware
ZZ
Code Enclosure
N Panel Mount - IP 20 (NEMA Type Open)
F Flange Mount - IP 20 (NEMA Type Open)
H Replacement Plate Drive - IP 20 (NEMA Type Open)
- Contact factory for ordering information.
(1) Position 12 of the Catalog Number now indicates drive type. All PowerFlex 4 drives
are equipped with RS485 communication.
Chapter 1
Installation/Wiring
This chapter provides information on mounting and wiring the
PowerFlex 4 Drive.
For information on… See page For information on… See page
Opening the Cover 1-1 Fuses and Circuit Breakers 1-6
Mounting Considerations 1-2 Power Wiring 1-8
AC Supply Source Considerations 1-3 I/O Wiring 1-11
Recommendations
General Grounding Requirements 1-4 EMC Instructions 1-19
Mounting Considerations
• Mount the drive upright on a flat, vertical and level surface.
– Install on 35 mm DIN Rail.
or
– Install with screws.
Table 1.A Screw Mounting Recommendations
Minimum Panel Thickness Screw Size Mounting Torque
1.9 mm (0.0747 in.) M4 (#8-32) 1.56-1.96 N-m (14-17 lb.-in.)
• Protect the cooling fan by avoiding dust or metallic particles.
• Do not expose to a corrosive atmosphere.
• Protect from moisture and direct sunlight.
Minimum Mounting Clearances
Refer to Appendix B for mounting dimensions.
25 mm
(1.0 in.)
120 mm 120 mm
(4.7 in.) (4.7 in.)
Mounting Option A
No clearance required
between drives.
Mounting Option B
120 mm 120 mm
(4.7 in.) (4.7 in.)
Debris Protection
A plastic top panel is included with the drive. Install the panel to prevent
debris from falling through the vents of the drive housing during
installation. Remove the panel for IP 20/Open Type applications.
Storage
• Store within an ambient temperature range of -40° to +85°C.
• Store within a relative humidity range of 0% to 95%,
non-condensing.
• Do not expose to a corrosive atmosphere.
Installation/Wiring 1-3
Disconnecting MOVs
To prevent drive damage, the MOVs connected to ground shall be
disconnected if the drive is installed on an ungrounded distribution
system where the line-to-ground voltages on any phase could exceed
125% of the nominal line-to-line voltage. To disconnect these devices,
remove the jumper shown in the Figures 1.1 and 1.2.
Important:
Tighten screw after
jumper removal.
Jumper 1 2 3 4
1-4 Installation/Wiring
R/L1 U/T1
S/L2 V/T2
T/L3 W/T3
SHLD
Installation/Wiring 1-5
Motor Ground
The motor ground must be connected to one of the ground terminals on
the drive.
When shielded cable is used for control and signal wiring, the shield
should be grounded at the source end only, not at the drive end.
Fusing
The PowerFlex 4 has been UL tested and approved for use with input
fuses. The ratings in the table that follows are the minimum
recommended values for use with each drive rating. The devices listed in
this table are provided to serve as a guide.
Power Wiring
ATTENTION: National Codes and standards (NEC, VDE, BSI, etc.)
and local codes outline provisions for safely installing electrical
! equipment. Installation must comply with specifications regarding wire
types, conductor sizes, branch circuit protection and disconnect
devices. Failure to do so may result in personal injury and/or equipment
damage.
ATTENTION: To avoid a possible shock hazard caused by induced
voltages, unused wires in the conduit must be grounded at both ends.
! For the same reason, if a drive sharing a conduit is being serviced or
installed, all drives using this conduit should be disabled. This will help
minimize the possible shock hazard from “cross coupled” power leads.
Motor Cable Types Acceptable for 200-600 Volt Installations
General
A variety of cable types are acceptable for drive installations. For many
installations, unshielded cable is adequate, provided it can be separated
from sensitive circuits. As an approximate guide, allow a spacing of 0.3
meters (1 foot) for every 10 meters (32.8 feet) of length. In all cases,
long parallel runs must be avoided. Do not use cable with an insulation
thickness less than 15 mils (0.4 mm/0.015 in.). Do not route more than
three sets of motor leads in a single conduit to minimize “cross talk”. If
more than three drive/motor connections per conduit are required,
shielded cable must be used.
UL installations in 50°C ambient must use 600V, 75°C or 90°C wire.
UL installations in 40°C ambient should use 600V, 75°C or 90°C wire.
Use copper wire only. Wire gauge requirements and recommendations
are based on 75 degree C. Do not reduce wire gauge when using higher
temperature wire.
Unshielded
THHN, THWN or similar wire is acceptable for drive installation in dry
environments provided adequate free air space and/or conduit fill rates
limits are provided. Do not use THHN or similarly coated wire in wet
areas. Any wire chosen must have a minimum insulation thickness of
15 mils and should not have large variations in insulation concentricity.
Shielded
Location Rating/Type Description
Standard 600V, 75°C or 90°C (167°F • Four tinned copper conductors with XLPE insulation
(Option 1) or 194°F) RHH/RHW-2 • Foil shield and tinned copper drain wire with 85% braid
Belden 29501-29507 or coverage
equivalent • PVC jacket
Standard Tray rated 600V, 75°C or • Three tinned copper conductors with XLPE insulation
(Option 2) 90°C (167°F or 194°F) • 5 mil single helical copper tape (25% overlap min.)
RHH/RHW-2 with three bare copper grounds in contact with shield
Shawflex 2ACD/3ACD or • PVC jacket
equivalent
Class I & II; Tray rated 600V, 75°C or • Three tinned copper conductors with XLPE insulation
Division I & II 90°C (167°F or 194°F) • 5 mil single helical copper tape (25% overlap min.)
RHH/RHW-2 with three bare copper grounds in contact with shield
• PVC copper grounds on #10 AWG and smaller
Installation/Wiring 1-9
Reflected Wave
380-480V Ratings Motor Insulation Rating Motor Cable Only(1)
1000 Vp-p 15 meters (49 feet)
1200 Vp-p 40 meters (131 feet)
1600 Vp-p 170 meters (558 feet)
(1) Longer cable lengths can be achieved by installing devices on the output of the drive.
Consult factory for recommendations.
Output Disconnect
The drive is intended to be commanded by control input signals that will
start and stop the motor. A device that routinely disconnects then
reapplies output power to the motor for the purpose of starting and
stopping the motor should not be used. If it is necessary to disconnect
power to the motor with the drive outputting power, an auxiliary contact
should be used to simultaneously disable drive control run commands.
1-10 Installation/Wiring
BR+ BR-
Terminal Description
R/L1, S/L2 1-Phase Input
R/L1, S/L2, T/L33-Phase Input
U/T1 To Motor U/T1 Switch any two motor
V/T2 To Motor V/T2 = leads to change
forward direction.
W/T3 To Motor W/T3
BR+, BR- Dynamic Brake Resistor Connection
Safety Ground - PE
Table 1.F Power Terminal Block Specifications
Frame Maximum Wire Size (1) Minimum Wire Size (1) Torque
A 3.3 mm2 (12 AWG) 0.8 mm2 (18 AWG)
1.7-2.2 N-m (16-19 lb.-in.)
B 5.3 mm2 (10 AWG) 1.3 mm2 (16 AWG)
(1) Maximum/minimum sizes that the terminal block will accept - these are not
recommendations.
Installation/Wiring 1-11
by P037 [Stop Mode]. All other stop RS485 Port Per P037 Coast
01 02 03 04 05 06
R1 R2 R3
30V DC 125V AC 240V AC RS485
SNK 11 12 13 14 15 16 (DSI)
Resistive 3.0A 3.0A 3.0A
Inductive 0.5A 0.5A 0.5A SRC (1) 8 1
Inputs can be wired as Sink (SNK) or Source (SRC) via DIP Switch
Sink/Source DIP Switch Source (SRC)
setting.
+ 13
14 Common 14
Common
+ 15
Stop 01
02
03
Start
04
1-16 Installation/Wiring
Stop 01
02
03
Start
04
Direction
Multiple Analog
Connections
12 13 14 13 14 13 14 13 14
No
No
No
Run as specified by
Yes P038 [Speed Reference].
P038 [Speed Reference]
= 4 or 5 Start and Direction commands come
from P036 [Start Source].
No
Run as specified by
A051 / A052 Yes A071-A073 [Preset Freq 1-3].
Preset Inputs Active
Start and Direction commands come
from P036 [Start Source].
No
Run as specified by
P038 [Speed Reference].
Accel/Decel Selection
The selection of Accel/Decel rates can be made through digital inputs,
RS485 (DSI) communications and/or parameters.
No
No
No
No
EMC Instructions
CE Conformity
Conformity with the Low Voltage (LV) Directive and Electromagnetic
Compatibility (EMC) Directive has been demonstrated using
harmonized European Norm (EN) standards published in the Official
Journal of the European Communities. PowerFlex Drives comply with
the EN standards listed below when installed according to the User
Manual.
Shielded Enclosure(1)
(2)
EMI Fittings and Metal Conduit
EMI Filter
L1 L1' R/L1 U/T1
S/L2 V/T2
L2 L2'
T/L3 W/T3
L3 L3'
EN61000-3-2
• 0.75 kW (1 HP) 240V 1-Phase and 3-Phase drives and 0.37 kW (0.5
HP) 240V 1-Phase drives are suitable for installation on a private low
voltage power network. Installations on a public low voltage power
network may require additional external harmonic mitigation.
• Other drive ratings meet the current harmonic requirements of
EN61000-3-2 without additional external mitigation.
1-22 Installation/Wiring
Notes:
Chapter 2
Start Up
This chapter describes how to start up the PowerFlex 4 Drive. To
simplify drive setup, the most commonly programmed parameters are
organized in a single Basic Program Group.
❏ 2. Verify that AC line power at the disconnect device is within the rated
value of the drive.
❏ 5. Verify that the Stop input is present or the drive will not start.
Important: If I/O Terminal 01 is used as a stop input, the jumper
between I/O Terminals 01 and 11 must be removed.
2-2 Start Up
Integral Keypad
➋
➊
RUN
➌
VOLTS
Menu Description
FWD AMPS Display Group (View Only)
REV HERTZ
Consists of commonly viewed drive operating
PROGRAM FAULT conditions.
➍ ➎ Basic Program Group
Consists of most commonly used
programmable functions.
➏ ➐ ➑ Advanced Program Group
Consists of remaining programmable functions.
➒ Fault Designator
Consists of list of codes for specific fault
conditions. Displayed only when fault is present.
➐ Start Key Status Steady Green Indicates Start key on Integral Keypad is active.
The Reverse key is also active unless disabled by A095
[Reverse Disable].
PROGRAM FAULT
About Parameters
To configure a drive to operate in a specific way, drive parameters may
have to be set. Three types of parameters exist:
• ENUM
ENUM parameters allow a selection from 2 or more items. Each
item is represented by a number.
• Numeric Parameters
These parameters have a single numerical value (i.e. 0.1 Volts).
• Bit Parameters
Bit parameters have four individual bits associated with features or
conditions. If the bit is 0, the feature is off or the condition is false. If
the bit is 1, the feature is on or the condition is true.
Some parameters are marked as follows.
Parameter Organization
Ad
Progrvanced
B am G
Progr asic roup
Displa am G
y Gro roup
up
Display Group
d001 [Output Freq] Related Parameter(s): d002, d010, P034, P035, P038
Output frequency present at T1, T2 & T3 (U, V & W).
Values Default Read Only
Min/Max: 0.0/P035 [Maximum Freq]
Display: 0.1 Hz
d002 [Commanded Freq] Related Parameter(s): d001, d013, P034, P035, P038
Value of the active frequency command. Displays the commanded frequency even if the drive is not
running.
Important: The frequency command can come from a number of sources. Refer to Start and Speed
Reference Control on page 1-17 for details.
Values Default Read Only
Min/Max: 0.0/P035 [Maximum Freq]
Display: 0.1 Hz
The output frequency scaled by A099 [Process Factor] or by A115 [Process Time Lo] and A116
[Process Time Hi].
Output Process Process
Freq x Factor = Display
P033 [Motor OL Current] Related Parameter(s): A055, A089, A090, A098, A114
Set to the maximum allowable motor current.
The drive will fault on an F7 Motor Overload if the value of this parameter is exceeded by 150% for 60
seconds or 200% for 3 seconds.
Values Default Based on Drive Rating
Min/Max: 0.0/(Drive Rated Amps × 2)
Display: 0.1 Amps
P034 [Minimum Freq] Related Parameter(s): d001, d002, d013, P035, A110, A112, A115
Sets the lowest frequency the drive will output continuously.
Values Default 0.0 Hz
Min/Max: 0.0/240.0 Hz
Display: 0.1 Hz
P035 [Maximum Freq] Related Parameter(s): d001, d002, d013, P034, A078,
A111, A113, A115
Stop drive before changing this parameter.
Sets the highest frequency the drive will output.
Values Default 60 Hz
Min/Max: 0/240 Hz
Display: 1 Hz
Programming and Parameters 3-9
Options 0 “Ramp, CF”(1) (Default) Ramp to Stop. “Stop” command clears active fault.
1 “Coast, CF”(1) Coast to Stop. “Stop” command clears active fault.
2 “DC Brake, CF”(1) DC Injection Braking Stop. “Stop” command clears active
fault.
3 “DCBrkAuto,CF”(1) DC Injection Braking Stop with Auto Shutoff.
• Standard DC Injection Braking for value set in A080 [DC
Brake Time].
OR
• Drive shuts off if the drive detects that the motor is
stopped.
“Stop” command clears active fault.
4 “Ramp” Ramp to Stop.
5 “Coast” Coast to Stop.
6 “DC Brake” DC Injection Braking Stop.
7 “DC BrakeAuto” DC Injection Braking Stop with Auto Shutoff.
• Standard DC Injection Braking for value set in A080 [DC
Brake Time].
OR
• Drive shuts off if current limit is exceeded.
(1) Stop input also clears active fault.
Programming and Parameters 3-11
P039 [Accel Time 1] Related Parameter(s): P038, P040, A051, A052, A067, A070-A073
Sets the rate of acceleration for all speed increases.
Maximum Freq
= Accel Rate
Accel Time
cele
Speed
ele
ratio
Acc
0
P039 or A067 Time P040 or A068
[Accel Time x] [Decel Time x]
0
3-12 Programming and Parameters
cele
Speed
ele
ratio
Acc
0
P039 or A067 Time P040 or A068
[Accel Time x] [Decel Time x]
0
A051 & 13 “10V In Ctrl” Selects 0-10V or ±10V control as the frequency reference.
A052 Start source is not changed.
Options 14 “20mA In Ctrl” Selects 4-20mA control as the frequency reference. Start
(Cont.) source is not changed.
15 - 25 Reserved
26 “Anlg Invert” Inverts the scaling of the analog input levels set in
A110 [Anlg In 0-10V Lo] and A111 [Anlg In 0-10V Hi] or
A112 [Anlg In4-20mA Lo] and A113 [Anlg In4-20mA Hi].
cele
Speed
ele
ratio
Acc
0
P039 or A067 Time P040 or A068
[Accel Time x] [Decel Time x]
0
cele
Speed
ele
ratio
Acc
0
P039 or A067 Time P040 or A068
[Accel Time x] [Decel Time x]
0
3-16 Programming and Parameters
A070 [Preset Freq 0](1) Related Parameter(s): P038, P039, P040, A051, A052,
A071 [Preset Freq 1] A067, A068
A072 [Preset Freq 2]
A073 [Preset Freq 3]
Values A070 Default 0.0 Hz
A071 Default 5.0 Hz
A072 Default 10.0 Hz
A073 Default 20.0 Hz
Min/Max: 0.0/240.0 Hz
Display: 0.1 Hz
Provides a fixed frequency command value when A051 - A052 [Digital Inx Sel] is set to 4 “Preset
Frequencies”.
An active preset input will override speed command as shown in the flowchart on page 1-18.
(1) To activate A070 [Preset Freq 0] set P038 [Speed Reference] to option 4 “Preset Freq 0-3”.
Volts/Speed
Vo
lta Speed [DC Brake Time]
ge
Spe [DC Brake Time]
ed
[DC Brake Level] [DC Brake Level]
Time Time
Stop Command Stop Command
Setting Min/Max
0 “Disabled”
1 “Normal RA Res” (5% Duty Cycle) - Refer to Table B.C on page B-2
2 No Protection (100% Duty Cycle)
3-99 Duty Cycle Limited (3% – 99% of Duty Cycle)
Values Default 0
Min/Max: 0/99
Display: 1
A083 [S Curve %]
Sets the percentage of acceleration or deceleration time that is applied to the ramp as S Curve. Time
is added, 1/2 at the beginning and 1/2 at the end of the ramp.
Values Default 0% (Disabled)
Min/Max: 0/100%
Display: 1%
Example:
50% S Curve
Accel Time = 10 Seconds
Target
S Curve Setting = 50%
S Curve Time = 10 × 0.5 = 5 Seconds
Total Time = 10 + 5 = 15 Seconds
Target/2
(1)
Drive may add additional voltage unless option 5 is selected.
Options 1 “30.0, VT”
2 “35.0, VT”
Variable Torque
3 “40.0, VT”
4 “45.0, VT”
5 “0.0 no IR”
6 “0.0”
7 “2.5, CT”
[Default for 3.7kW
(5HP) Drives]
8 “5.0, CT” (Default)
9 “7.5, CT” Constant Torque
10 “10.0, CT”
11 “12.5, CT”
12 “15.0, CT”
13 “17.5, CT”
14 “20.0, CT”
100
% P031 [Motor NP Volts]
Settings
5-14
0 50 100
% P032 [Motor NP Hertz]
100
96
92
88
84
80
76
72
68
64
60
56
52
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Programming and Parameters 3-21
Clear an OverVoltage, UnderVoltage or Heatsink OvrTmp fault without restarting the drive.
1. Set A092 [Auto Rstrt Tries] to a value other than “0”.
2. Set A093 [Auto Rstrt Delay] to “0”.
ATTENTION: Equipment damage and/or personal injury may result if this parameter
is used in an inappropriate application. Do not use this function without considering
! applicable local, national and international codes, standards, regulations or industry
guidelines.
Values Default 0
Min/Max: 0/9
Display: 1
ATTENTION: Equipment damage and/or personal injury may result if this parameter
is used in an inappropriate application. Do not use this function without considering
! applicable local, national and international codes, standards, regulations or industry
guidelines.
A097 [Compensation]
Enables/disables correction options that may improve problems with motor instability.
Options 0 “Disabled”
1 “Electrical” (Default) Some drive/motor combinations have inherent instabilities
which are exhibited as non-sinusodial motor currents. This
setting attempts to correct this condition.
2 “Mechanical” Some motor/load combinations have mechanical resonances
which can be excited by the drive current regulator. This
setting slows down the current regulator response and
attempts to correct this condition.
3 “Both”
A110 [Anlg In 0-10V Lo] Related Parameter(s): d020, P034, P038, A051, A052
Stop drive before changing this parameter.
Sets the analog input level that corresponds to P034 [Minimum Freq] if a 0-10V input is used by P038
[Speed Reference].
Analog inversion can be accomplished by setting this value larger than A111 [Anlg In 0-10V Hi] or by
setting A051 - A052 [Digital Inx Sel] to option 26 “Anlg Invert”
Values Default 0.0%
Min/Max: 0.0/100.0%
Display: 0.1%
e
nc
re
R efe
e ed
Sp
A111 [Anlg In 0-10V Hi] Related Parameter(s): d020, P035, P038, A051, A052
Sets the analog input level that corresponds to P035 [Maximum Freq] if a 0-10V input is used by P038
[Speed Reference].
Analog inversion can be accomplished by setting this value smaller than A110 [Anlg 0-10V In Lo] or
by setting A051 - A052 [Digital Inx Sel] to option 26 “Anlg Invert”.
Values Default 100.0%
Min/Max: 0.0/100.0%
Display: 0.1%
A112 [Anlg In4-20mA Lo] Related Parameter(s): d021, P034, P038, A051, A052
Sets the analog input level that corresponds to P034 [Minimum Freq] if a 4-20mA input is used by
P038 [Speed Reference].
Analog inversion can be accomplished by setting this value larger than A113 [Anlg In4-20mA Hi] or by
setting A051 - A052 [Digital Inx Sel] to option 26 “Anlg Invert”.
Values Default 0.0%
Min/Max: 0.0/100.0%
Display: 0.1%
A113 [Anlg In4-20mA Hi] Related Parameter(s): d021, P035, P038, A051, A052
Sets the analog input level that corresponds to P035 [Maximum Freq] if a 4-20mA input is used by
P038 [Speed Reference].
Analog inversion can be accomplished by setting this value smaller than A112 [Anlg In4-20mA Lo] or
by setting A051 - A052 [Digital Inx Sel] to option 26 “Anlg Invert”.
Values Default 100.0%
Min/Max: 0.0/100.0%
Display: 0.1%
3-26 Programming and Parameters
Notes:
Chapter 4
Troubleshooting
Chapter 4 provides information to guide you in troubleshooting the
PowerFlex 4 drive. Included is a listing and description of drive faults
(with possible solutions, when applicable).
For information on… See page… For information on… See page…
Drive Status 4-1 Fault Descriptions 4-3
Faults 4-1 Common Symptoms and 4-5
Corrective Actions
Drive Status
The condition or state of your drive is constantly monitored. Any
changes will be indicated through the integral keypad.
LED Indications
See page 2-3 for information on drive status indicators and controls.
Faults
A fault is a condition that stops the drive. There are two fault types.
Fault Indication
Condition Display
Drive is indicating a fault.
RUN VOLTS
The integral keypad provides visual notification of a FWD
REV
AMPS
HERTZ
Fault Descriptions
Table 4.A Fault Types, Descriptions and Actions
Type(1)
No. Fault Description Action
F2 Auxiliary Input ➀ Auxiliary input interlock is open. 1. Check remote wiring.
2. Verify communications
programming for intentional fault.
F3 Power Loss ➁ DC bus voltage remained below 1. Monitor the incoming AC line for
85% of nominal. low voltage or line power
interruption.
2. Check input fuses.
F4 UnderVoltage ➀ DC bus voltage fell below the Monitor the incoming AC line for low
minimum value. voltage or line power interruption.
F5 OverVoltage ➀ DC bus voltage exceeded Monitor the AC line for high line
maximum value. voltage or transient conditions. Bus
overvoltage can also be caused by
motor regeneration. Extend the
decel time or install dynamic brake
option.
F6 Motor Stalled ➀ Drive is unable to accelerate Increase P039 - A067 [Accel Time x]
motor. or reduce load so drive output
current does not exceed the current
set by parameter A089 [Current
Limit].
F7 Motor Overload ➀ Internal electronic overload trip. 1. An excessive motor load exists.
Reduce load so drive output
current does not exceed the
current set by parameter P033
[Motor OL Current].
2. Verify A084 [Boost Select]
setting
F8 Heatsink ➀ Heatsink temperature exceeds a 1. Check for blocked or dirty heat
OvrTmp predefined value. sink fins. Verify that ambient
temperature has not exceeded
40°C (104°F) for IP 30/NEMA 1/UL
Type 1 installations or 50°C (122°F)
for IP20/Open type installations.
2. Check fan.
F12 HW OverCurrent ➁ The drive output current has Check programming. Check for
exceeded the hardware current excess load, improper A084 [Boost
limit. Select] setting, DC brake volts set
too high or other causes of excess
current.
F13 Ground Fault ➁ A current path to earth ground Check the motor and external wiring
has been detected at one or to the drive output terminals for a
more of the drive output grounded condition.
terminals.
(1) See page 4-1 for a description of fault types.
4-4 Troubleshooting
Type(1)
No. Fault Description Action
F33 Auto Rstrt Tries ➁ Drive unsuccessfully attempted Correct the cause of the fault and
to reset a fault and resume manually clear.
running for the programmed
number of A092 [Auto Rstrt
Tries].
F38 Phase U to Gnd ➁ A phase to ground fault has been 1. Check the wiring between the
F39 Phase V to Gnd detected between the drive and drive and motor.
motor in this phase. 2. Check motor for grounded
F40 Phase W to Gnd
phase.
3. Replace drive if fault cannot be
cleared.
F41 Phase UV Short ➁ Excessive current has been 1. Check the motor and drive output
F42 Phase UW Short detected between these two terminal wiring for a shorted
output terminals. condition.
F43 Phase VW Short
2. Replace drive if fault cannot be
cleared.
F48 Params The drive was commanded to 1. Clear the fault or cycle power to
Defaulted write default values to EEPROM. the drive.
2. Program the drive parameters as
needed.
F63 SW OverCurrent ➀ Programmed A098 [SW Current Check load requirements and A098
Trip] has been exceeded. [SW Current Trip] setting.
F64 Drive Overload ➁ Drive rating of 150% for 1 minute Reduce load or extend Accel Time.
or 200% for 3 seconds has been
exceeded.
F70 Power Unit ➁ Failure has been detected in the 1. Cycle power.
drive power section. 2. Replace drive if fault cannot be
cleared.
F81 Comm Loss ➁ RS485 (DSI) port stopped 1. If adapter was not intentionally
communicating. disconnected, check wiring to the
port. Replace wiring, port
expander, adapters or complete
drive as required.
2. Check connection.
3. An adapter was intentionally
disconnected.
4. Turn off using A105 [Comm Loss
Action].
F100 Parameter ➁ The checksum read from the Set P041 [Reset To Defalts] to option
Checksum board does not match the 1 “Reset Defaults”.
checksum calculated.
F122 I/O Board Fail ➁ Failure has been detected in the 1. Cycle power.
drive control and I/O section. 2. Replace drive if fault cannot be
cleared.
(1) See page 4-1 for a description of fault types.
Troubleshooting 4-5
Drive does not Start from Start or Run Inputs wired to the terminal block.
Cause(s) Indication Corrective Action
Drive is Faulted Flashing red status light Clear fault.
• Press Stop
• Cycle power
• Set A100 [Fault Clear] to option 1
“Clear Faults”.
• Cycle digital input if A051 - A052
[Digital Inx Select] is set to option
7 “Clear Fault”.
Incorrect programming. None Check parameter settings.
• P036 [Start Source] is set to
option 0 “Keypad” or option 5
“RS485 (DSI) Port”.
• A051 - A052 [Digital Inx Select]
is set to option 5 “Local” and the
input is active.
Incorrect input wiring. None Wire inputs correctly and/or install
See 1-14 for wiring examples. jumper.
• 2 wire control requires Run
Forward, Run Reverse or Jog
input.
• 3 wire control requires Start and
Stop inputs
• Stop input is always required.
Incorrect Sink/Source DIP switch None Set switch to match wiring scheme.
setting.
4-6 Troubleshooting
Notes:
Appendix A
(1) Typical designations include, but may not be limited to the following; Parts 1 & 2: AC,
AD, BC, BD, CD, DD, ED, EFS, EF, FF, FG, GF, GG, GH.
(2) Typical designations include; Type CC - KTK-R, FNQ-R
Type J - JKS, LPJ
Type T - JJS, JJN
A-2 Supplemental Drive Information
Specifications
Drive Ratings
Power
Output Ratings Input Ratings Branch Circuit Protection
Catalog Dissipation
Number Voltage 140M Motor IP20 Open
kW (HP) Amps Range kVA Amps Fuses Protectors(2) Contactors Watts
100 - 120V AC (±10%) – 1-Phase Input, 0 - 230V 3-Phase Output
22A-V1P5N104 0.2 (0.25) 1.5 90-126 0.75 6.0 10 140M-C2E-C10 100-C09 25
22A-V2P3N104 0.4 (0.5) 2.3 90-126 1.15 9.0 15 140M-C2E-C16 100-C12 30
22A-V4P5N104 0.75 (1.0) 4.5 90-126 2.25 18.0 30 140M-D8E-C20 100-C23 50
22A-V6P0N104 1.1 (1.5) 6.0 90-126 3.0 24.0 40 140M-D8E-C25 100-C37 70
200 - 240V AC (±10%) – 1-Phase(1) Input, 0 - 230V 3-Phase Output, NO BRAKE
22A-A1P4N103 0.2 (0.25) 1.4 180-265 0.7 3.2 6 140M-C2E-B40 100-C09 25
22A-A2P1N103 0.4 (0.5) 2.1 180-265 1.05 5.3 10 140M-C2E-B63 100-C09 30
22A-A3P6N103 0.75 (1.0) 3.6 180-265 1.8 9.2 15 140M-C2E-C16 100-C12 50
22A-A6P8N103 1.5 (2.0) 6.8 180-265 3.4 14.2 25 140M-C2E-C16 100-C16 75
22A-A9P6N103 2.2 (3.0) 9.6 180-265 4.8 19.6 30 140M-D8E-C25 100-C23 100
200 - 240V AC (±10%) – 1-Phase(1) Input, 0 - 230V 3-Phase Output
22A-A1P5N104 0.2 (0.25) 1.5 180-265 0.75 5.0 10 140M-C2E-B63 100-C09 25
22A-A2P3N104 0.4 (0.5) 2.3 180-265 1.15 6.0 10 140M-C2E-B63 100-C09 30
22A-A4P5N104 0.75 (1.0) 4.5 180-265 2.25 10.0 15 140M-C2E-C16 100-C12 50
22A-A8P0N104 1.5 (2.0) 8.0 180-265 4.0 18.0 30 140M-D8E-C20 100-C23 80
200 - 240V AC (±10%) – 3-Phase Input, 0 - 230V 3-Phase Output
22A-B1P5N104 0.2 (0.25) 1.5 180-265 0.75 1.8 3 140M-C2E-B25 100-C09 25
22A-B2P3N104 0.4 (0.5) 2.3 180-265 1.15 2.5 6 140M-C2E-B40 100-C09 30
22A-B4P5N104 0.75 (1.0) 4.5 180-265 2.25 5.2 10 140M-C2E-C10 100-C09 50
22A-B8P0N104 1.5 (2.0) 8.0 180-265 4.0 9.5 15 140M-C2E-C16 100-C12 80
22A-B012N104 2.2 (3.0) 12.0 180-265 5.5 15.5 25 140M-C2E-C16 100-C16 115
22A-B017N104 3.7 (5.0) 17.5 180-265 8.6 21.0 35 140M-F8E-C25 100-C23 165
380 - 480V AC (±10%) – 3-Phase Input, 0 - 460V 3-Phase Output
22A-D1P4N104 0.4 (0.5) 1.4 340-528 1.4 1.8 3 140M-C2E-B25 100-C09 30
22A-D2P3N104 0.75 (1.0) 2.3 340-528 2.3 3.2 6 140M-C2E-B40 100-C09 40
22A-D4P0N104 1.5 (2.0) 4.0 340-528 4.0 5.7 10 140M-C2E-B63 100-C09 60
22A-D6P0N104 2.2 (3.0) 6.0 340-528 5.9 7.5 15 140M-C2E-C10 100-C09 90
22A-D8P7N104 3.7 (5.0) 8.7 340-528 8.6 9.0 15 140M-C2E-C16 100-C16 145
Input/Output Ratings Approvals
Output Frequency: 0-240 Hz (Programmable) UL508C EMC Directive 89/336/EEC, LV Dir. 73/23/EEC
UL CSA 22.2 LV: EN 50178
Efficiency: 97.5% (Typical) C
®
US No. 14 EMC: EN 61800-3
Category Specification
Environment Altitude: 1000 m (3300 ft) max. without derating
Maximum Surrounding Air
Temperature without derating:
IP20: –10 to 50° C (14 to 122° F)
NEMA 1: –10 to 40° C (14 to 104° F)
Flange Mount: Heatsink: –10 to 40° C (14 to 104° F)
Drive: –10 to 50° C (14 to 122° F)
Cooling Method
Convection: 0.2 kW (0.25 HP) drives
Flange Mount drives, all ratings
Fan: All other drive ratings.
Storage Temperature: –40 to 85 degrees C (–40 to 185 degrees F)
Atmosphere: Important: Drive must not be installed in an
area where the ambient atmosphere contains
volatile or corrosive gas, vapors or dust. If the
drive is not going to be installed for a period of
time, it must be stored in an area where it will not
be exposed to a corrosive atmosphere.
Relative Humidity: 0 to 95% non-condensing
Shock (operating): 15G peak for 11ms duration (±1.0ms)
Vibration (operating): 1G peak, 5 to 2000 Hz
Control Carrier Frequency 2-16 kHz. Drive rating based on 4 kHz.
Frequency Accuracy
Digital Input: Within ±0.05% of set output frequency.
Analog Input: Within 0.5% of maximum output frequency.
Speed Regulation - Open Loop ±2% of base speed across a 40:1 speed range.
with Slip Compensation:
Stop Modes: Multiple programmable stop modes including -
Ramp, Coast, DC-Brake, Ramp-to-Hold and
S Curve.
Accel/Decel: Two independently programmable accel and
decel times. Each time may be programmed from
0 - 600 seconds in 0.1 second increments.
Intermittent Overload: 150% Overload capability for up to 1 minute
200% Overload capability for up to 3 seconds
Electronic Motor Overload Class 10 protection with speed sensitive
Protection response.
A-4 Supplemental Drive Information
Notes:
Appendix B
Product Selection
Table B.A Catalog Number Description
22A - A 1P5 N 1 1 4
Drive Voltage Rating Rating Enclosure HIM Emission Class Type
Table B.B PowerFlex 4 Drives
Drive Ratings Catalog Number
Output Frame
Input Voltage kW HP Current Panel Mount Flange Mount (1) Size
120V 50/60 Hz 0.2 0.25 1.5A 22A-V1P5N104 22A-V1P5F104 A
1-Phase 0.4 0.5 2.3A 22A-V2P3N104 22A-V2P3F104 A
No Filter
0.75 1.0 4.5A 22A-V4P5N104 22A-V4P5F104 B
1.1 1.5 6.0A 22A-V6P0N104 22A-V6P0F104 B
240V 50/60 Hz 0.2 0.25 1.4A 22A-A1P4N113 – A
1-Phase 0.4 0.5 2.1A 22A-A2P1N113 – A
NO BRAKE
0.75 1.0 3.6A 22A-A3P6N113 – A
With Integral “S Type”
EMC Filter 1.5 2.0 6.8A 22A-A6P8N113 – B
2.2 3.0 9.6A 22A-A9P6N113 – B
240V 50/60 Hz 0.2 0.25 1.4A 22A-A1P4N103 22A-A1P4F103 A
1-Phase 0.4 0.5 2.1A 22A-A2P1N103 22A-A2P1F103 A
NO BRAKE
0.75 1.0 3.6A 22A-A3P6N103 22A-A3P6F103 A
No Filter
1.5 2.0 6.8A 22A-A6P8N103 22A-A6P8F103 B
2.2 3.0 9.6A 22A-A9P6N103 22A-A9P6F103 B
240V 50/60 Hz 0.2 0.25 1.5A 22A-A1P5N114 – A
1-Phase 0.4 0.5 2.3A 22A-A2P3N114 – A
With Integral “S Type”
EMC Filter 0.75 1.0 4.5A 22A-A4P5N114 – A
1.5 2.0 8.0A 22A-A8P0N114 – B
240V 50/60 Hz 0.2 0.25 1.5A 22A-A1P5N104 22A-A1P5F104 A
1-Phase 0.4 0.5 2.3A 22A-A2P3N104 22A-A2P3F104 A
No Filter
0.75 1.0 4.5A 22A-A4P5N104 22A-A4P5F104 A
1.5 2.0 8.0A 22A-A8P0N104 22A-A8P0F104 B
240V 50/60 Hz 0.2 0.25 1.5A 22A-B1P5N104 22A-B1P5F104 A
3-Phase 0.4 0.5 2.3A 22A-B2P3N104 22A-B2P3F104 A
No Filter
0.75 1.0 4.5A 22A-B4P5N104 22A-B4P5F104 A
1.5 2.0 8.0A 22A-B8P0N104 22A-B8P0F104 A
2.2 3.0 12.0A 22A-B012N104 22A-B012F104 B
3.7 5.0 17.5 22A-B017N104 22A-B017F104 B
480V 50/60 Hz 0.4 0.5 1.4A 22A-D1P4N104 22A-D1P4F104 A
3-Phase 0.75 1.0 2.3A 22A-D2P3N104 22A-D2P3F104 A
No Filter
1.5 2.0 4.0A 22A-D4P0N104 22A-D4P0F104 A
2.2 3.0 6.0A 22A-D6P0N104 22A-D6P0F104 B
3.7 5.0 8.7A 22A-D8P7N104 22A-D8P7F104 B
(1)
Replacement Plate drives are also available. Contact factory for ordering information.
B-2 Accessories and Dimensions
(1)
The resistors listed in this table are rated for 5% duty cycle.
Table B.F Human Interface Module (HIM) Option Kits and Accessories
Item Description Catalog Number
LCD Display, Remote Panel Digital speed control 22-HIM-C2
Mount CopyCat capable 22-HIM-C2S (1)
IP66 (NEMA Type 4X/12) indoor use only
22-HIM-C2 includes 2.9 meter cable.
22-HIM-C2S includes 2 meter cable.
LCD Display, Remote Handheld Digital speed control 22-HIM-A3
Full numeric keypad
CopyCat capable
IP30 (NEMA Type 1)
Includes 1.0 meter cable
Panel mount with optional Bezel Kit
Bezel Kit Panel mount for LCD Display, Remote 22-HIM-B1
Handheld unit, IP30 (NEMA Type 1)
DSI HIM Cable 1.0 Meter (3.3 Feet) 22-HIM-H10
(DSI HIM to RJ45 cable) 2.9 Meter (9.51 Feet) 22-HIM-H30
(1)
The 22-HIM-C2S is smaller than the 22-HIM-C2 and cannot be used as a direct replacement.
B-4 Accessories and Dimensions
Product Dimensions
Frame Table B.I PowerFlex 4 Panel Mount Drives – Ratings are in kW and (HP)
120V AC – 1-Phase 240V AC – 1-Phase 240V AC – 1-Phase 240V AC – 3-Phase 480V AC – 3-Phase
No Brake
A 0.2 (0.25) 0.2 (0.25) 0.2 (0.25) 0.2 (0.25) 0.37 (0.5)
0.37(0.5) 0.37 (0.5) 0.37 (0.5) 0.37 (0.5) 0.75 (1.0)
0.75 (1.0) 0.75 (1.0) 0.75 (1.0) 1.5 (2.0)
1.5 (2.0)
B 0.75(1.0) 1.5 (2.0) 1.5 (2.0) 2.2 (3.0) 2.2 (3.0)
1.1 (1.5) 2.2 (3.0) 3.7 (5.0) 3.7 (5.0)
Figure B.1 PowerFlex 4 Panel Mount Drives – Dimensions are in millimeters and
(inches). Weights are in kilograms and (pounds).
A
D C
GEB
5.5 (0.22)
Shipping
Frame A B(1) C D E(2) F G Weight
A 80 (3.15) 185 (7.28) 136 (5.35) 67 (2.64) 152 (5.98) 59.3 (2.33) 140 (5.51) 1.4 (3.1)
B 100 (3.94) 213 (8.39) 136 (5.35) 87 (3.43) 180 (7.09) 87.4 (3.44) 168 (6.61) 2.2 (4.9)
(1)
Overall height of drive with IP 30/NEMA 1/UL Type 1 option kit installed.
(2)
Overall height of standard IP 20/Open Type drive.
Figure B.2 IP 30/NEMA 1/UL Type 1 Option Kit – Dimensions are in millimeters and
(inches)
79.1
(3.11)
59.2 64.1
(2.33) (2.52)
40.0 40.6
(1.57) ∅ 22.2 (1.60) ∅ 22.2
20.7 (0.87) 25.6 (0.87)
(0.81) (1.01)
109.3 109.9
(4.30) (4.33)
75.3 74.3
(2.96) (2.93)
Figure B.3 PowerFlex 4 Flange Mount Drives – Dimensions are in millimeters and
(inches)
Frame A
175 92.8 54.7
(6.89) (3.65) (2.15)
145
(5.71)
210
(8.27)
Frame B
250
(9.84)
Accessories and Dimensions B-7
195
(7.68)
179
(7.05)
97.5
(3.84)
16 49 8
(0.63) (1.93) (0.31)
98
(3.86) 130
(5.12)
Frame B
145
6.5 (5.71)
(0.26) 23.5
(0.93)
197
(7.76)
210
225 (8.27)
(8.86)
98.5
(3.88)
5.3
(0.21)
14 31 49 7.5
(0.55) (1.22) (1.93) (0.30)
98
(3.86)
160
(6.30)
B-8 Accessories and Dimensions
163
(6.42)
152
(5.98)
175
(6.89)
81.5
(3.21)
80 5.3
(3.15) (0.21)
Frame B
125
(4.92)
112
(4.41)
80
(3.15) 88 9.5
(3.46) (0.37)
192
(7.56)
204 180
(8.03) (7.09)
96
(3.78)
100 5.3
(3.94) (0.21)
Accessories and Dimensions B-9
Figure B.6 Dynamic Brake Modules – Dimensions are in millimeters and (inches)
Frame A Frame B
30.0 61.0
17.0 (1.18) 60.0 31.0 (2.40) 59.0
(0.67) (2.36) (1.22) (2.32)
US
C
US
C
316.0 335.0 386.0 405.0
(12.44) (13.19) (15.20) (15.94)
AUTOMATION
ROCKWELL
SURFACES MAY BE
AUTOMATION
ROCKWELL
13.0
(0.51)
A
B
E
D
C
Figure B.8 Frame A EMC Line Filters – Dimensions are in millimeters and (inches)
Catalog Numbers: 22-RF5P7-AS, -AL; 22-RF9P5-AS, -AL; 22-RF010-AL
50 80
(1.97) 60 (3.15)
29.8
(1.17) (2.36)
208 220
(8.19) (8.66)
208
(8.19)
Figure B.9 Frame B EMC Line Filters – Dimensions are in millimeters and (inches)
Catalog Numbers: 22-RF012-BS, -BL; 22-RF018-BS; 22-RF021-BS, -BL
50 100
(1.97) 78 (3.94)
29.8
(1.17) (3.07)
217 229
(8.54) (9.02)
216
(8.50)
Figure B.10 Frame C EMC Line Filters – Dimensions are in millimeters and (inches)
Catalog Number: 22-RF025-CL
60 130
(2.36) 90 (5.12)
32
(1.26) (3.54)
297 309
(11.69) (12.17)
297
(11.69)
17 5.5 (0.22)
(0.67) 30
(1.18)
Figure B.11 Remote (Panel Mount) HIM – Dimensions are in millimeters and (inches)
Catalog Number: 22-HIM-C2
17.6 104
(0.69) (4.09)
220
(8.66)
2.9m
78
(3.07)
66
(2.60)
194
(7.64)
125
(4.92)
60.5
(2.38)
38
19.1 (1.50)
(0.75)
4.8
(0.19)
B-14 Accessories and Dimensions
Figure B.12 Remote (Panel Mount) Small HIM – Dimensions are in millimeters and
(inches) Catalog Number: 22-HIM-C2S
25 93
(0.98) (3.66)
180
(7.09)
2m
67
(2.64)
60
(2.36)
154
(6.06)
77
19.1 (3.03)
(0.75)
4.8
(0.19)
23.5
(0.93)
Figure B.13 NEMA Type 1 Bezel – Dimensions are in millimeters and (inches)
Catalog Number: 22-HIM-B1
11.1
93 (0.44)
25.2 (3.66)
(0.99)
180
(7.09)
2m
67
(2.64)
60
(2.36)
154
(6.06)
77
19.1 (3.03)
(0.75)
4.8
(0.19)
23.5
(0.93)
B-16 Accessories and Dimensions
Notes:
Appendix C
Controller
Network Wiring
Network wiring consists of a shielded 2-conductor cable that is
daisy-chained from node to node.
Only pins 4 and 5 on the RJ45 plug should be wired. The other pins on
the PowerFlex 4 RJ45 socket contain power, etc. for other Rockwell
Automation peripheral devices and must not be connected.
Parameter Configuration
The following PowerFlex 4 parameters are used to configure the drive to
operate on a network.
Logic Command
Address (Decimal) Bit(s) Description
0 1 = Stop, 0 = Not Stop
1 1 = Start, 0 = Not Start
2 1 = Jog, 0 = No Jog
3 1 = Clear Faults, 0 = Not Clear Faults
00 = No Command
01 = Forward Command
5,4
10 = Reverse Command
11 = No Command
6 Not Used
7 Not Used
00 = No Command
01 = Accel Rate 1 Enable
9,8
10 = Accel Rate 2 Enable
8192 11 = Hold Accel Rate Selected
00 = No Command
01 = Decel Rate 1 Enable
11,10
10 = Decel Rate 2 Enable
11 = Hold Decel Rate Selected
000 = No Command
001 = Freq. Source = P036 [Start Source]
010 = Freq. Source = A069 [Internal Freq]
011 = Freq. Source = Comms (Addr 8193)
14,13,12
100 = A070 [Preset Freq 0]
101 = A071 [Preset Freq 1]
110 = A072 [Preset Freq 2]
111 = A073 [Preset Freq 3]
15 Not Used
Reference
Address (Decimal) Description
A decimal value entered as xxx.x where the decimal point is fixed. For
8193 example, a decimal “100” equals 10.0 Hz and “543” equals 54.3 Hz.
C-4 RS485 (DSI) Protocol
Logic Status
Address (Decimal) Bit(s) Description
0 1 = Ready, 0 = Not Ready
1 1 = Active (Running), 0 = Not Active
2 1 = Cmd Forward, 0 = Cmd Reverse
3 1 = Rotating Forward, 0 = Rotating Reverse
4 1 = Accelerating, 0 = Not Accelerating
5 1 = Decelerating, 0 = Not Decelerating
6 1 = Alarm, 0 = No Alarm
7 1 = Faulted, 0 = Not Faulted
8448
8 1 = At Reference, 0 = Not At Reference
9 1 = Reference Controlled by Comm
10 1 = Operation Cmd Controlled by Comm
11 1 = Parameters have been locked
12 Digital Input 1 Status
13 Digital Input 2 Status
14 Not Used
15 Not Used
Feedback(1)
Address (Decimal) Description
A xxx.x decimal value where the decimal point is fixed. For example, a decimal
8451 “123” equals 12.3 Hz and “300” equals 30.0 Hz.
(1)
Returns the same data as Reading (03) Parameter d001 [Output Freq].
RS485 (DSI) Protocol C-5
Logic Status
Address (Decimal) Value (Decimal) Description
0 No Fault
2 Auxiliary Input
3 Power Loss
4 Undervoltage
5 Overvoltage
6 Motor Stalled
7 Motor Overload
8 Heatsink Overtemperature
12 HW Overcurrent (300%)
13 Ground Fault
29 Analog Input Loss
33 Auto Restart Tries
8449 38 Phase U to Ground Short
39 Phase V to Ground Short
40 Phase W to Ground Short
41 Phase UV Short
42 Phase UW Short
43 Phase VW Short
63 Software Overcurrent
64 Drive Overload
70 Power Unit Fail
80 AutoTune Fail
81 Communication Loss
100 Parameter Checksum Error
122 I/O Board Fail
Additional Information
Refer to http://www.ab.com/drives/ for additional information.
C-6 RS485 (DSI) Protocol
Notes:
Appendix D
Connectivity Guidelines
S
Slave Port
Master Port
M
PIN 1 PIN 8
TB1
(PIN 4) PIN 1
PIN 8
PIN 1
RJ45 DSI Splitter Cable D-3
AK-U0-RJ45-TB2P
Two-position
Terminal Block
AK-U0-RJ45-TR1
Terminating Resistor or or
(end of network)
Both the Master (M) and Slave (S) ports on the RJ45 Splitter
Cable operate as standard RS-485 ports in this configuration.
D-4 RJ45 DSI Splitter Cable
Notes:
Index
G P
General Precautions, P-3 Parameter
Ground Fault, 4-3 Descriptions, 3-1
Grounding Types, 3-1
Filter, 1-5 Viewing and Editing, 2-4
General, 1-4 Parameter Checksum Fault, 4-4
Parameter Cross Reference
H by Name, 3-27
Heatsink OvrTmp Fault, 4-3 Parameters
HW OverCurrent Fault, 4-3 Advanced Program Group, 3-13
I Display Group, 3-3
I/O Program Group, 3-8
Wiring, 1-11 PE Ground, 1-5
Wiring Examples, 1-14, 1-16 Phase Short Fault, 4-4
I/O Board Fail Fault, 4-4 Phase to Ground Fault, 4-4
Input Contactor, 1-11 Potentiometer, Wiring, 1-14
Input Fusing, 1-6 Power Cables/Wiring, 1-8
Input Potentiometer, 1-14 Power Conditioning, Input, 1-4
Input Power Conditioning, 1-4 Power Loss Fault, 4-3
Installation, 1-1 Power Unit Fault, 4-4
Integral Keypad, 2-3 Powering Up the Drive, 2-1, 2-2
Interference, EMC/RFI, 1-19 Precautions, General, P-3
Product Selection, B-1
K Program Group Parameters, 3-8
Keypad, 2-3 Programming, 3-1
L R
LEDs, 2-3 Ratings, A-1
Reflective Wave Protection, 1-9
M Removing Cover, 1-1
Minimum Clearances, 1-2 Repeated Start/Stop, 1-11
Motor Cable Length, 1-9 Repeated Start/Stop Precautions,
Motor Overload Fault, 4-3 1-11
Motor Stalled Fault, 4-3 RFI, see EMC/RFI
motor starter, 1-6 RWR (Reflective Wave Reducer), 1-9
Mounting Options and Clearances,
1-2 S
MOVs, 1-3 Safety Ground, 1-5
Shielded Power Cables, 1-8
O Short Circuit Protection, 1-6
Opening the Cover, 1-1 Software, 3-1
Operating Temperatures, 1-2 Start and Speed Reference Selection
Operator Interface, 2-3 and Control, 1-17, 1-18
OverVoltage Fault, 4-3 Start/Stop, Repeated, 1-11
Index-3
T
Terminal Block
I/O, 1-12
Power, 1-10
Three Wire Control, 1-14, 1-16
Two Wire Control, 1-14, 1-16
U
UnderVoltage Fault, 4-3
Ungrounded Supply, 1-3
Unshielded Power Cables, 1-8
W
Wiring, 1-1
Block Diagram, 1-13
I/O, 1-11
I/O Examples, 1-14, 1-16
Potentiometer, 1-14
Power, 1-8
Index-4
www.rockwellautomation.com
Corporate Headquarters
Rockwell Automation, 777 East Wisconsin Avenue, Suite 1400, Milwaukee, WI, 53202-5302 USA, Tel: (1) 414.212.5200, Fax: (1) 414.212.5201
Headquarters for Allen-Bradley Products, Rockwell Software Products and Global Manufacturing Solutions
Americas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204-2496 USA, Tel: (1) 414.382.2000, Fax: (1) 414.382.4444
Europe/Middle East/Africa: Rockwell Automation SA/NV, Vorstlaan/Boulevard du Souverain 36, 1170 Brussels, Belgium, Tel: (32) 2 663 0600, Fax: (32) 2 663 0640
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